Operator’s Manual
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WARRANTY
OVERALL DIMENSIONS
TABLE OF CONTENTS
TABLE OF CONTENTS
SPECIFICATIONS
SAFETY SIGNS
SAFETY
1
2
3
ADD OIL TO ENGINE
ADD GASOLINE TO ENGINE
19
19
PRE-START CHECK
19
TRAVELLING ON SLOPES
21
DRIVING ACROSS SLOPES
21
DRIVING ON SLOPES
21
STARTING
20
OPERATING
20
IDLE SPEED
20
STOP ENGINE
20
TRANSPORTING WITH A FULL SKIP
23
DUMPING OUT THE SKIP
23
PARKING THE MACHINE
23
LOADING LOOSE MATERIAL
22
SPEED CONTROL LEVER
HOPPER CONTROL LEVER
17
17
LEFT/RIGHT STEERING LEVER
17
SHOVEL LIFTING LEVER
18
ENGINE ON/OFF SWITCH
18
RECOIL STARTER HANDLE
18
SHOVEL SPEED CONTROL VALVE & HOPPER
SPEED CONTROL VALVE
18
PREVENTIVE MAINTENANCE
24
HYDRAULIC OIL
24
REPLACING TRACKS
25
TIGHTENING TRACKS
24
ENGINE MAINTENANCE
25
STORAGE
25
BRIEF DESCRIPTION
REGULATIONS
SAFETY INSTRUCTIONS
5
5
5
WARRANTY
5
DISPOSAL
5
DESIGNATED USE
5
EXEMPTION FROM LIABILITY
5
SAFETY INSTRUCTIONS
6
DANGER ZONE
7
SAFETY INSTRUCTIONS REGARDING OPERATION
7
TRANSPORT
8
TEMPERATURE RANGES
8
SAFETY INSTRUCTIONS FOR MAINTENANCE
8
ELECTRICAL ENERGY
9
CONTROL LEVER ASSEMBLY
SHOVEL ASSEMBLY
ENGINE OIL
4
5
15
15
15
15
GAS, DUST, STEAM, SMOKE
HYDRAULICS
NOISE
10
10
10
OIL, GREASE AND OTHER CHEMICAL SUBSTANCES
BATTERY
TRACKS
10
10
11
12
13
14
UNPACHING THE CONTAINER
CONTENTS SUPPLIED
TO-SCALE HARDWARE
ASSEMBLY
16
KNOW YOUR MACHINE
19
OPERATION
24
MAINTENANCE
26
TRANSPORTATION
27TROUBLESHOOTING
1
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TABLE OF CONTENTS
SPECIFICATIONS
2
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SPECIFICATIONS
Engine
Model
LONCIN G420F(D)
T80
Engine Type Single Cylinder, 4 Stroke, Air Cooled, OHV
Engine Displacement
420 cc
Horsepower
15 hp
Maximum Torque
Start
Engine Power
26.5 Nm / 2500 rpm
E-start
9.0 kw / 3600 rpm
Loding Capacity 1800 lbs
Wheelbase 39 in
Bucket Capacity 10.6 cuft
Track Width 7.09 in
Track Length
51.2 in
Track Height 11.8 in
Shovel Height 63.8 in
Dump Front End Height 33.3 in
Dump Back End Height
Dump Width
Console Height
Platform Ground Clearance
Working Type
Transmission
Parking Brake
Operator Platform
Max.Travel Speed
Min. Travel Speed
Max. Gradeability
Ground Pressure (with Operator)
Hydraulic pressure
Hydraulic Tank Capacity
Fuel Tank Capacity
43.3 in
24.3 in
Self Loading and Unloading
10.4 in
40.2 in
Hydrostatic Track Drive System
Yes
Stand-on
0-2.73 mph
0-1.37 mph
0.3
2.9 psi (20 KPa)
2900 psi (20 MPa)
6 gal
1.72 gal
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OVERALL DIMENSIONS
SPECIFICATIONS
Battery Capacity
12V 20Ah
Pump Type Triple Gear Pump
Overall Length (w/o Shovel)
80 in
Overall Length with Shovel
108 in
Weight (N.W/G.W)
Overall Width
Overall Height
1253/1385 lbs
29 in
48 in
1200mm
47.2”
730mm
28.7”
2733mm
107.6”
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SAFETY SIGNS
The rating plate on your machine may show symbols. These represent important information about the product or instruc-
tions on its use.
SAFETY SIGNS
5
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BRIEF DESCRIPTION
REGULATIONS
SAFETY INSTRUCTIONS
WARRANTY
DISPOSAL
DESIGNATED USE
EXEMPTION FROM LIABILITY
SAFETY
SAFETY
The driver must always firmly hold onto
the handle of the control stand with both
hands.The driver is subjected to high
acceleration forces in particular when
moving off with the machine!
Avoid damage to the environment! Do not
allow the oil and oily wastes to get into the
ground or stretches of water!
Failure to observe the instructions identi-
fied by this symbol can result in personal
injury or death for the operator or other
persons.
Requirements to be met by the driver
Earth moving machines may be driven and serviced only
by persons who meet the follow�ing requirements:
• 18 years or older
• Physically and mentally suited for this work
• Persons have been instructed in driving and servicing
the earth moving machine and have proven their qualifica-
tions to the contractor
• Persons are expected to carry out work reliably.
They have been appointed by the contractor for driving
and servicing the earth moving machine.
Get informed on and follow the legal regulations of your
country
All fluids, lubricants, material, etc., used on the machine
are subject to specific regulations regarding collection
and disposal. Dispose of different materials and consum-
ables separately and in an environmentally friendly
manner!
Disposal may be carried out by a dealer only. Also observe
the national regulations regarding disposal!
The machine is intended for:
• Moving earth, gravel, coarse gravel or ballast and rubble
• Every other application is regarded as not designated
for the use of the machine.
Shall not be liable for damage resulting from this and the
risk shall be fully borne by the user.
Designated use also includes observing the instructions
set forth in the Operator’s Manual and observing the main-
tenance and service conditions.
Making machine modifications without proper authoriza-
tion and using spare parts, equipment and options that
have not been inspected and released can negatively
impact the safety of the machine. Not liable for personal
injury and/or property damage resulting from failure to
comply with the safety instructions and Operator's
Manual, and failure to exercise due care, in the following
cases:
• handling
• operating
• servicing and carrying out maintenance work and
• repairing the machine. This is also applicable in those
cases in which special attention has not been drawn to
the duty to exercise due care, in the safety instructions,
the Operator’s Manuals and maintenance manuals
(machine/engine).
Identification of warnings and dangers
Important indications regarding the safety of the staff
and the machine are identified in this Operator's Manual
with the following terms and symbols:
Warranty claims can be brought forward to your dealer
only. Furthermore, the instructions in this Operator's
Manual must be observed.
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SAFETY INSTRUCTIONS
SAFETY
• Read and understand the Operator’s Manual before
starting up, servicing or repairing the machine. Observe
the safety instructions!
The machine may not be used for transport jobs on public
roads.
The machine has been designed and built in accordance
with state-of-the-art standards and the recognised
safety regulations. Nevertheless, its use can constitute a
risk to life and limb of the user or of third parties, or cause
damage to the machine and to other material property
The machine must only be used in technically perfect
condition in accordance with its designated use and the
instructions set forth in the Operator’s Manual, and only
by safety-conscious persons who are fully aware of the
risks involved in operating the machine! Any malfunctions,
especially those affecting safety, must therefore be recti-
fied immediately!
Basic rule:
Before putting the machine into operation, inspect the
machine for safety in work and road operation!
Careful and prudent working is the best way to avoid
accidents!
The Operator’s Manual must always be at hand at the
place of use of the machine, and must therefore be kept
in its storage bin.
Immediately complete or replace an incomplete or illegi-
ble Operator’s Manual.
In addition to the Operator’s Manual, observe and instruct
the operator in all other generally applicable legal and
other mandatory regulations relevant to accident preven-
tion and environmental protection.
These compulsory regulations may also deal with
handling hazardous substances, issuing and/or wearing
personal protective equipment, or traffic regulations.
With regard to specific operational features, e.g. those
relevant to job organisation, work sequences or the
persons entrusted with the work, supplement the Opera-
tor’s Manual by corresponding instructions, including
those relevant to supervising and reporting duties.
Persons entrusted with work on the machine must have
read and understood the Operator’s Manual and in particu-
lar, chapter “Safety Instructions” before beginning work.
This applies especially to persons working only occasion-
ally on the machine, e.g. set-up or maintenance.
The user/owner must check – at least from time to time
– whether the persons entrusted with operation or main-
tenance are working in compliance with the Operator’s
Manual and are aware of risks and safety factors.
The user/owner commits himself to operate and keep the
machine in perfect condition, and, if necessary or required
by law, to require the operating or servicing persons to
wear protective clothing (e. g. safety shoes, hard hat).
In the event of safety-relevant modifications or changes
on the machine or of its behaviour, stop the machine
immediately and report the malfunction to the competent
authority/person.
Safety-relevant damage or malfunctions of the machine
must be rectified immediately
Replace hydraulic hoses within stipulated and appropriate
intervals even if no safety relevant defects have been
detected
Before working on or with the machine, remove jewellery,
such as rings, wristwatches, bracelets etc., and tie back
long hair and do not wear loose-fitting garments, such as
unbuttoned or unzipped jackets, ties or scarves.
Injury can result from being caught up in the machinery or
from rings catching on moving parts!
• Keep the machine clean.This reduces
• Fire hazard, e.g. due to oil-soaked rags lying around
• Danger of injury, e.g. due to dirt or debris on the foothold
• Danger of accidents e.g. due to dirt pile-up on the
control elements
Observe all safety, warning and information signs and
labels on the machine
Adhere to prescribed intervals or those specified in the
Operator’s Manual for routine checks/inspections and
maintenance work!
For service, inspection, maintenance or repair work, tools
and workshop equipment adapted to the task on hand are
absolutely indispensable.
Any work on or with the machine must be carried out by
reliable staff only. Do not let unauthorised persons drive
or work with the machine! Observe statutory minimum
age limits!
The machine may be used by correctly trained or compe-
tent staff only. The staff’s authorities for operating,
equipping and carrying out maintenance and repair of the
machine must be defined clearly and distinctly!
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DANGER ZONE
SAFETY INSTRUCTIONS REGARDING
OPERATION
SAFETY
Define the machine operator’s responsibilities – also with
regard to observing traffic regulations. Give the operator
the authority to refuse instructions by third parties that
are contrary to safety.
Do not allow persons to be trained or instructed or
persons taking part in a general training course to work
on or with the machine without being permanently super-
vised by an experienced person!
Work on the electrical system and equipment, on the
undercarriage and the steering and brake systems may be
carried out only by skilled staff which has been specially
trained for such work.
Work on the hydraulic system of the machine must be
carried out only by staff with special knowledge and expe-
rience in hydraulic equipment!
Seal off the danger zone should it not be possible to keep
a safe distance.
Stop work if persons do not leave the danger zone in spite
of warning! Keep out of the danger zone!
The danger zone is the area in which persons are in danger
due to the movements of the
• machine
• work equipment
• additional equipment or
• material
• This also includes the area affected by falling material,
equipment or by parts which are thrown out.
The danger zone must be extended by 0.5 m in the imme-
diate vicinity of
• buildings
• scaffolds or
• other elements of construction
Avoid any operational mode that might be prejudicial to
safety!
Before beginning work, familiarise yourself with the
surroundings and circumstances of the work site. These
are e.g. obstacles in the working and travelling area, the
soil bearing capacity and any necessary barriers separat-
ing the work site from public roads.
Take the necessary precautions to ensure that the
machine is used only when in a safe and reliable state!
Operate the machine only if all protective and safety-ori-
ented devices, e.g. removable safety-devices, sound-
proofing elements and exhausters etc., are in place and
fully functional!
Check the machine at least once a day/per work shift for
visible damage and defects! Report any changes (incl.
changes in working behaviour) to the competent organi-
sation/person immediately! If necessary, stop the
machine immediately and lock it!
In the event of malfunctions, stop the machine immedi-
ately and lock it! Have any defects rectified immediately!
Start and operate the machine from the seat only!
Carry out start-up and shut-down procedures in accor-
dance with the Operator’s Manual, and observe the indica-
tor lights!
Before putting the machine/attachment into operation
(start-up/moving), ensure that noone is at risk by putting
the machine/attachment into operation!
Before driving with the machine, and also after interrupt-
ing work, check whether all control levers are functional!
Before moving the machine always check whether the
supplementary equipment has safely stowed away or
attached!
When driving on public roads, ways and places for purpos-
es of construction work, observe the traffic regulations in
force and, if necessary, ensure beforehand that the
machine is in a condition perfectly compatible with these
regulations!
Ensure good illumination of the machine’s work area in
conditions of poor visibility or after dark!
Stop work if this is not possible to a reasonable degree!
Since the machine has no acoustic warning system, stop
the machine or interrupt work immediately if a person is
likely to approach the working range of the machine!
No lifting, lowering or carrying persons!
Installing a man basket or a working platform is prohibit-
ed!
When crossing underpasses, bridges and tunnels, or when
passing under overhead lines always ensure that there is
enough clearance!
Always keep a safe distance from the edges of building
pits and slopes!
When working in buildings or in enclosed areas, look out
for:
• Height of the ceiling/clearances
• Width of entrances
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TRANSPORT
TEMPERATURE RANGES
SAFETY INSTRUCTIONS FOR MAINTENANCE
SAFETY
The machine must be loaded and transported only in accor
dance with the Operator’s Manual!
For towing the machine observe the prescribed transport
position, admissible speed and itinerary.
Use only suitable means of transport of adequate capaci-
ty/payload!
Safely secure the machine on means of transport! Use
suitable mounting points and load-securing devices
The recommissioning procedure must be strictly in accor-
dance with the Operator’s Manual!
The machine can be used at a maximum temperature of
+45 °C and a minimum temperature of -15 °C. Carry out
all maintenance and inspection work before storing the
machine for the winter. Then store the machine in a dry
place at ambient temperature (about +15 °C). Observe
these temperature ranges so as not to affect the
machine’s service life.
Avoid any operational mode that might be prejudicial to
safety!
Observe the adjustment, maintenance and inspection
activities and intervals set forth in the Operator’s Manual,
including information on the replacement of parts/partial
equipment!
These activities must be carried out by technical staff
only.
The machine may not be serviced, repaired or test-driven
by unauthorised staff.
Brief the staff/the driver before beginning special opera-
tions and maintenance work! Appoint a person to super-
vise the activities!
In any work concerning the operation, conversion or
adjustment of the machine and its safety-oriented devic-
es, or any work related to maintenance, inspection and
repair, observe the start-up and shut-down procedures
set forth in the Operator’s Manual, and the information on
maintenance work.
If required, secure the maintenance area appropriately!
Prior to carrying out service, maintenance and repair
work, attach a warning label, such as “Repair work – do
not start machine! ”, to the ignition lock/steering wheel or
to the control elements.
• Maximum load of ceilings and floors
• Sufficient room ventilation – danger of poisoning!
Avoid any operation that might be a risk to machine
stability!
During operation on slopes, drive or work uphill or down-
hill. If driving across a slope cannot be avoided, bear in
mind the tilting limit of the machine! Always keep the
work equipment close to the ground! This also applies to
driving downhill!
When driving or working across a slope, the load must be
on the uphill side of the machine.
If the skip is less than half full, drive backwards uphill or
forwards downhill.
If the skip is more than half full, drive forwards uphill or
backwards downhill.
On sloping terrain always adapt your drive speed to the
prevailing ground conditions! Never change to lower gear
on a slope but always before reaching it!
Before leaving the seat always secure the machine
against unintentional movement and unauthorised use!
Lower the work equipment to the ground
The machine has no FOPS protection. Therefore, do not
use the machine in areas with danger of falling objects!
Before starting work check whether
• all safety devices are properly installed and functional-
Before moving the machine or before taking up work:
• Ensure that visibility is sufficient
• Inspect the immediate area (children!)
• In the work area the operator is responsible for third
parties! Caution when handling fuel – increased danger of
fire!
• Ensure that fuel does not come into contact with hot
parts!
Do not smoke during refuelling, and avoid fire and sparks.
Stop the engine during refuelling and do not smoke!
Operation in potentially explosive areas is forbidden.
Never get on or off a moving machine! Never jump off the
machine!
The drive levers take time getting used to them. Drive
speed must be adapted to your skills and to the prevailing
conditions.
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ELECTRICAL ENERGY
SAFETY
Remove the ignition key!
Carry out service, maintenance and repair work only if the
• machine is positioned on firm and level ground
• the forwards-reverse lever is in neutral
• all hydraulically movable attachments and working
equipment have been lowered to the ground
• engine is stopped
• ignition key is removed.
• machine has been secured against unintentional move-
ment.
Should maintenance or repair be inevitable with the
engine running:
• Only work in groups of two.
• Both persons must be authorised for the operation of
the machine.
• Observe the specific safety instructions in the work
manual
• Keep a safe distance from all rotating and moving parts,
e.g. fan blades, V-belt drives, fans etc.
Prior to carrying out assembly work on the machine,
ensure that no movable parts will roll away or start
moving.
To avoid the risk of accidents, parts and large assemblies
being moved for replacement purposes must be carefully
attached and secured to lifting gear.
Use only suitable lifting gear and suspension systems in
a technically perfect state with adequate load-bearing
capacity!
Stay clear of suspended loads!
Have loads fastened and crane operators guided by expe-
rienced persons only!
The person guiding the operator must be within sight or
sound of him.
Always use specially designed or otherwise safety-orient-
ed ladders and working platforms to carry out overhead
assembly work.
Never use machine parts or attachments/superstruc-
tures as a climbing aid!
Wear a safety harness when carrying out maintenance
work at greater heights!
Keep all handles, steps, handrails, platforms, landings
and ladders free from dirt, snow and ice!
Clean the machine, especially connections and threaded
unions, of any traces of oil, fuel or preservatives before
carrying out maintenance/repair work!
Do not use aggressive detergents!
Use lint-free cleaning rags!
Before cleaning the machine with water, steam jet
(high-pressure cleaner) or deter�gents, cover or tape up
all openings which – for safety and functional reasons –
must be protected against water, steam or detergent
penetration.
Special care must be taken with the electrical system.
After cleaning, remove all covers and tapes applied for
that purpose!
After cleaning, examine all fuel, lubricant and hydraulic oil
lines for leaks, chafe marks and damage!
Rectify all defects without delay!
Always tighten any screw connections that have been
loosened during maintenance and repair!
Any safety devices removed for set-up, maintenance or
repair purposes must be refitted and checked immediate-
ly upon completion of the maintenance and repair work.
Ensure that all consumables and replaced parts are
disposed of safely and with minimum environmental
impact!
Do not use the work equipment as lifting platforms for
persons!
Before taking up work on machine parts dangerous for life
and limb (bruising, cutting), always ensure safe block-
ing/-support of these areas
Carry out maintenance and repair work beneath a raised
machine, attachments or additional equipment only if a
safe and secure support has been provided for (the sole
use of hydraulic rams, jacks etc. does not sufficiently
secure raised machines or equipment/attachments)
Avoid contact with hot parts, such as the engine block or
the exhaust system during the operation of the machine
and for some time afterwards – danger of burns!
Retainer pins can fly out or splinter when struck with
force – danger of personal injury!
Do not use starting fuel! This especially applies to those
cases in which a heater plug (intake-air preheating) is
used at the same time – danger of explosions!
Apply special care when working on the fuel system –
increased danger of fire!
GAS, DUST, STEAM, SMOKE
HYDRAULICS
NOISE
BATTERY
OIL, GREASE AND OTHER CHEMICAL
SUBSTANCES
SAFETY
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Use only original fuses with the specified current rating!
Switch off the machine immediately and rectify the
malfunction if trouble occurs in the electrical system!
When working with the machine, maintain a safe distance
from overhead electric lines! If work must be carried out
close to overhead lines, the equipment/attachments
must be kept well away from them. Caution, danger! Get
informed on the prescribed safety distances!
If your machine comes into contact with a live wire.
Warn others against approaching and touching the
machine.
Have the live wire de-energised.
Do not leave the machine until the line that has been
touched or damaged has been safely de-energised!
Work on the electrical system may only be carried out by
a technician with appropriate training, in accordance with
the applicable electrical engineering rules.
Inspect and check the electric equipment of the machine
at regular intervals. Defects such as loose connections or
scorched cables must be rectified immediately.
Observe the machine’s operating voltage!
Always remove the earthing strap from the battery when
working on the electrical system or when carrying out
welding work!
Starting with a battery jumper cable can be dangerous if
carried out improperly. Observe the safety instructions
regarding the battery!
Operate the machine only on adequately ventilated prem-
ises!
Before starting the internal combustion engine on
enclosed premises, ensure that there is sufficient venti-
lation!
Observe the regulations in force at the respective site!
Before carrying out welding, flame-cutting and grinding
work, clean the machine and its surroundings from dust
and other inflammable substances, and ensure that the
premises are adequately ventilated – danger of explo-
sions!
In areas with special hazards (e.g. toxic gases, caustic
vapours, toxic environments), wear appropriate protec-
tive equipment (breathing filters, protective clothing)!
Work on the hydraulic equipment of the machine must be
carried out only by persons having specific technical
knowledge and experience in hydraulic systems!
Check all lines, hoses and screw connections regularly for
leaks and obvious damage! Repair any damage and leaks
immediately! Splashed oil can cause injury and fire.
In accordance with the Operator’s Manual/instructions
for the respective assembly, release the pressure in all
system sections and pressure lines (hydraulic system) to
be opened before carrying out any implementing/repair
work!
Hydraulic and compressed-air lines must be laid and
fitted properly! Ensure that no connections are inter-
changed! The fittings, lengths and quality of the hoses
must comply with the technical requirements.
During operation all sound baffles must be closed.
Wear ear protectors if necessary!
When handling oil, grease and other chemical substances
(e.g. battery electrolyte – sulphuric acid), observe the
product-related safety regulations (safety data sheet)!
Be careful when handling hot consumables – risk of being
burned or scalded by fluids!
When handling the battery observe the specific safety
instructions and regulations relevant to accident preven-
tion.
Batteries contain sulphuric acid – caustic!
When charging batteries in particular, as well as during
normal operation of batteries, an oxyhydrogen mixture is
formed in the battery cells. Danger of explosion!
In case of a frozen battery or of an insufficient electrolyte
level, do not try start-up with a battery jumper cable. The
battery can burst or explode
Dispose of the battery immediately
TRACKS
SAFETY
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Repair work on the tracks must be carried out by techni-
cal staff or by an authorised workshop only!
Defective tracks reduce the machine’s operational
safety.
Therefore carry out regular checks of the tracks for
• Cracks, cuts or other damage
Check track tension at regular intervals.
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UNPACHING THE CONTAINER
UNPACHING THE CONTAINER
Use the screwdriver and hammer to open all the side locks.
1 2 3 4
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HYDRAULIC
TRACKED DUMPER
Model Number:
Package size:
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Gross weight:
HYDRAULIC
TRACKED DUMPER
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CONTENTS SUPPLIED
CONTENTS SUPPLIED
The Hydraulic Tracked Dumper comes partially assembled and is shipped in carefully packed package.After all the parts
have been removed from the package, you should have:
Main Body1x
1x
Hardware Bag
1x
Control Lever
1x
Operator’s Manual
1x
Self-Loading Shovel
A
B
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TO-SCALE HARDWARE
TO-SCALE HARDWARE
Hardware graphics are printed at 1:1 scale for ease of identification. Simply place the hardware over the image in the
tables to verify it is the correct size.
M10 X 50mm
Hex bolt
8X
10
Flat washer
20X12X
nut M10
Hex lock
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ASSEMBLE
ASSEMBLE
OIL HAS BEEN DRAINED FOR SHIPPING.
Failure to fill engine sump with oil before
starting engine will result in permanent
damage and void engine warranty.
The main part of the hydraulic tracked dumper was
assembled well at the factory. Other parts need to be
assembled by the operator.
CONTROL LEVER ASSEMBLY
SHOVEL ASSEMBLY
ENGINE OIL
Insert the control levers into the connecting sleeves and
tighten them.
Attach the connecting plates of the self loading shovel to
the connecting plates of the chassis from outside and
align the holes. Secure the connection with six M10×35
bolts, washers and nuts on both sides.
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KNOW YOUR MACHINE
KNOW YOUR MACHINE
TRACK
Hopper
Battery
Choke
Time Totalizer
Switch Lock
Right wheel steering lever
Left wheel steering lever
Self-loading Shovel
Shovel Lifting lever
Hopper Control lever
Speed Control Lever
Operate the steering levers only at a
reduced speed.
Always release the clutch control lever
before changing speeds.
SPEED CONTROL LEVER
HOPPER CONTROL LEVER
The speed control lever has two positions:
High speed and Low speed
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Electric Starter & Start
Button (optional)
Recoil Starter Handle
Choke Control
Fuel Shut-Off Valve
Throttle Control
Low speed is for heavier loads, while high speed is are for
transporting light loads or an empty hopper. It is recom-
mended that you use a slower speed until you are familiar
with the operation of the power trackbarrow. If the engine
slows down under a load or the tracks slip, shift the
machine into a lower gear. If the front of the machine
rides up, shift the machine into a lower gear. If the front
continues to ride up, lift up on the handles.
Use your left hand, push the lever to forward direction to
tip the hopper, pull back the lever to flat the hopper in its
original position.
STOP
Operate the lever to turn left/right.
LEFT/RIGHT STEERING LEVER
KNOW YOUR MACHINE
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SHOVEL LIFTING LEVER
STOP
The engine switch has two positions. OFF - engine will
not start or run. ON - engine will start and run.
The recoil starter handle is used to start the engine.
ENGINE ON/OFF SWITCH
RECOIL STARTER HANDLE
The valves have been set in factory, so no need to adjust
them under normal circumstances.
If it's necessary, rotate the valve on the left counterclock-
wise to increase the lifting speed of the shovel and clock-
wise to decrease the speed; rotate the valve on the right
counterclockwise to increase the falling speed of the
hopper and clockwise to decrease the speed.
SHOVEL SPEED CONTROL VALVE &
HOPPER SPEED CONTROL VALVE
Equal t i re pressure should be maintained
at all times. If the tire pressure is not
equal in both tires, the machine may not
travel in a straight path and the scraper
blade may wear unevenly.
1. Turning operation requires the ball
valve at low speed. Operate it only after
adjusting the throttle according to the
actual load. Do not make a turn when the
ball valve is at high speed gear;
2. For driving, it is necessary to stably
control the valve lever. Avoid sudden
stop or start in operation;
3. For normal driving start, it is necessary
to stably control the valve lever to start
when the ball valve is at low speed gear;
4. To stop at high speed, the ball valve
needs to be switched to the low speed
gear or small throttle state to stabilize the
control valve lever to stop;
5. During normal driving, do not loosen
one of the two travel control valve levers
to avoid mis operation of high-speed
turning;
6. When the self-loading shovel falls
back, the valve levers need to be stably
controlled to avoid big impact between
the shovel and ground
KNOW YOUR MACHINE
OPERATION
19
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1.Make sure the power track-
barrow is on a flat, level
surface.
2.Remove the oil fill cap/dip-
stick to add oil.
3.Using a funnel, add oil up to the FULL mark on the
dipstick. (See engine manual for oil capacity, oil recom-
mendation, and location of fill cap.)
1.The engine must be off and allowed to cool at least two
minutes before adding fuel.
2.Remove the fuel filler cap and fill the tank. (See engine
manual for fuel capacity, fuel recommendation, and
location of fuel cap.)
ADD OIL TO ENGINE
ADD GASOLINE TO ENGINE
CLOSEDOPEN
The engine is shipped without oil. Do not
start the engine before adding oil. Please
refer to your engine manual for the proper
grade of oil to add.
DO NOT OVERFILL. Check engine oil level
daily and add as needed.
Gasoline is highly flammable and explo-
sive. You can be burned or seriously
injured when handling fuel. Use extreme
care when handling gasoline.
Fill the fuel tank outdoors, never indoors.
Gasoline vapors can ignite if they collect
inside an enclosure. Explosion can result.
3.Reinstall the fuel cap and tighten. Always clean up
spilled fuel.
1.Move the engine switch to the ON
position.
2.Open the fuel shut-off valve.
PRE-START CHECK
ONOFF
ONOFF
IMPORTANT: DO NOT OVERFILL!
This equipment and/or its engine may
include evaporative emissions control
system components , required to meet
EPA and / or CARB regulations, that will
only function properly when the fuel tank
has been filled to the recommended level.
Overfilling may cause permanent damage
to evaporative emissions control system
components. Filling to the recommended
level ensures a vapor gap required to
allow for fuel expansion. Pay close atten-
tion while filling the fuel tank to ensure
that the recommended fuel level inside
the tank is not exceeded. Use a portable
gasoline container with an appropriately
sized dispensing spout when filling the
tank. Do not use a funnel or other device
that obstructs the view of the tank filling
process.
OPERATION
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3.Pull the throttle lever
forward
Turn the key to the open position and start Hydraulic
Tracked Dumper
Open the choke
STARTING
Engine normal after a few seconds,knob down choke
Set the throttle control lever to the SLOW position to
reduce stress on the engine when work is not being
performed. Lowering the engine speed will help extend
the life of the engine, as well as conserve fuel and reduce
noise level.
To stop the engine in an emergency, simply turn the
engine switch to the OFF position. Under normal condi-
tions, use the following procedure:
1.Move the throttle lever to the SLOW ( ) position.
2.Let the engine idle for one or two minutes.
3.Turn the engine switch to the OFF position.
4.Turn the fuel valve lever to the OFF ( ) position.
After engine warms up, pull throttle lever to accelerate
engine speed.
The Hydraulic Tracked Dumper has the steering levers on
the handlebars and this makes steering very easy. To turn
right or left, simply operate the corresponding right or left
steering lever.
The sensitivity of the steering increases in proportion to
the speed of the machine and that with the empty
machine, a light pressure on the lever is all that is needed
to turn. While when the machine is loaded, more pressure
is required.
The Hydraulic Tracked Dumper has a maximum capacity of
800kg. However, it is advisable to assess the load and
adjust it according to the ground on which the machine
will be used.
It is therefore advisable to cover such stretches using low
gear and taking extra care. In such situations, the
machine should be kept in low gear for the whole stretch.
Avoid sharp turns and frequent changes of direction while
driving on the road, in particularly on rough, hard terrains
full of sharp, uneven points with a high degree of friction.
Remember to be careful when working in adverse weather
conditions (ice, heavy rain and snow) or on types of ground
that could make the Hydraulic Tracked Dumper unstable.
When the clutch control lever is released, the machine will
stop and brake automatically.
If the machine is stopped on a steep slope, a wedge
should be placed against one of the wheels.
OPERATING
IDLE SPEED
STOP ENGINE
OPERATION
21
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Do not move the choke control to CLOSE
to stop the engine. Backfire or engine
damage may occur.
TRAVELLING ON SLOPES
In order to avoid accidents, observe these safety instruc-
tions in particular when driving on slopes.
Dump in the skip when driving the machine.
Dump in the skip when driving the machine.
Always drive in low speed on slopes!
This also ensures more precise and smooth movements
of the steering system.
When driving on slopes or across obstacles,
Do not steer or drive across slopes.
If possible, avoid changing direction when driving on
slopes
When steering the machine, ensure that you can stop
safely at all times if the machine starts to skid or if it
becomes unstable.
Dumping, swivelling or using the skip on slopes can cause
the machine to lose its balance and to tip over.
Avoid this under all circumstances.
Do not drive on slopes steeper than 15°, otherwise the
machine can tip over.
Do not drive across slopes steeper than 10° otherwise
the machine can tip over laterally.
If the tracks slip when driving uphill and it is no longer
possible to move on with the force of the tracks alone
Do not use any auxiliary means to move the machine
otherwise it can tip over.
Always drive straight ahead when driving uphill or down-
hill. Driving diagonally or at an angle to the slope is very
dangerous.
Avoid changing direction on slopes or driving across a
slope.
Drive slowly in meadows, on leaves or wet steel plates.
The machine risks slipping even if the slope is not steep.
If the engine stops as you drive across a slope, immedi-
ately put the control levers to neutral position and start
the engine again.
Specific safety instructions
The dumper may be driven on firm ground across a slope
of up to 10°.
The dumper may be driven on fim ground on a slope of up
to 15°.
The angle must be smaller in the case of soft and uneven
ground!
Do not actuate the skip as you drive on slopes
Always dump in the skip before driving on slopes
Always keep the loader unit 30-40 cm above the ground
when driving the machine.
Always reduce your speed as you drive on slopes
Always drive straight ahead when driving uphill or down-
hill. Avoid driving diagonally or at an angle.
The machine is very narrow. Therefore, drive very carefully
on slopes or on soft or uneven ground.
Drive with extreme care on slopes in rain or if the ground
is wet or slippery
Do not exceed the maximum slope.
DRIVING ACROSS SLOPES
DRIVING ON SLOPES
MAX. 10°
MAX. 15°
OPERATION
22
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Do not exceed the maximum slope.
LOADING LOOSE MATERIAL
The driver is not allowed to stand on the foothold when
driving on slopes with a loaded machine!
If the skip is less than half full, drive backwards uphill or
forwards downhill
If the skip is more than half full, drive forwards uphill or
backwards downhill.
The angle must be smaller in the case of soft and uneven
ground!
Before driving on a slope, lower the skip and do not
operate it on the slope!
Always keep the loader unit 30- 40 cm above the ground.
Always reduce your speed as you drive on slopes
Always drive straight ahead when driving uphill or down-
hill. Avoid driving diagonally or at an angle.
The machine is very narrow. Therefore, drive very
carefully on slopes or on soft or uneven ground.
Drive with extreme care on slopes in rain or if the ground
is wet or slippery
Lower the loader unit to the ground A
Push lever 1 back B
Do not carry out any steering movements
once the bucket has penetrated the mate-
rial.
Lower the loader unit only when the
machine is at a standstill and if there is
enough room to the front.
The loader unit is not designed for load-
ing compacted material (hard to pene-
trate), severe loader unit damage can
occur.
MAX. 15°
Drive forwards into the material A
Push brake lever B forward
Set the loader unit to position C
Carry out slow movements of the loader unit. This distrib-
utes the material evenly in the skip.
Load the machine only on firm and level
ground!
If the loader unit cannot be raised in the
materialReduce the load on the loader
unit by reversing
Do not carry out any steering movements
once the bucket has penetrated the mate-
rial.
A
B
A
C
OPERATION
23
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Park the machine on level ground
Fasten the tracks with fastening elements (e. g. chocks)
Let the engine run at idling speed for at least 1 minute
before switching it off.
1.Stop the machine
2.Dump in the skip
3.Lower the loader unit to the ground
4.Reduce engine speed completely
5.Switch off ignition
6.Remove the ignition key
Ensure sufficient stability
Do not drive too closely to the pit
Always watch the material as you dump out the skip:
ensure that the material is dumped out evenly and does
not remain stuck in the skip, otherwise the machine
could tip over
Push lever B forward
Fully dump in the skip A
Lower the loader unit (option) to transport position B
Always reverse up a slope at low speed with a full skip
Dumping out the skip alongside a pit is
dangerous
Observe the maximum angle when driving
on slopes
Always park the machine on firm ground
PARKING THE MACHINE
TRANSPORTING WITH A FULL SKIP
DUMPING OUT THE SKIP
A
B
B
A
A
B
OPERATION
MAINTENANCE
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Maintaining your Hydraulic Tracked Dumper will ensure
long life to the machine and its components.
1. Turn off the engine and disengage all command levers.
The engine must be cool.
2. Keep the engine's throttle lever in its SLOW position
and remove the spark plug wire from the spark plug and
secure.
3. Inspect the general condition of the power trackbarrow.
Check for loose screws, misalignment or binding of
moving parts, cracked or broken parts, and any other
condition that may affect its safe operation.
4. Use a soft brush, vacuum or compressed air to remove
all contaminants from the machine. Then use high quality
light oil to lubricate all moving parts.
5. Check the spark plug wire regularly for signs of wear,
and replace when needed.
Take off the cover #3 by unscrewing the two screws #4.
Using two wrenches, loosen the counter nut #2, tighten
the nut #1.
Put the cover back on.
Repeat the same procedure on the other track.
3. Measure the track midline vs. the horizontal line.
The reading must not be more than 10cm-15cm.
Operate the valve levers to lift the self-loading shovel to
the highest position and tip the hopper to the extreme.
Unscrew the oil plug and drain the oil into a container.
Remove the oil dipstick with gasket and add hydraulic oil.
The recommended hydraulic oil is 10W AW32, ASLE
H-150, or ISO 32. Tank capacity is 22.5L.
Attention! Do not operate the valve levers during draining
or adding oil, to prevent the shovel and hopper from falling.
With use, tracks tend to loosen. When operating with
loose tracks, they tend to slip over the driving wheel
causing it to jump its housing, thus damaging wear to the
housing.To check track tightness, proceed as follows.
1. Set the machine on a flat surface with compact ground,
or on asphalt or pavement.
2. Lift the machine and set it on blocks or supports rated
for the weight of the machine so that the tracks are
approximately 10 cm off the ground.
Never use a "pressure washer" to clean
your unit. Water can penetrate tight areas
of the machine and its transmission case
and cause damage to spindles, gears,
bearings, or the engine. The use of pres-
sure washers will result in shortened life
and reduce serviceability.
PREVENTIVE MAINTENANCE
HYDRAULIC OIL
TIGHTENING TRACKS
10cm ~ 15cm
4
3
1
2
MAINTENANCE
25
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Check the condition of the tracks periodically. If any track
is cracked or frayed, it should be replaced as soon as
convenient.
1. Lift up the hopper and insert a support rod for safety
purposes.
2. Lift the machine and set it on blocks or supports rated
for the weight of the machine so that the tracks are
approximately 4" off the ground.
3. Remove the two nuts M10 with washers and take off
the front guard plate.
4. Loosen the adjusting bolts and pull the steering wheel
axle toward the engine, then track will be loosen.
5. Pull out the whole track.
When removing or installing the tracks,
be careful not to get your fingers caught
between the track and pulley.
REPLACING TRACKS
1. Drain the fuel tank completely. Stored fuel containing
ethanol or MTBE can start to go stale in 30 days. Stale
fuel has high gum content and can clog the carburetor and
restrict fuel flow.
2. Start the engine and allow it to run until it stops. This
ensures no fuel is left in the carburetor. Run the engine
until it stops. This helps prevent gum deposits from
forming inside the carburetor and possible engine
damage.
3. While the engine is still warm, drain the oil from the
engine. Refill with fresh oil of the grade recommended in
the Engine Manual.
4. Use clean cloths to clean off the outside of the
machine and to keep the air vents free of obstructions.
5. Inspect for any loose or damaged parts. Repair or
replace damaged parts and tighten loose screws, nuts or
bolts.
6. Store your unit on flat ground in a clean, dry building
that has good ventilation.
Do not use strong detergents or petro-
leum based cleaners when cleaning plas-
tic parts. Chemicals can damage plas-
tics.
Do not store the machine with fuel in a
non-ventilated area where fuel fumes
may reach flame, sparks, pilot lights or
any ignition sources.
Refer to the Engine Manual included in your unit for the
information on engine maintenance. Your engine manual
provides detailed information and a maintenance sched-
ule for performing the tasks.
If the Hydraulic Tracked Dumper will not be used for a
period longer than 30 days, follow the steps below to
prepare your unit for storage.
STORAGE
ENGINE MAINTENANCE
MAINTENANCE
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The crane and the lifting gear must have suitable dimen-
sions
Crane handling the machine requires suitable lifting gear
Secure the machine against unintentional movement
Load the machine as follows:
• Empty the skip and the loader unit
• Lower the skip
• Stop the engine
• Remove the ignition key.
• Use suitable lifting gear, chains etc
• Slowly raise the machine
Ensure that no-one is near the machine!
Have loads fastened and crane operators
guided by experienced persons only!
The person guiding the crane operator
must be within sight or sound of him
Ensure that the crane and the lifting gear
(cables, chains) have sufficient
load-bearing capacity!
Only raise the machine with an empty
loader unit and skip
Stay clear of suspended loads!
It is essential that you read the safety
instructions at the beginning of this
chapter and follow any other safety
instructions relevant in your country!
TRANSPORTATION
TRANSPORTATION
SAFETY INSTRUCTIONS
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Engine fails to start.
Engine runs erratically.
Engine overheats.
One of the two tracks is
blocked.
Machine does not move while
engine is running.
1. Attach spark plug wire securely to spark plug.
2. Fill with clean, fresh gasoline.
3. Throttle must be positioned at choke for a
cold start.
4. Clean the fuel line.
5. Clean, adjust gap, or replace.
6. Wait a few minutes to restart, but do not
prime.
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF.
3. Clean fuel line. Fill tank with clean, fresh
gasoline.
4. Clear vent.
5. Drain fuel tank. Refill with fresh fuel.
6. Clean or replace air cleaner.
7. Refer to Engine Manual.
1. Fill crankcase with proper oil.
2. Clean air cleaner.
3. Remove housing and clean.
4. Refer to Engine Manual.
Remove the foreign body.
TROUBLESHOOTING
TROUBLESHOOTING
Remedy
Problem
Cause
1. Spark plug wire disconnected.
2. Out of fuel or stale fuel.
3. Choke not in open position.
4. Blocked fuel line.
5. Fouled spark plug.
6. Engine flooding.
1. Spark plug wire loose.
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
4. Vent plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
7. Improper carburetor adjustment.
1. Engine oil level low.
2. Dirty air cleaner.
3. Air flow restricted.
4. Carburetor not adjusted properly.
Foreign bodies have worked their
way between the track and the
frame.
1. Gear is not properly selected.
2. Driving tracks not tight enough.
1. Ensure gear lever is not in-between two
different gears.
2. Tighten driving tracks.
