CABINET 053002-00 BOSS.12 Storage User Manual

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Installaon Manual

BOSS.12

12 Baery Only Storage System

BOSS.12

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SimpliPhi Your Energy

Security and Independence

and gain control of your own power.

SimpliPhi Power helps you manage your power as a personal resource.

Anytime. Anywhere. SimpliPhi energy storage optimizes integration of any

power generation source – solar, wind, generator – on or off grid, and protects

your home and mission-critical business functions from power outages and

intermittency. SimpliPhi storage technology reduces operating temperature

constraints, toxic coolants and the risk of thermal runaway. Safe lithium ferrous

phosphate (LFP). No cobalt. No toxic hazards.

SimpliPhi’s battery technology utilizes the industry’s most environmentally benign

chemistry (LFP) combined with proprietary architecture and power electronics

(BMS) to create a portfolio of high performance, scalable and enduring energy

storage solutions that provide power security, resilience and daily cycling for

savings on your utility bill – all with a 98% efficiency rate.

SimpliPhi Power offers proprietary, commercially available energy storage and

management systems that are safe, non-toxic, reliable, durable, efficient, highly

scalable, and economical over the lifetime of the PHI Battery.

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Table of Contents

1.0 – Important Safety Informaon .............................................................................................................. 4

1.1 – Safety Instrucons ............................................................................................................................... 4

1.2 – Limitaons of Use ................................................................................................................................ 5

2.0 – Product Descripon ............................................................................................................................... 5

2.1 – Introducon .......................................................................................................................................... 5

2.2 – Overview ............................................................................................................................................... 5

2.3 – Specicaons ........................................................................................................................................ 6

3.0 – Installaon ................................................................................................................................................ 7

3.1 – Inspecon .............................................................................................................................................. 7

3.2– Unpacking .............................................................................................................................................. 7

3.3 – Required Tools for Installaon .......................................................................................................... 9

3.4 – Installeon Site Locaon ................................................................................................................... 10

3.5 – Clearance Requirements .................................................................................................................... 10

3.6 – Knock-Out Locaon ............................................................................................................................ 11

3.7 – Pad Mounng ....................................................................................................................................... 11

3.8 – Assembling the BOSS.12 Enclosure ................................................................................................ 13

4.0 – Care & Maintenance............................................................................................................................... 18

5.0 – Technical Support .................................................................................................................................... 18

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CAUTION: DO NOT VOID YOUR WARRANTY- FOLLOW THESE INSTRUCTIONS CAREFULLY AND

REVIEW WARRANTY DOCUMENT PRIOR TO INSTALLATION

1.0 – IMPORTANT SAFETY INFORMATION

1.1 – Safety Instrucons

1. Before assembling or using the SimpliPhi Baery Only Storage System for 12 Baeries (BOSS.12), read all instrucons and

cauonary markings included in this manual.

2. Perform all electrical work on the BOSS.12 Enclosure in accordance with local, state and federal electrical codes.

3. The BOSS.12 Enclosure is NEMA 3R-rated for a degree of protecon against debris, as well as rain, sleet and ice. The

Enclosure is NOT waterght and should therefore be protected against excessive exposure to liquids. For extreme weather

protecon, Rain Hoods are available (RH-1010) and can be ordered with the BOSS.12 Enclosure.

4. To reduce the chance of short-circuits and/or electrical shock, always use insulated tools when installing or working with

this equipment. For the same reason, remove all jewelry such as rings, watches, bracelets, etc., and wear insulated rubber

electrical gloves when installing or performing maintenance on the BOSS.12 Enclosure or the PHI baery modules

contained within.

5. Do not use the BOSS.12 Enclosure if there are indicaons that it has been damaged during shipping or otherwise.

6. Immediately inspect the BOSS.12 Enclosure upon its arrival to the site. Inspect the packaging as well as the BOSS.12

Enclosure itself for signs of rough handling or damage. If there is any evidence of damage, record the damage on the

receiving document before signing for receipt of the equipment. Damage claims should be led directly with the carrier. Not

doing so can limit your ability to claim damage of equipment with the carrier.

7. The BOSS.12 Enclosure is designed for the housing and wiring of up to 12 SimpliPhi PHI 3.8 kWh baeries (measuring

~13.5” wide x 15.5” high with terminals x 8.1” deep). Check with SimpliPhi Technical Support (techsupport@simpliphipower.

com) prior to using the BOSS.12 Enclosure with any other PHI baery models.

8. Prior to installing or performing maintenance on the BOSS.12 Enclosure, turn all included PHI Baery module built-in

circuit breakers’ “ON/OFF” switches to the “OFF” posion, and disconnect all wiring leading from the baeries to the

AccESS fully integrated unit or other Balance of System equipment. Doing so will minimize the risk of shock or sparks during

the baeries’ installaon.

9. Before commissioning the AccESS or BOSS.12 Enclosure with Baeries, PHI baeries MUST be fully charged. Failure to do

so will Void the baeries’ Warranty.

10. In addion to the instrucons outlined in this BOSS.12 Enclosure manual, adhere to all installaon and commissioning

protocols outlined in the PHI Baery Installaon Manual. Failure to do so will Void the baeries’ Warranty.

11. Verify polarity at all baery module connecons with a standard voltmeter before:

A. Energizing the system and,

B. Turning the PHI Baery’s circuit breaker “ON/OFF” switch to the “ON” posion. Reverse polarity at the PHI Baery

terminals will Void the Warranty and destroy the PHI Baeries.

12. Do not operate if the PHI Baery has been damaged in any way during shipping or otherwise.

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1.2 - Limitaons of Use

The BOSS.6, ExprESS unit and PHI baery modules are not intended for use in connecon with life support systems or other

medical equipment or devices.

2.0 - Product Descripon

2.1 - Introducon

This installaon guide covers the recommended installaon of the BOSS.12 Enclosure. More informaon on SimpliPhi products,

including the SimpliPhi baeries that the BOSS.12 Enclosure is designed to house, can be found on our website: hp://

simpliphipower.com/.

2.2 - Overview

The BOSS.12 Enclosure is intended for the housing and wiring of up to twelve (12) PHI 3.8 kWh deep-cycle Lithium Ferro

Phosphate (LFP) baeries. The Enclosure may be used with the AccESS – Sol-Ark-12K fully integrated units, or as a PHI Baery

enclosure for any other installaon with SimpliPhi-compable equipment.

When the BOSS.12 Enclosure is used with the AccESS fully integrated unit, the Enclosure containing the addional PHI baeries

allows for an increased amount of available energy storage capacity, beyond the three or six PHI Baeries already included in

the fully integrated AccESS unit.

Note that the instantaneous power rang (kW) of the AccESS fully integrated unit is sll limited by the included inverter’s power

rang and/or the 5-point terminal blocks and wiring included with the BOSS.12 Enclosure. Standard wiring typically sold with

the BOSS.12 limits the contained baery bank’s output to a maximum potenal 440 Amps DC connuous. When powering

loads, consider the power rangs of all equipment included in the system, not just the baeries. Also, while the full instantaneous

power from the baery bank may not always be accessible, the baery bank’s full energy storage capacity (kWh) is always

accessible.

As outlined in the PHI Baery Installaon Manual, baeries must always be connected in parallel (Posive

to Posive / Negave to Negave). Any bussing used within the BOSS.12 Enclosure must be used to parallel

the baeries only; no series connecons are permied. Wiring the PHI baeries in series will destroy the

baeries and VOID the Warranty. More detailed connecon instrucons are included in later secons of this

manual.

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2.3 - Specicaons

Review Table 1.0 below for BOSS.12 Enclosure specicaons, including physical dimensions, Warranty period and technical

data. See Table 2.0 for abbreviated specicaons on the PHI 3.8 kWh baeries included in the BOSS.12 Enclosure; refer to the

“Specicaon Sheets” secon of SimpliPhi’s Product Documentaon web page for addional details.

Table 1.0 – BOSS.12 Enclosure Specicaons

Table 2.0 – PHI 3.8 Baery Specicaons (NOT included with BOSS.12 Enclosure)

BOSS.12 Enclosure

WEIGHT 428 lbs. (194.138 kg.) Without Baeries

DIMENSIONS 29.5” W x 76”H (w/feet) x 20” D / 75 cm W x 193 cm H (w/feet) x 51 cm D

MOUNTING Free Standing or Pad Mounted

WARRANTY PERIOD 5 Years

INTERCONNECTING BUSBARS’

AMPACITY

500 - 599 Amps DC

DC CONNECTIONS 2 X 5-Point Terminal Blocks, 3/8” lugs, 650 Amps DC

PHI 3.8 48V

WEIGHT 86 lbs. (39 kg.)

DIMENSIONS

13.5” W x 14” H (15.5” w/terminals) x 8” D / 0.88 3

(34.3 cm x 35.6 cm x 20.3 cm / 0.025 m3)

DC VOLTAGE - NOMINAL 51.2 VDC

AMP HOURS 75 Ah

RATED kWh CAPACITY @ C/2

3.8 kWh at 100% DOD

3.04 kWh at 80% DOD

MAX Discharge Rate (10 minutes) 80 Amps DC (3.07 kW DC)

MAX Connuous Charge & Discharge Rate 37.5 Amps DC (1.92 kW DC)

OPERATING TEMPERATURE -4°F to 140°F (-20°C to 60°C)

CHARGING TEMPERATURE 32°F to 120°F (0°C to 49°C)

WARRANTY PERIOD 10 Years

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3.0 - Installaon

3.1 - Inspecon

Immediately inspect the BOSS.12 Enclosure upon its arrival to the site. Inspect the packaging as well as the BOSS.12 Enclosure

itself for signs of rough handling or damage. If there is any evidence of damage, record the damage on the receiving document

before signing for receipt of the equipment. Damage claims should be led directly with the carrier. Not doing so can limit your

ability to claim damage of equipment with the carrier.

3.2 - Unpacking

Aer the shipment’s inspecon is completed, perform the following steps to unpack the equipment:

1. Open all cartons.

2. Compare the items received against the packing list to see if any items are missing. If an item is missing or damaged, contact

SimpliPhi Power (805-640-6700).

3. Remove all packing materials, envelopes, and boxes from the cartons. Keep all packing materials and cartons in case you

need to transport or ship the unit at a later date.

The BOSS.12 Enclosure shipment includes the following items, listed in Table 3.0 on the following page.

Refer to Figure 1 on the follow page for a visual depicon of the BOSS.12 Enclosure’s assembled internal layout with the

maximum number of addional PHI 3.8, 3.5, or 3.4 kWh baeries included — 12.

Figure 1 – Assembled AccESS Enclosure with 12 PHI Baeries (Refer to Tables 3 & 4 for Key)

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Table 3 – Items Included in the BOSS.12 Shipment

Item

Number

Descripon Quanty

1 BOSS.12 Carbon Steel Enclosure with Built-In Fan and Thermal Sensor 1

2 Built-In 0.125” Carbon Steel Shelves 3

6 5-Point Terminal Block, 3/8” lugs, 650 Amps DC 2

3/8” Brass Washer

(not included with the BOSS.12 enclosure; included with busbars)

up to 32 (4 per busbar)

10 ¼”-20½”-long Steel Hex Head Screw 2

15 Marinco Busbar Bracket 2

16 3” Wide Pre-Installed Polypropylene Bar 2

17 ¼”-20 Threaded Strut Channel Nut with Spring 2

NP 96”-long 4/0 cables with 3/8” lugs (one negave, one posive) 2

Not Included

The BOSS.12 Enclosure shipment does not include interconnecng baery busbars, baery cables, or conduit. Busbar Kits can

be ordered from SimpliPhi or any SimpliPhi Distributor based on the guidance provided in Table 5.

The following list of items are recommended for complete BOSS.12 assembly but are not included with the BOSS.12 original

purchase.

Table 4 – Items Not Included in the BOSS.12 Original Purchase

Item

Number

Descripon Quanty

3 PHI 3.8 kWh Baery (Sold and Shipped Separately) up to 12

4 21.5”-long Posive Copper Busbar (Sold Separately) up to 4 (1 per 3-baery set)

5 19.5”-long Negave Copper Busbar (Sold Separately) up to 4 (1 per 3-baery set)

7 3/8” Brass Washer up to 32 (4 per busbar)

8 3/8” Stainless Steel Lock Washer up to 24 (2 per baery)

9 11/16” Stainless Steel Nut up to 24 (2 per baery)

11 3/8” Brass Lock Washer up to 8 (1 per busbar)

12 3/8”-16½”-long Brass Hex Head Screw up to 8 (1 per busbar)

13 Hex Nut Cap for 35/64” Wide Nut up to 8 (1 per busbar)

14 Hex Nut Cap for 43/64” Wide Nut up to 24 (3 per busbar)

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Interconnecng busbars for paralleling two or three PHI baeries (SKU numbers BB-2-12 and BB-3-12, respecvely) may

be purchased from any SimpliPhi distributor: hps://simpliphipower.com/distributors/. All baeries contained within the PHI

baery bank must be idencally grouped (i.e. do not use both the BB-2-12 and BB-3-12 products within the same PHI baery

bank). This presents limitaons when wiring fewer than 12 PHI baeries in the BOSS.12 enclosure:

Table 5 – Recommended Baery Bussing and Cabling within the BOSS.12

Terminal block-to-inverter cables are included with the BOSS.12 purchase. SimpliPhi typically uses two (one posive, one

negave), 96”-long 4/0 Arcc Ultraex Blue® cables with 3/8” lugs included (one lug on each end of the cable), for connecng

between the terminal block and the inverter’s DC busbars or plates.

Note: Arcc Ultraex Blue® cables are rated according to the specicaons listed at this link:

hp://www.polarwire.com/properes-specs.pdf.

• Arcc Ultraex Blue® 2/0 AWG cable has a 325 Ampacity rang at 86°F (30°C)

• Arcc Ultraex Blue® 4/0 AWG cable has a 440 Ampacity rang at 86°F (30°C)

3.3 - Required Tools for Installaon

The following tools are required to assemble the BOSS.12 Enclosure:

• Torque Wrench

• 9/16” Socket

• 11/16” Socket

• 17mm Socket

• Protecve Wear

Number of PHI

Baeries

Recommendaon

Order 4 x BB-3-12 busbar sets (4 posive, 4 negave) and 8 total 45”-long 2/0 Arcc Ultraex Blue®

cables with 3/8” lugs included (4 posive, 4 negave).

11 Not supported, consider purchasing addional baery.

10 Not supported, consider purchasing addional baeries.

Order 3 x BB-3-12 busbar sets (3 posive, 3 negave) and 6 total 45”-long 2/0 Arcc Ultraex Blue®

cables with 3/8” lugs included (3 posive, 3 negave).

Order 4 x BB-2-12 busbar sets (4 posive, 4 negave) and 8 total 45”-long 2/0 Arcc Ultraex Blue®

cables with 3/8” lugs included (4 posive, 4 negave).

7 Not supported, consider purchasing addional baery.

6 or fewer

Use the BOSS.6 or follow BOSS.6 wiring guidance if considering expansion beyond 6 baeries in the

future.

CAUTION: The two (one posive, one negave) 4/0 AWG Arcc Ultraex Blue cables (each rated at 440A)

typically sold with the BOSS.12 will not suce when taking advantage of the FULL instantaneous connuous

current output of all 12 PHI baeries (450ADC combined).

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3.4 - Installaon Site Locaon

The BOSS.12 Enclosure may be installed indoors or outdoors mounted onto a concrete pad. The cabinet is rated for NEMA-

3R use: moisture-resistant, but should be kept away from excessive moisture, mist, rain or wetness. For extreme weather

protecon, Rain Hoods are available (RH-1010) and can be ordered with the BOSS.12 Enclosure.

Keep the BOSS.12 Enclosure isolated from ammable materials or vapors.

Figure 2 - BOSS.12 Enclosure dimensions

3.5 - Clearance Requirements

The BOSS.12 Enclosure can be installed directly adjacent to the AccESS fully integrated unit. No clearance is required between

the two units. However, allow 3 feet of clearance in front of the BOSS.12 Enclosure and/or AccESS unit, and 3 inches of

clearance on the external sides of the BOSS.12 Enclosure and AccESS.

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3.6 - Knock-Out Locaon

Three, 1.375-inch OD knockouts and one, 2-inch OD knockout are located on both sides of the BOSS.12 Enclosure. They can be

used for roung the two 4/0 baery cables from the enclosure to the inverter’s power panel (explained in greater detail on page

12, #18 of this manual). Not all knockouts must be used.

Figure 3 – BOSS.12 Enclosure Knockouts (sides)

3.7 - Pad Mounng

The BOSS.12 Enclosure must be installed and secured on level concrete. For a pre-cast concrete pad, a 4” minimum thickness is

required.

The AccESS fully integrated unit and BOSS.12 Enclosures are not suited for wall mounng. Any aempt to wall-mount the unit

will Void the Warranty.

Six 1-inch knockouts are located in the base of the BOSS.12 Enclosure for tool accessibility when mounng the BOSS.12

Enclosure to the concrete pad. Cover knockout holes with sealing tape aer pad mount installaon, and prior to installing the

PHI Baeries into the base of the cabinet.

Secure the BOSS.12 Enclosure to the concrete with concrete anchors, such as threaded rods, masonry bolts, or carriage bolts,

minimum ½” diameter. See Figure 4 and Figure 5 for details.

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Figure 4 – BOSS.12 Enclosure Knockouts (boom)

Figure 5 – BOSS.12 Enclosure Knockouts (boom)

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3.8 - Assembling the BOSS.12 Enclosure

4. The shelf mounng heights in the BOSS.12 Enclosure are pre-congured to accommodate the PHI baeries. Adjusng the

shelves’ locaons is not necessary.

5. Make sure all PHI Baery module circuit breakers are in the “OFF” posion. Prepare the baery modules for installaon by

removing all plasc terminal covers, 11/16” stainless steel hex nuts and 3/8” lock washers from the baeries’ terminals and

set aside.

6. Conrm that the polypropylene bars pre-assembled in the BOSS.12 enclosure are secure.

7. Install the PHI Baery modules in the enclosure starng at the boom of the enclosure.

8. Arrange up to three PHI Baery modules on each shelf. Orient the modules so that the baery terminals point forward

toward the door, with the negave posts nearest the boom of the enclosure (see Figure 5 on page 12).

Figure 6 – PHI Baery Module Arrangement in the BOSS.12 Enclosure

9. Connue arranging the PHI Baery modules on the remaining shelves.

10. Aer securely placing all the PHI Baery modules in the BOSS.12 Enclosure, conrm that all the module circuit breakers

are sll in the “OFF” posion.

11. Arrange the horizontal negave (black) interconnecng copper busbars onto the baeries’ negave terminals. Secure the

busbars to the baeries using the 3/8” at washers (included with the busbars), 3/8” stainless steel lock washers and 11/16”

stainless steel hex nuts (originally included on the baeries) to secure the busbars directly to the baeries’ terminals, and

ghten to 160 in-lbs.

CAUTION: Do not aempt to loosen the large brass nut at the base of the baery terminals.

Doing so will Void the Warranty

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12. Aach the horizontal posive (red) interconnecng copper busbars onto the baeries’ posive terminals. Use the 3/8”

at washers (included with the busbars), 3/8” lock washers and 11/16” stainless steel hex nuts (originally included on the

baeries) to secure the busbars directly to the baeries’ terminals, ghtening the nuts to 160 in-lbs. (see Figure 6 on page

13)

Figure 7 – Interconnecng Busbars Aach Directly to PHI Baery Terminals

13. Wire each of the four (4) 45”-long 2/0 Arcc Ultraex Blue® negave cables to the connecon points located on each of the

ends of the four (4) negave busbars. Use the 3/8” at washers, 3/8” brass lock washers and 3/8”-16½”-long brass hex head

screws (included with the busbars) to secure the 2/0 cables to each of the busbars, and ghten to 120 in-lbs.

14. Wire each of the four (4) 45”-long 2/0 Arcc Ultraex Blue® posive cables to the connecon points located on each of the

ends of the four (4) posive busbars. Use the 3/8” at washers, 3/8” brass lock washers and 3/8”-16½”-long brass hex head

screws (included with the busbars) to secure the 2/0 cables to each of the busbars, and ghten to 120 in-lbs.

CAUTION: Do not place any material (such as a washer) between the large brass nut at the base of the

baery terminal and the interconnect.

(Refer to the Connecng a busbar to terminals on a SimpliPhi baery video.)

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Figure 8 – 2/0 Cables Aach to ends of the Interconnecng Busbars

15. Land the four (4) 2/0 negave cables on four connecon points on the negave 5-point terminal block (located on the

installer’s le, when facing the enclosure*) using a 17mm wrench socket to ghten the ¼”-20 nuts. Tighten to a torque value

of 120 in-lbs.

16. Land the four (4) 2/0 posive cables on four connecon points on the posive 5-point terminal block (located on the

installer’s right, when facing the enclosure*) using a 17mm wrench socket to ghten the ¼”-20 nuts.* Tighten to a torque

value of 120 in-lbs.

*It is important to maintain the block on the installer’s le, when facing the enclosure, as the negave terminal block, and maintain

the block on the installer’s right, when facing the enclosure, as the posive terminal block, due to the BOSS.12’s fan coming pre-wired

to the terminal blocks within the unit.

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Figure 9 – 2/0 Cables Wiring from Busbars to Terminal Blocks

17. Wire the PHI baery bank contained in the BOSS.12 to the inverter or inverter’s power panel

• Connect the 8- negave (black) 4/0 cable to the negave 5-point terminal busbar.

Tighten to a torque value of 120 in-lbs.

• Connect the 8- posive (red) 4/0 cable to the posive 5-point terminal busbar.

Tighten to a torque value of 120 in-lbs.

• Route the two 4/0 cables (included with the BOSS.12) conduit, using the desired knockouts on the side of the BOSS.12

enclosure to the inverter or inverter’s distribuon panel in the adjacent equipment or AccESS fully integrated unit.

• To access the DC negave and DC posive busbars or plates in the accompanying inverter’s distribuon panel, remove

the distribuon panel cover.

• Land the 8- negave (black) 4/0 cable on the DC negave bus or plate and the posive (red) 4/0 cable on the DC posive

bus or plate (see Figure 9 below).

• Re-aach the inverter’s distribuon panel cover.

18. Set the circuit breakers for all PHI baery modules to the ON posion.

This completes the installaon procedure for the BOSS.12 Enclosure.

CAUTION: Turn the inverter’s main DC Disconnect on only AFTER ALL the built-in circuit breakers in the PHI

Baery bank are turned on. (Refer to the System Commissioning SimpliPhi baery video.)

Not for reproduction

SIMPLIPHIPOWER.COM | 805-640-6700 | BSREV202111121120

MODEL NO. 053002

4.0 - Care and Maintenance

The BOSS.12 Enclosure is designed to deliver many years of reliable service in a wide variety of environments. The BOSS.12

Enclosure is resistant to most environmental elements, but should be isolated from excessive water or moisture, extreme heat,

solvents, ammable materials, and environmental hazards.

If the BOSS.12 Enclosure becomes dirty or grimy, wipe it as you would any kitchen cabinet. Do not use a pressure washer or

hose to clean the BOSS.12 Enclosure.

5.0 - Technical Support

For technical support related to your BOSS.12 Enclosure, please contact us as at:

805-640-6700

techsupport@simpliphipower.com

Remember, all Balance of System equipment must be programmed to SimpliPhi’s specied sengs and PHI

baeries must be fully charged before commissioning the system (i.e. before connecng the baeries to any

loads).

Not for reproduction

CABINET 053002-00 BOSS.12 Storage

Product's Documents

Manuals

Specifications

CABINET 053002-00 Questions and Answers