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TIG200
™
INVERTER POWER SOURCE
ALUMINUM AND STEEL WELDING PACKAGE
56825
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-<?>-1-888-866-5797 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 24a
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUPSAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Table of contents
Safety ...................................................................... 2
Specifications .......................................................... 7
Setup ....................................................................... 8
Basic Welding ......................................................... 12
Welding Tips ........................................................... 20
Maintenance and Service ....................................... 24
Parts List and Diagrams ......................................... 28
Warranty ................................................................. 31
WARNINg SyMBOLS ANd dEFINITIONS
This is the Safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all Safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMpORTANT SAFETy INFORMATION
Read all Safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
general Safety
pROTEcT yourself and others. Read and understand this information.
1. Before use, read and understand
manufacturer′s instructions,
Material Safety Data Sheets (MSDS′s),
employer′s Safety practices, and ANSI Z49.1.
2. Keep out of reach of children.
Keep children and bystanders away while operating.
3. place the welder on a stable location before use.
If it falls while plugged in, severe injury,
electric shock, or fire may result.
4. do not overreach.
Keep proper footing and balance at all times.
5. Stay alert, watch what you are doing and use
common sense when operating a welder.
do not use a welder while you are tired or under
the influence of drugs, alcohol or medication.
A moment of inattention while operating welders
may result in serious personal injury.
6. Avoid unintentional starting. Make sure you are
prepared to begin work before turning on the Welder.
7. Never leave the Welder unattended while
energized. Turn power off if you have to leave.
8. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
Page 3For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Fume and gas Safety
INHALATION HAZARD:
Welding and plasma cutting produce toxic fumes.
1. Exposure to welding or cutting exhaust
fumes can increase the risk of developing
certain cancers, such as cancer of the
larynx and lung cancer. Also, some diseases
that may be linked to exposure to welding
or plasma cutting exhaust fumes are:
• Early onset of Parkinson’s Disease
• Heart disease
• Ulcers
• Damage to the reproductive organs
• Inflammation of the small intestine or stomach
• Kidney damage
• Respiratory diseases such as
emphysema, bronchitis, or pneumonia
Use natural or forced air ventilation and wear
a respirator approved by NIOSH to protect
against the fumes produced to reduce the
risk of developing the above illnesses.
2. do not use near degreasing or
painting operations.
3. Keep head out of fumes.
Do not breathe exhaust fumes.
4. Use enough ventilation, exhaust at arc, or
both, to keep fumes and gases from breathing
zone and general area. If engineering controls
are not feasible, use an approved respirator.
5. Work in a confined area only if it
is well-ventilated, or while wearing
an air-supplied respirator.
6. Have a recognized specialist in
Industrial Hygiene or Environmental Services
check the operation and air quality
and make recommendations
for the specific welding situation.
Follow OSHA guidelines for
Permissible Exposure Limits (PEL’s) and
the American Conference of Governmental
Industrial Hygienists recommendations for
Threshold Limit Values (TLV’s) for fumes and gases.
Arc Ray Safety
ARc RAyS can injure eyes and burn skin.
1. Wear ANSI-approved welding eye protection
featuring at least a number 10 shade lens rating.
2. Wear leather leggings, fire resistant shoes
or boots during use. Do not wear pants with
cuffs, shirts with open pockets, or any clothing
that can catch and hold molten metal or sparks.
3. Keep clothing free of grease, oil,
solvents, or any flammable substances.
Wear dry, insulating gloves and protective clothing.
4. Wear an approved head covering to protect
the head and neck. Use aprons, cape, sleeves,
shoulder covers, and bibs designed and
approved for welding and cutting procedures.
5. Wear an approved welding jacket or long sleeves
to protect forearms from radiation burns.
6. When welding/cutting overhead or in confined
spaces, wear flame resistant ear plugs or
ear muffs to keep sparks out of ears.
Page 4 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUPSAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Electrical Safety
ELEcTRIc SHOcK can KILL.
1. Turn off, disconnect power, and
discharge Electrode to ground before setting
down torch/Electrode holder and before service.
2. do not touch energized electrical parts.
Wear dry, insulating gloves. Do not touch Electrode
holder, Electrode, welding torch, or welding wire with
bare hand. Do not wear wet or damaged gloves.
3. connect to grounded, gFcI-protected
power supply only.
4. do not use near water or damp objects.
5. people with pacemakers should consult their
physician(s) before use. Electromagnetic fields
in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
6. do not expose welders to rain or wet conditions.
Water entering a welder will increase
the risk of electric shock.
7. do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the welder.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled
cords increase the risk of electric shock.
8. do not use outdoors.
9. Insulate yourself from the workpiece and
ground. Use nonflammable, dry insulating
material if possible, or use dry rubber mats,
dry wood or plywood, or other dry insulating
material large enough to cover your full
area of contact with the work or ground.
Fire Safety
ARc ANd SLAg can cause fire.
1. clear away or protect flammable objects.
Remove or make safe all combustible materials for a
radius of 35 feet (10 meters) around the work area.
Use a fire resistant material to cover
or block all open doorways, windows,
cracks, and other openings.
2. Keep ABc-type fire extinguisher near
work area and know how to use it.
3. Maintain a safe working environment.
Keep the work area well lit.
Make sure there is adequate
surrounding workspace. Keep the work area free
of obstructions, grease, oil, trash, and other debris.
4. do not operate welders in atmospheres
containing dangerously reactive or
flammable liquids, gases, vapors, or dust.
Provide adequate ventilation in work areas
to prevent accumulation of such substances.
Welders create sparks which may ignite flammable
substances or make reactive fumes toxic.
5. If working on a metal wall, ceiling, etc.,
prevent ignition of combustibles on the
other side by moving the combustibles to a
safe location. If relocation of combustibles is
not possible, designate someone to serve as
a fire watch, equipped with a fire extinguisher,
during the cutting process and for at least one
half hour after the cutting is completed.
6. do not weld or cut on materials having
a combustible coating or combustible
internal structure, as in walls or ceilings, without
an approved method for eliminating the hazard.
7. do not dispose of hot slag in containers
holding combustible materials.
8. After welding, make a thorough examination
for evidence of fire. Be aware that easily
visible smoke or flame may not be present
for some time after the fire has started.
9. do not apply heat to a container that has held
an unknown substance or a combustible
material whose contents, when heated,
can produce flammable or explosive vapors.
Clean and purge containers before applying heat.
Vent closed containers, including castings,
before preheating, welding, or cutting.
Page 5For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Welder Use and care
1. do not use the welder if the switch does not turn
it on and off. Any welder that cannot be controlled
with the switch is dangerous and must be repaired.
2. disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing welders.
Such preventive Safety measures reduce the
risk of starting the welder accidentally.
3. prevent unintentional starting.
Ensure the switch is in the off-
position before connecting to power
source or moving the welder. Carrying
or energizing welders that have the
switch on invites accidents.
4. Store idle welders out of the reach of
children and do not allow persons unfamiliar
with the welder or these instructions to
operate the welder. Welders are dangerous
in the hands of untrained users.
5. Use the welder and accessories in
accordance with these instructions, taking
into account the working conditions and
the work to be performed. Use of the welder
for operations different from those intended
could result in a hazardous situation.
6. do not use the welder for pipe thawing.
Maintenance
1. Maintain welders. check for misalignment or
binding of moving parts, breakage of parts
and any other condition that may affect the
welder’s operation. If damaged, have the
welder repaired before use. Many accidents
are caused by poorly maintained welders.
2. Have your welder serviced by a qualified
repair person using only identical
replacement parts. This will ensure that
the Safety of the welder is maintained.
3. Maintain labels and nameplates on the Welder.
These carry important information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
4. Unplug before maintenance. Unplug the Welder
from its electrical outlet before any inspection,
maintenance, or cleaning procedures.
gas Shielded Welding - cylinder Safety
cylinders can explode when damaged.
1. do not weld on a pressurized or closed cylinder.
2. do not allow an Electrode holder,
Electrode, welding torch, or welding
wire to touch the cylinder.
3. Keep cylinders away from any electrical circuits,
including welding circuits.
4. Keep protective cap in place over the valve
except when the cylinder is in use.
5. Use only correct gas shielding equipment
designed specifically for the type of welding
you will do. Maintain this equipment properly.
6. protect gas cylinders from heat, being struck,
physical damage, slag, flames, sparks, and arcs.
7. Use proper procedures to move cylinders.
SAVE THESE INSTRUcTIONS.
Page 6 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUPSAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
grounding
TO pREVENT ELEcTRIc SHOcK ANd dEATH
FROM INcORREcT gROUNdINg WIRE cONNEcTION:
check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded.
do not use the welder if the power cord or plug is damaged. If damaged, have it repaired by a service
facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician,
do not use adapter plugs.
1. The green wire inside the cord is connected to
the grounding system in the welder. The green
wire in the cord must be the only wire connected
to the welder’s grounding system and must never
be attached to an electrically “live” terminal.
Never leave the grounding wire disconnected
or modify the Power Cord Plug in any way.
2. Make sure the tool is connected to an outlet having
the same configuration as the plug. If the tool must
be reconnected for use on a different type of electric
circuit, the reconnection should be made by qualified
service personnel; and after reconnection, the tool
should comply with all local codes and ordinances.
High Frequency grounding
1. The Welder has internal grounding, there
is no need to ground the Welder.
2. The metal work bench must be properly grounded
in accordance with all relevant electrical codes
and standards before operation. Have the work
bench grounded by a qualified electrician
if you are not qualified to do so.
3. To ground the work bench, connect a #12 AWG
grounding wire (not included) from the work
bench to a grounding rod (not included).
The grounding rod must be an earth-driven
copper or brass rod (electrode) which can
adequately ground the work bench.
4. Refer to local regulations for
ground source information.
High Frequency Radiation
1. The operator of welding equipment that causes
harmful interference to radio services shall promptly
take appropriate measures to correct the problem.
2. If the operator of welding equipment is notified
by the FCC that operation of such equipment is
endangering the functioning of a radio navigation
or safety service, the operator shall immediately
cease operating the equipment. Operation may
be resumed on a temporary basis only for the
purpose of eliminating the harmful interference.
Operation may be resumed on a regular basis
only after the harmful interference has been
eliminated and approval from the FCC obtained.
3. When notified by the FCC that a particular
installation is causing harmful interference, the
operator or manufacturer shall arrange for an
engineer skilled in techniques of interference
measurement and control to make an investigation
to ensure that the harmful interference has
been eliminated. The Regional Director may
require the engineer making the investigation
to furnish proof of his or her qualifications.
Extension cords
do not use an extension cord on this welder.
Replacement cords
1. Use only one of the supplied power cords for
this welder or an identical replacement cord.
2. do not install a thinner or longer
cord on this welder.
3. do not patch cords of any length
together for this item. patches may allow
moisture to penetrate the insulation,
resulting in electric shock.
Page 7For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Symbology
Wire Feed (Speed)
Workpiece Ground Cable
Torch Cable
Overheat Shutdown Indicator
Cooling Fan
VAc
Volts Alternating Current
A
Amperes
OcV
Open Circuit Voltage
KVA
Kilovolt Amperes
(Volts / 1000 * Amperes)
IpM
Inches Per Minute
AWg
American Wire Gauge
Electric Shock Hazard.
Do not touch energized parts.
Inhalation Hazard.
Keep head out of fumes
and use proper ventilation.
Read manual before
setup and/or use.
Fire Hazard.
Keep flammable materials
away during welding. Spatter
can cause accidental fires.
Arc Ray Hazard.
Wear welding helmet with
properly rated filter lens.
Pacemaker Hazard.
Welding processes may
interfere with pacemakers.
Consult doctor before use.
Specifications
TIG Stick
120 VAC / 60 Hz 240 VAC / 60 Hz 120 VAC / 60 Hz 240 VAC / 60 Hz
Power Input at Output 27.5 A at 110 A 32 A at 200 A 23.5A at 75 A 30 A at 160 A
Welding Current Range 10 A –110 A 10 A – 200 A 10 A –75 A 10 A –160 A
Rated Duty Cycles
25% @ 110 A
100% @ 55 A
20% @ 200 A
100% @ 90 A
25% @ 75 A
100% @ 38 A
20% @ 160 A
100% @ 72 A
Maximum OCV 13.5 VDC (with VRD) 13.5 VDC (with VRD)
Weldable Materials
AC: Aluminum
DC: Mild Steel, Stainless Steel, Chrome Moly
Mild Steel, Stainless Steel,
Cast Materials
Page 8 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Setup
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO pREVENT SERIOUS INJURy FROM AccIdENTAL OpERATION:
Turn the power Switch off and unplug the welder before set up.
Place the Welder on a level surface that can bear its weight near the work
area. Leave space around the Welder for proper air flow.
TIg Setup
connect cables
Negative
Socket
Foot
Pedal
Socket
Positive
Socket
Foot
Pedal
TIG
Torch
Ground
Clamp
1. Plug Ground Clamp cable into Positive Socket.
Twist clockwise all the way to lock in place.
2. Plug TIG Torch cable into Negative Socket.
Twist clockwise all the way to lock in place.
3. Plug Foot Pedal cable into Foot Pedal Socket.
Secure by turning collar clockwise until tight.
Page 9For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
connect Shielding gas
1. With assistance, place an 100% Argon cylinder
(not included) onto a cabinet or cart near the
Welder and secure the cylinder in place with
two straps (not included) to prevent tipping.
2. Remove the cylinder’s cap. Stand to the
side of the valve opening, then open the
valve briefly to blow dust and dirt from the
valve opening. Close the cylinder valve.
3. Close the Regulator’s valve by backing off knob
until it is loose, then thread Regulator onto
cylinder and wrench tighten connection.
4. Attach the Gas Hose (included) to the
Regulator’s Outlet and the Welder’s Gas Inlet.
Wrench-tighten both connections.
4
3
Briefly open valve
to clean,
then close
valve.
2
1
connect power cord
If using 120 VAC, connect the included
240 V to 120 V Plug Adapter to the
end of the 240 V Power Cord. If using
240 VAC, do not use the adapter.
Note: Plug will only fit one way.
WARNINg! TO pREVENT SERIOUS
INJURy FROM AccIdENTAL OpERATION:
Do not plug cord into wall outlet at this time.
240 V Power
cord
240 V to 120 V Plug Adapter
Page 10 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Sharpen Tungsten Electrode
To avoid Electrode contamination, dedicate a fine grit grinding wheel exclusively to Electrode grinding.
WARNINg! TO pREVENT SERIOUS INJURy: Some
Electrodes may have materials added to them that are
hazardous to breathe. Wear a respirator and ANSI-
approved Safety goggles when grinding an Electrode.
1. Shut off the welder and wait until Electrode
and Torch have cooled enough to handle.
2. Remove Back Cap. Pull Electrode from front
of Torch. (Pulling it from rear will damage
Collet and create burrs on Electrode).
3. If Electrode has dulled or been otherwise
contaminated, use pliers or a suitable tool to
grip the Electrode above the contaminated
section and snap off the end of the Electrode.
4. Lightly press Electrode tip
against the surface of
the grinding wheel at an angle.
Rotate Electrode tip until a
blunt point is formed.
Note: Grinding direction must be
parallel to length of Electrode.
5. The conical portion of the ideal
tip will be 2-1/2 times as long
as the Electrode diameter.
6. Re-insert Electrode into Collet with tip
protruding 1/8″-1/4″ beyond the Ceramic
Nozzle, then re-tighten the Back Cap.
Assemble TIg Torch
1. Consult Settings Chart, on top of Welder, to
determine proper Tungsten Electrode size to be
used with thickness of material to be welded.
2. Match Collet and Collet Body sizes
to Tungsten Electrode size.
3. Thread Collet Body into the front of the Torch.
4. Make sure Ceramic Nozzle size is
appropriate for application.
5. Thread Ceramic Nozzle onto Collet Body.
6. Insert Collet into back of Torch and into Collet Body.
7. Insert tungsten Electrode into
Collet on front of Torch.
8. Lock Electrode in place with Back Cap.
Electrode should protrude 1/8″ to 1/4″
beyond the Ceramic Nozzle.
collet
Body
ceramic
Nozzle
collet
Back cap
Insert tungsten
Electrode here.
grinding
Wheel
Electrode
Page 11For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Stick Setup
connect cables
Electrode
Holder
ground
clamp
positive
Socket
Negative
Socket
1. Plug Ground Clamp cable into Negative Socket.
Twist clockwise all the way to lock in place.
2. Plug Electrode Holder cable into Positive Socket.
Twist clockwise al the way to lock in place.
connect power cord
If using 120 VAC, connect the included
240 V to 120 V Plug Adapter to the
end of the 240 V Power Cord. If using
240 VAC, do not use the adapter.
Note: Plug will only fit one way.
WARNINg! TO pREVENT SERIOUS
INJURy FROM AccIdENTAL OpERATION:
Do not plug cord into wall outlet at this time.
240 V Power
cord
240 V to 120 V Plug Adapter
Page 12 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Basic Welding
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO pREVENT SERIOUS INJURy:
protective gear must be worn when using the Welder; minimum shade number 10 full face shield
(or welding mask), ear protection, welding gloves, sleeves and apron, NIOSH-approved respirator, and fire
resistant work clothes without pockets should be worn when welding.
Light from the arc can cause permanent damage to the eyes and skin.
do not breathe arc fumes.
• DC TIG Welding is used to weld
mild steel and stainless steel using
a TIG Rod and shielding gas.
• AC TIG Welding is used to weld aluminum
using a TIG Rod and shielding gas.
• Stick Welding is used to weld mild
steel and stainless steel using a
Stick Electrode without shielding gas.
Good welding takes a degree of skill and experience.
Practice a few sample welds on scrap before
welding your first project. Additional practice
periods are recommended whenever you weld:
• a different thickness of material
• a different type of material
• a different type of connection
• using a different process
Make practice welds on pieces of scrap to practice
technique before welding anything of value.
TO pREVENT SERIOUS INJURy,
FIRE ANd BURNS:
Keep welding tip clear of grounded
objects whenever unit is plugged
in and turned on.
power
On
=
practice your welding
technique on scrap
pieces before welding
anything of value.
Page 13For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
controls
Voltage
Input /
Thermal
Overload
Indicator
power
Indicator
Negative
Socket
positive
Socket
Foot
pedal Socket
Voltage
Reduction
Indicator
digital
display
current
Output
Knob
Welding
Mode
Switch
Welding
Mode
Indicators
power
Switch
Voltage Reduction Indicator:
Lights when Voltage Reduction Device is operating.
power Indicator:
Lights when power is on.
Voltage Input / Thermal Overload Indicator:
Lights when input voltage is outside the Welder’s
specifications or duty cycle has been exceeded.
Welding Mode Switch:
Press to select welding mode –
AC TIG, DC TIG, or DC STICK.
Welding Mode Indicators:
Light to indicate selected welding mode.
current Output Knob:
Set output current (A).
Page 14 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Setting up the Weld
clamps
workpieces
chamfer thick workpieces.
clean surfaces
to bare metal.
NOTE: Make practice welds on pieces of scrap
the same thickness as your intended workpiece to
practice technique before welding anything of value.
1. Clean the weld surfaces thoroughly with a
wire brush or angle grinder; there must be
no corrosion, paint, oil, or other materials
on the weld surfaces, only bare metal.
2. Use clamps (not included) to hold the workpieces
in position so that you can concentrate on
proper welding technique. The distance
(if any) between the two workpieces must be
controlled properly to allow the weld to hold
both sides securely while allowing the weld
to penetrate fully into the joint. The edges of
thicker workpieces may need to be chamfered
(or beveled) to allow proper weld penetration.
NOTICE: When welding equipment on a vehicle,
disconnect the vehicle battery power from both the
positive connection and the ground before welding.
This prevents damage to some vehicle electrical
systems and electronics due to the high voltage
and high frequency bursts common in welding.
ground Workpiece
Attach Ground Clamp to bare metal on the
workpiece near the weld area, or to metal work
bench where the workpiece is clamped.
Workpiece
ground
clamp
clean
surface to
bare metal.
Page 15For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUp
Duty Cycle (Duration of Use)
Avoid damage to the Welder by not welding for
more than the prescribed duty cycle time. The Duty
Cycle defines the number of minutes, within a 10 minute
period, during which a given welding process can
produce a particular welding current without overheating.
For example, a 30% duty cycle at 165 A welding
current must be allowed to rest for at least 7 minutes
after every 3 minutes of continuous welding.
Failure to carefully observe duty cycle limitations
can easily over-stress a welder’s power generation
system contributing to premature welder failure.
This welder has an internal thermal protection
system to help prevent this sort of over-stress.
When the Welder overheats, it automatically shuts
down and the Overload Indicator lights. The
welder automatically returns to service after cooling
off. Rest the Tig Torch or Electrode Holder on an
electrically non-conductive, heat-proof surface, such
as a concrete slab, well clear of the ground clamp.
Allow the Welder to cool with the power Switch on,
so that the internal Fan will help cool the welder.
When the Overload Indicator is no longer lit and the
Welder can be used again, use shorter welding periods
and longer rest periods to prevent needless wear.
240 VAC
20% Use at 160 A
For 10 continuous Minutes
100% Continuous Use at 72 A
2
2
Minutes
Minutes
Welding
Welding
8
8
Minutes
Minutes
Resting
Resting
120 VAC
25% Use at 75 A
For 10 continuous Minutes
100% Continuous Use at 38 A
2-1/2
2-1/2
Minutes
Minutes
Welding
Welding
7-1/2
7-1/2
Minutes
Minutes
Resting
Resting
Stick Rated duty cycles
240 VAC
20% Use at 200 A
For 10 continuous Minutes
100% Continuous Use at 90 A
2
2
Minutes
Minutes
Welding
Welding
8
8
Minutes
Minutes
Resting
Resting
120 VAC
25% Use at 110 A
For 10 continuous Minutes
100% Continuous Use at 55 A
2-1/2
2-1/2
Minutes
Minutes
Welding
Welding
7-1/2
7-1/2
Minutes
Minutes
Resting
Resting
TIg Rated duty cycles
Page 16 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
TIg Welding
TO pREVENT SERIOUS INJURy ANd dEATH:
do not weld without grounding clamp.
When the operator is not holding the Torch, it must be sitting on a nonconductive, nonflammable surface.
Only hold TIg Rod with an electrically insulated welding glove.
TO pREVENT dEATH FROM ASpHyXIATION:
do not open gas without proper ventilation. Fix gas leaks immediately. Shielding gas can displace
air and cause rapid loss of consciousness and death. Shielding gas without carbon dioxide can be
even more hazardous because asphyxiation can start without feeling shortness of breath.
NOTIcE: TIG welding is a complicated process,
requiring experience and skill to achieve
successful results. Training beyond the scope of
this manual is required to TIG weld properly.
1. Open gas cylinder’s valve all the way.
2. Set Flow Gauge to SCFH value indicated
on Settings Chart on top of Welder.
3. Turn the Power Switch to the OFF position, then
plug the Welder into a properly grounded, GFCI
protected, 120 VAC (20 amp rated) outlet or
240 VAC receptacle that matches the plug.
The circuit must be equipped with delayed
action-type circuit breaker or fuses.
4. Set TIG Torch down on nonconductive,
nonflammable surface well away
from any grounded objects.
5. Turn the Power Switch ON.
current
Output Knob
Welding
Mode Switch
power
Switch
6. Select process: Press Welding Mode
Switch to scroll to desired welding mode.
Ac TIg - For welding aluminum
dc TIg - For welding
mild and stainless steel
dc STIcK - go to Stick
Welding on page 18.
7. Set amperage according to Settings Chart on top
of Welder. Set to high end of amperage range.
For example: Range is 80-100A,
set amperage to 100A.
NOTE: Amperage settings are
approximate. Adjust as necessary.
Other parameters like AC balance, pre-gas flow
time and post-gas flow time have been preset:
• Pre-Flow: The number of seconds that gas
will flow once the Foot Pedal is pushed – this
is preset at 0.3 seconds. The arc will not start
for that preset time, but gas will flow. Once
the preset time expires, the arc will start.
• Post-Flow: The number of seconds that gas
will flow once the Foot Pedal is released. This
has been preset and automatically adjusts
based on the preset amperage output.
WARNINg! TO pREVENT SERIOUS INJURy:
protective gear must be worn when using the
Welder; minimum shade number 10 full face shield
(or welding mask), ear protection, welding gloves,
sleeves and apron, NIOSH-approved respirator,
and fire resistant work clothes without pockets
should be worn when welding. Light from the
arc can cause permanent damage to the eyes
and skin. do not breathe arc fumes.
Page 17For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
After practice welding on scrap, stop,
and check your progress. Perform
Strike Test according to Strike Test on
page 20. After making any necessary
adjustments, continue to weld while
carefully following the DUTY CYCLE
guidelines as explained on page 14.
WARNINg! TO pREVENT SERIOUS INJURy: Metal
work bench must be grounded when TIg welding
(see High Frequency Grounding on page 6).
8. Hold TIG Torch in one gloved hand and
the TIG Rod in other gloved hand.
9. Specific Welding Techniques:
High Frequency Start
• Hold Torch away from the workpiece
the same distance as 1 to 1.5 times the
diameter of the Tungsten Electrode.
• Press Foot Pedal down slowly until arc
ignites. Then, press Foot Pedal down all
the way to reach maximum amperage. Let
up on Foot Pedal to lower amperage.
NOTE: Maintain a constant distance between the
Tungsten Electrode and the workpiece: between
1 and 1.5 times the diameter of the Electrode.
10. When welding puddle is hot enough, tilt torch
backward about 10-15 degrees from vertical and
move it back slightly. Add TIG Rod material as
needed to the front end of the weld puddle.
11. Alternate between pushing the torch/weld
puddle and adding the TIG Rod material.
NOTE: Back the TIG Rod off each time the Electrode
is advanced, but do not remove it from the gas shield.
This prevents oxidation from contaminating the weld.
12. When finished welding, release the Foot Pedal, but
keep Torch on weld puddle until gas flow ends.
13. Set TIG Torch down on nonconductive,
nonflammable surface away from
any grounded objects.
14. Turn the Current Output Knob to the lowest
setting, then turn the Power Switch off.
15. To prevent accidents, after use:
• Allow Welder to cool down.
• Unplug Welder’s power cord from outlet.
• Remove Ground Clamp from workpiece or table.
• Disconnect TIG Torch, Ground
and Foot Pedal Cables.
• Close gas cylinder’s valve securely,
remove regulator and replace cap.
• Disconnect Gas Hose from Welder.
• Store and secure gas cylinder.
• Clean, then store Welder and its accessories
indoors out of children’s reach.
Page 18 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Stick Welding
TO pREVENT SERIOUS INJURy ANd dEATH:
do not weld without grounding clamp.
When the operator is not holding the Electrode Holder, it must be
sitting on a nonconductive, nonflammable surface.
1. Turn the Power Switch to the OFF position, then
plug the Welder into a properly grounded, GFCI
protected, 120 VAC (20 amp rated) outlet or
240 VAC receptacle that matches the plug.
The circuit must be equipped with delayed
action-type circuit breaker or fuses.
2. Set Electrode Holder down on
nonconductive, nonflammable surface
away from any grounded objects.
3. Turn the Power Switch ON.
WARNINg! TO pREVENT SERIOUS INJURy: When
Stick is selected, Welder is energized, Hot Start is
activated and Open circuit Voltage is present.
4. Select process: Press Welding Mode
Switch to scroll to dc STIcK.
current
Output Knob
Welding
Mode Switch
power
Switch
5. Set Amperage according to Stick Settings Chart.
NOTE: Settings are approximate. Adjust as necessary.
Stick Settings chart
Electrode
Type
Electrode
diameter
Amperage
Range
E6013 dc+
1/16" 25-40
3/32" 50-90
1/8" 90-130
5/32" 130-175
E7014 DC+
3/32" 70-110
1/8" 90-130
5/32" 130-175
E7018 dc+
3/32" 75-110
1/8" 90-135
5/32" 130-175
E7024 DC+
1/8" 120-150
5/32" 160-175
Page 19For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
WARNINg! TO pREVENT SERIOUS INJURy:
protective gear must be worn when using the
Welder; minimum shade number 10 full face shield
(or welding mask), ear protection, welding gloves,
sleeves and apron, NIOSH-approved respirator,
and fire resistant work clothes without pockets
should be worn when welding. Light from the
arc can cause permanent damage to the eyes
and skin. do not breathe arc fumes.
After practice welding on scrap, stop,
and check your progress. Perform
Strike Test, then clean and compare your
weld’s appearance with the diagrams and
descriptions in the Welding Tips section
starting on the next page. After making any
necessary adjustments, continue to weld
while carefully following the DUTY CYCLE
guidelines as explained on page 14.
6. Place the bare metal end of the Stick
Electrode (sold separately) inside the
jaws of the Electrode Holder.
7. Stroke the workpiece lightly to ignite the arc.
Tips for igniting the arc:
a. Tap the surface with the Electrode.
b. Stroke the surface with the Electrode.
c. Strike the surface like a match with the Electrode.
8. After the arc ignites:
a. Lift the Electrode off workpiece the same
distance as the diameter of the bare metal end.
b. Tilt Electrode back 10 to 20 degrees.
c. Drag Electrode to the back end of the weld
puddle to deposit material as needed.
9. When finished welding, lift the Electrode from
the workpiece, then set Electrode Holder
down on nonconductive, nonflammable
surface away from any grounded objects.
10. Turn the Power Switch OFF.
11. To prevent accidents, after use:
• Allow Welder to cool down.
• Unplug Welder’s power cord from outlet.
• Remove Ground Clamp.
• Disconnect Electrode Holder
and Ground Cables.
• Clean, then store Welder and its accessories
indoors out of children’s reach.
Page 20 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Welding Tips
A good way to test welding technique is to examine a weld’s appearance after it has
cooled and the slag has been removed (for Stick welds). Then, better welding can be
learned by adjusting your weld technique to remedy any problems found.
NOTICE: TIG welding is a complicated process, requiring experience and skill to achieve successful
results. Training beyond the scope of this manual is required to TIG weld properly.
After practice welding a couple
of welding beads, STOp and
examine your weld using
the following guidelines.
Strike Test
A test weld on a pIEcE OF ScRAp can be
tested by using the following procedure.
WEAR ANSI-AppROVEd SAFETy gOggLES
dURINg THIS pROcEdURE.
cAUTION! This test WILL damage the weld it is
performed on. This test is ONLy an indicator of weld
technique and is not intended to test working welds.
1. After two scraps have been welded together and the
weld has cooled, clamp one side in a sturdy vise.
2. Stay clear from underneath while you strike
the opposite side with a heavy hammer,
preferably a dead-blow hammer.
3. A gOOd WELd will deform but not break, as shown
on top.
A pOOR WELd will be brittle and snap
at the weld, as shown on bottom.
Vise
ScRAp
Workpiece
gOOd WELd
Bends and is Not Brittle
dead-Blow Hammer
Vise
ScRAp
Workpiece
pOOR WELd
Snaps or cracks
dead-Blow Hammer
cleaning Stick Weld
TO pREVENT SERIOUS INJURy:
Wear ANSI-approved safety goggles
and protective wear when cleaning a
weld.
Sparks or chips may fly when cleaning.
1. A weld from Stick welding will be covered
by slag. Use a chipping hammer to knock
this off. Be careful not to damage
the weld or base material.
2. Use a wire brush to further clean the weld
or use an angle grinder (sold separately) to
shape the weld.
chipping
Hammer
Wire Brush
Page 21For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Stick Weld diagnosis - Workpiece Heat control / Weld penetration
EXcESS pENETRATION OR
BURN-THROUgH
pROpER pENETRATIONINAdEQUATE pENETRATION
Not hot enough Too hotIdeal heat
How to increase workpiece heat
and increase penetration:
(to weld THIcKER workpieces properly)
a. Increase current. b. Weld more slowly.
How to reduce workpiece heat
and limit penetration:
(to weld THINNER workpieces properly)
a. Decrease current. b. Weld more quickly.
Stick Weld Example diagrams
cLEAN WELdS FIRST!
Stick welds will have a coat of slag over them until cleaned.
good
Weld
current
Too Low
TO cORREcT:
Increase the
current
TO cORREcT:
Decrease
the current
current
Too High
TO cORREcT:
Weld slower
Weld Speed
Too Fast
TO cORREcT:
Weld faster
Weld Speed
Too Slow
Arc Length
Too Short
TO cORREcT:
Increase
distance
Arc Length
Too Long
TO cORREcT:
Decrease
distance
Page 22 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Stick Weld Penetration (Workpiece Heat Control)
EXcESS pENETRATION OR
BURN-THROUgH
Weld droops on top and
underneath or falls through
entirely, making a hole.
pROpER pENETRATION
Weld is visible underneath and
bulges slightly on top.
INAdEQUATE pENETRATION
Weld does not contact the joint
fully, just on the surface.
PROFILE VIEWS
pOSSIBLE cAUSES ANd SOLUTIONS FOR
EXcESS pENETRATION OR BURN-THROUgH
1. Workpiece overheating:
Reduce current.
2. Welding speed too slow:
Increase welding speed and ensure
that welding speed is kept steady.
pOSSIBLE cAUSES ANd SOLUTIONS FOR
INAdEQUATE pENETRATION
1. Incorrect welding technique:
Keep arc on leading edge of weld puddle.
Hold torch at proper angles.
2. Insufficient weld heat:
Slow down so fill material has time to melt
into the weld location. Increase current.
3. Workpieces too thick/close:
Bevel thick workpieces, allow slight
gap, and weld in several passes.
4. Insufficient weld material:
Increase amount of fill material.
Stick Weld - Weld Not Adhering properly
gaps present between weld and previous bead or between weld and workpiece. See areas below.
pOSSIBLE cAUSES ANd SOLUTIONS
PROFILE
VIEW
1. Incorrect welding technique:
Place stringer bead at correct place in joint.
Adjust workpiece position or weld angle to permit
proper welding to bottom of piece.
Keep arc on leading edge of weld puddle.
Hold Electrode and fill material at proper angles.
2. Insufficient weld heat:
Increase current.
3. dirty workpiece:
Clean workpiece down to bare metal.
4. Insufficient weld material:
Increase amount of fill material.
5. distance between workpieces to large:
Decrease distance and increase bevel.
Stick Weld - Bend at Joint
pOSSIBLE cAUSES ANd SOLUTIONS
PROFILE
VIEW
1. Improper clamping:
Clamp workpieces securely.
Make tack welds to hold workpieces.
2. Excessive heat:
Weld a small portion and allow to cool before
proceeding.
Increase weld speed.
Page 23For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Stick Weld - coat of Slag Over Weld
TOP
VIEW
PARTIALLY CHIPPED AWAY TO SHOW WELD
Slag is a necessary part of a stick weld. It shields
the weld from impurities. clean off the slag with the
chipping Hammer and Wire Brush after welding.
Stick Weld - porosity - Small cavities or holes in the bead.
pOSSIBLE cAUSES ANd SOLUTIONS
TOP
VIEW
1. dirty workpiece or fill material:
Clean workpiece down to bare metal.
Make certain that fill material and Electrode are
clean and free from oil, coatings, and other residues.
2. Inconsistent welding speed:
Maintain steady weld speed.
Stick Weld - crooked/Wavy Bead
pOSSIBLE cAUSES ANd SOLUTIONS
TOP
VIEW
1. Inaccurate welding:
Use two hands or rest hand on steady surface.
2. Inconsistent welding speed:
Maintain steady weld speed.
Stick Weld - Excessive Spatter
pOSSIBLE cAUSES ANd SOLUTIONS
TOP
VIEW
Fine spatter is normal. Spatter that is
grainy and large is a problem.
dirty workpiece or fill material:
Clean workpiece down to bare metal.
Make certain that fill material and Electrode are
clean and free from oil, coatings, and other residues.
Stick Weld - Burn-Through - Base material melts away, leaving a hole in the weld.
pOSSIBLE cAUSES ANd SOLUTIONS
TOP
VIEW
1. Workpiece overheating:
Reduce current.
2. Welding speed too slow:
Increase welding speed and ensure
that welding speed is kept steady.
3. Excessive material at weld:
Reduce amount of fill material.
Page 24 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Maintenance and Service
TO pREVENT SERIOUS INJURy, FIRE ANd BURNS:
Unplug the Welder, rest the TIg Torch on a heat-proof, electrically non-conductive surface, and
allow all parts of the Welder to cool thoroughly before service.
1. BEFORE EAcH USE, inspect the general
condition of the welder. Check for:
• loose hardware
• misalignment or binding of moving parts
• damaged cord/electrical wiring
• frayed or damaged cables
• cracked or broken parts
• any other condition that may
affect its safe operation.
2. pERIOdIcALLy, have a qualified technician unplug
the Welder, remove the Back Housing, and using
compressed air, blow out all dust from the interior.
3. AFTER EVERy USE, store in a
clean and dry location.
Troubleshooting
IMpORTANT!
Be cERTAIN to shut off the Welder, disconnect it from power, and discharge the
electrode to ground before adjusting, cleaning, or repairing the unit.
problem possible causes Likely Solutions
When Switched On
Power Indicator
Lights, But Welder
Does Not Function
1. Tripped thermal protection device.
2. Ground Clamp not
attached to workpiece.
3. Machine is in low- or
over-voltage protection.
4. Shielding Gas not connected.
1. Reduce duration or frequency of welding periods
to help reduce wear on the welder. Refer to
Duty Cycle (Duration of Use) on page 15.
2. Attach Ground Clamp to workpiece.
3. If Voltage Input/Thermal Overload Indicator is
illuminated, check input voltage and ensure it
falls within the specified range. If input voltage is
correct, press Reset Button on back of machine.
4. Connect shielding gas to Welder.
When Switched On
Power Indicator
Does Not Light
1. Unit is not connected
to outlet properly.
2. Outlet is unpowered.
3. Circuit supplies insufficient
input voltage or amperage.
1. Verify the voltage at the outlet and
the connection to the outlet.
2. Check circuit breaker/GFCI devices; if any are tripped,
determine and remedy cause before resetting.
3. Verify that the circuit is designed to supply
the required input amperage as detailed
in Specifications on page 7.
Follow all Safety precautions whenever diagnosing or servicing the tool.
disconnect power supply before service.
Page 25For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
problem possible causes Likely Solutions
Weak Arc Strength 1. Incorrect line voltage.
2. Improper gauge or length of cord.
1. Check the line voltage and, if insufficient, have
a licensed electrician remedy the situation.
2. Do not use an extension cord on this Welder.
Use only one of the supplied power cords for
this Welder or an identical replacement cord.
Welding Arc
Not Stable.
1. Loose electrode cable
or ground cable.
2. Damaged electrode holder or loose
connection within electrode holder.
3. Adjust current setting.
4. Shielding gas getting low.
1. Check to ensure that all connections are tight.
2. Have a qualified technician inspect and
repair/replace as necessary.
3. Make sure setting matches
recommended setting on chart.
4. Replace shielding gas cylinder.
Follow all Safety precautions whenever diagnosing or servicing the tool.
disconnect power supply before service.
Fault code Table
code problem possible causes Likely Solutions
F01 Overheated The duty cycle limit of the
machine has been exceeded.
Allow the machine to cool down. Keep the machine
plugged in and turned on to allow the fan to continue to
run. Reduce duration or frequency of welding periods.
Refer to Duty Cycle (Duration of Use) on page 15.
Check for any obstructions blocking air flow into the
machine and ensure proper clearance between any
obstacles and the vents on all sides of the machine.
F02 Incorrect Input
Voltage
The input voltage is too
high or too low.
Verify the voltage at the outlet and
the connection to the outlet.
F05 Torch Triggers
Before Machine
Is Turned On
The TIG torch trigger is
stuck or is triggered when
turning on the machine.
Turn OFF the machine and ensure
the TIG torch trigger is reset.
F09 Output Short
Circuited
Ground clamp and TIG torch or
electrode holder are in contact.
Check the connection of the ground clamp and TIG
torch or electrode holder to make sure they are not in
contact. Lift the electrode holder or TIG torch up to take
the electrode away from the workpiece and restart arc.
Page 26 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
pLEASE REAd THE FOLLOWINg cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 27For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Record product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175526410 when ordering parts.
Page 28 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
parts List and diagrams
parts List
part description Qty
1 Handle 1
2 Top Housing 1
3 Main PCB 1
4 Control PCB 1
5 IGBT Radiator-Front 2
6 Cassette Holder 1
7 Arc PCB 1
8 Air Isolation Plate 2
9 IGBT 16
10 Front PCB 1
11 Bracket 1
12 Control Panel 1
13 TIG Torch 1
14 Electrode Holder 1
15 Knob 1
16 Negative Socket 1
17 Pneumatic Connector 1
part description Qty
18 Copper Anode 1
19 Foot Pedal Socket 1
20 Positive Socket 1
21 Switch 1
22 Copper Cathode 1
23 Ground Clamp 1
24 Front Panel 1
25 Pet 1
26 Foot Pedal 1
27 Arc Inductance 1
28 Current Sensor 1
29 Transformer 1
30 Inductance 1
31 Inverter Radiator 1
32
High Recovery Rectifier
6
33 High Recovery Tube 4
34 Rectifier Radiator 2
part description Qty
35 Output PCB 1
36 Bearing 1
37 Bottom Housing 1
38 Fan 1
39 120 V Plug Adapter 1
40 Cable Clip 1
41 Power Cord 1
42 Rear Panel 1
43 Valve Interface 1
44 Fixture 1
45 Solenoid Valve 1
46 Tube Connector 1
47 IGBT 8
48 IGBT Radiator-Rear 2
49 Bridge Heat Sink 1
50 Bridge Rectifier 2
Page 29For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Assembly diagram
12
3
4
50 49
5
48
47
6
7
8
9
10
11
12
13
14
16
15
18 19 20 21 22 23 24 26 27 2928 30
36
35
31 32
33
38
25
37
34
17
39
41
42
40
46
45
44
43
Page 30 For technical questions, please call 1-888-866-5797. 56825
SAFETy MAINTENANcEBASIc WELdINg WELdINg TIpSSETUP
Wiring diagram
～
1
～
3
-
4
+
2
BR02
～
1
～
3
-
4
+
2
BR01
1
2
3
GAS
1
2
3
CN0
Power Switch
Fan
7
5
6
8
4
1
Valve
1
2
HF2
1
2
HF1
1
2
3
4
LM
1
2
OUT
HFc
1
2
3
4
5
DR2
PWM3
18Vdp
Sensor
Output -
Output +
Torch Switch
1
2
3
4
5
CN3
1
2
CN2
DC+
DC-
55
55
v
B
A
2
1
2
1
4
5
13
7
15
3
2
9
12
10
8
16
1
11
F
22
20
+t
1
2
FAN1
1
2
3
HF
1
2
CN1
1
2
3
4
5
KEY
Foot Pedal
1
2
34
5
6
7
8
910
11
12
1314
1516
17
18
19
20
21
22
2324
2526
27
28
29
30
3132
33
34
CONT
12
34
56
78
910
1112
13
14
15
16
1718
19
20
21
22
2324
2526
27
28
29
30
3132
3334
CN1
High Frequency Board
Output Board
Primary Inverter Board
Control Board
EARTH
Page 31For technical questions, please call 1-888-866-5797.56825
SAFETyMAINTENANcE BASIc WELdINgWELdINg TIpS SETUP
Limited One year Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
26677 Agoura Road • calabasas, cA 91302 • 1-888-866-5797
