Manual Revision #:
01222021JC
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3167-4 (G53208)
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your barbecue immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTION
TM
4
BURNER
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your barbecue.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
barbecue at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If oduor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BARBECUE’S STAINLESS
STEEL AND PAINTED STEEL PARTS
CAN BECOME VERY HOT.
1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.10-24UNCX13 Screw
X 18
Rubberized Washer
X 10
1/4”-20UNCx16 Screw
X 26
NO.8-32UNCX18 Screw
X 2
1/4”-20UNC Nut
X 2
NO.8-32UNC Nut
X 2
NO.8-32UNCX10 Screw
X 3
ST4.2X10 Tapping Screw
X 9
M4 Wing Nut
X 1
Side Burner Knob
X 1
Wheel Lock Pin
X 1
1
2
3
4
5
6
7
8
9
10
11
12
13
No. Description Part Number Qty.
1 1/4-20UNCx38 Screw 20120-13038-250 6
2 1/4-20UNCx16 Screw 20120-13016-250 26
3 NO.10-24UNC x13 Screw 20124-10013-250 18
4 NO.8-32UNC x18 Screw 20132-08018-250 2
5 NO.8-32 X 3/8, Philips Flat Head 20332-08010-250 3
6 ST4.2X10 Tapping Screw 22500-42010-137B 9
7 φ7 Fiber washer G501-0054-9100 10
8 1/4"-20UNC Nut 30220-13000-250 2
9 NO.8-32UNC Nut 30232-08000-250 2
10 Knob G532-3600-9000 1
11 M4 Wing Nut 33301-04000-032 1
12 Venturi Clip, Side Burner G405-0019-9200 1
13 Wheel Lock Pin G350-0026-9000 1
14 AA Battery G610-0028-9100 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the barbecue.
Venturi Clip, Side Burner
X 1
AA Battery
X 1
14
2
PARTS LIST FOR 85-3167-4 (G53208)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2500-02
AB 1 Lid Handle G532-0004-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-02
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-2700-01
BB 4 Main Burner G532-3500-01
BC 3 Carryover Assembly G614-0095-01
BD 4 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 3 Upper Cooking Grate G532-0081-01
BG 1 Cleaning Tool G532-0083-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
BJ 1 Grease Channel Shield G532-0063-01
BK 3 Lower Cooking Grate G532-0080-01
BL 4 Main Burner Brace G466-0047-01
CA 1 Manifold Assembly G532-9700-01
CB 1 Regulator G606-0008-01
CC 1 Side Stove Valve G532-0072-01
CD 1 Metal Hose, Side Stove G401-0068-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0082-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 5 Control Knob G532-3600-01
CH 5 Knob Bezel G363-0026-01
CI 1 Control Panel G532-0076-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup - Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0067-01
CN 1 Lower Back Panel G532-0066-01
CO 1 Heat Shield - Burner Box G532-0023-01
CP 1 Heat Shield - Tank
G532-0033-01
CQ 1 Tank Ex
clusion Wire G532-0077-01
Item No. Qty. Description Part No.
DA 1 Side Stove Side Shelf, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-C800-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Side Stove Burner G532-5200-01
DE 1 Side Stove Support Drip Pan G515-0083-03
DF 1 Electrode Set, Side Stove G515-0039-02
DG 1 Side Stove Lid G532-0029-01
DH 1 Side Stove Cooking Grate G501-0077-01
DI 1 Side Shelf Table, Right G532-0030-01
DJ 1 Side Shelf Fascia, Right G532-A800-01
DK 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DL 1 Grease Cup Holder - Flare-Free G532-0031-02
DM 1 Grease Cup - Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-02
EB 1 Cart Side Panel, Right G532-1100-02
EC 1 Left Door Assembly G532-A100-01
ED 1 Right Door Assembly G532-A200-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf G532-0600-02
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B007-01
F2 1 Assembly Manual G532-M008-01
F3 1 Safe Use and Care Manual G363-M003-02
F4 1 Tank Screw G505-0047-01
3
EXPLODED DIAGRAM FOR 85-3167-4 (G53208)
CK
DI
CN
ED
EE
EG
EH
EI
F4
DK
BE
BJ
AA
AB
DL
DM
DJ
CP
CJ
EI
EC
EA EB
DC
DG
DH
DD
CQ
DF
DB
DA
BI
CO
CM
CE3
CE1
CE2
EE
BH
BG
BA
AE
AG
AF
BK
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
BL
CC
CI
DE
EF
BB
4
ASSEMBLY INSTRUCTIONS
1
6
13
X 1
EF
EG
EH
EG
EH
14
5
ASSEMBLY INSTRUCTIONS
2
EAEB
EF
EF
CE1
EA
CE1
2X
66
94
X 2X 2
6
2
X 8
6
ASSEMBLY INSTRUCTIONS
3
4X
6
2
X 4
CN
CN
EB
EB
EA
7
ASSEMBLY INSTRUCTIONS
4
6
6
X 1
CQ
CQ
CQ
8
ASSEMBLY INSTRUCTIONS
5
2X
6
2
X 4
CJ
CJ
EA
EB
9
ASSEMBLY INSTRUCTIONS
6
CO
CO
CL
CL
CL
CL
6
6
X 2
A.
B.
10
ASSEMBLY INSTRUCTIONS
6
CO
EB
CK
D.
CO
EB
EA
C.
6
6
X 4
11
BA
ASSEMBLY INSTRUCTIONS
7
6
2
X 4
BA
2X
WARNING:
WATCH YOUR HANDS!
BA
12
CM
EB
EA
66
71
X 2X 4
EA
BA
BA
1
7
ASSEMBLY INSTRUCTIONS
8
6
6
X 2
CJ
CP
CN
13
9
ASSEMBLY INSTRUCTIONS
CP
CM
CM
14
ASSEMBLY INSTRUCTIONS
10
DA
DA
DC
DB
A.
B.
6
6
3
3
X 3
X 2
15
ASSEMBLY INSTRUCTIONS
11
DA
DA
BA
BA
66
72
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
A.
B.
DA
16
ASSEMBLY INSTRUCTIONS
11
C.
D.
DC
BA
A1 B2
6
871
X 1X 1X 1
A1
B2
BA
DB
6
3
X 2
17
ASSEMBLY INSTRUCTIONS
11
DB
CE3
CE3
DB
E.
CE3
Front view
18
ASSEMBLY INSTRUCTIONS
12
DB
10
CC
CC
6
10
X 1
CC
DB
C.
A. B.
19
ASSEMBLY INSTRUCTIONS
12
11
X 1
12
X 1
DE
DD
DD
12
DE
E. F.
DF
D.
DD
20
ASSEMBLY INSTRUCTIONS
12
H.
DH
21
ASSEMBLY INSTRUCTIONS
13
CE2
-
+
CE1
CE3
(CE3)
InstaStart
Button
Electronic Ignition Assembly:
The electrode set for main burner (CF), side stove (DF) and Instastart button (CE3) are
found under the control panel (CI) attached to the manifold (CA). Insert the electrode sets
into the electronic ignition (CE1)
CE1
CE2
CF
DF
14
X 1
22
ASSEMBLY INSTRUCTIONS
14
DI
DI
DJ
DK
6
6
3
3
X 3
X 2
23
DI
ASSEMBLY INSTRUCTIONS
15
6
3
X 2
BA
DJ
DI
BA
DI
BA
DK
66
72
X 3X 3
A1 B2
66 6
871
X 1X 1X 1
A1
B2
24
ASSEMBLY INSTRUCTIONS
16
DL
DL
DM
DL
DJ
DJ
6
5
X 3
ATTENTION:
EMPTY GREASE CUP AFTER
EACH USE.
25
ASSEMBLY INSTRUCTIONS
17
EE
EE
EC
ED
6
6
3
3
X 2
X 2
26
ASSEMBLY INSTRUCTIONS
18
ED
EC
EF
EF
BG
27
ASSEMBLY INSTRUCTIONS
19
BD
BA
BD
BA
YOUR MODEL includes the CONVERTIBLE
VALVE SYSTEM™. If you would like
to convert your BBQ from PROPANE
to NATURAL GAS, the following kit is
required
Convertible Valve System™ Natural Gas
Conversion Kit - product number:
85-2261-4 (available at Canadian Tire)
Before completing steps 19 to 24, follow
the steps outlined in the CONVERTIBLE
VALVE SYSTEM™ instruction manual that
accompanied the kit.
ATTENTION:
28
ASSEMBLY INSTRUCTIONS
20
BE
BA
BE
BA
BE
BA
BJ
BJ
BE
29
ASSEMBLY INSTRUCTIONS
21
BF
BK
BF
BK
ATTENTION:
STACK GRATES BEFORE
POSITIONING.
Upper Cooking Grate:
BF - Porcelain Cast Iron Cooking Grate
Lower Cooking Grate:
BK - Stamped Steel Cooking Grate
30
ASSEMBLY INSTRUCTIONS
22
BH
BH
BA
BH
BA
31
ASSEMBLY INSTRUCTIONS
23
CB
ATTENTION:
DO NOT STORE EXTRA PROPANE
TANK WITHIN BBQ CART.
F4
EF
FOR PROPANE MODEL ONLY
FOR NATURAL GAS MODEL , FOLLOW STEP 24
32
ASSEMBLY INSTRUCTIONS
24
www.colemanbbqs.com
HOW TO CONVERT YOUR BBQ TO NATURAL GAS
This barbecue was sold PROPANE READY, if you
wish to convert your barbecue to Natural Gas you
must purchase the Natural Gas Conversion Kit sold at
Canadian Tire, product #85-2261-4.
IMPORTANT
Make sure the conversion kit packaging
has the following symbol on it:
33
ADDITIONAL WARNINGS
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
You have now completed the Assembly of your COLEMAN® REVOLUTION™
BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
2. Read SAFE USE & CARE MANUAL
3. Perform Grill Safety Check-list
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE COLEMAN® SAFE USE &
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Level your barbecue for optimal performance of Flare-Free Technology™.
!
!
!
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Manufactured by Winners Products Engineering Ltd.
©2021 The Coleman Company, Inc.
Coleman
®
, and are registered trademarks of
The Coleman Company, Inc. used under license.
