1
DF25030
4007498
Purchase Date
Thank you for purchasing this HARBOR BREEZE product.
Questions, problems or missing parts?
Before returning, contact us on: 888-251-1003, 8 a.m. - 8 p.m., EST,
Monday - Sunday or [email protected].
HARBOR BREEZE and logo design are trademarks or
registered trademarks of LF, LLC. All rights reserved.
ITEM #6030887
MODEL #CAL44MBK5L
CALVERTON
CEILING FAN
Español p. 19
ATTACH YOUR RECEIPT HERE
Safety Information .................................................................................................................................... 2
Package Contents .................................................................................................................................... 5
Hardware Contents .................................................................................................................................. 6
Preparation ............................................................................................................................................... 6
Initial Installation ........................................................................................................................................ 6
Wiring ........................................................................................................................................................ 9
Final Installation ...................................................................................................................................... 12
Operating Instructions ............................................................................................................................ 15
Care and Maintenance ........................................................................................................................... 17
Troubleshooting ...................................................................................................................................... 17
Limited Lifetime Warranty ....................................................................................................................... 18
Replacement Parts List .......................................................................................................................... 18
TABLE OF CONTENTS
2
SAFETY INFORMATION
CAUTION: Changes or modifications not approved by the party responsible for compliance could
void the user's authority to operate the equipment.
*NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
* Reorient or relocate the receiving antenna.
* Increase the separation between the equipment and receiver.
* Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Distributed by: Litex Industries Inc., P.O. Box 535639, Grand Prairie, TX, 75053; 800-527-1292
The device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, (2) this device must accept any interference
received, including interference that may cause undesired operation.
NOTE: Dimmable to 10% with select dimmers. See Lowes.com for more information.
READ AND SAVE THESE INSTRUCTIONS
Please read and understand this entire manual before attempting to assemble, install or operate
the product. Review the accompanying assembly diagrams.
• Do not discard fan carton or packing material. Should this fan need to be returned to the factory for
repairs, it must be shipped in its original packaging to ensure proper protection against damage that
might exceed the initial cause for return.
• Make sure all electrical connections comply with local codes, ordinances, the National Electrical Code
and ANSI/NFPA 70-1999. Hire a qualified electrician or consult a do-it-yourself wiring handbook if you
are unfamiliar with installing electrical wiring.
• Make sure the installation site you choose allows a minimum clearance of 7 ft. from the blades to the
floor and at least 30 in. from the end of the blades to any obstruction.
• After you install the fan, make sure all connections are secure to prevent the fan from falling.
• The net weight of this fan including the light kit is: 12.57 lbs.
SAFETY INFORMATION
3
To reduce the risk of fire, electrical shock or personal injury, mount fan to outlet box
marked "ACCEPTABLE FOR FAN SUPPORT OF 35 LBS. (15.9 KG) OR LESS" and use
mounting screws provided with the outlet box. Most outlet boxes commonly used for the
support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a
qualified electrician if in doubt.
When mounting fan to a ceiling outlet box, use a METAL octagonal outlet box; do NOT use a plastic
outlet box. Secure the outlet box directly to the building structure. The outlet box and its support must
be able to support the moving weight of the fan (at least 35 lbs.).
To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp
edges.
WARNING
DANGER
When using an existing outlet box, make sure the outlet box is securely attached to the building
structure and can support the full weight of the fan. Failure to do this can result in serious injury or
death. The stability of the outlet box is essential in minimizing wobble and noise in the fan after
installation is complete.
To reduce the risk of serious bodily injury, DO NOT use power tools to assemble any part of the fan,
including the blades.
Before installation, be sure to shut off electricity at main switch or circuit breaker in order to avoid
electrical shock.
SAFETY INFORMATION
4
To reduce the risk of fire, electrical shock or personal injury, lever wire connectors provided with this
fan are designed to accept only one 12-gauge house wire and one lead wire from the fan. If your
house wire is larger than 12-gauge or there is more than one house wire to connect to the
corresponding fan lead wires, consult an electrician for the proper size lever wire connectors to use.
To reduce the risk of fire or electrical shock, do not use the fan with any solid state speed control
device or control fan speed with a full range dimmer switch.
To reduce the risk of fire, electrical shock or personal injury, do not bend the blades when installing
them, balancing the blades or cleaning the fan. Do not insert objects between the rotating fan blades.
To reduce the risk of personal injury, use ONLY parts provided with this fan. The use of parts OTHER
than those provided with this fan will void the warranty.
WARNING
CAUTION
Be sure outlet box is properly grounded and that a ground wire (GREEN or BARE) is present.
Once installation is complete, carefully check all screws, bolts and nuts on fan motor assembly to
ensure that they are secured.
Do NOT tamper with or attempt to repair LED component. The light source is designed for this specific
application and should not be serviced by untrained personnel. If any servicing is required, call our
customer service department.
5
PACKAGE CONTENTS
IMPORTANT REMINDER: You must use the
parts provided with this fan for proper installation
and safety.
A Mounting Plate 1
B Canopy Ring 1
C Motor Housing 1
D Switch Housing 1
E Shade 1
F Switch Housing Screw 3
(preassembled)
PART DESCRIPTION QUANTITY
B
G
I
H
K
C
E
A
J
D
F
G Blade 5
H LED Light Kit 1
I Mounting Plate Lock 4
Washer (preassembled)
J Mounting Plate Screw 4
(preassembled)
K Motor Plate Screw 3
(preassembled)
DESCRIPTIONPART
QUANTITY
PREPARATION
HARDWARE CONTENTS (shown actual size)
Before beginning assembly of product, make sure all parts are present. Place motor on carpet or on
foam to avoid damage to finish. Compare parts with package contents list and hardware contents list. If
any part is missing or damaged, do not attempt to install the product.
Estimated Assembly Time: 120 minutes
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses,
Stepladder and Wire Strippers
Helpful Tools (not included): AC Tester Light, Tape Measure, Do-It-Yourself Wiring Handbook and Wire
Cutters
Turn off circuit breakers or fuse and wall switch
to the fan supply line leads.
DANGER: Failure to disconnect power
supply prior to installation may result in serious
injury or death.
1.
INITIAL INSTALLATION
ON
OFF
ON
OFF
1
Lever Wire
Connector
Qty. 4
Blade
Screw
Qty. 15
+ 1 extra
Fiber Blade
Washer
Qty. 15
+ 1 extra
Pull Chain
Extension
Qty. 2
AA
BB
CC DD
6
7
INITIAL INSTALLATION
Remove all three preassembled motor stabilization
pieces from motor housing (C). The motor
stabilization pieces may be discarded at this time.
4.
This fan can be mounted as a flushmount on a
regular (no-slope) ceiling only.
Check to make sure blades (G) will be at least
30 inches from any obstruction and at least 7 ft.
above the floor.
3.
3
7 ft.
min.
30 in.
min.
G
3
4
C
Motor
Stabilization
Piece
2.
2
If applicable, remove existing fan and fan parts,
including the mounting bracket, from outlet box
and disconnect all electrical wiring.
WARNING: To reduce the risk of personal
injury, use ONLY parts provided with your new
fan. The use of parts OTHER than those
provided with this fan will void the warranty.
Set aside screws, spring washers and flat
washers provided with the outlet box for fan
installation.
INITIAL INSTALLATION
With wider opening facing up, place canopy
ring (B) over top of motor housing (C). Allow
canopy ring (B) to rest on top of motor for the
time being.
Motor
"J" Hook
8
7.
3
5
Locate mounting plate screw (J) (with mounting
plate lock washer (I)) on outer edge of mounting
plate (A) that is closest to the j-hook and remove
that mounting plate screw (J) (with mounting
plate lock washer (I)). Also, remove mounting
plate screw (J) (with mounting plate lock washer
(I)) on outer edge of mounting plate (A) directly
opposite the one that was just removed. Partially
loosen the other two mounting plate screws (J)
(with mounting plate lock washers (I)).
5.
3
7
A
J
J
I
I
B
Secure mounting plate (A) to outlet box using
screws, spring washers, and flat washers provided
with the outlet box.
*NOTE: It is very important you use the proper
hardware when installing the mounting plate (A) as
this will support the fan.
Pull electrical wiring from outlet box through center
hole in the mounting plate (A).
6.
3
6
C
A
INITIAL INSTALLATION
Lift motor housing (C) to mounting plate (A). Hang
motor housing (C) on j-hook on underside of
mounting plate (A). [IMPORTANT: Use one of the
non-slotted holes on the rim of the motor housing
(C) to do so.]
This will allow motor housing (C) to hang out of the
way while wiring.
9
8.
3
8
Non-slotted
Hole
"J" Hook
C
A
WIRING
WIRING
WARNING: To reduce the risk of fire, electrical shock or personal injury, lever wire connectors
provided with this fan are designed to accept only one 12-gauge house wire and one lead wire from the
fan. If your house wire is larger than 12-gauge or there is more than one house wire to connect to the
corresponding fan lead wires, consult an electrician for the proper size lever wire connectors to use.
CAUTION: Be sure outlet box is properly grounded and that a ground (GREEN or BARE) wire is
present.
WARNING: If house wires are different colors than referred to in the following steps, stop
immediately. A professional electrician is recommended to determine wiring.
WARNING: Using a full range dimmer switch (not included) to control fan speed will cause a loud
humming noise from fan. To reduce the risk of fire or electrical shock, do NOT use a full range dimmer
switch to control fan speed.
NOTE: This fan is remote control adaptable (remote control not included). Please refer to instructions
provided with the remote control before proceeding with these wiring instructions.
1.
IMPORTANT: Each wire connection is made by
firmly raising the levers on each lever wire connector
(CC), as shown. Then, ONE wire is inserted into
each opening.
1
CC
10
WIRING
Choose wiring diagram (Fig. 2a, Fig. 2b or Fig. 2c)
that fits your situation and make appropriate wiring
connections per your selection in Step 2.
WARNING: In order for wire connections to be
secure, all levers on the lever wire connectors (CC)
must be completely returned to their original position
as shown in the wiring diagram, option 2a, 2b or 2c,
which corresponds to your wiring needs.
2.
FAN AND LIGHT CONTROLLED BY TWO WALL SWITCHES
2a
FAN AND LIGHT CONTROLLED BY PULL CHAINS
120V POWER
FROM CEILING
BLACK (POWER)
WHITE (NEUTRAL)
GROUND/GREEN (BARE)
GREEN
WHITE
BLACK
BLUE
CC
CC
CC
2a. FAN AND LIGHT CONTROLLED BY PULL
CHAINS: Insert each GROUND (GREEN) wire
from fan (on motor housing (C) and mounting
plate (A)) and the BARE/GREEN wire from ceiling
into openings in lever wire connector (CC) with
three levers.
Insert BLACK wire and BLUE wire from fan and
BLACK wire from ceiling into openings in lever
wire connector (CC) with three levers.
Insert WHITE wire from fan and WHITE wire from
ceiling into openings in lever wire connector (CC)
with two levers.
C
A
2b. FAN CONTROLLED BY PULL CHAIN,
LIGHT BY WALL SWITCH: Insert each
GROUND (GREEN) wire from fan (on motor
housing (C) and mounting plate (A)) and the
BARE/GREEN wire from ceiling into openings in
lever wire connector (CC) with three levers.
Insert BLACK wire from fan and BLACK wire from
ceiling into openings in lever wire connector (CC)
with three levers.
Insert WHITE wire from fan and WHITE wire from
ceiling into openings in lever wire connector (CC)
with two levers.
Insert BLUE wire and BLACK (or RED) wire from
the independent wall switch for the light into
openings in lever wire connector (CC) with two
levers.
FAN CONTROLLED BY PULL CHAIN, LIGHT BY WALL SWITCH
2b
120V POWER
FROM CEILING
BLACK (POWER)
BLACK (WALL SWITCH)
WHITE (NEUTRAL)
GROUND/GREEN (BARE)
GREEN
WHITE
BLACK
BLUE
CC
CC
CC
C
A
11
NOTE: BLACK wire is hot power for fan. BLUE wire is hot
power for light kit. WHITE wire is common for fan and
light kit. GREEN or BARE wire is GROUND.
WARNING: GENTLY pull on wire in each lever wire
connector (CC) to confirm the lock is engaged and that all
wires are secure.
WIRING
Wrap electrical tape around each individual lever wire
connector (CC) down to the wire.
WARNING: Make sure no bare wire or wire
strands are visible after making connections. Place
GREEN and WHITE connections on opposite side of
box from the BLACK and BLUE (if applicable)
connections.
Turn spliced/taped wires upward and gently push
wires and lever wire connectors (CC) into outlet box.
3.
3
CC
CC
Lever Wire
Connector
x 4
Hardware Used
CC
CC
2c. FAN AND LIGHT CONTROLLED BY TWO WALL
SWITCHES: Insert each GROUND (GREEN) wire
from fan (on motor housing (C) and mounting plate
(A)) and the BARE/GREEN wire from ceiling into
openings in lever wire connector (CC) with three
levers.
Insert BLACK wire from fan and BLACK (or RED) wire
from the independent wall switch for the fan into
openings in lever wire connector (CC) with three
levers.
Insert BLUE wire from fan and BLACK (or RED) wire
from the other independent wall switch for the light
into openings in lever wire connector (CC) with two
levers.
Insert WHITE wire from fan and WHITE wire from
ceiling into openings in lever wire connector (CC) with
two levers.
FAN AND LIGHT CONTROLLED BY TWO WALL SWITCHES
2c
120V POWER
FROM CEILING
BLACK (WALL SWITCH)
BLACK (WALL SWITCH FOR LIGHT)
WHITE (NEUTRAL)
GROUND/GREEN (BARE)
GREEN
WHITE
BLACK
BLUE
CC
CC
CC
C
A
FINAL INSTALLATION
12
DANGER: To reduce the risk of serious bodily
injury, DO NOT use power tools to assemble the
blades (G). If screws are overtightened, blades (G)
may crack and break.
Insert one blade (G) through a slot on the band of
the motor housing(C). Align holes in blade (G) with
holes in plate on underside of motor. Attach the
blade (G) with blade screws (AA) and fiber blade
washers (BB). Then, tighten each blade screw (AA),
starting with the one in the middle. Repeat for
remaining blades (G).
3.
C
G
BB
AA
AA
Blade Screw x 15
Fiber Blade Washer x 15
BB
Hardware Used
Band
Locate four tabs inside canopy ring (B). Align tabs
in canopy ring (B) with four grooves at top of motor
housing (C) and raise canopy ring (B) until you
hear tabs snap into grooves.
NOTE: Canopy ring (B) should fit flush to ceiling
when installed correctly.
Remove motor housing (C) from "J" hook and slide
top of motor housing (C) over mounting plate (A),
aligning slotted holes in motor housing (C) with
loosened mounting plate screws (J) (with mounting
plate lock washers (I)) in mounting plate (A). Twist
motor assembly (C) to lock. Re-insert the other two
mounting plate screws (J) (with mounting plate
lock washers (I)) previously removed (Step 5, page
8) to secure motor housing (C). Tighten all
mounting plate screws (J) securely.
1.
2.
1
2
C
J
I
A
J
C
I
Tab
B
Grooves
Tab
3
13
FINAL INSTALLATION
Connect female plug from motor housing (C) to
male plug from switch housing (D), matching up the
colors on the plugs for correct fit. Make sure plugs
connect tightly.
Locate BLUE and WHITE wires in switch housing
(D). Connect WHITE wire from LED light kit (H) to
WHITE wire from switch housing (D). Connect
BLUE wire from LED light kit (H) to BLUE wire from
switch housing (D). Make sure molex connections
are secure.
6.
3
6
BLUE
WHITE
WHITE
BLUE
D
5.
Remove one switch housing screw (F) from
switch housing (D) and partially loosen the other
two switch housing screws (F).
4.
Remove one motor plate screw (K) from motor
plate preassembled on the underside of the motor
housing (C) and partially loosen the other two
motor plate screws (K). Align slotted holes in
switch housing (D) with loosened motor plate
screws (K), allowing female plug from motor
housing (C) to come through hole in switch
housing (D). Twist switch housing (D) to lock.
Re-insert the motor plate screw (K) that was
removed and securely tighten all three motor plate
screws (K).
4
K
Motor Plate
K
D
Female Plug
K
C
Male/female
plugs
3
5
F
F
C
D
H
C
FINAL INSTALLATION
14
Align slots on shade (E) with protrusions on the
inside of switch housing (D). Turn shade (E) to the
right (clockwise) until it no longer turns.
NOTE: Pull down gently on the shade (E) to make
sure that it is secured completely.
8.
3
8
C
E
Protrusions
Slot
D
9.
Attach pull chain extensions (DD) or custom pull
chain extensions (not included) to corresponding
fan and light pull chains.
9
Pull Chain Extension x 2
Hardware Used
DD
DD
DD
Carefully arrange wire connections inside swtich
housing (D). Align slotted holes in LED light kit (H)
with loosened switch housing screws in switch
housing (D). Twist LED light kit (H) to lock.
Re-insert switch housing screw (F) previously
removed. Tighten all three switch housing screws
(F) securely.
7.
3
7
Loosened
Screws
Connections
H
D
F
15
The pull chain labeled FAN has four positions to
control fan speed. One pull is HIGH, two is
MEDIUM, three is LOW and four turns the fan
OFF.
1.
1
2.
The pull chain labeled LIGHT is used to control
the light.
To turn the light ON or OFF, simply pull down on
and then let go of the light pull chain.
2
3.
Use the fan reverse switch, located on switch
housing (D), to optimize your fan for seasonal
performance. A ceiling fan will allow you to raise
your thermostat setting in summer and lower
your thermostat setting in winter without feeling a
difference in your comfort.
NOTE: Wait for fan to stop before moving the
reverse switch.
Reverse Switch
OPERATING INSTRUCTIONS
3
D
16
OPERATING INSTRUCTIONS
4a. In warmer weather, setting the reverse
switch in the LEFT position will result in
downward airflow creating a wind chill effect.
4b. In cooler weather, setting the reverse
switch in the RIGHT position will result in
upward airflow that can help move stagnant,
hot air off the ceiling area.
4a
4b
4c. IMPORTANT: Reverse switch must be set
either completely LEFT or completely
RIGHT for fan to function. If the reverse switch
is set in the middle position, fan will not
operate.
4c
17
CARE AND MAINTENANCE
At least twice each year, check mounting plate screws (J) and then tighten all screws on the fan. Clean
motor housing (C) with only a soft brush or lint-free cloth to avoid scratching the finish. Clean blades (G)
with a lint-free cloth.
IMPORTANT: Shut off main power supply before beginning any maintenance. Do not use water or a
damp cloth to clean the ceiling fan.
• Total wattage for the light kit for this fan is 18 watts; do not attempt to replace the LEDs.
WARNING: Before beginning work, shut off the power supply to avoid electrical shock.
TROUBLESHOOTING
1. Push switch firmly either left or right.
2. Turn power on or check fuse at
circuit breaker.
3. Turn power off. Loosen motor
assembly and check all connections.
1. Reverse switch not engaged.
2. Power is off or fuse is blown.
3. Faulty wire connection.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Fan does not move.
Noisy operation.
1. Blades are loose.
2. Cracked blade.
3. Full range dimmer switch.
4. Fan is new.
5. Motor housing is loose.
1. Tighten all blade screws.
2. Replace blade.
3. Use only with included speed control
device.
4. Allow fan a “break in” period of a few
days, especially when running the
fan at Medium and High speeds.
5. Verify mounting plate screws are
secure according to instructions on
page 12.
Excessive wobbling.
1. Blades are loose.
2. Blade incorrectly attached.
3. Unbalanced blades.
4. Fan not securely mounted.
1. Tighten all blade screws.
2. Re-install blades.
3. Switch one blade with a blade from
the opposite side.
4. Verify mounting plate is secure.
1. Make sure wall switch to light is on.
2. Check that connections in switch
housing are connected properly
according to instructions on page
13.
1. Wall switch to light is off.
2. Wires in switch housing not wired
correctly.
Fan operates but
light fails.
NOTE: A small amount of "wobble" is normal and should not be considered a defect.
LIMITED LIFETIME WARRANTY
Printed in Cambodia
REPLACEMENT PARTS LIST
GGLI2505
All parts are replaceable (see parts list in “Package Contents” on Page 5), however, only the parts listed
below are under warranty. For replacement parts, call our customer service department at
888-251-1003, 8 a.m. - 8 p.m., EST, Monday - Sunday. You could also contact us at [email protected].
6030887-A
6030887-B
6030887-D
6030887-E
6030887-G
A Mounting Plate
B Canopy Ring
D Switch Housing
E Shade
G Blade
PART DESCRIPTION PART #
D
E
G
A
B
Set forth below, the manufacturer warrants the fan motor for this ceiling fan to be free from defects in
workmanship and material for the life of the product. Also, subject to the limitations below, the
manufacturer warrants all ceiling fan parts (“ceiling fan parts” excludes the motor and parts made in
whole or in part with glass) to be free from defects in workmanship and material for a period of one year
after the date of purchase by the original purchaser at retail.
All claims must be made by the original purchaser, whether such purchaser purchased the product
through a store or contractor. Ceiling fan part defects must be reported within the first year from the date
of purchase. Parts made in whole or in part with glass and the finishes of metal and other surfaces are
not warranted.
Purchasers are responsible for all costs of removing and reinstalling the product. Any damage to any
part caused by ordinary wear and tear, accident, misuse, or improper installation, is not covered by this
warranty. The manufacturer assumes no responsibility whatsoever for fan installation. Any service
performed by a non-licensed electrician will render the warranty invalid.
The manufacturer’s sole responsibility shall be to repair or replace the motor, parts, or product within the
terms stated above. The manufacturer shall not be liable for any loss or damage of any kind, including
any incidental or consequential damages resulting directly or indirectly, from any breach of warranty,
express or implied, or any other failure of this product. Some states do not allow the exclusion or
limitation of incidental or consequential damages so this limitation may not apply to you.
If the original purchaser ceases to own the fan, this warranty is voided.
Should the purchaser encounter a problem with your fan related to defects in workmanship or materials
within the warranty period associated with the defective part, the manufacturer agrees to replace the
defective part without charge, or at its option, to replace the ceiling fan with a comparable or superior
model.
The manufacturer’s warranties are limited to the written warranties set out in this ceiling fan limited
lifetime warranty. All other express and implied warranties, including, without limitation, the implied
warranty of fitness for a particular purpose and the implied warranty of merchantability are disclaimed.
Some states do not allow the disclaimer of implied warranties, so this disclaimer may not apply to you.
18
