Vacuum Packaging Machine
User Manual
Art No. 0894514
©
Eurodib 2018
• The machine is not suitable for the packaging of toxic, corrosive, irritant or potentially
explosive materials.
• All persons responsible for the operation of this machine must at least fully read and
understand the chapters about the operation and safety provided in these operating
instructions.
• All persons responsible for the assembly, installation, maintenance and/or repairs must
fully read and understand these operating instructions.
• The user is at all times responsible for the interpretation and use of this manual.
Contact the owner or the manager in case of questions or doubts about the correct
interpretation.
• This manual should be kept near the machine and should be within reach for its users.
• All major maintenance work, modifications to the machine and observations must be
kept in a logbook; see Logbook on page 38.
• Modifications to the installation/machine are not allowed without the prior written
consent of the supplier. Due to modifications the ETL Certification will probably
no longer be valid.
• For specific maintenance work not included in this manual, please contact the supplier.
• Comply with the safety requirements as set out in Safety on page 7 at all times.
• The correct operation and safety of the system can only be guaranteed if the
recommended maintenance is performed on time and properly.
• Illustrations shown may differ from your machine.
Copyright
©
Eurodib 2018
Eurodib reserves the right to change specifications and/or spare parts without prior notice. The
content of this user manual may also be changed without prior notice.
For information about settings, maintenance and repairs not provided for in this user manual, please contact the technical department of your supplier.
Eurodib accepts no liability for damage and/or problems arising from the use of spare parts not supplied by Eurodib.
This user manual has been compiled with all possible care. Eurodib assumes no responsibility for any errors in this manual and/or the
consequences of an erroneous interpretation of the instructions.
All rights reserved. No part of this publication may be reproduced, stored in computerised databases, or made public, in any form or by any means,
either electronic, mechanical, through photocopying, recording or otherwise, without the prior written consent of Eurodib. This also applies to the
associated drawings and diagrams.
Contents
3
Contents
List of Figures................................................................................................................................. 5
1 Preamble....................................................................................................................................... 6
2 Safety............................................................................................................................................. 7
2.1 List of the Symbols Used in this Manual............................................................................... 7
2.2 Pictograms on the Machine................................................................................................... 7
2.3 General Warnings.................................................................................................................. 8
2.4 Warnings During Use............................................................................................................. 9
2.5 Warnings for Operating Personnel......................................................................................... 9
3 Introduction.................................................................................................................................10
4 Description of the Machine.......................................................................................................11
4.1 Overview of the Main Components......................................................................................11
4.2 Description of the Packaging Process/Machine Functions.................................................. 12
4.2.1 Packaging Process/Machine Functions........................................................................ 12
4.2.2 General Functions........................................................................................................ 13
4.3 Sealing System.................................................................................................................... 13
4.4 Vacuum Pump...................................................................................................................... 14
4.5 Electrical Installation.............................................................................................................15
5 Installation...................................................................................................................................17
5.1 Transportation and Installation............................................................................................. 17
5.2 Connecting the Machine...................................................................................................... 17
5.3 Prior to the First Use........................................................................................................... 17
6 Operation.....................................................................................................................................18
6.1 Operating Elements of the 1-Programme Control................................................................18
6.2 Starting the Machine............................................................................................................ 19
6.3 Starting the Packaging Cycle............................................................................................... 19
6.4 Proceeding to the Next Step in the Cycle........................................................................... 19
6.5 Terminating a Programme.................................................................................................... 20
6.6 Changing the Programme Settings...................................................................................... 20
6.6.1 1-Programme Control System...................................................................................... 20
6.6.1.1 Vacuum................................................................................................................. 20
6.6.1.2 Vacuum+ time....................................................................................................... 20
6.6.1.3 Seal.......................................................................................................................21
6.6.1.4 External Vacuum (optional).................................................................................. 21
6.7 Guideline for Function Values.............................................................................................. 22
7 Maintenance................................................................................................................................ 24
7.1 Maintenance Schedule......................................................................................................... 24
7.2 Cleaning the Machine.......................................................................................................... 25
Contents
4
7.3 Running the Pump Cleaning Programme............................................................................ 25
7.4 Removing Oil, Refilling Oil................................................................................................... 25
7.5 Replacing the Oil Exhaust Filter.......................................................................................... 26
7.5.1 Pump 9 m3/h / 318 cf/h................................................................................................ 26
7.5.2 Pump 19 m3/h / 671 cf/h & 25 m3/h / 889 cf/h ........................................................... 28
7.6 Replacing the Sealing Wire................................................................................................. 28
7.7 Replacing the Silicone Rubber of the Silicone Holders....................................................... 30
7.8 Replacing the Lid Gasket.....................................................................................................30
7.9 Inspecting the Lid Springs................................................................................................... 31
8 Troubleshooting......................................................................................................................... 32
9 Terms of Warranty..................................................................................................................... 34
9.1 Liability..................................................................................................................................34
10 Disposal.....................................................................................................................................35
11 Appendices............................................................................................................................... 36
11.1 Technical Data.................................................................................................................... 36
11.1.1 Technical Data Jumbo................................................................................................ 36
11.2 Logbook.............................................................................................................................. 38
List of Figures
5
List of Figures
Figure 1: Overview of the Main Components................................................................................. 11
Figure 2: Overview of the Sealing System..................................................................................... 13
Figure 4: Overview of the Pump (Pump 9 m3/h)............................................................................ 14
Figure 5: Overview of the Pump (Pump 19 m3/h / 25 m3/h).......................................................... 15
Figure 6: Overview of the Electrical Installation..............................................................................16
Figure 7: Control Panel of the 1-Programme Control..................................................................... 18
Figure 8: External Vacuum Adapter Set (1-Program Control)........................................................ 21
Figure 9: Vapour Pressure Curve of Water.................................................................................... 23
Figure 11: Replacing the Oil Exhaust Filter (Pump 9 m3/h)........................................................... 27
Figure 12: Replacing the Oil Exhaust Filter (Pump 19 m3/h/ 25 m3/h).......................................... 28
Figure 13: Removing the Sealing Bar.............................................................................................29
Figure 14: Replacing the Sealing Wire........................................................................................... 29
Figure 15: Replacing the Silicone Rubber of the Silicone Holders................................................. 30
Figure 16: Replacing the Lid Gasket.............................................................................................. 31
Preamble
6
1 Preamble
This is the manual for your Atmovac vacuum packaging machine. This manual is intended for
anyone who works with or services the machine.
This manual contains information and instructions for installation, operation and maintenance of
the machine. We recommend that you carefully read this manual before use and follow the
procedures and instructions strictly. This will ensure that you get the best out of the machine and
prevents possible accidents and serious injury.
Safety
7
2 Safety
Your vacuum packaging machine has been carefully designed and expertly built to be operated
safely. This is corroborated by the ETL Certification. However, there are always dangers and
safety risks that cannot be eliminated. These dangers and risks are the result of the use
functions of the machine and operation of the machine by the user. This section discusses safety
instructions and precautions, how they will be pointed out to you and the requirements
the user must meet. It is essential that you are well aware of these safety instructions and
requirements and observe them at all times!
2.1 List of the Symbols Used in this Manual
For all operations in which the safety of the operator and/or technician is at stake and where
caution should be exercised, the following symbols are used.
This symbol provides insight or offers tips to help facilitate certain actions.
This symbol warns for dangerous situations that may lead to damage to the machine or
personal injury.
This symbol warns for high voltage.
2.2 Pictograms on the Machine
Pictograms and warnings have been fitted on the machine to warn users of the possible risks.
Warning sign "Hazardous Voltage"
• Is located on the back of the machine
Caution sign ‘Electric shock’
• Is located on the back of the machine
Safety
8
Caution sign ‘Hot surface’
• Is located on the housing of the machine
Machine plate
• Is located on the back of the machine
Regularly check whether the pictograms and markings are still clearly recognisable and
legible. Replace them if this is not the case.
2.3 General Warnings
• All persons responsible for the operation of this machine must at least fully read and
understand the chapters Safety on page 7 and Operation on page 18.
• Failure to follow or disregard of the safety instructions may result in serious injury.
• Never pack products that can be damaged by vacuum.
• Never vacuum live animals.
• Warranty, ETL Certification and/or liability is void if any damage is caused by repairs
and/or modifications that are not authorised by the supplier or any of its distributors.
• In case of malfunction, contact the supplier.
• High pressure cleaning is not allowed. This may cause damage to the electronics and
other components.
• Prevent water from entering the ventilation inlet of the chamber or the exhaust of the
pump. This causes irreversible damage to the pump.
• The work space around the machine must be safe. The owner of the machine must take
the necessary precautions to operate the machine safely.
• It is forbidden to start the machine in an explosive environment.
• The machine has been designed in such a way that production is safe under normal
ambient conditions.
• The owner of the machine must ensure that the instructions in this manual are actually
complied with.
• The available safety devices may not be removed.
• The correct operation and safety of the system can only be guaranteed if the
recommended maintenance is performed on time and properly.
• If work must be carried out on the machine, it must be disconnected and blocked from
the power supply.
Safety
9
• Only a technical expert may perform work on the electrical installation.
• Internal procedures and monitoring must be in place to ensure that all relevant power
supplies are disconnected.
• The machine may not be used during cleaning, inspection, repair or maintenance and
must be disconnected from the power supply by disconnecting the plug.
• Never perform welding work on the machine without first disconnecting the cable
connection to the electrical components.
• Never use the power supply of the control unit to connect other machines.
• All electrical connections must be connected to the terminal strips according to the
wiring diagram.
2.4 Warnings During Use
• Before starting the machine, make sure no work is being performed on the installation
and that the machine is ready for use.
• The machine may not be operated by unauthorised persons. This should be monitored
by the machine operator(s).
• Immediately contact the service technician of your technical department or dealer if
something does not seem right, such as unusual vibrations or unusual noise.
• Components of the sealing system can become very hot. Contact with these
components may cause injuries.
• Improper use, such as switching off the machine while it is creating a vacuum, is
strongly discouraged. Such actions may cause oil leaking back to the vacuum chamber.
2.5 Warnings for Operating Personnel
• Operating personnel must be 18 years or older.
• Only authorised persons are allowed to perform work on or with the machine.
• Personnel may only perform work for which it was trained. This applies to both
maintenance and normal use.
• The machine may only be operated by trained personnel.
• Operating personnel must be familiar with all circumstances, so quick and effective
action can be taken in case of an emergency.
• If an operator notices errors or risks or disagrees with safety measures, he or she
should report this to the owner or manager.
• Safety shoes are mandatory.
• Appropriate work clothing is mandatory.
• All personnel must obey the safety regulations to avoid danger to themselves and
others. Always strictly follow the work instructions.
Introduction
10
3 Introduction
Eurodib is a supplier of ultra-modern vacuum packaging machines. Our machines are developed
and manufactured to meet the highest standards. They combine a sleekly built and functional
design with optimal ease of use and a long service life. After mounting the plug, it is just a matter
of "plug & pack". The clever design ensures compliance with the hygiene standards at all times.
The Jumbo series are professional table top models, use-friendly and low-maintenance.
Description of the Machine
11
4 Description of the Machine
This section provides an overview of the main components and functions. If detailed information is
available in this manual, you will be referred to the specific sections.
4.1 Overview of the Main Components
The figure below shows the main components of the system. The model shown may differ from
your machine.
Figure 1: Overview of the Main Components
1. Lid
The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted
in the lid to ensure proper closing. Silicone holders are mounted in the lid as counter beams of
the sealing bar(s).
2. Vacuum chamber
The products to be packaged are placed on the work surface with the openings of the vacuum
bags on the sealing position.
3. Seal system
Depending on the model, one or two sealing bars are mounted in the vacuum chamber. These
close the vacuum bag.
4. Control panel
This serves to operate the available control functions.
5. Machine housing
The machine housing contains all the components necessary for the functioning of the
machine.
Description of the Machine
12
6. Vacuum pump
The vacuum pump creates the vacuum.
7. Power connection and cable
This serves to connect the machine to the power supply.
4.2 Description of the Packaging Process/Machine Functions
This section provides an overview of the packaging process and available machine functions.
See Changing the Programme Settings on page 20 for information about setting the
parameters to the correct values.
4.2.1 Packaging Process/Machine Functions
This section describes the packaging process and the machine functions. See Operation on page
18 for the realization of the specific steps of the procedure.
Step
Process phase
Operation
1.
Preparation
The operator puts the product in a vacuum bag and places it
on the work surface with the opening on the sealing position.
2. Applying vacuum
The vacuum process is initiated by closing the lid.
During the cycle, the air will be removed from the chamber
until the set vacuum percentage has been reached.
3. Sealing
The sealing bars are pressed against the vacuum bag and
melt the bag closed.
During the sealing process, the material of the vacuum bag
is heated and pressed together to create a hermetic seal.
The programming of this function takes place in seconds.
Optionally, the second sealing wire can be replaced by a
cut-off wire. The purpose of the cut-off wire is to remove the
excess foil from the remaining flap.
4. Decompressing The vacuum is removed from the vacuum chamber by letting
air into the chamber.
5. Opening the
vacuum chamber
6. Removing the
product
The lid opens.
The operator can remove the packaged product from the
work surface.
Description of the Machine
13
4.2.2 General Functions
Function Pictogram Operation
Cleaning of the
oil pump
External
Vacuum
The pump cleaning programme ensures that the pump is
thoroughly rinsed. During the programme, the pump and
oil reach the operating temperature, so the oil and moisture are
separated and any contamination is filtered. The high
temperature causes any moisture in the pump to evaporate, thus
minimising the risk of corrosion.
This function allows special food containers to be vacuumed
outside the machine.
The options to set the vacuum value are the same as for
standard vacuuming (see External Vacuum (optional) on page
21).
4.3 Sealing System
The sealing system closes the opening(s) of the bag to retain the vacuum and/or gas in the bag.
The end of the bag can optionally be cut off by the sealing bar.
Figure 2: Overview of the Sealing System
1. Sealing bar
The sealing bar consists of the following components:
• Sealing wires: during the sealing process, the sealing wires are heated for a certain time
causing the edges of the vacuum bag to melt together.
• Cut-off wires (optional): A cut-off wire is heated in such a way that the foil of the bag
partially melts, allowing the excess foil of the vacuum bag to be removed easily.
• Teflon tape: sealing and cut-off wires are covered with Teflon tape to prevent the bag from
sticking to the sealing bar.
Description of the Machine
14
Consult Replacing the Sealing Wire on page 28 for more detailed information about
maintenance.
2. Silicone holder
Opposite the sealing bar is a silicone holder which provides counter pressure on the cylinders
(Replacing the Silicone Rubber of the Silicone Holders on page 30).
3. Sealing mechanism
The sealing bars are pressed onto the vacuum bag by cylinders.
By connecting the inlet of the cylinders with the atmospheric pressure outside, they press the
sealing bar onto the bag.
4.4 Vacuum Pump
The vacuum pump creates the vacuum.
Figure 4: Overview of the Pump (Pump 9 m
3
/h / 285 cf/h)
Description of the Machine
15
Figure 5: Overview of the Pump (Pump 19 m
3
/h / 565 cf/h & 25 m
3
/h / 889cf/h)
1. Vacuum pump - Creates the vacuum for the process.
2. Oil exhaust filter - Filters the air by capturing oil vapours.
3. Oil sight glass - Indicates the maximum and minimum oil levels of the vacuum pump.
4. Oil drain plug - Removing the oil drain plug allows the oil to be drained.
5. Oil filler plug - Removing the oil filler plug allows the oil to be refilled.
4.5 Electrical Installation
The electrical installation provides power for the vacuum pump, the seal system and the operation
of the machine.
See the electrical diagram for the further structure and operation of the electrical installation.
Please contact your supplier for the electrical diagram.
Only a technical expert may perform work on the electrical installation.
Description of the Machine
16
The machine consists of the following electrical components:
Figure 6: Overview of the Electrical Installation
1. Power connection and cable
This serves to connect the machine to the power supply.
2. Control panel
This serves to operate the control functions. Your machine has the following control option:
• Operating Elements of the 1-Programme Control on page 18
Installation
17
5 Installation
Consult Technical Data on page 36 for the specifications of the machine.
Before installing the machine, carefully read the safety instructions in Safety on page 7.
Failure to follow or disregard of the safety instructions may result in serious injury.
5.1 Transportation and Installation
The machine must be moved and transported in an upright position.
1. Place the machine on a flat, level surface. This is essential to ensure a trouble-free operation
of the machine.
Do not position machines with plastic covers in the vicinity of a heat source.
Make sure there is sufficient space (at least 15 cm) around the machine to ensure a
proper ventilation.
2. Verify that the machine housing is present and correctly fitted.
5.2 Connecting the Machine
1. Make sure the voltage stated on the machine plate matches the mains voltage.
2. Connect the machine to a grounded wall outlet to avoid fire or electric shock.
The power cable must be free at all times, and nothing may be placed on it.
Immediately replace the power cable if damaged.
5.3 Prior to the First Use
1. Check the oil sight glass to see if the amount of oil in the pump is sufficient.
2. Optional: If the amount of oil in the pump is insufficient, refill it. See Removing Oil, Refilling Oil
on page 25.
3. Proceed with Starting the Machine on page 19 to start up the machine.
4. Run the pump cleaning program before using the machine for the first time (see Running the
Pump Cleaning Programme on page 25).
Operation
18
6 Operation
It is possible to optimise a programme for your products by modifying the parameters of a
programme, see Changing the Programme Settings on page 20.
• All persons responsible for the operation of this machine must at least fully read and
understand the chapters Safety on page 7 and Operation on page 18.
• Failure to follow or disregard of the safety instructions may result in serious injury.
6.1 Operating Elements of the 1-Programme Control
The 1-program control allows the machine to be operated and programmes to be changed.
See Operation on page 18 for instructions on the operation and programming.
Figure 7: Control Panel of the 1-Programme Control
1. On/Off button
Serves to turn the control panel on or off.
Depending on the model, the on/off button is located on the left side of the control panel (as
shown in Figure 7: Control Panel of the 1-Programme Control on page 18) or on the rear of
the machine near the power cord.
2. Cursor key
This key is used to operate the functions of the parameter display and function display.
3. Pump cleaning program button
This is used to activate the pump cleaning program. Moisture can condensate in the oil when
the pump is running only short cycles or when you are packaging moisture-containing
products. This program removes moisture from the oil of the vacuum pump. See Running the
Pump Cleaning Programme on page 25 for instructions.
4. Parameter display
This display shows the current value of the active function during the program cycle or the set
value of the selected function when the machine is inactive.
Operation
19
5. Function display
The LED light in front of the function lights up if the function is active during the program cycle
or if the function is selected in the programming mode.
6. – / STOP button
This is used to interrupt the entire cycle during a packaging cycle. All functions are skipped
and the cycle is terminated. In the programming mode, the value of the selected parameter
can be lowered using this button.
7. + / VACUUM STOP button
This stops the active function and proceeds to the next program step. In the programming
mode, the value of the selected parameter can be increased using this button.
8. Vacuum meter
Shows the pressure in the vacuum chamber. A value of -1 bar corresponds to 99% vacuum.
6.2 Starting the Machine
1. Plug in the machine.
2. Press the on/off button on the control panel to enable the operation.
2 dashes may be shown on the display during the first start-up or ventilation. This means that the
machine needs to be decompressed. In this case, open the lid to decompress the machine.
6.3 Starting the Packaging Cycle
The machine must be started in accordance with Starting the Machine on page 19 before
starting a packaging cycle.
1. Put the product/products in place.
a. Put the product/products in the vacuum bag.
b. Place the vacuum bag in/on the vacuum chamber. Make sure the opening(s) is/are
correctly placed with regard to the seal position(s).
2. Close the lid.
The packaging cycle will start.
6.4 Proceeding to the Next Step in the Cycle
For some products, it may be necessary to proceed to the next step in the packaging cycle before
the vacuum time or the vacuum level has been reached.
1. Proceed to the next step in the cycle.
Press the + / VACUUM STOP button.
The next step will be started.
Operation
20
6.5 Terminating a Programme
Programmes such as the packaging programme or the pump cleaning programme can be
terminated at any time.
1. Terminate the programme.
Press the – / STOP button.
The programme will be terminated and the vacuum chamber is decompressed.
6.6 Changing the Programme Settings
6.6.1 1-Programme Control System
This section describes the units and limits of the parameters and how parameters can be adjusted.
See Operating Elements of the 1-Programme Control on page 18 for an overview of the
operating elements of the 1-program control system.
1. Use the Cursor key to scroll to the desired parameter.
The LED in front of the selected function will light up.
2. Press the – / STOP button and the + / VACUUM STOP button to adjust the value.
The – / STOP button and the + / VACUUM STOP button must be pressed and held for several
seconds to adjust the value. This prevents the accidental changing of settings.
3. Press the Cursor key to activate the new parameter.
6.6.1.1 Vacuum
During the cycle, the air is removed from the chamber until the set time has been reached.
1. Use the Cursor key to scroll to the parameter Vacuum.
The LED in front of the selected function will light up.
2. Press the + / VACUUM STOP button to adjust the value.
The – / STOP button and the + / VACUUM STOP button must be pressed and held for several
seconds to adjust the value. This prevents the accidental changing of settings.
3. Press the Cursor key to activate the new parameter.
6.6.1.2 Vacuum+ time
When air inclusions appear in the product, it may be desirable to prolong the vacuum time after
reaching the maximum vacuum. This process is meant to let enclosed air escape from the product.
The Vacuum+ time is set in seconds. If a Vacuum+ time is set, a dot will appear in the lower right
corner of the parameter display.
1. Use the Cursor key to scroll to the parameter Vacuum.
The LED in front of the selected function will light up.
2. Press the + / VACUUM STOP button to adjust the value to the maximum vacuum percentage
of 99%.
The + / VACUUM STOP button must be pressed and held for several seconds to adjust the
value. This prevents the accidental changing of settings.
3. Press the Cursor key once to select the Vacuum+ time.
Operation
21
The display shows O.
The LED stays lit in front of VACUUM.
4. Press the buttons – / STOP and + / VACUUM STOP to change the value in seconds.
A dot will appear in the lower right corner of the parameter display when the value is set.
5. Wait a few seconds or press the Cursor key to activate the new parameter.
6.6.1.3 Seal
This is the time that the sealing wire and/or the cut-off wire are heated. The longer the time, the
more heat is transferred to the bag.
1. Use the Cursor key to scroll to the parameter Seal.
The LED in front of the selected function will light up.
2. Press the – / STOP button and the + / VACUUM STOP button to adjust the value.
The – / STOP button and the + / VACUUM STOP button must be pressed and held for several
seconds to adjust the value. This prevents the accidental changing of settings.
3. Press the Cursor key to activate the new parameter.
6.6.1.4 External Vacuum (optional)
The External Vacuum function allows special food containers to be vacuumed outside the machine.
Check in advance whether the relevant gastronorm container can withstand and hold a vacuum.
To select the External Vacuum option, follow the steps below.
1. Select the External Vacuum programme.
a. Press the Pump Cleaning Program button.
The display will show "C".
b. Press the Cursor key.
The display will show "E".
2. Connect the external vacuum hose to the machine by placing the adapter over the suction
inlet (1) in the vacuum chamber.
3. Connect the external vacuum hose to the packaging.
a. Connect the adapter (3) of the external vacuum hose to the valve of the food container.
b. Slide the sliding valve (2) towards the hose (closed position).
Figure 8: External Vacuum Adapter Set (1-Program Control)
4. Press the + / VACUUM STOP button to start vacuuming.
The food container will be vacuumed.
Operation
22
5. Slide the sliding valve of the adapter towards the gastronorm container (open position) and
remove the external vacuum hose from the food container.
6.7 Guideline for Function Values
Values can be set for each function. In order to understand the consequence of the set value, the
table below explains the consequences of giving a low or high value for each function.
Function
Range
Conditions
Vacuum
30-99 %
Rule of thumb: the higher the vacuum, the less oxygen
remains in the package and the longer the shelf life of
the product. There are exceptions to this rule.
Vaccum +
0-99 seconds
This is the time that is needed to let enclosed air
escape after reaching the maximum vacuum.
Vacuum must be set to maximum.
Seal time 0.5 – 4.0 seconds This is the time that the sealing wire and/or the cut-off
wire are heated. The longer the time, the more heat is
transferred to the bag.
The average seal time is 1.8-2.5 seconds.
Cleaning of the
pump
15 minutes Fixed value.
The vacuum in the chamber must be at least 30% at the moment of sealing (0.7 bar on
the meter).
If the pressure is reduced, the boiling point of liquids will be decreased; see Figure 9: Vapour
Pressure Curve of Water on page 23. As a result of this law of nature, a product may start
boiling. In addition to contamination of the machine, this will reduce the weight and quality of the
product to be packaged.
When packaging moisture-containing products, such as soups and sauces, it is important to
closely monitor the vacuuming process. The moment bubbles are formed or the product starts to
bubble, you should immediately proceed to the next step in the cycle. See Proceeding to the Next
Step in the Cycle on page 19.
By letting products cool down sufficiently prior to starting the vacuuming process, a higher vacuum
can be achieved.
When packaging moisture-containing products, it is important to run the pump cleaning programme
at least once a week. When moisture-containing products are vacuumed on a daily basis, it is
recommended to run the pump cleaning programme at the end of the day.
Operation
23
Figure 9: Vapour Pressure Curve of Water
Maintenance
24
7 Maintenance
When carrying out maintenance work, always observe the following safety rules.
• Only trained technicians are authorised to perform the described maintenance activities.
• Always disconnect the power supply by disconnecting the plug.
• Test the machine after carrying out maintenance work or repairs to make sure the machine can
be used safely.
7.1 Maintenance Schedule
The diagram below shows the maintenance activities that must be performed and the interval with
which these activities must be performed.
For specific descriptions for performing maintenance activities, consult the appropriate section
within Maintenance on page 24.
Activity *
1-D
1-W
6-M
1-Y
4-Y
Cleaning
Cleaning the machine.
X
Inspections
Check the oil level.
X
Run the pump cleaning programme.
X
Inspect the sealing bars.
X
Inspect the silicone rubber of the silicone holders.
X
Inspect the lid gasket.
X
Check the plastic lid for cracks.
X
Inspect the lid springs. Pay additional attention to damage and the
fastenings of the lid springs (not for the Neo series).
X
Lubrication
Replace the oil of the vacuum pump. See Technical Data on page
36 for the type of oil.
X
Replacement
Replace the sealing wires.
X
Replace the silicone rubber of the silicone holders.
X
Replace the lid gasket.
X
Replace the oil exhaust filter.
X
Contact your dealer for professional servicing.
X
Maintenance
25
Activity *
1-D
1-W
6-M
1-Y
4-Y
Replace the plastic lid.
X
* 1-D = Daily, 1-W = Weekly, 6-M = Every 6 months, 1-Y = Annually, 4-Y = Every 4 years
7.2 Cleaning the Machine
Never clean the machine using a high pressure cleaner.
Do not use any aggressive or toxic cleaning agents.
Do not use any cleaning agents containing solvents.
1. Clean the surfaces with a soft, damp cloth. You can also apply a cleaning agent to the
machine and wash it with clean water.
7.3 Running the Pump Cleaning Programme
The pump cleaning programme runs the vacuum pump for 15 minutes. During the programme, the
pump and the oil reach the operating temperature. Moisture in the pump is absorbed by the oil.
The high temperature causes any moisture in the pump to evaporate, and minimises the risk of
corrosion.
It is advisable to run the programme before using the machine for the first time, after the machine
has been stationary for a lengthy period of time, and especially prior to changing oil.
Run the pump cleaning programme every week. If you package moisture-containing products, such
as soups and sauces, the pump cleaning programme should be run every day.
1. Select the pump cleaning programme.
Press the Pump Cleaning Programme button.
2. Close the lid to start the pump cleaning programme.
The pump cleaning programme will run for 15 minutes.
7.4 Removing Oil, Refilling Oil
This section describes how to remove oil from the pump and how to refill the oil.
See Vacuum Pump on page 14 for an overview of the pump parts.
If the machine remains unused for a prolonged period of time, the oil must be removed from the
pump. This is necessary because moisture and dirt in the oil may affect the pump, causing the
pump to jam at the next use.
The oil in the vacuum pump may be hot. Avoid contact with hot oil when removing the oil.
Maintenance
26
Follow the steps below to remove the oil from the pump:
1. Place a drip pan under the oil drain plug.
2. Remove the oil drain plug.
The oil will drain from the pump.
3. Replace the oil drain plug.
Follow the steps below to add oil to the pump. You can follow these steps after all oil has been
removed, but also to refill oil.
4. Remove the oil drain plug.
5. Add oil until the oil level is between the minimum and maximum levels.
6. Replace the oil drain plug.
7.5 Replacing the Oil Exhaust Filter
The oil exhaust filter prevents oil vapours from being emitted from the vacuum pump with the
exhaust air. If the filter becomes saturated, the maximum vacuum level can no longer be reached.
Replace the filter in case of vacuuming problems or as specified in Maintenance Schedule on page
24.
7.5.1 Pump 9 m3/h / 318 cf/h
The oil exhaust filter prevents oil vapours from being emitted from the vacuum pump with the
exhaust air. If the filter becomes saturated, the maximum vacuum level can no longer be reached.
Replace the filter in case of vacuuming problems or as specified in Maintenance Schedule on page
24.
Maintenance
27
Figure 11: Replacing the Oil Exhaust Filter (Pump 9 m
3
/h / 318 cf/h)
Follow the steps below to remove the old oil exhaust filter:
1. Remove the filter cover (3) of the vacuum pump (1) and put it aside.
2. Remove the oil exhaust filter (2) from the vacuum pump.
Follow the steps below to install a new oil exhaust filter:
3. Turn the new filter into the vacuum pump.
Make sure the O-ring is properly placed on the filter inlet.
4. Mount the filter cover placed aside.
Maintenance
28
7.5.3 Pump 19 m3/h / 671 cf/h & 25 m3/h / 889 cf/h
Figure 12: Replacing the Oil Exhaust Filter (Pump 19 m3/h / 671 cf/h & 25 m3/h / 889 cf/h)
Follow the steps below to remove the old oil exhaust filter:
1. Remove the filter cover (4) of the vacuum pump (1) and put it aside.
2. Remove the leaf spring (3) and put it aside.
3. Remove the old filter (2).
Follow the steps below to install a new oil exhaust filter:
4. Insert the new filter into the vacuum pump.
Make sure the O-ring is properly placed on the filter inlet.
5. Mount the leaf spring placed aside.
6. Mount the filter cover placed aside.
7.6 Replacing the Sealing Wire
Depending on the specifications of your machine, you can have one of the following (combinations
of) sealing wires:
• Wide seal: one wide sealing wire
• Double seal: two sealing wires
• Trenn seal: one sealing wire and one cutting wire
The process of replacing the sealing wires is the same for all types.
Replace the sealing wires if the wire and/or the Teflon tape are damaged, or as specified in
Maintenance Schedule on page 24.
Maintenance
29
Figure 13: Removing the Sealing Bar
1. Remove the sealing bar by lifting it from the cylinders. See Figure 13: Removing the Sealing
Bar on page 29.
Figure 14: Replacing the Sealing Wire
2. Remove the Teflon tape (1) that protects the sealing wire.
3. Remove the screws (2) at the bottom of the sealing bar and remove the sealing wires (3).
4. Replace the Teflon tape on the sealing bar.
a. Pull the Teflon tape from the top of the sealing bar (4).
b. Clean the sealing bar with a dust-free cloth.
c. Apply a new piece of Teflon tape of the same length on the sealing bar.
5. Replace the sealing wires.
a. Cut a new piece of sealing wire or cutting wire at the length of the sealing bar plus
approximately 15 cm.
b. First place the wire on one side of the sealing bar by tightening the screws (2).
c. Place the other end of the wire in its location and tension it with pliers. Now fasten it by
tightening the screws.
d. Cut both ends of the wire.
6. Replace the Teflon tape on the sealing wire.
Maintenance
30
a. Cut a piece of Teflon tape at the length of the sealing bar plus approximately 5 cm.
b. Attach the tape over the sealing wires on the sealing bar evenly and without folds.
c. Cut the tape.
7. Place the sealing bar back in its position.
7.7 Replacing the Silicone Rubber of the Silicone Holders
To ensure a seal of good quality, the silicone rubber may not be damaged and the surface must be
smooth. Mechanical contact or burning by the sealing wire may damage the rubber.
Replace the silicone rubber if damaged or as specified in Maintenance Schedule on page 24.
Figure 15: Replacing the Silicone Rubber of the Silicone Holders
1. Pull the old silicone rubber from the holder, see Figure 15: Replacing the Silicone Rubber of
the Silicone Holders on page 30.
2. Cut a new piece of silicone rubber. Make sure it is the same length as the holder.
If the rubber is too short or too long, this may cause problems with the seal of the
bag.
3. Install the new piece of silicone rubber by pressing it into the recess of the silicone holder.
Ensure that the silicone rubber is fully and uniformly placed in the recess. It is also important
that the surface of the silicone rubber is smooth after it is in place, and that it shows no signs
of stress.
7.8 Replacing the Lid Gasket
The lid gasket ensures the vacuum chamber is fully closed during the machine cycle. This is
essential to reach the maximum vacuum level. Due to extreme pressure differences, the gasket
wears and should therefore be replaced regularly.
Replace the lid gasket if damaged or as specified in Maintenance Schedule on page 24.
Maintenance
31
Figure 16: Replacing the Lid Gasket
1. Pull the old gasket loose to remove it.
2. Cut a new piece of rubber.
Preferably cut the new piece of rubber slightly longer than the old piece.
The edges must be cut straight.
If the lid gasket is too short or too long, this may cause problems when closing the lid
or it may cause leakage.
3. Install the new gasket by pressing it into the gasket slot. The lip of the gasket must face
downwards and outwards.
The gasket should be placed in the slot evenly and without any tension. The edges must be
placed closely together to prevent leakage.
7.9 Inspecting the Lid Springs
1. Check the fastenings of the lid springs for wear, corrosion and damage.
2. Check the lid springs for wear and damage.
In the case of irregularities, please contact your service dealer.
Troubleshooting
32
8 Troubleshooting
The tables below show the possible malfunctions and the corresponding causes as well as the
steps to be taken.
Malfunction Activity More information
Control panel does not
illuminate.
• Connect the machine to the
power supply.
Electrical Installation on page
15.
The control panel is on, but
there is no activity after closing
the lid.
• Check or adjust the switch of
the lid.
Contact your supplier.
Insufficient end vacuum. • Check the vacuum settings
of the programme and adjust
them.
• Make sure that the
extraction opening is not
covered.
• Check the oil level in the
pump.
• Check/replace the oil
exhaust filter.
• Check/replace the lid
gasket.
Changing the Programme
Settings on page 20.
Vacuum Pump on page 14.
Replacing the Oil Exhaust Filter
on page 26.
Replacing the Lid Gasket on
page 30.
Vacuum process is slow. • Make sure that the
extraction opening is not
covered.
• Check the oil level in the
pump.
• Check/replace the oil
exhaust filter.
Vacuum Pump on page 14.
Replacing the Oil Exhaust Filter
on page 26.
Vacuum bag is not sealed
correctly.
• Check the seal settings of
the programme and adjust
them.
• Check/replace the Teflon
tape and the sealing wires.
• Check/replace the silicone
rubber of the silicone
holders.
• Check the inside of the
vacuum for contamination
and clean it.
Changing the Programme
Settings on page 20.
Replacing the Sealing Wire on
page 28.
Replacing the Silicone Rubber
of the Silicone Holders on page
30.
Troubleshooting
33
Malfunction Activity More information
The lid does not open
automatically.
• Check the gas spring/
springs of the lid.
Contact your supplier.
Error messages for the 1-programme control system
Malfunction Activity More information
"F1" in display. • Check or adjust the switch of
the lid.
• Verify that the vacuum pump
is running.
Contact your supplier.
"F2" in display. • Check whether the lid is
open.
• Restart the machine.
In case the malfunction
reoccurs, contact your supplier.
--- in display. • Check whether the lid is
open.
Flashing "C" in display.
• This is a reminder to run the
pump cleaning programme.
• Run the pump cleaning
programme.
Terms of Warranty
34
9 Terms of Warranty
The warranty is subject to the following limitations. The warranty period for products supplied by
Eurodib is 1 years from the date indicated on the purchase document. This warranty is limited to
manufacturing and machining defects and therefore does not cover breakdowns involving any part
of the product that is exposed to any form of wear and tear. Normal wear and tear that
may be expected with the use of this product is therefore hereby excluded.
• The responsibility of Eurodib is limited to replacing defective parts; we shall not
acknowledge claims for any other kind of damage or costs.
• The warranty automatically expires in case of overdue or poor maintenance.
• If there are doubts about the maintenance activities or if the machine fails to work correctly,
always contact the supplier.
• The warranty does not apply if the defect is the result of incorrect or negligent use, or
maintenance that was conducted contrary to the instructions given in this manual.
• The warranty is void in the event of repairs or modifications to the product by third parties.
• Defects due to damage or accidents caused by external factors are excluded from the warranty.
• If we replace parts in compliance with the obligations of this warranty, then the replaced parts
become our property.
The provisions regarding the warranty and liability are part of the general terms and conditions of
sale, which can be sent to you upon request.
9.1 Liability
• We exclude all liability insofar as far as it is not required by law.
• Our liability shall never exceed the total amount of the machine value in question.
• With the exception of the applicable legal regulations of public order and good faith, we are
not liable to pay for any damage of any sort whatsoever to the counterparty or to third parties,
directly or indirectly, including lost profits, damage to movable or immovable property or
personal injury.
• We are in no way liable for damages arising from or resulting from the use of the product used,
or the unsuitability thereof for the purpose for which the other party decided to purchase the
product.
10
Disposal
Do not dispose of oil and components as househeld
waste
.
When
replacing oil or components at the end of the service life,
ensure
that all materials are collected and
disposedor
reused in
alegal and
environmentally sound
manner.
Disposal
35
Appendices
36
11 Appendices
11.1 Technical Data
11.1.1 Technical Data Arctic
Arctic 11
General
Ambient temperature during operation 5 to 30°C
Machine working conditions: relative
humidity (non-condensing)
10-90%
Sound emission < 70 dB(A)
Maximum daily production 5 hrs/day*
Dimensions of the machine
Width 13.2 in
Length 17.7 in
Height 12.0/13.4 in**
Weight 6 6 l b s
Maximum product height 3.3/5.0 in**
Electrical connection
Supply voltage ****
Connected load ****
Vacuum pump
Capacity
9
m
3
/h / 318 cf/h
Oil 0.25 litre
Type of synthetic oil VS 32
Ambient temperature synthetic oil 14 to 104 °F
*This machine is not designed for continuous use. The maximum used setting for vacuum should
be 60 seconds. Maintain a 15 second waiting period between each following cycle. Also, if the
machine is used for 1 hour continuously, the machine should be switched off, until the temperature
of the enclosure has reached the ambient temperature.
**Depending on whether the machine has a low or a high hood.
***Extension legs are available for this machine. These legs will add 4 inches to the total height.
****See machine plate.
Appendices
37
Arctic 16
Arctic 16D
General
Ambient temperature during
operation
5 to 30°C
5 to 30°C
Machine working conditions:
relative humidity (non-
condensing)
10-90%
10-90%
Sound emission
< 70 dB(A)
< 70 dB(A)
Maximum daily production
5 hrs/day*
5 hrs/day*
Dimensions of the machine
Width
19.4 in
19.4 in
Length
20.8 in
24.2 in
Height***
17.3 in
18.4 in
Weight
128 lbs
154 lbs
Maximum product height
7.1 in
7.1 in
Electrical connection
Supply voltage
****
****
Connected load
****
****
Vacuum pump
Capacity
19 m
3
/h / 671 cf/h
25 m
3
/h / 889 cf/h
Oil
0.3 litre
0.5 litre
Type of synthetic oil
VS 32
VS 32
Ambient temperature synthetic oil
14 to 104 °F
14 to 104 °F
*This machine is not designed for continuous use. The maximum used setting for vacuum should
be 60 seconds. Maintain a 15 second waiting period between each following cycle. Also, if the
machine is used for 1 hour continuously, the machine should be switched off, until the temperature
of the enclosure has reached the ambient temperature.
**Depending on whether the machine has a low or a high hood.
***Extension legs are available for this machine. These legs will add 4 inches to the total height.
****See machine plate.
Appendices
38
11.2 Logbook
This logbook must include:
• Annual maintenance work
• Major replacements and emergencies
• Modifications
• Tests of the emergency stop buttons and safety devices
Date:
Performed by:
(authority, technician)
Description:
(nature of the activities,
which parts have been
replaced)
