CARE & USE / INSTALLATION
14
2
UNDERCOUNTER
When buying any XO appliance
you can be confident you have chosen a
high quality, innovative and stylish product
from a company that cares about you!
If you require service or have questions,
Help is only a phone call away -
call: 973-403-8900
Talk to one of our undercounter experts.
www.xoappliance.com/register-your-product/
CONGRATULATIONS
on purchasing your XO.
Before you proceed, take just a
moment to register your XO at:
REGISTRATION HELPS YOU BY -
Ensuring warranty coverage should you need service
Providing ownership veri
cation for insurance purposes
XO can notify you in the event of product changes or recalls.
Or simply scan here to be taken
to the registration page...
model and serial number
You may require service or parts one day -
take a minute to locate and record some important info about your grill.
• Model number
• Date of purchase
• Proof of purchase by the original owner
• Serial number
The serial number can be located on the rating plate which is located on the left side of the side
burner.
3
RATING PLATE
CAUTION
5
1. Massachusetts requires all gas be installed using a plumber or gas fitter carrying th
Massachusetts license.
e appropriate
2. All permanently-installed natural gas or propane installations require a “T” handle type manual gas
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
For more information go to this website
www.P65warnings.ca.gov
notice: commonwealth of massachusetts
• Never leave children unsupervised around cooking appliances.
• Pre-heating for more than 15 minutes may overheat and cause damage to the unit.
• Never cover slots, holes, or passages in the fire box or cover an entire rack with material
such as aluminum foil. Doing so blocks air flow through the oven and may cause carbon
monoxide poisoning. Aluminum foil linings may trap heat causing a fire hazard.
• Do not leave the unit unattended.
Warning: Heavy Weight Hazard!
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER
ASSEMBLY AND SAFE USE OF THE APPLIANCE. READ AND FOLLOW ALL INSTRUCTIONS AND
WARNINGS BEFORE ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND
INSTRUCTIONS WHEN USING THE APPLIANCE. FAILURE TO INSTALL AND OPERATE THIS UNIT
IN ACCORDANCE WITH THESE INSTRUCTIONS CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
6
STOP
THANK YOU FOR CHOOSING XO
As you unbox your new unit, please take a moment to make certain all
the parts are included and there was no damage in shipping.
800-966-8300 www.xoappliance.com
Please recycle when you dispose of the packing materials.
One of the fastest and easiest
ways to get help is to visit
our YouTube Channel
which has lots of useful
How To videos -
Just scan the QR Code or go to
https://www.youtube.com/channel/UCT-Ip-dM9hoPydpxZfrZzRA
components to avoid
cooking appliances.
This manual covers the following XO products:
N OTE T O IN S T A L L E R
This manual must remain with grill. Check your local building codes for proper method of
installation. In the absence of local codes, this unit should be installed in accordance with National
Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/Propane
Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70 or the Canadian
Electrical Code CGA 1.6b2005 or latest edition.
Please note: Pictures and Information may change without notice.
installation, care and use of your
xo perfomance cooking product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
7
where things are
Product Registration....................................................................................................................
Warnings...................................................................................................................................
Models.........................................................................................................................................
Safety.........................................................................................................................................
Location - Clearances ...........................................................................................................
Overhead Construction................................................................................................................
.........................................................................................................
Cutout Dimensions.....................................................................................................................
.......................................................................................................
..............................................................................................................
Electrical Wiring..........................................................................................................................
.......................................................................................................
Outdoor Island Venting
..............................................................................................................
......................................................................................................
Before your Gas Hook Up...
...................................................................................................
Natural
Gas
Installation.
.................................................................................................
Propane Tank Installation
...........................................................................................................
Lighting Your Unit Safely....
.........................................................................................................
Gas Appliance Safety......
.......................................................................................................................
...........................................................................................................
Cleaning and Maintenance
......................................................................................................
Trouble Shooting.
...............................................................................................
LED Lightbulb Replacement
...........................................................................................
Parts and Obtaining Service
Warranty..........................................
2
5
Link - How To Videos................................................................................................................... 6
Specifications + Dimensions ................................................................................................... ....
9
10
11-12
13
14
15
16
17
18
19
20
21 - 22
23 - 24
25 - 26
27
28
29
30
31
32 - 34
35
8
7
4
Outdoor Rated Hoods.......
Insulated Jacket Installation
Leak Testing................
Flame Characteristics.....
Description
Main Cooking Area Sq. In.
Gas Type (specify)
Orifices Main Burners NG
Orifices Main Burners LP
Main Burner BTUs (each / total)
Cooking Grate
Control Panel
Drip Tray
Ignition
Co
Product Dimensions
ntrol Panel Lighting
XOGSIDEBXLT
please read and follow all safety instructions
9
205
NG or LP
1.98 mm
1.18 mm
12,000 / 24,000
Welded Stainless
Welded Stainless
Reliable Push + Click
12v Blue LED
product specifications
Welded Stainless
Cutout Dimensions 8 1/4” x 20 1/2” x 11”
x ” ”2/1 218/5 12 x ”8/7 7
7 7/8”
21 5/8”
12 1/2”
hazard or other injury and to ensure proper installation and servicing.
empty propane
cylinders in the grill cabinet or in the vicinity of this or any other gas or electrical appliance. Do not
store propane cylinders indoors or on their sides for gas may escape. Gas cylinders are highly
flammable
No Children should ever be left alone or unattended in an area where a grill is located. Place your
grill well away from areas where children play. Do not store items that may interest children in or
around the grill, in the cart or in the enclosure or Island.
burns.
outdoor use only. Never use in a garage, building, shed, breezeway or other enclosed area. Do not
use this unit under any unprotected overhead combustible construction. Combustible material
exposed to heat will catch on fire
vehicle, portable trailer, boat or any other moving installation including commercial use.
e with water
or other liquids.
in a well-ventilated area away from heat and away from where children may tamper with it. Always
leave tank outdoors.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Electrical
cords should be placed away from walkways to avoid tripping hazard.
Do not repair or replace any part of the unit unless recommended in this manual. Other
service should be performed by a certified and qualified BBQ technician.
your gas supply shut-off is located. All gas lines must have a shut-off that is readily and easily
accessible. If you smell gas, check for gas leaks immediately. Check only with a soap and water
solution. Never check for gas leaks with an open flame
abrasion or wear, or the hose is cut, it must be replaced before using the unit.
disconnected from the
gas supply piping system during any pressure testing of that system at test pressures in excess of
0.5 psi (3.5 kPa).
safety matters
10
unit to reduce the risk of fire, burn
Never move the unit when hot. When in use, portions of the unit are hot enough to cause severe
The unit is designed for
XO appliances are not designed or certified for and are not to be installed in or on a recreational
If the unit is installed by a professional installer or technician, be sure that he/she shows you where
Inspect the LP gas supply hose prior to each use of the unit. If there is evidence of excessive
Store your unit in a well-ventilated area. If stored indoors, detach and leave LP Cylinder outdoors
14"
Distance Minimum
16"
16"
Combustible
Construction
location of your appliance | clearances
ISLAND INSTALLATIONS | NON-COMBUSTIBLE
CONSTRUCTION The XO Built in grills and
appliances are designed for easy installation
into a non-combustible masonry island.
In installations of this type non-combustible materials
like brick, stone or cement board completely surround
the appliances supported by block or metal framing.
No materials shall be used within 12” of the unit that will burn or be affected by the high heat the
unit can produce.
The appliance slides into the cutout opening of the island and is supported by the flanges surrounding
the unit sides and rear. Do not grout the unit in place so that it can be removed for maintenance.
In addition to a 12“ non-combustible materials clearance in all diretions; proper hood operation
requires a 5” clear space minimum behind the unit.
ISLAND INSTALLATIONS | COMBUSTIBLE CONSTRUCTION
Island construction which employs some combustible materials is permitted providing certain
additional requirements are met.
Combustible materials include any surface or framing materials which may ignite, burn, support
combustion, emit smoke or melt when exposed to heat.
An approved, insulated jacket designed to shield each gas appliance must be used.
All minimum clearances to adjacent combustible construction must be increased to 14” on the sides
and 16” to the rear of the grill.
NEVER INSTALL OR USE YOUR GAS APPLIANCE IN ANY ENCLOSED SPACE SUCH AS, BUT
LIMITED TO, GARAGES, PORCHES OR BREEZEWAYS.
NEVER USE YOUR GRILL ON ELEVATED PATIOS OR DECKS.
NEVER INSTALL OR USE UNDERNEATH UNPROTECTED OVERHEAD CONSTRUCTION.
11
NOT
Installing this product into a
combustible
structure without an
approved insulated jacket could
result in fire, property damage
and personal injury.
WARNING
5”
location
WHERE IS THE WIND COMING FROM?
When
traffic patterns.
If you have a free standing grill, position it so the prevailing wind blows toward the front control panel
(at your back when grilling). This will support the proper front to rear of airflow required for proper
operation of your grill.
Outdoor kitchens located in areas with prevailing winds should be protected by a wind barrier positioned
behind the appliances. All clearances must be observed for safe operation.
FAILURE TO COMPENSATE FOR PREVAILING WIND CAN RESULT IN EXCESSIVE
HEAT BUILD UP AND RESULT IN DAMAGE TO THE APPLIANCE AND RISK OF
FIRE, PROPERTY DAMAGE OR PERSONAL INJURY.
If you suspect the grill is overheating, using an heat resistant mitt, open the hood. After first checking
the control knobs for excessive temperature, turn them down to a lower setting.
If you have a freestanding grill - turn it OFF, and after allowing it to cool, reposition the grill based on
prevailing wind patterns as described above.
OR - install a wind break to prevent the wind from interfering with the correct front to back exchange
of air.
On windy days, do not operate the grill on high with the hood closed for more than 15 minutes.
Never leave your appliances unattended while operating.
Your XO Grill must draw air in from the front and exhaust heated air from the rear in order to operate.
Position your cooking appliances so that smoke and exhaust will not gain access to the house through
open windows, doors or ventilation.
selecting a suitable location, consider important factors such as exposure to the wind and foot-
WIND
BREAK
REQUIRED
CORRECT
WIND
DIRECTION
WIND BREAK
12
overhead construction
•
If installed under any combustible construction the area above the cooking surface of the
grill must be covered with an approved exhaust hood.
•
It is highly recommended the hood be sized with a minimum 3” overhang on all exposed sides.
•
The exhaust hood shall provide no less than 1,200 CFM of proper exhaust ventilation.
•
The exhaust hood must be approved for outdoor installation and used with a dedicated
GFCI branch circuit.
5”
min.
30” to 36”
We recommend oversizing the hood by 3" on
each side to maximize efficiency and capture
space
For example;
A 36" Grill would require a 42" Hood
NON-COMBUSTIBLE
REAR WALL
OVERHEAD CONSTRUCTION
TYPICAL EXHAUST HOOD INSTALLATION
OBSERVE ALL MINIMUM CLEARANCES
Non-Combustible Construction
Sides 12” Back 5”
Combustible Construction
Sides 14” Back 16”
Combustible Overhead Construction
Must Be Protected By An Approved Hood
Use Of An Approved Hood Is Highly
Recommended With Non-Combustible
Overhead Construction
60”
Minimum above
cooking surface to
non-combustible
overhead.
13
14
outdoor rated exhaust hoods
AVAILABLE IN THREE SIZES
All Models:
33” Deep
18” High to the top of the Canopy
10” Dia. Exhaust Top or Rear
All Models have the following features:
Top or Rear Venting
304 Stainless Steel Construction
Professional Stainless Steel Baffle Filters
Four LED Lamps
Rotary Controls
Two High Velocity Blowers capable
of exhausting up to 1,200 CFM
Matching SS Top Duct Cover
13 1/2”
18”
36”
10” Dia.
33”
7 7/16”
MODEL: XOGV36S
36” Wide - use with XOGRILL30 & XOGRIDDLE30
MODEL: XOGV42S
42” Wide - use with XOGRILL36
MODEL: XOGV48S
48” Wide - use with XOGRILL42
outdoor kitchen dimensions - cutouts
CUTOUTS FOR SIDE BURNER
NON COMBUSTIBLE CONSTRUCTION
CUTOUTS FOR INSULATED JACKET
COMBUSTIBLE CONSTRUCTION
Use of an Insulated Jacket is Required
Must conform with local codes or, in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA
B149.1, or the Propane Storage and Handling Code, CSA B149.2, or the Standard for
Recreational Vehicles, ANSI A119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable
XOGSIDEBXLT
DIM A
DIM B
DIM C
DIM D
DIM E
DIM F
8 5/8”
20 1/2”
11”
2 1/2“
2 1/2”
2 1/2”
XOGSBJACKETXLT
DIM A
DIM B
DIM C
DIM D
DIM E
DIM F
9 1/8”
21 5/16”
13 5/8”
3”
3”
A
B
C
E
D
F
Dimensions D, E and F define the center lines
for 4” x 4” openings for the gas and electrical
utilities to be brought in.
15
4”
9/16”
Notch Detail
when countertop
is overhung
6
insulated jacket installation
IMPORTANT: Before you build the frame, you must take into account the total weight of the
liner, grill, other appliances, countertop and all other finishing materials.
XO Outdoor cooking appliances operate at very HIGH TEMPERATURES. It is absolutely essential
to install an insulated jacket whenever combustible materials are used in the construction of your
outdoor kitchen. Failure to isolate the cooking appliances within an approved insulated jacket can
result in fire, property damage, personal injury or death. Combustible materials include anything
which will burn, emit smoke, melt or support combustion.
Refer to the table on page 15 for the correct dimensions to nstall the insulated jacket..
Determine the entry point for your gas and electrical connections. Create your 4” x 4” rear or bottom
utility access based on location requirements.
Use a carpenter’s level to ensure the framing is level both side to side and front to back.
NEVER under any circumstances run the gas line or electrical wiring between the unit and the
insulated jacket. All excess electrical wire leads must be pulled out beyond the insulated
jacket. Never attempt to install the transformer between the liner and the appliance.
LINER INSTALLATION
Position the liner in the frame. No part of the combustible construction can protrude above the top or
beyond the front surface face of the liner. Shim the liner as necessary.
APPLIANCE INSTALLATION - CAUTION HEAVY LIFT
Remove the grates from the unit to reduce its weight and using two people, place the unit into the liner.
The side and rear flanges of the unit are designed to rest on top of the stainless flanges of the liner
without additional fasteners. The unit must be able to be removed for maintenance and service, do not
grout the appliance in place.
FINISHING
If desired the gap, if any, between the liner and the counter may be filled with non-combustible sealant.
• Never install this product into a structure built using combustible materials without an
insulated jacket. Doing so risks Fire, Property Damage, Injury or Death.
Observe and follow ALL set backs and clearances set forth in this manual.
For outdoor installation only - Never install or operate in an enclosed space.
Observe and follow ALL overhead clearances set forth in this manual.
• Installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
WARNING
outdoor kitchen venting
REQUIRED FOR ALL OUTDOOR KITCHEN INSTALLATIONS
Proper venting is essential for all installations regardless of the materials of construction.
1. Correctly installed venting helps ensure adequate airflow necessary for combustion to take
place safely.
2. AND properly installed cross ventialtion helps ensure that, in the event of a leak, gas is not
trapped within the enclosed space inside.
Gas leakage within a confined space poses an extreme danger of fire and/or explosion.
Adequate cross ventilation is absolutely essential.
NON-COMBUSTIBLE MATERIAL
NON-COMBUSTIBLE MATERIAL
MINIMUM 20 SQ IN
OF VENTILATION
REQUIRED ON EACH END OF
CABINET.
MINIMUM 10 SQ IN
OF VENTILATION REQUIRED ON
EACH END OF CABINET.
5"
MAXIMUM
5"
MAXIMUM
1"
MAXIMUM
Min 5"
E
X
TRE
M
E DANGER
Natural Gas is lighter than air.
Vents should be placed 10” below
the countertop.
Propane is heavier than air.
Vents should be placed 1” minimum
above ground level.
10”
1”
A minimum of three 10 in² (65 cm²) of
ventilation openings must be provided
at the bottom of the back, left and right
sides of your enclosure (island).
A minimum of three 20 in² (130 cm²)
of ventilation openings must be provided
at the top of both left, right and back sides
of your enclosure (island) where the top
of the opening aligns with the bottom of
the grill cut-out.
These openings are required to safely
dissipate gas vapors if there is a leak
in your enclosure.
EXAMPLE
17
18
electrical wiring
NOTE: This unit uses a transformer to provide power to the LED lights and work lights.
The transformer should be secured to the island walls or cart back wall. Plug only into a
Ground Fault Interrupter (GFCI) protected circuit.
16”DUAL SIDE BURNER WIRING HARNESS
ILLUMINATED SWITCH
LED
WIRING CONNECTORS
LED LED
ILLUMINATED SWITCH
TRANSFORMER
GROUNDED MALE PLUG
WIRE CONNECTOR
WARNING
• Product installation must meet local electric codes or, in the absence of local codes, the latest edition of the National
Electrical Code ANS/ NFPA No. 70 or the Canadian Electrical Code CGA 1.6b2005.
• Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance.
•
the outlet.
• This grill is equipped with a three prong (grounding) electric plug for your protection against shock hazard and must
be plugged directly into a properly grounded three prong outlet. Never cut or remove the grounding prong from this
plug.
• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for
outdoor use with a “W-A” marking.
• To protect against electric shock, do not immerse any part of the power cord, an extension cord or any plugs in water
or other liquid.
dna esu ni ton nehw teltuo eht morf eiressitor eht gulpnU • before cleaning. Allow it to cool before putting on or
• Do not let the cord hang over the edge of a table or touch hot surfaces.
• Do not use an outdoor cooking gas appliance for purposes other than intended.
• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions
or has been damaged in any manner. Contact the manufacturer for repair.
ELECTRICAL GROUNDING
19
before hooking up your gas connections
WARNING
Your XO gas appliance is designed for use with either Natural Gas or Propane (LP).
HOWEVER, it must be set up correctly to use one or the other fuel. Different fuels cannot be used
interchangeably.
Operation with using natural gas requires different burner orifices and a different regulator set up than for
propane and vice versa.
If your unit has been set up for to use one type of fuel and you wish to power it with the other fuel - the
appliance must be converted for that use. A gas conversion should only be performed by an experienced
gas appliance technician.
Every gas installation must include a readily accessible emergency shut off valve close to the unit. The
valve should be at the gas supply source outdoors after the gas line exits the outer wall of the house and
before it connects to the flex line or QD line. If the gas line is to be buried, it should connected before it
enters the ground. It is highly recommended that the valve have the ability to lock when closed to prevent
accidental opening. Any locking or sercurity device cannot interfere with the ability to rapidly close the
valve in an emergency. Some locations require this locking feature by code.
XO gas units are shipped as customer spcified set up for use with Natural Gas or Propane. This is
designated by the last letter of the model number. Confirm the correct fuel type before installation.
If the model number ends with “L” the unit has been set up to burn Propane.
If the model number ends with “N” the unit has been set up to burn Natural Gas.
In either case, the unit is shipped with the appropriate regulator. Natural Gas regulators operate with an
outlet pressure of 4 “ W.C. and Propane regulators operate at 11” W.C.
All threaded fittings must be properly sealed with pipe compound or tape with has been approved for use
on gas systems.
During gas system pressure testing, (equal to or exceeding 1/2 PSI - 3.5 KPa), the gas appliance must be
disconnected from the supply using the isolation shut-off valve.
0
gas leak testing
Regardless of whether you are powering your unit with Propane or Natural Gas - Leak Testing of all
connections and components is an essential step to ensure the safe use of the appliance.
Leak testing is easy to do and MUST be performed: Before the First Use, whenever a gas line supply
component (such as a propane tank) is changed, whenever a gas leak is suspected, or once a year as
general maintenance.
PERFORMING A LEAK TEST - Either with a leak detector or by the simple method below:
Prepare a mixture of 50% liquid dish soap and 50% water.
Remove or extinguish all open flames or potential ignition sources - NO SMOKING whenever
gas may be present. NEVER test for the presence of gas using a match or open flame.
Sparks or open flames may ignite a fire or explosion resulting in property damage,
personal injury or death!
Ensure that all control knobs are in the OFF position.
Open the local gas supply valve (either at the propane tank or natural gas line)
Using a spray bottle or brush, liberally coat ALL the gas line connections, hoses, manifolds,
regulators and valves.
Gas leaks will be indicated by bubbles forming.
If this occurs, IMMEDIATELY SHUT THE GAS OFF.
FIXING A GAS LEAK
After shutting off the gas, turn all control knobs “ON” to purge gas from the system.
Wait several minutes - then turn all control knobs to the “OFF” position.
With a damp cloth, wash the residual soapy solution from the gas line and let dry.
Tighten the loose fitting or replace the leaking component with a Manufacturer approved part.
Repeat the leak test above.
If the unit fails the leak test a second time - STOP - Shut the gas off and call for a professonal
service technician. - DO NOT ATTEMPT TO USE THE APPLIANCE UNTIL REPAIRED.
WARNING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Proper Air
Ventilation
Required
Natural Gas
Supply
Non-Combustible
Construction
Natural Gas Supply
Line From Source
Natural Gas
Regulator
Flexible
Gas Line
Grill Gas line Flexible
(Not Supplied)
Rigid Piping for
supply
(Not Supplied)
Securely mount the gas
supply components to the
non combustionable
structure. This illustration is for
reference only each
All Other Components
Are Not Supplied
natural gas installation
Hard Pipe Connection in a Built in Enclosure
WARNING
Only licensed a gas professional must perform the required gas fitting on XO gas appliances.
To ensure satisfactory performance, the gas supply line must be sized to accommodate the
total BTU/h requirements of all the gas-fired equipment that will be connected to that line.
In no case should pipe less than 3/4” inside diameter or 1” outside diameter ever be used to
connect this product.
Flexible
Gas Line
Natural Gas
Regulator
CONTRACTORS
Natural Gas Regulator
mounted on BBQ.
ALWAYS REGULATE THE BBQ
21
gas hook up - natural gas
NATURAL GAS CONNECTION KIT INCLUDED WITH GAS GRILL
The Natural Gas Regulator and 1/2F to 1/2M brass connection is included with the gas unit. Always
use a Professional Installer when connecting to your gas line. The gas regulator which is included
is set up for natural gas but can be converted for use with propane.
Gas unit manifolds end in a 1/2" male thread and have a "Grip Nut" for a wrench. When tightening
these fittings, two wrenches are required. One to hold the Grip Nut and prevent it from moving while
the other wrench turns the opposing fitting. Failure to employ two wrenches this way places an undue
strain on the manifold and can cause damage and/or result in leaks.
Use plumbers putty or gas tape on the male threads to seal the
male threads to seal the connection.
Do NOT use sealant or tape on the flare side of a connector.
Connect the gas regulator and make certain the “IN” and “OUT” are oriented correctly. This is
marked in the casting. Gas will only flow in one direction. A gas flex line or hose can then be used
to make the final connection to the house supply line.
IMPORTANT:
An XOLQD Hose may only be used for Freestanding Grills.
Permanent installations MUST use SS Flex Line.
YOUR FINAL PIPING MUST INCLUDE
A LOCKING 1/4 TURN SHUT OFF
VALVE OUTSIDE LOCAL TO THE
UNIT FOR EMERGENCIES
Always use two wrenches to
tighten gas fittings
SEALANT
NO SEALANT
Gas
Supply
Inside
Wall
Outside
Wall
Shut-Off
Quick Disconnect
Locking
Shut-Off
Grill
Regulator
Swivel
Nut
Or Flex Line
22
ALL CONNECTIONS
MUST BE LEAK TESTED
PRIOR TO FIRST USE
12ft. XOLQD Hose (freestanding only)
When Using 12ft. XOLQD Hose
With Freestanding Grill
3
lp gas tank safety
LP Gas grill models are designed to use a standard 20lb. Liquid Propane Gas (LP Gas) tank, sold
separately. Do not connect your gas grill to an LP tank that exceeds this capacity. This is a tank
approximately 12” in diameter and 18-1/2” tall.
The tank must have an Overfill Prevention Device, “OPD”, installed. This is a safety device which
prevents filling the cylinder beyond its rated capacity, which can cause the LP tank to malfunction.
The LP Gas tank must be constructed and marked in accordance with the Specifications for LP-
Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods, and Commission:
as applicable.
The LP Gas tank must have a shutoff valve, terminating in an LP Gas supply tank valve outlet,
that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety
relief device that has a direct connection with the vapor space of the tank. The tank supply system
must be arranged for vapor withdrawal.
The LP Gas tank must have a collar to protect the tank valve. Never connect an unregulated LP gas
tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an
outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator
and hose assembly supplied with your gas grill.
Replacement hose and regulator assembly must be identical to those listed in the parts list of this
Operating Manual as specified by XO.
Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects.
Always keep LP Gas tank in upright position. Do not subject the LP Gas tank to excessive heat. Never
store an LP Gas tank indoors. If you store your gas grill in the garage always disconnect the LP Gas
tank first and store it safely outside. LPGas tanks must be stored outdoors in a well-ventilated area and
out of the reach of children. Disconnected LP Gas tanks must not be stored in a building, garage or any
other enclosed area.
The regulator and hose assembly can be seen by opening the cart or island doors. They must be inspected
before each use of the grill. If the hose is damaged in any way, it must be replaced prior to using the unit.
The gas unit is set up to operate with an LP gas cylinder equipped with an OPD (overfilling prevention
device).
NOTE: LP Tank is secured
in the cart by a bolt
which locks it in place.
SAFETY NOTICE
Always shut the tank valve when not in use.
Excessive heat can cause vapor to be
released from the cylinder when not in use.
The grill cart has air vents
on three sides to allow for
the release of excess vapor.
24
gas hook up - propane
Never connect any appliance directly to a gas line. The correct pressure regulator must be installed
on all gas equipment. All local codes require it. XO supplies the correct regulator with your grill.
Failure to install or removal of the gas regulator supplied with your grill can result in fire and/or
serious personal injury. It will also void the equipment warranty.
Do not use any gas regulator/assemby except the one supplied for your unit by XO.
WARNING
When not in use - shut the gas valve OFF at the tank.
Never store spare propane tanks under or near the grill.
If storing the grill indoors - remove the propane tank.
Use only the valve dust cap supplied with disconnected tanks.
Tanks must be stored outdoors in a secure, well ventilated area.
Never fill propane tanks beyond 80% of their rated capacity.
Hand tighten the regulator coupling nut - Do not over tighten.
WARNING | PROPANE TANKS
Cylinder Valve
Coupling Nut
Pressure Relief Valve
Propane Tank
Propane Dust Cap
(used when in storage
or transportation.)
Propane Regulator
(included)
Valve Protection Collar
Hand tighten to ensure proper
seal for correct gas ow.
lighting the burners
5
With the cover removed - Open the gas supply valve.
Push and hold the knob in to start the flow of gas.
After 2 seconds, while holding in, turn slowly 1/4 Turn to the left.
You will hear the loud Click of the igniter.
Look to see the burner is fully lit.
If the burner does not light, turn the knob OFF
wait 5 minutes until the gas is fully dissapated
and repeat.
Always make certain all knobs are in the
OFF position when finished cooking.
XOGSIDEBXLT_
C AUTION
FRONT CONTROL REAR CONTROL
WARNING
OFF
Ignition
Point
High
Temperature
Low
Temperature
LIGHTING THE BURNERS WITH THE IGNITERS
Extremely cold temperatures may cause your burner to ignite inside the burner rather than outside.
Once lit, if you hear a “WHOOSHING” sound, immediately turn the burner knob OFF to extinguish
the flame. Then immediately re-light the burner.
COLD WEATHER WARNING: PROPANE
26
manually lighting burners
1. Turn both control knobs off and wait five minutes to allow any accumulated gas to dissipate.
2. Keep your face as far away from the burners as possible.
3. Light and insert a long-stem match or kitchen lighter, holding it near the holes surrounding the
burner.
4. Slowly rotate the burner knob for the burner you are lighting counter-clockwise to the high position.
5. If the burner does not light after five seconds, turn the control knobs to
the OFF position
and wait five minutes until the gas clears before attempting to re-light
6.
If the burner does not light after several attempts, immediately close all gas valves and
consult an authorized service technician.
7.
To shut off the burners, rotate the knob and turn to OFF.
WARNING
• Never attempt to light a burner if you smell gas.
• Always keep the hood open when lighting your grill.
• Releasing fuel into a closed grill before lighting will increase the risk of explosion, property
damage, personal injury or death.
• Keep your face and body as far from the grill as possible when lighting. Any time a burner
doesn’t light within 5 seconds, turn off the control, wait 5 minutes for gas to dissipate, and
repeat the lighting procedure.
• NEVER LEAVE APPLIANCES UNATTENDED WHILE COOKING.
27
gas appliance safety
NEVER leave the appliance unattended.
NEVER operate a gas appliance that has not successfully undergone a leak test.
Prior to the first use - make certain that all packing materials and tie downs have been removed
from the interior of the unit, the grates have been washed and given a light coat of canola oil.
Avoid wearing loose-fitting garments while cooking.
Assume all surfaces are hot. Do not touch the racks, lids or immediate surrounding metal
surfaces with bare hands - these areas become extremely hot during use and could cause burns.
Use an insulated glove or mitt when opening and operating the appliance.
Open covered pots and pans slowly to allow heat and smoke to escape before fully opening.
Burners must be open and unobstructed when lighting.
Never lean over or look directly into the appliance when lighting.
Do not heat unopened food containers.
Do not use aluminum foil to line any part of the unit. Severe damage can result and void your
warranty
Never use charcoal in this gas appliance.
Excessively fatty foods can cause flare-ups and boil overs. Damage caused as a result of
unsupervised use or flare-ups will void the warranty.
Never cook without the drip pan in place. Failure to ensure that the drip pan is properly inserted
can result in a grease fire.
Grease is extremely flammable. Let hot grease cool down completely before disposing of it.
The drip tray should be cleaned after every use.
Before cooking, lightly oil the grates with canola before lighting the burners and preheat for
10 minutes for best peformance.
NEVER operate the appliance under the influence of alcohol or drugs.
28
cleaning and maintenance
CARING FOR STAINLESS STEEL
Common conditions that cause corrosion or discoloration of stainless steel:
OXIDIZATION Removal
If you have oxidation there are a few steps to take to bring your stainless appliances back to “like
new” condition. Apply clean water with a cleaning sponge and rub gently in the direction of the
grain. If the mark won’t shift, it may be necessary to use a stainless steel cleaner, in which case
apply the cleaner and rub gently. After cleaning it is important to rinse the stainless steel with clean
fresh water and buff with a soft coth, always rubbing with the grain. Rubbing across the grain can
damage the finish and the stainless will lose its shine.
1. Chloride containing cleansers – this includes bleach and any cleaners containing bleach
2. Muriatic acid (hydrochloric acid) – commonly used to clean up after tile/concrete installation
3. Concentrated soap residue – chemical additives will cause discoloration and some dried soaps
actually look like rust
4. Water with high iron content – can leave a rusty residue, especially if allowed to drip
continuously
5. Contact with iron materials – including steel wool, iron residue/dust from installation or cleaning
of other steel products
6. Don’t allow trapped moisture between the product and cover – rubber mats, metal cans or
cleaning products trapped moisture - allow cabinets to completely dry before covering.
7. Salts – contain chlorides
8. Extreme Heat by Flame
9. Do not permit citrus or tomato juice to remain on stainless steel surfaces.
Wash
regularly with clean fresh water, mild detergent and a microfiber cloth. After washing rinse with
clean water and wipe the surface dry with a microfiber cloth. Be certain to go with the grain on brushed
stainless steel. Generally you should wash your stainless steel every three months. In areas where
the grill is exposed to high salt concentrations or chlorine such as coastal regions or near swimming
pools, your stainless should be washed every two weeks. Failure to maintain the finish in such
environments will lead to tea staining and corrosion. For better protection use a thin coating of
protectant on the surface.
10. Avoid all abrasive cleaners, steel wool or abrasive cloths as they will scratch the surface.
29
trouble shooting
ISSUE
Burners will not light.
No Igniter Spark
POSSIBLE CAUSE (+REMEDY)
Misaligned Burner Head
Reposition burner head and make sure it sits properly on top of
the burner chamber.
No Gas When Control Knobs are Opened
Check the supply valves, if open - the line is obstructed, close the
valves at the source and call for service
Misaligned or Fouled Igniter Tip
The tip of the igniter should be within 1/8” of the burner ports and
free of grease or any other foriegn material. It cannot touch the
burner.
Loose or Broken Igniter Wire
Check that the connections are tight and the wire is not cracked
or broken. If damaged, replace the ignition wire.
After repair - WITH THE GAS OFF - try the igniter - a spark should
be visible between th e igniter tip and burner head.
If spark is still not appearing, call for service.
BEFORE CALLING SERVICE - SOME COMMON QUESTIONS & FIXES:
Is there fuel supplied to the appliance?
Is the main shut-off valve open?
Are you using the correct type of fuel for the grill? (Propane or Natural Gas)
Is the grill plugged in to a live, grounded GFCI electric circuit?
Are both burners out or just one?
Can you light the burner with a match?
6.
Often minor issues can be be resolved quickly and easily by the homeowner.
This section is not intended as a replacement for qualified, professional service but rather as a
general guide to determine if a service technician is needed.
If you are unsure of any issue or have a question regarding your gas gril, do not hesitate to contact
our service team. They are here to help you.
XO Service can
be reached at 973-403-8900 or email service@xoappliance.com
CAUTION
CAUTION
maintenance should be done only when the side burner is cool. A leak test must be performed
annually and whenever any component of the gas train is replaced or gas smell is present.
Proper Flame Improper Flame
1/2” (13mm) Flame Height
YELLOW TIPPING
LIGHT BLUE
DARK BLUE
SPUTTERING FLAME
BURNER
BURNER PORT
Proper replacement of each burner ring is critical after removal for cleaning. They must be
centered on the brass orifice above their respective burner chambers. Each must rest level
and flat without rocking. The ignition tip ofthe igniter should be no more than 1/8” from the
but it cannot touch the ring.
Failure to reinstall the burner ring properly may cause a very dangerous condition which can
cause personal injury or property damage.
Never engage in any service or adjustment of a burner unless the gas is shut off and the burner
is cool to the touch.
This maintenance should be conducted monthly, after a prolonged shutdown or as needed.
30
product specifications
31
replacing led bulbs
Remove the screws holding the LED light
holder using phillips head screw driver.
1
Remove the LED light assembly and
disconnect it from the power connector.
Remove the lock nut and light holder
from the old bulb.
Using the lock nut from the new bulb,
attach the light holder.
Connect the LED light assembly to the
power connector and secure it to the grill
with the screw removed in step 1.
NOTE
Disconnect grill at power source before replacing lightbulbs
•
4
2
3
32
obtaining parts
Parts Not Under Warranty
Parts can be ordered through XO directly.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by contacting XO appliances.. Proof of purchase is
required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial
Number from the name plate on your equipment. Then determine the Part Number and the Description of each part from the
following illustration and part list. Be sure to give all this information . . .
Appliance Model Number
Appliance Serial Number Part Number
Type of Gas (Propane or Natural
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
Your XO Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on
a product identification
convenience, complete this section for future reference when contacting XO Appliance.
CALL 973-403-8900
service@easternmarketing.com
parts list
33
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
DESCRIPTION
COVER HANDLE ASSEMBLY
COVER
COOKING GRATE
BURNER ASSEMBLY
BURNER FIXING PLATE
FIREBOX ASSEMBLY
LED HEAT SHIELD
LED LIGHT
LED WIRE
MAIN VALVE FIXING PLATE
MAIN VALVE ASSEMBY
CONTROL PANEL ASSEMBLY
KNOB BEZEL
KNOB
DRIP TRAY ASSEMBLY
GAS HOSE ASSEMBLY
TRANSFORMER
BURNER CHAMBER
GAS ORIFICE
IGNITION WIRE SHORT
IGNITION WIRE LONG
IGNITION ASSEMBLY
FITTING
QTY (32XLT)
1
1
1
2
1
1
1
2
1
1
1
1
2
2
1
1
1
2
2
1
1
2
1
exploded view and spare parts
XO Limited Warranty
WARRANTY TERMS FOR XO - RESIDENTIAL USE ONLY.
XO Stainless Steel Gas Grills & Gas Burners
XO warranties this XO stainless steel gas grill to be free from defects at the time of purchase and for the periods
specified below. The grill must be installed by a qualified technician and must be maintained and operated safely, in
accordance with the instructions in the owner's manual. This warranty applies to the original purchaser only and is not
transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.
Limited Lifetime Warranty
XO warrants the stainless steel tube main burners and fabricated stainless steel housing, to be free from defects in
materials and workmanship under normal residential use for the lifetime of the product. This warranty excludes
discoloration, surface scratches, weather and atmospheric related staining, and minor surface rust and oxidation which
are normal conditions and are to be expected with any outdoor product. The actual part will be repaired or replaced,
free of charge, with the owner paying for all other costs including labor, shipping and handling.
FIVE YEAR LIMITED WARRANTY
XO warrants the flame tamer, stainless steel grates, drip pans and gas valves to be free from defects in materials and
workmanship under normal residential use for a period of five years from the original date of purchase. The actual part
will be repaired or replaced, free of charge, with the owner paying for all other costs including labor, installation,
shipping and handling charges.
TWO YEAR LIMITED WARRANTY
XO warrants all other grill components to be free from defects in materials and workmanship under normal residential
use for a period of two years from the original date of purchase. The actual part will be repaired or replaced, free of
charge, with the owner paying for all other costs including labor, installation, shipping and handling charges.
COMMON AREA WARRANTY
A 180 day warranty applies to applications where use of the product extends beyond normal residential use such as
bed and breakfast inn, private clubs, multidwelling condos and apartments. The actual part will be repaired or
replaced, free of charge, with the owner paying for all other costs including labor, installation, shipping and handling
charges. This warranty excludes all commercial locations such as restaurants and food service locations.
WARRANTY LIMITATIONS & EXCLUSIONS
This warranty shall apply only to the products purchased and located in the continental United States and Canada. The
warranty coverage begins on the original date of purchase and proof of date of purchase is required. In order to
activate the warranty, we require that you register your product online at www.xoappliance.com within 90 days of
purchase. This warranty applies only to the original owner and may not be transferred. This warranty does not apply to
damages resulting from negligence, alteration, misuse, abuse, accident, natural disaster, loss of electrical power to the
product for any reason, improper installation or improper operation, unauthorized adjustments or calibrations, dings,
dents, scratches, or damages due to harsh cleaning chemicals. This warranty does not apply to commercial use, or to
products with altered or removed serial numbers.XO shall not be liable for incidental, consequential, special or
contingent damages resulting from its breach of this written warranty or any implied warranty.
FOR WARRANTY SERVICE & REPLACEMENT PARTS: check the contact & support section
of our website www.xoappliance.com, email us at service@easternmarketing.com or call
1-973-403-8900
120 Eagle Rock Ave., Suite 303, East Hanover, NJ 07936
Please note: Pictures and Information may change without notice.
1-973-403-8900
Visit our web site at www.xoappliance.com
