MINI PISTOL GRIP GREASE GUN &
CARTRIDGE
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
equipment.
9 Familiarise yourself with the application and the limitations of the grease gun, as well as the potential hazards.
9 Keep the work area clean, uncluttered and ensure there is adequate lighting.
9 Keep the grease gun clean for best and safest performance.
9 Check moving parts alignment on a regular basis.
8 DO NOT use the grease gun for any purpose other than that it was designed for.
8 DO NOT operate the grease gun if any parts are damaged or missing, as this may cause failure and/or personal injury.
9 When not in use store in a safe, dry, childproof location.
WARNING! Always wear approved eye protection when operating the grease gun.
2. INTRODUCTION
Supplied with 3oz Grease Cartridge, and steel delivery extension with 4 Jaw Coupling. Ideal for smaller jobs or hard to reach
applications. Incorporates a choice of two ports, one for front discharge and the other for top discharge. Simple to operate trigger
mechanism. 3-Way loading with either easy loading cartridge, bulk or suction ll.
3. SPECIFICATION
AK59 Issue 1 16/11/24
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Model No: AK59
Capacity: 3oz/85g Cartridge
Delivery per Stroke: 0.8g per stroke
Delivery Pressure: 3500psi
Nett Weight: 0.69kg
MODEL NO: AK59
1 Coupler
2 Extension pipe
3 Bleed valve
4 Handle
5 Grease gun head
6 Plunger rod and
turn lock handle.
7 Barrel
8 Grease cartridge
1
7
4
g.1
2
3
5
6
8
4. FEATURES
5. PREPARATION
5.1. SETTING UP THE GREASE GUN HEAD (g.1)
Note: Use P.T.F.E. tape while connecting extension pipe to the grease gun head and grease coupler to the extension using PTFE tape,
DO NOT over tighten.
5.1.1. Connect the extension to the outlet of grease gun head.
5.1.2. Thread tighten the grease coupler to other end of extension.
5.1.3. All connections should be tight.
NOTE: Grease or empty cartridge in barrel is under pressure from the internal spring, be alert when removing head of the barrel.
5.2. GREASE GUN LOADING
5.2.1. Unscrew barrel anticlockwise.
5.2.2. Pull back plunger rod fully and lock out with the tab (except when Suction Loading).
5.3. CARTRIDGE LOADING
5.3.1. Remove plastic cap from end of grease gun cartridge, insert into barrel of grease gun.
5.3.2. Remove seal from grease gun cartridge and screw grease gun head back onto the barrel.
5.3.3. Release the plunger rod by turning to unlock, force the rod out and in a few times to eject air trapped in the grease, when grease
comes out of the valve the air has been discharged.
5.3.4. Pump the grease gun handle until grease ows continuously. If it does not, open the bleed valve slightly and use the plunger rod to
expel the trapped air.
5.4. SUCTION LOADING
5.4.1. Put open end of grease barrel into grease container to a depth of 50mm.
5.4.2. Slowly pull back the plunger rod to pull the grease into the barrel. Lock the rod with the turn lock mechanism.
5.4.3. Screw grease gun head back onto the barrel, unscrew the bleed valve (g.1).
5.4.4. Connect grease gun extension pipe and coupler onto grease gun outlet using PTFE tape, DO NOT over tighten, as it will fracture.
5.4.5. Release the plunger rod using its turn lock mechanism, force it out and in a few times to eject air trapped in the grease, from the bleed
valve. When grease comes out of the bleed valve the air has been discharged.
5.4.6. Pump the grease gun handle 2/3 times until grease ows continuously. If it does not open the bleed valve and use the plunger rod
to expel the trapped air.
5.5. BULK LOADING
5.5.1. Fully draw back the plunger rod handle and lock into place.
5.5.2. Remove the grease gun head from the grease gun barrel by turning it counter clockwise.
5.5.3. Fill the grease gun barrel with grease using a spatula.
5.5.4. Reassemble the grease gun head to the grease gun barrel by turning it clockwise.
5.5.5. Connect grease gun extension pipe and coupler onto grease gun outlet using PTFE tape, DO NOT over tighten, as it will fracture.
5.5.6. Release the plunger rod using its turn lock mechanism, force it out and in a few times to eject air trapped in the grease, from the bleed
valve. When grease comes out of the bleed valve the air has been discharged.
5.5.7. Pump the grease gun handle until grease ows continuously. If it does not unscrew the bleed screw and use the plunger rod to
expel the trapped air.
5.5.8. Connect grease gun extension pipe and coupler onto grease gun outlet using PTFE tape, DO NOT over tighten.
6. OPERATION
6.1. USING GREASE GUN
6.1.1. Select the required stroke by releasing the trigger on the handle (g.1).
6.1.2. The coupler has jaws which snap onto a grease nipple. Push the coupler
straight onto the nipple to form a good t.
6.1.3. Operate the grease gun as square onto the nipple as possible (g.2).
6.1.4. Once nished tilt the coupler twist and pull it o.
WARNING! DO NOT try to pull the coupler o straight.
7. MAINTENANCE
Grease gun and extension should be kept clean and checked for
damage before each use.
8. TROUBLESHOOTING
Grease gun pumps little or no grease. Barrel not completely tightened. Tighten the barrel completely.
Air Pockets are trapped in
grease.
Remove air pocket by referring to
“Removing trapped air” section.
Blocked grease gun extension. Remove the extension and operate the
grease gun. If the gun
Dispenses grease then the gun is ne.
Clean or replace the extension.
Grease too thick or cold. Store grease gun and grease away
from extreme cold or use thinner
Grease.
Excessive grease leaking past the
follower.
Follower is damaged. Replace the grease gun.
If the gun still doesn’t operate. Contact nearest authorised service
dealer.
AK59 Issue 1 16/11/24
Original Language Version
© Jack Sealey Limited
g.2
Original Language Version
© Jack Sealey Limited
AK59 Issue 1 16/11/24
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts
without prior notice. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk
or 01284 757505.
IMPORTANT: No Liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When
the product becomes completely unserviceable and requires disposal, drain any uids (if applicable) into approved
containers and dispose of the product and uids according to local regulations.
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