Manual Revision #: 2023.12.13 MK
COOKOUT
TM
1000 PELLET GRILL
CERTIFIED TO UL 2728A-2019 &
ULC/ORD-C2728-19 Pellet Fuel
Burning. Cooking Appliance and
Outline of Investigation for Pellet
Fuel Burning. Cooking Appliance.
ASSEMBLY MANUAL
CPG-1000PG/ P40261
3-YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE.
Assemble your grill immediately.
Missing or damaged parts should be claimed or reported within 30 days of
purchase date.
FOR PRODUCT INQUIRIES, PARTS, WARRANTY AND TROUBLESHOOTING
SUPPORT,
PLEASE CALL 1-800-249-2506.
Master No. 211648
IMPORTANT SAFETY
WARNINGS
THIS MANUAL MUST REMAIN WITH
THIS PRODUCT AT ALL TIMES
FAILURE TO FOLLOW ALL OF THE MANUFACTURE’S
INSTRUNCTIONS COULD RESULT IN HAZARDOUS
FIRES, EXPLOSIONS, PROPERTY DAMAGE, OR SERIOUS
RERSONAL INJURY OR EVEN DEATH.
– DO NOT TRY TO START THEIS PELLET GRILL WITHOUT
READING AND UNDERSTANDING THE SAFETY RISKS
AND INSTRUCTIONS FOR USE, OUTLINED IN THIS
SAFE USE AND
CARE MANUAL.
– IN DIRECT SUN, AND IN OPERATION, YOUR PELLET
GRILL’S PAINTED STEEL PARTS CAN BECOMEVERY
HOT, TOUCHING ANY OF THE SURFACES WITHOUT
PROTECTIVE GLOVES MAY CASE BURNS.
– SOME PARTS MAY CONTAIN SHARP EDGES. WEAR
PROTECTIVE GLOVES DURING ASSEMBLY AND USAGE
OF THIS APPLIANCE.
WARNING
CAUTION
ELECTRICAL SAFETY & WARNINGS
THIS GRILL IS FOR OUTDOOR USE ONLY
CAUTION
CAUTION
Some parts may contain sharp edges, especially as noted in the manual. Wear protective gloves during
assembly and usage of this appliance.
For residential use ONLY. Do not use for commercial cooking.
Do not attempt to repair or alter the hose and regulator or valve assembly for any assumed defect
or for any type of retro fit or conversion. Any modifications to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by the
manufacturer, for your model.
– NEVER USE GASOLINE OR LIGHTER FLUID TO
MANUALLY LIGHT YOUR GRILL.
– FAILURE TO FOLLOW THESE SAFEGUARDS
MAY RESULT IN SERIOUS INJURY OR EVEN
DEATH.
– THIS APPLIANCE MUST NOT BE OPERATED
UNATTENDED.
– KEEP CHILDREN AND PETS AWAY FROM GRILL.
– FOR RESIDENTIAL USE ONLY. DO NOT USE
FOR COMMERCIAL COOKING.
CAUTION
– HAZARDOUS VOLTAGE CAN SHOCK, BURN OR CAUSE
DEATH. DO NOT IMMERSE CORD IN WATER OR OTHER
LIQUIDS.
– ONLY PLUG THIS APPLIANCE INTO A GFCI PROTECTED
CIRCUIT. USE ONLY EXTENSION CORDS APPROVED
FOR OUTDOOR USE MARKET WITH W-A AND RATED
FOR THE POWE OF THIS APPLANCE.
– KEEP THE ELECTRICL SUPPLY CORD AWAY FROM AND
HEATED SURFACE.
– UPLUG FROM THE OUTLET WHEN NOT IN USE AND
BEFORE CLEASNING OR SERVICING.
FIRE SAFETY
– DO NOT MOVE APPLIANCE.
– IF YOU EXPERIENCE A FIRE DO NOT THROW WATER. DO
NOT TRY TO SMOTHER THE FIRE.
– UPLUG THE ELECTRICAL CORD OR EXTENSION CORD,
AND CALL THE FIRE DEPARTMENT.
WOOD PELLET WARNINGS
– FOR USE WITH NATURAL HARDWOOD PELLETS
FOR GRILLING. NEVER USE HEATING PELLETS OR
CHARCOAL PELLETS WITH THIS GRILL.
– ALWAYS STORE WOOD PELLETS IN A DRY LOCATION,
AWAY FROM HEAT-PRODUCING APPLIANCES AND
OTHER FUEL CONTAINERS, IN A SEALED CONTAINER.
– TO DISPOSE OF ASHES ALWAYS WAIT UNTIL
COOLED BEFORE PLACING IN A NONCOMBUSTIBLE,
METAL CONTAINER WITH LID. CHECK WITH LOCAL
AUTHORITIES FOR PROPER DISPOSAL.
WARNING
When operating this grill, maintain a minimum distance of 18” (45.72 cm) on all sides, from a
dwelling, walls, aluminum siding, windows, fencing and any other combustible material.
WARNING
When operating this grill under overhead combustibles a minimum of 40” (101.6 cm) is required.
18’’ / 18 PO
18’’ / 18 PO
A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACE) TO COMBUSTIBLE MATERIALS. IT IS OF
UTMOST IMPORTANCE THAT THIS PRODUCT BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS.
4
HARDWARE PACK
1/4”-20UNC x 13 Screw
X 36
Wheel Washer
X 4
Allen Key For Hopper Assembly
X 1
NO.10-24UNC x 10 Screw
X 22
Hitch Pin
X1
Caster Pin
X 1
1/4”-20UNC x 45 Screw Assembly
X 2
Side Shelf Screw
X 2
1
2
3
4
7
5
8
6
No. Description Part Number Qty.
1
1/4"-20UNC x 13 Screw
20120-13013-036 36
2
NO.10-24UNC x10 Screw
20124-10010-810 22
3
1/4”-20UNC x 45 Screw Assembly
20120-13045-810A 2
4
Wheel Washer
G367-0005-9000 4
5
Hitch Pin
G515-0013-9000 1
6
Side Shelf Screw
P402-0035-9091 2
7
Allen Key For Hopper Assembly
G473-0025-9086 1
8
Caster Pin
G350-0026-9000 1
9
Lid Handle Washer
P402-0066-9000 2
Tools Required
- Phillips screwdriver
- Slotted screwdriver
- Pliers
BEFORE ASSEMBLING THIS GRILL, READ THE INSTRUCTIONS CAREFULLY.
Assemble the pellet grill on a at, clean surface. This grill is heavy. Two people are
recommended to complete assembly.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
*Keep for future use.
Lid Handle Washer
X 2
9
5
PARTS LIST FOR CPG-1000PG / P40261
KEY# QT Y. DESCRIPTION PART NO.
AA 1 Pellet Lid P402-4000-01
AB 1 Pellet Lid Handle P402-0061-01
AC1 1 Lid Handle Bezel,Left P402-0062-01
AC2 1 Lid Handle Bezel,Right P402-0063-01
AD 1 Coleman Logo Plate G522-0006-01
AE 2 Lid Screw P402-0046-01
AF 2 Lid Bumper G367-0016-01
BA 1 Firebox P402-0100-01
BB 2 Support Bracket A P402-0004-01
BC 4 Support Bracket B P402-0005-01
BD 4 Support Bracket C P402-0006-01
BE 2 Sensor Shield P402-0007-01
BF 1 Sensor P402-0031-01
BG 1 Bottom Cooking Grate P402-0038-01
BH 1 Middle Cooking Grate P402-0039-01
BI 1 Top Cooking Grate P402-0040-01
BJ 1 Bae Plate P402-0037-01
BK 1 Meat Probe Groumment P402-0008-01
BL 2 Heat Seal Gasket A P402-0041-01
BM 2 Heat Seal Gasket B P402-0042-01
BN 1 Hopper Assembly P402-3200-01
BO 1 Grease Trough P402-0200-01
BP 1 Grease Cup Support Bracket P402-0036-01
BQ 1 Grease Cup P402-1300-01
BR 1 Heat Shield, Grease Cup P402-0048-01
CA 1 Side Shelf Table P402-1200-01
CB 1 Side Shelf Bracket P402-0053-01
CC 1 Side Shelf Support Brace P402-0034-01
DA 1 Front Cart Leg, Left P402-0800-01
DB 1 Front Cart Leg, Right P402-0900-01
DC 1 Rear Cart Leg, Left P402-1000-01
DD 1 Rear Cart Leg, Right P402-1100-01
DE 1 Front Panel P402-0027-01
DF 1 Rear Panel P402-0028-01
DG 1 Bottom Panel P402-0026-01
DH 1 Leg End Cap, Front P402-0029-01
DI 1 Leg End Cap, Rear P402-0030-01
DJ 2 Castor with Lock G350-0023-01
DK 2 Wheel Assembly P402-3400-01
DL 1 Wheel Axle P402-0058-01
E1 1 Hardware Pack P402-B061-01
E2 1 Assembly Manual P402-M061-01
E3 1 Safe Use and Care Manual P402-M061-02
6
EXPLODED DIAGRAM FOR CPG-1000PG / P40261
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
E1
E2 E3
BR
AA
AD
AE
BJ
BI
BH
BG
BN
DB
DK
DG
DL
DD
DE
DF
BP
BQ
BK
BF
BE
BC
BB
AB
BD
BA
BO
CB
CC
DA
DC
DI
DJ
CA
AC1
BM
BL
DH
AF
AC2
7
AFTER-SALES PARTS LIST FOR HOPPER ASSEMBLY/P402-3200-01
KEY# QT Y. DESCRIPTION PART NO.
BN1 1 Hopper Cover P402-0700-01
BN2 1 Hopper Safety Screen P402-0016-01
BN3 1 Hopper Housing P402-2600-01
BN4 1 Viewing Window P402-0013-01
BN5 1 Digital Controller Assembly P402-1500-01
BN6 1 Digital Control knob P402-1502-01
BN7 1 Fuse P401-1411-01
BN8 2 Meat Probes
P402-0022-01
BN9 1 Hopper Base Plate P402-0025-01
BN10 2 Lifting Handle Bezel G457-0020-01
BN11 1 Lifting Handle P402-0015-01
BN12 1 Power Cord P401-1401-01
BN13 1 Insluated Gasket P402-0021-01
BN14 1 Auger Motor P402-0019-01
BN15 1 Auger Bushing P401-0902-01
BN16 1 Auger Box P402-0500-01
BN17 1 Auger Box Housing P402-0018-01
BN18 1 Auger Box End Cap P402-0047-01
BN19 1 Burner Pot P401-1300-01
BN20 1 Auger P402-0600-01
BN21 1 Igniter P401-0905-01
BN22 1 Combustion Fan P402-0020-01
BN23 1 Release Channel P401-1405-01
BN24 1 Channel Stopper P402-1400-01
BN25 1 Channel Stopper Bolt P401-1404-01
HOPPER ASSEMBLY EXPLODED DIAGRAM / P402-3200-01
BP19
BP17
BP18
BP16
BP25
BP24
BP4
BP15
BP14
BP1
BP2
BP3
BP12
BP23
BP20
BP21
BP13
BP22
BP5
BP9
BP6
BP8
BP11
BP10
BP7
* This unit is shipped with an extra 5-AMP fuse, that is located either on the cover of
your Safety & Care Manual, or attached directly to the back of the digital controller.
ASSEMBLY INSTRUCTIONS
8
1
ATTENTION: To avoid scratches and
damage during assembly, layout a
soft cloth before turning the firebox
and lid onto its side.
NOTE:
Save the Styrofoam as it is needed in
step 10.
ASSEMBLY INSTRUCTIONS
9
2
6
1
X 4
BA
BP
BP
BR
ASSEMBLY INSTRUCTIONS
10
3
6
1
X 8
BA
DC
DA
DA
DC
ASSEMBLY INSTRUCTIONS
11
4
6
1
X 8
DD
DB
BA
DD
DB
ASSEMBLY INSTRUCTIONS
12
5
6
1
X 4
DB
DA
DE
DE
x2
ASSEMBLY INSTRUCTIONS
13
6
6
1
X 4
DD
DC
DF
DF
x2
ASSEMBLY INSTRUCTIONS
14
7
6
1
X 8
DD
DB
DA
DC
DG
DG
x4
ASSEMBLY INSTRUCTIONS
15
8
DA
DC
DJ
6
8
X 1
Note: Use this
pin as a tool to
lock both casters
during assembly.
x2
8
8
8
ASSEMBLY INSTRUCTIONS
16
9
6
4 5
X 4 X 1
DK
DK
54
DL
ATTENTION: 4 x are
available for this assembly step.
Start with a single washer. If the
wheel is not fully stabilized, add
additional washers to fill the gap.
5
4
ASSEMBLY INSTRUCTIONS
17
10
ATTENTION : Place the Styrofoam under the left cart leg before lifting
the unit.
Before lifting make sure both casters are in the lock position to avoid
damaging the casters while lifting the unit.
ASSEMBLY INSTRUCTIONS
18
12
6
6
X 2
CA
CC
CB
CA
CC
x2
ASSEMBLY INSTRUCTIONS
19
13
9
AA
9
AB
AC1
6
3 9
X 2 X 2
3
AC2
3
ASSEMBLY INSTRUCTIONS
20
14
6
2
X 6
BA
BB
BB
x2
ASSEMBLY INSTRUCTIONS
21
15
6
2
X 8
BA
BC
BD
BC
BD
x2
ASSEMBLY INSTRUCTIONS
22
16
6
2
X 8
BC
BD
BA
x2
BC
BD
ASSEMBLY INSTRUCTIONS
23
17
BJ
BJ
ASSEMBLY INSTRUCTIONS
24
18
BG
BB
ASSEMBLY INSTRUCTIONS
25
19
BH
BC
BD
ASSEMBLY INSTRUCTIONS
26
20
BI
BC
BD
ASSEMBLY INSTRUCTIONS
27
21
BQ
BP
BQ
BR
ATTENTION:
Add a foil grease liner to the grease
cup (BQ) for easy clean-up.
To purchase the foil grease liner (Part
#G703-0607-C6),
contact 1-800-249-2506.
WARNING HOT SURFACES:
CAUTION!
• AVOID BURNS.
• DO NOT TOUCH WHEN PELLET GRILL IS IN USE.
• EXTREMELY HOT SURFACE.
* SHADED AREAS BECOME EXTREMELY HOT WHEN IN USE.
WARNINGS
• Failure to follow all of the manufaturer’s instructions could result in hazardous res,
explosion, property damage or serious personal injury or even death.
• Do not try to start this pellet grill without reading and understanding the safety risks
and instructions for use, outlined in the Safe Use & Care Manual.
• Some parts may contain sharp edges. Wear protective gloves during assembly and
usage of this appliance.
Licenced by BackHome Products LLC.
©2024 The Coleman Company, Inc.
Coleman
®
, and are registered trademarks of
The Coleman Company, Inc. used under license.
