Evolution R255SMS+ Sliding Compound Mitre Saw User Manual

Originally written in UK English Date Published: 26/04/2019

SMS

R255

Original Instructions

Originalbetriebsanleitung

Instructions Originales

Instrucciones Originales

Oryginalna Instrukcja

Instrucțiuni Iniţiale

Instruções originais

Orijinal Talimatlar

(1.3) IMPORTANT

Please read these operating and safety

instructions carefully and completely.

For your own safety, if you are uncertain

about any aspect of using this equipment

please access the relevant technical helpline,

the number of which can be found on the

Evolution Power Tools website.

We operate several helplines throughout our

worldwide organization, but technical help is

also available from your supplier.

WEB: www.evolutionpowertools.com

EMAIL: customer[email protected]

WARRANTY

(1.4) Congratulations on your purchase

of an Evolution Power Tools Machine.

Please complete your product registration

‘online’ as explained on the leaflet included with

this machine.

This will enable you to validate your machine’s

warranty period via Evolution’s website by

entering your details and thus ensure prompt

service if ever needed.

We sincerely thank you for selecting a product

from Evolution Power Tools.

www.evolutionpowertools.com

MACHINE SPECIFICATIONS

MACHINE METRIC

IMPERIAL

Motor (220-240V ~ 50 Hz) 2000W 9A

Motor (110V ~ 50 Hz) 1600W 14.5A

Motor (120V ~ 60 Hz) 1800 W 15A

Speed No Load 2500 min

-1

2500 rpm

Weight (Net) 16.3 kg 35.9 lb

Dust Port Diameter 35mm 1 -3/8 In.

Tool Dimensions (H x W x L) (0° / 0°)

(Note: Dimensions taken with saw head down.)

360 x 705 x 730mm

14- 3/16 x 27-3/4

x 28-47/64 In.

Cable Length

R255SMS - 2m

R255SMS+ - 3m

R255SMS - 6ft.

R255SMS+ - 10ft

CUTTING CAPACITIES METRIC IMPERIAL

Mild Steel Plate - Max Thickness 6mm 1/4 In.

Mild Steel Box Section - Max Wall Thickness

(50mm mild steel box section.)

3mm 1/8 In.

Wood – Max section 300 x 80 mm 11-3/4 x 3-1/8 In.

Minimum size work-piece

(Note: Any work-piece smaller than the recommended minimum

work-piece requires additional support before cutting.)

L:140 x W:20 x D:3mm

L:5-1/2 x

W:7/8 x D:1/4 In.

MAXIMUM CUTTING ANGLES LEFT RIGHT

Mitre 50˚ 50˚

Bevel 0˚ - 45˚ N/A

R255SMS EU & NA, R255SMS+ EU R255SMS+ NA

MITRE BEVEL

MAX WIDTH MAX DEPTH MAX WIDTH MAX DEPTH

0° 0°

300mm (11-3/4 In.) 80mm (3-1/8 In.) 300mm (11-3/4 In.) 90mm (3-9/16 In.)

0° 45°

300mm (11-3/4 In.) 45mm (1-3/4 In.) 300mm (11-3/4 In.) 51mm (2 In.)

45° 0°

210mm (8-1/4 In.) 80mm (3-1/8 In.) 210mm (8-1/4 In.) 90mm (3-9/16 In.)

45° 45°

210mm (8-1/4 In.) 45mm (1-3/4 In.) 210mm (8-1/4 In.) 51mm (2 In.)

50˚ 0˚

192mm (7-9/16 In.) 80mm (3-1/8 In.) 192mm (7-9/16 In.) 90mm (3-9/16 In.)

50˚ 45˚

192mm (7-9/16 In.) 45mm (1-3/4 In.) 192mm (7-9/16 In.) 51mm (2 In.)

BLADE DIMENSIONS METRIC IMPERIAL

Diameter 255mm 10 In.

Bore 25.4mm 1 In.

Thickness 2mm 0-5/64 In.

LASER

Laser Class Class 2

Laser Source Laser Diode

Laser Output Power (Max) ≤1mW

Wave Length (Nm) 650

NOISE EMISSION DATA*

Sound Pressure L

A (No-Load) 110V: 95,8 dB(A) / 220-240V: 95,8 dB(A)

Sound Power Level L

A (No-Load) 110V: 108,8 dB(A) / 220-240V: 108,8 dB(A)

Uncertainty, K

& K

K=3 dB(A)

*Noise emission test according to EN 62841-1 & EN 62841-3-9.

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(1.8) SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine

if warning and/or instruction labels are

missing or damaged. Contact Evolution

Power Tools for replacement labels.

Note: All or some of the following symbols

may appear in the manual or on the product.

Symbol Description

Volts

Amperes

Hertz

min

-1

(RPM)

Speed

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,

Keep hands away

Wear Dust Protection

Wear Hand Protection

CE certication

UKCA Certication

ETL certication

Waste Electrical and

Electronic Equipment

Read Manual

WARNING

Laser Warning

Double Insulation Protection

Fuse

Triman - Waste Collection

& Recycling

INTENDED USE OF

THIS POWER TOOL

WARNING: This product is a Multi-material

sliding mitre saw and has been designed

to be used with genuine Evolution blades

rated for this machine. Only use blades

designed for use in this machine and/

or those recommended specifically by

Evolution Power Tools Ltd.

WHEN FITTED WITH A CORRECT BLADE

THIS MACHINE CAN BE USED TO CUT:

• Wood, Wood derived products

(MDF, Chipboard, Plywood, Blockboard,

Hardboard etc),

• Wood with nails,

• 50mm mild steel box section with 3mm wall

at HB 200-220,

• 6mm mild steel plate at HB 200-220.

Note: Wood containing non galvanised nails or

screws, with care, can be safely cut.

Note: Not recommended for cutting

galvanised materials or wood with embedded

galvanised nails. Cutting galvanised steel may

reduce blade life.

PROHIBITED USE

OF THIS POWER TOOL

WARNING: This product is a Multi-material

sliding mitre saw and must only be used as

such. It must not be modified in any way,

or used to power any other equipment or

drive any other accessories other than those

mentioned in this Instruction Manual.

(1.13) WARNING: This product is not

intended for use by persons (including

children) with reduced physical, sensory or

mental capabilities, or lack of experience

and knowledge, unless they have been

given supervision or instruction concerning

the safe use of the product by a person

responsible for their safety and who is

competent in its safe use.

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AFETY PRECAUTIONS

(1.14) ELECTRICAL SAFETY

This machine is fitted with the correct moulded

plug and mains lead for the designated market.

If the supply cord is damaged, it must be

replaced by a special cord or assembly available

from the manufacturers or its service agent.

For added protection use a residual current

device (R.C.D.) that will interrupt the supply if

the leakage current to earth exceeds 30mA for

30ms. Always check the operation of the residual

current device (R.C.D.) before using the machine.

(1.15) OUTDOOR USE

WARNING: For your protection if this tool

is to be used outdoors it should not be

exposed to rain, or used in damp locations.

Do not place the tool on damp surfaces.

Use a clean, dry workbench if available. For

added protection use a residual current

device (R.C.D.) that will interrupt the supply

if the leakage current to earth exceeds 30mA

for 30ms. Always check the operation of

the residual current device (R.C.D.) before

using the machine. If an extension cable is

required it must be a suitable type for use

outdoors and so labelled. The manufacturers

instructions should be followed when using

an extension cable.

(2.1) POWER TOOL GENERAL

SAFETY INSTRUCTIONS

WARNING: When using electric tools

basic safety precautions should always

be followed to reduce the risk of fire,

electric shock and personal injury including

the following.

Note: This power tool should not be powered on

continuously for a long time.

WARNING: Read all safety warnings and

instructions before attempting to operate

this product and save these instructions.

Failure to follow the warnings and instructions

may result in electric shock, fire and/or

serious injury.

SAVE ALL WARNINGS &

INSTRUCTIONS FOR FUTURE

REFERENCE

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

(2.2) 1. General Power Tool Safety Warnings

[Work area safety]

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gasses or dust. Power tools

create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while

operating power tool. Distractions can cause

you to lose control.

d) Do not use this machine in an

enclosed room.

(2.3) 2. General Power Tool Safety Warnings

[Electrical Safety]

a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with

earthed (grounded) power tools.

Unmodified plugs and matching outlets will

reduce the risk of electric shock.

b) Avoid body contact with earthed

or grounded surfaces, such as pipes,

radiators, ranges and refrigerators. There is

an increased risk of electric shock if your body

is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts.

Damaged or entangled cords increase the risk of

electric shock.

e) When operating a power tool outdoors,

use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

f) If operating a power tool in a damp

location is unavoidable, use a residual

current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

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(2.4) 3) General Power Tool Safety Warnings

[Personal Safety].

a) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools

may result in serious personal injury.

b) Use personal protective equipment. Always

wear eye protection to prevent injury from

sparks and chippings. Protective equipment such

as dust masks, non-skid safety shoes, hard hat or

hearing protection used for appropriate conditions

will reduce personal injuries.

c) Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to

power source and or battery pack, picking up or

carrying the tool.

Carrying power tools with your finger on the switch

or energising the power tools that have the switch on

invites accidents.

d) Remove any adjusting key or wrench before

turning the power tool on.

A wrench or key left attached to a rotating part of a

power tool may result in personal injury.

e) Do not overreach. Keep proper footing and

balance at all times. This enables better control of

the power tool in unexpected situations.

f) Dress properly. Do not wear loose

clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose

clothes, jewellery or long hair

can be caught in moving parts.

g) If devices are provided for the connection of

dust extraction and collection facilities, ensure

that these are connected and properly used.

Use of dust collection can reduce

dust-related hazards.

h) When cutting metal, gloves should be worn

before handling to prevent from getting burnt

from hot metal.

i) Keep handles and grasping surfaces dry,

clean and free from oil and grease. Slippery

handles and grasping surfaces do not allow for safe

handling and control of the tool in unexpected

situations.

(2.5) 4) General Power Tool Safety Warnings

[Power tool use and care].

a) Do not force the power tool. Use the correct

power tool for your application.

The correct power tool will do the job better

and safer at a rate for which it was designed.

b) Do not use the power tool if the switch does

not turn it on or off. Any power tool that cannot

be controlled with the switch is dangerous and must

be repaired.

c) Disconnect the power tool from the power

source and/or battery pack from the power

tool before making any adjustments, changing

accessories, or storing power tools.

Such preventative safety measures reduce the risk of

starting the power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these Instructions to

operate the power tool. Power tools are dangerous

in the hands of untrained users.

e) Maintain power tools. Check for misalignment

or binding of moving parts, breakage of moving

parts and any other condition that may affect

the power tools operation. If damaged, have the

power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking

into account the working conditions and the

work to be performed. Use of the power tool for

operations different from those intended could result

in a hazardous situation.

h) Keep handles and grasping surfaces dry,

clean and free from oil and grease.

Slippery handles and grasping surfaces do not

allow for safe handling and control of the tool in

unexpected situations.

(2.6) 5) General Power Tool Safety Warnings

[Service] a) Have your power tool serviced by

a qualified repair person using only identical

replacement parts. This will ensure that the safety of

the power tool is maintained.

If the supply cord of this power tool is damaged,

it must be replaced by a specially prepared supply

cord available through the service organization.

(3.5) MITRE SAW SPECIFIC SAFETY

• Not to use saw blades manufactured from

high speed steel.

• Use only the saw with guards in good

working order and properly maintained, and

in position.

• Always to clamp work-pieces to

the saw table.

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a) Mitre saws are intended to cut wood or

wood-like products, they cannot be used

with abrasive cut-o wheels for cutting

ferrous material such as bars, rods, studs,

etc. Abrasive dust causes moving parts such as

the lower guard to jam. Sparks from abrasive

cutting will burn the lower guard, the kerf

insert and other plastic parts.

b) Use clamps to support the workpiece

whenever possible. If supporting the

workpiece by hand, you must always keep

your hand at least 150mm from either side

of the saw blade. Do not use this saw to

cut pieces that are too small to be securely

clamped or held by hand. If your hand is

placed too close to the saw blade, there is an

increased risk of injury from blade contact.

c) The workpiece must be stationary and

clamped or held against both the fence

and the table. Do not feed the workpiece

into the blade or cut “freehand” in any way.

Unrestrained or moving workpieces could be

thrown at high speeds, causing injury.

d) Push the saw through the workpiece.

Do not pull the saw through the workpiece.

To make a cut, raise the saw head and pull

it out over the workpiece without cutting,

start the motor, press the saw head down and

push the saw through the workpiece. Cutting

on the pull stroke is likely to cause the saw

blade to climb on top of the workpiece and

violently throw the blade assembly towards

the operator.

NOTE: The above warning is omitted for a

simple pivoting arm mitre saw.

e) Never cross your hand over the intended

line of cutting either in front or behind the

saw blade. Supporting the workpiece “cross

handed” i.e. holding the workpiece to the right of

the saw blade with your left hand or vice versa is

very dangerous.

f) Do not reach behind the fence with either

hand closer than 150mm from either side of

the saw blade, to remove wood scraps, or for

any other reason while the blade is spinning.

The proximity of the spinning saw blade to

your hand may not be obvious and you may be

seriously injured.

g) Inspect your workpiece before cutting. If

the workpiece is bowed or warped, clamp it

with the outside bowed face toward the fence.

Always make certain that there is no gap

between the workpiece, fence and table along

the line of the cut. Bent or warped workpieces

can twist or shift and may cause binding on the

spinning saw blade while cutting. There should

be no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear

of all tools, wood scraps, etc., except for

the workpiece. Small debris or loose pieces

of wood or other objects that contact the

revolving blade can be thrown with

high speed.

i) Cut only one workpiece at a time. Stacked

multiple workpieces cannot be adequately

clamped or braced and may bind on the blade

or shift during cutting.

j) Ensure the mitre saw is mounted or placed

on a level, rm work surface before use. A

level and rm work surface reduces the risk of

the mitre saw becoming unstable.

k) Plan your work. Every time you change

the bevel or mitre angle setting, make

sure the adjustable fence is set correctly to

support the workpiece and will not interfere

with the blade or the guarding system.

Without turning the tool “ON” and with no

workpiece on the table, move the saw blade

through a complete simulated cut to assure

there will be no interference or danger of

cutting the fence.

NOTE: The phrase “bevel or” does not apply for

saws without bevel adjustment.

l) Provide adequate support such as table

extensions, saw horses, etc. for a workpiece that

is wider or longer than the table top. Workpieces

longer or wider than the mitre saw table can tip

if not securely supported. If the cut-o piece or

workpiece tips, it can lift the lower guard or be

thrown by the spinning blade.

m) Do not use another person as a

substitute for a table extension or as

additional support. Unstable support for

the workpiece can cause the blade to bind

or the workpiece to shift during the cutting

operation pulling you and the helper into the

spinning blade.

n) The cut-o piece must not be jammed or

pressed by any means against the spinning

saw blade. If conned, i.e. using length stops, the

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cut-o piece could get wedged against the blade

and thrown violently.

o) Always use a clamp or a xture designed

to properly support round material such as

rods or tubing. Rods have a tendency to roll

while being cut, causing the blade to “bite” and

pull the work with your hand into the blade.

p) Let the blade reach full speed before

contacting the workpiece. This will reduce

the risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed,

turn the mitre saw o. Wait for all moving

parts to stop and disconnect the plug from

the power source and/or remove the battery

pack. Then work to free the jammed material.

Continued sawing with a jammed workpiece

could cause loss of control or damage to the

mitre saw.

r) After nishing the cut, release the switch,

hold the saw head down and wait for the

blade to stop before removing the cut-o

piece. Reaching with your hand near the

coasting blade is dangerous.

s) Hold the handle rmly when making an

incomplete cut or when releasing the switch

before the saw head is completely in the

down position. The braking action of the saw

may cause the saw head to be suddenly pulled

downward, causing a risk of injury.

NOTE: The above warning applies only for

mitre saws with a brake system.

BLADE SAFETY

WARNING: Rotating saw blades are

extremely dangerous and can cause serious

injury and amputation. Always keep fingers

and hands at least 150mm (6”) away from

the blade at all times. Never attempt to

retrieve sawn material until the cutting

head is in the raised position, the guard is

fully closed and the saw blade has stopped

rotating. Only use saw blades that are

recommended by the manufacturer and

as detailed in this manual and that comply

with the requirements of EN 847-1.

• Only use genuine Evolution blades rated for

this machine.

• Do not use saw blades that are damaged or

deformed as they could shatter and cause

serious injury to the operator

or bystanders.

• If the table insert becomes damaged or worn

it must be replaced with an identical one

available from the manufacturer.

(2.7) HEALTH ADVICE

WARNING: If you suspect that paint on

surfaces in your home contains lead seek

professional advice. Lead based paints should

only be removed by a professional and you

should not attempt to remove it yourself.

Once the dust has been deposited on

surfaces, hand to mouth contact can result

in the ingestion of lead. Exposure to even

low levels of lead can cause irreversible brain

and nervous system damage. The young and

unborn children are particularly vulnerable.

(2.8)

WARNING: Some wood and wood type

products, especially MDF (Medium Density

Fibreboard), can produce dust that may be

hazardous to your health. We recommend

the use of an approved face mask with

replaceable filters when using this machine, in

addition to using the dust extraction facility.

(3.6) PERSONAL PROTECTIVE

EQUIPMENT (PPE)

Hearing protection should be worn in order

to reduce the risk of induced hearing loss.

Eye protection should be worn in order to

prevent the possibility of the loss of sight

from ejected chippings.

Respiratory protection is also advised as some

wood and wood type products especially MDF

(Medium Density Fibreboard) can produce

dust that can be hazardous to your health. We

recommend the use of an approved face mask

with replaceable filters when using this machine

in addition to using the dust extraction facility.

Gloves should be worn when handling blades

or rough material. Heat resistant gloves should

be worn when handling metallic materials

which may be hot. It is recommended that saw

blades should be carried in a holder wherever

practicable. It is not advisable to wear gloves

when operating the mitre saw.

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(3.7) SAFE OPERATION

Always ensure that you have selected the correct

saw blade for the material being cut. Do not use

this mitre saw to cut materials other than those

specified in this Instruction Manual.

When transporting a mitre saw ensure that the

cutting head is locked in the 90° down position

(if a sliding mitre saw ensure that the slide bars are

locked). Lift the machine by gripping the outer

edges of the base with both hands (if a sliding

mitre saw, transport using the handles provided).

Under no circumstances shall the machine be

lifted or transported using the retractable guard

or any part of its operating mechanism.

Bystanders and other colleagues must be kept

at a safe distance from this saw. Cut debris can,

in some circumstances, be ejected forcibly

from the machine, posing a safety hazard to

people standing nearby.

Before each use check the operation of the

retractable guard and its operating mechanism

ensuring that there is no damage, and that all

moving parts operate smoothly and correctly.

Keep the work bench and floor area clear of all

debris including sawdust, chips and off-cuts.

Always check and ensure that the speed

marked on the saw blade is at least equal to

the no load speed marked on the mitre saw.

Under no circumstances shall a saw blade be

used that is marked with a speed that is less than

the no-load speed marked on the mitre saw.

Where it is necessary to use spacer or

reducing rings these must be suitable for the

intended purpose and only as recommended

by the manufacturer.

If the mitre saw is fitted with a laser it shall not

be replaced with a different type. If the laser

fails to operate it shall be repaired or replaced

by the manufacturer or authorised agent.

The saw blade shall only be replaced as

detailed in this instruction manual.

Never attempt to retrieve off-cuts or any other

part of the work-piece until the cutting head is

in the raised position, the guard is fully closed

and the saw blade has stopped rotating.

(3.8) PERFORM CUTS

CORRECTLY & SAFELY

Wherever practicable always secure the

work-piece to the saw table using the work

clamp where provided.

Always ensure that before each cut the mitre

saw is mounted in a stable position.

If needed the mitre saw can be mounted on

a wooden base or work bench or attached to

a mitre saw stand as detailed in this instruction

manual. Long work-pieces should be

supported on the work supports provided or

on appropriate additional work supports.

(2.8) WARNING: The operation of any mitre

saw can result in foreign objects being

thrown towards your eyes, which could result

in severe eye damage. Before beginning

power tool operation, always wear safety

goggles or safety glasses with side shield or a

full face shield when needed.

WARNING: If any parts are missing, do not

operate your mitre saw until the missing

parts are replaced. Failure to follow this rule

could result in serious personal injury.

(3.9)ADDITIONAL SAFETY ADVICE

CARRYING YOUR MITRE SAW

WARNING: When using electric tools basic

safety precautions should always be followed

to reduce the risk of fire, electric shock and

personal injury including the following.

READ all these instructions before attempting to

operate this product and save these instructions.

Safety Advice:

• Although compact, this mitre saw is heavy.

To reduce the risk of back injury, get

competent help whenever you have to lift

the saw.

• Hold the tool close to your body when lifting.

Bending your knees so you can lift with your

legs, not your back. Lift by using the cutting

handle on the head of the mitre saw and

the large, orange handle on the rear of the

carriage slide.

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• Never carry the mitre saw by the power cord.

Carrying the mitre saw by the power cord could

cause damage to the insulation or the wire

connections resulting in electric shock or fire.

• Before moving the mitre saw tighten the

mitre and bevel locking screws and the

sliding carriage locking screw to guard

against sudden unexpected movement.

• Lock the cutting head in its lowest position.

Ensure that the cutting head locking pin is

completely engaged in its socket.

WARNING: Do not use the blade guard as

a ‘lifting point’. The power cord must be

removed from the power supply before

attempting to move the machine.

• Lock the cutting head in the down position

using the cutting head locking pin.

• Loosen the Mitre Angle locking screw. Turn

the table to either of its maximum settings.

• Lock the table in position using the

locking screw.

• Wrap the cable around the cable guide.

(4.1) GETTING STARTED -

UNPACKING

WARNING: Due to the power input of this

product on start up, voltage drops may occur

and this can influence other equipment (e.g.

dimming lights). So for technical reasons we

advise, if the mains-impedance is Zmax<0.318

Ohm, these disturbances are not expected.

If you require further clarification, you may

contact your local power supply authority.

Caution: This packaging contains sharp

objects. Take care when unpacking. This

machine could require two persons to lift,

assemble and move this machine. Remove

the machine, together with the accessories

supplied from the packaging.

Check carefully to ensure that the machine

is in good condition and account for all the

accessories listed in this manual. Also make

sure that all the accessories are complete.

If any parts are found to be missing, the machine

and its accessories should be returned together

in their original packaging to the retailer.

Do not throw the packaging away; keep it safe

throughout the warranty period. Dispose of

the packaging in an environmentally

responsible manner. Recycle if possible. Do not

let children play with empty plastic bags due to

the risk of suffocation.

SERIAL NO. / BATCH CODE

The serial number can be found on the motor

housing of the machine.

For instructions on how to identify the batch

code, please contact the Evolution Power

Tools helpline or go to:

www.evolutionpowertools.com

(4.3) ADDITIONAL ACCESSORIES

In addition to the standard items supplied

with this machine the following accessories

are also available from the Evolution online

shop at www.evolutionpowertools.com or

from your local retailer.

(4.4)

Description Part No

RAGE Multi-Materal

TCT Blade

RAGEBLADE255MULTI

Dust Bag

030-0309

Front Clamp

040-0038R

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(4.2) ITEMS SUPPLIED

UK/EU NORTH AMERICA

R255SMS R255SMS+ R255SMS R255SMS+

Product Code

052-0001

052-0002

052-0003

052-0001A

052-0002A

052-0003A

052-0011

052-0004B 052-0004A

Machine Table Extensions

Double Ended Hex Key (M6 & M5)

Rotary Table And Neck

Cutting Head

Carriage Slides

Mitre Locking Knob

Mains Cable Guide/Clamp

Self Tapping Cap Screw

Socket Headed Screws

Cable Clamp Component

Laser Lens Cap

Double Ended Cable Clip

Carry Handle

Tall Fence

Dust Port Adaptor

Dust Collection Bag

Slide Rail Protector

2pc Hold Down Clamp

3pc Hold Down Clamp

Front Clamp

255mm 24 Tooth Blade

255mm 28 Tooth Blade

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1. CUTTING HANDLE

2. BLADE GUARD LOCKING TRIGGER

3. DUST BAG*

4. SLIDE LOCKING SCREW

5. DEPTH GAUGE

6. 2 PC HOLD DOWN CLAMP

7. SLIDING FENCE

8. MACHINE TABLE EXTENSIONS

9. MOUNTING HOLE (X4)

10. FRONT CLAMP HOLES

11. BLADE ROTATION INDICATION ARROW

12. UPPER BLADE GUARD

13. CUTTING HEAD

14. BLADE

15. LOWER BLADE GUARD

16. TABLE TOP

17. ROTARY TABLE

18. TABLE INSERT

19. MITRE HANDLE LOCKING KNOB

20. POSITIVE STOP LOCKING LEVER

21. MITRE ANGLE SCALE

22. SLIDE RAIL PROTECTOR

†

23. DUSTPORT ADAPTER*

24. 3 PC HOLD DOWN CLAMP*

25. FRONT CLAMP

†

* Supplied as original equipment on the EU & NA R255SMS+.

†

Supplied as original equipment on the EU R255SMS+ ONLY.

MACHINE OVERVIEW

22 25

2423

Pictured: R255SMS (See * for R255SMS+ Parts)

EU NA

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26. ON / OFF TRIGGER SWITCH

27. LASER GUIDE ON / OFF SWITCH

28. DUST EXTRACTION PORT

29. CABLE

30. CUTTING HEAD LOCKING PIN

31. REAR SLIDING CARRIAGE

32. CABLE GUIDE CLAMP

33. 33.9˚ BEVEL PIN

34. BEVEL LOCK HANDLE

35. M4 SELF TAPPING CAP SCREW x1

36. M4 SOCKET HEAD SCREW x4

37. CABLE GRIP COMPONENT

(FITTED TO THE CABLE GUIDE CLAMP)

38. ANTI-VIBRATION SPRING

(FITTED TO ITEM ‘4’ - THE SLIDE LOCKING

SCREW)

373635

Pictured: R255SMS

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Fig. 1

Fig. 4 Fig. 5 Fig. 6

Fig. 12

Fig. 7 Fig. 8 Fig. 9

Fig. 10

Fig. 2 Fig. 3

R255SMS

Handle

R255SMS+

Handle

Fig. 11

Fig. 13a Fig. 13b

CLICK

Fig. 14c

Fig. 14a

Fig. 14b

Fig. 14d

Fig. 15

Fig. 16

Fig. 17

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Fig. 18 Fig. 19 Fig. 20

Fig. 23

Fig. 28a Fig. 28b

Fig. 24

Fig. 27

Fig. 25

Fig. 26

Fig. 22Fig. 21

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Fig. 28c Fig. 29 Fig. 30

Fig. 38

Fig. 35Fig. 34

Fig. 36

Fig. 37

Fig. 33

Fig. 31 Fig. 32

Fig. 39

FIT LONG

CLAMP

FIT LONG

CLAMP

(R255SMS+) (R255SMS+)

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Fig. 41bFig. 41aFig. 40

Fig. 49Fig. 48

Fig. 44

Fig. 43

Fig.47

No-Hands Zone

Danger

Zone

Fig. 45

R255SMS

2pc Clamp

R255SMS+

3pc Clamp

Fig. 42

1) Hex headed bolt

2) Spring washer

3) Flat washer

4) Mitre saw base

5) Workbench

6) Flat washer

7) Spring washer

8) Hex nut

9) Lock nut

Fig. 46

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Fig. 51

Fig. 50

Fig. 52

Fig. 61

Fig. 59

Fig. 60

Fig. 58

Fig. 56

Fig. 57

Fig. 54Fig. 53 Fig. 55

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Fig. 64Fig. 62

Fig. 63

(7.1) ASSEMBLY AND PREPARATION

WARNING: Always disconnect the saw

from the power source before making any

adjustments.

Some minor assembly is required to commission

this machine.

By assembling this machine the owner/operator

will gain valuable insight into its many advanced

features. This should enable the operator to

exploit the machines full potential once it is

commissioned.

Note: Study the diagrams showing the

assembled machine. You will gain valuable

insight which will help you with the

assembly process.

TOOLS NEEDED

FOR ASSEMBLY & ADJUSTMENTS

Hex Key – Supplied and located in a dedicated

storage position on the machine. (Fig. 1)

Flat Bladed Screwdriver – Not supplied.

10mm Spanner – Not supplied.

5mm Allen Key – Not supplied.

Note: The assembly process is a ‘one

time assembly’.

Once assembly is successfully completed no

attempt to disassemble the machine should be

made.

The blade and some other smaller parts also

need to be fitted by the owner/operator.

Note: A safety check must be carried out once

assembly is completed and before the machine is

used - see page 30.

WARNING: Do not under any circumstances

plug the cutting head into the power supply

and try to use it as a hand held circular saw.

KNOW THE PARTS

There are four (4) main parts to be assembled

(including the blade), and two (2) other smaller parts

to be connected. Additionally the blade (supplied) will

need to be fitted.

• The rotary base and bevel neck (Fig. 2)

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• The carriage slides (Fig. 3)

• The cutting head (In The ‘locked down Position as

Removed from the Packaging) (Fig. 4)

• The Blade (Fig. 5)

Note: The Blade should be the last part to be fitted.

It must only be fitted after the assemble process is

completed and the machine has been subjected to

the Assembly Safety Checks - see page 30.

THE MITRE LOCKING KNOB (Fig. 6)

The threaded spigot of the Mitre Locking Knob slides

through a hole in the front of the Mitre Locking Handle

(Fig. 7) and then screws into an internally threaded

boss located in the base of

the machine.

THE BEVEL NECK

Note: The bevel neck is supplied fitted to the Rotary

table. The bevel neck should be adjusted to the 0˚

position.

• Slacken the Bevel Locking screw using the Bevel

Locking Handle. (Fig. 8)

• Rotate the bevel neck to the vertical position so that

it rests against the 0 degree stop.

• Tighten the Bevel Locking Handle.

INSERTING THE CARRIAGE SLIDE

IMPORTANT: If for any reason (transit damage,

unpacking error, operator mistake, etc.) the

locating lugs at the tip of the carriage slide arms

have been ‘tripped’, the sliding carriage cannot be

fitted into the bevel neck or onto the cutting head.

The locating lugs (Fig.11) must be reset, if either or

both have been ‘tripped’ prematurely.

RESETTING THE LOCATING LUGS

• Gently push the protruding lug into the

Carriage arm.

• Gently ease the locating lug deployment plunger

forward by using a flat bladed screwdriver (not

supplied) as a lever. (Fig. 12)

The carriage slides two (2) arms should be inserted

through the two linear bearings contained within the

bevel neck.

The carriage slide should be inserted from the back

ensuring that the ‘Evolution’ logo is the correct way

up. (Fig. 9)

• Slide the sliding carriage arms through

the bevel neck for approximately half of

their length.

• Screw the carriage slide locking screw into the

threaded hole above the right hand arm of the

carriage slide. (Fig. 10)

Note: Ensure that the anti-vibration spring is fitted

underneath the hand knob before fitting the locking

screw into its service position.

• Tighten the locking screw to lock the sliding carriage

into the desired position.

ATTACHING THE CUTTING HEAD

• Align the cutting head with the two (2) sliding

carriage arms. (Fig. 13a)

• Push the cutting head onto the Carriage arms firmly

until the ‘click’ of the Locating Lugs deploying is

heard. (Fig. 13b)

Note: The deployed locating lugs must be fully visible

when viewed from the side of the cutting head. (Figs.

14a, 14b, 14c)

The Locating Lugs are coloured green to make

identification easy.

(Fig. 14d) The two screws are pre-installed on the

machine Head Pivot, please tighten the two screws

after installing the machine head with the rail.

FITTING THE SLIDE RAIL COVER:

Note: Make sure the cutting head is in the down right

position before proceeding.

• Remove Slide Locking Screw and spring

(Fig. 15).

• With the saw’s Cutting Head facing towards you,

align the Slide Rail Cover’s cut out channel over the

right rail.

• Insert the single tab into the recess between the two

rails on the rear of the Cutting Head.

• Lower the Slide Rail Cover onto the rails

and click the two rear tabs into place on

the rear Carry Handle.

• Re-fit the Slide Locking Screw and spring.

THE MACHINE TABLE EXTENSIONS (Fig. 16)

Note: Two (2) machine table extension pieces are

provided with this machine. They are ‘handed’, one

being for the right hand side, and one for the left

hand side.

TO FIT THE TABLE EXTENSIONS:

• Carefully examine the table extension pieces to

determine which is for the right hand side and

which is for the left hand side.

• Remove the socket headed screws (Fig. 17) from

the table using the hex key provided.

• Position the relevant Extension piece onto the table

and secure it into its service position using the

socket headed screws.

• Repeat for the second Extension piece.

ROUTING THE POWER CABLE

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WARNING: This machine is equipped with a mains

cable and a moulded plug which satisfies the

regulations of the receiving country. This cable and

plug, if damaged, should only be replaced with

genuine Evolution replacement parts and be fitted

by a competent technician.

• Ensure that the cutting head is in the

down position.

• Ensure that the carriage slide is in its most forward

position and locked. (Fig. 18)

From the motor the mains cable should be routed

through the front cable guide and then be routed

rearwards (Fig. 19).

The cable should be inserted into the rear cable

guide/clamp. Ensure the Cable Grip Component

is inside the cable guide when the cable passes

through.

This guide/clamp should then be fastened to the

rear sliding carriage cross piece (right hand side)

using the self tapping cap screw (included). (Fig.

20)

Note: The cable should not be tight anywhere

along its length. (Fig. 21)

Raise and lower the cutting head several times

and also operate the sliding carriage. Check that

the cable does not become entangled with any

other parts of the machine. Check also that the

cable is not stretched during any of the operating

procedures. To secure the cable, secure the cable

using the cable clip.

Note: The cable guides can be used to provide a

very convenient way of storing the mains cable

on the machine (Fig. 22) when the machine itself

is not being used and is perhaps in storage.

UNLATCHING AND RAISING THE CUTTING

HEAD (Fig. 34)

WARNING: To avoid serious injury, NEVER perform

the locking or unlocking procedure unless the

saw is OFF and the blade stationary.

To release the cutting head from the locked

down position:

• Gently press down on the Cutting

Head Handle.

• Supporting the head pull out the head latching

pin (Step 1) allow the cutting head to rise to its

upper position.(Step 2)

Note: The cutting head will automatically rise to

the upper position once it is released from the

locked down position.

• It will automatically lock in the upper position.

If release is difficult:

• Gently rock the cutting head up and down.

• At the same time twist the Head Latching Pin

clockwise and pull outwards.

Note: We recommend that when the machine is

not in use the cutting head is locked in its down

position with the latching pin fully engaged in

the open half socket which is machined into the

cutting head upper surface near to the pivot

point. (Fig. 35).

INSTALLING OR REMOVING A BLADE

WARNING: Only carry out this operation

with the machine disconnected from the mains

supply.

WARNING: Only use genuine Evolution blades

or those blades specifically recommended by

Evolution Power Tools and which are designed

for this machine.

Ensure that the maximum speed of the blade is

higher than the speed of the motor.

Note: It is recommended that the operator considers

wearing protective gloves when handling the blade

during installation or when changing the blade.

Ensure the cutting head is in its upper position. (Fig.

36)

• Press the lower blade guard locking trigger (UK

Model only)

• Step 1 and rotate the lower blade guard

Step 2 up and into the upper blade guard.

Note: Lowering the cutting head slightly will allow

the lower blade guard to rotate fully into the upper

blade guard giving maximum access for the operator.

• Press the black arbor lock button to lock the arbor.

(Fig. 37)

• Using the supplied Hex Key, release the flange bolt

and outer blade flange and the blade from the

arbor. (Fig. 38)

Note: The arbor screw has a LH thread.

Turn clockwise to loosen. Turn counterclockwise to

tighten.

Ensure that the blade and blade flanges are clean

and free from any contamination.

• The inner blade flange should be left in place, but

if it is removed for cleaning it must be replaced

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the same way round as it was removed from the

machine.

Install the new blade. Make sure the rotation

arrow on the blade matches the clockwise

rotation arrow on the upper guard.

Note: The blade teeth should always point

downward at the front of the saw.

• Install the outer blade flange

and flange bolt. (Fig. 39)

• Lock the arbor and tighten the arbor

screw using moderate force, but do

not overtighten.

• Ensure the Hex Key is removed and the arbor

lock has released before proceeding.

• Ensure the blade guard is fully functional

before using the machine.

CHECKING AND ADJUSTING

OF THE PRECISION ANGLES

Note: This machine has been accurately set up

and adjusted at the factory. If it is suspected that

some of the precision angles have been lost (due

perhaps to normal workshop attrition) they can

be reset by following the procedure outlined

below.

Note: Several checks/adjustments are possible

on this machine. The operator will require a set

square (not supplied) to carry out these checks and

adjustments.

WARNING: Checks/adjustments must only be

conducted with the machine disconnected

from the power supply.

BEVEL ANGLES (0˚ & 45˚)

0˚ Bevel Stop Adjustment

Ensure that the cutting head is in the locked

down position with the latching pin fully

engaged in its socket.

Ensure that the cutting head is upright, against

its stop and the bevel pointer is indicating 0˚ on

the scale. (Fig. 23)

Place the set square on the table with one edge

against the table and the other edge against the

blade (avoiding the TCT tips). (Fig. 24)

If the blade is blade is not at 90 degrees (square)

with the rotary table, then

adjustment maybe required.

• Loosen the bevel lock handle and tilt the

cutting head to the left.

• Loosen the locknut on the Bevel Angle

adjustment screw. (Fig. 25)

• Use a Hex Key to turn the screw in or out to

adjust the blade angle.

• Return the cutting head to its upright position

and recheck the angular alignment against the

set square.

• Repeat the above steps until correct angular

alignment is achieved.

• Tighten the Bevel Angle Adjustment

locknut securely.

0˚ Bevel Pointer Adjustment

Note:

The operator must be satisfied that the blade

is set exactly perpendicular to the table when in the

upright position and against its stop.

• If the pointer is not in exact alignment with the

0˚ mark on the protractor scale adjustment is

necessary.

• Loosen the Bevel Pointer screw using a #2

Phillips screwdriver. (Fig. 26)

• Adjust the Bevel Pointer so that it is in

alignment exactly with the 0˚ mark.

• Retighten the screw.

45˚ Bevel Stop Adjustment

• Loosen the bevel lock handle and tilt the

cutting head completely to the left until it rests

against the 45˚ stop.

• Use a set square to see if it at 45 degrees to the

Rotary table (avoid the TCT tips).

• If the saw blade is not in exact alignment

adjustment is necessary.

• Return the cutting head to its

upright position.

• Loosen the locknut on the 45˚ Bevel

adjustment screw.

• Use a Hex Key to adjust the adjustment screw in or

out as required. (Fig. 27)

• Tilt the cutting head to the 45˚ setting and

recheck for alignment with the set square.

• Repeat the above steps until the correct

angular alignment is achieved.

• Tighten the adjustment screw locknut securely

once alignment is achieved

MACHINE FENCE ALIGNMENT

The Fence must be aligned at 90˚ (square) to a

correctly installed blade. The Rotary table must

be set at ‘0˚’ mitre angle.

The Fence is fastened to the table with four (4)

socket head Hex screws (Fig. 31), two (2) to the

left hand side and two (2) to the right hand side.

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All four (4) are located through elongated slots

machined into the fence casting.

• Ensure that the cutting head is in the

locked down position with the latching pin

fully engaged.

• Place a set square on the table with one edge

against the Fence and the other edge against the

Blade (avoiding the TCT tips). (Fig. 32)

• If adjustment is necessary, loosen the three (3)

Fence adjustment screws using a Hex Key.

• Re-position the Fence in its elongated slots

until alignment is achieved.

• Securely tighten the socket head Hex screws,

repeat on both sides.

Mitre Angle Pointer Adjustment

Note: There are dual mitre angle scales cast into

the front of the machines base. A small pointer

attached to the rotary table indicates the

angle selected.

If necessary, the pointer can be repositioned by

loosening its fastening screw using a #2 Phillips

screwdriver. Adjust as necessary, and then securely

tighten the fixing screw. (Fig. 33)

THE DEPTH STOP (Fig. 28)

Use of the depth stop allows the operator to cut

slots in a work-piece.

The downward travel of the cutting head can

be limited so that the saw blade does not

completely cut through the work-piece.

Note: When using the depth stop it is advisable

that the depth of cut is checked using a scrap

piece of timber to ensure that the slot is cut

correctly.

By making a cut in the work-piece, and then

repeating the cut but with the work-piece

slightly repositioned to the left or right, it is

possible to perform trenching cuts.

To use the depth stop:

• Deploy the depth stop ‘stop plate’

(Fig. 28a) by rotating it forward from its

storage position alongside the machine

through approximately 150 degrees to its

service position.

• Loosen the knurled locking nut. (Fig. 28b)

• Adjust the thumb - screw (Fig. 28c)

to limit the cutting heads travel to the required

depth.

• Once set to the desired depth, tighten the

knurled locking nut (Fig.28b) against the

retaining bracket to lock the depth stop and

ensure that there is no movement.

• When cutting is complete either re-adjust

the depth stop or return the ‘stop plate’ to its

storage position.

• Check that the Cutting can be locked in the

down position by the head latching pin.

THE SLIDING UPPER FENCE SECTION

(Fig. 29)

The Left Hand side of the machines Fence has

an adjustable Upper section. This section can

slide to the left by a maximum of approximately

100mm.

Note: To prevent the Sliding Upper section from

being removed completely (and thus possibly

being lost) the Sliding Upper section is ‘captive’

on the Lower Fence.

Adjustment may be necessary when certain

acute bevel or compound angles are selected to

provide clearance for the moving cutting head

and blade as a cut is made.

To adjust the sliding fence:

• Loosen the thumbscrew. (Fig. 30)

• Slide the upper section of the Fence leftwards

to the required position and tighten the

thumbscrew.

• Conduct a ‘dry run’ with the power off to

confirm that there is no interference between

moving parts as the cutting head and blade are

lowered to make a sliding cut.

THE LASER

This machine maybe equipped with a laser cutting

guide. This allows the operator to preview the

path of the blade through the work-piece. The ON/

OFF switch for the laser Guide is positioned on the

top of the cutting head near the mains cable entry

point. (Fig. 40)

Avoid direct eye contact with the laser beam, and

do not use on material that could reflect the laser

beam.

WARNING: Do not stare directly at the laser

beam. A hazard may exist if you deliberately

stare into the beam. Please observe all of the

following safety rules.

• The laser beam must not be deliberately aimed

at personnel and must be prevented from being

directed towards the eyes of a person.

• Always ensure that the laser beam is used only on

work-pieces that have non-reflective surfaces, i.e

natural wood or matt surfaces etc.

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• Never exchange the laser module assembly for a

different type or class of laser.

• Repairs to the laser module must only be

conducted by Evolution Power Tools or their

authorized agent.

Note: The laser Guide can be a very useful facility,

particularly when a large number of work-pieces

are to be cut.

However the laser Guide should not be regarded

as a substitute for good conventional planning

and marking out.

LASER SAFETY

The laser guide line used in this product uses

a class 2 laser with a maximum power output

of 1mW at a wave length of between 650nm.

These lasers do not normally present an optical

hazard, although staring at the beam may cause

temporary flash blindness.

WARNING: Do not stare directly at the laser

beam. The laser must be used and maintained

as detailed in this manual. Never intentionally

aim the laser beam at any person and prevent

it from being directed towards the eye, or an

object other than the work-piece. Always ensure

that the laser beam is directed at the work-piece

only when it is located on the mitre saw table.

Never direct the laser beam onto any bright,

shiny reflective surface, as the laser beam could

be reflected back towards the operator. Do not

change the laser unit for any other type.

Do not tamper with the laser unit. Only touch

the unit when making adjustments. Repairs

to the laser shall only be carried out by an

authorised service centre.

The laser guide line.

The projected laser guide line shows the path of

the blade during a cut. To use the laser guide for a

known angle (e.g. 45˚ mitre):

• Mark the cut required on the work-piece using

a pencil, etc.

• Set the saw to the cutting angle required (45˚)

and lock into position using the mitre locking

handle and/or the positive stop locking lever.

• Switch on the laser beam.

• Position the work-piece on the rotary table and

against the fence.

• Slide the work-piece into position until the

pencil line on the work-piece and the projected

laser line exactly match.

• Clamp the work-piece into position using the

hold down clamp.

• Proceed to make the cut.

To use the laser guide for an

unknown angle:

• Mark the position of the cut to be made on the

work-piece using a pencil etc.

• Place the work-piece on the rotary table and

against the fence.

• Adjust the mitre saw to give the approximate

angle of cut. Do not tighten the mitre lock handle

at this stage.

• Slowly slide the work-piece backwards

and forwards along the fence, whilst at the same

time slowly adjusting the angle of the rotary table.

• Stop when the projected laser line and pencil line

on the work-piece match exactly.

• Tighten the mitre lock handle to lock the rotary

table in place.

• Secure the work-piece with a hold down clamp.

• Recheck the alignment.

• When satisfied that alignment is accurate proceed

to make the cut.

The laser lens cap (if fitted)

If fitted the laser lens cap is a simple push fit onto the

front of the laser unit.

If it becomes damaged or opaque for any reason it

can be replaced.

Carefully pull the lens from the laser unit and replace

with a new lens.

LASER ADJUSTMENT

WARNING: At no time during this procedure

should the motor be started.

To check laser alignment:

• Place a piece of cardboard, or similar, onto the

rotary table of the machine.

• With the carriage slide in the rearmost position,

lower the cutting head so that a blade tooth makes

a mark in the cardboard.

• Allow the cutting head to rise, and then repeat the

above with the carriage slide in an approximate

mid- way position.

• Again repeat, but with the carriage slide moved to

its most forward position.

• With the cutting head raised, turn on the laser and

slide the cutting head backwards and forwards to

observe if the projected laser beam is in line with

the marks previously made:

• Beam is aligned with the marks = No further action

required.

• Beam is not parallel with the

marks = Follow section A.

• Beam is parallel but not aligned with the marks =

Proceed to section B.

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A. If the laser beam is not parallel to

the marks proceed as follows:

• Loosen the clamping screw. (Fig.41a)

• Carefully rotate the laser module, until the line is

parallel with the marks in the cardboard.

• Re-tighten the clamping screw.

• Recheck the alignment.

B. If the laser beam is parallel with the marks, but

not going through them:

• Slacken the two screws. (Fig. 41b)

• The laser mounting block can now be moved

sideways to align the laser beam with the marks

made in the cardboard.

• When the laser beam is in the correct place, re-

tighten the two screws.

• Repeat procedure ‘A’ to check alignment.

Note: The above adjustments & alignments should

be checked on a regular basis to ensure laser

accuracy.

Note: The following WARNING labels can be found

on this machine:

LASER RADIATION

DO NOT STARE INTO THE BEAM

CLASS 2 LASER PRODUCT

LASER RADIATION

AVOID DIRECT EYE CONTACT

PERMANENTLY MOUNTING

THE MITRE SAW

To reduce the risk of injury from unexpected saw

movement, place the saw in the desired location

either on a workbench or other suitable machine

stand. The base of the saw has four mounting holes

through which suitable bolts (not supplied) can

be placed to secure the mitre saw. If the saw is to

be used in one location, permanently fasten it to

the workbench using appropriate fastenings (not

supplied). Use locking washers and nuts on the

underside of the workbench. (Fig. 42 )

• To avoid injury from flying debris, position the saw

so that other people or bystanders cannot stand

too close (or behind) it.

• Locate the saw on a firm, level surface where

there is plenty of room for handling and properly

supporting the work-piece.

• Support the saw so the machine table is level and

the saw does not rock.

• Bolt or clamp the saw securely to its support stand

or workbench.

Note: This machine can be attached to the Evolution

Mitre Saw Stand. (Fig. 44). This will provide a

safe secure, and extremely portable workshop

stand which is capable of handling long pieces of

material. Operator efficiency and safety may thus be

enhanced, as well as operator fatigue reduced.

FOR PORTABLE USE:

• Mount the saw on a 18mm thick piece of

plywood or MDF (800mm x 500mm min size

recommended) using appropriate fastenings (not

supplied).

Note: It may be necessary to countersink the

washers, nuts, etc. to the underside of the plywood

or MDF mounting board. The underside needs to be

smooth and flush with no protruding fixings etc.

• Use ‘G’ clamps to attach the mounting board to the

work surface. (Fig. 44)

THE HOLD DOWN CLAMP (Fig. 45)

Note: One (1) Hold Down Clamp is provided with

the machine.

Two sockets (one either side) are incorporated into

the rear of the machines Fence.

These sockets are for positioning the Hold

Down Clamp.

To use the Hold Down Clamp during operations:

• Fit the clamp to the retaining socket that best suits

the cutting application, ensuring that it is fully

pushed down.

• Tighten the fence thumbscrew to lock the pillar of

the clamp into the fence socket.

• Place the work-piece to be cut onto the

saw table, against the Fence and in the

desired position.

• Adjust the clamp using the thumbscrews and

hand-wheel so that it securely holds the work-

piece to the saw table.

Conduct a ‘dry run’ with the power disconnected.

Ensure that the Hold Down Clamp does not interfere

with the path of the blade, or with the path of any

other part of the cutting head as it is lowered to

make the cut.

Note: The R255SMS includes the 2 piece clamp.

The R255SMS+ includes a 3 piece clamp with quick

release button.

Front Clamp (Included with R255SMS+ UK model

only)

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To fit the front clamp, place the rear of the clamp

into the holes at the front of the saw’s base. There are

holes for the clamp located on both left and right of

the base. (Fig. 46)

OPERATING INSTRUCTIONS

Caution: All mitre saws should be inspected

(particularly for the correct functioning of the safety

guards) before each use. Do not connect the saw to

the power supply until a safety inspection has been

carried out.

WARNING: Ensure that the operator is adequately

trained in the use, adjustment and maintenance

of this machine, before connecting it to the

power supply and commencing operations.

To reduce the risk of injury, always unplug the

saw before changing or adjusting any of the

machines parts. Compare the direction of the

rotation arrow on the guard to the direction

arrow on the blade. The blade teeth should

always point downward at the front of the saw.

Check the tightness of the arbor screw.

(8.3) BODY & HAND POSITIONING (Fig. 47)

• Never place your hands within the ‘no hands zone’

(at least 150mm away from the blade).

• Keep hands away from the path of the blade.

• Secure the work-piece firmly to the table and

against the fence to prevent any movement.

• Use a Hold Down Clamp at all times but check that

it is so positioned that it does not interfere with the

path of the blade or other moving machine parts.

• Avoid awkward operations and hand positions

where a sudden slip could cause your fingers or a

hand to move into the blade.

• Before attempting a cut, make a ‘dry run’ with

the power off so that you can see the path of the

blade.

• Keep your hands in position until the ON/OFF

trigger switch has been released and the blade

has completely stopped.

THE ON/OFF TRIGGER SWITCH (Fig. 48)

The ON/OFF motor trigger switch is a

non-latching type. It is ergonomically positioned

inside the Cutting HANDLE.

To start the motor:

• Press the switch to start the motor.

• Release the switch to turn off the motor.

Place the saw on a secure stationary work

surface and check the saw over carefully.

Check particularly the operation of all the

machines safety features before attempting

to operate the machine.

PREPARING TO MAKE A CUT

DO NOT OVER-REACH

Keep good footing and balance. Stand to one

side so that your face and body are out of line of a

possible kickback.

WARNING: Freehand cutting is a major cause of

accidents and should not be attempted.

• Ensure that the work-piece is always firmly

resting against the fence, and where practical

is clamped with the Hold Down Clamp to the

table.

• The saw table should be clean and free from any

sawdust etc. before the work-piece is clamped

into position.

• Ensure that the ‘cut-off’ material is free to move

sideways away from the blade when the cut

is completed. Ensure that the ‘cut-off’ piece

cannot become ‘jammed’ in any other part of

the machine.

• Do not use this saw to cut small pieces. If the

work-piece being cut would cause your hand or

fingers to be within 150mm of the saw blade,

the work-piece is too small.

CHOP CUTTING

This type of cut is used mainly for cutting small or

narrow section material. The cutting head is gently

pushed down to cut through the work-piece.

The sliding carriage should be locked in its

rearmost position. (Fig. 49)

• Slide the cutting head to the rear as far as it

will go.

• Tighten the slide lock screw. (Fig. 50)

• Place the work-piece on the table and

against the fence and secure with clamp(s)

as appropriate.

• Grasp the Cutting Handle.

• Turn the motor on and allow the saw blade to

reach full speed.

• Press the lower guard locking trigger to release

the cutting head. (Fig. 51)

• Lower the Cutting Handle downwards and cut

through the work-piece.

• Allow the speed of the blade to do the work,

there is no need to apply undue pressure to the

Cutting Handle.

• When the cut has been completed, release the

ON/OFF trigger switch.

• Allow the blade to come to a complete stop.

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• Allow the cutting head to rise to its upper

position, with the lower blade guard completely

covering the blade teeth, and the cutting head

locked in the upper position, before releasing

the Cutting Handle.

• Remove the work-piece.

SLIDE CUTTING

This saw is equipped with a sliding carriage

system. Loosening the slide lock screw will release

the slide and allow the cutting head to move

forwards and backwards. (Fig. 52)

The saw blade is lowered into the work-piece

and then pushed to the rear of the machine to

complete a cut. This type of cut can be used for

cutting wide pieces.

• Position the work-piece on the table and

against the fence and secure with clamp(s) as

appropriate.

• Loosen the slide lock screw.

• Grasp the Cutting Handle and pull the cutting

head forward until the arbor (centre of saw

blade) is over the front edge of the work-piece.

(Fig. 53)

• Operate the ON/OFF motor trigger switch and

allow the saw blade to reach full speed.

• Press the lower blade guard locking trigger for

cutting head release.

• Push the Cutting Handle all the way down and

cut through the leading edge of the work-piece.

• Gently push the cutting handle rearwards

towards the fence completing the cut.

• Always push the cutting head to the full rear

position during each cut. (Fig. 54)

• When the cut has been completed, release the

trigger switch and allow the blade to come to a

complete stop.

• Allow the cutting head to rise to its upper

position, with the lower blade guard completely

covering the blade teeth, and the cutting head

locked in the upper position, before releasing

the Cutting Handle.

WARNING: Never pull the cutting head and

spinning blade towards you when making a

sliding cut. The blade may try to climb up on top

of the work-piece, causing the cutting head to

‘kickback’ forcefully.

The cutting head should always be positioned

as outlined above before attempting to make

a sliding cut. When the cutting head is in the

correct position above the work-piece it can be

lowered and pushed rearwards towards the fence

to complete the cut.

MITRE CUTTING (Fig. 58)

The rotary table of this machine can be turned

through 50˚ to the left or right from the normal

cross-cut (0˚) position.

Positive stops are provided at 45˚, 30˚, 22.5˚ and 15˚

to both the right hand and left hand sides.

Mitre Cutting is possible with or without the

sliding carriage system being deployed.

• Loosen the mitre handle locking knob (Fig. 56) by

turning the locking knob anti-clockwise.

• Pull up the positive stop locking lever. (Fig. 57)

• Turn the rotary table to the desired angle.

Note: A protractor scale is incorporated into the

machines base to aid setting.

Tighten the mitre handle locking knob when the

angle is achieved.

Note: It is good practice to tighten the Mitre Locking

Knob even when a positive stop is selected and the

Positive Stop Locking Lever is positively engaged.

BEVEL CUTTING BY

TILTING THE CUTTING HEAD

A bevel cut (Fig. 55) is made with the rotary table set

at 0˚ mitre angle.

Note: It may be necessary to adjust the upper

section of the sliding fence to provide clearance for

the moving cutting head.

(Fig. 29-30)

The cutting head can be tilted from the normal 0˚

(perpendicular position) to a maximum angle of 45˚

from the perpendicular to the left hand side only.

Bevel cutting is possible with or without the sliding

carriage system being deployed.

Note: A positive stop is provided at 33.9˚ Bevel

angle. This is accessed by deploying (pushing

inwards) the 33.9˚ Bevel Pin. (Fig. 59) Normally the

Bevel Pin should be left in the un-deployed (pulled

out) position.

To tilt the cutting head to the left:

• Loosen the bevel lock handle. (Fig. 60)

• Tilt the cutting head to the required angle. A

protractor scale is provided as an aid to setting.

(Fig 61)

• Tighten the bevel lock handle when the desired

angle has been selected.

• Stand to the left side of the Cutting Handle when

making a cut.

When cutting is completed:

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• Release the ON/OFF trigger switch to switch off

the motor, but keep your hands in position.

• Allow the blade to come to a complete stop.

• Allow the cutting head has to rise to its upper

position, with the lower blade guard completely

deployed and covering the blade before

removing yours hand(s).

• Return the cutting head to the

perpendicular position.

COMPOUND CUTTING (Fig. 62)

A compound cut is a combination of a mitre

and bevel cut employed simultaneously.

When a compound cut is required, select the

desired bevel and mitre positions as

previously described.

Note: Compound Cutting with the sliding

carriage

system deployed is possible.

Always check that the sliding blade does not

interfere with the machines fence or any other

parts of the machine. Adjust the upper left hand

section of the sliding fence if necessary.

CROWN MOULDING CUTTING

This machine is capable of cutting the

mitre angles required for Crown Mouldings. To

configure the machine to cut Crown Moulding:

• Deploy the 33.9˚ Bevel Pin by pushing it fully

inwards. (Fig. 59)

• Tilt the cutting head to the 33.9˚ position and

lock it in place by tightening the bevel lock

handle.

• Turn the rotary table and set it to 31.6˚ mitre

angle as indicated by the protractor scale.

Ensure that the Crown Moulding is correctly

positioned on the rotary table and secure it with

appropriate clamps before making the cut.

When cutting operations are completed, return

the cutting head to the vertical position and

return the 33.9˚ Bevel Pin to its outer (disengaged)

position.

CUTTING BOWED MATERIAL (Fig. 63)

WARNING: Before cutting any work-piece, check to

see if it is bowed. If it is bowed the work-piece must

be positioned and cut as shown.

Do not position the work-piece incorrectly or cut the

work-piece without the support of the Fence.

CLEARING JAMMED MATERIAL

• Turn mitre saw “OFF” by releasing the

trigger switch.

• Allow the blade to come to a complete halt.

• Unplug the mitre saw from the mains supply.

• Carefully remove any jammed material from the

machine.

• Check the condition and operation of the safety

guard.

• Check for any other damage to any part of the

machine e.g. the blade.

• Have any damaged parts replaced by a

competent technician and a safety inspection

carried out before using the machine again.

The free end of a long work-piece should be

supported at the same height as the machines

rotary table. The operator should consider using

a remote work-piece support stand, adjustable

workmate or saw horse etc.

OPTIONAL EVOLUTION ACCESSORIES

DUST BAG (Supplied with R255SMS+)

A Dust Bag can be fitted to the extraction port at

the rear of the machine. The Dust Bag is for use

when cutting wooden materials only.

• Slide the Dust Bag over the dust extraction

port, ensuring that the spring clip grips the port

holding the Dust Bag securely in place. (Fig. 64)

Note: For operational efficiency empty the Dust

Bag when it becomes 2/3 full. Dispose of the

contents of the Dust Bag in an environmentally

responsible way. It may be necessary to wear a

dust mask when emptying the Dust Bag.

Note: A workshop vacuum extraction machine

can be attached to the dust extraction port if

required. Follow the manufacturers instructions if

such a machine is fitted.

WARNING: Do not use the Dust Bag when

cutting metallic materials including wood

with nails.

EXTRACTION PORT ADAPTOR

TUBE (Supplied with R255SMS+)

Use the Adaptor Tube to connect the extraction

port of the machine to suitable commercial

workshop vacuum extraction equipment (not

supplied) which have ø30mm internal bore hoses

or inlet ports.

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ASSEMBLY SAFETY CHECKS

PART CONDITION YES

Slides Inserted through the bevel neck and connected to the

cutting head. Locating lugs successfully deployed.

Mitre Handle Locking Knob Installed into mitre handle / rotary table.

Slide Carriage

locking screw

Inserted into the threaded hole in the bevel neck. Anti-vibration

spring fitted beneath the locking screw hand knob.

Power Cable Routed correctly with cable guide/clamps

correctly installed.

Blade Blade correctly installed and with the rotation arrows on the

blade and on the machine matching. Outer blade flange and

arbor bolt and washer correctly fitted.

Safety Guards Lower Safety Guard fully operational. cutting head locks in

the upper position with blade covered. cutting head can only

be lowered when Blade Guard Locking Lever is operated.

Supply Supply matches specification found on machine Rating Plate.

Plug matches power source outlet.

Mounting Either:

a) Machine permanently sited and bolted to workbench.

b) Machine mounted on board which can be clamped

to workbench.

c) Machine is bolted to a dedicated mitre saw Stand.

Sited Adequate provision made for the handling of long or

irregular shaped work-pieces.

Environment Dry, clean and tidy. Temperature conducive to material

handling. Lighting adequate (double banked if fluorescent

lights are used).

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

FINAL SAFETY CHECKS

PART CONDITION YES

Assembly Repeat the Assembly Safety Checks.

Operation

With the machine switched off and disconnected from the mains supply,

carry out the following procedures:

• Set the machine to each of its maximum operational settings in turn.

• At each setting lower the cutting head to its lowest position,

observing the path of the blade as you do so.

• Check that the blade does not interfere or strike any part of the

machine, castings or guards as the cutting head is lowered.

• Check that when the sliding carriage is employed no contact

between the cutting head and the blade and other parts of the

machine occurs.

• Spin the blade by hand (it is advisable to wear gloves whilst doing

this, but not when the saw is being used operationally).

• Check that the blade rotates smoothly with no unusual noises, and

that there is no contact between the blade and the upper and lower

blade guards.

• Check that there is no discernible blade ‘wobble’ in any direction as

the blade rotates.

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

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MAINTENANCE

Note: Any maintenance must be carried

out with the machine switched off and

disconnected from the mains/battery

power supply.

Check that all safety features and guards

operating correctly on a regular basis. Only use

this machine if all guards/safety features are

fully operational.

All motor bearings in this machine are

lubricated for life. No further lubrication

is required.

Use a clean, slightly damp cloth to clean

the plastic parts of the machine. Do not use

solvents or similar products which could

damage the plastic parts.

WARNING: Do not attempt to clean

by inserting pointed objects through

openings in the machines casings etc. The

machines air vents should be cleaned using

compressed dry air.

Excessive sparking may indicate the presence

of dirt in the motor or worn out carbon

brushes. If this is suspected have the machine

serviced and the brushes replaced by a

qualified technician.

(6.4) ENVIRONMENTAL PROTECTION

Waste electrical products should not be

disposed of with household waste. Please

recycle where facilities exist. Check with your

Local Authority or retailer for recycling advice.

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The manufacturer of the product covered by this Declaration is:

UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all

the relevant provisions of the Machinery Directive and other appropriate directives as detailed

below. The manufacture further declares that the machine as detailed in this declaration, where

applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

1907/2006 The Registration, Evaluation, Authorization and Restriction of Chemicals & REACH EC No. 1907/2006

annex XVII

2006/42/EC. Machinery Directive.

2014/30/EU. Electromagnetic Compatibility Directive.

2011/65/EU. &

(EU)2015/863

The Restriction of the Use of certain Hazardous Substances in Electrical Equipment (RoHS) Directive.

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents

EN 62841-1:2015 • EN IEC 62841-3-9:2020/A11:2020 • EN ISO 12100:2010 •

EN IEC 55014-1:2021 • EN IEC 55014-2:2021 • EN IEC 61000-3-2-2019+A1:2021 •

EN 61000-3-3:2013+A2:2021

Product Details

Description: 255mm MULTI-MATERIAL SLIDING MITRE SAW

Evolution Model No: R255SMS: 052-0001 / 052-0002 / 052-0003

R255SMS+: 052-0001A / 052-0002A / 052-0003A

Brand Name: EVOLUTION

Voltage: 220-240V / 110V ~ 50 Hz

Input: 2000W (220-240V) 1600W (110v)

The technical documentation required to demonstrate that the product meets the requirements of

directive has been compiled and is available for inspection by the relevant enforcement authorities,

and verifies that our technical file contains the documents listed above and that they are the correct

standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Barry Bloomer

Supply Chain & Procurement Director

Date: 05/09/2022

UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.

EC DECLARATION OF CONFORMITY

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