Instruction Manual
TRACKED DUMPER
HYTD300
WARNING: Read the instructions carefully before use. Iss:Nov/24
Introduction
This manual has been produced by Hyundai Power Products and should be kept with the
product. Please read and understand these instructions before you use your product. Failure to
do this may result in personal injury or damage to the product.
The safety precautions and warnings are to ensure your safety and protect you from harm or
damage to the product.
The information contained in this manual was accurate at the time of production, however
HYUNDAI Power Products may make modifications to the product without notification.
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198
www.hyundaipowerproducts.co.uk
We work very hard to give all of our customers the best possible service.
If you have any problems, before leaving negative feedback, please contact
us to give us a chance to resolve the issue.
We would be delighted if you left us positive feedback!
Thank you for purchasing this product.
Thank You For Purchasing Your HYUNDAI Product
Contents
T
roubleshooting...........................................................30
Specifications..............................................................31
Maintenance And Care..........................................32
-40
Safety..............................................................3
2
Routine Maintenance.......................................3
3
Preventive Maintenance..................................33
Adjusting Clutch..............................................3
4
Adjusting Steering.....................................34
-35
L
ubrication.......................................................36
Tightening T
racks......................................36-37
Replacing Belt Drive.................................37-38
Storage............................................................39
Environmental Protection................................39
Recycling & Disposal.......................................
40
Spare Parts......................................................41
Our
Product Range......................................................42
Useful Information.......................................................43
Our YouTube Channel.....................................43
Warranty..........................................................43
Manual Updates..............................................43
Returning Your Product...................................43
Leaving A Review............................................4
3
Ordering Spare Parts.......................................43
N
otes.......................................................................44-46
Contact Us...................................................................47
Service Record................................................47
Declaration Of
Conformity...........................................48
Symbols On The Machine..........................................4-5
General Safety..........................................................6-14
Understand Your Machine.................................6
Personal Safety..............................................6-7
Inspect Your Machine....................................7-8
Engine Safety....................................................8
Work Area......................................................8-9
During Use.........................................................9
Carbon Monoxide............................................10
General Fuel Safety....................................10-11
Batteries...........................................................12
Vibrations....................................................12-13
Noise................................................................13
Getting to Know The Machine.........................13
Personal Protective Equipment.......................14
Getting Started.............................................................16
Assembly Safety..............................................16
Unboxing Safety..............................................16
U
nboxing.................................................................17-18
What’s In The Box...........................................18
Assembly................................................................1
9-21
Handlebar Assembly........................................19
Gas Spring (Optional).......................................19
Engine Oil And Fuel.........................................20
Plow Blade (Optional).................................20-21
Features
..................................................................22-24
Preparation.............................................................25-26
Add Oil To Engine............................................25
Add Petrol To Engine.................................25-2
6
Before Each Use..............................................26
Starting Procedure & Operation............................2
7-28
Starting Procedure.....................................27-28
Operating.........................................................28
Idle Speed........................................................28
Stopping Procedure
.....................................................29
After Each Use.................................................29
Stopping Procedure.........................................29
Emergency Stop..............................................29
Personal Protective Equipment.......................15
CAUTION!
Handle carefully. Ignoring the
safety signs and warnings applied
on the machine as well as ignoring
the security and operating
instructions can cause serious
injuries and even lead to death.
INSTRUCTION MANUAL
Read and understand operator’s
manual before using the machine.
Failure to follow instructions could
result in death or serious injury.
Symbols On The Machine
4
HAND PROTECTION MUST BE
WORN
Protective electrically
non-conductive gloves are highly
recommended when working.
EYE AND HEARING PROTECTION
MUST BE WORN
Always wear safety glasses/goggles
and/or face shields. Everyday
eyeglasses have only impact
resistant lenses; they are not safety
glasses/goggles. Suitable safety
hearing protection is recommended.
FOOT PROTECTION MUST BE
WORN
Non-skid heavy duty footwear are
highly recommended when working.
DO NOT REMOVE
Do not remove or tamper with the
protection and safety devices.
DO NOT SMOKE
No smoking, sparks or flames.
BE AWARE
Objects may be thrown while in use.
DO NOT TOUCH
Do not touch parts that are hot from
operation. Serious burns may result.
DANGER
Never start or run the engine inside
a closed area.
DANGER
The exhaust fumes are dangerous,
containing carbon monoxide.
TURN ENGINE OFF
Always turn off the engine before
starting maintenance.
KEEP HANDS AWAY
keep your hands clear from all
rotating parts.
SLOPES
Do not operate on slopes with an
angle over 20° or tip loading at an
inclined position.
BYSTANDERS
Keep children and bystanders off
and away.
We have provided safety messages in this manual and on the machine. This information alerts
you to potential hazards that could hurt you or others. Please read these messages
carefully. However, we may not have listed all of the possible hazards, you must also use your
own judgement.
Symbols On The Machine
5
RECYCLING AND DISPOSAL
This marking indicates that this
product should not be disposed
with other household wastes. To
prevent possible harm to the
environment or human health from
uncontrolled waste disposal, recycle
it responsibly to promote the
sustainable reuse of material
resources. To return your used
device, please use the return and
collection systems or check with
your local authority or local stores
for advice or environmental safe
recycling.
CE
& UKCA symbols
This product complies with the
applicable European and Uk
directives and an evaluation
method of conformity for these
directives was done.
General Safety
6
WARNING : READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE
USING THE MACHINE. Keep for future reference and pass it on if the machine
is loaned or sold to another user.
!
• WARNING! You must read these
instructions carefully before operating the
machine. Make sure that you are familiar with
the controls and properly operate the
machine. You must learn how to stop the
machine quickly. If you do not follow the
warnings and instructions, it may result in fire
and/or serious injury. Make sure to save all
warnings and instructions for future reference.
• Read this manual and labels affixed to the
machine to understand its limitations and
potential hazards.
• Be thoroughly familiar with the controls and
their proper operation. Know how to stop the
machine and disengage the controls quickly.
• If the unit is to be used by someone other
than original purchaser, or is to be loaned,
rented, or sold, always provide this manual
and any needed safety training before
operation. The user can prevent and is
responsible for accidents or injuries that may
occur to themselves, to other people, or to
property.
• Do not force the machine beyond its limits.
Use the correct machine for your application.
• Know how to stop the engine quickly in
case of emergency. Understand the use of all
controls.
• ALL MAINTENANCE other than that listed in
this manual, should be carried out by
professionally trained and certified personnel.
Understand Your Machine
Personal Safety
• WARNING! Never allow children or people
unfamiliar with these instructions to use the
product. Local regulations can restrict the
minimum age of the operator.
• Keep children, pets, and other people not
using the unit away from the work area. Be
alert and shut off the unit if anyone enters
work area. Keep children under the watchful
care of a responsible adult.
• Stay alert, watch what you are doing and
use common sense when operating the
machine. Never operate the machine when
unwell or tired, or if you have taken alcohol,
medicine, drugs or any substances which may
slow your reflexes and compromise
judgement. A moment of inattention while
operating the machine may result in serious
personal injury.
• Appropriate Personal Protective Equipment
(PPE), MUST be worn at all times when
operating or repairing the machine. Always
wear anti-slip and resistant work footwear and
long pants while using the machine. Do not
use the machine when barefoot, wearing
sandals or similar lightweight footwear. Do not
wear chains, bracelets or clothing that is loose
fitting or hanging ties or cords. Tie long hair
back. Always wear protective earplugs. Loose
clothes, jewellery, or long hair can be caught
in moving parts. Protect eyes, face, and head
from objects that may be thrown from the unit.
Always wear safety goggles or safety glasses
with side shields when operating.
• Always keep hands and feet away from all
moving parts during operation. Moving parts
can cut or crush body parts.
7
General Safety
• Always keep hands and feet away from all
pinch points.
• Do not touch parts that might be hot
from operation. Allow parts to cool before
attempting to maintain, adjust, or service.
• Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the machine in unexpected
situations. Extending your body too far can
result in a loss of balance and you may fall
which will result in injury.
• Never place any part of your body where it
would be in danger if movement should occur
during assembly, installation, and operation,
maintenance, repairing or moving.
• Start the engine carefully according to
instructions and with feet away from the
moving parts.
• Do not place your hands or feet near or
under rotating parts. Keep away from any
discharge openings.
• Keep in mind that the operator or user is
responsible for accidents, hazards or
unexpected events involving the machine that
occur to other people or their property. It is
the responsibility of the user to assess the
potential risk of the area where work is being
carried out. The operator or user must take
all necessary precautions to ensure their own
safety and that of others, especially on slopes
or rough, slippery and unstable ground.
• Never operate the machine when it is in
need
of repair or is in poor mechanical
condition.
Replace damaged, missing, or failed parts
before using it. Check for fuel leaks. Keep the
machine in safe working condition.
• Do not use the machine if the engine’s
switch does not turn off the engine when
running. Any petrol powered machine that
can’t be controlled with the engine switch is
dangerous and must be replaced.
• Regularly check to see that keys and
adjusting wrenches are removed from the
machine area before starting it. A wrench or a
key that is left attached to a rotating part of the
machine may result in personal injury.
• Avoid accidental starting. Be sure the
engine’s switch is off before performing any
maintenance or service on the unit. Performing
maintenance or a service on a machine with its
switch on invites accidents.
• If the machine should start to vibrate
abnormally, stop the engine and check
immediately for the cause. Vibration is
generally a warning sign of trouble.
• Do not tamper with or disable safety
systems.
• Only use manufacturer-recommended
attachments.
• Before using, always visually inspect to see
that the tools are not worn out or damaged.
Replace worn out or damaged elements and
bolts in set to preserve balance.
• Keep all nuts, bolts and screws tight to
ensure the equipment is in safe working
condition.
Inspect Your Machine
• Check your machine before starting it. Keep
guards in place and in working order. Make
sure all nuts, bolts, etc., are securely
tightened.
• You must check the general condition of the
machine before use.
General Safety
8
• Make sure you thoroughly inspect the entire
work area and remove all objects and anything
that could be thrown by the machine or could
damage the engine or machine (branches,
stones, wire, toys, etc). Attempting to clear the
work area whilst using the machine will reduce
your concentration and creates a trip hazard.
Any liquid spilled on the floor may result in you
slipping.
• You must only work in daylight or with good
artificial light in good visibility conditions. Keep
people, children and animals away from the
working area.
• Operate on flat, level ground.
• DO NOT work on wet ground. If there has
been heavy rain on the working site, wait until
the ground has dried up.
• Never park the machine in a place with
unstable ground which could give way.
• You must pay special attention when
approaching obstacles that could compromise
visibility.
Work Area
• Never incline the machine during ignition.
Ignite the machine on a flat surface without
obstacles or high grass.
• Do not over-rev the engine or change the
engine settings.
• Never pick up or carry the machine while the
engine is running.
• Stop the engine whenever you leave the
machine, or before refuelling, when cleaning
or while maintaining.
• Reduce the throttle setting during engine
shut down and, if the engine is provided with a
shut-off valve, turn the fuel off at the
conclusion of working.
Engine Safety
• Keep the machine in good operating
condition. Operating the machine in poor or
questionable condition could result in serious
injury.
• Be sure all safety devices are in working
order and warning labels are in place. These
items are installed for your safety.
• This machine is equipped with an internal
combustion engine. Do not use on, or near,
forest-covered or brush-covered land unless
the exhaust system is equipped with a spark
arrester meeting applicable local, state, or
federal laws.
• A spark arrester, if used, must be maintained
in effective working order by the operator.
• Never start or run the engine inside a closed
area. The exhaust fumes are dangerous,
containing carbon monoxide, an odorless and
deadly gas. Operate this unit only in a
well-ventilated outdoor area. (See carbon
monoxide safety).
• Do not tamper with the engine in an effort to
get it to run at higher speeds. The maximum
engine speed is preset by the manufacturer
and is within safety limits.
• Keep a fire extinguisher on hand when
operating this machine in dry areas as a
precautionary measure.
• Never leave the operating position when the
engine is running.
• The engine parts get very hot when
running, do not touch. Danger of burns.
• Follow the instructions to ignite the engine
carefully whilst keeping feet away from moving
parts.
9
General Safety
During Use
• The maximum uphill angle of the machine
is 20°. The maximum downhill angle of
the machine with the head downward is 6°.
Do not shift gears on slopes. You must work
across the slope and not up and down it.
When changing direction, you need to be
careful that the wheels do not hit any
obstacles (such as roots, branches, stones,
etc) that can cause the machine to slide
sideways or make you lose control of it.
• Find and locate all fixed objects in the
ground, such as sprinkler systems, poles,
water valves, bases for washing lines etc.
• Make sure that you check for hidden
electrical cables or similar on the surface of
the lawn. ALWAYS run the machine around
these objects. NEVER intentionally run the
machine over foreign objects.
• You must be careful near ravines, ditches or
embankments.
• Exercise extreme caution when operating on
or crossing gravel drives, walks, or roads. Stay
alert for hidden hazards or traffic.
• Pay the utmost attention when working on
frozen ground as the machine may tend to
skid.
• Do not work in the rain or when there is a
thunderstorm or lightning risk. If there is bad
weather conditions, do not use the machine.
• On soft ground, drive at the first forward/
reverse gear. Do not rapidly accelerate, turn
sharply or stop.
• When dumping the contents of the hopper,
the centre of gravity will change continuously
and the ground conditions will be essential for
the stability of the machine. Use extra caution
and control when dumping the hopper on e.g.
wet clay.
• Always hold the unit with both hands when
operating. Keep a firm grip on the handlebars.
Be aware that the machine may unexpectedly
bounce upward or jump forward if the
machine should strike buried obstacles such
as large rocks or roots.
• Do not operate the machine in confined
areas where there may be a risk of crushing
the operator between the machine and
another object.
• Walk, never run with the machine. Be very
careful when pulling the machine toward you.
You must look behind you to make sure there
are no obstacles before and during operations
in reverse gear (if applicable). Do not allow the
machine to pull you along, you must walk and
never run.
• WARNING! If something breaks or an
accident happens whilst working, you must
turn off the engine immediately and move the
machine away to prevent further damage. If
an accident happens with injuries or third
parties are injured, carry out the first aid
measures most suitable for the situation
immediately and contact the medical
authorities for any necessary health care.
Carefully remove any debris that might cause
damage or harm persons or animals should it
not be seen.
• The excessive speed of movement or the
absence of maintenance have a significant
influence on noise emissions and vibrations.
It is necessary to take preventive steps to
eliminate possible damage due to high levels
of noise and stress from vibration. You must
maintain the machine well, wear ear protection
and take breaks from working.
• Keep a firm hold on the handlebars, they
may tend to lift during clutch engagement.
• Disengage clutch lever before starting the
engine.
General Safety
10
Never operate the engine in a confined space
where dangerous carbon monoxide fumes
can develop. All ignition operations have to be
effected in an open or
well-ventilated area. Always remember that
exhaust fumes are toxic.
The symptoms of carbon monoxide poisoning
can include but are not limited to the
following; Headaches, dizziness, nausea,
breathlessness, collapsing or loss of
consciousness.
Carbon monoxide poisoning symptoms are
similar to flu, food poisoning, viral infections
and simply tiredness. It is quite common for
people to mistake this very dangerous
poisoning for something else.
To avoid carbon monoxide poisoning DO NOT
use Petrol/Diesel powered equipment inside
any of the following; Home, garage, tent,
camper van, mobile home, caravan or boat.
DO NOT use in an enclosed area or moving
vehicle. This is not exhaustive and if you are in
any doubt contact your dealer.
If you think you have or someone around you
has been affected by carbon monoxide
poisoning; Get them fresh air immediately,
CARBON MONOXIDE IS A COLOURLESS,
ODOURLESS GAS. INHALING THIS GAS
CAN CAUSE DEATH OR SERIOUS
LONG-TERM HEALTH PROBLEMS SUCH
AS BRAIN DAMAGE.
DANGER!
!
Carbon Monoxide
DANGER
by leaving the affected area or by opening
doors and windows. If safe and practical to do
so make sure that the machine is turned off.
DO NOT enter a room you suspect of having
carbon monoxide present – instead call the
emergency services.
Contact a Doctor immediately or go to
Hospital – let them know that you suspect
carbon monoxide poisoning.
General Fuel Safety
ALL FUELS ARE HIGHLY FLAMMABLE AND
PETROL VAPOUR IS EXPLOSIVE. TAKE
EXTREME CARE WHEN HANDLING FUEL.
KEEP FUEL OUT OF REACH OF CHILDREN.
CAUTION!
!
General Safety
• Do not smoke each time fuel is handled.
• ALWAYS avoid inhaling fumes.
• ALWAYS carry fuel in the correct and clearly
marked container.
• ALWAYS wear correct, suitable and fit for
purpose Personal Protective Equipment (PPE),
suggested items are but not limited to safety
gloves and overalls.
• To avoid sparking or arcing, keep grounded
conductive objects – such as tools – away
from exposed, live electrical parts and
connections. These events could ignite fumes
or vapors.
• Do not operate the machine with known
leaks in the fuel system.
• Fire hazard - keep fuel away from all
sources of ignition for example heaters,
lamps, sparks from grinding or welding.
• DO NOT carry out hot work on tanks that
have contained fuel.
General Safety
General Safety
11
• Always stop the engine and allow it to cool
before filling the fuel tank. Never remove
the cap of the fuel tank or add fuel while the
engine is running or when the engine is hot.
• Loosen the fuel tank cap slowly to relieve
any pressure in the tank.
• ALWAYS keep the handles dry, clean and
free of oil and fuel.
Storage
• Make sure to store fuel in special containers.
• Store fuel in containers specifically designed
and approved for fuel storage.
• Store fuel in a cool, well-ventilated area,
safely away from sparks, open flames, or
other sources of ignition.
• Never store fuel – or a machine with fuel in
the tank – inside a building where fumes may
reach a spark, open flame, or any other source
of ignition (such as a water heater, furnace, or
clothes dryer). Allow the engine to cool before
storing in any enclosure.
• Replace all fuel tank and container caps
securely and wipe up spilled fuel. Never
operate the unit without the fuel cap securely
in place.
Spilled Fuel
• If you have spilled fuel, make sure you do
not attempt to ignite the engine but move the
machine away from the area of spilled fuel and
avoid creating any source of ignition until the
fuel has evaporated and fuel vapours have
dissipated.
• When fuel is spilled on yourself or your
clothes, wash your skin and change clothes
immediately.
• ALWAYS clean up spills promptly using
absorbent granules and a lidded bin.
Fueling / De-Fuelling
• ALWAYS fuel and de-fuel in a well
ventilated area outside of buildings. Use a
funnel to add fuel, only outdoors. Do not
smoke during this and each time fuel is
handled.
• Add fuel before igniting the engine, never
remove the fuel tank cap or add fuel whilst the
engine is running or when it is hot.
• When de-fueling ALWAYS use a proper fuel
retriever.
• Never overfill the fuel tank. Engine heat can
cause fuel to expand, never fill the tank to
more than 1/2” below the bottom of the filler
neck. This will provide space for fuel
expansion.
• When refilling or draining the fuel tank, use
an approved fuel storage container while in
a clean, well-ventilated outdoor area. While
adding fuel or operating the unit, do not
smoke, and stay away from sparks, open
flames, or other sources of ignition near the
area of operation.
Spilled Fuel
Fueling / De-fueling
Storage
• ALWAYS keep the work area tidy.
• ALWAYS dispose of waste fuels correctly.
General Safety
12
Batteries (Where Present)
Batteries present a risk if they become
damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can
cause serious burn injuries. Care should be
taken when working on or near them. NOTE
the electrolyte may be in a liquid or gel form.
Should you come in to contact with electrolyte
you should;
• Remove all clothing contaminated with
electrolyte. If you cannot remove then saturate
them in water.
• Get medical assistance as soon as possible.
You must advise the medical staff of the type
of acid.
• Lead/acid battery = dilute sulphuric acid.
• Nickel/cadmium = potassium hydroxide
alkali electrolyte.
• Use fresh running water to wash off excess
electrolyte, continue this until medical
assistance arrives. Make sure that you do not
was the electrolyte to another part of your
body or face.
• If electrolyte comes in to contact with Eyes
the electrolyte needs to be immediately
washed away with large amounts of water.
Make sure that you do not wash the
electrolyte to another part of your face or
body.
• Gasses from charging batteries are highly
flammable and great care should be taken to
charge in well ventilated areas.
• There is an explosion risk if the battery
terminals are short circuited, when
connecting/disconnecting ALWAYS exercise
great care so that the terminals or battery
leads are NOT allowed to touch and cause a
spark. ALWAYS use suitable insulated tools.
Vibrations (Where
Applicable)
• Prolonged use of hand held (operated)
machines will cause the user to feel the effects
of/from vibrations. These vibrations can lead
to white finger (Raynaud’s phenomenon) or
carpal tunnel syndrome. This condition
reduces the ability of the hand to feel and
regulate temperature, causing numbness and
heat sensations and may cause nerve damage
and circulatory tissue death.
• Not all factors that lead to white finger
disease are known, but cold weather, smoking
and other diseases that affect blood vessels
13
General Safety
and blood circulation as well as large and
long-lasting impact of shocks are considered
factors in the formation of white finger. Note
the following to reduce the risk of white finger
and carpal tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help
reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome.
Long-term and regular users are therefore
recommended to observe the condition of
your hands and fingers. Seek medical
attention immediately if any of the above
symptoms should occur.
• The operating noise of the machine can
damage your hearing. When wearing
protection such as earplugs or ear defenders
to protect your hearing. Long-term and regular
users are advised to have hearing checked
regularly. Be especially vigilant and cautious
when wearing ear protection because your
ability to hear alarm warnings will be reduced.
• Noise emissions for this equipment is
unavoidable. Carry out noisy work at
approved times and for certain periods.
Limit the working time to a minimum. For your
personal protection and protection of people
working nearby it is also advisable for them to
wear hearing protection.
• See Certificate of Conformity section
for Outdoor Noise declaration of conformity.
Noise (Where Applicable)
Getting To Know The Machine
The HYTD300 is a petrol mini dumper from
Hyundai. The HYTD300 is powered by a
196cc petrol engine.
This machine is a pedestrian controlled. The
machine is manufactured according to the
latest safety requirements. Every precaution is
only effective when it is followed exactly.
Improper Use
Any other usage not in keeping with the above
mentioned ones may be hazardous and harm
persons and/or damage things. Examples of
improper use may include, but are not limited
to:
- transporting people, children or animals on
the machine
- letting yourself be transported by the
machine
- using the machine to tow or push loads
For full specification, go to page 30 or visit
www.hyundaipowerproducts.co.uk
www.hyundaipowerproducts.co.uk
14
Safety Information
Hydraulic Safety
Hydraulic systems on mini dumpers can present several safety concerns, primarily related
to high-pressure fluid, mechanical movement, and the potential for equipment failure.
Key hydraulic safety concerns include:
To mitigate the following risks, users should always safely operate the machine, conduct
regular inspections; and wear personal protective equipment (PPE) such as gloves,
goggles, and long sleeves. It’s also crucial to ensure that any maintenance is done with
the system fully depressurized.
!
High-Pressure Fluids Hazards
Risks of Hydraulic Failure
Pinch and Crush Hazards
Improper Maintenance
Environmental Hazards
Injection Injuries: Hydraulic systems operate at high pressures, and a small leak or pinhole
can release fluid at a high velocity, causing injection injuries if it penetrates the skin. These
injuries are serious and require immediate medical attention.
Burns and Chemical Exposure: Hydraulic fluid can be very hot and may cause burns on
contact. The fluids can also be harmful if inhaled or ingested; it can cause internal
burns/bleeding, poisoning loss of limbs or death.
Chemical Exposure to Skin or Eyes: When skin is exposed to hydraulic fluid it can cause
burns and/or irritation. IMMEDIATELY wash exposed skin with soap and water. Similarly eye
exposure can cause burns and/or irritation, eyes should be flushed with water IMMEDIATELY
Unintended Movement: Hydraulic failures can result in uncontrolled movements of the
dumper bed, leading to tip-overs or drops if it fails while raised.
Load Dropping: Hydraulic leaks or bursts can cause the bed to lower unexpectedly,
putting anything under or around the load at serious risk.
Overheating: Overheating of hydraulic components can lead to system failure, leaks, or
even fires in extreme cases.
Moving Parts: Hydraulics control various moving parts in the dumper; these create pinch
points where limbs or clothing could get caught.
Unexpected Pressure Release: When releasing or adjusting hydraulic components, residual
pressure can suddenly move parts of the machine or components that are not safely
depressurized.
Improper Maintenance:
Faulty Components: Old, worn-out, or improperly fitted hydraulic components are more
likely to leak or fail.
Loose Fittings and Connections: Regular inspection and tightening are necessary to
prevent leaks and potential system failures, as loose connections can compromise the
entire system.
Environmental Hazards:
Hydraulic Fluid Spills: Spilled hydraulic fluid is hazardous to the environment and makes
surfaces slippery, increasing the risk of slips and falls around the equipment.
General Safety
15
HAND PROTECTION MUST BE WORN
Protective electrically non-conductive gloves are highly recommended when working.
HEARING PROTECTION MUST BE WORN
Suitable safety hearing protection is recommended.
EYE PROTECTION MUST BE WORN
Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have
only impact resistant lenses; they are not safety glasses/goggles.
FOOT PROTECTION MUST BE WORN
Non-skid heavy duty footwear are highly recommended when working.
PROTECTIVE CLOTHING MUST BE WORN
Do not wear loose clothing, gloves, scarfs, neckties or jewellery
(rings, wrist watches), which can be caught in moving parts.
HEAD PROTECTION MUST BE WORN
Wear a safety helmet with a safety visor.
FACE SHIELD MUST BE WORN
Wear a face shield to protect your face.
RESPIRATOR MUST BE WORN
Wear a respirator.
Personal Protective Equipment
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine. No protective equipment can ensure 100%
protection.
When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If
more than one item of PPE is worn at the same time, make sure they can be used together, e.g
wearing safety glasses may disturb the seal of a respirator, causing air leaks.
!
Unboxing & Assembly Safety
16
Assembly Safety
CAUTION - This guide is meant to serve
as a quick reference for operating your
HYUNDAI machine. We always advise reading
the manual in full before operation.
CAUTION - For OUTDOOR use ONLY.
Petrol machines produce carbon monoxide
– a poisonous, colourless and odourless gas
that can cause serious injury or death. Petrol
is highly flammable, always handle with
extreme care and in a well ventilated area.
NOTE - Images may vary depending on
model.
NOTE - The machine can be supplied with
some parts already assembled. Prior to
assembly, check all items have been received.
NOTE - This machine is shipped without
fuel and oil and MUST be filled before use.
Failure to do so may cause damage to the
engine that will not be covered by warranty.
!
!
!
!
!
As soon as you have purchased your
machine, we recommend that you fill out
the information on page 46. If you need to
contact an authorised dealer or customer
service for information on servicing, you
may need to provide this information.
There is also a service record so you can
keep track of your machine service dates.
Unboxing Safety
!
WARNING! Unboxing and assembling
the machine should be done on a flat, stable
surface with enough room. Disposal of the
packaging should be done in accordance with
the local regulations in force.
Carefully remove the product from the
packaging and examine it for any sign of
damage caused during shipping. Lay the
contents out and check them. If any part is
damaged or missing, you must not use the
machine. Contact HYUNDAI Power Products
immediately. You must keep the packaging
material in case the machine needs to be
returned or repaired.
WARNING! Some of the packaging
material may be harmful to children. Keep out
of reach of children.
!
1
7
Unboxing
You must read the unboxing safety on the previous page before you begin.
!
STEP 1
Use the screwdriver and hammer to open all the side locks.
STEP 2
Remove all the plywood plates, and remove all the loose parts on the bottom pallets.
18
Unboxing
1 - Handles
2 - Machine
3 - Tools For Spark Plug Assembly
4
- Operator’s Manual
5 - Hardware Bag, Including:
The HYTD300 comes partially assembled and
is shipped in carefully packed packaging.
After all the parts have been removed from the
package, you should have:
What’s In The Box
3
5
4
19
Assembly
You must read the assembly safety
before you begin.
!
Handlebar Assembly
STEP 1
Align the holes of the handlebar with the
mount bracket and secure each with a spring
washer, flat washer and a M10x20 bolt. Fasten
each handlebar support onto the engine deck
with a spring washer, flat washer and a M8x25
hex bolt.
OIL HAS BEEN DRAINED FOR
SHIPPING.
!
CAUTION!
Failure to fill engine sump with oil before
starting engine will result in permanent
damage and void warranty. Running the
engine with low oil level will cause serious
engine damage.
!
STEP 1
Add oil and fuel according to the instructions
in this manual.
Engine Oil & Fuel
20
Plow Blade (Optional)
Assembly
STEP 1
Mount the mounting bracket to the blade
using M8x30 hex bolts, washers and nuts.
STEP 2
Position the pivot bracket inside the
mounting bracket and align with mounting
bracket holes. Secure with M20x95 hex bolt,
washers and nut.
STEP 3
Insert the shorter control lever into the longer
lever. Align holes and fasten with M8x40 hex
bolt, washers and nut.
STEP 4
Attach control lever to the guide tube. Line up
holes and fasten with M8 x 35 bolt, washers
and nut.
Insert the handle grip into the holder.
Secure the support bracket into the control
lever with pin 10x60 and bridge clip.
Assembly
21
STEP 5
Install the already assembled plow blade to
the machine as shown.
2
2
Features
23
Features
Gas Selection Lever
The gear selection lever has 4 positions: 3
forward speeds and 1 reverse. To change
speeds, move the speed shift lever to the
desired position. The lever locks in a notch at
each speed selection.
Slower speeds are for heavier loads, while
faster speeds are for transporting light loads or
an empty hopper. It is recommended that you
use a slower speed until you are familiar with
the operation of the machine.
If the engine slows down under a load or the
tracks slip, shift the machine into a lower gear.
If the front of the machine rides up, shift the
machine into a lower gear. If the front
continues to ride up, lift up on the handles.
Left/Right Steering Lever
Operate the lever to turn left/right.
Operate the steering levers only at a
reduced speed.
!
Gas Spring Assistance
The gas spring assistance provides support
when lifting and lowering the hopper.
Engine On/Off Switch
The engine switch has two positions. OFF -
engine will not start or run. ON - engine will
start and run.
Recoil Starter Handle
The recoil starter handle is used to start the
engine.
Fuel Shut-Off Valve
The fuel shut-off has two positions:
CLOSED ( ) - Use this position to service,
transport, or to store the unit.
OPEN ( ) - Use this position to run the unit.
2
4
Features
Throttle Control
The throttle control regulates the speed of the
engine, and moves between FAST ,
SLOW , and STOP positions.
The throttle control will shut off the engine
when it is moved to the STOP position.
Choke Control
The choke control is used to choke the car-
buretor and assist in starting the engine. The
choke control slides between the CHOKE
CLOSED and CHOKE OPEN positions.
Never use choke to stop engine.
!
Clutch Control Lever
Squeeze the control lever, clutch engaged.
Release the lever, clutch disengaged.
2
5
Preparation
Add Oil To Engine
CAUTION!
Failure to fill engine sump with oil before
starting engine will result in permanent
damage and void warranty. Running the
engine with low oil level will cause serious
engine damage.
!
STEP 1
Remove the oil filler cap and wipe the
dipstick clean.
STEP 3
Refit the dipstick without screwing it down.
Remove the dipstick and check the oil level. It
should be up to the full mark of the dipstick.
STEP 4
If the level is low, use a funnel and fill with the
recommended oil to the middle of the dipstick.
DO NOT overfill.
STEP 5
Once the correct amount of oil has been
added, refit the dipstick securely.
DO NOT OVERFILL
Check engine oil level daily and add as
needed.
!
THE MACHINE IS SHIPPED
WITHOUT OIL. DO NOT START THE
ENGINE BEFORE ADDING OIL.
!
Make sure the machine is on a flat, level
surface.
STEP 2
Add Petrol To Engine
!
WARNING! Petrol is extremely flammable
and is explosive under certain conditions.
Refuel in a well-ventilated area with the
engine stopped. Do not smoke or allow flames
or sparks in the area where the engine is
refuelled or the petrol is stored. You can be
burned or seriously injured when handling fuel.
Use extreme care.
CAUTION! ALL FUELS ARE FLAMMABLE
Always fuel and de-fuel in a well ventilated area
away from sources of ignition.
STEP 1
The engine must be off and allowed to cool
down completely before adding fuel.
STEP 2
Remove the fuel filler cap. Fill the fuel tank
with fresh straight unleaded petrol. Allow a
25mm gap from the top of the tank. DO NOT
mix petrol with oil.
IMPORTANT! DO NOT OVERFILL!
This equipment and/or its engine may include
evaporative emissions control system
components, required to meet EPA and/
or CARB regulations, that will only function
properly when the fuel tank has been filled to
the recommended level. Overfilling may cause
permanent damage to evaporative emissions
control system components. Filling to the
recommended level ensures a vapor gap
required to allow for fuel expansion. Pay close
attention while filling the fuel tank to ensure
that the recommended fuel level inside the
tank is not exceeded. Use a portable petrol
container with an appropriately sized
dispensing spout when filling the tank. Do not
use a funnel or other device that obstructs the
view of the tank filling process.
!
26
STEP 3
After refuelling, make sure the tank cap is
closed properly and securely. Be careful not
to spill fuel when refuelling. Spilled fuel or fuel
vapour may be ignited. If any fuel is spilled,
make sure the area is dry before starting the
engine. Avoid repeated or prolonged contact
with skin or breathing of vapour.
Preparation
Before Each Use
• Always ensure that the machine is in a safe
working condition. Inspect the machine, check
safety devices and guards and check all nuts,
bolts and screws are secure.
• Check the oil level, go to page 24 for
instructions.
• Fill the fuel tank with unleaded petrol. Go to
page 24 for instructions.
27
Starting Procedure
CAUTION - For OUTDOOR use ONLY.
Petrol machines produce carbon monoxide –
a poisonous, colourless and odourless gas that
can cause serious injury or death. Petrol is
highly flammable, always handle with extreme
care and in a well ventilated area.
NOTE - This machine is shipped without fuel
and oil and MUST be filled before use. Failure to
do so may cause damage to the engine that will
not be covered by warranty.
CAUTION! ALL FUELS ARE FLAMMABLE
Always fuel and de-fuel in a well ventilated area
away from sources of ignition.
!
!
Starting Procedure
STEP 1
Move the engine switch to the ON position.
STEP 2
Open the fuel shut-off valve.
STEP 3
Move the choke lever to the CLOSED position.
If the engine is hot, closing the choke is not
necessary.
STEP 4
Move the throttle lever slightly to the FAST
speed. The thumb lever on the right
handlebar controls the throttle shown.
STEP 5
Pull the recoil starter until the engine starts.
Return the recoil to the home position after
each pull. Repeat the steps as needed. Once
engine has started, set the throttle to the FAST
position before you operate the unit.
2
8
Starting Procedure & Operating
IMPORTANT!
Rapid retraction of the starter cord (kickback)
will pull your hand and arm toward the engine
faster than you can let go. Personal injury
could result.
!
Operating
• Engage gear before starting engine. You
may need to rock machine back and forth
slightly to allow gears to mesh.
• Start engine with machine in gear and red
clutch lever UP (disengaged) position.
• To engage drive, push red clutch lever
down.
• To change gear on the move, keep red
clutch lever in DOWN (engaged) position and
move gear lever firmly between gears.
• Ensure gear is fully engaged to avoid gears
grating.
• When changing gear, always have the
lefthand red clutch lever in the DOWN
(engaged) position. This applies to both
stationary (engine off) and on the move (
engine on).The mini dumper has the steer-
ing levers on the handlebars and this makes
steering very easy. To turn right or left, simply
operate the corresponding right or left steering
lever.
• The sensitivity of the steering increases in
proportion to the speed of the machine and
that with the empty machine, a light pressure
on the lever is all that is needed to turn. While
when the machine is loaded, more pressure is
required.
• The mini dumper has a maximum capacity
of 300kg. However, it is advisable to assess
the load and adjust it according to the ground
on which the machine will be used.
• It is therefore advisable to cover such
stretches using low gear and taking extra
care. In such situations, the machine should
be kept in low gear for the whole stretch.
• Avoid sharp turns and frequent changes of
direction while driving on the road, in
particular on rough, hard terrains full of sharp,
uneven points with a high degree of friction.
• Remember to be careful when working in
adverse weather conditions (ice, heavy rain
and snow) or on types of ground that could
make the dumper unstable.
• Please note that as this is a tracked vehicle,
it is subject to a considerable pitching
movement when passing over bumps, holes
and steps.
• When the clutch control lever is released, the
machine will stop and brake automatically.
• If the machine is stopped on a steep slope,
a wedge should be placed against one of the
tracks.
Idle Speed
Set the throttle control lever to the SLOW
position to reduce stress on the engine when
work is not being performed. Lowering the
engine speed will help extend the life of the
engine, as well as converse fuel and reduce
noise level.
29
Stopping Procedure
After Each Use
• Examine the machine for damage.
• Clean the machine if necessary.
Stopping Procedure
STEP 1
Move the throttle lever to the SLOW ( )
position.
CAUTION - The engine and exhaust will
remain hot for a while after use. Ensure the
engine and exhaust has cooled before
carrying out any maintenance, refuelling or
storage.
!
STEP 2
Let the engine idle for one or two minutes.
STEP 3
Turn the engine switch to the OFF position.
STEP 4
Turn the fuel valve lever to the OFF ( )
position.
Sudden stopping at a high speed under a
heavy load is not recommended. Engine
damage may result.
!
Do not move the choke control to CLOSE
to stop the engine. Backfire or engine damage
may occur.
!
Emergency Stop
STEP 1
Turn off the engine switch to the OFF position.
30
Troubleshooting
NOTE - Where necessary, all corrective actions should be carried out by suitably qualified
persons.
!
Problem Possible Cause Possible Solution
Engine fails to start. 1. Spark plug wire
disconnected.
2. Out of fuel or stale fuel.
3. Choke not in open position.
4. Blocked fuel line.
5. Fouled spark plug.
6. Engine flooding.
1. Attach spark plug wire
securely to spark plug.
2. Fill with clean, fresh
unleaded petrol.
3. Throttle must be positioned
at choke for a cold start.
4. Clean the fuel line.
5. Clean, adjust gap, or
replace.
6. Wait a few minutes to
restart, but do not prime.
Engine runs erratically. 1. Spark plug wire loose.
2. Unit running on CHOKE.
3. Blocked fuel line or stale
fuel.
4. Vent plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
7. Carburettor jets blocked.
1. Connect and tighten spark
plug wire.
2. Move choke lever to OFF.
3. Clean fuel line. Fill tank with
clean, fresh unleaded petrol.
4. Clear vent.
5. Drain fuel tank. Refill with
fresh fuel.
6. Clean or replace air cleaner.
7. Clean jets.
Engine overheats. 1. Engine oil level low.
2. Dirty air cleaner.
3. Air flow restricted.
4. Carburettor not adjusted
properly.
1. Fill crankcase with proper
oil.
2. Clean air filter.
3. Remove housing and clean.
4. Adjust carburettor.
Machine does not move
while engine is running.
1. Gear is not properly
selected.
2. Driving tracks not tight
enough.
1. Ensure gear lever is not
in-between two different
gears.
2. Tighten driving tracks.
One of the two tracks is
blocked.
Foreign bodies have worked
their way between the track
and the frame.
Remove the foreign body.
31
Specifications
NOTE - All machines are tested and inspected so there may be some residual oil left in the
machine so please fill with caution.
Model HYTD300
Engine Type HYUNDAI IC200 OHV 4-Stroke
Engine Size 196cc / 6.5hp
Nominal Power 4.8kW
Engine Speed 3600rpm
Fuel Tank Capacity 3.6L
Fuel Type Unleaded Petrol
Engine Oil Capacity 600ml
Oil Type SAE30 or 15W40 Engine Oil
Load Capacity 300kg
Sound Pressure Level 81.5dB(A) k=2dB(A)
Measured Noise Level 96.8dB(A)
Guaranteed Noise Level 101dB(A)
Vibration Level On Handlebar Grips Left 10.1m/s² k=1.5m/ s²
Right 11.3m/s² k=1.5m/ s²
Net Weight 179kg
Dimensions (L x W x H) 1570 x 770 x 1030mm
3
2
Maintenance & Care
Safety
1. WARNING - Before cleaning or doing
maintenance work, you need to disconnect
the spark plug cable and read the relevant
instructions. You need to wear proper clothing
and protective gloves whenever your hands
are at risk.
2. WARNING - If there are worn or
damaged parts, never use the machine. Faulty
or worn-out parts must be replaced and not
repaired. You must only use original spare
parts. The use of non-original and/or
incorrectly fitted parts will jeopardize the
safety of the machine. This may also cause
accidents or personal injuries for which the
manufacturer is under no circumstance liable
or responsible.
3. Any maintenance operations or adjustments
not explained in this manual must be carried
out by your Dealer or a specialised Service
Centre with the necessary knowledge and
equipment to ensure that the work is done
correctly maintaining the machine’s original
safety level. Any operations performed in
unauthorised centres or by unqualified
persons will invalidate the Warranty and all
obligations and responsibilities of the
Manufacturer.
4. Disconnect the spark plug cable and
check for damage after each use.
5. To be sure the machine is in safe working
condition, keep all nuts, screws and bolts
tight. Routine maintenance is essential for
safety and for maintaining a high performance
level.
6. On a regular basis, check that the screws
are properly tightened.
7. Be very careful during adjustment of the
machine to prevent entrapment of the fingers
between moving parts and fixed parts of the
machine.
8. If any warning message stickers or
instruction is damaged, replace them.
9. Store the machine in a safe place, out of the
reach of children.
10. Do not store the machine with fuel in the
tank in an area where the fuel vapours could
reach an open flame, a strong heat source or a
spark.
11. Engine must be cooled down before storing.
12. To reduce fire hazards, check there is no oil
and/or fuel leaks on a regular basis.
13. If you need to empty the fuel tank, this
should be done outdoors once the engine has
cooled down.
!
!
33
Maintenance & Care
IMPORTANT - Routine and accurate
maintenance is essential for maintaining
original machine safety and performance
levels.
Always stop the engine and unplug the spark
plug before doing any repairs or maintenance.
Only use original spare parts: The
use of non-original and/or incorrectly fitted
parts will jeopardize the safety of the machine,
may cause accidents or personal injuries for
which the Manufacturer is under no
circumstance liable or responsible.
1. Wear strong protective gloves before
cleaning, maintaining or making adjustments
to the machine.
3. Paint on internal chassis parts may start to
flake over time due to abrasive action of cut
grass. If this happens, you should touch-up
with rust-proof paint to prevent rusting that
could corrode the metal. You can also use a
light oil or silicone spray to prevent rust.
4. If you need to access the lower part of the
scarifier, you must tilt the scarifier with the air
filter facing up, following the relevant
instructions, making sure that the machine is
stable before performing any interventions.
5. Make sure not to drip petrol onto the plastic
parts to prevent damaging them and remove
all traces of spilled petrol immediately. The
warranty will not cover damage to plastic
parts caused by petrol.
6. It is highly recommended to change the
engine oil regularly. This will ensure the
machine will function properly over time. The
oil can be discharged at a specialised
servicing centre, or by using a syringe to
suction the oil out through the filler spout,
bearing in mind you may need to repeat the
operation several times in order to
completely empty the tank. Remember to
top-up with oil before using the machine
again.
CAUTION - DO NOT use a hose pipe or
pressure washer to clean the engine. Water
can damage the engine or contaminate the
fuel system.
Routine Maintenance
!
!
Preventive Maintenance
STEP 1
Turn off the engine and disengage all
command levers. The engine must be cool.
STEP 2
Keep the engine’s throttle lever in its SLOW
position and remove the spark plug wire
from the spark plug and secure.
STEP 3
Inspect the general condition of the machine.
Check for loose screws, misalignment or
binding of moving parts, cracked or broken
parts, and any other condition that may affect
its safe operation.
STEP 4
Use a soft brush, vacuum or compressed
air to remove all contaminants from the
machine. Then use high quality light oil to
lubricate all moving parts.
STEP 5
Check the spark plug wire regularly for signs
of wear, and replace when needed.
34
Adjusting Clutch
When the clutch begins to show wear, the
handle reach will become wider, making it
more difficult to reach. Follow these steps
to return the clutch lever back to its original
position.
STEP 1
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
STEP 2
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you have
reached your required tightness.
STEP 3
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
Adjusting Steering
If steering becomes difficult to engage follow
these steps to adjust the cable tension.
STEP 1
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
STEP 2
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you have
reached your required tightness.
STEP 3
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
If the above adjustment does not create
enough cable tension, follow the steps below:
STEP 1
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
Maintenance & Care
35
Maintenance & Care
STEP 2
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you have
reached your required tightness.
STEP 3
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
Replacing Drive Belt
STEP 1
Remove the belt covers as shown.
STEP 2
Loosen the two bolts M8x25 and one bolt
5/16x30 that fix the two belt blockers, no need
to remove them. Pull out the belt.
36
Maintenance & Care
You may need to loosen the belt guide
bracket and slide back before removing
belt.
!
Lubrication
General Lubrication
Lightly lubricate all moving parts of the
machine at the end of the season or every 25
operating hours.
Gearbox Lubrication
The gearbox is pre-lubricated and sealed at
the factory. Unless there is evidence on the
gearbox, no additional lubricate should be
required until 50 hours of use.
After first 50 hours use, change all the gear oil.
Capacity is 1.5L.
For future use, check the oil level after every
50 hours of use. If you remove the oil level
plug and no oil flows out, please add oil and
then screw the oil level plug.
Gear oil GL-5 or GL-6, SAE80W-90 is
recommended. Do not use synthetic oil.
When replacing gear oil, the engine must be
stopped and still warm. Unscrew the filter cap
and the drain plug. When oil is drained,
replace the draining plug, fill up with fresh oil,
and then replace the filter cap.
Tightening Tracks
With use, tracks tend to loosen. When
operating with loose tracks, they tend to slip
over the driving wheel causing it to jump its
housing, thus damaging wear to the housing.
To check track tightness, proceed as follows.
STEP 1
Set the machine on a flat surface with
compact ground, or on asphalt or pavement.
STEP 2
Lift the machine and set it on blocks or
supported rated for the weight of the machine
so that the tracks are approximately 4” off the
ground.
STEP 3
Measure the track midline vs. the
horizontal line. The reading must not be more
than 10cm~15cm.
If the distance is greater, proceed as follows.
STEP 1
Use the tipping handle to tip the hopper and
set it on the blocks or supports rated for the
weight of the box.
37
STEP 1
Use the tipping handle to tip the hopper and
set it on the blocks or supports rated for the
weight of the box.
Maintenance & Care
STEP 2
Loosen locknut A.
STEP 3
Tighten bolt B until the correct tightness is
restored.
STEP 4
Secure bolt B by tightening lockout A
thoroughly.
STEP 5
Return the hopper to its original position.
Do not over-tighten your track. The
adjustment of the track and the brakes are
linked. The braking power will lessen the
more the track is tightened.
!
If the adjustment bolt has no more
adjustment left, the tracks may have to be
replaced.
!
Replacing Drive Belt
STEP 1
Lift up the hopper and insert a support rod for
safety purposes.
Check the condition of the tracks periodically.
If any tack is cracked or frayed, it should be
replaced as soon as convenient.
STEP 2
Lift the machine and set it on blocks or
supports rated for the weight of the machine
so that the tracks are approximately 4” off the
ground.
38
STEP 3
Loosen the adjusting bolts and pull the
steering wheel axle toward the engine, then
track will be loosen.
STEP 4
Pull out the whole track.
When removing or installing the tracks,
be careful not to get your fingers caught
between the track and pulley.
!
Maintenance & Care
Maintenance & Care
Storage
NOTE - If storing the machine for a period
of 30 days or more, you must follow proper
storage and winterisation guidelines to avoid
any possible issues with your machine.
Incorrect storage can lead to possible fueling
or engine issues that will not be covered by
the warranty.
The following steps should be taken to
prepare your machine for storage.
1. Drain all the fuel from the fuel tank and then
run the machine until it has completely run out
of fuel to clear the remaining fuel from the fuel
lines and carburetor.
2. Drain the oil from the engine whilst the
engine is still warm. Refill with fresh oil.
4. Follow the maintenance section and check,
service or replace serviceable items if
required.
5. Use clean cloths to clean off the outside of
the machine and to keep the air vents free of
obstructions. Make sure all moving parts are
lubricated with a light silicone based spray or
grease.
6. Inspect for any loose or damaged parts.
Repair or replace damaged parts and tighten
loose screws, nuts or bolts.
7. Once all work above is carried out store the
machine in a clean, cool and dry place away
from sources of ignition and varying changes
in temperature. DO NOT store a
machine that has not been given time to fully
cool down. Do not stack other items on top of
the machine when in storage.
8. When the machine is to be next used, fill
with fresh unleaded petrol and not petrol that
has been stored for periods of more than 30
days.
!
Environmental Protection
1. Environmental protection should be a
priority of considerable importance when
using the machine, for the benefit of both
social coexistence and the environment in
which we live. Try not to cause any
disturbance to the surrounding area.
2. You must comply with local regulations and
provisions for the disposal of packaging, oils,
petrol, filters, damaged parts or any elements
which have a strong impact on the
environment. This waste must not be
disposed of as normal waste. It needs to be
separated and taken to specified waste
disposal centres where the material will be
recycled.
3. You must comply with local regulations for
the disposal of waste materials after mowing.
4. When disposing, do not pollute the
environment with the machine, but hand it
over to a disposal centre, in accordance with
the local laws in force.
Do not use strong detergents or
petroleum based cleaners when cleaning
plastic parts. Chemicals can damage
plastics.
!
Do not store the machine with fuel in a
non-ventilated area where fuel fumes may
reach flame, sparks, pilot lights or any
ignition sources.
!
3
9
Maintenance & Care
Recycling And Disposal
We are a Member of the VALPAK
National Compliance Scheme and our
registration number is RM08660
For further information about disposal please
contact your Local Authority.
You can also get more advice and guidance
about recycling at the following website
http://www.recycle-more.co.uk
Should you pass this product on to another
user either sold or loaned, you MUST pass on
this user manual. This will make sure that all
other users can use and maintain this machine
safely.
This symbol means you should
‘Reduce - Reuse - Recycle’
40
We do not offer a takeback
scheme for the recovery of
Waste Electrical Electronic
Equipment (WEEE) & Batteries.
Instead the responsibility to
dispose of WEEE and/or
Batteries is passed onto you by
us.
So when it becomes necessary to dispose of
your machine you must take it to your local
Civic Amenity Site. For further information
please contact your local Authority for
disposal advice.
You MUST make sure that all unused oil and
fuel is disposed of correctly either beforehand
or at your local Civic Amenity Site.
Under NO circumstances must any fuel or oil
be put down any drains.
Certain products contain WEEE waste which
should not be disposed of in your domestic
waste.
You MUST recycle WEEE in accordance with
your local authority or recycling centre.
Certain products contain batteries which
should not be disposed of in your domestic
waste.
You MUST recycle batteries in accordance
with your local authority or recycling centre.
Unwanted packaging and materials should be
stored and taken to a recycling centre so it
can be disposed of in a manner which is
compatible with the environment.
41
Spare Parts
Part Part Number
Rubber Track 1105072
Drive Belt 1105028
Clutch Cable 1105001
Throttle Cable 1105007
Brake Cable 1105016
Only use original spare parts: The use of non-original and/or incorrectly fitted parts will jeopardize
the safety of the machine, may cause accidents or personal injuries for which the Manufacturer is
under no circumstance liable or responsible.
42
Our Product Range
Generators
Leisure Inverter, Petrol, Diesel And Built-In
Motorhome Generators
Pressure Washers
Petrol, Diesel And Electric Pressure Washers
Water Pumps
Submersible, Clean And Dirty Water And
Professional Chemical Water Pumps
Lawnmowers
Petrol, Cordless, Electric, Roller, Self Propelled
And Electric Start Lawnmowers
Grass Trimmers And Brush Cutters
Petrol, Cordless And Wheeled Grass Trimmers
And Brush Cutters
Chainsaws
Petrol, Cordless And Electric Chainsaws
Hedge Trimmers
Petrol And Cordless Hedge Trimmers
Leaf Blowers
Petrol, Electric, Cordless, Backpack And 3 -in-1
Leaf Blowers
Log Splitters
Horizontal, Vertical, Petrol And Electric Log
Splitters
Wood Chippers
Petrol And Electric Start Wood Chippers
Tillers
Petrol Garden Tiller And Cultivator
Earth Augers And Trenchers
Petrol Earth Augers And Heavy Duty Trenchers
Compactor Plates
Petrol Compactor Plates
Cement Mixers
Portable Electric Cement Mixers
Mini Dumpers
4-Wheel Drive Mini Dumper / Power Barrow
Yard Sweeper
Self Propelled Yard Sweeper Power Brush
Scarifiers
Petrol Lawn Scarifier And Aerator
Stump Grinders
Petrol 4-Stroke Stump Grinders
Welders And Plasma Cutters
MIG, TIG, MMA, ARC Welders And Plasma Cutters
Power Tools And Tool Chests
Electric And Cordless Power Tools And Caster
Mounted Tool Chests
Vacuum Cleaners
Wet And Dry Vacuum Cleaners
Engines
Petrol And Electric Start Engines
Battery Chargers / Starters
6V, 12V, 24V Battery Chargers, Jump Starters And
Hydraulic Floor Jack
Air Compressors
Home, Domestic, DIY And Professional Use Air
Compressors
Lighting Towers
Mobile Lighting Towers With Diesel Generators
And More
We Are Constantly Expanding Our Range With
New Products
If you would like more information on any of
these products, please contact our sales team
on 01646 687880 or visit our website
www.hyundaipowerproducts.co.uk
43
Useful Information
Check Out Our YouTube
Channel
Our videos on YouTube include:
• Unboxing
• Assembly of your machine
• How to service your machine
• Products in use
• ‘How To’ videos
• Product features
Go to www.hyundaisupport.co.uk or search
‘Hyundai Power Products’ in YouTube.
Warranty
Proof of purchase will be required before you
make a warranty claim.
Full warranty terms and conditions can be
found on the HYUNDAI POWER PRODUCTS
website:
www.hyundaipowerproducts.co.uk
Our manuals are constantly being reviewed
and updated. Should you find an error,
omission or something unclear, please contact
us for assistance.
We reserve the right to make any
modifications without prior notice whenever
necessary.
Our latest manuals are also placed online.
All our manuals can be downloaded at:
www.hyundaipowerproducts.co.uk
Returning Your Product
If you are returning your product, please
contact the dealer for their returns policy.
Leaving A Review
We work very hard to give all of our customers
the best possible service.
If you have any problems, before leaving
negative feedback, please contact us to give
us a chance to resolve the issue.
We would be delighted if you left us positive
feedback!
To leave a review, please go to:
uk.trustpilot.com/review/hyundaipowerequipment.co.uk
Ordering Spare Parts
Only use original spare parts: The
use of non-original and/or incorrectly fitted
parts will jeopardize the safety of the machine,
may cause accidents or personal injuries for
which the Manufacturer is under no
circumstance liable or responsible.
Manual Updates
4
4
Notes
45
Notes
46
Notes
Our friendly aftersales team will be more than happy to help you.
Phone
Call our team on 01646 687880, open Monday-Friday 8.30am-5pm.
Email
Online Live Chat
Go to www.hyundaipowerproducts.co.uk
Live chat is open Monday-Friday from 8.30am-5pm.
Post
Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
Need Help? Talk To Our Experts
Contact Us
47
Date Of Purchase: ........................................................................................................................
Dealer Name:.................................................................................................................................
Dealer Phone:................................................................................................................................
Model Number:.............................................................................................................................
Serial Number:..............................................................................................................................
As soon as you have purchased the machine, we recommend that you fill out the
following. If you need to contact an authorised dealer or customer service for
information on servicing, you may need to provide the following information.
The model number and serial number can be found on the grey specification sticker on
the machine.
Service Record
1st Service
Date Of Service..............................
Next Service Due...........................
2nd Service
Date Of Service..............................
Next Service Due...........................
3rd Service
Date Of Service..............................
Next Service Due...........................
4th Service
Date Of Service..............................
Next Service Due...........................
Declaration Of Conformity
48
EC Declaration of Conformity
We hereby declare that the machine detailed in this declaration complies to all the relevant
provisions of the following EC directives.
• 2006/42/EC The Machinery Directive
• 2014/30/EU Annex ll Electromagnetic Compatibility Directive
• 2016/1628/EC The Emission of Gaseous and Particulate Pollutants from internal Combustion
engines
• 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors.
And is in conformity with the applicable requirements of the following documents:
• EN ISO 12100:2010 (MD)
• EN ISO 3691-6:2015/AC:2016
• EN ISO 3744:1995 and ISO 6395:1988
Delclaration for 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors.
Notified Body for EC Directive 2000/14/EC TÜV Rheinland (Shanghai) Co., Ltd.
Model Type Engine Size Measured
Sound Power
Guaranteed
Sound Power
Engine Output
HYMD500
HYTD300
HYTD500
Mini Powered
Dumper
196cc 96.8dB(A) 101dB(A) 4.8kW
Product Details:
Brand: Hyundai
Model: HYMD500, HYTD300, HYTD500
Description: Mini Powered Dumper
Name and address of technical documentation holder and EU distributor:
Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
Signed by: Roland Llewellin, Managing Director
Date: 20/05/2020
For Inquiries, Please Contact:
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UK, SA72 4RW.
T: +44 (0) 1646 687 880
E: info@hyundaipowerproducts.co.uk
www.hyundaipowerproducts.co.uk
Imported / Distributed by Genpower Ltd for
the United Kingdom & Ireland
Licensed by Hyundai Corporation Holdings, Korea
