Instruction Manual
PORTABLE SILENCED DIESEL
GENERATOR
DHY6000SE/LR, DHY8000SE/LR, DHY8000SELR-T
WARNING: Read the instructions carefully before use.
Iss.Nov/25
Page 2
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1. SAFETY. & �
1.1. The operator of the machine is;
1.1.1. Responsible for and has a duty of care in making sure that the machine is operated
safely and in accordance with the instructions in this user manual.
1.1.2. Should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine, to include but not limited to;
1.1.3.1. Elderly, children, pets, livestock and property.
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this
manual and you must adhere to their warning/s. Failure to do so may result in personal
injury.
DA GER
�
EXPLOSION
Personal Protective clothing (PPE)
agmm
D
PROTfC
USTN
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NUSTBERN
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ClOllflNO
U$T N
IA�IE
USTBN
PROf£C
MUST BE N
I
S
U$T 6E N
I P�
I UST6E
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PROC
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Warning Signs and Symbols
CAUTION
WARNI
G
NOTE
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*
a�
I
i
1
KICKBACK HOT SURFACE
SHOCK
•
FIRE
TOXIC FUMES
&�
�
MOVING PARTS
Page 3
HYUNI
�
1.3. Carbon Monoxide
Tox,c,uMES
1.3.1. Carbon monoxide is a colourless and odourless gas breathing this gas. It can cause
death as well as serious long term health problems such as brain damage.
1.3.2. The symptoms of Carbon monoxide poisoning can include the following;
1.3.2.1. Headaches, Dizziness, Nausea, Breathlessness, Collapsing or Loss of
consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. That's why it's quite common for people to mistake this
very dangerous poisoning for something else.
1.3.3. To avoid Carbon monoxide poisoning DO NOT Use Petrol
/
Diesel powered equipment
inside a home or garage even if doors and windows are open.
1.3.4. If you think you or someone around you has been affected by carbon monoxide
poisoning;
1.3.4.1.
Get fresh air immediately.
1.3.4.2.
Open doors and windows, turn off machine and leave the affected area.
1.3.4.3.
See your doctor immediately or go to hospital - let them know that you
suspect carbon monoxide poisoning.
1.3.5.
Only use Petrol
/
Diesel powered equipment outside in a well-ventilated area.
ADANGER
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
�
1.4. General fuel safety.
mxic,u ,.
Only use OUTSIDE and
far away from windows,
doors, and vents.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety
Executive (HSE) document SR16.
&CAUTION
1.4.2.
All fuels are Flammable.
1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or
welding.
1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not
be carried out.
1.4.5. Keep work area clean and tidy.
1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a
lidded bin.
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1.4.7. Dispose of waste fuels correctly.
b
1.4.8. Diesel safety.
ToxtcruMEs
1.4.8.1.
Always fuel and defuel in well-ventilated area.
1.4.8.2.
Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.8.3. lI Hand protection.
g
1.4.8.4. lI Protective clothing.
�
I
1.4.8.5.
1�
1 Respiratory protective equipment should be used when in an
unventilated area.
1.4.8.6.
When defueling always use a propriety fuel retriever.
1.4.8.7.
Always carry fuel in the correct and clearly marked container.
�
1.4.9. Petrol safety.
mxicFUMEs
1.4.9.1.
Always fuel and defuel in well-ventilated area.
1.4.9.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.9.3.
L.WI Hand protection.
g
1.4.9.4. 11 Protective clothing.
1.4.9.5. l�, • 1: Respiratory protective equipment should be used when in an
unventilated area.
1.4.9.6.
When defueling always use a propriety fuel retriever.
1.4.9.7. Always carry fuel in the correct and clearly marked container.
�-
1.4.10. Electrical Safety. '"'
1.4.10.1.
Electricity can kill - never work on LIVE/ENERGISED equipment.
1.4.10.2.
Identify electrical isolation method and always isolate all electrical supplies,
prior to carrying out any maintenance work.
1.4.10.3. Prior to use and with all electrical supplies isolated check all electrical cables,
plugs and connections for the following.
1.4.10.3.1. Are intact and have no signs of damage, to include but not limited to
bare wires, chaffing, cuts and loose wiring. If there are any signs of damage,
the damaged item should be taken out of service until the damage has been
repaired by an electrically competent person.
1.4.10.4.
All trailing cables should be routed so as not to cause any kind of trip hazard.
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1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet
gloves.
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1.4.10.6.
lWI IE:: • I.
I
Batteries present a risk if they become damage by the
possible leaking of electrolyte. This electrolyte is an acid and can cause serious
injuries. Care should be taken when working on or near them.
1.4.10.6.1. Should you come into contact with acid you should;
1.4.10.6.1.1.
Remove all clothing contaminated with acid.
1.4.10.6.1.2.
Get medical assistance as soon as possible.
1.4.10.6.1.3.
Use fresh running water to wash off excess acid, continue this
until medical assistance arrives.
1.4.10.6.1.4.
If acid come into contact with Eyes the acid needs to be
immediately washed away. Make sure that you do not wash the acid to
another part of the face or body.
1.4.10.6.1.5.
Gasses from charging batteries are highly flammable and great
care should be taken to charge in well ventilated areas.
1.5. Additional Safety guidelines'
1.5.1. Exhaust and Engine
1.5.1.1.
The engine and exhaust will become very hot during use do not touch.
1.5.1.2.
These items remain hot for some time after use.
1.5.1.3.
Place the machine in an area where pedestrians or children are not likely to
touch the machine.
1.5.1.4. Avoid placing any flammable materials near the exhaust outlet during
operation.
1.5.1.5. Keep the machine at least 1 m from buildings or other equipment, or the
engine may overheat.
1.5.1.6. Avoid operating the engine with a dust cover.
1.5.2. Control Functions
1.5.2.1. Oil Warning System
Page 6
1.5.2.1.1. When the pressure switch senses low oil
pressure engine will stop automatically.
1.5.2.1.2. Unless you refill with oil the engine will not
start again.
1.5.3. Starter Switch (SW)
1.5.3.1.
The engine starter switch controls the ignition.
1.5.3.2.
In the 'OFF' Position the ignition circuit is switched
off and the engine will not run
1.5.3.3.
In the 'ON' position the engine is ready for starting
1.5.3.4.
In the 'START' position (pushed against spring
tension) the starter motor is engaged and the machine
will start.
View behind access panel
Engine ‘STOP’ - ‘RUN’ lever
Main fuses
BaƩery
Furl Tank Filler cap - Fuel Gauge
Exhaust
Vent grille
Access Panel Open here
Control panel
4 Function Display
Starter Switch
AC Outlets -1 x 110V/16A, 1x110V/ 32A & 1 x 230V/32A
ATS
Main Earth PointOutlet FuseLow Oil Pressure Alarm
Main AC Switch
12 VDC/8.3A OutletEmergency STOP 110 VAC to 230 VAC Changeover Switch
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CAUTION
•
If an insufficient amount of engine oil is used, damage to the
engine may result.
•
Do not overfill the engine with oil.
•
This generator is equipped with a low oil pressure switch this
system will stop the engine automatically when the oil
pressure falls below the minimum pressure required.
•
This helps prevents damage such as bearing seizures etc.
However, this should not be relied upon and the engine oil
level should be checked and topped up if required, daily.
Wear suitable PPE, suggested but not limited too
3.2. Check and refill the engine oil.
3.2.1. To ensure the generator maintains an
optimum performance and the life of the
generator is as long as possible, it is important
to use the correct engine oil - SAElOW /30 -
SAElSW/40
(
API CH-4
/
CF
/
SJ
/
SL diesel engine
oil or higher grade
)
and change after the first
20 hours
,
then ever
y
100 hours.
3.2.2. If the correct engine oil is not used, or the
engine oil is not replaced every 100 hours, as
required, the risk of crankshaft bearing failure,
piston seizure, piston ring sticking and
accelerated wear of the cylinder liner, main bearing and failure of other moving
components increases significantly. The generator lifespan will be greatly reduced if oil
level and oil changes are reduced.
Oil Dipstick
3.2.3.
Remove oil filler cap and check engine oil level
\_
Upper Level
3.2.4.
If oil level is below the lower level line, refill with SAE
API CH-4/CF/SJ/SL diesel engine oil on dipstick, or to
the top of filler neck. N.B. do not screw oil filler in the
oil filler cap when checking oil level.
3.2.5. Change contaminated oil.
3.3. Service the Air Cleaner.
WARNING
•
Do not wash air filter with detergent.
Lower level
�
•
Replace the air filter if the engine output decreases or
excessive exhaust smoke is noticed.
•
Never run the generator without the air filter, otherwise
rapid engine wear will result.
Page 9
Access to air
filter behind
panel
To open access
panel undo
these four
bolts
To access filter undo this nut
Air Filter
Air Filter cover
Remove filter
by pulling in
direction of
arrow
HYUNI
3.6. Battery.
•
Do not connect tools or any other appliances to the generator
before starting.
WARNI G
CAUT 0
•
Explosive gases are given off when charging battery. Only charge
in a well-ventilated area, away from sparks and naked flames.
3.6.1. Battery.
3.6.1.1. When you first install the battery, ensure that the battery's polarity is the
same as the generator's battery leads - Black= negative, Red = positive.
3.6.1.2. Using a voltmeter - check the voltage is 12.3V+, if lower, the battery must be
charged.
3.6.1.3. Check that the voltage is correct every month. The battery should be
between 12.Sv and 13.6v. When the engine is running it should re-charge the
battery.
3.6.1.4. Make sure battery is free from damage and is not leaking. If battery shows
signs of damage or leaking- DO NOT continue to use. Instead replace battery
immediately.
3.6.1.5.
Make sure that all battery acid spills are correctly cleaned up straight away.
3.6.1.6.
The battery should be stored in a charged condition.
3.6.1.7. The battery is a 12 volt 36Ah sealed lead acid battery and requires no
maintenance other than;
3.6.1.7.1.
Ensure battery terminals are;
3.6.1.7.2.
Kept clean.
3.6.1.7.3.
Kept tight.
3.6.1.7.4.
Covered to prevent short circuiting.
3.6.1.8.
If the battery voltage is too low, it will require charging before use.
3.6.1.9.
Keep the battery in a cool, dry place. It is important to clean the battery every
three months and charge every six months.
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4. OPERATING THE GENERATOR
&CAUT ON
•
Do not loosen or readjust either the engine speed limiting bolt or the
fuel injection limiting bolt as this will cause the performance of the
generator to be affected.
4.1. Starting.
4.1.1.
Turn the main AC switch to the 'OFF' position.
4.1.2.
Make sure that the machine has fuel for the task.
4.1.3.
Make sure the emergency STOP switch is out
(turn anti-clockwise).
4.1.4.
Set the engine speed lever is set to 'RUN'.
4.1.5.
Turn the starting key clockwise to the 'START'
position.
4.1.6. Remove your hand from the key as soon as the
engine starts.
4.1.7. If the engine does not start after 10 seconds, wait
15 seconds before trying again. Excessive start attempts will cause the battery to
flatten.
4.1.8. If it does not start after 3 attempts, or runs intermittently with excessive smoke
Page 12
4.1.8.1. Priming - before starting to prime make sure that there is fuel in tank and
that you can contain any fuel spilt.
4.1.8.1.1. It is done by releasing the pipe clip on the diesel fuel line connected to
the injector pump. Make sure you pinch the fuel line and then release slowly
until all air is released and fuel appears.
4.1.8.1.2. When fuel appears replace pipe onto the injector pump and replace
clip. Clear up any fuel spills before restarting.
4.1.8.1.3. The above may be necessary when new, or if the machine runs out of
fuel.
Fuel showingNo fuelTowel to collect spilt fuel
T
H
6.1. Switch OFF equipment connected to the generator.
6.2. Turn off the main breaker switch.
6.3. Run the generator without load for three minutes.
6.4. Turn the electric key start switch to the 'OFF'
position.
6.5. Or press or pull down the stop lever.
7. PERIODIC MAINTENANCE
WARNI G
•
Ensure the engine is off before performing any service.
HYUNI
•
If the engine must be run, make sure that the area is well ventilated.
•
The exhaust contains poisonous carbon monoxide gas.
7.1. Maintenance chart.
All work/s should be carried out by a competent person - if you need technical advice contact Genpower
First
Every Every
Every year
month
Item Daily
or 20
100 500
orl000
hours
hours hours hours
Yes
Yes
Yes
Yes Yes
Yes First
oil Yes
change
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes-
Yes
First time
Yes
Yes
Yes
Check and refill with diesel
Check and refill with engine oil
Check for oil leakage
Check and tighten fastening parts
Replace engine oil
Clean engine oil filter
Replace engine oil filter
Replace air filter
Replace fuel filter
Check Fuel injection pump
Check injector nozzle
Check fuel pipes
Adjust clearance of intake and exhaust valves
I
ntake
0.10
mm -
E
xhuast
0.15
mm
Grind intake/exhaust valves
Replace piston rings
Check battery condition
Check carbon brushes and slip rings
Yes
Page 15
HYUNI
7.2. Replacing engine oil.
CAU JON
After engine has been run prior to changing the oil will be very hot. Wear
correct PPE minimum of
I
� [!I gloves and overalls.
CAU JON
DO NOT allow any dust, dirt or any other debris enter oil or crankcase.
7.2.1.
Remove the oil filler cap.
7.2.2.
Remove the drain plug and drain the old oil while
the engine is still warm.
7.2.3. The plug is located on the bottom of the cylinder
block.
7.2.4. After draining, re-tighten the drain plug and refill
with the recommended oil API CH-4/CF/SJ/SL diesel
engine oil or higher grade.
8. LONG TERM STORAGE
&WAR ING
•
After running the engine the oil will be very hot.
•
Wear correct PPE minimum of gloves and
overalls.
8.1. If storing the generator for long periods of time, make the following operations.
8.1.1.
Operate the engine for 10 minutes and then stop.
8.1.2. Stop the engine.
8.1.3.
Drain the engine oil whilst the engine is still warm and refill with fresh oil.
8.1.4. Turn the engine for 2-3 seconds with the decompression lever set at the non-
compression position and the starting key set at the 'START' position. (Do not start the
engine.)
8.1.5. Wipe off the oil and dirt from the engine and store in a dry place.
Page 16
Page 17
D450
9.5
11
15 1525 25
DHY8000SELR-T
920x520x840
19
230
400
5.0 kW / 6.3 kVA
5.8 kW / 7.3 kVA
32A @230VAC - 16A@400VAC
1 / 0.8
158
D450
11
25
20
.' . .0 .. ••
-
H,�{L{LL
Page 21
HYUNI
13. GENPOWER CONTACT DETAILS
13.1.
Postal address;
Genpower Limited, Isaac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW, UK.
13.2.
Telephone and Fax contact numbers;
Office
13.3.
Email contact;
Technical
13.4.
Web site;
+44(0)1646 687880
www.hyundaipowereguipment.co.uk
Page 22
CE Declaration of Conformity DoC
In accordance with EN ISO 17050-1:2010
We
Company name:
Genpower Ltd
Postal address:
Isaac Way, Pembroke Dock
Postcode:
SA72 4RW
City:
Pembrokeshire
Telephone number:
01646 687 880
E-Mail address:
declare that the DoC is issued under our sole responsibility and belongs to the following product:
Model/Product:
DHY6000SE(LR), DHY8000SELR, DHY6100SE(LR), DHY8100SELR
Description
3000RPM Silenced Generator
Object of the declaration (identification of apparatus allowing traceability; it may include a colour image of sufficient
clarity where necessary for the identification of the apparatus):
See Below
The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:
CE-MD directive：(2006/42/EC)
2011/65/EU+(EU)2015/863
2000/14/EC Noise Emissions Directive
REACH SVHC 224
Directive of Electro Magnetic Compatibility 2014/30/EU
EURO V：(EU) 2016/1628
The following harmonised standards and technical specifications have been applied:
Title, Date of standard/specification:
EN ISO 8528-13:2016
EN 60204-1:2018，
EN ISO 12100:2010
EN 55012:2007+A1:2009
EN IEC 61000-6-1:2019
Sound Information
Measured Sound Power Level – 96dB(A)
Guaranteed Sound Power Level – 96dB(A)
Signed for and on behalf of:
Genpower Ltd
09/11/2022
Roland Llewellin,
Managing Director
UKCA Declara on of Conformity DoC No
:
In accordance with EN ISO 17050-1:2010
We
Company name:
Genpower Ltd
Postal address:
Isaac Way, Pembroke Dock
Postcode:
SA72 4RW
City:
Pembrokeshire
Telephone number:
01646 687 880
E-Mail address:
a ersa[email protected]
declare that the DoC is issued under our sole responsibility and belongs to the following product:
Model/Product:
DHY6000SE/LR, DHY8000SE/LR, DHY8000SELR-T
Descrip
on 3000rpm Diesel Generator
Object of the declara on (iden ca on of apparatus allowing traceability; it may include a colour image of su cient
clarity where necessary for the iden
ca on of the apparatus):
See Below
The object of the declara on described above is in conformity with the relevant Union harmonisa on legisla on:
2008 (S.I. 2008/1597) Machinery Direc ve
the Eletromagne cCompa bility Regula ons 2016 of
United Kingdom
2014/30/EU EMC Direc ve
2000/14/EC Noise Emissions Direc ve
97/68/EC NRMM Emissions Direc ve
The following harmonised standards and technical speci ca ons have been applied:
Title, Date of standard/speci
ca on:
EN ISO 8528-13:2016
EN 55012:2007+A1
EN 61000-6-1:2019
Addi onal informa on:
Signed for and on behalf of:
Genpower Ltd 09/11/2022
Roland Llewellin,
Managing Director
Place of issue
Date of issue
Name, func on, signature
For Inquiries, Please Contact:
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UK, SA72 4RW.
T: +44 (0) 1646 687 880
E: info@hyundaipowerproducts.co.uk
www.hyundaipowerproducts.co.uk
Imported / Distributed by Genpower Ltd for
the United Kingdom & Ireland
Licensed by Hyundai Corporation Holdings, Korea
