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DIESEL (KEROSENE) FORCED AIR HEATER
HY125DKH & HY215DKH
Instruction Manual
WARNING! Read and understand the instruction manual carefully before use.
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Introduction
We work very hard to give all of our customers the best possible service. If you have any
problems, before leaving negative feedback, please contact us to give us a chance to resolve
the issue. We would be delighted if you left us positive feedback! Thank you for purchasing this
product.
Important!
WARNING: READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE USING
THE MACHINE. Keep for future reference and pass it on if the machine is loaned or
sold to another user.
This manual has been produced by Hyundai Power Products and should be kept with the
product. Please read and understand these instructions before you use your product. Failure to
do this may result in personal injury or damage to the product.
The safety precautions and warnings are to ensure your safety and protect you from harm or
damage to the product.
The information contained in this manual was accurate at the time of production, however
HYUNDAI Power Products may make modifications to the product without notification.
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Contents
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Safety Information................................4-15
Understand Your Machine................4
Personal Safety.............................4-5
Inspect Your Machine.......................5
Work Area.........................................6
During Use....................................6-7
Electrical Safety................................8
Carbon Monoxide.............................9
Fuel Safety.................................10-11
Batteries..........................................12
Vibrations........................................13
Noise...............................................13
General Safety................................14
Personal Protective Equipment......15
Unboxing............................................16-17
Unboxing Safety.............................16
Box Contents..................................17
Features..............................................18-19
Assembly..................................................20
Frame & Wheel Assembly...............20
Operation............................................21-24
Fuel.................................................21
Theory Operation............................22
Fueling The Heater..........................22
Ventilation.......................................22
Starting Procedure..........................23
Stopping Procedure........................24
Restarting Procedure......................24
Maintenance & Care...........................25-37
Checking Your Machine..................25
Storage............................................25
Long Term Storage.........................26
Maintenance....................................27
Fuel / Fuel Tank...............................27
Air Filter...........................................27
Fan Blades......................................28
Nozzles............................................29
Spark Plug.......................................30
Photocell..........................................31
Fuel Filter.........................................32
Pump Pressure Adjustment.............33
Fuse Replacement.....................34-35
Troubleshooting..............................36
Technical Data....................................37-39
Specifications..................................37
Product Dimensions........................38
Wiring Diagram................................39
Recycling & Disposal...............................40
Useful Information....................................41
Our YouTube Channel.....................41
Warranty..........................................41
Manual Updates..............................41
Returning Your Product...................41
Leaving A Review............................41
Ordering Spare Parts.......................41
Product Information.................................42
Product Record...............................42
Contact Us................................................43
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Safety Information
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Understand Your Machine
!
• WARNING! You must read these instructions carefully before operating the machine. Make
sure that you are familiar with the controls and properly operate the machine. You must learn how
to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire
and/or serious injury. Make sure to save all warnings and instructions for future reference.
• Read this manual and labels affixed to the machine to understand its limitations and potential
hazards.
• Be thoroughly familiar with the controls and their proper operation. Know how to stop the
machine and disengage the controls quickly.
• If the unit is to be used by someone other than original purchaser, or is to be loaned, rented, or
sold, always provide this manual and any needed safety training before operation. The user can
prevent and is responsible for accidents or injuries that may occur to themselves, to other
people, or to property.
• Do not force the machine beyond its limits. Use the correct machine for your application.
• Know how to stop the machine quickly in case of emergency. Understand the use of all
controls.
• ALL MAINTENANCE other than that listed in this manual, should be carried out by
professionally trained and certified personnel.
• WARNING! Never allow children or people unfamiliar with these instructions to use the
product. Local regulations can restrict the minimum age of the operator.
• Keep children, pets, and other people not using the unit away from the work area. Be alert and
shut off the unit if anyone enters work area. Keep children under the watchful care of a
responsible adult.
• Stay alert, watch what you are doing and use common sense when operating the machine.
Never operate the machine when unwell or tired, or if you have taken alcohol, medicine, drugs or
any substances which may slow your reflexes and compromise judgment. A moment of
inattention while operating the machine may result in serious personal injury.
• Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating
or repairing the machine. Always wear anti-slip and resistant work footwear and long trousers
while using the machine. Do not use the machine when barefoot, wearing sandals or similar
lightweight footwear. Do not wear chains, bracelets or clothing that is loose fitting or hanging
ties or cords. Tie long hair back. Always wear protective earplugs. Loose clothes, jewellery, or
long hair can be caught in moving parts. Protect eyes, face, and head from objects that may be
thrown from the unit. Always wear safety goggles or safety glasses with side shields when
operating.
• Always keep hands and feet away from all moving parts during operation. Moving parts can cut
or crush body parts.
• Always keep hands and feet away from all pinch points.
• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to
maintain, adjust, or service.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of
the machine in unexpected situations. Extending your body too far can result in a loss of balance
and you may fall which will result in injury.
Personal Safety
!
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Safety Information
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• Never place any part of your body where it would be in danger if movement should occur
during assembly, installation, and operation, maintenance, repairing or moving.
• Start the machine carefully according to instructions and with feet away from the moving parts.
• Do not place your hands or feet near or under rotating parts. Keep away from any discharge
openings.
• Keep in mind that the operator or user is responsible for accidents, hazards or unexpected
events involving the machine that occur to other people or their property. It is the responsibility of
the user to assess the potential risk of the area where work is being carried out. The operator or
user must take all necessary precautions to ensure their own safety and that of others, especially
on slopes or rough, slippery and unstable ground.
• Check your machine before starting it. Keep guards in place and in working order. Make
sure all nuts, bolts, etc., are securely tightened.
• You must check the general condition of the machine before use.
• Never operate the machine when it is in need of repair or is in poor mechanical condition.
Replace damaged, missing, or failed parts before using it. Check for fuel leaks. Keep the machine
in safe working condition.
• Do not use the machine if the switch does not turn off the machine when running. Any machine
that can’t be controlled with the switch is dangerous and must be replaced.
• Regularly check to see that keys and adjusting wrenches are removed from the machine area
before starting it. A wrench or a key that is left attached to a rotating part of the machine may
result in personal injury.
• If the machine should start to vibrate abnormally, stop the engine and check immediately for the
cause. Vibration is generally a warning sign of trouble.
• Avoid accidental starting. Be sure the machine is off before transporting the machine or
performing any maintenance or service on the unit. Transporting or performing maintenance or
service on a machine with its switch on invites accidents.
• Do not tamper with or disable safety systems.
• Only use manufacturer-recommended attachments.
• Before using, always visually inspect to see that the tools are not worn out or damaged.
Replace worn out or damaged elements and bolts in set to preserve balance.
• Keep all nuts, bolts and screws tight to ensure the equipment is in safe working condition.
• Keep the machine in good operating condition. Operating the machine in poor or questionable
condition could result in serious injury.
• Be sure all safety devices are in working order and warning labels are in place. These items are
installed for your safety.
Inspect Your Machine
!
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Safety Information
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Work Area
!
• Make sure you thoroughly inspect the entire work area. Any liquid spilled on the floor may result
in you slipping.
• You must only work in daylight or with good artificial light in good visibility conditions. Keep
people, children and animals away from the working area.
• Operate on flat, level ground.
• DO NOT work on wet ground. If there has been heavy rain on the working site, wait until the
ground has dried up.
• Never park the machine in a place with unstable ground which could give way.
• You must be careful near ravines, ditches or embankments.
• Do not work in the rain or when there is a thunderstorm or lightning risk. If there is bad weather
conditions, do not use the machine.
• WARNING! Risk on indoor air pollution!
• Use this heater only in well ventilated areas. Provide at least a three square foot (2800sq cm)
opening of outside air for every 29kW/hr or heater rating.
Minimum clearance from combustibles:
Top : 125cm
Side : 125cm
Front : 125cm
During Use
!
• Walk, never run with the machine. Be very careful when pulling the machine toward you. You
must look behind you to make sure there are no obstacles before and during operations in
reverse gear (if applicable). Do not allow the machine to pull you along, you must walk and never
run.
• WARNING! If something breaks or an accident happens whilst working, you must turn off the
machine immediately and move the machine away to prevent further damage. If an accident
happens with injuries or third parties are injured, carry out the first aid measures most suitable
for the situation immediately and contact the medical authorities for any necessary health care.
Carefully remove any debris that might cause damage or harm persons or animals should it not
be seen.
• Do not carry passengers.
• Always turn off the machine and ensure that all moving parts have come to a complete stop
before making any repairs, adjustments, or inspections.
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Safety Information
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• NEVER use fuels such as gasoline, benzene paint thinners, or other oil compounds in this
heater (RISK OF FIRE OR EXPLOSION).
• NEVER refill the heater’s fuel tank while heater is operating or still hot. This heater is
EXTREMELY HOT while operating.
• Keep all combustible materials away from this heater.
• NEVER block air inlet or air outlet of the heater.
• NEVER use duct work in front or at rear of heater.
• NEVER move or handle heater while still hot.
• NEVER transport heater with fuel in its tank.
• If equipped with a thermostat, the heater may start at any time.
• ALWAYS locate heater on a stable and level surface.
• ALWAYS keep children and animals away from the heater.
• Bulk fuel storage should be a minimum of 762cm from heaters, torches, portable generators
or other sources of ignition. All fuel storage should be in accordance with federal, state, or local
authorities have jurisdiction.
• NEVER use this heater in living or sleeping areas.
• NEVER use this heater where flammable vapours may be present.
WARNING! Risk Of Burns / Fire / Explosion
!
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Safety Information
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Electrical Safety
!
WARNING! It is the responsibility of the owner to check this electrical product before use to
ensure it is safe. You must inspect power cables, plugs, sockets, etc for signs of wear or
damage. You must ensure this risk of electric shock is minimised by the installation of
appropriate safety devices. A residual current circuit breaker (RCCB) should be incorporated in
the main distribution board. We also recommend a residual current device is used (RCD). An RCD
is particularly important for mobile devices that are connected to a supply without an RCCB. Any
fault rectification or electrical work including the connection of a plug must be carried out by a
qualified electrician.
You must also comply with electrical safety requirements including the Electricity at Work Act
1989 which requires portable electrical appliances used on business premises be PAT tested
annually. The Health & Safety at Work Act 1974 places responsibility for safe condition of
electrical appliances upon owners. Power cables and plugs should always be regularly inspected
for safety. If in doubt about electrical safety, you must consult a qualified electrician.
!
WARNING! Risk of electric shock!
!
• Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
Use only a local correct plug, grounded outlet and extension cord.
• ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water,
or wind.
• ALWAYS unplug the heater when not in use.
DANGER!
ELECTRICITY CAN KILL - NEVER WORK ON LIVE/ENERGISED EQUIPMENT.
• Prior to carrying out any maintenance work you MUST identify electrical isolation methods and
isolate all electrical supplies.
• Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs
and connectors for the following;
- Are intact and have no signs of damage, to include but not limited to bare wires, chaffing, cuts
and loose wiring.
- If there are any signs of damage, the damaged item MUST be taken out of service until the
damage has been repaired by an electrically competent person.
- All trailing cables should be routed so as not to cause any kind of trip hazard.
- NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
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Safety Information
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CARBON MONOXIDE IS A COLOURLESS, ODOURLESS GAS. INHALING THIS GAS CAN
CAUSE DEATH OR SERIOUS LONG-TERM HEALTH PROBLEMS SUCH AS BRAIN DAMAGE.
Never operate in a confined space where dangerous carbon monoxide fumes can develop. All
ignition operations have to be effected in an open or well-ventilated area. Always remember that
exhaust fumes are toxic.
The symptoms of carbon monoxide poisoning can include but are not limited to the following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections and
simply tiredness. It is quite common for people to mistake this very dangerous poisoning for
something else.
To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside any
of the following; Home, garage, tent, camper van, mobile home, caravan or boat. DO NOT use
in an enclosed area or moving vehicle. This is not exhaustive and if you are in any doubt contact
your dealer.
If you think you have or someone around you has been affected by carbon monoxide poisoning;
Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If
safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you
suspect of having carbon monoxide present – instead call the emergency services.
Contact a Doctor immediately or go to Hospital – let them know that you suspect carbon
monoxide poisoning.
!
Carbon Monoxide is a poisonous gas and can kill in minutes. NEVER use inside a building
or in an area with poor ventilation. NEVER use inside a confined space, such as but not
limited to a house, garage, vehicle, boat or tent.
Carbon Monoxide
!
DANGER!
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Spilled Fuel
• If you have spilled fuel, make sure you do not attempt to ignite the engine but move the
machine away from the area of spilled fuel and avoid creating any source of ignition until the fuel
has evaporated and fuel vapours have dissipated.
• When fuel is spilled on yourself or your clothes, wash your skin and change clothes
immediately.
• ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
CAUTION! ALL FUELS ARE HIGHLY FLAMMABLE AND PETROL VAPOUR IS
EXPLOSIVE. TAKE EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF
REACH OF CHILDREN.
General Safety
• Do not smoke each time fuel is handled.
• ALWAYS avoid inhaling fumes.
• ALWAYS carry fuel in the correct and clearly marked container.
• ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE),
suggested items are but not limited to safety gloves and overalls.
• To avoid sparking or arcing, keep grounded conductive objects – such as tools – away from
exposed, live electrical parts and connections. These events could ignite fumes or vapors.
• Do not operate the machine with known leaks in the fuel system.
• Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks
from grinding or welding.
• DO NOT carry out hot work on tanks that have contained fuel.
• ALWAYS keep the work area tidy.
• ALWAYS dispose of waste fuels correctly.
• Serious personal injury can occur when petrol is spilled on yourself or your clothes. Rinse your
skin and change your clothes immediately.
General Safety
Safety Information
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Fuel Safety
!
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CAUTION! ALL FUELS ARE HIGHLY FLAMMABLE AND PETROL VAPOUR IS
EXPLOSIVE. TAKE EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF
REACH OF CHILDREN.
• ALWAYS fuel and de-fuel in a well ventilated area outside of buildings. Use a funnel to add fuel,
only outdoors. Do not smoke during this and each time fuel is handled.
• Add fuel before igniting the engine, never remove the fuel tank cap or add fuel whilst the engine
is running or when it is hot.
• When de-fueling ALWAYS use a proper fuel retriever.
• Never overfill the fuel tank. Engine heat can cause fuel to expand, never fill the tank to more
than 1/2” below the bottom of the filler neck. This will provide space for fuel expansion.
• When refilling or draining the fuel tank, use an approved fuel storage container while in a clean,
well-ventilated outdoor area. While adding fuel or operating the unit, do not smoke, and stay
away from sparks, open flames, or other sources of ignition near the area of operation.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of
the fuel tank or add fuel while the engine is running or when the engine is hot.
• Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• ALWAYS keep the handles dry, clean and free of oil and fuel.
• After fueling, ensure to tighten the cap securely.
• Never use the lock-function when filling with fuel.
Fueling / De-Fueling
• Store fuel in containers specifically designed and approved for fuel storage.
• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other
sources of ignition.
• Never store fuel – or a machine with fuel in the tank – inside a building where fumes may reach
a spark, open flame, or any other source of ignition (such as a water heater, furnace, or clothes
dryer). Allow the engine to cool before storing in any enclosure.
• Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the
unit without the fuel cap securely in place.
Storage
Safety Information
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Safety Information
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Batteries (Where Present)
!
Batteries present a risk if they become damaged by the possible leaking of electrolyte. This
electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on
or near them. NOTE the electrolyte may be in a liquid or gel form.
Should you come in to contact with electrolyte you should;
• Remove all clothing contaminated with
electrolyte. If you cannot remove then saturate them in water.
• Get medical assistance as soon as possible.
You must advise the medical staff of the type of acid.
• Lead/acid battery = dilute sulphuric acid.
• Nickel/cadmium = potassium hydroxide alkali electrolyte.
• Use fresh running water to wash off excess electrolyte, continue this until medical assistance
arrives. Make sure that you do not wash the electrolyte to another part of your body or face.
• If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately washed
away with large amounts of water. Make sure that you do not wash the electrolyte to another part
of your face or body.
• Gasses from charging batteries are highly flammable and great care should be taken to charge
in well ventilated areas.
• There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or battery
leads are NOT allowed to touch and cause a spark. ALWAYS use suitable insulated tools.
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Safety Information
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• The operating noise of the machine can damage your hearing. When wearing protection such
as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to
have hearing checked regularly. Be especially vigilant and cautious when wearing ear protection
because your ability to hear alarm warnings will be reduced.
• Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and
for certain periods. Limit the working time to a minimum. For your personal protection and
protection of people working nearby it is also advisable for them to wear hearing protection.
• See Certificate of Conformity section for Outdoor Noise declaration of conformity.
Vibrations (Where Applicable)
!
• Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from
vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel
syndrome. This condition reduces the ability of the hand to feel and regulate temperature,
causing numbness and heat sensations and may cause nerve damage and circulatory tissue
death.
• Not all factors that lead to white finger disease are known, but cold weather, smoking and other
diseases that affect blood vessels and blood circulation as well as large and long-lasting impact
of shocks are considered factors in the formation of white finger. Note the following to reduce the
risk of white finger and carpal tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help reduce the risk of white finger disease but not rule out
the carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe
the condition of your hands and fingers. Seek medical attention immediately if any of the above
symptoms should occur.
Noise (Where Applicable)
!
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Safety Information
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General Safety
!
• This product is not suitable for use on wood floors or other combustible materials.
IMPORTANT! Read and understand all of the directions in this manual before assembling,
starting, or servicing the heater. Improper use of this heater can cause serious injury. Keep
manual for future reference.
!
DANGER! NOT FOR USE IN NON-ADEQUATELY VENTILATED ENCLOSED AREAS.
!
WARNING! Fire, burn, inhalation and explosion hazard. Keep combustibles, such as building
materials, paper or cardboard, a safe distance away from the heater as recommended by these
instructions. Never use the heater is spaces which contain products such as gasoline, solvents,
paint thinners, dust particles, voliate or airbourne combustibles, or any unknown chemicals. This
is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion and ventilation air must be provided. Refer to VENTILATION.
!
WARNING! Do not operate this heater until you have read, and thoroughly understand these
safety and operating instructions. Failure to comply with the precautions and instructions
provided with this heater can result in death, serious bodily injury, property loss or damage from
the hazards of fire, soot production, explosion, burns, asphyxiation or carbon monoxide
poisoning. Only persons who can read and understand these instructions should use or service
this heater. Not for use in home or recreational vehicles.
!
This is a Diesel (1-K Kerosene) directed-fire forced air heater. It is primarily intended for use for
temporary heating of buildings under construction, alteration or repair. Directed-fired means that
all of the combustion products of the heater enter the heated space. This appliance is rated at
98% combustion efficiency, but does produce small amounts of Carbon Monoxide. Carbon
Monoxide is toxic.
For optimal performance of this heater, it is strongly suggested that 1-K Kerosene is used, 1-K
Kerosene has been refined to virtually eliminate contaminants, such as sulfur. Which can cause
a rotten egg odour during the operation of the heater. However, #1 or #2 fuel oil-diesel may also
be used if K-1 Kerosene is not available. Be advised that these fuels do not burn as clean as 1-K
Kerosene, and care should be taken to provide more fresh air ventilation to accommodate any
added contaminants that may be added to the heated space. Use of #1 or #2 fuel oil may result
in more periodic maintenance.
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Safety Information
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HAND PROTECTION MUST BE WORN
Protective electrically non-conductive gloves are highly recommended when working.
HEARING PROTECTION MUST BE WORN
Suitable safety hearing protection is recommended.
EYE PROTECTION MUST BE WORN
Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have
only impact resistant lenses; they are not safety glasses/goggles.
FOOT PROTECTION MUST BE WORN
Non-skid heavy duty footwear are highly recommended when working.
PROTECTIVE CLOTHING MUST BE WORN
Do not wear loose clothing, gloves, scarfs, neckties or jewellery
(rings, wrist watches), which can be caught in moving parts.
HEAD PROTECTION MUST BE WORN
Wear a safety helmet with a safety visor.
FACE SHIELD MUST BE WORN
Wear a face shield to protect your face.
RESPIRATOR MUST BE WORN
Wear a respirator.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine. No protective equipment can ensure 100%
protection.
When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If
more than one item of PPE is worn at the same time, make sure they can be used together, e.g.
wearing safety glasses may disturb the seal of a respirator, causing air leaks.
Personal Protective Equipment
!
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Unboxing
Unboxing Safety
!
WARNING! Unboxing and assembling the machine should be done on a flat, stable surface
with enough room. Disposal of the packaging should be done in accordance with the local
regulations in force.
WARNING! Some of the packaging material may be harmful to children. Keep out of reach of
children.
Carefully remove the product from the packaging and examine it for any sign of damage caused
during shipping. Lay the contents out and check them. If any part is damaged or missing, you
must not use the machine. Contact HYUNDAI Power Products immediately. You must keep the
packaging material in case the machine needs to be returned or repaired.
Ensure that you have all the accessories and tools you need for assembly and operation
including the suitable personal protective equipment.
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Unboxing
Box Contents
Wheels
Frame Component
Hardware
Wheel Caps
Washers
Cotter Pins
Axle
Rear Handle
Wheel Support Frame
A
B
C
D
E
F
G
User Manual
2 x Wheels
2 x Wheel Caps
Frame Component Hardware (6 Screws & 6 Nuts)
2 x Washers
2 x Cotter Pins
Axle
Wheel Support Frame
Rear Handle
H
I
B
C
D
E
F
G
H
I
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Features
HY125DKH & HY215DKH Features
I
B
H
J K
L
M
N
O
P
Q
R
S
T
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Features
HY125DKH & HY215DKH Features
Wheel
Wheel Support Frame
Rear Handle
Upper Shell
Lamp
Digital Temperature Display
Fan Guard
Lower Shell
Power / Reset Switch
Fuel Tank
Thermostat Knob
Fuel Cap
Fuel Gauge
B
H
I
J
K
L
M
N
O
P
Q
R
S
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Assembly
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Frame & Wheel Assembly
Tools required : Medium Philips screwdriver, 5/16’ open end or adjustable wrench and needle
nose pliers.
1. Slide axle through holes in wheel support frame.
2. Slide wheels onto each axle, being sure that the valve stem (if pneumatic) is to the outside.
3. Slide flat washers (L) onto axle past the small hole. Insert cotter pin in axle hole and bent legs
of pin with needle nose pliers to secure.
4. Place heater on the assembled frame, making sure that the air inlet end is by the wheels, and
the mounting holes on the tank flange of the heater align with holes in frame.
5. Take the rear handle and align the mounting holes with the corresponding holes in the tank
flange/wheel frame, slide a screw through the holes and loosely attach a nut. Repeat for the other
2 holes, then fully tighten all 6 screws and nuts.
!
Do not operate heater without support frame fully assembled to tank.
CAUTION!
Hot Air Outlet
Rear Handle
Air Inlet
Fuel Tank
Flange
Screw
Thermostat
Knob
Wheel Tube Valve
Wheel
Support
Frame
Wheel Cap
Axle
Flat
Washer (L)
Wheel
Nut Cotter Pin
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Operation
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Fuel
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used, 1-K
kerosene has been refined to virtually eliminate contaminants, such as sulfur. Which can cause a
rotten egg odour during the operation of the heater. However, #1 or #2 fuel oil - Diesel may also
be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K
kerosene, and care should be taken to provide more fresh air ventilation to accommodate any
added contaminants that may be added to the heated space. Use diesel fuel can cause excess
soot production.
DO NOT use any fuel that is not approved above.
NOTE: Diesel (1-K kerosene) should only be stored in a blue container that is clearly
marked “Diesel (1-K kerosene)”. Never store diesel (1-K kerosene) in a red container. Red is
associated with gasoline.
-NEVER store diesel (1-K kerosene) in the living space. Diesel (1-K kerosene) should be
stored in a well ventilated area outside the living area.
- NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint
thinners, or other oil compounds in this heater (THESE ARE VOLATILE FUELS THAT CAN
CAUSE A FIRE EXPLOSION).
- NEVER store diesel (1-K kerosene) in direct sunlight or near a source of heat.
- NEVER use Diesel (1-K kerosene) that has been stored from one season to the next. It
deteriorates over time. OLD DIESEL (1-K kerosene) WILL NOT BURN PROPERLY IN THIS
HEATER.
- Use diesel in the heater/ 1-K kerosene is a suitable substitute.
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Operation
Theory Operation
Fuel System
This heater is equipped with an air pump that operates off of the electric motor. The pump
forces air through the air line connected to the fuel tank, drawing fuel to the nozzle in the burner
head. Air also passes through the nozzle where it mixes with the fuel and is sprayed into the
combustion chamber in a fine mist.
Quick-Fire Ignition
A transformer sends high voltage to a two pronged spark plug. The spark ignition the fuel/air
mixture as it is sprayed into the combustion chamber.
Air System
A fan is turned by the heavy duty motor, which forces air around and into the combustion
chamber, where it is super-heated and forced out the front of the chamber.
Temperature Limit Control
This heater is equipped with a temperature limit control designed to turn the heater off should the
internal temperature rise to an unsafe level, if this device activates and turns your heater off, it
may require service. Once the temperature falls below the reset temperature, you will be able to
start your heater.
Electrical System Protection
The heater’s electrical system is protected by a circuit breaker that protects the system
components from damage. If the heater fails, check the fuse first, and replace if necessary.
Flame Sensor
The heater uses a photocell to see the flame in the combustion chamber. Should the flame
extinguish, the sensor will stop electrical current and the heater will shut off.
It is always a good idea to fire the heater outdoors for the first time. This will allow any oils used in
the manufacturing process to be burned off in a safe environment. This initial burn should last at
least 10 minutes.
CAUTION! NEVER FILL FUEL TANK INDOORS. ALWAYS FILL FUEL TANK OUTDOORS. BE
SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELLING, AND NEVER OVERFILL
FUEL TANK.
!
WARNING! NEVER REFUEL THIS HEATER WHILE IT IS HOT OR OPERATING, FIRE OR
EXPLOSION COULD RESULT.
!
Risk of indoor air pollution. Use heater only in well ventilated areas.
Always provide a fresh air opening in the heated space of at least three square feet (2800sq.cm)
for each 29kW/hr of heater output. Provide a larger opening if more heater will require.
- a two-car garage door raised 15.24cm (6 inches)
- a single-car garage door raised 15.24cm (9 inches)
- TWO, a 76cm (30 inches) windows raised 38.1cm (15 inches)
Fuelling The Heater
Ventilation
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Operation
Starting Procedure
1. Fill the tank with diesel (1-K kerosene) until fuel gauge point to “F”.
2. Be sure fuel cap is secure.
3. Plug power cord into the local correct plug. Grounded extension cord and plug extension cord
into three prong 220-240V grounded outlet. The extension cord should be at least six feet (1.8
metres) long.
- Extension cord wire size requirements are as follows:
- 6 to 10 feet (1.8 to 3 metres), use AWG wire.
- 11 to 100 feet (3.4 to 30.4 metres), use 16 AWG wire.
- 101 to 200 feet (30.8 to 61 metres), use 14 AWG wire.
4. Turn thermostat control knob to desired temperature setting. The setting range is from 40°F to
110°F. Push the power switch to the room temperature display will light and the heater will start.
NOTE: The room temperature display will indicate the following:
- When room temperature is less than 0°F, display will show “LO”. If the heater does not fire, the
thermostat maybe set too low. Turn the control knob to a higher setting until heater fires, if the
heater still does not start, push power switch to “OFF”, then back to “ON”. If heater still does not
fire, see troubleshooting guide.
NOTE: The electrical components of this heater are protected by a fuse mounted in the PC board, if
the heater fails to fire, check the fuse first, and replace if necessary. Also check the power source to
be sure that the proper voltage is being provided to the heater.
Lamp
Thermostat Control
Knob
Power Switch
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Operation
Stopping Procedure
Simply turn the power switch to “OFF” position and unplug the power cord.
Restarting Procedure
1. Wait 10 seconds after shutting off the heater.
2. Turn the power switch to “ON” position.
3. Be sure to follow all starting procedure precautions.
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Maintenance & Care
Checking Your Machine
If there are worn or damaged parts, never use the machine. Faulty or worn-out parts must be
replaced and not repaired. You must only use original spare parts. The use of non-original and/or
incorrectly fitted parts will jeopardize the safety of the machine. This may also cause accidents or
personal injuries for which the manufacturer is under no circumstance liable or responsible.
Be very careful during adjustment of the machine to prevent entrapment of the fingers
between moving parts and fixed parts of the machine.
!
!
When checking your machine, we recommend you:
• Check for worn or damaged parts
• Make sure all nuts, screws and bolts are tight
• Make sure all warning stickers are in place and not damaged
Storage
Store in a cool, dry, well-ventilated place away from sources of ignition and varying changes
in temperature.
Store on a flat and level surface.
DO NOT stack other items on top of the machine when in storage.
Store the machine in a safe place, out of the reach of children or anyone who is not familiar
with operation.
Be sure that the storage area is free of dust and corrosive vapours. Repack the heater in the
original shipping material. Keep the users manual in an easily accessible place.
!
!
!
!
!
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Maintenance & Care
Long Term Storage
Drain Fuel Tank
1. Drain fuel through the drain plug at the bottom of the fuel tank.
2. To remove the drain plug, pull the plug grip downward and remove seal head from drain hole
tank.
3. Using a small amount of diesel (1-K kerosene), rinse and swirl the diesel (1-K kerosene) inside
of the fuel tank, empty the tank fully.
4. To replace, push the drain head fully into the drain hole and secure by pushing the seal cap
fully into the head hole.
IMPORTANT : Never store leftover Diesel (1-K kerosene) over the summer. Using old fuel can
damage your heater.
Fuel Tank
Drain Spacer
Screw
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Maintenance & Care
Maintenance
Use only original equipment replacement parts. The use of alternate or third party components
can cause unsafe operating conditions, and will void your warranty.
We suggest following a maintenance schedule as follows:
WARNING! Never service heater while it is plugged in or while hot!
!
Fuel / Fuel Tank
Flush every 200 hours of operation or as needed. Do not use water to flush the tank, use fresh
diesel (1-K kerosene) only.
Air Filter
The air filter should be replaces or washed with soap and water and dried thoroughly every 500
hours of operation, or less, depending on conditions.
The output and lint filter should be replaces every 500 hours of operation, or less, depending on
conditions.
NOTE: Use of diesel (1-K kerosene) may require additional maintenance.
Air Output Filter
Intake Filter
End Filter CoverLint Filter
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Maintenance & Care
Fan Blades
Blades should be cleaned at least once per heating season, depending on condition.
Remove all accumulated dust and dirt with a damp cloth, taking care not to bend any of the fan
blades. be sure fan blades are dry before re-starting the heater. For fan removal, see below.
Set Screw
Motor Shaft
Fan Blade
Flush
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Maintenance & Care
Nozzles
Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel
could make this necessary immediately.
To clean dirt from the nozzle, blow compressed air through nozzle front, it may be necessary to
soak nozzle in clean diesel (1-K kerosene) to help loosen any particles.
NOTE: Use of diesel (1-K kerosene) may require an additional maintenance. Using this heater
without proper maintenance or with contaminated or old fuel may lead to improper combustion
and possible soot production. BE SURE FUEL USED IS APPROVED.
Set Screw
Motor Shaft
Flush
Burner Head
Burner Head
Screw
Spark Plug
Ignitor Wire
Fuel Line Hose
Air Line Hose
Nozzle
Nozzle Face
Air Line Fitting
Fuel Line Fitting
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Maintenance & Care
Spark Plug
Clean and re-gap every 600 hours of operation, or replace as needed. After removing the spark
plug, clean the terminals with a wire brush. Re-gap the terminals to 0.35cm.
Screw
Igniter
Wire
Gap
Burner Head
Spark Plug
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31
Maintenance & Care
Photocell
The photocell should be cleaned at least once per heating season or more depending on
condition. Use a cotton swab dipped in water or alcohol to clean the lens of the photocell. Note
the proper photocell position as noted in the diagrams.
Screw
Igniter
Wire
Photocell
Photocell
Lens
Photocell
Wire
Circuit Board
HY70DKH Only
Installing Photocell:
1. Incorrect
2. Correct
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Maintenance & Care
Fuel Filter
Fuel Filter
The fuel filter should be cleaned at least twice per heating season by rinsing it in clean diesel (1-K
kerosene). Contaminated fuel could make this necessary immediately.
NOTE: To remove the fuel filter, please draw out the rubber plug directly. Use of diesel may
require additional maintenance. Improper maintenance can lead to poor combustion and soot
production.
Power Switch
Power Switch Wire
Side Cover
Fuel Line
Screw
Fuel Filter
Circuit Board
Photocell Wire
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Maintenance & Care
Pump Pressure Adjustment
Pump Pressure Adjustment
While heater is operating, turn relief valve clockwise to increase.
Counter-clockwise to decrease. Use flat blade screw driver to turn valve. Correct pump pressure
as follows:
Model Pump Pressure (Kpa/Psi)
HY125DKH 38.0/5.5
HY215DKH 52.0/7.5
For best measurement of pressure, test with full tank of fuel. Optimum pressure occurs when
the nose cone is cherry red and there are no extending flames from the heater.
Adjusting
Screw
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Maintenance & Care
Fuse Replacement
STEP 1 - Switch Off and Remove Control Panel
1. Before working on the unit, YOU MUST ensure it is NOT connected to mains power supply.
If unit is plugged into a power source, turn the machine switch to off position, turn the socket
switch off, then remove from socket.
2. With a 7mm Spanner OR Phillips Screwdriver, remove the 4 bolts in each corner of the control
panel as shown.
3. With the bolts removed, gently pull the control panel away from the unit body, exposing the
control board.
Rest the control panel on the unit frame, allowing it to hang may cause damage to the wiring.
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Maintenance & Care
STEP 2 - Remove and Replace Fuse
1. Locate the fuse on the control board.
2. Pull the fuse from its holder.
3. Gently insert a new 5 amp glass fuse into fuse holder. DO NOT use too much force, you may
cause damage to the fuse and/or the holder.
Repeat the instructions from ‘Step 1 - Remove Control Panel’ in reverse to retrun the unit to a
useable state.
4. To test if the replacement has been successful, plug the machine into a power source. Put
the power source and unit switches to the On position. The Room Temperature display should
illuminate.
If you have followed these steps and the temperature display does not illuminate, please contact
technical support.
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Maintenance & Care
Troubleshooting
Problem Possible Cause Solution
Heater fires, but main
PCB shuts heater off
after a short period of
time, flame is flickering,
and LED display show
“E1” (1 flash).
1. Incorrect pump pressure.
2. Dirty input output or lint filter.
3. Dirty fuel filter.
4. Nozzle is dirty.
5. Photocell lens is dirty.
6. Photocell not installed properly.
7. Photocell defective.
8. Improper electrical connection
between main PCB and photocell.
1. Adjust pump pressure.
2. Clean/replace air filter.
3. Clean/replace fuel filter.
4. Clean/replace nozzle.
5. Clean/replace photocell.
6. Adjust photocell position.
7. Replace photocell.
8. Check wiring connections.
Heater will not operate,
or motor runs for short
time, lamp flickers and
LED display shows “E1”
(1 flash).
1. No diesel in fuel tank.
2. Incorrect pump pressure.
3. Corroded spark plug or incorrect
plug gap.
4. Dirty fuel filter.
5. Dirty nozzle.
6. Moisture in fuel/fuel tank.
7. Improper electrical connection
between transformer and circuit
board.
8. Igniter wire not connected to spark
plug.
9. Detective igniter.
1. Fill tank with fresh diesel.
2. Adjust pump pressure.
3. Clean/replace spark plug.
4. Clean/replace fuel filter.
5. Clean/replace nozzle.
6. Rinse out fuel tank with clean
fresh diesel.
7. Inspect all electrical connection
(see wiring diagrams).
8. Re-attach igniter wire to spark
plug.
9. Replace igniter.
Fan does not operate
when heater is plugged
in and power switch is in
the “ON” position. The
lamp is flickering or on
and LED display shows
“E1” or “E2” (1 flash or 2
flashes).
1. Thermostat is set too low.
2. Broken electrical connection
between main PCB and motor.
1. Rotate thermostat to a higher
setting.
2. Inspect all electrical connection
(see wiring diagrams).
Lamp is flickering, and
LED display shows “E3”
(3 flashes).
1. Thermostat switch has failed. 1. Replace thermostat switch, wiring
diagrams.
Poor combustion
and / or excess soot
production.
1. Dirty input output or lint filter.
2. Dirty fuel filter.
3. Poor quality of fuel.
4. Pump pressure is too high or too
low.
1. Clean/replace air filter.
2. Clean/replace fuel filter.
3. Be sure fuel is not contaminated
or old.
4. Use proper pressure.
Heater does not turn on
and the lamp is not lit.
1. Temperature limit sensor has
overheated.
2. No electrical power.
3. Fuse blown.
4. Improper electrical connection
between temperature limit sensor and
circuit board.
1. Push power switch to “OFF” and
allow heater to cool for 10 minutes.
Push switch back to “ON”.
2. Check power cord and extension
cord to insure of proper connection,
test power supply.
3. Check/replace fuse.
4. Inspect all electrical connection
(see wiring diagram).
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37
Technical Data
Wiring Diagram
LED LAMP
LED DISPLAY
THERMOSTAT
(TEMP CONTROL)
J3
CDS
J5
J2
FUSE
5A 250VAC
TEM
AC 220-240V
50HZ
LIMIT
CONTROL
POWER
SWITCH
WHITE
BLACK
GREEN
BLACK
BLUE
BLUE
BLUE
BLACK
BLACK
BLUE
RED
GREEN
RED
IGNITOR
PUMP
MOTOR
J1
GYB
CAPACITOR
MOTOR1
MOTOR2
DJ-N
AC-N
DJ-L
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Technical Data
Specifications
Model HY125DKH HY215DKH
Heat Output (kW) 37 63
Fuel Consumption (L/Hr) 3.6 5.8
Fuel Tank Capacity (L) 38 50
Fuel Diesel or Kerosene Diesel or Kerosene
Max. Outlet Air Temperature 404°C 516°C
Pump Pressure (Kpa) 38 52
Power Supply (V/Hz/A) 230/50/5 230/50/5
Phase Single Single
Net Weight (kg) 22.1 23.5
Product Dimensions
Model HY125DKH HY215DKH
Length 105cm 120cm
Width 54.2cm 60cm
Height 62cm 62cm
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39
Technical Data
EU Declaration of Conformity
Importer and Authorised Representative
Genpower Ltd
Isaac Way, Pembroke Dock, SA72 4RW
Country of Origin: China
Description: Space Heater
SKU Code: HY125DKH / HY215DKH
Date of Issue: 14/05/2021
Regulations and Directives of Compliance
• 2014/35/EU Low Voltage Directive
• 2009/125/EC Energy-Related Products (ERP)
• 2014/30/EU Electromagnetic Compatibility Directive
• 2011/65/EU RoHS 2.0 Directive
• EN 13842:2004 Oil fired forced convection air heaters. Stationary and transportable for space heating.
Statement of Declaration
We the importer and authorised representative of the product described confirm conformity within the provisions of
applicable regulations and directives listed within this document.
Signed on Behalf of Genpower Ltd
Place of Issue: Genpower Ltd
Signatory Name: Roland Llewellin
Position: Managing Director
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40
Recycling & Disposal
Recycling & Disposal
We do not offer a takeback scheme for the recovery of Waste Electrical Electronic
Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or
Batteries is passed onto you by us.
So when it becomes necessary to dispose of your machine you must take it to your
local Civic Amenity Site. For further information please contact your local Authority
for disposal advice.
You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand
or at your local Civic Amenity Site.
• Under NO circumstances must any fuel or oil be put down any drains.
• Certain products contain WEEE waste which should not be disposed of in your domestic waste.
• You MUST recycle WEEE in accordance with your local authority or recycling centre.
• Certain products contain batteries which should not be disposed of in your domestic waste.
• You MUST recycle batteries in accordance with your local authority or recycling centre.
• Unwanted packaging and materials should be stored and taken to a recycling centre so it can
be disposed of in a manner which is compatible with the environment.
We are a Member of the VALPAK National Compliance Scheme and our registration number is
RM08660. For further information about disposal please contact your Local Authority.
You can also get more advice and guidance about recycling at the following website
http://www.recycle-more.co.uk
Should you pass this product on to another user either sold or loaned, you MUST pass on this
user manual. This will make sure that all other users can use and maintain this machine safely.
1. Environmental protection should be a priority of considerable importance when using the
machine, for the benefit of both social coexistence and the environment in which we live. Try not
to cause any disturbance to the surrounding area.
2. You must comply with local regulations and provisions for the disposal of packaging, oils,
petrol, filters, damaged parts or any elements which have a strong impact on the environment.
This waste must not be disposed of as normal waste. It needs to be separated and taken to
specified waste disposal centres where the material will be recycled.
3. You must comply with local regulations for the disposal of waste materials after mowing.
4. When disposing, do not pollute the environment with the machine, but hand it over to a
disposal centre, in accordance with the local laws in force.
Environmental Protection
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41
Useful Information
Check Out Our YouTube Channel
Our videos on YouTube include:
• Unboxing
• Assembly of your machine
• How to service your machine
• Products in use
• ‘How To’ videos
• Product features
Go to www.hyundaisupport.co.uk or search ‘Hyundai Power Products’ in YouTube.
Proof of purchase will be required before you make a warranty claim.
Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website:
www.hyundaipowerproducts.co.uk
Our manuals are constantly being reviewed and updated. Should you find an error, omission or
something unclear, please contact us for assistance.
We reserve the right to make any modifications without prior notice whenever necessary.
Our latest manuals are also placed online.
All our manuals can be downloaded at: www.hyundaipowerproducts.co.uk
If you are returning your product, please contact the dealer for their returns policy.
We work very hard to give all of our customers the best possible service. If you have any
problems, before leaving negative feedback, please contact us to give us a chance to resolve the
issue. We would be delighted if you left us positive feedback!
To leave a review, please go to: uk.trustpilot.com/review/hyundaipowerequipment.co.uk
You can find the spare part you are looking for in the ‘Spare Parts’ section of this manual or visit
power-spares.co.uk
Warranty
Manual Updates
Returning Your Product
Leaving A Review
Ordering Spare Parts
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42
Date Of Purchase: ........................................................................................................................
Dealer Name:.................................................................................................................................
Dealer Phone:................................................................................................................................
Model Number:.............................................................................................................................
Serial Number:..............................................................................................................................
As soon as you have purchased the machine, we recommend that you fill out the
following. If you need to contact an authorised dealer or customer service for
information on servicing, you may need to provide the following information.
The model number and serial number can be found on the grey specification sticker on
your machine.
Product Information
Product Record
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43
Our friendly aftersales team will be more than happy to help you.
Phone
Call our team on 01646 687880, open Monday-Friday 8.30am-5pm.
Email
Online Live Chat
Go to www.hyundaipowerproducts.co.uk
Live chat is open Monday-Friday from 8.30am-5pm.
Post
Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
Contact Us
Need help? Talk to our experts
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44
Importer:
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198
www.hyundaipowerproducts.co.uk
Imported/Distributed by Genpower Ltd for The United Kingdom & Ireland
Licensed by Hyundai Corporation, Korea
