ANDRITZ AG
Stattegger Strasse 18
8045 Graz, Austria
Phone: +43 (316) 6902 0
Fax: +43 (316) 6902 415
www.andritz.com
Legal form: Corporation
Company seat: Graz, Court of registry:
Landes- und Handelsgericht Graz
Company reg. no.: FN 50935 f,
DVR: 005 0008, ARA license no.: 7485
VAT (UID): ATU28609707
Bank account:
UniCredit Bank Austria AG
Bank code: 12000
A/c no.: 00874716400
IBAN: +43 (1100) 0008 74716400
BIC (SWIFT): BKAUATWW
Operating Manual
Metris Vibe Pro Ex
Revision: 09
07 07.11.2024 Operating Manual CSP Draft !
08 13.02.2025 Operating Manual CSP Draft !
09 13.1.2026 Operating Manual CSP
Operating manual: Metris Vibe Pro
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Table of Contents
Abbreviations ......................................................................................................................................... 3
Preface .................................................................................................................................................... 4
Information on the manufacturer ......................................................................................................... 5
1 Introduction .................................................................................................................................... 6
1.1 About this manual .................................................................................................................... 6
1.2 Warranty and liability ................................................................................................................ 6
1.3 Copyright .................................................................................................................................. 7
1.4 Intended use ............................................................................................................................ 7
1.5 Notice of claims ........................................................................................................................ 7
1.6 Shipping ................................................................................................................................... 8
1.7 Storage ..................................................................................................................................... 8
1.7.1 Incoming inspection ................................................................................................................. 8
1.7.2 Packaging ................................................................................................................................ 9
1.7.3 Storage ................................................................................................................................... 10
2 Safety ............................................................................................................................................ 13
2.1 Safety instructions .................................................................................................................. 13
2.2 Basic safety instructions......................................................................................................... 13
3. Metris Vibe Sensor Start Up ....................................................................................................... 15
3.1 Activating the Metris Vibe Pro from Storage mode ................................................................ 15
3.2 Installation instruction ............................................................................................................. 15
3.3 Downloading data .................................................................................................................. 16
3.4 Settings METRIS VIBE PRO sensor ...................................................................................... 16
3.5 Special conditions .................................................................................................................. 17
4. Repair ............................................................................................................................................ 17
5. Battery replacement .................................................................................................................... 17
6. Installation requirements in explosive zones ........................................................................... 18
7. Decommissioning ........................................................................................................................ 18
7.1 Disposal ................................................................................................................................. 18
8. Area of Application ...................................................................................................................... 20
9. Technical data and ambient conditions .................................................................................... 21
10. Outline Drawing ........................................................................................................................... 22
11. RESERVED FOR DECLARATION OF CONFORMITY ................................................................ 23
Place/Date: Graz, February 13, 2025 .................................................................................................. 23
12. FCC and ISED information .......................................................................................................... 24
12.1 Class B digital device .............................................................................................................. 24
12.2 RF Exposure Information according 2.1091 / 2.1093 / KDB 447498 / RSS-102 ................... 25
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12.3 Used frequence range, used modes and antena information ................................................ 25
12.4 FCC ID ................................................................................................................................... 25
12.5 ISED ID .................................................................................................................................. 25
12.6 HVIN ....................................................................................................................................... 25
ABBREVIATIONS
Abbreviation
Description
ADR
European Agreement concerning the International Carriage of Dangerous
Goods (Accord européen relatif au transport international des marchandises
dangereuses par route)
CE Conformity with European directive (Conformité Européenne)
EMC Electromagnetic Compatibility
EN European Standard (Europa-Norm)
IEC International Electrotechnical Commission
Table 1: Abbreviations
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PREFACE
The present operating manual contains the information required according to valid regulations
(2014/30/EU, 2014/53/EU, 2011/65/EU, 2014/34/EU) for transport, installation, operation, and
maintenance of the vibration sensor METRIS VIBE PRO.
The manual is intended for persons who work with the METRIS VIBE PRO described herein.
The only way to avoid faults in the equipment and guarantee trouble-free operation is to follow
this operating manual. Thus, persons responsible must be acquainted with the present operating
manual and have access to it at all times.
The operating manual is a part of the user information for placing the equipment on the market
and must be kept in a place accessible to the operating company and to the operating personnel.
If the location of the equipment is changed, the manual and/or operating instructions must be
passed on with the equipment.
The remarks in the manual and/or operating instructions must be observed at all times during
the service life of the equipment. Read through the appropriate section in the operating
instructions carefully before starting work.
ANDRITZ does not accept any liability in the event of operating faults and any damage
that may be caused as a result of this manual not being obeyed.
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INFORMATION ON THE MANUFACTURER
ANDRITZ AG
Stattegger Strasse 18
A-8045 Graz, Austria
Phone: +43 (316) 6902 0
Fax: +43 (316) 6902415
www.andritz.com
(referred to below as “ANDRITZ”)
Legal form: Corporation
Company seat: Graz, Court of registry
Landes- und Handelsgericht Graz
Company reg. no.: FN 50935 f,
DVR: 005 0008, ARA license no.: 7485
VAT (UID): ATU28609707
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1 INTRODUCTION
This manual is describing the METRIS VIBE PRO sensor supplied by ANDRITZ.
Condition Monitoring Systems (CMS) are described as systems that monitor the condition of
machines and systems to provide advanced detection or prediction of damage.
As consequences increased vibrations are indicating increased wear, damage to bearings,
rotating parts, the frame of the machine or the building. To identify characteristic frequencies
Fast Fourier transformation is used.
The Andritz METRIS VIBE PRO sensor uses Bluetooth (BLE) communication to send
information via Industrial Gateways to a Cloud for further analyzing and storage.
The sensor is taking short samples of the actual vibration stream based on an adjustable interval.
The manual contains essential information on correct, safe, and fit-for-purpose operation of the
Metris Vibe Pro sensor. Adherence to these instructions helps to avoid dangerous situations
known to date.
1.1 ABOUT THIS MANUAL
Target audience
The personnel assigned to work with the Metris Vibe Pro sensor must read the manual before
commencing work. It is too late to do so while working on the equipment, which may have serious
technical and health consequences.
In particular, the following must be considered:
the entire Safety section and
the safety instructions provided in the individual sections of the manual.
1.2 WARRANTY AND LIABILITY
ANDRITZ excludes warranty and liability claims for defects or damage if these are due in
particular to one or several of the reasons mentioned below:
Non-compliance with safety information, recommendations, instructions, and/or other
information in the manual.
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Incorrect start-up and operation of the METRIS VIBE PRO sensor.
Use of the METRIS VIBE PRO sensor for purposes other than its intended use.
Unauthorized structural changes or additions to the METRIS VIBE PRO sensor that do not
conform to the basic configuration supplied and tested as well as changes to the user
software.
1.3 COPYRIGHT
This document is protected by copyright and contains confidential information belonging to
ANDRITZ and/or companies affiliated to ANDRITZ. By accepting this document, each partner
expressly confirms that he will not copy, duplicate, or make it available to third parties, nor
disclose or forward it to anyone except with the express consent of ANDRITZ or a subsidiary of
ANDRITZ.
1.4 INTENDED USE
The METRIS VIBE PRO PRO sensor may only be used in accordance with the present operating
manual. Any operations outside the performance limits stated in the chapter of technical
specification and result in damages for which ANDRITZ shall not accept any liability.
Intended use also includes compliance with this manual, adhering to operating conditions.
The Metris Vibe Pro sensor is used for measuring the vibration and temperature of suitable
equipment.
It is not allowed to use the METRIS VIBE PRO sensor for fixing purposes.
Correct and safe operation of the Metris Vibe Pro sensor requires proper transport and storage,
installation and assembly, as well as careful operation.
1.5 NOTICE OF CLAIMS
ANDRITZ must be informed immediately of any defects or damage detected by the customer or
operating personnel or other deviations from the normal operating condition regardless of
whether they occur during or after expiry of the warranty period.
This notification to ANDRITZ should include the following information in particular:
Description of defect or damage (symptoms, detected when and by whom)
Identification of systems or components affected (identification number)
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1.6 SHIPPING
If in doubt, always ask the manufacturer to organize a suitable solution.
The following ambient conditions apply to shipping and storage as well as in operation:
dry
frost-free
corrosion-protected (e.g. salt water)
Symbols on goods for transport:
Name Symbol
Vor Nässe schützen
Keep dry
Table 2: Goods for transport – symbols
1.7 STORAGE
1.7.1 INCOMING INSPECTION
NOTICE
Special symbols are printed on the packaging according to common
international practice. It is important to take these symbols into
account when loading, unloading, or moving the goods.
Non-compliance with these instructions can result in material damage.
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Damage
Check the deliveries immediately for visible damage upon arrival at the place of destination,
preferably in the presence of the forwarding agent.
In case of obvious transport damage proceeds as follows:
1. Take photos of the transport damage.
2. Open the damaged package only to the point where damage to components can be
verified and documented.
3. Then re-pack the damaged components carefully and store them in a dry place.
Completeness
Check the consignment for completeness using the packing list. Inform the department
responsible of any missing parts.
1.7.2 PACKAGING
Depending on the packed components, the packaging serves to provide protection or only to
cover the parts and components of the METRIS VIBE PRO sensor.
Sealed packaging is used for very sensitive components that are to be stored in the country of
destination for a long time.
Information
Care must be taken to ensure that special packaging is not damaged
during the inspection.
Information
Sealed packaging must not be opened on the way to the destination or
during handling. Customs and forwarding agents must be informed in good
time about the forthcoming arrival of such consignments. Arrange with the
customs officials to have the goods inspected on site.
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1.7.3 STORAGE
Each packing unit is assigned to a storage class in accordance with the packing list. Store all
packing units delivered according to their storage classes (or higher storage classes) at the place
of destination after they have been accepted.
The conditions and minimum requirements of the 6 storage classes are described in Table 3:
Information
Follow the respective disposal instructions for environmentally friendly
disposal of the packaging.
NOTICE
Parts that are not stored
correctly can suffer damage after a short period of
time due to climatic influences, resulting in a need for repeat treatment or
re-machining.
Always follow the manufacturers’ information regarding storage of
individual parts.
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Storage
class
Storage
location
Storage conditions Minimum requirements
1
No
symbol
Open-air
storage
Open-air storage area
(outdoors)
Stabilized, drained gravel
floor
2
Covered open-air storage area
or trajectory roof
3
Warehouse
Covered storage areas
Stabilized, drained gravel
floor
Tarred or concrete floor if
forklifts or mobile cranes are
used
Electric lighting
Shelves and racks protected
against vermin and rodents
4
Heated rooms > 8 °C
5
Air-conditioned rooms
0 – 40 °C
Relative humidity 10 – 75 %
6
Dangerous goods store
Table 3: Storage classes
NOTICE
In order to avoid rust film on parts made of stainless steel, always
store
them separately from parts made of carbon steel.
The parts should be left in their original packaging wherever possible.
Always consider the maximum permitted floor load when storing
goods.
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1.7.3.1 STORAGE OF METRIS VIBE PRO SENSORS
The following information should be considered when putting METRIS VIBE PRO sensors into
storage:
It is possible to storage the METRIS VIBE PRO Ex sensors up to 2 years if the sensor is
not activated.
Storage according to storage class indicated or storage class 4 as a minimum:
The parts must be supported securely on wooden boards covered with plastic sheeting at a
height of approximately 15-20 cm from the floor.
Store small and, in particular, unpacked parts on storage racks.
Take fire protection regulations into account.
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2 SAFETY
Safety instructions for components that were not manufactured by ANDRITZ are included in the
descriptions of the component suppliers and must be obeyed as well.
2.1 SAFETY INSTRUCTIONS
Everything mentioned in the Safety section is important and safety-relevant.
The warning notices mentioned in the individual sections are marked with a pictogram, signal
word, and signal color as follows:
Choice and execution of danger symbols in accordance with ADR, Dangerous Material
Ordinance, etc.
2.2 BASIC SAFETY INSTRUCTIONS
The METRIS VIBE PRO sensor has been built according to the state of the art, as well as
acknowledged safety regulations and specifications.
CAUTION
This marking warns of an imminent health risk.
Ignoring these instructions can result in moderate or slight injuries and to
environmental and material damage.
NOTICE
This marking warns of a dangerous situation.
Ignoring these instructions can result in material damage.
Information
This marking contains useful information.
The activity described will be easier to perform professionally if this
information is taken into consideration.
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3. METRIS VIBE SENSOR START UP
3.1 ACTIVATING THE METRIS VIBE PRO FROM STORAGE MODE
It is necessary to activate the Metris Vibe Pro sensor from storage mode before installing it on
equipment. This is possible with the Metris Vibe Pro Mobile App. In the App you have to connect
for the first time with the sensor for activation.
When using the gateway router this happens automatically.
The serial number is printed on each sensor starting with Dxxxx.
3.2 INSTALLATION INSTRUCTION
The accuracy of the high frequency response is directly affected by the mounting technique
selected. Maximum output will be generated when vibration is acting along the center axis of
the vibration sensor (this is particularly important when monitoring bearings and ventilation
fans). The vibration sensor is equally effective at detecting vibration in housing and casings. It
is important to identify points of vibration where the maximum output signals can be obtained.
It is also important to prepare an accurate mounting position for the vibration sensor and if
possible, choose a relatively flat area where a spot face of about 36mm can be created.
Procedure:
1. Select a mounting position, in any plane, as close as possible to the vibration source.
2. Prepare a flat, smooth, unpainted surface larger than the base of the Metris Vibe Pro
sensor (recommended to use a wired drilling machine, 300-600rpm).
3. Drill a hole with a suitable diameter in the center of the flat area, with 10mm depth.
4. Using a suitable sized tap for the mounting option (M8x1.25) of the sensor, screw the
sensor in the hole ensuring that there is at least 7mm of full thread.
5. De-burr the prepared hole and thoroughly clean the surface and the base of the stud
with solvent.
6. Apply Loctite Screw lock to the thread on the METRIS VIBE PRO sensor and smear
grease on the mating surface to ensure good coupling to the METRIS VIBE PRO
sensor.
7. Screw the METRIS VIBE PRO sensor into the threaded hole and tighten to 8Nm torque
with a torque wrench WAF30.
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3.3 DOWNLOADING DATA
To download data from the sensor Blue Tooth LE is used. Therfore 2 (two) possibities are
foreseen to get access to the required data.
Industrial Gateway routers
Data is downloaded from sensor, automatically, via industrial gateway routers.
Smartphone or Tablet
Data is downloaded from sensor, manually, using the METRIS VIBE PRO mobile
App. The app is available for Android and IOS.
3.4 SETTINGS METRIS VIBE PRO SENSOR
All settings have to be done via Blue Tooth LE. Therfore 2 possibities are foreseen to change
the settings.
Industrial Gateway routers
On the webinterface it is possible to configure the settings and also check the battery
level of a sensor.
For details take a look into the manual of the industrial gateway software
Smartphone or Tablet
Via the METRIS VIBE PRO mobile App, available for Android and IOS, it is possible
to configure the settings for a given sensor. For details please check the METRIS
VIBE PRO mobile App user manual.
Parameter
Description
Default v
alue
Measurement Interval This is the interval between the
samples which are taken of the
vibration and temperature.
360 min.
Measurement G range
(sensitivity)
This is the measuring range of the
vibrations sensor
±8g
Sampling frequency Rate of sampling of the vibration
sensor. The frequency shown in the
FFT will be the half of the sampling
frequency
.
3200Hz
Recording time The duration of one vibration
sample
which is being measured
640ms
CAUTION
It is very important to mount the sensor according the installation
instruction.
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3.5 SPECIAL CONDITIONS
The ambient temperature range is set from -40 °C to +85 °C.
Category 1 equipment
The vibration sensor may only be operated in an explosive atmosphere, which requires
equipment of category 1, if atmospheric conditions exist (temperature from –20 °C to + 85 °C,
pressure from 0.8 bar to 1.1 bar).
4. REPAIR
5. BATTERY REPLACEMENT
Depending on ambient temperature and measurement data rate battery replacement might be
required earlier than the design lifetime of 15 years.
NOTICE
No Reparing possible
If the METRIS VIBE PRO
sensor is damaged it is not possible to repair it.
In this case you have to replace the sensor with a new one.
CAUTION
Batteries may only be replaced by Andritz authorized battery type Tadiran
SLP-92311/A/360/AND 8500 mAh. The battery is customized with internal
current limiting parts required to ensure Ex protection requirements.
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The battery may be replaced even in explosive zones following the procedure described below:
- Uninstall the sensor from its place of operation
- Unfasten the 6 Torx T6 screws
- Gently pull out the battery stack with foam spacers and antenna board
- Remove the adhesive tapes securing the cables and antenna board
- Access the connector on top of the battery and disconnect
- Connect the new battery
- Secure cables, battery and antenna board with adhesive tape
- Gently insert the battery stack with foam spacers and antenna board into the casing
- Check the condition of the O-ring seal and replace if it shows signs of damage
- Center the bottom part at the screw holes and fasten the screws
6. INSTALLATION REQUIREMENTS IN EXPLOSIVE ZONES
To avoid possible ignition due to the capacitance of the metallic parts of the sensor casing towards
earth the metallic part of the casing must be connected to earth.
According to EN IEC 60079-0, chapter 7.5 the maximum total resistance of the metallic part of the
sensor towards earth must not exceed 1 GOhm. This limit needs to be verified by measurement during
installation by an islation tester applying a test voltage of 500 ± 25 VDC.
7. DECOMMISSIONING
If the METRIS VIBE PRO sensor is no longer fit for use and is to be scrapped, it must be
decommissioned and disassembled.
7.1 DISPOSAL
Comply with all national, regional and local legal requirements and regulations during the
disposal or recycling of parts and components of the METRIS VIBE PRO sensor as well as of
materials needed to operate it.
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High-quality recyclable materials like stainless steel of an adapter can be recovered by means
of a scrapping process with a high recycling quota.
Metris Vibe Pro sensor includes a Lithium battery.
Due to that reason
remove this part as an electrical and electronic component. Disposal
in the normal domestic waste is not permitted.
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8. AREA OF APPLICATION
Version
Identification
Zone 0 IECEx IBE 24.00XX
IBExU 24 ATEXxxxx
II 1G Ex ia IIC T4 Ga
Zone 20 IECEx IBE 24.00XX
IBExU 24 ATEXxxxx
II 1D Ex ia IIIC T135 °C Da
Marking of MetrisVibePro – front side / back side
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9. TECHNICAL DATA AND AMBIENT CONDITIONS
Measurement: Vibration: x-axis, y-axis, z-axis
Temperature
Frequency Range:
10Hz
-
12800Hz
Sampling
Frequency:
100 Hz - 25600Hz
Number of
measured values
per measurement
and axis:
Maximum 13500 samples
Sampling Time: 100ms - 5000ms
Sensitivity:
±8g, ±16g, ±32g
,
±
64
g
Data Acquisition: 16 bit ADC
Measurement
interval:
User defined
Storing of Samples: Depending on the used mode there is a different amount of
measurements which can be stored directly on the Metris Vibe
Pro
Standard Mode (3200Hz, 640ms): 82 measurements
High Frequency Mode (12800Hz, 320ms): 47 measurements
High Resolution Mode (3200Hz, 1280ms): 47 measurements
MCU: Ultra low power consumption processor, 32 bit
RF Communication:
2.4 GHz Low Power, BLE
Software:
Over the Air firmware update
Battery life time: Up to 10 years, depending on the sampling settings
Mounting
orientation:
All orientations
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Mounting System
Connection:
M8 x 1.25 thread
EN 60529
protection:
IP69K
Temperature range: -40 °C to 85 °C
Dimensions:
Ø3
7
.
5
mm x
98
.5
mm
Weight: 180g
Max. surface
t
emperature:
Ambient temperature
If used in not explosive areas max surface
temperature is 105
°C
Battery: Tadiran SLP-92311/A/360/AND 8500 mAh
Max. current
10
0
mA
Nom. current
0.02
mA
Use of certain
hazardous
substances in
electrical and
electronic
equipment
according to
2011/65/EU
Restricted substances referred to in Article 4 (1) and maximum
concentration are in tolerance
10. OUTLINE DRAWING
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11. RESERVED FOR DECLARATION OF CONFORMITY
EU Declaration of Conformity
ANDRITZ AG, Stattegger Straße 18, 8045 Graz, declares in its sole responsibility, that the product:
Product Vibration Sensor
Type Metris Vibe Pro
is in conformity with the requirements oft the following directives and standards. This declaration of
conformity is issued under the sole responsibility of the manufacturer.
Directive(s) Standard(s)
ATEX Directive: 2014/34/EU EN 60079-0:2012+A11:2013
EN60079-11:2012
EN 60079-0:2018
Marking:
EU Type Examination Certificate:
II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T135 °C Da
-40 °C ≤ T
a
≤ +85 °C
IBExU24ATEX1068
(IBExU Institut für Sicherheitstechnik GmbH
Fuchsmühlenweg 7
09599 Freiberg, GERMANY)
EMC Directive 2014/30/EU EN300 440 Class 2
EN 301 489-1
EN 301 489-3
EN 62311
IEC 62368-1 2014
RoHS Directive 2011/65/EU
RED Directive 2014/34/EU EN300328
Vice President Group Automation and Digitalization
- Gerhard Schiefer -
Product Manager Group Automation and Digitalization
- Patrick Leuk -
Place/Date: Graz, February 13, 2025
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12. FCC AND ISED INFORMATION
This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt
RSS standard.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage
est
NOTICE:
Changes or modifications made to this equipment not expressly approved by ANDRITZ may
void the FCC authorization to operate this equipment.
12.1 CLASS B DIGITAL DEVICE
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
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12.2 RF EXPOSURE INFORMATION ACCORDING 2.1091 / 2.1093 / KDB 447498
/ RSS-102
Radiofrequency radiation exposure Information
In order to stay below maximum permitted FCC (47 CFR 1.1307(b), 47 CFR 1.1310, 47 CFR
2.1091 / 2.1093) radio frequency exposure limits the minimum distance to human body should
not be below 20cm.
12.3 USED FREQUENCE RANGE, USED MODES AND ANTENA INFORMATION
Frequence range
2.402 - 2.480 GHz, 40 channels of 2Mhz bandwidth each according to the BLE specification.
Used Modes
The Bluetooth device uses the 1 Mbit/s mode, however 2 Mbit/s, S2 coded and S8 coded were
also measured as modes during the tests.
Antena information
FEM optimized proprietary 2.4 GHz antenna on PCB (see 3.6 technical documentation)
12.4 FCC ID
FCC ID: 2AX58METRISVIBEPRO
12.5 ISED ID
ISED ID: 26689-MVIBEPRO
12.6 HVIN
HVIN: CMLrFv4
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