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CCW03103 Wall-Mounted Wireless Transmitter (Wall Console).

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User Manual

This is the main product document for model CCW03103.

The file format is pdf, 95 pages, you can download this manual here .

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COMMERCIALDOOROPERATOR
DAVE’sManual
Doc#160948_01
Released:February2,2026
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2
DAVECommercialDoorOperator—InstructionalManual
Contents
1.
IMPORTANTSAFETYINSTRUCTIONS
4
2.
PRODUCTDETAILS 8
TechnicalSpecifications
9
MountingHardwareExplained 17
3.
CONFIGURINGOPERATORDRIVESHAFT&HANDING
19
DriveShaft 20
ManualHaulingChain 21
4.
INSTALLATION 22
GetaLoadofDAVE’sFlexibility! 24
I n s t a l l a t i o n S e t u p O p t i o n s 2 5
StepbyStepInstallationSequence 26
DriveUnit
30
WallConsole 35
WarningPlacards
39
5.
CONNECTINGTOPOWER 40
OmniVolt®PowerCartridgeDetails 42
ConnectingOmniVolt®PowerCartridge 43
6.
WIRINGDETAIL 44
MainControlBoardOverview 45
MainControlBoardTerminals 46
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3
DAVECommercialDoorOperator—InstructionalManual
7.
SETUP&PROGRAMMINGOPTIONS 48
PairingWallConsole
49
WallConsolePowerModes 51
UsingRemoteControls(Transmitters) 52
SettingLimits 56
OperatorSettings 58
ResettingtoFactoryDefaults
59
ProgrammingOptionsTable 62
8.
SAFETYDEVICESANDOTHERCONTROLINPUTS
71
SafetyDeviceSetup 72
FireSystemInput 77
AccessDevices
79
9.
DAVE’SRELAYEXPANSIONBOARD
82
RelayExpansionBoardOverview 83
RelayBoardWiringExamples 84
10.
MAINTENANCE&SUPPORT 86
DoorServiceAlerts 87
MaintenanceRequirements
89
TroubleshootingGuide
91
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4
DAVECommercialDoorOperator—InstructionalManual
1.
IMPORTANTSAFETY
INSTRUCTIONS
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5
DAVECommercialDoorOperator—InstructionalManual
WARNING
TOREDUCETHERISKOFSEVEREINJURYORDEATH:
1.
READANDFOLLOWALLINSTRUCTIONS.
2.
Neverletchildrenoperateorplaywithdoorcontrols.Keepremotecontrolsawayfrom children.
3.
Alwayskeepthemovingdoorinsightandawayfrompeopleandobjectsuntilitiscompletelyclosed.NOONESHOULDCROSS
THEPATHOFTHEMOVINGDOOR.
4.
NEVERGOUNDERASTOPPED,PARTIALLYOPENDOOR.
5.
Testdooroperatormonthly.Afteradjustingeithertheforceorthelimitoftravel,retestthedooropener.Failuretoproperlyadjust
theopenerincreasestheriskofsevereinjuryor death.
6.
Forproductshavinganemergencyrelease,usetheemergencyreleaseonlywhenthedoorisclosed,ifpossible.Usecaution
whenusingthisreleasewiththedooropen.Weakorbrokenspringscanacceleratethedoordownward,causingsevereinjuryor
death.
7.
KEEPOVERHEADDOORSANDSHUTTERSPROPERLYBALANCED.Seeuser’smanual.Animproperlybalanceddoor
increasestheriskofsevereinjuryordeath.Aqualifiedservicepersonmustmakerepairstocables,springassemblies,andother
hardware
.
8.
Foroperatorsystemsequippedwithanunattendedorautomaticclosingfeature,thefollowingstatementshallbeposted
adjacenttothewallcontrolinaccordancewithUL325:
“Thisoperatorhasanunattendedoperationfeature.Nooneshouldcrossthepathofthemovingdoor.”
9.
SAVETHESEINSTRUCTIONS.
AVERTISSEMENT
POURRÉDUIRELERISQUEDEBLESSURESGRAVES,
VOIREDEMORT
:
1.
LISEZETSUIVEZTOUTESLESINSTRUCTIONS.
2.
Nelaissezjamaislesenfantsutiliseroujoueraveclescommandesdelaporte.Gardezlestélécommandeshorsdeportéedes
enfants.
3.
Gardeztoujourslaporteenmouvementdansvotrelignedevisionetàl’écartdespersonnesetdesobjetsjusqu’àcequ’ellesoit
complètementfermée. PERSONNE NEDOIT TRAVERSERLA TRAJECTOIREDE LA PORTEEN MOUVEMENT.
4.
NEPASPASSERSOUSUNEPORTEARRÊTÉEOUPARTIELLEMENTOUVERTE.
5.
Testezl’ouvre‐portechaquemois.LaportedegarageDOITinversersacourseaucontactd’unobjetde38mm(1‐1/2po)oud’une
planchede2x4poséeàplatsurlesol.Aprèsavoirréglélaforceoulalimitedecourse,refaitesletestdel’ouvre‐porte.Lefaitde
nepasréglercorrectementl’ouvre‐porteaugmentelerisquedeblessuresgravesoudemort.
6.
Pourlesproduits équipés d’undéverrouillaged’urgence, utilisezce dispositifuniquement lorsquela porteest fermée,si possible.
Faitespreuve deprudence lorsde l’utilisationde cedispositiflorsque laporteestouverte.Des ressortsfaibles oucasséspeuvent
accélérer ladescente delaporte,causantdesblessuresgravesoulamort.
7.
GARDEZLESPORTESBASCULANTESETLESVOLETSROULANTSCORRECTEMENTÉQUILIBRÉS.
Voirlemanueld’utilisation.Une
portemaléquilibréeaugmentelerisquedeblessuresgravesoud e m o r t .U n t e c h n i cien q u a l i f i é doi t e f f e c t u er l e s r é p a ra t i o n s des
câbles,desensemblesderessortsetdesautrescomposants.
8.
Pourlessystèmesd’opérateuréquipés d’unefonction defermetureautomatiqueousanssurveillance,l’avertissement suivant
doitêtreaffichéàcôtéduboutonmuralconformémentàlanormeUL325:
9.
«Cetopérateurestdotéd’unefonctiondefonctionnementsanssurveillance.Personnenedoittraverserlatrajectoiredelaporteen
mouvement.»
10.
Conservezcesinstructions.
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DAVECommercialDoorOperator—InstructionalManual
PLEASEREADTHESEIMPORTANTSAFETYRULESCAREFULLY
Thesesafetyalertsymbolsindicateapersonalsafetyorpropertydamageinstructionexists.
Thisautomaticdooroperatorisdesignedandtestedtooffersafeserviceprovideditisinstalledandoperatedinstrict
accordancewiththefollowingsafetyrules.Failuretocomplywiththeinstallationinstructionsandthesafetywarningsmay
resultindeath,seriouspersonalinjuryand/orpropertydamage.
WARNING
•
Thedoormayoperateunexpectedly,thereforedonotallow
Anythingtostayinthepathofthedoor.
•
For SAFETY protection, aSafety Beammust befitted withlogic
console.Failuretocomplywillvoidthewarrantyandmayresult
inseriouspersonalinjuryand/orpropertydamage .
•
Thedrivemustnotbeusedwithadoorincorporatingawicket
door,unlessthedrivecannotbeoperatedwiththewicketdoor
open.Thedriveisintendedtobeinstalledatleast2.5mabove
thefloor.
•
DONOTallowchildrentooperatetheopener.Anydevicethat
canoperatetheopener,makesureitisoutofreachofchildren
andthatthedoorwayisinfullviewatalltimes.Seriouspersonal
injuryand/orpropertydamagecanresultfromfailuretofollow
thiswarning.
•
Whenusingautoclosemode,aSafety(PhotoElectric)Beam
mustbefittedcorrectlyandtestedforoperationatregular
intervals.Extremecautionisrecommendedwhenusingauto
closemode.Allsafetyrulesmustbefollowed.
CAUTION:
•
Ifyourfacilityhasnopedestrianentrancedoor,anemergency
accessdeviceshouldbeinstalled.Thisaccessoryallows
manualoperationofthegaragedoorfromoutsideincaseof
powerfailure.
•
Frequentlyexaminetheinstallation,inparticular,springs
andmountingsforsignsofwear,damageorimbalance.DO
NOTuseifrepairoradjustmentisneededsinceafaultinthe
installationoranincorrectlybalanceddoormaycauseinjury.
DONOTattempttorepairthedooryourselfashardwareis
underextremetension.
•
Thedoormustbewellbalancedandingoodworkingorder.
doorsprings,bracketsandtheirhardwareareunderextreme
tensionandcancauseseriouspersonalinjury.Donotattempt
toadjustthem.Afaultydoormustberepairedbyanindustrial
serviceprofessionalpriortoopenerinstallation.
•
Safetybeamsmustbeinstallediftheclosingforceatthe
bottom edge of the door exceeds 400N (40kg)
•
Toavoidseriouspersonalinjuryfromentanglement,removeall
unnecessaryropesorchainsanddisableanyequipmentsuch
aslockswhicharenotneededforpowered operation.
•
Donotwearrings,watchesorlooseclothingwhileinstallingor
servicingagaragedooroperator.
•
Ensureladderisthecorrecttypeforthejobandisonflat
ground.Werecommendtheuserhas3pointsofcontact
whileonladder.
•
Activatetheoperatoronlywhenthegaragedoorisinfullview,
freeofobstructionsandwiththeoperatorproperly adjusted.
•
Theoperatorisnotintendedforusebyyoungchildrenor infirm
personswithoutsupervision.
•
Keepremotecontrolsawayfromchildren.
•
Donotallowchildrentoplaywithdoor controls.
DANGER‐
RISKOFELECTROCUTION:
•
Installationandwiringmustbeincompliancewithyourlocal
buildingandelectricalcodes.
•
Toreducetheriskofelectricshock,thisequipmenthasa
groundingtypeplugthathasathird(grounding)pin.Thisplug
willonlyfitintoagroundingtypeoutlet.Iftheplugdoesnotfit
intooutlet,contactaqualifiedelectriciantoinstalltheproper
outlet.Donotchangethepluginany way.
•
Ifthepowercordisdamaged,itmustbereplacedbythe
manufacturer,itsserviceagentorasimilarlyqualifiedpersonin
ordertoavoidahazard.
•
Connectthepowercordonlytoproperlyearthedmains.Ifan
extensionleadmustbeused,makesureitisa3‐coreleadand
approvedto7ampcapacity.
•
Thisunitisnotuserserviceable.Unplugthepowercordbefore
removingthecover.Ensurethatthepowercordisattached
clearofallmovingparts.Ignoringtheseinstructionscancause
electricshock.
•
Disconnectthepowersupplywhencleaningorother
maintenanceisbeingcarriedout.
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DAVECommercialDoorOperator—InstructionalManual
VEUILLEZLIREATTENTIVEMENTCESRÈGLESDESÉCURITÉ
IMPORTANTES
Cessymbolesd’alertedesécuritéindiquentqu’ilexisteuneconsignedesécuritépourlespersonnesoulesbiens.
Cetouvre‐porteautomatiqueestconçuettestépouroffrirunservicesûr,àconditionqu’ilsoitinstalléetutiliséenstricte
conformitéaveclesrèglesdesécuritésuivantes.Lenon‐respectdesinstructionsd’installationetdesavertissementsde
sécuritépeutentraînerlamort,desblessuresgraveset/oudesdommagesmatériels.
AVERTISSEMENT
•
Laportepeutsedéplacerdefaçoninattendue;nelaissezrien
danslatrajectoiredela porte.
•
Pourlasécurité,unfaisceaudesécuritédoitêtreinstalléavec
laconsolelogique.Lenon‐respectdecetteexigenceannulera
lagarantieetpeutentraînerdesblessuresgravesoudes
dommagesmatériels.
•
Cedispositifnedoitpasêtreutiliséavecuneporteéquipéed’un
portillon,àmoinsqu’ilnesoitimpossibledefairefonctionnerle
dispositiflorsqueleportillonestouvert.Ledispositifdoitêtre
installéàunehauteurd’aumoins2,5mau‐dessusdusol.
•
NEPERMETTEZPASauxenfantsd’utiliserl’ouvre‐porte.Tout
dispositifpermettantd’actionnerl’ouvre‐portedoitêtretenu
horsdeportéedesenfantsetlaportedoittoujoursresterdans
lechampdevision.Lenon‐respectdecetavertissementpeut
entraînerdesblessuresgravesoudesdommagesmatériels.
•
Lorsdel’utilisationdumodedefermetureautomatique,un
faisceaudesécurité(photoélectrique)doitêtrecorrectement
installéettestérégulièrement.Uneextrêmeprudenceest
recommandéelorsdel’utilisationdumodedefermeture
automatique.Touteslesconsignesdesécuritédoiventêtre
respectées.
ATTENTION:
•
Sivotreétablissementnedisposepasdeported’entrée
piétonne,undispositifd’accèsd’urgencedevraitêtreinstallé.
Cetaccessoirepermetuneutilisationmanuelledelaportede
garagedepuisl’extérieurencasdepannedecourant.
•
Examinezfréquemmentl’installation,enparticulierlesressorts
etlesfixations,afindedécelertoutsigned’usure,dedommage
oudedéséquilibre.N’utilisezpasl’appareilsiuneréparationou
unréglageestnécessaire,carundéfautdansl’installationou
uneportemaléquilibréepeutcauserdesblessures.N’essayez
pasderéparerlaportevous‐même,carlescomposantssont
sousfortetension.
•
Laportedoitêtrebienéquilibréeetenbonétatde
fonctionnement.Lesressorts,supportsetautrescomposants
sontsousfortetensionetpeuventcauserdesblessures
graves.N’essayezpasdelesajustervous‐même.Uneporte
défectueusedoitêtreréparéeparunprofessionneldesportes
industriellesavantl’installationdel’ouvre‐porte.
•
Desfaisceauxdesécuritédoiventêtreinstalléssilaforcede
fermetureaubordinférieurdelaportedépasse400N(40kg).
•
Pouréviterdegravesblessuresparenchevêtrement,retirez
touteslescordesouchaînesinutilesetdésactiveztout
équipementtelquelesverrousquinesontpasnécessaires
pourlefonctionnementmotorisé.
•
Neportezpasdebagues,demontresoudevêtementsamples
lorsdel’installationoudel’entretiend’unouvre‐portede
garage.
•
Assurez‐vousquel’échelleestdutypeappropriépourletravail
etqu’elleestposéesurunsolplat.Ilestrecommandéde
maintenirtroispointsdecontactlorsdel’utilisationdel’échelle.
•
N’activezl’ouvre‐portequelorsquelaportedegarage
estentièrementvisible,dégagéeetquel’ouvre‐porteest
correctementréglé.
•
L’ouvre‐porten’estpasdestinéàêtreutilisépardejeunes
enfantsoudespersonnesinfirmessanssurveillance.
•
Gardezlestélécommandeshorsdeportéedesenfants.
•
Nelaissezpaslesenfantsjoueraveclescommandesdela
porte.
DANGER–RISQUE
D’ÉLECTROCUTION:
•
L’installationetlecâblagedoiventêtreconformesauxcodes
locauxdubâtimentetdel’électricité.
•
Pourréduirelerisqued’électrocution,cetappareilestéquipé
d’uneficheavecbrochedemiseàlaterre.Cettefichenepeut
êtrebranchéequedansunepriseavecmiseàlaterre.Silafiche
n’entrepasdanslaprise,faitesinstallerunepriseconvenable
parunélectricienqualifié.Nemodifiezenaucuncaslafiche.
•
Silecordond’alimentationestendommagé,ildoitêtre
remplacé par le fabricant, son agent deservice ou une
personneégalementqualifiéeafind’évitertout danger.
•
Branchezlecordond’alimentationuniquementàuneprise
correctementmiseàlaterre.Siunerallongedoitêtreutilisée,
assurez‐vousqu’ils’agitd’uncâbleà3conducteurs,approuvé
pourunecapacitéde7ampères.
•
Cetappareiln’estpasréparableparl’utilisateur.Débranchezle
cordond’alimentationavantderetirerlecouvercle.Assurez‐
vousquelecordond’alimentationestdégagédetoutesles
piècesmobiles.Lenon‐respectdecesinstructionspeut
entraîneruneélectrocution.
•
Débranchezl’alimentationélectriquelorsdunettoyageoude
touteopérationdemaintenance.
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8
DAVECommercialDoorOperator—InstructionalManual
2.
PRODUCTDETAILS
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9
DAVECommercialDoorOperator—InstructionalManual
TechnicalSpecifications
DRIVEUNIT
WALLCONSOLE
Motor type
PMSM
Rated Motor Power
750W (1HP)
Reducer Ratio
50 to 1
Rated Output Torque
32Nm /23.5ft.lb
Max Door Weight
Up to 1000kg / 2200lb balanced *
Max Rated Load (N) 450N
Operating Temperatures
-20°C / -4°F to +65°C /+149°F
Environment
Indoor use only
Output Shaft Diameter
25.4mm /1”
Output Shaft Length
95mm / 3.75”
Max Number of Drive Shaft Turns
58
Standard Operator Sprocket
12 teeth 10B (#50)
Optional Sprockets
10 teeth 12B (#60)
Duty Cycle
Up to 60%**
Weight of Drive Unit, Power Cartridge, Drive Shaft and
Sprocket
12.75kg / 28.1lb
Remote Code Combinations
Over one trillion (AES 128 Code Encryption)
Receiver Memory capacity for Remotes 63
IP Rating
IP42 (when mounted in vertical orientation)
Wireless Wall console range
Control buttons
30m / 98.4ft
Bluetooth
15m / 49ft
Power Options
Battery Powered Alkaline D size 1.5V x 2 (5-year battery life***)
Power Adaptor
+5VDC/ 1A
Powered From Operator 4-core cable
Menu display LCD 4 x lines x 20 characters
LCD backlighting Yes
*Note:Maxdoorweightliftingcapacitymayvarybasedondoorand
operatorsprocketsizes,doorspringtensionandselectedspeeds.
**Basedonamaximum400kgbalanceddoorweight,properly
maintainedandratedbythedoormanufacturerfor60%dutycycle
operation.
***Note:Batterylifecanbelowerorhigherandisdependentonthe
powermodeselectedandenvironmentalfactors
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10
DAVECommercialDoorOperator—InstructionalManual
OmniVolt®POWERCA
Mains Power Supply
R
TRIDGE(SoldSeparately)
120-240vac 50/60Hz
230-240vac 50/60Hz
Input Power
1000W 1000W
Input Voltage Fuse
10A 10A
Max Current Consumption
10A
5A
Operating Temperatures
-20°C /-4°F to +65°C /+149°F
-20°C/-4°F to +65°C(+149°F)
DANGER‐
RISKOFELECTROCUTION:
•
Anypermanentwiringconnectionmustbeinstalledbyalicensedelectricianinaccordancewithlocalregulationsandstandards
Fig:1SideView
Fig:2FrontView
347mm
13
11/16”
391mm
15/3/8”
290mm
117/16”
100mm
315/16”
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11
DAVECommercialDoorOperator—InstructionalManual
KitContents
P
A
RT
N
O
.
1
01
5
1
0
(
A
U
/
N
Z
)
1
2
4 5 8
7
3
6
9
10
11
SOLDSEPARATELY
10


1
2
10
3
4
5
6
7
8
11
9
AU/NZ
12
13
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12
DAVECommercialDoorOperator—InstructionalManual
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
1
DRIVE UNIT
1
10/11SELFADHESIVEHOOK&LOOPSTRIP
1
FORWIRELESSBASESTATION
2
OUTPUTDRIVESHAFTASSEMBLY
1
11
FLANGEDMOUNTING ADAPTER(AU/
1
3
MOUNTING BRACKET SPACER
1
NZONLY)
4
WALLCONSOLE
1
5
DCELLALKALINEBATTERIES 2
(FITTEDINWALLCONSOLE)
ITEMSSOLDSEPARATELY
6
SPROCKET 10B
12 OMNIVOLT®POWERCARTRIDGE‐
7
WIRELESSANTENNA
1
PARTNO.101640(LOWVOLTAGE)&
8
DRIVECHAIN12T 10B
1
PARTNO.101642(HIGHVOLTAGE)
9
HAULINGCHAIN(10M)
1

13 DAVE’SHANDLE‐PARTNO.101931
10
ACCESSORIESENVELOPE
1
10/1
5/16”GRUBSCREWSFORSPROCKET 2
10/2CIRCLIPD02500120
1
10/3HEXHEADSCREWZPM12X30 4
10/4SPRINGWASHERI.D.12 4
10/5FLATWASHER12.2X30X2.5 4
106 HEXHEADSCREWM8X20 4
10/7SPRINGWASHERI.D.8 4
10/8FLATWASHER I.D.8 4
10/9SOCHDSCREWM8X18 4
10/10HARNESSFORPE BEAMWIRELESS
1
BASESTATION
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DAVECommercialDoorOperator—InstructionalManual
ou la mort
KitContents
PARTNO.101511(NORTHAMERICA)

13

WARNING
Moving Door Can Cause
Serious Injury or Death
Keep Clear! Door May Move at any Time Without
Prior Warning
Do Not Let Children Operate the Door or Play
in the Door Area
Keep Door in Sight at all Times When Door is Moving
AVERTISSEMENT
La porte en mouvement peut
causer des blessures graves
Restez à l’écart de la porte. Celle-ci peut être active
à n’importe quel moment sans avertissement.
Ne laissez pas les enfants manœuver la porte ou
jouer dans la zone de la porte
Gardez la porte en vue en tout temps lorsqu’elle est
en mouvement
12
11
6
3
1
2
4
5
8
7
9
11
6
5
1
2
3
4
5
USA/CANADA
1
1
4
2
2
3
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14
DAVECommercialDoorOperator—InstructionalManual
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
1
DRIVEUNIT
1
12
WIRELESS‐FIRST SAFETY BEAM
1
KITFORUSONLY
2
OUTPUTDRIVESHAFTASSEMBLY
1
12/1 LBRACKETASSEMBLY 2
3
MOUNTING BRACKETSPACER
1
12/2TRANSMITTER/RECEIVERASSEMBLY 2
4
WALLCONSOLE
1
12/3WIRELESSBASESTATION
1
5
DSIZEALKALINEBATTERIES 2
12/4AASIZEALKALINEBATTERIES 4
6
SPROCKET #50
1
12/5WIRELESSBASESTATIONHARNESS
1
7
WIRELESSANTENNA
1
12/6SELFADHESIVEHOOK&LOOPSTRIP
1
8
DRIVECHAIN10B
1
FORWIRELESSBASESTATION
9
HAULING CHAIN
1
13 SAFETY PLACARDS
1
11
ACCESSORIES ENVELOPE
1
POWERCARTRIDGEOPTIONS
11/1
5/16”SETSCREWSFOR SPROCKET 2
14 OMNIVOLT®POWERCARTRIDGE
11/2
LOCKRINGD02500120
1
PARTNO.101641(LOWVOLTAGE)&
11/3 HEXHEADSCREWM8X20 4
PARTNO.101642(HIGHVOLTAGE)
11/4 LOCKWASHERI.D.8 4

11/5 FLATWASHER I.D.8 4
15 DAVE’SHANDLE(PARTNO. 101931)
SOLDSEPARATELY
14
15
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15
DAVECommercialDoorOperator—InstructionalManual
ExplodedParts
Diagrams
FLANGEDMOUNTINGADAPTORCONFIGURATION(COMMONFOR
AUSTRALIANANDNEWZEALANDROLLERSHUTTERINSTALLATIONS)
ITEM DESCRIPTION
QTY ITEM DESCR
PTION QTY
1 POWERHEAD 1
10 FLATWA
S
HERS 4
2 SPROCKET10B(#50)
1 11
CIRCLIP
(
LOCKRING)
1
3 SPROCKETGRUBSCREWS (
SCREWS)
S
ET 2 12 SURETR
ENCODE
A
CK™POSITIONING
1
R
4 DRIVESHAFTKEYS
2 13 SURETR
A
CK™POSITIONING 2
5 DRIVESHAFT
ENCODE
1
WASHER
RSCREWSWITHCAPTIVE
S
6 AU/NZFLANGED MOUNTIN
ADAPTER(FIG:3ONLY)
G
1
14 HAULIN
G
CHAINASSEMBLYSCREWS 2
7 MOUNTINGBRACKETSPAC
ONLY)
15
E
R(FIG:4
1
16
HAULING
CHAINACCESSSLOTCAP
1
CHAINASSEMBLY
1
8 BLACKSOCHEADSCREW
M
8X18 4 17 HAULIN
G
CHAIN
1
Fig:3
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16
DAVECommercialDoorOperator—InstructionalManual
9 M8SPRINGWASHERS(LOC
K
4 18 WIRELES
S
ANTENNA
1
WASHERS
)
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16
DAVECommercialDoorOperator—InstructionalManual
SECTIONALANDHOODMOUNTBRACKETCONFIGURATIONWHEN
USINGHOODMOUNTANDWALLMOUNTBRACKETKITS(COMMONIN
NORTHAMERICA)
Fig:4
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17
DAVECommercialDoorOperator—InstructionalManual
MountingHardware
Explained
WHENUSINGWITHFLANGEDMOUNTINGADAPTOR(COMMONFOR
AUSTRALIANANDNEWZEALANDROLLERSHUTTERINSTALLATIONS)
Fig:5 Fig:6
F
o
r
P
a
r
t
N
o
.
1
0
1
5
1
0
PART/PARTSET
QTY
WHERETOUSE
5/16”GRUBSCREWS
2
Securesthesupplied10Bdrivesprocket.
CIRCLIPD02500120
1
Requiredforinstallingtheoutputdriveshaftassembly(including
handingchange)
HEXHEADSCREWZPM12X30
SPRINGWASHERI.D.12
FLATWASHER12.2X30X2.5
4
4
4
Fastensthesuppliedflangeadaptortoaneworexistingthird‐party
rollershutterflagbracketFig:6.
BLACKSOCHEADSCREWZPM8
X18
SPRINGWASHERI.D.8
FLATWASHERI.D.8
4
4
4
FORROLLERSHUTTERROLLINGDOORINSTALLS
Fastensthesuppliedflangeadaptortothereducer(gearbox)forroller
shutterinstallsFig:5.
HEXHEADSCREWM8X20
SPRINGWASHERI.D.8
FLATWASHERI.D.8
4
4
4
FORSECTIONALDOORINSTALLSUSINGSECTIONAL
BRACKETKITACCESSORY
Securesthemountingbracketspacertothereducer(gearbox)for
sectionaldoorinstallsFig:8.
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18
DAVECommercialDoorOperator—InstructionalManual
SECTIONALANDHOODMOUNTBRACKETCONFIGURATIONWHEN
USINGHOODMOUNTANDWALLMOUNTBRACKETKITS(COMMONIN
NORTHAMERICA)
Fig:7 Fig:8
F
o
r
P
a
r
t
N
o
.
1
0
1
5
11
CORRECTWASHERORDERONBOLT:LOCK/SPRING
FIRST,FLATSECOND
Fig:9
PART/PARTSET
QTY
WHERETOUSE
5/16”SETSCREWS
2
Securesthesupplied10Bor#50drivesprocket.
LOCKRINGD02500120
1
Requiredforinstallingtheoutputdriveshaftassembly(including
handingchange)
HEXHEADSCREWM8X20
LOCKWASHERI.D.8
FLATWASHERI.D.8
4
4
4
FORSECTIONALANDHOODMOUNTDOORINSTALLSUSING
WALLANDHOODMOUNTBRACKETKITACCESSORIES
Securesthemountingbracketspacertothereducer(gearbox)for
sectionalandhoodmountdoorinstallsFig:7‐Fig:8.
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19
DAVECommercialDoorOperator—InstructionalManual
3.
CONFIGURINGOPERATOR
DRIVESHAFT&HANDING
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20
DAVECommercialDoorOperator—InstructionalManual
DriveShaft
RightHandDriveAssemblyforRollerShutterusingFlangedMountingAdaptor:
Exploded
view of drive shaft encoder and positioning encoder arranged for right-hand positioning of
the operator (looking from inside the building outwards).
DRIVEASSEMBLY
REVERSIBLEPARTS
KEY
1.
UnscrewSureTrack™positioning
encoder
2.
Assembledriveshafttorequired
handing(Left/Right),makingsureto
includetheshaftkeyatthereducer
end.
3.
Attachcirclip(lock‐ring)tosecure
driveshaft.
4.
AlignSureTrack™positioning
encodershaftkeytointeriorshaft
key‐wayindriveshaft adaptor.
5.
AssembleSureTrack™positioning
encodertooppositesideofdrive
shaft.
6.
Assemblesprocketandkeyonto
driveshaft.Hand‐tightensprocket
grub(set)screws,allowingaslight
give.Thiswillneedtoberemoved
andreattachedwhenmounting.
7.
Donotattachoperatortomounting
bracketorflangedadaptoruntilthe
brackethasbeenfixedtosubstrate.
1.
Sprocket
2.
SprocketGrubScrewsx2
3.
DriveShaftKeys
4.
DriveShaft
5.
MountingAdaptor(AU/NZOnly)
6.
MountingBracketSpacer(Donot
usewithAU/NZMounting Adaptor)
7.
M8x20BlackSocketHeadScrews
8.
M8SpringWashers(LockWashers)
x4
9.
M8FlatWashersx4
10.
Circlip(LockRing)
11.
SureTrack™positioningencoder
12.SureTrack™positioningencoder
Screwsandcaptivewashers(M8x18)
x2
Fig:11
LeftHandDriveAssemblyforSectionalandHoodMounts
Exploded view of drive and timing
components arranged for left-hand positioning of the operator (looking from inside the
building outwards).
Fig:10
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21
DAVECommercialDoorOperator—InstructionalManual
ManualHaulingChain
1.
Unclipandhingeopenthehaulingchainassemblycover.
2.
Slideoutthecapfromtheunusedhaulinggearaccessslot.
3.
Unfastenthehaulingchaingearbyremovingthehexbolts
andliftingouttheassembly.
4.
Notethemicroswitchcablethatconnectsthehauling
chainassemblytothedriveunit.Takecarenottotangle
orbreakthiswhilechangingthehaulingchainassembly
position.
5.
Switchthecapandhaulingchainassemblyintothe

oppositeslotsandrefastenthehexbolts.
6.
Closetheassemblychaincover,makingsureithas
clippedshutsecurely.
Changing Side of Hauling Chain Assembly
Warning
•
Toavoidaccidentalentanglementofthehaulingchainwiththe
drivemechanism,itisstronglyrecommendedtopositionthe
manualhaulingchainontheoppositesideoftheoperatortothe
drivesprocket.Failuretodosomayresultinseriousinjuryand
permanentdamagetotheoperator.
AVERTISSEMENT
•
Pourévitertoutrisqued’enchevêtrementaccidenteldela
chaînedemanœuvreaveclemécanismed’entraînement,ilest
fortementrecommandédepositionnerlachaînedemanœuvre
manuelleducôtéopposéàceluidupignond’entraînement.Le
non‐respectdecetteconsignepeutentraînerdesblessures
gravesetdesdommagespermanentsàl’opérateur.
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DAVECommercialDoorOperator—InstructionalManual
4.
INSTALLATION
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DAVECommercialDoorOperator—InstructionalManual
ImportantInstallationInstructions
WARNING
TOREDUCETHERISKOFSEVEREINJURYORDEATH:
a.
READANDFOLLOWALLINSTALLATIONINSTRUCTIONS.
b.
Installonlyonaproperlybalancedgaragedoor.Adoorthatisoperatingimproperlycouldcausesevereinjury.Havequalified
servicepersonnelmakerepairstocables,springassemblies,andotherhardwarebeforeinstallingtheoperator.
c.
Removeallpullropesandremove,ormakeinoperative,alldoorlocks(ifany)thatwillinterferewithoperationofthedoor
connectedtothedoorbeforeinstallingtheoperator.
d.
Acommercial/industrialdooroperatorthathasexposedmovingpartscapableofcausinginjurytopersonsordamageto
propertyshallbelocatedorguardedsoastoavoidhazards,inaccordancewithUL325requirements.
e.
Iftheoperatormustbeinstalledlessthan2.44m(8ft)abovethefloor,thenexposedmovingpartsmustbeprotectedbyguarding
toavoidhazards.
f.
Locatethecontrol button:
i.
Withinsightofthedoor,
ii.
Ataminimumheightof1.53m(5ft)abovethefloorsosmallchildrenarenotabletooperateit,and
iii.
Awayfromallmovingpartsofthedoor.
g.
Allwarningsignsandplacardsmustbeinstalledwherevisibleintheareaofthedoor
h.
InstalltheEntrapmentWarningPlacardnexttothecontrolbuttoninaprominentlocation.Theplacardisincludedin
theliteraturepack.Placardmustbeinstalledatleast1.53m(5ft)abovefloorlevel(UL325/CSArequirement)
i.
Afterinstallingtheoperator,thedoormustreversewhenitcontactsa38‐mm(1‐1/2in.)highobjectora2x4boardlaidflatonthe
floor.
j.
SAVETHESEINSTRUCTIONS.
Instructionsd’installationimportantes
AVERTISSEMENT
POURRÉDUIRELESRISQUESDEBLESSURESGRAVES
OUDEMORT
:
a.
LISEZETSUIVEZTOUTESLESINSTRUCTIONSD’INSTALLATION.
b.
N’installezl’ouvre‐portequesuruneportedegaragecorrectementéquilibrée.Uneportequifonctionnemalpeutcauserdes
blessuresgraves.Faitesréparerlescâbles,lesressortsettoutautrecomposantparuntechnicienqualifiéavantd’installer
l’opérateur.
c.
Enleveztouteslescordesdetirageetretirezourendezinopérantstouslesverrousdeporte(lecaséchéant)quipourraientgêner
lefonctionnementdelaporteavantd’installer l’opérateur.
d.
Unopérateurdeportecommerciale/industriellecomportantdespiècesmobilesexposéessusceptiblesdecauserdesblessures
oudesdommagesdoitêtreinstalléouprotégédefaçonàévitertoutdanger,conformémentauxexigencesUL325.
e.
Sil’opérateurdoitêtreinstalléàmoinsde2,44m(8pi)dusol,lespiècesmobilesexposéesdoiventêtreprotégéesparun
dispositifdeprotectionpourévitertoutdanger.
f.
Placezleboutondecommande:
i.
àunendroitd’oùlaporteestvisible,
ii.
àunehauteurminimalede1,53m(5pi)dusolafinquelesjeunesenfantsnepuissentpasl’atteindre,
iii.
àl’écartdetouteslespiècesmobilesdelaporte.
g.
Touslespanneauxetplaquettesd’avertissementdoiventêtreinstallésàunendroitbienvisibledanslazonedelaporte.
h.
Installezlaplaquetted’avertissementcontrelehappementàcôtéduboutondecommande,àunendroitbienenvue.Laplaquetteest
inclusedanslekitdedocumentation.Elledoitêtreinstalléeàaumoins1,53m(5pi)dusol(exigenceUL325/CSA).
i.
Aprèsl’installationdel’opérateur,laportedoitinversersonmouvementlorsqu’elleentreencontactavecunobjetde38mm(1‐1/2
po)dehauteurouuneplanchede2x4poséeàplatsurlesol.
j.
CONSERVEZCES INSTRUCTIONS.
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24
DAVECommercialDoorOperator—InstructionalManual
GetaLoadofDAVE’s
Flexibility!
DAVEisincrediblyversatileandcanhandlejustaboutanycommercialorindustrialdoor
typeorinstallationstyle.
Justafewminutesofpre‐planningwillmeanyoucantakefulladvantageofDAVE’stime‐
savinginstallationbenefits.
WirelessorWired?youchoose!
Unlessyoureallylovewires,wesuggestyouoptforawireless
setup.
CompatibleAutomaticTechnologysafetybeamsandDAVE’s
WallConsolebothdeliverreliable,longlastingperformance
viastandardalkalinebatteries.Alternatively,theycandraw
powerfromDAVEitself,orifpreferred,theconsolecaneven
bepoweredbyanindependent5VDCpowersupply.
Orientation
DAVEcanbeinstalledinanyorientation,vertically,
horizontally,orevenupside‐down.
Power
Totakeadvantageofpre‐wiredpowercartridgecable,
requiresastandardelectricalwalloutletlocatedwithin
1
meter(3feet)ofthedriveunit. Alternatively,thepower
cartridgecanbehardwiredintothemainsbyaqualified
electrician.
MandatorySafetydevice
Requirement
Asafetydevicemustbeconnectedtotheoperatorand
positionedasclosetothedoor’stravelpathaspossible.
Note:thisoperatormusthaveatleastonesafetydevice
connectedinordertofunctionwithoutconstantcontact
(dead‐man)mode.
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DAVECommercialDoorOperator—InstructionalManual
InstallationSetupOptions
Right Hand Vertical Hood Mount Rolling Steel Left Hand Vertical Hood Mount Rolling Steel Right Hand Horizontal Hood Mount Rolling Steel
Le f t Hand D i re ct Coup l ed Sec t i onal Ri g ht Ha n d S proc k e t to Sp r o cket / Jack Shaft
Vertical Lift
R i g h t Ha nd F ix e d A xl e Sp r oc k et t o S p ro c ke t Ro ll e r
Shutter
Battery Powered Wireless Console 5VDC Mains Powered Wireless Console
Operator Powered Wired Console
Battery Powered Wireless Safety Beam Wired Safety Beam

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26
DAVECommercialDoorOperator—InstructionalManual
StepbyStepInstallation
Sequence

DANGER‐INCORRECTINSTALLATIONCANLEADTOSEVEREINJURY
ORDEATH.FOLLOWALLINSTALLATIONINSTRUCTIONS.
D A N G E R – U N E I N S T A L L A T I O N I N C O R R E C T E P E U T E N T R A Î N E R
DESBLESSURESGRAVESOULAMORT.SUIVEZTOUTESLES
INSTRUCTIONSD’INSTALLATION.
Pre‐InstallationPlanning
1.
Identifydoortypeandmounting hardware
❒
Determineifthedoorissectional,rollingsteel,or shutter.
❒
Chooseappropriatemountingbracketsandadaptors.
2.
Checkdoorconditionandbalance
❒
Ensurethedoorcantravelfeelyintheguidesforthefull
traveldistanceinbothdirections,andandisingoodworking
order.
❒
Clampitsecurelytopreventmovementduringinstallation.
3.
Confirminstallationsideandorientation
❒
Chooseleftorrightside.
❒
DAVEcanbemountedvertically,or horizontally.
4.
Verifymountingsurface
❒
Ensurethewallorstructureissolid(concrete,brick,orsteel)
andcansupportthefullforceappliedtothe door..
5.
Checkclearances
❒
Maintainatleast10mm(½”)betweenthedriveunitandany
structure.
❒
Overheadclearanceshouldbeatleast150mm(6”)
background
27
DAVECommercialDoorOperator—InstructionalManual
MechanicalInstallation
WARNING
Whenmountingtheoperatorbracketmakesuretousefastenersthataresuitablefor
thesubstrate(e.g.concrete,brick,steel,timber).Bracketmountingfastenersarenot
supplied.
AVERTISSEMENT
Lorsdelafixationdusupportdel’opérateur,utilisezdesfixationsadaptéesaumatériau
desupport(parexemple:béton,brique,acier,bois).Lesfixationspourlemontagedu
supportnesontpasfournies.
6.
Assembledriveshafttodesired
handedness
•
UnscrewtheSureTrack™positioningencoder,fitshaftforleft
orright‐handdriveasrequired,attachcirclip,andre‐attachthe
positioningencoder‐seeOutputShaftonpage21.
7.
Moveuptooperatormountinglevel
•
Ensureyouhavesafeaccesstothemountinglevelandenough
spaceto work.
•
Takeallrequiredtools,hardware,andcomponentswithyou
beforestartingbracketinstallation.
8.
Positionandfixthemountingbracket
•
Selectabracketsuitableforthedoortypeandinstallationstyle‐
seeAvailableBracketsonpage31.
•
Securethebrackettoasolidsurface,ensuringcorrectalignment
forthedriveunit.
•
Whenmountingtheopeneranditsaccessories,usethecorrect
bracketmountingfastenersforthespecificwallorstructure
material.(Bracketmountingfastenersarenot supplied).
9.
AttachDAVE’sinstallationhandle
•
WerecommendusingDAVE’sinstallationhandletomake
mountingeasierandsafer‐seeDAVE’sHandleonpage30.
•
Itprovidesbettergripandcontrolduringinstallationandcanbe
removedoncetheoperatorissecured.
10.
Mounttheoperatortothebracket
•
Securetheoperatorfirmlytothebracketusingthesupplied
hardware.
•
Ensuretheoperatoriscorrectlyalignedandstablebefore
proceeding.
11.
Fitthedrive connection
Dependingontheinstallationtype,chooseoneofthefollowing:
1.
Sprocket‐to‐sprocketdrive:
❒
Fitthedrivesprockettotheshaftandalignitwiththedoor
gear.
❒
Tightenthegrubscrewssecurely.
❒
Shortenthedrivechainasrequiredandfititsecurelyaround
thedrivesprocketanddoorsprocket.
2.
Directcoupling:
❒
Fixthecouplingdirectlytotheshaftanddoor gear.
12.
Fitthehaulingchain
•
Feedthehaulingchainthroughtheguideandoverthechain
wheel.
•
Shortenasneededandensureitisnottwisted.
•
Fixtheendstogethertoformasecureloopusingthechainjoiner
link.
13.
RemoveDAVE’sinstallationhandle
•
Oncetheoperatorismountedandsecured,removethehandle‐
seeConnectingOmniVolt®PowerCartridgeonpage43
IMPORTANTTECHNOTE
Forsprocketdriveinstallations,ensurethesprocketGRUBSCREWS(SETSCREWS)are
adequatelytightenedandcheckedregularly.
NOTETECHNIQUEIMPORTANTE
Pourlesinstallationsavecentraînementparpignon,assurez‐vousquelesVISSANS
TÊTEdupignonsontcorrectementserréesetvérifiéesrégulièrement.
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28
DAVECommercialDoorOperator—InstructionalManual
ConnectWallConsole
COMPLETETHISSTEPATOPERATORMOUNTINGLEVEL
14.
Setupthewallconsoleforeitherwireless
orwiredconnection
Thewallconsolesupportsbothwirelessandwiredinstallation.
Installersmustselectoneconnectionmethodandfollowthe
appropriatesteps:
1.
Wirelessconnection(recommended):
❒
Attachthewirelessantennatothesideantennaportonthe
driveunit.
❒
Itisstronglyrecommendedtousethesuppliedconsole
batteriesduringinstallation.
2.
Wiredconnection:
❒
ConnecttheconsoleusingtheWallConsoleWiringKit(Part
No.102189,soldseparately)‐seeConnectingConsoleto
OperatorByCableonpage 37.
WARNING
Ifusingawiredconnectionbetweenconsoleandoperator,donotturnthepoweronto
theoperatorbeforeconnectingtheconsole.
AVERTISSEMENT
Sivousutilisezuneconnexionfilaireentrelaconsoleetl’opérateur,nemettezpas
l’opérateursoustensionavantd’avoirconnectélaconsole.
WARNING
Whenusingawiredconnectionforthewallconsole,ensurethatthewallconsolewiring
cableisaffixedproperlyandawayfromthemovingpartsofthedoorandoperator.
AVERTISSEMENT
Lorsquevousutilisezuneconnexionfilairepourlaconsolemurale,assurez‐vousquele
câbledelaconsolemuraleestcorrectementfixéetéloignédespiècesmobilesdela
porteetdel’opérateur.
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29
DAVECommercialDoorOperator—InstructionalManual
InstallAccessories
COMPLETETHISSTEPATOPERATORMOUNTINGLEVEL
15.
Installanyrequiredoroptional
accessories
Accessoriesinclude:
❒
PEBeam(photoelectricsafetybeam)‐seeSafetyDevice
Setuponpage72
❒
LightCurtain‐seeLIGHTCURTAINSonpage76
❒
FireAlarm/SmokeBaffle‐seeFireSystemInputonpage
77
PowerConnection
❒
OptionalRelayModule
❒
Othercompatiblesafetyorcontroldevices‐seeWiring
OtherDevicesonpage 85
COMPLETETHISSTEPATOPERATORMOUNTINGLEVEL
16.
Installtheappropriatepower cartridge
❒
SeeOmniVolt®PowerCartridgeDetailsonpage42
❒
Usethecorrectcartridgefortheinstallation type.
❒
Ensurethepowersourceiswithinreachorarrangefor
hardwiringbyaqualifiedelectrician.
Ground‐LevelSetup
18.
Movetogroundlevel
❒
Relocatetogroundleveltocompletewallconsole
installationandsystemsetup.
19.
Mountthewallconsoletothewall
❒
Chooseasuitablelocationthatiseasilyaccessibleand
visibletousers.
❒
Mounttheconsolesecurelyusingappropriatefasteners
forthewallmaterial‐seeMountConsoletoWallwith
AppropriateFastenersandInsertBatteriesonpage35
❒
Ensuretheconsoleislevelandpositionedatacomfortable
operatingheight.
17.
Connectpowertothe operator
❒
Pluginthepowercartridgeorcompletehardwiring.
❒
Turnonpoweronceallconnectionsaresecure.
20.
ProgramOperatorviaWallConsole
❒
Usethewallconsoletocompletesetup‐seeSettingLimits
onpage56
❒
Selectdoortype
❒
Setcloseandopenlimits
❒
Adjustdoorspeed
❒
Addremotecontrols
❒
Setpedestrianposition
❒
Setsmokebaffleposition
❒
Configuresafetybeambehaviour
❒
Personaliseadditionalfunctions
Typical setup with wireless console connection
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30
DAVECommercialDoorOperator—InstructionalManual
DriveUnit
DAVE’sHandle
DAVE’shandleismadeforinstallers.Useit
oneveryjob,againandagain.It’sdesigned
soyoucanliftandcarryDAVEone‐handed.
Itmakesinstallingquickandclean,no
stuffingabout.
1.
FittingtheHandle
Alignthebottomlockingtabsonthehandle’sbasewiththeupper
lockingtabsontheDAVE’Smountingtracks(Fig:12)andslidethe
handledownasfarasitwillgo.
2.
BeforeliftingDave,makesurethehandle
issecurely attached.
Listenforastrongclickasthelockinglatchsnapsintoplaceandpull
backonthehandlefirmlytoconfirmitislockedandready(Fig:15).
3.
RemovingtheHandle
Onceyou’vemountedDAVEsecurelyintoplace,youcangoahead
andremovethehandle.
Pushthelockinglatchawayfromthehandletorelease(Fig6).Then
slidethehandleupwardsuntilthelockingtabsarefreefromthe
mountingrailandliftitoff.

LOCKING
LATCH
MUST
CLICK!
Fig:15
Fig:14
Fig:12
≈25‐30mm/1‐1¼”
Fig:13
WARNING
Ifthelatchdoesn’tclick,thehandlemay
detachduringlifting.
AVERTISSEMENT
Sileloquetnes’enclenchepas,la
poignéepeutsedétacherpendantla
levée.
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31
DAVECommercialDoorOperator—InstructionalManual
AvailableBrackets
BracketName
DoorType
InstallType
CableDrum
Diameter
Image
HoodMountBracket
Kit+MultifitWall
MountBracketKit
Assembly
PartNo.
101919&101900
RollingSteel,Roller
Shutter,
OverheadDoor
•
SprockettoSprocket,
•
HeavyDutymountingoption,
•
Loadspreadingforpoor
substrate,
•
Retrofittoexistingoperator
mountingfootprint
N/A
MultifitWallMount
BracketKit
PartNo.
101919
RollingSteel,Roller
Shutter
•
SprockettoSprocket,
•
HeavyDutymountingoption,
•
Loadspreadingforpoor
substrate,
•
Retrofittoexistingoperator
mountingfootprint
N/A
HoodMountBracket
Kit
PartNo.101900
RollingSteel,Roller
Shutter,
•
SprockettoSprocket
N/A
WallMountBracketKit
(longbracketonly)
PartNo.101910
Sectional,
OverheadDoor,
VerticalLift,
HighLift
•
DirectShaftCoupling
•
SprockettoSprocket
6”‐14”
WallMountBracketKit
(shortbracketonly)
PartNo.101910
Sectional
OverheadDoor,
VerticalLift,
HighLift
•
DirectShaftCoupling
•
SprockettoSprocket
4”‐7”
WallMountBracketKit
(stackedshort&long
brackets)
PartNo.101910
Sectional
OverheadDoor,
VerticalLift,
HighLift
•
DirectCoupling
•
SprockettoSprocket
•
HeavyDutymountingoption
6”‐14”
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32
DAVECommercialDoorOperator—InstructionalManual
DriveSetup
1
0
B
(
#
5
0
)
S
P
R
O
C
K
E
T
A
N
D
C
H
A
I
N
ConnectsDAVE’sdriveshaftwithdoorsprocketinsprocket
tosprocket(jackshaft) installations.
StandardDriveKitReplacementforDAVEPartNo.101948
Fig:16
SHAFTCOUPLER(SOLDSEPARATELY)
CouplesDAVE’sdriveshaftwithsectional,high‐liftand
verticalliftdoorshaftsindirectdriveinstallations.
AvailableinAustraliaandNewZealandonly
1
”
t
o
1
”
C
o
u
p
l
e
r
(
C
F
1
00
)
‐
P
a
r
t
N
o
.
1
0
222
0
1
”
t
o
1
.
25
”
C
o
u
p
l
e
r
(
C
F
1
0
5
)
‐
P
a
r
t
N
o
.
1
0
222
1
Fig:17
BracketName
DoorType
InstallType
CableDrum
Diameter
Image
Flanged
MountingAdaptor
RollingSteel(Steel
RollerShutter)
•
•
IncludedinPartNo.
101510only
SprockettoSprocket
Retrofittoexistingroller
shuttermount(commonin
Australia&NewZealand)
N/A
MountingBracket
Spacer
SectionalDoors
andNorth
Americantypelive
axleRollingSteel
Doors.
•
•
•
•
SprockettoSprocket, N/A
DirectCoupling
Usewithsectionalandhood
mountbrackets
AnyinstallwhereDAVE’S
gearboxismountedagainsta
flatsurface.
DONOTUSEWIITHANZ
FLANGEDMOUNTING
ADAPTOR
ShutterMounting
BracketKit
PartNo.62622
AvailableinAustralia
only.
RollingSteel(Steel
RollerShutter)
•
SprockettoSprocket
N/A
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33
DAVECommercialDoorOperator—InstructionalManual
MountingOptions

Fixed Axle Roller Shutter with Flanged Mounting Adaptor - common in AU / NZ

Hood Mount Variations Using Hood Mount Bracket Common in North America
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34
DAVECommercialDoorOperator—InstructionalManual
Positionsprocketascloseto
doorbracketaspossible
Standard Sectional Door Installation with Direct Coupling Adaptor and Short Standard Sectional Door Installation with Sprocket to Sp r oc ke t Dr i ve a nd
Sectional Bracket Short Sectional Bracket
Positionsprocketascloseto
doorbracketaspossible
High Lift and Vertical Lift Sectional Door Installation with Direct Coupling High Lift and Vertical Lift Sectional Door Installation with Sprocket to
Adaptor and Long Sectional Bracket Sprocket Drive and Short Sectional Bracket
Shortandlongwallmountbracketscanbe
stackedifrequiredtoprovideadditionalsupport
forheavydoorinstallations.
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DAVECommercialDoorOperator—InstructionalManual
WallConsole
Connectivityoptions
DAVEisawireless‐firstsolution.So,unlessyou’vegotathingforwires,awireless
installconfigurationisthewaytogo..
SeePairingWallConsoleonpage49andConnectingConsoletoOperatorBy
Cableonpage37forfulldetails.
Poweroptions
Thewallconsolecanbepoweredinoneofthreeways:
1.
Batteries:
2x1.5VTypeDAlkalinebatteries.
2.
5VDCPower:
Viathe5VDCjack(powersupplynotincluded).
3.
OperatorPowered:
Throughthe4corewallconsolecable(PartNo.
102189.Soldseparately).
MountConsoletoWallwithAppropriateFastenersandInsert Batteries
Connecting5vDCpowersupply
+
DC5V

Remove the port cover from the
connector port
Warning
Batteriesmustberemovedfromconsolebefore
connectingeither5vDCpowersupplyorcablefrom
powerhead.Donotusebatteriesifusingalternatepower
sources.
Avertissement
Lespilesdoiventêtreretiréesdelaconsoleavantde
connectersoitl’alimentation5VCC,soitlecâbleprovenant
del’opérateur.N’utilisezpasdepilessivousutilisezd’autres
sources d’alimentation.
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DAVECommercialDoorOperator—InstructionalManual
nu
ConsoleOperatingControls
MENU
MENUSTATUS
Access/ExitMenu
LED
Litwhenmenuisactive
andconsoleisinedit
settingsmode
Flashing=Attention!
Off=normaloperation
4Linex20Character
BacklitLCD
UP
OPEN,NavigateUpMe

DOWN
CLOSE(Navigate
DownMenu)
STOP
STOP,Select/Set
WirelessWallConsole
LOCKED
Disablemenuaccessto
changesettings
PUNCHOUT
Foroptionalcabled
connectiontooperator
Top
Bottom
UNLOCKED
Enablemenuaccessto
changesettings
PROGRAMMER
PORT
ForPG3programmer
PUNCHOUT
16mm&20mm.
Foroptionalcabled
connectiontooperator
andaccessorywirepass
through.
5VDCJACK
PowerjackforoptionalDCpower
supply
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DAVECommercialDoorOperator—InstructionalManual
ConnectingConsoletoOperatorByCable
RemovingInternalCableConduitCover
2.5mmAllen(Hex)Key
RemovingMainControlBoardAccessCover
Fig:18
Fig:19
Fig:20
Fig:21
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DAVECommercialDoorOperator—InstructionalManual
WiringPathforConsoleandAccessories
•
Choosethebestapproachandsideofentryintothe
operatorforwiring.Tominimiseriskofentanglingcables
withtheDAVE’sdrivemechanism, thiswillbetheopposite
sidetothedriveshaftanddoorinmostcircumstances.
Wiringpunch‐outsarelocatedonbothsides,asshownin
Fig:22.Removepunch‐outonyourchosenside.
•
Unfastencoverusing2.5mmAllen(hex)keyandremove.
•
Unfastencaptivescrewstoopenreardoor.
•
Feedcablethroughpunch‐out,wiringchannelandinto
maincontrolboardaccesscompartment‐
seeFig:23.
Fig:22
ConnectingConsoleandControlBoardTerminals
COLOURCODE
Fromlefttoright
B=Yellow
A=White
0V=Black
5V=Red
BA0V5V
BA0V5V
Fig:23
CONSOLEWITH
BACKCOVER
REMOVED
MAINCONTROL
BOARD
OPN
OPENER
C
ONSOLE
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DAVECommercialDoorOperator—InstructionalManual
WarningPlacards
I
n
cl
u
d
ed
i
n
p
a
r
t
N
o
.
1
0
1
5
11
(
N
o
r
t
h
Amercia)only
Entrapmentwarningplacardsmustbe
installedonallinstallationsintheUnited
StatesandCanada.
AFrenchlanguageversionoftheplacardis
suppliedforuseinCanada,wherebilingual
safetywarningsaremandatory.
Attachtheentrapmentwarningplacardon
thewallnearthedoorcontrolwithtacks
orstaplesataminimumheightof5feet
(1.53metres)abovefloors,landings,steps
orotheradjacentwalkingsurfacesoshall
childrenarenotabletoreachit.
DonotremoveorpaintoverthesePlacards
WARNING
Moving Door Can Cause
Serious Injury or Death
Keep Clear! Door May Move at any Time Without
Prior Warning
Do Not Let Children Operate the Door or Play
in the Door Area
Keep Door in Sight at all Times When Door is Moving
AVERTISSEMENT
La porte en mouvement peut
causer des blessures graves
ou la mort
Restez à l’écart de la porte. Celle-ci peut être active
à n’importe quel moment sans avertissement.
Ne laissez pas les enfants manœuver la porte ou
jouer dans la zone de la porte
Gardez la porte en vue en tout temps lorsqu’elle est
en mouvement
Keep Doorin Sight at all

WARNING
PLACARD
MUSTBE
ATLEAST5’
(1.53M)FROM
FLOOR
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DAVECommercialDoorOperator—InstructionalManual
5.
CONNECTINGTOPOWER
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DAVECommercialDoorOperator—InstructionalManual
EMERGENCYSTOPREQUIREMENT
•
Anemergencystopbuttonmustbepermanentlywiredintothemains(electrical)powersupplyfortheopeneror
operator.
•
Whenpressed,theemergencystopmustimmediatelyoverrideallotherfunctionsandbringthesystemtoa
safestopwithoutcreatinganynewhazards.
•
Theemergencystopmustnotcausethesystemtorestartautomaticallyunderanycircumstances.
EXIGENCED’ARRÊT D’URGENCE
•
Unboutond’arrêtd’urgence
doitêtrecâblédefaçonpermanente
àl’alimentationprincipaledel’opérateur.
•
Lorsqu’ilestactionné,l’arrêtd’urgence
doitimmédiatementneutralisertouteslesautresfonctions
etamenerlesystèmeà
unarrêtsécurisésanscréerdenouveauxdangers.
•
L’arrêtd’urgence
nedoitenaucuncasprovoquerunredémarrageautomatiquedusystème.
WARNING
Ifusingawiredconnectionbetweenconsoleandoperator,donotturnthepoweronto
theoperatorbeforeconnectingtheconsole.
AVERTISSEMENT
Sivousutilisezuneconnexionfilaireentrelaconsoleetl’opérateur,nemettezpas
l’opérateursoustensionavantd’avoirconnectélaconsole.
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DAVECommercialDoorOperator—InstructionalManual
OmniVolt®PowerCartridge
Details

PowermustbesuppliedtoDAVEbyanOmniVolt®powercartridge
(soldseparately).PleasefollowyourOmniVolt®instructionguidefor
configurationinformationandspecifications.
StatusLED
PowerLED
(Blue)
(Green)
Power
CableGland
AccessCover
Screws
Access
Cover
1.3m(4’3”)
Pre‐wired
PowerCable
andPlug
Power
ConnectionPort
PortCover
Fig:24
OmniVolt®CartridgeOptions
LowVoltage
120‐240vac50/60Hz
PartNo.101641
LowVoltage
230‐240vac50/60Hz
PartNo.101640
HighVoltage
400‐480vac50/60Hz
PartNo.101642
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DAVECommercialDoorOperator—InstructionalManual
ConnectingOmniVolt®
PowerCartridge
IMPORTANT:IfswappingacurrentlyinstalledOmniVolt®powercartridge,electricalpower
mustbeswitchedoffatthewall(orpowerswitchboardifwiredin)andbothLEDsfully
offbeforeremovingthepowercartridge.Afterswitchingoffelectricalpower,itcantake
severalminutesforthebluestatusLEDtogoout.Failuretofollowthisinstructionmay
permanentlydamagetheoperator’scircuitry.
CartridgeReleaseCatch
≈25‐30mm/1‐1¼”
CLICK
Configurecartridgepowercableconnection
TheOmniVolt®low‐voltagepowercartridgeispre‐wired
witha1.3m(5’)powercableandACplug,withthecableonits
righthandside.
•
LowVoltageCartridge:Ifnopoweroutletiswithinreach,
theLowVoltageCartridgemaybewireddirectlyinto
mainspower(alsoknownaslinepowerinNorthAmerica)
•
HighVoltageCartridge:Thismustbewireddirectlyinto
mainspower(linepower).Itsupportsboththreephase
andsingle‐phaseconnections,aslongasaneutralwireis
present.
FollowtheOmnivoltinstructionguideforguidance.
Dependingonlocalelectricalregulations,anymodification
tothepowercartridge—suchasrelocatingthecableor
wiringdirectlyintomainspower—mustbecarriedoutbya
licensedelectricianorelectricalcontractor.
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DAVECommercialDoorOperator—InstructionalManual
6.
WIRINGDETAIL
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DAVECommercialDoorOperator—InstructionalManual
MainControlBoard
Overview
MOTOR
DRIVER
BOARD
DISENGAGEMENT
SWITCH
TIMING
SWITCH
WIRELESSBASESTATIONS
Forwirelesssafetybeaminstallation
MTRCOM CHAIN
POSITION
HUB
0V
24V
NOTIN
USE
REMOTE
ANTENNA
B
A
0V 5V
24V
1
2
3
4
0V
RELAYS
WALLCONSOLE
RELAYMODULE
(SOLDSEPARATELY
)
SafetyDevices
Seeadditionaldiagram
TensionSensor
Remove10Kjumpertouse
Interlock
Remove10Kjumpertouse
GeneralPurposeInputs
N/C=NormallyClosed(PushtoOpen)
N/O=NormallyOpen(PushtoClose)
C
ONSOLE
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
0V
Open
/
S
t
op
/
Close
(N/O
)
Open
&
Close
(N/O
)
S
to
p
(N/C
)
R
emo
v
e
Link
t
o
Use
A
C
CESSORIES
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DAVECommercialDoorOperator—InstructionalManual
C
ONSOLE
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
MainControlBoard
Terminals

6 5 4 3
MTRCOM CHAIN
NOTIN
USE
POSITION
HUB
2
0V
1
24V
REMOTE
ANTENNA
9
7
B
A
0V5V
RELAYS
24V
1
2
3
4
0V
8 8
Fig:25
MAINCONTROLBOARDKEY
KEY
CONNECTORS
DESCRIPTION
1
24V 0V
24V power input to control board
2
ACCESSORIES (2)
BLE base station safety beam connector
3
HUB WiFi device interface
4
POSITION
Door position encoder
5
CHAIN
10K monitored hand operated chain for manual opening and
closing
6
MTR COM
Motor controller
7
REMOTE ANTENNA Remote control receiver antenna
8
EXTERNAL CONNECTOR BLOCK
See table 6.2: top external connector block key
9
CONSOLE Wall console power and communications
LED5
REG
BUTTON
A
C
CESSORIES
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DAVECommercialDoorOperator—InstructionalManual
TERMINALBLOCKKEY
TERMINAL
TYPE
PURPOSE
STP
0V
NORMALLY CLOSED
Stop control input
OPN
0V
NORMALLY OPEN
Open control input
CLS
0V
NORMALLY OPEN
Close control input
OSC
0V
NORMALLY OPEN
Single button OPEN / STOP / CLOSE control input
GPA
0V
NORMALLY OPEN
General purpose control input A
GPB
0V
NORMALLY OPEN
General purpose control input B
INT
0V
Interlock input - monitored 10K input
TEN
0V
10K
Cable tension input - monitored 10K input
SD1, SD2, SD3
0V
SB/PUL/10K Safety device inputs - SD type selected in settings menu.
Options are:
SB - AT 2 wire 5V safety beam
PUL - monitored 325Hz pulse input
10K - monitored 10K input
24V
0V
24VDC output for powering safety devices and accessories
24 VOLT DC OUTPUT
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DAVECommercialDoorOperator—InstructionalManual
7
.
SETUP&PROGRAMMING
OPTIONS
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DAVECommercialDoorOperator—InstructionalManual
PairingWall Console
THEWALLCONSOLEANDDRIVEUNITSHIPPRE‐PAIRED
FROMTHEFACTORY.THEYCANBEUN‐PAIREDANDRE‐
PAIREDIFNECESSARY,OREITHERDEVICEMAYBEPAIRED
TOANALTERNATIVE.
Thedriveunitandconsolerelyontwoseparatechannelsforwireless
communicationwitheachother:
1.
Bluetooth:formessaging,statusupdates,settingschangesetc.
2.
RFLink:foroperatordrivecontrolonly–OPEN,STOP,CLOSEcommands.
Pairingawallconsolewiththedriveunitrequiresseparatepairingstepsfor
BluetoothandRF‐Link.Thesestepsfollowsequentiallyinthesetupprocedure
(Fig:26‐Fig:37)andmustbothbecompletedfortheoperatortofunctionnormally.
NOTE:Awallconsolecanonlybepairedwithonedriveunitatatimeandadrive
unitcanonlybepairedwithonewallconsoleatatime.Therefore,ifreplacinga
console,theoldonemustbeunpaired.
BLUETOOTHPAIRING
1.
OpentheaccessdooronthedriveunitbyunscrewingtwoPhillipshead screws.
2.
Fig:26showsthestartscreenofthepairingwizard.Press
tobeginandfollow
theinstructionsonscreenuptoFig:29.
3.
IfthegreenLED5totheleftoftheredREGbuttononthemaincontrolboardislit
(seeFig:32),thedriveunitisreadyforpairing.Ifitisnotlititisalreadypairedtoa
wallconsoleandmustbe unpaired.
TocompletetheBluetoothparingprocess,pressandholdtheredREGbuttonfor
3secondsuntilthegreenLED5startsflashing.Afterflashingforafewseconds
thegreenLED5willgooutandFig:30willdisplay.Press
tocontinueandfollow
theinstructionstocompletetheRFLinkLearningprocessthatfollows.
Fig:26
Fig:27
Fig:28
Fig:29
Fig:30
Fig:31
Fig:32
SETUP REQUIRED
PRESS TO LAUNCH
SETUP MENU
CONSOLE SETUP &
RESET
NEXT
ENTER
EXIT
PAIR CONSOLE TO
OPERATOR
NEXT
SETUP
EXIT
HOLD REG BUTTON ON
OPERATOR FOR 3SEC
UNTIL LED FLASHES
EXIT
CONNECTION SUCCESS,
PROCEED WITH SETUP
NEXT
CONSOLE NOT READY!
PROCEED TO RF LINK
PRESS
TO LEARN.
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50
DAVECommercialDoorOperator—InstructionalManual
RFLINKLEARNING
TheRFLinkconnectionstepsfollowonsequentiallyafter
c
o
m
p
l
e
t
i
n
g
t
h
e
B
l
u
e
t
oo
t
h
p
a
i
r
i
n
g
s
t
e
p
s
s
h
o
w
n
i
n
Fi
g
:
2
6
‐
Fi
g
:
3
1
.
OnceBluetoothpairinghascompleted,thescreenshownin
Fig:33
willappear.Press
.Fromheretheconsolewillstep
throughthescreensshownin
Fig:34‐Fig:37
withoutanyneed
forinteraction.
DOORWINDUPMODE
Doorwindupmodeisaconvenientutilityforwindingrollingsteel
doorcurtainsontothedrumatinstallationtime.
Whenselected,theconsoleentersdead‐man(constant‐contact)
modeallowingthedrumtobeturnedslowlyineitherdirectionas
required.
Toactivatedoorwindupmode,press
and
simultaneously
w
h
e
n
p
r
o
m
p
t
e
d
f
r
o
m
t
h
e
s
c
r
ee
n
(
Fi
g
:
3
7
)
.
Afterattachingthedoorcurtaintothedrumfollowthe
manufacturer’sinstructionstocompleteinstallation.
Fig:33
Fig:34
Fig:35
Fig:36
Fig:37
CONSOLE NOT READY!
PROCEED TO RF LINK
PRESS
TO LEARN.
LEARNING CONSOLE!
DON’T TOUCH BUTTONS
STARTING...
EXIT
LEARNING CONSOLE!
DON’T TOUCH BUTTONS
CONFIRMING...
EXIT
CONSOLE REMOTE
BUTTONS STORED
NO TRAVEL LIMITS SET
SETUP LIMITS
DOOR WINDUP MODE
ACCESS MENUS
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51
DAVECommercialDoorOperator—InstructionalManual
WallConsolePowerModes
DAVE’swallconsolesupportsthreepowermodestosuitdifferent
installationtypesandpowersources.Eachmodeaffectshowand
whentheconsolewakesup,helpingbalanceresponsivenesswith
powerefficiency.
NOTIFY[HIGHPOWER]
•
Wakesuponanychange,includingactionsfromremotesorother
controlsources.
•
Highestpowerusagemode.
•
Recommendedonlywhenusing:
–
5VDCmainspowersupply,or
–
DirectwiredconnectiontoDAVE.
INTERACT[BALANCED]
•
Wakesuponlywhentheconsoleisused.
•
Offersabalancedpowerconsumption.
•
Suitableformostsetups,includingbatterypowered(with
moderateusage).
SLEEP[POWERSAVER]
•
Wakesuponlywhenthe
MENU
(
)buttonispressed.
•
DoesnotwakeforUp,Down,orStop actions.
•
Bestmodeformaximisingbatterylife.
Fig:38
Fig:39
Fig:40
CHANGINGWAKEMODE
SETTINGS
1.
ActivatetheConsole
Iftheconsolescreenisoff,press
MENU
(
).Ifitremainsoff,check
thepowersource.
2.
UnlocktheKeySwitch
Thekeyswitchmustbeunlockedtoproceed.Iflocked,theconsole
willpromptyou(Fig:38).
3.
AccessConsoleSettingsMenu
Press
MENU(
)
rep eate dlyu ntilFi g:3 9app ears. From her etogg le
throughthemenuusing
or
toreachFig:40.Use
t o access
theConsoleSettings.
4.
EditConsoleSettings
AtFig:41press
.Thenextscreen(Fig:42)showsthecurrentWake
Modesetting,whichinthisexample,isNOTIFY.Press
tochange
thesetting.Fig:43showstheeditscreenanddisplaystheeditable
settingUse
or
totogglethroughthe3optionsand
tosavea
newoption.
Fig:41
Fig:42
Fig:43
IMPORTANTTECHNOTE
ContinuousflashingfromthewallconsoleLEDindicatesthatanimportantsystemalert
hasbeentriggered.IftheconsolepowermodeissettoINTERACTorSLEEP,please
pressMENU
(
)
toreviewthealert,astheLCDscreendoesnotwakeupautomatically.
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
4:CONSOLE
MENU
NEXT
ENTER
EXIT
WAKE MODE
NOTIFY
NEXT
EDIT
EXIT
NOTIFY [HIGH POWER]
WAKE ON ANY
CHANGE
VALUE
SAVE CANCEL
4:CONSOLE
SETTINGS
&
INFO
MENU
NEXT
ENTER
EXIT
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52
DAVECommercialDoorOperator—InstructionalManual
UsingRemoteControls
(Transmitters)

DAVEcanstoreupto63remotecontrolsinitsmemory.
Important:OnlytheAutomaticTechnology4ButtonRemote
(PartNo.102335)iscompatiblewiththissystem(see
Fig:44).
Eachbuttononaremotecanbeprogrammedtoperformadifferentfunction.
Thedefaultsetupsequence,asdescribedinLEARNINGAREMOTECONTROL
(TRANSMITTER)onpage54,assignstheNormalOperationfunctiontoa
singlebuttonoftheuser’schoosingduringthesetupsequence.
Youcanalsoassignabuttontoperformadedicatedfunctiononly,suchasjust
opening,justclosing,orturningonalight.SeeAvailableFunctionsbelowfora
completelistoffunctionsthatcanbeassignedtoanybutton
AVAILABLEFUNCTIONS
NormalOperation
•
O
P
E
N
/
S
T
O
P
/
C
L
O
S
E
:
O
n
e
b
u
tt
o
n
c
y
c
l
e
s
t
h
r
o
u
g
h
t
h
e
c
o
mm
a
n
d
s
i
n
thisorderOpen→Stop→Close
DedicatedFunctions
•
O
PE
N
:
O
p
e
n
s
t
h
e
d
oo
r
o
n
l
y
.
•
S
TO
P
:
S
t
op
s
t
he
do
or
m
o
v
eme
n
t
on
l
y
.
•
CLOSE
:
Closesthedooronly.
•
P
A
R
T
I
A
L
O
P
E
N
:
O
p
e
n
s
t
h
e
d
oo
r
t
o
a
s
e
c
o
n
d
a
r
y
li
m
i
t
p
o
s
i
t
i
o
n
.
•
REMOTELOCKOUT:
Disablesallstoredremotecontrols.
•
A
UX
I
L
I
A
R
Y
OU
T
P
U
T
:

(
r
e
q
u
i
r
e
s
r
e
l
a
y
m
o
d
u
l
e
)
A
c
t
i
v
a
t
e
s
a
n
e
x
t
e
r
n
a
l
device.Timesettingscontrolhowlongtheoutputstayson.
Fig:44
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53
DAVECommercialDoorOperator—InstructionalManual
TRANSMITTERSCOMPLIANCESTATEMENT
ThisequipmentcomplieswiththeFCCandISEDCanada
accordancewiththeinstructions,maycauseharmful
radiationexposurelimitssetforthforanuncontrolled
interferencetoradiocommunications.However,there
environment.Thisequipmentshouldbeinstalledand
isnoguaranteethatinterferencewillnotoccurina
operatedwithaminimumdistanceof20cmbetweenthe
particularinstallation.Ifthisequipmentdoescause
radiatorandallpersonsduringnormaloperation.
harmfulinterferencetoradioortelevisionreception,
whichcanbedeterminedbyturningtheequipment
ThisdevicecomplieswithPart15oftheFCCRulesand
offandon,theuserisencouragedtotrytocorrectthe
withInnovation,ScienceandEconomicDevelopment
interferencebyoneormoreofthefollowingmeasures:
Canada’slicence‐exemptRSS(s).Operationissubjectto
thefollowingtwoconditions:
•Reorientorrelocatethereceivingantenna;
•
Thisdevicemaynotcauseinterference;and
•increasetheseparationbetweentheequipmentand
receiver;
•
Thisdevicemustacceptany interference,including
•Connecttheequipmentintoanoutletonacircuit
interferencethatmaycauseundesiredoperationof
differentfromthattowhichthereceiverisconnected;
the device
consultyourlocaldealeroranexperiencedradio/TV
technicianforhelp.
Note:Thisequipmenthasbeentestedandfound
tocomplywiththelimitsforaClassBdigitaldevice,
Warning:Anychangesormodifications notexpressively
pursuanttoPart15oftheFCCrules.Theselimitsare
approvedbythegranteecouldvoidtheuser’sauthority
designedtoprovidereasonableprotectionagainst
tooperatethisequipment.
harmfulinterferenceinaresidentialinstallation.This
equipmentgenerates,usesandcanradiateradio
frequencyenergyand,ifnotinstalledandusedin
DÉCLARATIONDECONFORMITÉDEL’ÉMETTEUR
Cetéquipementestconformeauxlimitesd’exposition
équipementgénère,utiliseetpeutémettredel’énergie
auxradiationsdelaFCCetd’ISEDCanadaétabliespour
radiofréquenceet,s’iln’estpasinstalléetutilisé
unenvironnementnoncontrôlé.Cetéquipementdoit
conformémentauxinstructions,peutcauserdes
êtreinstalléetutiliséavecunedistanceminimalede20
interférencesnuisiblesauxcommunicationsradio.
cmentreleradiateurettouteslespersonnes pendantle
Cependant,iln’estpasgarantiqu’aucuneinterférence
fonctionnementnormal.
neseproduiradansuneinstallationparticulière.Si cet
équipementcausedesinterférencesnuisiblesàla
L’émetteur/récepteurexemptdelicence contenudans
réceptionradiooutélévision,cequipeutêtredéterminé
leprésentappareilestconformeauxCNRd’Innovation,
enéteignantpuisenrallumant l’équipement,l’utilisateur
SciencesetDéveloppementéconomique Canada
estencouragéàessayerdecorriger l’interférencepar
applicablesauxappareilsradioexempts delicence.
uneouplusieursdesmesuressuivantes :
L’exploitationestautoriséeauxdeuxconditions
suivantes:
•Réorienteroudéplacerl’antennederéception;
1.
L’appareilnedoitpasproduiredebrouillage;
•Augmenterladistanceentrel’équipementet le
récepteur;
2.
L’appareildoitacceptertoutbrouillageradioélectrique
•Brancherl’équipementsuruneprised’uncircuit
subi,mêmesilebrouillageestsusceptibled’en
différentdeceluiauquellerécepteurestconnecté;
compromettrelefonctionnement.
consultervotrerevendeurlocalouun technicienradio/
TVexpérimentépourobtenirdel’aide.
Remarque:Cetéquipementaététestéetdéclaré
conformeauxlimitesapplicablesàunappareil
Avertissement:Toutchangementoutoute modification
numériquedeclasseB,conformémentàlapartie
nonexpressémentapprouvéparlebénéficiairepeut
15desrèglesdelaFCC.Ceslimitesvisentàassurer
annulerledroitdel’utilisateuràutilisercetéquipement.
uneprotectionraisonnablecontrelesinterférences
nuisiblesdansuneinstallationrésidentielle.Cet
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54
DAVECommercialDoorOperator—InstructionalManual
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
LEARNINGAREMOTECONTROL
(TRANSMITTER)
Thefollowingprocedureexplainshowtoprogramacompatibleremotefora
singlebutton.Steps5‐8needtoberepeatedforeachbuttonthatneedsto
beprogrammed.Itisnotpossibletoprogrammultiplebuttonsonaremotein
asinglepass.
1.
BeforeYouBegin
EnsureDAVEispoweredonandconnectedtoawallconsolewithaworkingpower
source.TheconsolemustbeeitherwirelesslypairedorphysicallywiredtoDAVE’s
controlboard.
2.
ActivatetheConsole
Iftheconsolescreenisoff,pressMENU(
).Ifitremainsoff,checkthepowersource.
3.
UnlocktheKeySwitch
Unlockthekeyswitchtoproceed.Iflocked,theconsolewillpromptyou(Fig:45).
4.
AccessRemoteControlLearnMenu
IfyoudonotseethescreenshowninFig:46pressPress
repeatedlyuntilyouseeit
5.
SelectFunctionToAssigntoRemoteButton
Toassign
NormalOperation
(OPEN/STOP/CLOSE)tothebuttonyouwanttoprogram,
press
atFig:47.
Alternatively,toassignadedicatedfunctiontothebutton(e.g.CLOSE,PARTIAL
OPEN,orREMOTELOCKOUT),togglethroughthelistofavailablefunctionsusing
or
.
Use
toconfirmyourselection.
6.
EnterSecureLearningMode
ThescreenatFig:48covers2separateuseractions.HerewecoverFig:48,Action‐1:
HoldButton
1
andButton2ontheremotetogethertoentersecurelearningmode
(Fig:51belowshowsbuttonnumbers).ContinueholdingButtons
1
&2untiltheredLED
ontheremotestartsflashing,thenreleaseimmediately.WhentheLEDstopsflashing
DAVEisnowreadyforyoutoselectthebuttonyouwanttoprogramwithyourchosen
function.
7.
ChooseaRemoteButton
ContinuingtoFig:48, Action2:Presswhicheverremotebuttonyouwishtoprogram.
WhenthisbuttonregisterswithDAVE,thescreenasshowninFig:49willshow.Press
thesamebuttonagaintoconfirmyourchoice.
8.
Confirmation
Onceyouhaveconfirmedyourchoiceofbutton,theconfirmationscreenshownin
Fig:50displays.
9.
ReturnToMainScreen
Press
toreturntothemainscreenandtesttheremote.Notetheremotewillnot
workuntilthislaststephasbeencompleted.
Fig:45,Step3
Fig:46,Step4
Fig:47,Step5
Fig:48,Steps6&7
Fig:49,Step7
Fig:50,Step8
Fig:51
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
LEARN
REMOTE
FOR
OPEN/STOP/CLOSE
NEXT
START
EXIT
1:SET SECURE LEARN
BY HOLDING BTNS 1&2
UNTIL LED FLASHES
2:HOLD BUTTON TO USE
PRESS AGAIN
TO CONFIRM
REMOTE CONTROL
BUTTON STORED
background
55
DAVECommercialDoorOperator—InstructionalManual
UNLEARNINGREMOTECONTROLS
Thefollowingprocedureremovesallremotecontrolsfrom
DAVE’smemory.
1.
BeforeYouBegin
EnsureDAVEispoweredonandconnectedtoawallconsolewitha
workingpowersource.Theconsolemustbeeitherwirelesslypaired
orphysicallywiredtoDAVE’scontrolboard.
2.
ActivatetheConsole
Iftheconsolescreenisoff,press
.Ifitremainsoff,checkthepower
source.
3.
UnlocktheKeySwitch
Thekeyswitchmustbeunlockedtoproceed.Iflocked,theconsole
willpromptyou(Fig:52).
4.
AccessMemoryResetandConfigure
Menu
Fig:53showsthemenuhomescreenforanormallyconfigured
operatorandwallconsolepair.Ifsomethingelseisshowingpress
repeatedlyuntilitappears.
FromFig:53togglethroughthemenuusing
or
toreach
Fig:54.Use
toaccesstheMemoryResetoptions
5.
UnlearnAllRemotesFrom Memory
Togglethroughthemenuusing
or
toreachFig:55.
Press
tounlearn(clear)allremotesinDAVE’smemory.AtFig:56
press
onceagaintoconfirm.TheconsolewilldisplayFig:57during
theunlearnprocess.
Fig:52
Fig:53
Fig:54
Fig:55
Fig:56
Fig:57
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
5:MEMORY RESET &
CONFIGURE
MENU
NEXT
START
EXIT
UNLEARN ALL REMOTES
FROM MEMORY?
NEXT
YES
EXIT
A
RE YOU SURE?
NEXT
YES
EXIT
CLEARING...
NEXT
YES
EXIT
background
56
DAVECommercialDoorOperator—InstructionalManual
SettingLimits
1.
BeforeYouBegin
EnsureDAVEispoweredonandconnectedtoawallconsolewitha
workingpowersource.Theconsolemustbeeitherwirelesslypairedor
physicallywiredtoDAVE.
Preferably,startwiththedoorhalfwayopen.
Note:
Consolesshippre‐pairedwithDAVE.
2.
ActivatetheConsole
Iftheconsolescreenisoff,press
.Ifitremainsoff,checkthepower
source.
3.
UnlocktheKeySwitch
Unlockthekeyswitchtoproceed.Iflocked,theconsolewillpromptyou
(Fig:58).
4.
AccessLimitSetup
Iflimitsareunset,theconsoledefaultstothelimitsetupscreen(Fig:59).If
notvisible,press
repeatedlyuntilitappears.
5.
SelectDoorType
Att hedo ort ypescr een( Fi g:1 4),th edef aulti s
STANDARD
SECTIONAL.
Press
toacceptor
toedit.
Tochangethedoortype,selectwithin3minutes.Otherwise,thesetup
wizardretainsthedefaultandproceeds(Fig:61).
Toreturnandmodify,abortsetupbypressing
,then
.
6.
SetCloseLimit
A t F ig : 6 1 , p r e s s a n d h ol d
u n t i l t h e d o o r f u l l y c lo se s.
I
f
i
t
o
v
e
r
s
h
oo
t
s
,
a
d
j
u
s
t
w
i
t
h
.
Press
tosave.Thewizardwillthenadvanceto(Fig:62)
7.
SetOpenLimit
At Fig: 62 ,pr ess and hol d
tor ais eth edoor.
I
f
i
t
o
v
e
r
s
h
oo
t
s
,
a
d
j
u
s
t
w
i
t
h
.
Press
tosave.
8.
Profiling
Aftersavingtheopen
limit,
DAVEpromptstostartthedoorprofiling
process(Fig:63)
,
duringwhich
it
gathersdataonthedoor’straveltime
a
n
d
l
o
a
d
.

P
r
e
ss
CL
O
S
E/
D
O
W
N
(
)
t
o
be
g
i
n
p
r
o
fi
li
n
g
.

T
h
e
d
oo
r
w
ill
close,
open,thencloseagain(Fig:64‐Fig:65
)
Thisstepmustbecompletedforlimitstobestoredpermanently.
Onceprofilingcompletes,thedoorisreadybutremainsindead‐man/
constant‐contactmodeuntilasafetydeviceisinstalled(Fig:66).
Fig:58
Fig:59
Fig:60
Fig:61
Fig:62
Fig:63
Fig:64
Fig:65
Fig:66
NO SAFETY DEVICE!
TO CLOSE
DOOR
MUST
BE CONTINUOUSLY HELD.
TO CONTINUE.
DOOR OPENING
KEEP CLEAR
DOOR PROFILING...
DOOR CLOSING
KEEP CLEAR
DOOR PROFILING...
PRESS
DOOR PROFILING.
TO START
KEEP CLEAR UNTIL
PROFILING COMPLETE.
SET OPEN LIMIT!
HOLD OR
TO DRIVE
PRESS
TO SAVE
PRESS FOR OPTIONS
SET CLOSE LIMIT!
HOLD OR
TO DRIVE
PRESS TO SAVE
PRESS FOR OPTIONS
SELECT DOOR TYPE
= STANDARD SECTIONAL
EDIT
DONE
NO TRAVEL LIMITS SET
SETUP LIMITS
DOOR WINDUP MODE
ACCESS MENUS
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
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57
DAVECommercialDoorOperator—InstructionalManual
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
Setpedestrian/partopenposition
1.
MoveDoortoDesiredPosition
Beforeprogrammingthenewpositionintomemoryopenittothe
desiredpartiallyopenposition.
2.
ActivatetheConsole
Iftheconsolescreenisoff,pressMENU(
).Ifitremainsoff,check
thepowersource.
3.
UnlocktheKeySwitch
Thekeyswitchmustbeunlockedtoproceed.Iflocked,theconsole
willpromptyou(Fig:67).
4.
NavigatetoMemoryReset&Configure
Menu
Press
MENU(
)
repeatedlyuntilFig:68appears.Fromheretoggle
t
h
r
o
u
g
h
t
h
e
me
nu
u
s
i
n
g
O
P
E
N/
U
P
(
)
o
r
CL
O
S
E/
D
O
W
N
(
)

to
reachFig:69.
5.
NavigatetoPartOpenPositionSetting
AtFig:69use
STOP/ENTER(
)
toentertheMemoryResetand
C
o
n
fi
g
u
r
e
M
e
nu
.
T
o
gg
l
e
t
h
r
o
u
g
h
t
h
e
me
nu
u
s
i
n
g
O
P
E
N/
U
P
(
)
o
r
CL
O
S
E/
D
O
W
N
(
)

t
o
r
e
a
c
h
Fig
:
7
0
.
6.
SavePartOpenPosition
AtFig:70press
STOP/ENTER(
)
tosavethecurrentdoorpositionas
thenewPartOpenposition.AtFig:71press
STOP/ENTER(
)
to
confirm.Fig:72displaystoconfirmthatthenewPartOpenPosition
hasbeensavedtomemory.
Fig:67
Fig:68
Fig:69
Fig:70
Fig:71
Fig:72
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
5:MEMORY RESET &
CONFIGURE
MENU
NEXT
START
EXIT
SAVE POSITION FOR
PART OPEN ACCESS?
NEXT
YES
EXIT
A
RE YOU SURE?
NEXT
YES
EXIT
DOOR POSITION SAVED
FOR PART OPEN ACCESS
background
58
DAVECommercialDoorOperator—InstructionalManual
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
OperatorSettings
AfulllistingofDAVE’sextensivecontrolsettingoptionscanbefoundinthe
“ProgrammingOptionsTable”onpage62,under2:SETTINGSANDMODE
ADJUSTMENTMENU.
HOWTOCHANGEDAVE’SCONTROL
SETTINGS
1.
BeforeYouBegin
EnsureDAVEispoweredonandconnectedtoawallconsolewithaworkingpower
source.TheconsolemustbeeitherwirelesslypairedorphysicallywiredtoDAVE’s
controlboard.
2.
ActivatetheConsole
Iftheconsolescreenisoff,press
.Ifitremainsoff,checkthepowersource.
3.
UnlocktheKeySwitch
Unlockthekeyswitchtoproceed.Iflocked,theconsolewillpromptyou(Fig:73).
4.
NavigatetoSettingsandModeAdjustmentMenu
Press
repeatedlyuntilFig:74appears.Fromheretogglethroughthemenuusing
or
t o r e a c h F i g : 7 5 .
5.
ChooseaSettingto Edit
AtFig:75press
.
Fi g:7 6sh ow sth efi rst oft hem an yed ita bl ese tti ngs tha tcanb e
accessedviathismenu.Fromheretogglethroughthemenuusing
or
tofind
thesettingyouwishtoedit.
Afulllistingandoverviewofeachfunctioncanbefoundinunder2:SETTINGSAND
MODEADJUSTMENTMENUinthe“ProgrammingOptionsTable”onpage62.
Somecommonlyusedsettingsinclude
•
DoorOpenSpeed
•
DoorCloseSpeed
•
Auto‐CloseTime
•
SafetyDeviceAuto‐CloseTime
•
SafetyDeviceSettings
•
Relay Settings
Fig:73
Fig:74
Fig:75
Fig:76
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
2: SETTINGS AND MODE
A
DJUSTMENT MENU
NEXT
ENTER
EXIT
A
UTO-CLOSE TIME
(
SEC
)
[
0=OFF
]
0
NEXT
EDIT
EXIT
background
59
DAVECommercialDoorOperator—InstructionalManual
Resettingto Factory
Defaults
RESETOPTIONSOVERVIEW
Resetfunctionsfortheoperatorandwallconsoleareaccessedthroughthetwoseparate
menusshownbelow.
Fordescriptionsofeachfunction,refertothefulllistofDAVE’sprogrammingoptionsonpage
62.
MEMORYRESET&CONFIGUREMENUOPTIONS
1:
REMOTE CONTROL LEARN MENU
2
:
S
E
TT
I
N
G
S
A
N
D
M
O
D
E
A
D
J
U
S
TM
E
N
T
M
E
N
U
3
:
C
O
N
TR
O
L
&
S
A
F
E
T
Y
I
NPUT
ST
A
TU
S
M
E
N
U
4: CONSOLE MENU
5
:
M
E
M
O
R
Y
R
E
S
E
T
&
C
O
N
F
I
G
U
R
E
M
E
N
U
>
C
L
E
A
R
TR
A
VE
L
L
I
M
I
T
M
E
M
O
R
Y
6
:
I
N
F
O
M
E
N
U
R
EP
R
O
F
I
LE
D
OO
R
TR
A
V
EL
S
A
VE
P
O
S
I
T
I
O
N
F
O
R
P
A
RT
O
P
E
N
A
CC
E
SS
R
ES
C
A
N
F
O
R
A
CC
ES
S
O
R
Y
D
E
V
I
C
ES
RELOAD DEFAULT SETTING?
UNLEARN ALL REMOTES FROM MEMORY?
Thismenuprovidesaccesstomostreset
FACTORY RESET CONTROLLER?
f
un
c
ti
o
n
s
U
N
L
E
A
R
N
C
O
N
S
O
L
E
?
U
S
E
P
R
I
O
R
T
O
C
O
NN
E
C
T
I
N
G
N
E
W
C
O
N
S
O
L
E
CONSOLESETUP&RESET
1: REMOTE CONTROL LEARN MENU
2
:
S
E
TT
I
N
G
S
A
N
D
M
O
D
E
A
D
J
U
S
TM
E
N
T
M
E
N
U
3
:
C
O
N
TR
O
L
&
S
A
F
E
T
Y
I
NPUT
ST
A
TU
S
M
E
N
U
4
:
C
O
N
S
O
L
E
M
E
N
U
>
C
O
N
S
O
L
E
S
E
T
U
P
&
R
E
S
E
T
>
U
N
P
A
I
R
O
PER
A
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M
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6
:
I
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F
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E
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C
O
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S
O
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I
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FO
CONN
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C
TI
O
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M
O
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AUTO DETECT
CONNECTION MODE
WIRED
CONNECTION MODE
T
hi
s
m
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nu
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o
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W
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ELE
SS
thefunctionforunpairingtheconsolefrom
TOOLBOX APP
theoperatorandguidanceonhowtounpair
theoperatorfromtheconsoleviaDAVE’s
CONSOLE FW UPDATE
controlboard
U
N
PA
I
R
C
O
N
S
O
L
E
FROM OPERATOR
background
60
DAVECommercialDoorOperator—InstructionalManual
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
ACCESSINGMEMORYRESETFUNCTIONS
1.
ActivatetheConsole
Iftheconsolescreenisoff,pressMENU(
).Ifitremainsoff,checkthepower
source.
2.
UnlocktheKeySwitch
Thekeyswitchmustbeunlockedtoproceed.Iflocked,theconsolewillpromptyou
(Fig:77).
3.
NavigatetoMemoryReset&ConfigureMenu
Press
repeatedlyuntilFig:78appears.Fromheretogglethroughthemenuusing
or
toreachFig:79.
4.
EnterMemoryResetMenuandChooseSettingto
Reset
AtFig:79press
.
Fig:80showsthefirstofthevariousresetfunctionsthatcanbe
accessedviathismenu.Fromheretogglethroughthemenuusing
or
tofind
therequiredresetfunction.
Descriptionsofeachfunctioncanbefoundunder5:MEMORYRESETAND
CONFIGUREMENUinthe“ProgrammingOptionsTable”onpage62.
Fig:77
Fig:78
Fig:79
Fig:80
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
5:MEMORY RESET &
CONFIGURE
MENU
NEXT
START
EXIT
CLEAR TRAVEL LIMIT
MEMORY?
NEXT
YES
EXIT
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61
DAVECommercialDoorOperator—InstructionalManual
ACTIVATE KEY SWITCH
TO ACCESS LIMIT
SETUP & MENUS
UnpairConsoleFromOperator
1.
ActivatetheConsole
Iftheconsolescreenisoff,press
.Ifitremainsoff,checkthepower
source.
2.
UnlocktheKeySwitch
Thekeyswitchmustbeunlockedtoproceed.Iflocked,theconsole
willpromptyou(Fig:81).
3.
NavigatetoMemoryReset&Configure
Menu
Press
repeatedlyuntilFig:82appears.Fromheretogglethrough
themenuusing
or
toreachFig:83.
4.
NavigatetoConsoleSettings&Info
AtFig:83
toentertheConsoleSettingsandInfoMenu.Toggle
throughthemenuusing
or
toreachFig:84.
5.
NavigatetoUnpairConsoleOption
AtFig:84press
entertheConsoleSetup&Resetmenu.Toggle
throughthemenuusing
or
toreachFig:85.
6.
UnpairConsolefrom Operator
AtFig:85press
toinitiatetheunpairingprocess.Atthe
confirmationscreenFig:86press
onceagain.
Oncetheconsolehasdisconnected,itwillrestart.
Fig:81
Fig:82
Fig:83
Fig:84
Fig:85
Fig:86
1: REMOTE CONTROL
LEARN MENU
NEXT
START
EXIT
4:CONSOLE
SETTINGS
&
INFO
MENU
NEXT
ENTER
EXIT
CONSOLE SETUP &
RESET
NEXT
ENTER
EXIT
UNPAIR CONSOLE
FROM OPERATOR?
NEXT
EDIT
EXIT
WARNING: REMOVE
PAIRING TO OPERATOR
& SETUP AGAIN?
ENTER EXIT
background
62
DAVECommercialDoorOperator—InstructionalManual
ProgrammingOptionsTable
0.
NOTRAVELLIMITS SET
Forconfigu rationofopera toronfirstuse ,orafter
factoryreset.Usethismenutoselectdoortype
andselectlimits.
0.1.
SetupLimits
Setdoortypeandlimits.
0.1.1.
Select
door
type
Choosebetween
STANDARDSECTIONAL
VERTICAL/HIGHLIFT
ROLLINGSTEEL
CUSTOM
0.1.2.
Setcloselimit
Hold
or
todrive,or
tosave.
0.1.3.
Setopenlimit
0.2.
Doorwindupmode
Forshuttersonly.Usethismodeforwinding
shuttercurtainontodrumduringshutter
installation.
1.
REMOTECONTROL LEARNMENU
RemoteControlLearnMenu
1.1.
Learnremoteforopen/stop/close
LearnRemoteControlforNormalOperation.
CommandsequenceisOPEN/CLOSE/STOP
whenpressed.
1.2.
Learnremoteforopen
LearnRemoteControlforSpecialisedOperation.

CommandsequenceisOPENonlywhen

pressed.
1.3.
Learnremoteforstop
LearnRemoteControlforSpecialisedOperation.

CommandsequenceisSTOPonlywhenpressed.
1.4.
Learnremoteforclose
LearnRemoteControlforSpecialisedOperation.

CommandsequenceisCLOSEonlywhen

pressed.
1.5.
Learnremoteforpartialopen
LearnRemoteControlforSpecialisedOperation.

CommandsequenceiscontrolofPartialOpen

(SecondaryLimitposition)whenpressed.
1.6.
Learnremoteforcourtesylight
LearnRemoteControlforSpecialisedOperation.

Commandsequenceistocontrolalightwired

throughDAVE’sRelayExpansionBoard.
1.7.
Learnremoteforremotelockout
LearnRemoteControlforSpecialisedOperation.

CommandsequenceiscontrolofLockoutofall

storedremotecontrolswhenpressed.
1.8.
Learnremoteforauxiliaryoutput
LearnRemoteControlforSpecialisedOperation.

CommandsequenceiscontrolofAuxiliary

OutputfunctionwhenwiredthroughDAVE’s

RelayExpansionBoardtocontrolanotherdevice.
background
63
DAVECommercialDoorOperator—InstructionalManual
2.
SETTINGSANDMODEADJUSTMENTMENU
Settings&ModeAdjustmentMenu
2.1.
Auto‐closetime(sec)[0=off]
NoteAuto‐Closingfunctioncanonlybeinitiated

whenSafetyDevicesarecommissioned&

functioning.

StandardAuto‐Close(TimertoClose)

AutoCloseFunctionsfromfullyopenposition

alwaysaftertimercountdownexpires

Adjustablein
1
Secondincrements

Defaultisof
f

Min0SecondsMax255Seconds
2.2.
SDauto‐closetime(sec)[0=off]
NoteAuto‐Closingfunctioncanonlybeinitiated

whenPEBeamsarecommissioned&functioning

PETriggeredAuto‐Close(TimertoClose)

AutoCloseFunctionsonlyafteraninterruptiono
f

PhotoCells.Withoutthisinterruption,countdown

timerdoesnotcommence.

Adjustablein
1
Secondincrements

Defaultisof
f

Min0SecondsMax255Seconds
2.3.
C
o
u
r
t
e
s
y
L
i
g
h
t
t
i
m
e
r
(
s
e
c
)
1
8
0
AdjustableLightTimertoanyLightwiredto

product(Relaymoduleisrequired)

Adjustablein
1
secondincrements

Defaultis180Seconds

Min0SecondsMax255seconds
2.4.
AuxiliaryOutputtime(sec)
1
AdjustableAUXOUTPUT(Whenwiredthrough

DAVE’sRelayExpansionBoardtocontrolanother

device)

Adjustablein
1
secondincrements

Defaultis
1
Second

Min0SecondsMax255Seconds
2.5.
C
l
o
s
e
S
p
ee
d
R
P
M
1
5
00
AdjustableCLOSINGSPEEDscaledinRPM.

Adjustablein100RPMincrements.

Settingsdependontheselecteddoortype,

e.g.forRollingSteeldoors,DefaultOpening

Speed=1500,Min=700,Max=3000
2.6.
O
p
e
n
S
p
ee
d
R
P
M
1
7
00
AdjustableOPENINGSPEEDscaledinRPM.

Adjustablein100RPMincrements.

Settingsdependontheselecteddoortype,

e.g.forRollingSteeldoors,DefaultOpening

Speed=1700,Min=700,Max=3000
2.7.
SlowDownRate250
SOFTSTOPCONTROL.Adjustsrateatwhich

doorslowstoastop.Decreasethevaluefora

softerstop/moregradualdeceleration.Setto

maximumvalueforanimmediatestopwithno

deceleration.
2.8.
SpeedUpRate80
SOFTSTARTCONTROL.Adjustsrateatwhich

dooracceleratesfromstationarytoprogrammed

travelspeed.Decreasethevalueforsofterstart

/moregradualacceleration.Settomaximum

valuetostartopeningatprogrammedtravel

speed.
2.9.
SafetyDevice
1
type off
SafetyDeviceInputnumber
1
Menu

InputOffasdefault.

Optionneedstobeselectedifusinginput
2
.
9
.1
.
S
a
f
e
t
y
D
e
v
i
c
e
S
D
1
t
y
p
e
S
B
WiredSafetyDeviceSelectionOption
1
Safety

Beam(ATBrandPEBeams)
2.
9
.
2.

S
a
f
e
t
y
D
e
v
i
c
e
S
D
1
t
y
p
e
P
U
L
WiredSafetyDeviceSelectionOption2Pulse

Type(MillerEdgeSafetydevices)
2
.
9
.
3
.

S
a
f
e
t
y
D
e
v
i
c
e

S
D
1
t
y
p
e
1
0
K
WiredSafetyDeviceSelectionOption3:(10K)

OhmResistortype(MillerEdgeSafetyDevices)
background
64
DAVECommercialDoorOperator—InstructionalManual
2
.1
0
.
SafetyDevice2typeoff
SafetyDeviceInputnumber2Menu
InputOffasdefault.
Optionneedstobeselectedifusinginput
2
.1
0
.1
.

S
a
f
e
t
y
D
e
v
i
c
e
S
D
2
t
y
p
e
S
B
WiredSafetyDeviceSelectionOption
1
Safety
Beam(ATBrandPEBeams)
2.
1
0
.
2.
S
a
f
e
t
y
D
e
v
i
c
e
S
D
2
t
y
p
e
P
U
L
WiredSafetyDeviceSelectionOption2Pulse
Type(MillerEdgeSafetydevices)
2
.1
0
.
3
.
S
a
f
e
t
y
D
e
v
i
c
e
S
D
2
t
y
p
e
1
0
K
WiredSafetyDeviceSelectionOption310KOhm
Resistortype(MillerEdgeSafetyDevices)
2.11.
SafetyDevice3typeoff
SafetyDeviceInputnumber3Menu
InputOffasdefault.
Optionneedstobeselectedifusinginput
2.11.1.
SafetyDeviceSD3typeSB
WiredSafetyDeviceSelectionOption
1
Safety
Beam(ATBrandPEBeam)
2.11.2.
SafetyDeviceSD3PUL
WiredSafetyDeviceSelectionOption2Pulse
Type(MillerEdgeSafetydevices)
2
.1
1
.
3
.

S
a
f
e
t
y
D
e
v
i
c
e
S
D
3
t
y
p
e
1
0
K
WiredSafetyDeviceSelectionOption310KOhm
Resistortype(MillerEdgeSafetyDevices)
2.12.
I
g
n
o
r
e
S
D
1
f
o
r
F
i
r
e
&
P
a
r
t
C
l
o
s
e
=
N
o
Forfire&partclosecyclescustomercanchoose
toignoresignalsfromsafetydeviceSD1
2.13.
IgnoreSD2forFire&PartClose=No
Forfire&partclosecyclescustomercanchoose
toignoresignalsfromsafetydeviceSD2
2.14.
IgnoreSD3forFire&PartClose=No
Forfire&partclosecyclescustomercanchoose
toignoresignalsfromsafetydeviceSD3
2.15.
IgnoreWPE1forFire&PartClose=No
Forfire&partclosecyclescustomercanchoose
toignoresignalsfromsafetydeviceWPE1
2.16.
IgnoreWPE2forFire&PartClose=No
Forfire&partclosecyclescustomercanchoose
toignoresignalsfromsafetydeviceWPE2
2.17.
Relay
1
modelight
Relaynumber
1
ControlMenuModesDefaultis
LIGHTMode(WiredCourtesyLight)
2.17.1.
Relay
1
modeopen
Relayactivewhendoorisfullyopen
2.17.2.Relay
1
modeclosed
Relayactivewhendoorisfullyclosed
2.17.3.Relay
1
modepartopen
Relayactivewhendoorispartopen
2
.
1
7
.
4
.

R
e
l
a
y
1
m
o
d
e
pa
r
t
c
l
o
s
e
Relayactivewhendoorispartclosed
2.17.5.Relay
1
mode
smoke
baffle
Relayactivewhendoorisatsmokebaffle
position
2.17.6.Relay
1
modemovementwarn
1
HZFlashwhendoorismoving
2.17.7.Relay
1
modemovement
Relay
1
activewhiledoorismoving
2.17.8.Relay
1
modeunattended warn
Pre‐drivewarningwhenSmartPhoneisenabled
2.17.9.Relay
1
modeAUXoutput
AUXOUTPUTSpecializedcustomoutputfor
LightsSeeInstallationGuideformoredetails
2
.1
7
.1
0
.
R
e
l
a
y
1
m
o
d
e
a
l
e
r
t
s
t
a
t
u
s
Relayactivatesonlyintheeventofanalert
2.17.11.
Relay
1
modefault status
Relayactivatesintheeventoffault
2.17.12.Relay
1
modeoff
Relayisinactive(Disabled)
2.18.
Relay2modeopen
Relaynumber2ControlMenuModes
background
65
DAVECommercialDoorOperator—InstructionalManual
DefaultisOPENMode
Relayactivewhendoorisfullyopen
2.18.1.
Relay2 mode closed
Relayactivewhendoorisfullyclosed
2.18.2.
Relay2mode
part
open
Relayactivewhendoorispartopen
2.18.3.
Relay2mode
part
close
Relayactivewhendoorisatpartclose
2.18.4.
Relay2modesmoke baffle
R e l a y a c t i v e w h e n d o o r i s a t s m ok e b a f f l e
position.
2.18.5.
Relay2modemovementwarn
1
HZFlashwhendoorismoving
2.18.6.
Relay2 modemovement
R e lay2ac t i v e w h i ledooris m o v i n g
2.18.7.
Relay2modeunattendedwarn
Pre‐drivewarningwhenSmartPhoneisenabled
2.18.8.
Relay
2
mode AUX output
AUXOUTPUT
SpecialisedcustomoutputforLights.
2.18.9.
Relay2mode
alert
status
Relayactivatesonlyintheeventofalerts
2.18.10.
Relay2mode fault status
R e l a y a c t i v a t e s i n t h e e v e n t o f a f a u l t
2.18.11.
Relay2 mode off
Relayisinactive(Disabled)
2.18.12.
Relay2mode
light
Relayisactivelikealightswitch
2.19.
Relay3modeaux output
Relaynumber3ControlMenuModes
DefaultisAUXMode.
2.19.1.
Relay3mode
alert
status
Relayactivatesonlyintheeventofalerts
2.19.2.
Relay3modefault status
R e l a y a c t i v a t e s i n t h e e v e n t o f a f a u l t
2.19.3.
Relay3mode off
Relayisinactive(Disabled)
2.19.4.
Relay3 mode
light
Relayisactivelikealightswitch
2.19.5.
Relay3mode open
Relayactivewhendoorisfullyopen
2.19.6.
Relay3 mode closed
Relayactivewhendoorisfullyclosed
2.19.7.
Relay3mode
part
open
Relayactivewhendoorispartopen
2.19.8.
Relay3modepartclosed
Relayactivewhendoorispartclosed
2.19.9.
Relay3modesmoke baffle
R e l a y a c t i v e w h e n d o o r i s a t s m ok e b a f f l e
position
2.19.10.
Relay
3
modemovementwarn
1
HZFlashwhendoorismoving
2.19.11.
Relay3 mode movement
Relay3activewhiledoorismoving
2.19.12.
Relay3modeunattendedwarn
Pre‐drivewarningwhenSmartPhoneisenabled
2.20.
Relay4modemovement
Relaynumber4ControlMenuModes
DefaultisMOVEMENTWARNING
Relayonlyactivateswitha1HZFlashwhendoor
ismoving
2.20.1.
Relay4modeunattendedwarn
Pre‐drivewarningwhenSmartPhoneisenabled
2.20.2.
Relay4modeAUXoutput
SpecialisedcustomoutputforLightsSee
InstallationGuideformoredetails
2.20.3.
Relay4mode
alert
status
Relayactivatesonlyintheeventofalerts
background
66
DAVECommercialDoorOperator—InstructionalManual
2.20.4.
Relay3modefault status
R e l a y a c t i v a t e s i n t h e e v e n t o f a f a u l t
2.20.5.
Relay4modeoff
Relayisinactive(Disabled)
2.20.6.
Relay
4
mode light
Relayisactivelikealightswitch
2.20.7.
Relay4modeopen
Relayactivewhendoorisfullyopen
2.20.8.
Relay4modeclosed
Relayactivewhendoorisfullyclosed
2.20.9.
Relay
4
modepart open
Relayactivewhendoorispartopen
2.20.10.
Relay
4
mode part close
Relayactivewhendoorispartclosed
2.20.11.
Relay4modesmokebaffle
R e l a y a c t i v e w h e n d o o r i s a t s m ok e b a f f l e
position
2.20.12.
Relay
4
modemovementwarn
1 H z f l a s h w h e n d o o r i s m o v i n g
2.21.
GPAinputfunctionpart open
GeneralPurposeAccessoryInputMenu
DefaultisPARTIALOPENING(PEDESTRIAN)
WhenwiredtothisinputCommandreflects
PARTIALOPENINGsetting
2.21.1.
GPAinputfunctionpartclose
Whenthiswiredinputactiv ates,doorwillmoveto
partclosedposition
2.21.2.
GPAinputfunction swipe
Whenswipeinputactivates,thedoorwillopen
andremainpartlyopenuntilswipeinputis
deactivated
2.21.3.
GPA function off
GPAfunctionoff(Inactive)
2.22.
GPBinputfunctionswipe
Whenswipeinputactivates,thedoorwillopen
andstayopenuntilswipeinputisdeactivated
2.23.
GPBinputfunction
fire:
openor close
ActivationofGPBwillcausethedoortoopenor
closetothesmokebaffleposition
2.24.
GPBinputfunction
fire:
close only
ActivationofGPBwillcausethedoortoonly
closetosmokebaffleposition.
2.25.
GPB
inputfunctionfirealarmopen or
close
N o r m a l l y c l o s e d c o n t a c t w i t h 1 0 k r e s i s t o r a c r o s s
contactisusedforthisfunction.Whenactivated
doorwillopenorclosetosmokebaffleposition.
2.26.
GPB
inputfunctionfirealarmnot
closed
N o r m a l l y c l o s e d c o n t a c t w i t h 1 0 k r e s i s t o r a c r o s s
contactisusedforthisfunction.Whenactivated
doorwillonlyclosetosmokebaffleposition.
2.27.
GPBinput function off
GPBisdeactivated
2.28.
Preclose warningoff
PreDriveCLOSEWARNINGwhenDAVE’Srelay
expansionboardisused.
MenuDefaultisOFF
2.28.1.
Preclose warningon
Pre‐driveCLOSEWARNINGwhenDAVE’Srelay
expansionboardisused:Thisfeaturecanbe
usedfora“keepcleardoorisabouttoclose”
warning.
2.29.
Maintenance cycle preset
ServiceAlertinCycles(Preset)
PreloadedServiceAlertinquantityofcycles
Adjustablein
1
Cycleincrements
Defaultis0(disabled)
Minimumis0CyclesMaximumis65535Cycles
background
67
DAVECommercialDoorOperator—InstructionalManual
3.
CONTROLANDSAFETYINPUTSTATUS MENU
DiagnosticsMenuforControl&SafetyInputs
3.1.
Controlinputstatus
Diagnosticfeedrelatingtowiredinputs
LEGEND‐TextisLowerCase=inputOK
LEGEND‐TextisUPPERCASE=Inputfault
recognized
GuidetoInputabbreviations
stp=Stop
opn=Open
cls=Close
osc=OpenStopClose
gpa=GeneralPurposeinputA
gpb=GeneralPurposeinputB
int=interlockinput
ten=cabletensioninput
man=manualoperation
3.2.
Safetydevicesstatus
StatusofSafetyDevicemenu
ReportsonActiveorInactiveON/OFFprompt
ReportsonSafetyDeviceinputs
LegendforInputAbbreviations
SD1=SafetyDeviceinput
1
SD2=SafetyDeviceinput2
SD3=SafetyDeviceinput3
4.
CONSOLEMENU
4.1.
Consolesettings
ConsoleSettingsmenu
4.1.1.
Wakemodesleep
ConsoleBatteryPowerSavingModeSettings
DefaultsettingisWAKEMODESLEEP(See
manualforexpandedview)
4.1.1.1.
Sleep[powersaver]
WAKEONMENUPRESSSLEEPMODE.The

highestPowersavingmode.Consolewakesup

onlywhenmenubuttonispressed
4.1.1.2.
Notify[highpower]wakeonanychange
NOTIFY.Thehighestpowerconsumptionmode.

Consolewakesuponanychangeoractionto

console
4.1.1.3.
Interact[balanced]wakeonconsoleuse
INTERACTThebalancedpowerconsumption

modeConsolewakesuponlywhenconsoleis

used
4.1.2.
Screentimeout (secs)20
TimeOutPerioduntilLCDturnsoff
Adjustablein
1
Secondincrements
Defaultis20Seconds
Minimum5SecondsMaximum120Seconds
4.1.3.
Screencontrast40
Contrast(Brightness)ofLCD
Adjustablein
1
contrastratiounitincrements
Defaultis40units
Minimum
1
unit‐Maximum100units
background
68
DAVECommercialDoorOperator—InstructionalManual
4.2.
Console
info
ConsoleInformationMenu
4.2.1.
PowermodebatteryOK
StatusCh eckBa tteryPow erMod eCheck&Test
4.2.2.
Connectionstatewireless
StatusCheckofconnectionofconsoletoDrive
UnitWiredorWireless
4.2.3.
ConsoleVersion
x.x.x
VersionofConsolefirmware
4.2.4.
CommsVersionx.x.x
Communicationsprotocolversion
4.3.
Consolesetup and reset
ConsoleSetUp&ResetMenu
4.3.1.
Unpairoperatorfrom console
ClearandresetConsolewithfactoryresetback
tooutofboxcondition.
Alltheincludinglimits,doortypeandspeedare
retainedbytheoperator.
Notethisoperationdoesnotfullybreakthe
bondingbetweentheoperatorandConsole.The
operatorwillstillretaintheConsole’suniqueID
inmemoryandcanonlybere‐pairedwiththis
Console.
ToremovetheConsole’suniqueIDfromthe
operator’smemory,seeitem4.3.6Unpair
ConsolefromOperator.
4.3.2.
Connectionmodewireless
PromptthatinwiredConsoleoptionModeisAuto
Detected&Set(Seemanualforexpandedview)
4.3.3.
ToolboxApp
ToolboxappwillbeusedtoupdateDAVE’s
firmwareviatoolboxphoneapp
4.3.4.
ConsoleFWUpdate
PhoneappcanbeusedtoupdateConsole
firmware
4.3.5.
CommsFWUpdate
PhoneappwillbeusedtoupdateDAVE’s
communicationsfirmware
4.3.6.
Unpairconsolefrom operator
ClearandresetBluetoothBond(Sync)between
ConsoleandDriveUnit.
ProvidesinstructionsforremovingtheConsole’s
uniqueIDfromtheoperator’smemoryviathe
controlboard.Thisstepisnecessaryifreplacing
theconsoleforanyreason.
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DAVECommercialDoorOperator—InstructionalManual
5.
MEMORYRESET&CONFIGURE MENU MEMORYRESETSMENU
5.1.
Cleartravel
limit
memory
ClearallTravelLimitsmemory.Awaitsnewlimit
setupproceduretobecompleted
5.2.
Reprofiledoortravel
ReprofileFunction.
Clearsallforcecharacteristicsinmemoryand
recalibratesnewdoorrequirements
Operates3automaticoperationstocomplete
thisreprofiling
5.3.
Save
positionforpart open
access
Set
upoflimitpositionfor
PARTOPEN
(PedestrianAccess)
5.4.
Save
positionforpartclose
access
Setup/savelimitpositionforpartcloseaccess
5.5.
Save
positionfor
smoke
baffle
access
S e t u p / s a v e l i m i t p o s i t i o n f o r s m o k e b a f f l e
access
5.6.
Rescanfor accessory devices?
Rescanfunction
Electronicclearandre‐syncofwirelessdevices
Usedwhenconnectingandreconnectionof
wirelessbasestations
5.7.
Reload
default
settings?
ReloadDefaultSettingsinpowerdrivememory
5.8.
Unlearnallremotesfrommemory
ClearReceiverMemory
Eraseallstoredremotecontrolsfromreceiver
memorylocations
5.9.
Factory reset controller?
Thiswillcauseallcontrolmemorytoberesetto
factorydefaults,Excludingremotes,historylog
andlifetimecyclecounter
5.10.
Unlearn
Console?
Usepriortoconnectingnewconsole.
DisablesRFcommunicationsfromconsole,
i
.
e
.
U
p
(
)
D
ow
n
(
)

&
S
t
o
p
(
)
.
Allsettingsretainedonconsoleandoperator.
6. INFORMATIONMENU
InformationMenuDetailsofDriveUnitbuild
characteristicsdiagnosticsandoperational
history
6.1.
Modelnovus
1V1
VersionofMainPCB
6.2.
FirmwarefwVersion#
VersionofMainPCBfirmware
6.3.
Build
(MMM
DDYYYY)
BuilddateofFirmware
6.4.
Opencycles
OperationalhistoryOpenCyclesinunits
6.5.
Closecycles
OperationalhistoryCloseCyclesinunits
6.6.
Maintenanceduein (cycles)
CycleCountdowntoNextService

Displayshowmanycyclesremainuntilthenext

service.

0=ServiceNowDue

LinkedtoMaintenanceCyclepreset.

Disabledbydefault

Toenable:

1)Loadthemaintenancecyclepreset

2)Enterthenumberofcyclesbeforeserviceis

due.
6.7.
Lifetimecycles
OperationalLifecyclesinunits

Thisfigurecannotbeedited
6.8.
Openstalls
DiagnosticsOpenStall.

Astallcanbedetectedifthedooris

jammed
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DAVECommercialDoorOperator—InstructionalManual
6.9.
Close stalls
DiagnosticsCloseStall
AstallcanbedetectediftheDooris
Jammed
6.10.
Direction faults
DiagnosticsDirectionFault
CreationofLimitpositioningissues
IssuedetectedatSureTrack™positioning
encoderorHarnesstoSureTrack™positioning
encoder
6.11.
Position faults
DiagnosticspositionfaultCreationofLimit
positioningissuesIssuedetectedatSureTrack™
positioningencoderorHarnesstoSureTrack™
positioningencoder
6.12.
Balance alert trips
Thiscounterindicateshowmanytimesbalance
alerttripwastriggered.Balancealerttripswhen
VBUSexceeds440voltsfor
1
second
6.13.
Balance alert cycles
Numberofcyclescompletedafterbalancealert
wastriggeredwithoutresetting
6.14.
Balance warning trips
Thiscounterindicateshowmanytimesbalance
warningtripswastriggered.Balancewarning
tripswhenVBUSexceeds460voltsfor
1
second
6.15.
Balance warning cycles
Numberofcyclescompletedafterbalance
warningwastriggered
6.16.
Open position count
Limitassemblycounterwhichcontroltravel
distanceofthedoor
6.17.
Closetraveltime
Showsthetimeinsecondsforthedoortotravel
betweenitsopenandcloselimits
6.18.
Open travel time
Showsthetimeinsecondsforthedoortotravel
betweenitscloseandopenlimits
6.19.
Event history
Fulleventlogoflast90events.
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DAVECommercialDoorOperator—InstructionalManual
8.
SAFETYDEVICESANDOTHER
CONTROLINPUTS
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DAVECommercialDoorOperator—InstructionalManual
SafetyDeviceSetup
Tomeetinternationalsafetystandards,DAVEmusthaveaworkingsafetydevicduring
normaloperation.Ifnosafetydeviceisconnected,DAVEswitchestoDead‐Man(Constant‐
Contact)mode.
AsaWireless‐Firstdevice,DAVEsupportsbothwirelessandwiredsafetydevices.
ConnectingWirelessSafetyBeams
Followthesestepstoinstallthebasestationunitused
withallAutomaticTechnologywirelesssafetybeams.
Refertothesafetybeaminstructionmanualforcomplete
instructionsonhowtoinstallandconfigurethesafety
beamkit.
1.
Pre‐requisites(Fig:87
)
Use the supplied self‐adhesive hook‐and loop strip and 4 pin
harness. Both items are included in the accessories envelope
forPartNo.101510andthesafetybeamkitforPartNo.101511.
2.
OpenControlBoardAccess Cover
RefertoRemovingMainControlBoardAccessCoveron
page37.
3.
AffixSelf‐AdhesiveHook‐and‐Loop
Strips(Fig:88)
Separatethehook‐and‐loopstrips.
Stickonepiecetothebasestationandtheothertotheinside
ofthecontrolboardaccessdoor.
4.
AttachBaseStationtoInsideofMain
ControlBoardAccessDoor(Fig:89)
Align the hook and loop strips to ensure a good grip and
attach the base station to the access door.
Fig:88
Fig:87
Fig:89
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DAVECommercialDoorOperator—InstructionalManual
5.
ConnectHarness
Connectoneendoftheharnesstothebasestation
(Fig:90)andtheotherendtoeitherofthe2portsmarked
ACCESSORIESonthemaincontrolboard(Fig:91)
Fig:91
6.
ReplacetheControlBoardAccessDoor
(Fig:86)
ReplacethedoorbyfollowingthestepsshowninRemoving
MainControlBoardAccessCoveronpage37in
reverseorder.
Reinsertthescrewstosecureit.
Fig:90
7.
AutomaticDetection
DAVEwillautomaticallydetectthewirelessbasestation.
Noextrasetupisneededunlessyou’rereplacingawiredor
faultysafetybeamseeRescanForAccessoryDevices(point
5.6
onpage69intheProgrammingOptionsTable).
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DAVECommercialDoorOperator—InstructionalManual
WiredSafetyDeviceWiringDiagrams
AUTOMATICTECHNOLOGYSAFETYDEVICES
POSITION
HUB
0V
24V
REMOTE
ANTENNA
B
A
0V 5V
24V
1
2
3
4
0V
RELAYS
CurrentPulseSafety
Mode:PUL
ExamplewirestoSD3
Pulsing=SystemOK
NoPulse=SystemnotOK
DryContact
SafetyMode:10K
ExamplewirestoSD2
Safety Device
V+ | GND
Safety Device
10KO Resistor
N/C | N/O | COM | V+ | GND
AutomaticTechnology
SafetyBeams
SafetyMode:SB
ExamplewirestoSD1
TRANSMITTER RECEIVER
NOTES
•
Wiringis for systems whereN/Cis active whenunbroken (System
OK).IfsystemisN/OwhenunbrokenthenSDreturnwireneedsto
befittedtoN/O
•
Somebrandsofsafetydeviceshavetheresistoralreadyfitted
internally.
•
OnsomesystemsCOMandGNDsharethesameinput.Inthiscase
youmayneedtowiretheresistorinlineonthesafetydevicesendto
theN/CorN/Odependingontheabove.
0V
WHITE
SB
WHITE
+ GREY
STRIPE
HOMELINK
RECEIVER
C
ONSOLE
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
0V
A
C
CESSORIES

MTR COM
CHAIN
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DAVECommercialDoorOperator—InstructionalManual
MILLEREDGESAFETYDEVICES
RECEIVER&TRANSMITTER BEAMS
24V
OV
SD1
OV
SD2
OV
SD3
OV
OG‐R‐K10
OptiGuard®
Monitored10K
SetSDModeto10K
REFLECTORBEAM
24V
OV
SD1
OV
SD2
OV
SD3
OV
TG‐R‐K10
TruGuard®Reflective
SetSDModeto10K
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DAVECommercialDoorOperator—InstructionalManual
LIGHTCURTAINS
SETSDMODETOPUL
RED:12‐24VDC+
DAVE
BLACK:12‐24VDC‐
GREEN:PHOTOEYE
WHITE:PHOTOEYE
MLC‐K72
6 ft. (1.8 m)
16 elements
MLC‐K36
3 ft. (0.9 m)
8 elements
EMITTER
RECEIVER
24V
OV
SD1
OV
SD2
OV
SD3
OV
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DAVECommercialDoorOperator—InstructionalManual
FireSystemInput
StandardFireAlarm Configuration
N
O
R
M
A
LL
Y
C
L
O
S
E
D
S
W
I
T
C
H
A
N
D
1
0
K
Ω
B
L
EE
D
E
R
R
E
S
I
ST
O
R
Doormovestosmokebafflepositionwhenalarmisactivated
StandardFireAlarmSwitch Configuration
ACTUATORSWITCHNORMALLYOPEN
Doormovestosmokebafflepositionwhenswitchisactivated
10KΩ
FIRE ALARM
FIRE ALARM SWITCH
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
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DAVECommercialDoorOperator—InstructionalManual
FireInput&FunctionOverview
Thefollowingoutlinesthekeyfire‐relatedinputfunctionssupportedbyDAVE.Each
functionistriggeredviaGPAorGPBinput,andlinkstospecificdoorbehaviours.Forsetup
details,refertoProgrammingOptionsTableonpage62
FIREALARM–NOTCLOSE
MovesthedoortotheSmokeBafflePositiononlyifitisnotalreadyclosed.
Whenreleased,thedoorwillopenifabovethesmokebaffle.
TriggeredviaGPBinputwith10Kresistor.
Setthepositionusing:
→
5.5*Savepositionforsmokebaffleaccess
Safetydevicebehaviourisconfiguredin:
→2.10–2.14*IgnoreSDx/WPEforFire&PartClose
FIREALARM
DrivesthedoortotheSmokeBafflePosition,regardlessofcurrentposition.
Whenreleased,thedoorwillopen.
TriggeredviaGPBinputwith10Kresistor.
Referto:
→2.23*GPBinputfunconfirealarmopenorclose
→5.5*Saveposionforsmokebaffleaccess
FIRECLOSE
ClosesthedoortotheSmokeBafflePositiononly.
Ifalreadyatthatposition,inputisignored.
TriggeredviaGPBinput.
Referto:
→2.22*GPBinputfunconfire:closeonly
→5.5*Saveposionforsmokebaffleaccess
FIRE
OpensorclosesthedoortotheSmokeBafflePosition.
Ifalreadyatthatposition,inputisignored.
TriggeredviaGPBinput.
Referto:
→2.21*GPBinputfunconfire:openorclose
→5.5*Saveposionforsmokebaffleaccess
*SeeProgrammingOptionsTableonpage62
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DAVECommercialDoorOperator—InstructionalManual
AccessDevices
Keypads
TYPICALKEYPADWIRINGCONFIGURATION.
Keypadrelayoutputsvaryfromonemodeltoanother.Pleaseconsultyourkeypadmanualfor
guidanceonwiringandhowtosetupaccesscodes.
12‐24VAC/DC
POWER
RELAYA
RELAYB
V24frommain
controlboard
0Vfrommain
controlboard
GPB
Defaultmode:SWIPE
0vfrommain
controlboard
OrcanbeLooped
to(‐)atKeypad
POS.(+)
NEG
.(-)
N/O
COM
N/C
N/O
COM
N/C
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DAVECommercialDoorOperator—InstructionalManual
LoopDetectors
Loopdetectorsoftenemployarelayoutput.Thiswiringdiagramshowsatypical
configurationforaloopdetectorwitharelayoutput.
Makesuretoconsulttheinstructionmanualforyourloopdeviceforspecific
configurationdetails.
WiringOptions
•
ConnecttoeithertheGPBorGPAinputandsetwhicheverinputyouchooseto
“Swipe”mode.
•
ThedefaultsettingforGPBis“Swipe”mode.
•
IfneitherGPBnorGPAisavailable,theOPNinputcanalsobe used.
V+forLoop
Detector
DCInput
OutputRelay
COMN/O
LoopI/O
0VforLoopDetectorandRelayCommon
NO(NormallyOpen)RelayoutputfromLoopModule
ToLoop
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
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81
DAVECommercialDoorOperator—InstructionalManual
ExternalReceivers
Useanexternalreceiverifyouneedtointerfacewith3rdpartyremotecontrols,
orneedmoreremotesthanDAVE’sonboard63remotememorycapacity.
WiringdiagramforATFHCRXSingleChannelExternalReceiver
Relaysthatemployapull‐downoutputratherthanrelaydonotrequireaRelay
Common/COMconnection.
DAVEonlysupportsdevicesthatrunoffa24VDCpowersupply.Devices
requiringavoltageotherthan24Vmustbeconnectedtoanexternalpower
supply.
Beforeconnectinganexternalreceiverpleaseensureitsrelay/pull‐down
outputsaresuitedto5Vsignals.
0VforReceiver
andRelay Common
V+forReceiver
NO(NormallyOpen)RelayorPull‐DownoutputfromReceiver
24V
OV
SD1
OV
SD2
OV
SD3
OV
TEN
OV
INT
0V
GPB
0V
G
PA
OV
OSC
OV
CLS
OPN
STP
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82
DAVECommercialDoorOperator—InstructionalManual
9.
DAVE’SRELAYEXPANSION
BOARD
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83
DAVECommercialDoorOperator—InstructionalManual
RelayExpansionBoard
Overview
DAVE’sRelayExpansionBoard(partno101960,soldseparately)provides4relay
modulesforcontrollingexternaldevices.Eachrelaymodulecanbeprogrammed
separatelyviatheWallConsole.AnydevicerequiringastatusoutputfromDAVEcanbe
operatedviaadrycontact
FEATURES
DAVE’sRelayExpansionBoardcomprises4programmable
relays,eachwith3drycontactsasshown.
•
NormallyOpen‐NO
•
Common‐C
•
NormallyClosed‐NC
Theboardsupportscontrolofdevicesoperatingon12V‐
24VDCorupto240VAC.
APPLICATIONS
•
Trafficlights
•
Flashingwarninglights
•
Sirens
•
Firealarmsystemoutputs
•
Accesscontrolsystems(outputs)
•
Emergencystopbuttons
•
Door interlocks
PROGRAMMING
PleaserefertoProgrammingOptionTable,points2.17‐2.20
onpage65.
INSTALLATION
PleaserefertotheinstructionmanualsuppliedwiththeRelay
ExpansionBoardkit.
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84
DAVECommercialDoorOperator—InstructionalManual
RelayBoardWiring
Examples

Trafficlights
LightOperationBasedonShownCircuit
•
RedLightisactiveifoperatorISNOTfullyopen
•
RedLightisflashingwhenoperatorisdriving
•
GreenLightisonwhendoorisfullyopen.
NC C NO NC C NO NC C NO NC
C
NO
T
RAFFIC
LIGHT
(+)externalPowerSupply
(‐)externalPowerSupply
R
ED
COM
GREEN
RELA
Y
1
RELA
Y
2
RELA
Y
3
RELA
Y
4
MO
VEMENT
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85
DAVECommercialDoorOperator—InstructionalManual
Static/StrobingLightsand Sounders
Therelaysettingsoffer3movementoptionsforwarninglightorsounder
configuration:
1.
“MOVEMENT”holdstherelayactivefortheentirecycle(defaultmodeforRelay4)
2.
“MOVEMENTWARN”,pulsestherelayat1Hzthroughouttheentirecycle
3.
“UNATTENDEDWARN”activatesfor3secondsbeforethestartofacycle
For:
•
StaticLightsuse“MOVEMENT”
•
Lightsorsounderswithbuiltinstrobingactionuse“MOVEMENT”
•
Staticlights/soundersthatrelyonthepowersupplyforstrobingactionuse
“MOVEMENTWARN”
NC C NO NC C NO NC C NO NC
C
NO
(+)externalPowerSupply
(+)LightorSounder
(‐)externalPowerSupply
(‐)LightorSounder
RELA
Y
1
RELA
Y
2
DEFA
ULT
MODE
OPEN
RELA
Y
3
RELA
Y
4
MOVEMENT
WARN
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86
DAVECommercialDoorOperator—InstructionalManual
10.
MAINTENANCE& SUPPORT
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87
DAVECommercialDoorOperator—InstructionalManual
DoorServiceAlerts
DAVE’sgotbrains.Hisonboardsystem—poweredbyProfileIQ™—keepsan
eyeonhowyourdoor’srunning.
Ittrackschangesovertime,spotswhenthingsstarttogoabitoff,e.g.early
signsofwear,andgivesyouaheads‐upbeforeitturnsintoabiggerissue.
You’llgetthreeclearalertswhenit’stimetogivethedooraonce‐over.No
guesswork.Nodramas.
DOORBALANCEALERT
Triggeredwhenthesystemdetectsamoderateimbalanceduringthe
door’snormaloperation.Thedoorremainsfullyoperable,andthealert
staysvisibleuntiltheuserdismissesitbyholdingthe
ontheconsole,or
thetravellimitsarereset.
•
D
oo
r
Sta
t
u
s
:
O
p
e
r
a
t
e
s
n
o
r
m
a
ll
y
.
•
L
E
D
B
e
h
a
v
i
o
u
r
:
C
o
n
s
o
l
e
L
E
D
fl
a
s
h
e
s
.
•
RelayOutput:
AlertStatusrelayisactivated.
•
C
o
n
t
rol
l
e
r
L
o
gs
:
–
CountsnumberofALERTactivations.
–
TrackscycleswithALERTmodeactive.
•
U
s
e
r
A
c
t
i
o
n
:
P
r
e
ss
S
T
O
P
w
h
il
e
t
h
e
d
oo
r
i
s
i
d
l
e
t
o
c
l
e
a
r
t
h
e
a
l
e
r
t
.
I
f
warningspersistcontactyourdoormaintenancetechnicianandask
forthedoortobeserviced.
DOORBALANCEWARNING
Triggeredbyasignificantimbalancethatcausesthedoortostopmid‐
cycle.Thesystementersdead‐man/constant‐contactmode.Thedoor
requiresservicing.Toexitthismodeandrestorenormaloperation,adoor
maintenancetechnicianmustservicethedoorandresetthetravellimits.
•
D
oo
r
Sta
t
u
s
:
D
oo
r
s
t
o
p
s
.
C
l
o
s
i
n
g
r
e
q
u
i
r
e
s
c
o
n
s
t
a
n
t
p
r
e
ss
u
r
e
o
n
a
closeinputorremote.
•
L
E
D
B
e
h
a
v
i
o
u
r
:
C
o
n
s
o
l
e
L
E
D
fl
a
s
h
e
s
.
•
R
e
l
a
y
O
u
t
p
u
t
:
A
l
e
r
t
S
t
a
t
u
s
r
e
l
a
y
i
s
a
c
t
i
v
a
t
e
d
.
•
C
o
n
t
rol
l
e
r
L
o
gs
:
–
CountsnumberofWARNINGactivations.
–
TrackscycleswithWARNINGmode active.
•
UserAction:
Requestthedoorbeservicedbyadoormaintenance
technician.Doormustberebalancedandtravellimitsresetviathe
MEMORYRESETfunction.Whilewaitingforthedoortobeserviced,
usedead‐man/constant‐contactmodetoopenandclosethedoor.
DOOR BALANCE ALERT
DOOR OPENING
KEEP CLEAR
SCREENSALTERNATE
Fig:92
DOOR BALANCE WARNING
SAFE MODE ACTIVATED
STOPPED ON CLOSING
SCREENSALTERNATE
Fig:93
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DAVECommercialDoorOperator—InstructionalManual
DOORBALANCEFAULT
TriggeredwhenDAVEdetectsaseriousabnormality.Doortravel
stopsimmediately.Theusermustpress
toreboottheconsole,
afterwhichitrestartsindead‐man/constant‐contactmode.To
resumenormaloperation,adoormaintenancetechnicianmust
servicethedoorandresetthedoortravellimits.
•
D
oo
r
Sta
t
u
s
:
D
oo
r
S
t
o
p
s
.
D
oo
r
e
n
t
e
r
s
W
A
R
N
I
N
G
m
o
d
e
.
•
L
E
D
B
e
h
a
v
i
o
u
r
:
C
o
n
s
o
l
e
L
E
D
fl
a
s
h
e
s
.
•
R
e
l
a
y
O
u
t
p
u
t
:
A
l
e
r
t
S
t
a
t
u
s
r
e
l
a
y
i
s
a
c
t
i
v
a
t
e
d
.
•
UserAction:
»
Press
toreboottheconsole.
»
Requestadoormaintenancetechniciantoinspectandservicethe
doorandresettravellimitsviatheMEMORYRESETmenu.
»
Openandclosethedoorindeadman/hold‐to‐operatemodeuntil
thedoorhasbeenserviced
MOTOR DRIVE FAULT
0
PRESS
TO RESET
SCREENSALTERNATE
Fig:94
DOOR BALANCE WARNING
SAFE MODE ACTIVATED
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DAVECommercialDoorOperator—InstructionalManual
MaintenanceRequirements
SAFETYWARNING
Failuretofollowtheseinstructionsmayresultininjury,equipmentdamage,orvoidingofwarranty.
ReadBeforePerformingMaintenance
Toensuresafeservicingofthisoperator,pleasefollowtheseguidelines:
1.
Disconnectpowertotheoperatorbeforestartingany
maintenanceor inspection.
2.
Performasafetycheckoftheentiresystemtoidentifyany
faultsor hazards.
3.
Ensurethedoorareaisclearofpeople,vehicles,andany
obstructions.
4.
Thisproductisnotuser‐serviceable.Maintenancemustonly
becarriedoutbytrainedandauthorisedtechnicians.
AVERTISSEMENTDESÉCURITÉ
Lenon‐respectdecesinstructionspeutentraînerdesblessures,desdommagesàl’équipementoul’annulationde
lagarantie.
Àlireavantd’effectuerlamaintenance
Pourassurerunentretiensécuritairedecetopérateur,veuillezsuivrecesconsignes:
1.
Débranchezl’alimentationdel’opérateuravantde
commencertouteopérationdemaintenanceou
d’inspection.
2.
Effectuezunevérificationdesécuritédel’ensembledu
systèmeafind’identifiertoutdéfautoudanger.
3.
Assurez‐vousquelazonedelaporteestdégagéedetoute
personne,véhiculeouobstruction.
4.
Ceproduitn’estpasréparableparl’utilisateur.La
maintenancedoituniquementêtreeffectuéepardes
techniciensformésetautorisés.
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DAVECommercialDoorOperator—InstructionalManual
Item
Action
Required
Monthly
Check
Quarterly
Check
Annual
Check
SafetyDevices
Checkalignment
Checkoperation
x

Sprockets
Checktightnessofset
screws
x
DriveChain
Checksprocketalignment
andchaintension
Lubricate
x
Coupler
Checkalignment
Checktightnessof
fasteners
x
Fasteners
Locateallfastenersand
checktightness.
x
ManualHauling
Checkoperation
x
Powercord
Checkforwearordamage
x
Shafts
Checkforwearordamage

x
Firmware
Updatecontrolsoftware

x
NOTES
•
Donotlubricatethemotororreducer.
•
Motorbearingsratedtospecification.
x
:
I
n
s
p
e
c
t
i
t
em
.
S
e
r
v
i
c
e
o
rr
e
p
l
a
c
e
i
f
/
w
h
e
n
d
eeme
d
f
a
u
l
t
y
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91
DAVECommercialDoorOperator—InstructionalManual
Troubleshooting Guide
ISSUE
POSSIBLECAUSES
REMEDY
NothingonLCDscreen
Batteriesnotinstalled
Installfreshbatterieswithcorrectpolarities
Batteriesinsertedwrongway
Re‐installbatterieswithcorrectpolarities
Lowbatteries
Installfreshbatterieswithcorrectpolarities
Ifconsoleiswired,cabletodrive
unit&orconsoleisloose,wired
incorrectlyornotconnected
Ifwiredtounitcheckwiringcableconnectionatconsole&
driveunitmaincontrolboard
Ifconsoleispoweredbyoptional
5VDCpoweradaptor,power
adaptorisnotconnectedornot
turnedonatpowersource
Check&reconnect5Vpoweradaptorandreapplypower
NoyellowandgreenLED
litonoperatorcartridge
Missingpower
Restorepowertodriveunit
Wrongtypecartridgeused
Usecorrectcartridge
Powerinletwiringissue
Restorepowertodriveunit
Blownfuse
Changefuse
Faultypowercord
Replacepowercord
Awaitingconnectionbut
doorworksfrombuttons
Nopowertodriveunit
Switchpoweron
Consolenotpairedtodriveunit
Pairconsoletodriveunit
Interference
Usewiredconnectionbetweenconsole&driveunit
Consoleistoofarawayfromdrive
unit
Consoleneedtobewithin15metresofdriveunit
Bluetoothpairing
successfulbutconsole
buttonsnotfunctioning
RFbuttonsnotpaired
GotoMenu5.6andfollowRFbuttonpairinginstructions
Haulingchainnotworking
Chainwheelnotreturningtoits
naturalposition
Checkandfreehandchain
Disengagementharnessfaultyor
notconnectedproperly
Replacedisengagementharness
Individualwiredtriggering
devices(keyswitches
pushbuttonsetc)not
functioning.
Wireddevice(s)faultcreatingfault
atwiredinput.
CheckOSC,OPN,CLS,GPA,GPB&OVconnection&
wiring.Checkscreenpromptforadviceonwhichproductis
causingissue.GotoMenu3control&safetyinputstatusto
identifyissue.
background
92
DAVECommercialDoorOperator—InstructionalManual
ISSUE
POSSIBLECAUSES
REMEDY
Stop(stop)active
preventingunitoperation
LinkmissingorloosefromSTPOV
terminalonmaincontrolboard
InsertlinkintoSTP&OVterminal
Tensionactivemessage
onconsole
Wiredcabletensioning(derailing)
deviceintoTEN&0Vcreatingfault
Checkscreenpromptforadviceonwhichdeviceiscausing
issue.GotoMenu3control&safetyinputstatustoidentify
issue.
Missing10Kresistorfrom0VTEN
terminalonmaincontrolboard
Insert10K_0.25wattresistorinto0VandTENterminal
Missingwirelinkfrom0VSTP
terminalonmaincontrolboard
Insertwirelinkbetween0VandSTPterminal
Interlockactivemessage
onconsole
DockleveldevicewiredtoINT&
OVcreatingfault
Checkscreenpromptforadviceonwhichdeviceiscausing
issue.GotoMenu3control&safetyinputstatustoidentify
issue.
Missing10Kresistorfrom0VINT
terminalonACB06PCBA
Insert10K_0.25wattresistorinto0VandINTterminal
“ACTIVATEKEYTOENTER
MENU”messageon
console
Keyswitchonconsoleisinlock
position
Turnkeyswitchanticlockwise
Lostkey
Contactsupplierfornewkey
Faultykeyswitchharnessornot
pluggedproperly
Replaceharness
Limitsnotsetting
Positioningencoderorharness
faulty
Replacelimitassembly
Operatormakesnoisebut
doornotmoving
Dooristooheavytolift
Checkdoorweightiswithinoperatorcapability
specificationandingoodworkingorder
Keyfromdriveshaftmissing
Insertkeyinthekeywayandtightentwogrubscrews
Slowstopistooquick
Slowratenotadjustedcorrectly
Edit/adjustslowrate‐higherthevaluequickerthedoorwill
stop
Unitwillopenbutnotclose
SafetydeviceheldactiveSD1SD2
SD3
Checkscreenpromptforadviceonwhichdeviceiscausing
issue.GotoMenu3control&safetyinputstatustoidentify
issue.Checkalignment,batterieswiringofsafetydevices
background
93
DAVECommercialDoorOperator—InstructionalManual
ISSUE
POSSIBLECAUSES
REMEDY
POSITIONSENSORFAULT
XXXX
*
Issuewiththepositioningencoder
sensor.
Resetfaultandtrytooperateagain.
Ifproblempersistsreplacethepositioningencoder.
POSITIONSENSORFAULT
7A00
Lossofcommunicationwiththe
positionencoder.
Resetfaultandtrytooperateagain.
Ifproblempersists,checkwiringtopositioningencoder.If
wiringisingoodorder,thenreplacepositioningencoder.If
problempersists,replacemaincontrolboard.
DIRECTIONFAULTXXXX
Operatorhasdetectedthatthe
doorhastraveledinthewrong
direction.
Resetfaultandtrytooperateagain.
MOTORDRIVEFAULT
1
Overcurrentfault‐Likelycaused
byexcessivemotorload.
Resetfaultandtrytooperateagain.Ifproblempersiststhen
checkdoorconditionincludingbalance.
MOTORDRIVEFAULT21
Over‐currentorover‐temperature
fault
MOTORDRIVEFAULT61
Over‐currentorover‐temperature
fault
MOTORDRIVEFAULT
XXXX
Resultofacombinationofmore
thanoneoftheabovecodes
Resetfaultandtrytooperateagain.
POSITIONWRAPERROR
XXXX
Causedbydoormovingoutsideof
expectedrangeofmovement.
Attempttomovedoorbackinintonormaloperatingrange
usingmanualchainandthenresetfault.
CLOSESETERROR
Profilingcycleafterlimitsetting
hasbeeninterruptedbyasafetyor
controlinput.
AcknowledgeerrorbypressingSETandthenrepeatlimits
setup.
OPENSETERROR
MOTORCOMMSERROR
FFFF
Lossofcommunicationsbetween
maincontrolboardandmotor
controller.
ResetFaultandtrytooperateagain.
Ifthefaultonlyoccurswhenthedoorisclosingonly,then
rebalancethedoor.
Iffaultisreportedcontinuouslythenreplacemaincontrol
board.
*Xcanrepresentanynumeral
Ifanylistedactiondoesn’tresolveoranyotherfaultcodepresents,
contactTechSupport
background
94 DAVECommercialDoorOperator—InstructionalManual
SUPPORT
Forassistancewiththisproduct,pleasecontactAutomaticTechnologyusingthe
regionalphonenumbersandwebsiteslistedbelow,orbyemailing
[email protected].
YoucanalsovisitDAVE’sproductpageforthelatestversionofthemanualandother
technicaldocumentation:www.automatictechnology.com/dave
PRODUCTWARRANTY
ForfullwarrantytermsandconditionsrelatingtoDAVEproducts,please
visit: www.automatictechnology.com/warranty
CONTACT
AUSTRALIA
W: https://www.automatictechnology.com/au
P: 1300133944
NEWZEALAND
W: https://www.automatictechnology.com/nz
P: 0800673637
NORTHAMERICA
W: https://www.automatictechnology.com
P: 1‐800‐934‐9892

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