1”SQ 6” EXTENDED ANVIL IMPACT WRENCH
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
WARNING! Disconnect from air supply before changing accessories or servicing.
9 Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
9 Tools shall be inspected periodically to verify that the markings are legibly marked on the tool. The user shall contact the manufacturer to
obtain replacement marking labels when necessary.
WARNING! Check correct air pressure is maintained and not exceeded the maximum operating pressure of 90psi.
9 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
9 Wear approved safety eye/face shield, ear defenders and hand protection.
8 DO NOT use the wrench for a task it is not designed to perform.
8 DO NOT modify this assembly power tool. Modifications can reduce the effectiveness of safety measures and increase the risks to the
operator.
8 DO NOT discard the safety instructions; give them to the operator.
8 DO NOT use the power tool if it has been damaged.
WARNING! DO NOT use wrench if damaged or thought to be faulty (contact Service Agent).
WARNING! Only qualified and trained operators should install, adjust or use the assembly power tool.
8 DO NOT operate wrench if you are tired or under the influence of alcohol, drugs or intoxicating medication.
8 DO NOT carry wrench with your hand on the trigger in order to avoid unintentional starting.
WARNING! High sound levels can cause permanent hearing loss. Use hearing protection.
1.2. HAZARDS
WARNING! For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,
changing accessories on, or working near the assembly power tool for threaded fasteners. Failure to do so can result in serious bodily
injury.
WARNING! This tool and its accessories must not be modified.
WARNING! Proceed with care in unfamiliar surroundings. Be aware of potential hazards created by your work activity.
9 Keep children and non-essential persons away from the working area.
WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle brake systems we
recommend you wear suitable respiratory protection.
1.3. PROJECTILE
WARNING! Serious injury can result from over-torqued or under-torqued fasteners, which can break, or loosen and separate. Released
assemblies can become projectiles. Assemblies requiring a specific torque must be checked using a torque meter.
WARNING! Failure of the wokpiece, of accessories or even of the inserted tool itself can generate high-velocity projectiles.
WARNING! Always wear impact-resistant eye protection during the operation of the assembly power tool for threaded fasteners. The
grade of protection required should be assessed for each use.
WARNING! Ensure that the workpiece is securely fixed.
1.4. ENTANGLEMENT
WARNING! Entanglement hazards can result in choking, scalping and/or lacerations if loose clothing, personal jewellery, neckwear, hair or
gloves are not kept away from the tool and accessories.
8 DO NOT wear loose-fitting gloves or gloves with cut or frayed fingers.
WARNING! Never hold the drive, socket or drive extension.
WARNING! Keep hands away from rotating drives.
WARNING! Gloves can become entangled with the rotating drive, causing severed or broken fingers.
WARNING! Rotating drive sockets and drive extensions can easily entangle rubber-coated or metal-reinforced gloves.
1.5. OPERATING
WARNING! The use of the tool can expose the operator’s hands to hazards including crushing, impacts, cuts and abrasions and heat.
Wear suitable gloves to protect hands.
9 Operators and maintenance personnel must be physically able to handle the bulk, weight and power of the tool.
WARNING! Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
WARNING! DO NOT use in confined spaces and beware of crushing hands between tool and workpiece, especially when unscrewing.
9 Release the start-and-stop device in the case of an interruption of the energy supply.
9 It is not recommended to use the product in excessively humid environments. Recommended temperature range: -20°C to +50°C.
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear a mask
SA6009 Issue 1 17/12/24
Original Language Version
© Jack Sealey Limited
MODEL NO: SA6009
1.6. REPETITIVE MOTIONS
WARNING! When using a power tool for, the operator can experience discomfort in the hands, arms, shoulders, neck, or other parts of the
body.
WARNING! While using an assembly power tool for threaded fasteners, the operator should adopt a comfortable posture while
maintaining secure footing and avoiding awkward or off-balanced postures. The operator should change posture during extended tasks,
which can help avoid discomfort and fatigue.
WARNING! If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, tingling, numbness, burning
sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health
professional.
1.7. WORKPLACE
WARNING! Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by the use of the tool and
also of trip hazards caused by the air line or hydraulic hose.
WARNING! Proceed with care in unfamiliar surroundings. Hidden hazards, such as electricity or other utility lines, can exist.
WARNING! The assembly power tool for threaded fasteners is not intended for use in potentially explosive atmospheres and is not
insulated against coming into contact with electric power.
9 Make sure there are no electrical cables, gas pipes, etc., that can cause a hazard if damaged by use of the tool.
1.8. DUST AND FUMES
WARNING! Dust and fumes generated when using assembly power tools for threaded fasteners can cause ill health (for example cancer,
birth defects, asthma and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential.
WARNING! Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
WARNING! Direct the exhaust so as to minimize disturbance of dust in a dust-filled environment.
WARNING! Where dust or fumes are created, the priority shall be to control them at the point of emission.
WARNING! All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly
used and maintained in accordance with the manufacturer’s instructions.
WARNING! Use respiratory protection in accordance with employer’s instructions and as required by occupational health and safety
regulations.
1.9. NOISE
WARNING! Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing,
buzzing, whistling or humming in the ears). Therefore a risk assessment and implementation of appropriate controls for these hazards
are essential.
1.9.1. Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”.
1.9.2. Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations.
1.9.3. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instructions handbook, to prevent an
unnecessary increase in noise levels.
1.9.4. If the assembly power tool for threaded fasteners has a silencer, always ensure it is in place and in good working order when the
assembly power tool for threaded fasteners is operating.
1.9.5. Select, maintain and replace the consumable/inserted tool as recommended in the instructions handbook, to prevent an unnecessary
increase in noise.
1.10. VIBRATION
1.10.1. Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
1.10.2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.
1.10.3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool for
threaded fasteners, tell your employer and consult a physician.
1.10.4. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instructions handbook, to prevent an
unnecessary increase in vibration levels.
8 DO NOT use worn or ill-fitting sockets or extensions, as this is likely to cause a substantial increase in vibration.
9 Only use impact sockets which are specically designed for use with an impact wrench.
9 Select, maintain and replace the consumable/inserted tool as recommended in the instructions handbook, to prevent an unnecessary
increase in vibration levels.
9 Sleeve fittings should be used where practicable.
9 Support the weight of the tool in a stand, tensioner or balancer, if possible.
1.10.5. Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the risk from vibration is generally
greater when the grip force is higher.
1.10.6. Vibration measurement requires specialized tools. If increased noise, stronger impact, or more vibration is noticed, users are advised to
return the wrench to the service centre for inspection and repair.
1.11. PNEUMATIC POWER TOOLS
WARNING! Air under pressure can cause severe injury.
WARNING! Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing
accessories or when making repairs.
8 DO NOT direct air from the air hose at yourself or others.
WARNING! Whipping hoses can cause serious injury. Always check for damaged or loose hoses and fittings.
9 Cold air shall be directed away from the hands.
8 DO NOT use quick-disconnect couplings at tool inlet for impact and air-hydraulic impulse wrenches. Use hardened steel (or material with
comparable shock resistance) threaded hose fittings.
WARNING! Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whip check safety cables shall
be used to safeguard against possible hose-to-tool and hose-and-hose connection failure.
8 DO NOT exceed the maximum air pressure stated on the tool.
9 For torque-control and continuous-rotation tools, the air pressure has a safety critical effect on performance. Therefore, requirements for
length and diameter of the hose shall be specified.
8 DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may
occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by
the operator.
Original Language Version
© Jack Sealey Limited
SA6009 Issue 1 17/12/24
2. INTRODUCTION
6” Extended anvil allows user to access hard-to-reach bolts. Suitable for commercial and agricultural vehicle use. Well-designed handle
oers smooth operation, reducing vibrations for enhanced operator comfort. Manufactured from durable aluminium housing, ensuring a
strong yet lightweight tool for ease-of-use. Suitable for all needs with high power and resistance.
3. SPECIFICATION
4. PREPARATION
4.1. Recommended hook-up is shown in fig 1.
4.2. Ensure that the wrench trigger is in the “O” position before connecting the air
supply.
4.3. You will require an air pressure of 90psi and an air flow of 7cfm.
WARNING! Ensure that the air supply is clean and does not exceed 90psi. Too
high an air pressure and/or unclean air will cause excessive wear and may result in
damage and/or personal injury.
4.4. Drain the compressor air tank daily. Water in the air line will damage the wrench.
4.5. Clean compressor air inlet filter weekly.
4.6. Line pressure should be increased to compensate for unusually long air hoses (over
8 metres). Hose internal diameter and the bores of fittings should be 1/4” minimum.
4.7. Keep hose away from heat, oil and sharp edges. Before each use check hose for wear and make certain that all connections are secure.
4.8. COUPLINGS
4.8.1. Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to
the wrench. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See g 1 & 2.
5. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before use.
5.1. Only use impact sockets which are specifically designed for use with an impact wrench.
8 DO NOT use worn or damaged sockets.
5.1.1. Connect the wrench to the air hose as in section 4.
5.1.2. Place the socket over the subject nut and depress the trigger to operate the wrench.
5.1.3. To change direction, turn the switch on the base of the wrench (g.3), “left” position for
forward rotation, and “right” position for reverse rotation.
5.1.4. The ow of air may be regulated (fig.4) by the dial on the front of the wrench, there are four
settings in the forward position.
8 DO NOT use any additional force upon the wrench in order to loosen/tighten a fixing.
8 DO NOT allow wrench to free run for an extended period of time as this will shorten bearing
life.
6. MAINTENANCE
6.1. REGULAR PREVENTATIVE MAINTENANCE
WARNING! Disconnect wrench from air supply before changing accessories, servicing or performing maintenance. Replace or repair
damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1.1. If the air system does not have an oiler then lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet.
6.1.2. Clean the wrench after use.
6.1.3. Loss of power or erratic action may be due to the following:
A) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy, check the
air supply and follow instructions in section 4.
SA6009 Issue 1 17/12/24
Original Language Version
© Jack Sealey Limited
Model No: SA6009
Air Consumption: 17.6cfm
Breakaway Torque: 1550lb.ft(2100Nm)
Drive: 1”Sq
Fastening Torque: 1000lb.ft(1350Nm)
Free Speed: 7500rpm
Inlet Size: 3/8”BSP
Nett Weight: 5.4kg
Noise Power/Pressure: 116/105dB(A)
Operating Pressure: 90psi
Vibration/Uncertainty: 11.37/0.98m/s²
1 2
3 4 5 6 7
1 Hammer Cage
2 Trigger
3 Anvil
4 Side Handle
5 Reverse Valve
6 Air Regulator
7 Air Intake
SPECIFICATION PLATE
fig.
1
fig.
3
fig.
4
fig.
2
Illustration only
B) Grit or gum deposits in the wrench may also reduce performance. If your model has an air strainer (located in the area of the air
inlet), remove the strainer and clean it. Flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paran.
6.1.4. Allow to dry before use.
6.1.5. For a full service contact your local Sealey Service Centre.
6.2. SERVICE OPERATIONS
6.2.1. There are several ways to keep your pneumatic impact wrench properly lubricated. These tools have two important mechanisms, the “air motor”
and the impact mechanism. Unlike their cordless counterparts, these parts are lubricated separately.
6.3. AIR MOTOR LUBRICATION
6.3.1. There are two ways of doing this. The first is as easy as running an inline air tool oil. It’s as easy as installing an inline lubricator in your
compressor and filling it with oil, and that’s it; your air tools will always be properly lubricated.
6.3.2. If you don’t have a two-way compressor, or you don’t have separated air pipelines for other purposes like paint guns or inflating tires, you
will have to drop oil inside your impact wrench’s air inlets to keep it clean and well-lubed. It’s important to oil the tool every time you use it
if you don’t use it often. If you use the machine all day long, it’s recommended to oil it at least twice a day.
6.4. GREASE IMPACT
6.4.1. Open the tool by removing the hammer case, and you will have access to the impact mechanism. Then remove the anvil, bushing,
hammers, hammers’ frame, and the anvil lugs. Clean all the parts with a rag and apply a small coat of regular grease to the anvil,
hammers, and the inside of the hammer’s frame. Put the hammers back inside the hammers’ case and, before reassembling it, put a good
amount of grease on the anvil, the inside part of the hammer case, the anvil lugs, and the bushing. Repeat this process approximately
every 48-60 hours of use.
6.5. CHECK SPEED
6.5.1. If you use the tool a lot, consider buying an impact wrench tester. They come in a wide range, you don’t need a sophisticated tester to
check your tool’s power output. For simple DIY or light work, it’s not necessary to purchase one.
6.6. CHECK FOR VIBRATION LEVEL AFTER EACH SERVICE
6.6.1. Using a vibration meter offers real time vibration analysis.
6.7. SPARE PARTS
6.7.1. Refer to the attached spare parts list.
6.8. STORAGE
6.8.1. When not in use, disconnect from air supply, clean wrench and store in a safe, dry, childproof location.
6.9. DISPOSAL
6.9.1. Through years of normal wear, the wrench will eventually become unserviceable. When this happens ensure that it is disposed of in
accordance with local authority regulations.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 11.37m/s²
Uncertainty value (k): 0.98m/s².
Please note that the application of the tool to a sole specialist task may produce a dierent average vibration emission. We recommend
that a specic evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each
tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sucient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm
Vibration Syndrome.
HEALTH SURVEILLANCE.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can
be modied accordingly.
PERSONAL PROTECTIVE EQUIPMENT.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sucient supply of clothing (including gloves) to enable the operator to remain warm
and dry and maintain good blood circulation in ngers etc. Please note that the most eective protection is prevention. Please refer
to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be
found on the HSC website
Www.hse.gov.uk - Hand-Arm Vibration at Work.
SA6009 Issue 1 17/12/24
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months from purchase date, proof of which is required for any claim.
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PURCHASE HERE
