Evolution 064-0001A Cordless R185SMS-Li Sliding Mitre Saw User Manual

Original written in UK English Date Published: 02/07/2021

SMS

Original Instructions

Originalbetriebsanleitung

Notice Originale

Instrucciones Originales

Instructions Originales

Oryginalna Instrukcja

Originele Instructies

Ursprungliga Instruktioner

IMPORTANT

Please read these operating and safety instructions

carefully and completely.

For your own safety, if you are uncertain about any

aspect of using this equipment please access the relevant

technical helpline, the number of which can be found on

the Evolution Power Tools website.

We operate several helplines throughout our worldwide

organization, but technical help is also available from

your supplier.

WEB

www.evolutionpowertools.com

UK: customer.services@evolutionpowertools.com

US: evolutioninfo@evolutionpowertools.com

GUARANTEE

Congratulations on your purchase of an Evolution Power

Tools Machine. Please complete your product registration

‘online’ as explained on the leaflet included with this

machine. This will enable you to validate your machine’s

guarantee period via Evolution’s website by entering your

details and thus ensure prompt service if ever needed.

We sincerely thank you for selecting a product from

Evolution Power Tools.

Evolution Power Tools reserves the right to make

improvements and modications to the product design

without prior notice.

Please refer to the guarantee registration leaet and/or

the packaging for details of the terms and conditions of

the warranty.

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MACHINE

UK/EU/AUS USA

Product Code 064-0001 064-0004

Power 18V d.c. 20V d.c.

Speed No Load 4200 min

-1

Weight (Net) 8.6kg 19Lbs

Dust Port Diameter 35mm 1-3/8”

Tool Dimensions (H x L x W) 285 x 590 x 560

11-3/16” x 23-3/16” x 22-1/32”

CUTTING CAPACITIES

Mild Steel Plate - Max Thickness 6mm 1/4”

Mild Steel Box Section - Max Wall Thickness

(50mm mild steel box section.)

3mm 1/16”

Wood – Max section 58 mm x 210mm 2-1/4” x 8-1/4”

Minimum size work-piece

(Note: Any work-piece smaller than the recommended minimum

work-piece requires additional support before cutting.)

L:125 x W:30 x D:3mm

L: 4-7/8” x W: 1-3/16”

x D: 1/8”

Capacity at 90° - Height 58mm 2-1/4”

Capacity at 90° - Cross Cut 210mm 8-1/4”

MAXIMUM CUTTING ANGLES

Mitre 50˚ - 50˚ 50˚ - 50˚

Bevel 0˚ - 45˚ 0˚ - 45˚

MITRE BEVEL

0° 45° 210mm x 40mm 8-1/4” x 1-1/2”

45° 0° 145mm x 58mm 5-3/4” x 2-1/4”

45° 45° 145mm x 40mm 5-3/4” x 1-1/2”

BLADE DIMENSIONS

Diameter 185mm 7-1/4”

Bore 20mm

25/32”

Thickness 1.7mm 1/16”

No. of Teeth 20 20

NOISE EMISSION DATA*

Sound Pressure L

A (No-Load) 84,5dB(A), KpA=3dB(A)

Sound Power Level L

A (No-Load) 97.5dB(A), KwA=3dB(A)

Uncertainty, K

& K

3 dB(A)

*Noise emission test according to EN 62841-1 & EN 62841-3-9.

MACHINE SPECIFICATIONS

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WARNING: The noise emissions during actual

use of the power tool can differ from the declared

values depending on the ways in which the

tool is used especially what kind of workpiece is

processed.

WARNING: The need to identify safety measures

to protect the operator that are based on an

estimation of exposure in the actual conditions of

use (taking account of all parts of the operating

cycle such as the times when the tool is switched

off and when it is running idle in addition to the

trigger time).

SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine if

warning and/or instruction labels are missing

or damaged. Contact Evolution Power Tools for

replacement labels.

Note: All or some of the following symbols may

appear in the manual or on the product.

Symbol Description

Volts

Amperes

Hertz

min

-1

(RPM)

Speed

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,

Keep hands away

Wear Dust Protection

Wear Hand Protection

CE Certication

UKCA Certication

TUV SUD Certcation

Symbol Description

Waste electrical and

electronic equipment

Read Manual

WARNING

Triman - Waste Collection

& Recycling

Keep away from heat and open

ames - Do not dispose in re

Keep away from water - do not

immerse in liquids

Max temperature

DC voltage

INTENDED USE OF THIS POWER TOOL

WARNING: This product is a Multi-material sliding

mitre saw and has been designed to be used with

genuine Evolution blades rated for this machine.

Only use blades designed for use in this machine

and/or those recommended specifically by

Evolution Power Tools Ltd.

WHEN FITTED WITH A CORRECT BLADE THIS

MACHINE CAN BE USED TO CUT:

• Wood, Wood derived products (MDF, Chipboard,

Plywood, Blockboard, Hardboard etc),

• Wood with nails,

• 50mm mild steel box section with 3mm wall at

HB 200-220,

• 6mm mild steel plate at HB 200-220.

Note: Wood containing non galvanised nails or

screws, with care, can be safely cut.

Note: Not recommended for cutting galvanised

materials or wood with embedded galvanised

nails. Cutting galvanised steel may reduce

blade life.

PROHIBITED USE

OF THIS POWER TOOL

WARNING: This product is a Multi-material sliding

mitre saw and must only be used as such. It must

not be modified in any way, or used to power any

other equipment or drive any other accessories

other than those mentioned in this Instruction

Manual.

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WARNING: This product is not intended for use

by persons (including children) with reduced

physical, sensory or mental capabilities, or

lack of experience and knowledge, unless they

have been given supervision or instruction

concerning the safe use of the product by a

person responsible for their safety and who is

competent in its safe use.

SAFETY PRECAUTIONS

(2.1) POWER TOOL GENERAL

SAFETY INSTRUCTIONS

WARNING: When using electric tools basic

safety precautions should always be followed

to reduce the risk of fire, electric shock and

personal injury including the following.

Note: This power tool should not be powered on

continuously for a long time.

WARNING: Read all safety warnings and

instructions before attempting to operate this

product and save these instructions.

Failure to follow the warnings and instructions

may result in electric shock, fire and/or

serious injury.

SAVE ALL WARNINGS & INSTRUCTIONS FOR

FUTURE REFERENCE

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

(2.2) 1. General Power Tool Safety Warnings

[Work area safety]

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gasses or dust. Power tools

create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while

operating power tool. Distractions can cause you

to lose control.

d) Do not use this machine in an enclosed

room.

(2.3) 2. General Power Tool Safety Warnings

[Electrical Safety]

a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with

earthed (grounded) power tools.

Unmodified plugs and matching outlets will

reduce the risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased

risk of electric shock if your body is earthed or

grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts.

Damaged or entangled cords increase the risk

of electric shock) When operating a power tool

outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor

use reduces the risk of electric shock.

e) If operating a power tool in a damp location

is unavoidable, use a residual current device

(RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

(2.4) 3) General Power Tool Safety Warnings

[Personal Safety].

a) Stay alert, watch what you are doing and

use common sense when operating a power

tool. Do not use a power tool while you are

tired or under the influence of drugs, alcohol

or medication. A moment of inattention while

operating power tools may result in serious

personal injury.

b) Use personal protective equipment. Always

wear eye protection to prevent injury from

sparks and chippings. Protective equipment

such as dust masks, non-skid safety shoes, hard

hat or hearing protection used for appropriate

conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to power source and or battery pack, picking

up or carrying the tool. Carrying power tools

with your finger on the switch or energising

the power tools that have the switch on invites

accidents.

d) Remove any adjusting key or wrench before

turning the power tool on. A wrench or key left

attached to a rotating part of a power tool may

result in personal injury.

e) Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

f) Dress properly. Do not wear loose

clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in

moving parts.

g) If devices are provided for the connection of

dust extraction and collection facilities, ensure

that these are connected and properly used.

Use of dust collection can reduce

dust-related hazards.

h) When cutting metal, gloves should be worn

before handling to prevent from getting burnt

from hot metal.

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(2.5) 4) General Power Tool Safety Warnings

[Power tool use and care].

a) Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at a rate

for which it was designed.

b) Do not use the power tool if the switch does

not turn it on or off. Any power tool that cannot

be controlled with the switch is dangerous and

must be repaired.

c) Disconnect the power tool from the power

source and/or battery pack from the power

tool before making any adjustments, changing

accessories, or storing power tools.

Such preventative safety measures reduce the risk

of starting the power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these Instructions

to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check for

misalignment or binding of moving parts,

breakage of moving parts and any other

condition that may affect the power tools

operation. If damaged, have the power tool

repaired before use. Many accidents are caused

by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool

bits etc. in accordance with these instructions,

taking into account the working conditions and

the work to be performed. Use of the power tool

for operations different from those intended could

result in a hazardous situation.

h) Keep handles and grasping surfaces dry,

clean and free from oil and grease. Slippery

handles and grasping surfaces do not allow

for safe handling and control of the tool in

unexpected situations.

(2.6) 5) Battery tool use and care

a) Recharge only with the charger specified by

the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire

when used with another battery pack.

b) Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away

from other metal objects, like paper clips,

coins, keys, nails, screws or other small metal

objects, that can make a connection from

one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If

contact accidentally occurs, flush with water. If

liquid contacts eyes, additionally seek medical

help. Liquid ejected from the battery may cause

irritation or burns.

e) Do not use a battery pack or tool that is

damaged or modified. Damaged or modified

batteries may exhibit unpredictable behaviour

resulting in fire, explosion or risk of injury.

f) Do not expose a battery pack or tool to fire

or excessive temperature. Exposure to fire or

temperature above 130 °C may cause explosion.

Note: The temperature „130 °C“ can be

replaced by the temperature „265 °F“.

g) Follow all charging instructions and

do not charge the battery pack or tool

outside the temperature range specified in

the instructions. Charging improperly or at

temperatures outside the specified range may

damage the battery and increase the risk of fire.

6) Service

a) Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power

tool is maintained.

b) Never service damaged battery packs.

Service of battery packs should only be performed

by the manufacturer or authorized service

providers.

HEALTH ADVICE

WARNING: If you suspect that paint on surfaces

in your home contains lead seek professional

advice. Lead based paints should only be

removed by a professional and you should not

attempt to remove it yourself.

Once the dust has been deposited on surfaces,

hand to mouth contact can result in the ingestion

of lead. Exposure to even low levels of lead can

cause irreversible brain and nervous system

damage. The young and unborn children are

particularly vulnerable.

WARNING: Some wood and wood type

products, especially MDF (Medium Density

Fibreboard), can produce dust that may be

hazardous to your health. We recommend the

use of an approved face mask with replaceable

filters when using this machine, in addition to

using the dust extraction facility.

MITRE SAW SPECIFIC SAFETY

• Not to use saw blades manufactured from

high speed steel.

• Use only the saw with guards in good

working order and properly maintained, and

in position.

• Always to clamp work-pieces to the saw table.

a) Mitre saws are intended to cut wood or

wood-like products, they cannot be used

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with abrasive cut-o wheels for cutting ferrous

material such as bars, rods, studs,etc. Abrasive

dust causes moving parts such as the lower guard

to jam. Sparks from abrasive cutting will burn the

lower guard, the kerf insert and other plastic parts.

b) Use clamps to support the workpiece

whenever possible. If supporting the

workpiece by hand, you must always keep your

hand at least 100mm from either side of the

saw blade. Do not use this saw to cut pieces

that are too small to be securely clamped or

held by hand. If your hand is placed too close to

the saw blade, there is an increased risk of injury

from blade contact.

c) The workpiece must be stationary and

clamped or held against both the fence and

the table. Do not feed the workpiece into the

blade or cut “freehand” in any way. Unrestrained

or moving workpieces could be thrown at high

speeds, causing injury.

d) Push the saw through the workpiece.

Do not pull the saw through the workpiece. To

make a cut, raise the saw head and pull it out

over the workpiece without cutting, start the

motor, press the saw head down and push the

saw through the workpiece. Cutting on the pull

stroke is likely to cause the saw blade to climb

on top of the workpiece and violently throw the

blade assembly towards the operator.

NOTE: The above warning is omitted for a simple

pivoting arm mitre saw.

e) Never cross your hand over the intended

line of cutting either in front or behind the saw

blade. Supporting the workpiece “cross handed”

i.e. holding the workpiece to the right of the saw

blade with your left hand or vice versa is very

dangerous.

f) Do not reach behind the fence with either

hand closer than 100mm from either side of

the saw blade, to remove wood scraps, or for

any other reason while the blade is spinning.

The proximity of the spinning saw blade to

your hand may not be obvious and you may be

seriously injured.

g) Inspect your workpiece before cutting. If

the workpiece is bowed or warped, clamp it

with the outside bowed face toward the fence.

Always make certain that there is no gap

between the workpiece, fence and table along

the line of the cut. Bent or warped workpieces

can twist or shift and may cause binding on the

spinning saw blade while cutting. There should be

no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear

of all tools, wood scraps, etc., except for the

workpiece. Small debris or loose pieces of wood

or other objects that contact the revolving blade

can be thrown with high speed.

i) Cut only one workpiece at a time. Stacked

multiple workpieces cannot be adequately

clamped or braced and may bind on the blade or

shift during cutting.

j) Ensure the mitre saw is mounted or placed on

a level, rm work surface before use. A level and

rm work surface reduces the risk of the mitre saw

becoming unstable.

k) Plan your work. Every time you change the

bevel or mitre angle setting, make sure the

adjustable fence is set correctly to support the

workpiece and will not interfere with the blade

or the guarding system. Without turning the tool

“ON” and with no workpiece on the table, move

the saw blade through a complete simulated cut

to assure there will be no interference or danger of

cutting the fence.

NOTE: The phrase “bevel or” does not apply for

saws without bevel adjustment.

l) Provide adequate support such as table

extensions, saw horses, etc. for a workpiece

that is wider or longer than the table top.

Workpieces longer or wider than the mitre saw

table can tip if not securely supported. If the

cut-o piece or workpiece tips, it can lift the lower

guard or be thrown by the spinning blade.

m) Do not use another person as a substitute

for a table extension or as additional support.

Unstable support for the workpiece can cause the

blade to bind or the workpiece to shift during the

cutting operation pulling you and the helper into

the spinning blade.

n) The cut-o piece must not be jammed or

pressed by any means against the spinning

saw blade. If conned, i.e. using length stops, the

cut-o piece could get wedged against the blade

and thrown violently.

o) Always use a clamp or a xture designed to

properly support round material such as rods

or tubing. Rods have a tendency to roll while

being cut, causing the blade to “bite” and pull the

work with your hand into the blade.

p) Let the blade reach full speed before

contacting the workpiece. This will reduce the

risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed,

turn the mitre saw o. Wait for all moving

parts to stop and disconnect the plug from

the power source and/or remove the battery

pack. Then work to free the jammed material.

Continued sawing with a jammed workpiece

could cause loss of control or damage to the mitre

saw.

r) After nishing the cut, release the switch,

hold the saw head down and wait for the blade

to stop before removing the cut-o piece.

Reaching with your hand near the coasting blade

is dangerous.

s) Hold the handle rmly when making an

incomplete cut or when releasing the switch

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before the saw head is completely in the down

position. The braking action of the saw may cause

the saw head to be suddenly pulled downward,

causing a risk of injury.

NOTE: The above warning applies only for mitre

saws with a brake system.

BLADE SAFETY

WARNING: Rotating saw blades are extremely

dangerous and can cause serious injury and

amputation. Always keep fingers and hands

at least 100mm (6”) away from the blade at all

times. Never attempt to retrieve sawn material

until the cutting head is in the raised position,

the guard is fully closed and the saw blade has

stopped rotating. Only use saw blades that

are recommended by the manufacturer and as

detailed in this manual and that comply with

the requirements of EN 847-1.

• Only use genuine Evolution blades

rated for this machine.

• Do not use saw blades that are damaged or

deformed as they could shatter and cause

serious injury to the operator or bystanders.

• If the table insert becomes damaged or worn

it must be replaced with an identical one

available from the manufacturer.

(3.6) PERSONAL PROTECTIVE EQUIPMENT

(PPE)

Hearing protection should be worn in order

to reduce the risk of induced hearing loss.

Eye protection should be worn in order to prevent

the possibility of the loss of sight from ejected

chippings.

Respiratory protection is also advised as some

wood and wood type products especially MDF

(Medium Density Fibreboard) can produce

dust that can be hazardous to your health. We

recommend the use of an approved face mask

with replaceable filters when using this machine

in addition to using the dust extraction facility.

Gloves should be worn when handling blades or

rough material. Heat resistant gloves should be

worn when handling metallic materials which may

be hot. It is recommended that saw blades should

be carried in a holder wherever practicable. It is

not advisable to wear gloves when operating the

mitre saw.

SAFE OPERATION

Always ensure that you have selected the correct

saw blade for the material being cut. Do not use

this mitre saw to cut materials other than those

specified in this Instruction Manual.

When transporting a mitre saw ensure that the

cutting head is locked in the 90° down position

(if a sliding mitre saw ensure that the slide bars

are locked). Lift the machine by gripping the outer

edges of the base with both hands (if a sliding

mitre saw, transport using the handles provided).

Under no circumstances shall the machine be

lifted or transported using the retractable guard

or any part of its operating mechanism.

Bystanders and other colleagues must be kept

at a safe distance from this saw. Cut debris can,

in some circumstances, be ejected forcibly from

the machine, posing a safety hazard to people

standing nearby.

Before each use check the operation of the

retractable guard and its operating mechanism

ensuring that there is no damage, and that all

moving parts operate smoothly and correctly.

Keep the work bench and floor area clear of all

debris including sawdust, chips and off-cuts.

Always check and ensure that the speed marked

on the saw blade is at least equal to the no

load speed marked on the mitre saw. Under no

circumstances shall a saw blade be used that is

marked with a speed that is less than the no-load

speed marked on the mitre saw.

Where it is necessary to use spacer or reducing

rings these must be suitable for the intended

purpose and only as recommended by the

manufacturer.

If the mitre saw is fitted with a laser it shall not

be replaced with a different type. If the laser fails

to operate it shall be repaired or replaced by the

manufacturer or authorised agent.

The saw blade shall only be replaced as detailed in

this instruction manual.

Never attempt to retrieve off-cuts or any other

part of the work-piece until the cutting head is in

the raised position, the guard is fully closed and

the saw blade has stopped rotating.

PERFORM CUTS

CORRECTLY & SAFELY

Wherever practicable always secure the

work-piece to the saw table using the work clamp

where provided.

Always ensure that before each cut the mitre

saw is mounted in a stable position. If needed

the mitre saw can be mounted on a wooden

base or work bench or attached to a mitre saw

stand as detailed in this instruction manual. Long

work-pieces should be supported on the work

supports provided or on appropriate additional

work supports.

(2.8) WARNING: The operation of any mitre

saw can result in foreign objects being thrown

towards your eyes, which could result in severe

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eye damage. Before beginning power tool

operation, always wear safety goggles or safety

glasses with side shield or a full face shield

when needed.

WARNING: If any parts are missing, do not

operate your mitre saw until the missing parts

are replaced. Failure to follow this rule could

result in serious personal injury.

ADDITIONAL SAFETY ADVICE

CARRYING YOUR MITRE SAW

WARNING: When using electric tools basic

safety precautions should always be followed

to reduce the risk of fire, electric shock and

personal injury including the following.

READ all these instructions before attempting to

operate this product and save these instructions.

Safety Advice:

• Although compact, this mitre saw is heavy.

To reduce the risk of back injury, get competent

help whenever you have to lift the saw.

• Hold the tool close to your body when lifting.

Bending your knees so you can lift with your

legs, not your back. Lift by using the cutting

handle on the head of the mitre saw and the

large, orange handle on the rear of the carriage

slide.

• Never carry the mitre saw by the power cord.

Carrying the mitre saw by the power cord could

cause damage to the insulation or the wire

connections resulting in electric shock or fire.

• Before moving the mitre saw tighten the

mitre and bevel locking screws and the sliding

carriage locking screw to guard against sudden

unexpected movement.

• Lock the cutting head in its lowest position.

Ensure that the cutting head locking pin is

completely engaged in its socket.

WARNING: Do not use the blade guard as a

‘lifting point’. The power cord must be removed

from the power supply before attempting to

move the machine.

• Lock the cutting head in the down position

using the cutting head locking pin.

• Loosen the Mitre Angle locking screw. Turn the

table to either of its maximum settings.

• Lock the table in position using the

locking screw.

• Wrap the cable around the cable guide.

ADDITIONAL WARNINGS

(These warnings are specified in UL Std. 987 and

CAN/CSA Std.C22.2 No. 71.2)

1. Keep guards in place and in working order.

2. Remove adjusting keys and wrenches. Form

habit of checking to see that keys and adjusting

wrenches are removed from tool before turning

it on.

3. Keep work area clean. Cluttered areas and

benches invite accidents.

4. Don’t use in dangerous environment. Don’t

use power tools in damp or wet locations, or

expose them to rain. Keep work area well lit.

5. Keep children away. All visitors should be kept

safe distance from work area.

6. Make workshop child proof with padlocks,

master switches, or by removing starter keys.

7. Don’t force the tool. It will do the job better

and safer at the rate for which it was designed.

8. Use the right tool. Don’t force the tool or

attachment to do a job for which it was not

designed.

9. Use proper extension cord. Make sure your

extension cord is in good condition. When using

an extension cord, be sure to use one heavy

enough to carry the current your product will

draw. An under-sized cord will cause a drop in line

voltage resulting in loss of power and overheating.

The table on the next page shows the correct size

to use depending on cord length and nameplate

ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier

the cord.

10. Wear proper apparel do not wear loose

clothing, gloves, neckties, rings, bracelets, or

other jewellery which may get caught in moving

parts. Nonslip footwear is recommended. Wear

protective hair covering to contain long hair.

11. Always use safety glasses. Also use face or

dust mask if cutting operation is dusty. Everyday

eyeglasses only have impact resistant lenses, they

are not safety glasses.

12. Secure work. Use clamps or a vise to hold

work when practical. It’s safer than using your

hand and it frees both hands to operate tool.

13. Don’t overreach. Keep proper footing and

balance at all times.

14. Maintain tools with care. Keep tools

sharp and clean for best and safest performance.

Follow instructions for lubricating and

changing accessories.

15. Disconnect tools before servicing; when

changing accessories, such as blades, bits, cutters,

and the like.

16. Reduce the risk of unintentional starting.

Make sure switch is in off position before plugging

in.

17. Use recommended accessories. Consult the

owner’s manual for recommended accessories.

The use of improper accessories may cause risk of

injury to persons.

18. Never stand on the tool serious injury could

occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

19. Check damaged parts. Before further use of

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the tool, a guard or other part that is damaged

should be carefully checked to determine that it

will operate properly and perform its intended

function - check for alignment of moving parts,

binding of moving parts, breakage of parts,

mounting, and any other conditions that may

affect its operation. A guard or other part that is

damaged should be properly repaired or replaced.

20. Direction of feed. Feed work into a blade

or cutter against the direction of rotation of the

blade or cutter only.

21. Never leave tool running unattended. Turn

power off. Don’t leave the tool until it comes to a

complete stop.

GETTING STARTED - UNPACKING

Caution: This packaging contains sharp objects.

Take care when unpacking. This machine could

require two persons to lift, assemble and move

this machine. Remove the machine, together with

the accessories supplied from the packaging.

Check carefully to ensure that the machine is in

good condition and account for all the accessories

listed in this manual. Also make sure that all the

accessories are complete.

If any parts are found to be missing, the machine

and its accessories should be returned together in

their original packaging to the retailer.

Do not throw the packaging away; keep it safe

throughout the warranty period. Dispose of

the packaging in an environmentally

responsible manner. Recycle if possible. Do not let

children play with empty plastic bags due to the

risk of suffocation.

SERIAL NO. / BATCH CODE

The serial number can be found on the motor

housing of the machine. For instructions on how

to identify the batch code, please contact the

Evolution Power Tools helpline or go to:

www.evolutionpowertools.com

ADDITIONAL ACCESSORIES

In addition to the standard items supplied with

this machine the following accessories are also

available from the Evolution online shop at

www.evolutionpowertools.com or from your

local retailer.

Description Part No

Multi-material TCT

Blade

RAGEBLADE185MULTI

General wood blade GW185TCT-24

RECOMMENDED BATTERIES/CHARGERS

Description Part No

2Ah Battery

R18BAT-Li2,

R20BAT-Li2

EBAT18-Li-2

4Ah Battery R18BAT-Li4,

R20BAT-Li4

EBAT18-Li-4,

EHPB18-Li-4

5Ah Battery R18BAT-Li5,

R20BAT-Li5

EBAT18-Li-5

8Ah Battery R18BAT-Li8,

R20BAT-Li8

EHPB18-Li-8

R18RCH-Li1-

Single dock

charger

R18RCH-Li1,

R20RCH-Li1

EFC18-Li

R18RCH-Li2 -

Double dock

charger

R18RCH-Li2,

R20RCH-Li2

EMC18-Li

Note: The use of 2Ah batteries is not recommended

on this machine. Although a 2Ah battery will t

and run the machine safely, the demand from the

machine may reduce battery life.

If you intend to store a battery for a period without

use then store battery at room temperature (0°C

to 20°C) When storing for very long periods boost

charge the battery once per year to prevent over

discharge. The Ambient temperature range for

tool and battery use: 0°C to 40°C. The charging

temperature: 5°C to 40°C.

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ITEMS SUPPLIED

R185SMS-Li

Product Code 064-0001, 064-0004

064-0001A, 064-0001B,

064-0001C, 064-0004A

20 Tooth Blade

3 Pc Hold Down Clamp

Machine Table Extensions + 4x socket

headed screws

Double Ended Hex Key (M6 & M4)

Instruction Manual (Assembly &

Operations)

Rotary Table And Neck

Cutting Head

Carriage Slides

Mitre Locking Knob

Dust Port Adaptor

Dust Bag

2Ah Battery

4Ah Battery

5Ah Battery

8Ah Battery

Single dock charger

Double dock charger

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1. CUTTING HANDLE

2. REAR CARRY HANDLE

3. SLIDE LOCKING SCREW

4. DEPTH STOP

5. 3 PC HOLD DOWN CLAMP

6. SLIDING FENCE

7. MACHINE TABLE EXTENSIONS

8. MOUNTING HOLE (X4)

9. BLADE ROTATION INDICATION ARROW

10. UPPER BLADE GUARD

11. BLADE

12. LOWER BLADE GUARD

13. BEVEL ANGLE SCALE

14. MITRE HANDLE LOCKING KNOB

15. POSITIVE STOP LOCKING LEVER

16. MITRE ANGLE SCALE

17. DUST PORT ADAPTER

18. DUST BAG

19. LED BLADE GUIDE LINE

20. ROTARY TABLE

MACHINE OVERVIEW

17 18

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21. ON / OFF TRIGGER SWITCH

22. INTERLOCK SAFETY TRIGGER

23. DUST EXTRACTION PORT

24. CUTTING HEAD LOCKING PIN

25. REAR SLIDING CARRIAGE

26. HEX KEY

27. BEVEL LOCK HANDLE

28. 33.9˚ BEVEL PIN

29. M4 SOCKET HEAD SCREW x4

30. ANTI-VIBRATION SPRING

(FITTED TO ITEM ‘4’ - THE SLIDE

LOCKING SCREW)

31. BATTERY

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Fig. 4

Fig. 3

Fig. 1

ASSEMBLY AND PREPARATION

WARNING: Always remove the battery from the

machine before making any adjustments.

Some minor assembly is required to commission this

machine. By assembling this machine the owner/operator

will gain valuable insight into its many advanced features.

This should enable the operator to exploit the machines full

potential once it is commissioned.

Note: Study the diagrams showing the assembled machine.

You will gain valuable insight which will help you with the

assembly process.

TOOLS NEEDED FOR ASSEMBLY & ADJUSTMENTS

Hex Key – Supplied and located in a dedicated storage

position on the machine. (Fig. 1)

Flat Bladed Screwdriver – Not supplied.

10mm Spanner – Not supplied.

5mm Hex Key – Not supplied.

Pliers - Not supplied.

Note: The assembly process is a ‘one time assembly’.

Once assembly is successfully completed no attempt to

disassemble the machine should be made. The blade and

some other smaller parts also need to be fitted by the owner/

operator.

Note: A safety check must be carried out once assembly is

completed and before the machine is used - see assembly

safety checks.

WARNING: Do not under any circumstances insert the

battery and try to use the cutting head as a hand held

circular saw. (Fig.2)

KNOW THE PARTS

There are four main parts to be assembled (including

the blade), and two other smaller parts to be connected.

Additionally the blade (supplied) will need to be fitted.

• The rotary base and bevel neck (Fig. 3)

• The carriage slides (Fig. 4)

• The cutting head (In The ‘locked down Position as Removed

from the Packaging) (Fig. 5)

• The Blade (Fig. 6)

Note: The Blade should be the last part to be fitted. It must

only be fitted after the assemble process is completed and

the machine has been subjected to the Assembly Safety

Checks - see assembly safety checks.

Fig. 2

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Fig. 5

Fig. 6

Fig. 8

THE MITRE LOCKING KNOB (14 - on machine overview)

The threaded spigot of the Mitre Locking Knob slides

through a hole in the front of the Mitre Locking Handle

(Fig. 8) and then screws into an internally threaded boss

located in the base of the machine.

INSERTING THE CARRIAGE SLIDE

IMPORTANT: If for any reason (transit damage, unpacking

error, operator mistake, etc.) the locating lugs at the tip

of the carriage slide arms have been ‘tripped’, the sliding

carriage cannot be fitted into the bevel neck or onto the

cutting head. The locating lugs (Fig. 9) must be reset, if

either or both have been ‘tripped’ prematurely.

Fig. 9

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RESETTING THE LOCATING LUGS

• Gently push the protruding lug into the Carriage arm.

• Gently ease the locating lug deployment plunger forward

by using a flat bladed screwdriver (not supplied) as a lever.

(Fig. 10)

The carriage slides two arms should be inserted through the

two linear bearings contained within the bevel neck.

The carriage slide should be inserted from the back ensuring

that the ‘Evolution’ logo is the correct way up. (Fig. 11)

• Slide the sliding carriage arms through the bevel neck for

approximately half of their length.

• Screw the carriage slide locking screw into the threaded

hole above the right hand arm of the carriage slide.

(Fig. 12)

Note: Ensure that the anti-vibration spring is fitted

underneath the hand knob before fitting the locking screw

into its service position.

• Tighten the locking screw to lock the sliding carriage into

the desired position.

ATTACHING THE CUTTING HEAD

• Align the cutting head with the two sliding carriage arms.

(Fig. 13)

• Push the cutting head onto the Carriage arms firmly until

the ‘click’ of the Locating Lugs deploying is heard.

Note: The deployed locating lugs must be fully visible when

viewed from the side of the cutting head. (Fig. 14) The

Locating Lugs are coloured green to make identification easy.

THE MACHINE TABLE EXTENSIONS (7 - on machine

overview)

Note: Two machine table extension pieces are provided with

this machine.

TO FIT THE TABLE EXTENSIONS:

• Remove the socket headed screws (29 - on machine

overview) from the table using the hex key provided.

• Position the relevant Extension piece onto the table and

secure it into its service position using the socket headed

screws.

• Repeat for the second Extension piece.

Fig. 10

Fig. 11

Fig. 12

Fig. 13

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Fig. 14

Fig. 15

Fig. 17

UNLATCHING AND RAISING

THE CUTTING HEAD (Fig. 15)

WARNING: To avoid serious injury, NEVER perform the

locking or unlocking procedure unless the saw is OFF and

the blade stationary.

To release the cutting head from the locked down position:

• Gently press down on the Cutting Head Handle.

• Pull out the head latching pin (Step 1) allow the cutting

head to rise to its upper position. (Step 2)

Note: The cutting head will automatically rise to the upper

position once it is released from the locked down position.

• It will automatically lock in the upper position.

If release is difficult:

• Gently rock the cutting head up and down.

• At the same time twist the Head Latching Pin clockwise and

pull outwards.

Note: We recommend that when the machine is not in use,

the cutting head is locked in its down position with the

latching pin fully engaged in the open half socket which is

machined into the cutting head upper surface near to the

pivot point. (Fig. 16).

INSTALLING OR REMOVING A BLADE

WARNING: Only carry out this operation with the battery

removed from the machine.

WARNING: Only use genuine Evolution blades or those

blades specifically recommended by Evolution Power Tools

and which are designed for this machine. Ensure that the

maximum speed of the blade is higher than the speed of the

motor.

Note: It is recommended that the operator considers wearing

protective gloves when handling the blade during installation

or when changing the blade.

Ensure the cutting head is in its upper position. (Fig. 17)

• Rotate the lower blade guard up and into the upper blade

guard.

Note: Lowering the cutting head slightly will allow the lower

blade guard to rotate fully into the upper blade guard giving

maximum access for the operator.

Fig. 16

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• Press the black arbor lock button to lock the arbor. (Fig. 18)

• Using the supplied Hex Key, release the flange bolt and

outer blade flange and the blade from the arbor. (Fig. 19)

Note: The arbor screw has a LH thread.

Turn clockwise to loosen. Turn counter clockwise to tighten.

Ensure that the blade and blade flanges are clean and free

from any contamination.

• The inner blade flange should be left in place, but if it is

removed for cleaning it must be replaced the same way

round as it was removed from the machine.

WARNING: To safely install Evolution Multi-material blades

the inner blade flange must be installed with the 25.4mm

boss facing to the outside. (Fig. 20a)

Install the new blade. Make sure the rotation arrow on the

blade matches the clockwise rotation arrow on the upper

guard.

Note: The blade teeth should always point downward at the

front of the saw.

• Install the outer blade flange and flange bolt. (Fig. 20b)

• Lock the arbor and tighten the arbor screw using moderate

force, but do not overtighten.

• Ensure the Hex Key is removed and the arbor lock has

released before proceeding.

• Ensure the blade guard is fully functional before using the

machine.

Fig. 18

Fig. 19

Fig. 20a

Fig. 20b

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CHECKING AND ADJUSTING OF THE PRECISION ANGLES

Note: This machine has been accurately set up and adjusted

at the factory. If it is suspected that some of the precision

angles have been lost (due perhaps to normal workshop

attrition) they can be reset by following the procedure

outlined below.

Note: Several checks/adjustments are possible on this

machine. The operator will require a set square (not supplied)

to carry out these checks and adjustments.

WARNING: Checks/adjustments must only be conducted

with the battery removed from the machine.

BEVEL ANGLES (0˚ & 45˚) 0˚ Bevel Stop Adjustment

Ensure that the cutting head is in the locked down position

with the latching pin fully engaged in its socket.

Ensure that the cutting head is upright, against its stop and

the bevel pointer is indicating 0˚ on the scale. (Fig. 21)

Place the set square on the table with one edge against the

table and the other edge against the blade (avoiding the TCT

tips). (Fig. 22)

If the blade is not at 90 degrees (square) with the rotary

table, then adjustment maybe required.

• Loosen the bevel lock handle and tilt the cutting head to

the left.

• Loosen the locknut on the Bevel Angle adjustment screw.

(Fig.23)

• Use a Hex Key to turn the screw in or out to adjust the

blade angle.

• Return the cutting head to its upright position and recheck

the angular alignment against the set square.

• Repeat the above steps until correct angular alignment is

achieved.

• Tighten the Bevel Angle Adjustment locknut securely.

0˚ Bevel Pointer Adjustment

Note: The operator must be satisfied that the blade is set

exactly perpendicular to the table when in the upright

position and against its stop.

• If the pointer is not in exact alignment with the 0˚ mark on

the angle scale adjustment is necessary.

• Loosen the Bevel Pointer screw using a #2 Phillips

screwdriver. (Fig. 24)

• Adjust the Bevel Pointer so that it is in alignment exactly

with the 0˚ mark.

• Retighten the screw.

Fig. 22

Fig. 23

Fig. 24

Fig. 21

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45˚ Bevel Stop Adjustment

• Loosen the bevel lock handle and tilt the cutting head

completely to the left until it rests against the 45˚ stop.

• Use a set square to see if it at 45 degrees to the Rotary table

(avoid the TCT tips).

• If the saw blade is not in exact alignment adjustment is

necessary.

• Return the cutting head to its upright position.

• Loosen the locknut on the 45˚ Bevel adjustment screw.

• Use a Hex Key to adjust the adjustment screw in or out as

required. (Fig. 25)

• Tilt the cutting head to the 45˚ setting and recheck for

alignment with the set square. Repeat the above steps until

the correct angular alignment is achieved.

• Tighten the adjustment screw locknut securely once

alignment is achieved.

THE DEPTH STOP (Fig. 26)

Use of the depth stop allows the operator to cut slots in a

work-piece. The downward travel of the cutting head can

be limited so that the saw blade does not completely cut

through the work-piece.

Note: When using the depth stop it is advisable that the

depth of cut is checked using a scrap piece of timber to

ensure that the slot is cut correctly. By making a cut in the

work-piece, and then repeating the cut but with the work-

piece slightly repositioned to the left or right, it is possible to

perform trenching cuts.

To use the depth stop:

• Deploy the depth stop ‘stop plate’ (Fig. 26a) by rotating it

forward from its storage position alongside the machine

through approximately 150 degrees to its service position.

• Loosen the knurled locking nut. (Fig. 26b)

• Adjust the thumb - screw (Fig. 26c) to limit the cutting

heads travel to the required depth.

• Once set to the desired depth, tighten the knurled locking

nut (Fig.26b) against the retaining bracket to lock the

depth stop and ensure that there is no movement.

• When cutting is complete either re-adjust the depth stop

or return the ‘stop plate’ to its storage position.

• Check that the cutting head can be locked in the down

position by the head latching pin.

Fig. 25

Fig. 26a

Fig. 26b

Fig. 26c

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THE SLIDING UPPER FENCE SECTION (Fig. 27)

The Left Hand side of the machines Fence has an adjustable

Upper section. This section can slide to the left by a

maximum of approximately 100mm.

Note: To prevent the Sliding Upper section from being

removed completely (and thus possibly being lost) the

Sliding Upper section is ‘captive’ on the Lower Fence.

Adjustment may be necessary when certain acute bevel or

compound angles are selected to provide clearance for the

moving cutting head and blade as a cut is made.

To adjust the sliding fence:

• Loosen the thumbscrew. (Fig. 28)

• Slide the upper section of the Fence leftwards to the

required position and tighten the thumbscrew.

• Conduct a ‘dry run’ with the battery removed to confirm

that there is no interference between moving parts as the

cutting head and blade are lowered to make a sliding cut.

MACHINE FENCE ALIGNMENT

The Fence must be aligned at 90˚ (square) to a correctly

installed blade. The Rotary table must be set at ‘0˚’ mitre

angle.

The Fence is fastened to the table with three socket head

Hex screws (Fig. 29), one to the left hand side and two to the

right hand side. All three are located through elongated slots

machined into the fence casting.

• Ensure that the cutting head is in the locked down position

with the latching pin fully engaged.

• Place a set square on the table with one edge against the

Fence and the other edge against the Blade (avoiding the

TCT tips). (Fig. 30)

• If adjustment is necessary, loosen the three (3) Fence

adjustment screws using a Hex Key.

• Re-position the Fence in its elongated slots until alignment

is achieved.

• Securely tighten the socket head Hex screws.

Fig. 27

Fig. 28

Fig. 29

Fig. 30

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Mitre Angle Pointer Adjustment

Note: There are dual mitre angle scales cast into the front of

the machines base. A small pointer attached to the rotary table

indicates the angle selected. If necessary, the pointer can be

repositioned by loosening its fastening screw using a #2 Phillips

screwdriver. Adjust as necessary, and then securely tighten the

fixing screw. (Fig. 31)

LED BLADE GUIDE LINE

This machine is fitted with a LED light in the upper guard which

is illuminated when the motor trigger is pressed. This casts a

shadow of the blade onto the workpiece. This provides the user

with a clear cut line and extra illumination for your work area.

No adjustment needed.

PERMANENTLY MOUNTING THE MITRE SAW

To reduce the risk of injury from unexpected saw movement,

place the saw in the desired location either on a workbench

or other suitable machine stand. The base of the saw has four

mounting holes through which suitable bolts (not supplied)

can be placed to secure the mitre saw. If the saw is to be used

in one location, permanently fasten it to the workbench using

appropriate fastenings (not supplied). Use locking washers and

nuts on the underside of the workbench. (Fig. 32)

• To avoid injury from flying debris, position the saw so that

other people or bystanders cannot stand too close (or

behind) it.

• Locate the saw on a firm, level surface where there is

plenty of room for handling and properly supporting the

work-piece.

• Support the saw so the machine table is level and the saw

does not rock.

• Bolt or clamp the saw securely to its support stand or

workbench.

Note: This machine can be attached to the Evolution Mitre Saw

Stand. This will provide a safe secure, and extremely portable

workshop stand which is capable of handling long pieces of

material. Operator efficiency and safety may thus be enhanced,

as well as operator fatigue reduced.

Fig. 31

Fig. 32

1) Hex headed bolt

2) Spring washer

3) Flat washer

4) Mitre saw base

5) Workbench

6) Flat washer

7) Spring washer

8) Hex nut

9) Lock nut

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THE HOLD DOWN CLAMP (Fig. 33)

Note: One Hold Down Clamp is provided with the machine.

Two sockets (one either side) are incorporated into the rear of the

machines Fence. These sockets are for positioning the Hold Down

Clamp.

To use the Hold Down Clamp during operations:

• Insert the clamp into the socket that best suits the cutting

application, ensuring that it is fully pushed down.

• Tighten the fence thumbscrew to lock the pillar of the clamp into

the fence socket.

• Place the work-piece to be cut onto the saw table, against the

Fence and in the desired position.

• Adjust the clamp using the thumbscrews and hand-wheel so that it

securely holds the work-piece to the saw table.

Conduct a ‘dry run’ with the battery removed. Ensure that the Hold

Down Clamp does not interfere with the path of the blade, or with

the path of any other part of the cutting head as it is lowered to

make the cut.

OPERATING INSTRUCTIONS

Caution: All mitre saws should be inspected (particularly for the

correct functioning of the safety guards) before each use. Do not

insert the battery until a safety inspection has been carried out.

WARNING: Ensure that the operator is adequately trained in

the use, adjustment and maintenance of this machine, before

inserting the battery and commencing operations. To reduce

the risk of injury, always remove the battery before changing

or adjusting any of the machines parts. Compare the direction

of the rotation arrow on the guard to the direction arrow on the

blade. The blade teeth should always point downward at the

front of the saw. Check the tightness of the arbor screw.

BODY & HAND POSITIONING (Fig. 34)

• Never place your hands within the ‘no hands zone’ (at least 100mm

away from the blade).

• Keep hands away from the path of the blade.

• Secure the work-piece firmly to the table and against the fence to

prevent any movement.

• Use a Hold Down Clamp if possible but check that it is so

positioned that it does not interfere with the path of the blade or

other moving machine parts.

• Avoid awkward operations and hand positions where a sudden slip

could cause your fingers or a hand to move into the blade.

• Before attempting a cut, make a ‘dry run’ with the battery removed

so that you can see the path of the blade.

• Keep your hands in position until the ON/OFF trigger switch has

been released and the blade has completely stopped.

To install/remove the battery

To install the battery insert firmly into the tool until you hear an

audible click, ensuring the battery is fully seated and latched

into position.

To remove the battery depress the battery release button and

pull the battery out of the tool.

Fig. 33

Fig. 34

No-Hands Zone

Danger

Zone

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THE MOTOR ON/OFF SWITCH (Fig. 35)

The ON/OFF motor trigger features an interlock lever to prevent

accidental starts.

It is positioned inside the cutting handle.

• Slide the interlock lever to the left.

• Press the switch to start the motor.

• Release the switch to turn o the motor.

Place the saw on a secure stationary work surface and

check the saw over carefully.

Check particularly the operation of all the machines safety

features before attempting to operate the machine.

PREPARING TO MAKE A CUT

DO NOT OVER-REACH

Keep good footing and balance. Stand to one side so that

your face and body are out of line of a possible kickback.

WARNING: Freehand cutting is a major cause of accidents

and should not be attempted.

• Ensure that the work-piece is always firmly resting against

the fence, and where practical is clamped with the Hold

Down Clamp to the table.

• The saw table should be clean and free from any sawdust

etc. before the work-piece is clamped into position.

• Ensure that the ‘cut-off’ material is free to move sideways

away from the blade when the cut is completed. Ensure

that the ‘cut-off’ piece cannot become ‘jammed’ in any

other part of the machine.

• Do not use this saw to cut small pieces. If the work-piece

being cut would cause your hand or fingers to be within

150mm of the saw blade, the work-piece is too small.

CHOP CUTTING

This type of cut is used mainly for cutting small or narrow

section material. The cutting head is gently pushed down to

cut through the work-piece. The sliding carriage should be

locked in its rearmost position. (Fig. 36)

• Slide the cutting head to the rear as far as it will go.

• Tighten the slide lock screw. (Fig. 37)

• Place the work-piece on the table and against the fence

and secure with clamp(s) as appropriate.

• Grasp the Cutting Handle.

• Turn the motor on and allow the saw blade to reach full

speed.

• Lower the Cutting Handle downwards and cut through the

work-piece.

Fig. 36

Fig. 35

Fig. 37

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• Allow the speed of the blade to do the work, there is no need

to apply undue pressure to the Cutting Handle.

• When the cut has been completed, release the ON/OFF

trigger switch.

• Allow the blade to come to a complete stop.

• Allow the cutting head to rise to its upper position, with

the lower blade guard completely covering the blade teeth,

and the cutting head locked in the upper position, before

releasing the Cutting Handle.

• Remove the work-piece.

SLIDE CUTTING

This saw is equipped with a sliding carriage system. Loosening

the slide lock screw will release the slide and allow the cutting

head to move forwards and backwards. (Fig. 38)

The saw blade is lowered into the work-piece and then pushed

to the rear of the machine to complete a cut. This type of cut

can be used for cutting wide pieces.

• Position the work-piece on the table and against the fence

and secure with clamp(s) as appropriate.

• Loosen the slide lock screw.

• Grasp the Cutting Handle and pull the cutting head forward

until the arbor (centre of saw blade) is over the front edge of

the work-piece. (Fig. 39)

• Operate the ON/OFF motor trigger switch and allow the saw

blade to reach full speed.

• Push the Cutting Handle all the way down and cut through

the leading edge of the work-piece.

• Gently push the cutting handle rearwards towards the fence

completing the cut.

• Always push the cutting head to the full rear position during

each cut. (Fig. 40)

• When the cut has been completed, release the trigger switch

and allow the blade to come to a complete stop.

• Allow the cutting head to rise to its upper position, with

the lower blade guard completely covering the blade teeth,

and the cutting head locked in the upper position, before

releasing the Cutting Handle.

WARNING: Never pull the cutting head and spinning blade

towards you when making a sliding cut. The blade may try to

climb up on top of the work-piece, causing the cutting head

to ‘Kickback’ forcefully. The cutting head should always be

positioned as outlined above before attempting to make a

sliding cut. When the cutting head is in the correct position

above the work-piece it can be lowered and pushed rearwards

towards the fence to complete the cut.

Fig. 38

Fig. 40

Fig. 39

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MITRE CUTTING (Fig. 41)

The rotary table of this machine can be turned through 50˚ to

the left or right from the normal cross-cut (0˚) position.

Positive stops are provided at 45˚, 30˚, 22.5˚ and 15˚ to both

the right hand and left hand sides.

Mitre Cutting is possible with or without the sliding carriage

system being deployed.

• Loosen the mitre handle locking knob (Fig. 42) by turning

the locking knob anti-clockwise.

• Squeeze the positive stop locking lever. (Fig. 43)

• Turn the rotary table to the desired angle.

Note: An angle scale is incorporated into the machines base

to aid setting.

• Tighten the mitre handle locking knob when the angle is

achieved.

Note: It is good practice to tighten the Mitre Locking Knob

even when a positive stop is selected and the Positive Stop

Locking Lever is positively engaged.

BEVEL CUTTING

A bevel cut (Fig. 44) is made with the rotary table set at 0˚

mitre angle.

Note: It may be necessary to adjust the upper section of the

sliding fence to provide clearance for the moving cutting

head. (Fig. 28-29)

The cutting head can be tilted from the normal 0˚

(perpendicular position) to a maximum angle of 45˚ from

the perpendicular to the left hand side only. Bevel cutting is

possible with or without the sliding carriage system being

deployed.

Fig. 41

Fig. 42

Fig. 43

Fig. 44

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Note: A positive stop is provided at 33.9˚ Bevel angle. This

is accessed by deploying (pushing inwards) the 33.9˚ Bevel

Pin. (Fig. 45) Normally the Bevel Pin should be left in the

un-deployed (pulled out) position.

To tilt the cutting head to the left:

• Loosen the bevel lock handle. (Fig. 46)

• Tilt the cutting head to the required angle. An angle scale

is provided as an aid to setting. (Fig 47)

• Tighten the bevel lock handle when the desired angle

has been selected.

• Stand to the left side of the Cutting Handle when making

a cut.

When cutting is completed:

• Release the ON/OFF trigger switch to switch off the

motor, but keep your hands in position.

• Allow the blade to come to a complete stop.

• Allow the cutting head has to rise to its upper position,

with the lower blade guard completely deployed and

covering the blade before removing yours hand(s).

• Return the cutting head to the perpendicular position.

COMPOUND CUTTING (Fig. 48)

A compound cut is a combination of a mitre and bevel

cut employed simultaneously. When a compound cut is

required, select the desired bevel and mitre positions as

previously described.

Note: Compound Cutting with the sliding carriage system

deployed is possible.

Always check that the sliding blade does not interfere with

the machines fence or any other parts of the machine.

Adjust the upper left hand section of the sliding fence if

necessary.

CROWN MOULDING CUTTING

This machine is capable of cutting the mitre angles

required for Crown Mouldings. To configure the machine to

cut Crown Moulding:

• Deploy the 33.9˚ Bevel Pin by pushing it fully inwards.

(Fig. 45)

• Tilt the cutting head to the 33.9˚ position and lock it in

place by tightening the bevel lock handle.

• Turn the rotary table and set it to 31.6˚ mitre angle as

indicated by the angle scale.

Ensure that the Crown Moulding is correctly positioned

on the rotary table and secure it with appropriate clamps

before making the cut.

Fig. 45

Fig. 46

Fig. 47

Fig. 48

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When cutting operations are completed, return the cutting

head to the vertical position and return the 33.9˚ Bevel Pin to

its outer (disengaged) position.

CUTTING BOWED MATERIAL (Fig. 49)

WARNING: Before cutting any work-piece, check to see if it is

bowed. If it is bowed the work-piece must be positioned and

cut as shown.

Make sure the workpiece is positioned securely and

supported by the fence.

CLEARING JAMMED MATERIAL

• Turn mitre saw “OFF” by releasing the trigger switch.

• Allow the blade to come to a complete halt.

• Remove the battery from the machine.

• Carefully remove any jammed material from the machine.

• Check the condition and operation of the safety guard.

• Check for any other damage to any part of the machine e.g.

the blade.

• Have any damaged parts replaced by a competent

technician and a safety inspection carried out before using

the machine again.

The free end of a long work-piece should be supported at

the same height as the machines rotary table. The operator

should consider using a remote work-piece support stand,

adjustable workmate or saw horse etc.

EVOLUTION ACCESSORIES

DUST BAG

A Dust Bag can be fitted to the extraction port at the rear of

the machine. The Dust Bag is for use when cutting wooden

materials only.

• Slide the Dust Bag over the dust extraction port, ensuring

that the spring clip grips the port holding the Dust Bag

securely in place. (Fig. 50)

Note: For operational efficiency empty the Dust Bag when it

becomes 2/3 full. Dispose of the contents of the Dust Bag in

an environmentally responsible way. It may be necessary to

wear a dust mask when emptying the Dust Bag.

WARNING: Do not use the Dust Bag when cutting metallic

materials including wood with nails.

Fig. 49

Fig. 50

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EXTRACTION PORT ADAPTOR TUBE

Use the Adaptor Tube to connect the extraction port of

the machine to suitable commercial workshop vacuum

extraction equipment (not supplied) which have ø30mm

internal bore hoses or inlet ports.

MAINTENANCE

Note: Any maintenance must be carried out with the

machine switched off and the battery removed.

Check that all safety features and guards operating correctly

on a regular basis. Only use this machine if all guards/safety

features are fully operational.

All motor bearings in this machine are lubricated for life. No

further lubrication is required.

Use a clean, slightly damp cloth to clean the plastic parts of

the machine. Do not use solvents or similar products which

could damage the plastic parts.

If the LED becomes obstructed, clear debris with compressed

air.

WARNING: Do not attempt to clean by inserting pointed

objects through openings in the machines casings etc.

The machines air vents should be cleaned using

compressed dry air.

Excessive sparking may indicate the presence of dirt in the

motor or worn out carbon brushes. If this is suspected have

the machine serviced and the brushes replaced by a qualified

technician.

ENVIRONMENTAL PROTECTION

Waste electrical products should not be disposed of with

household waste. Please recycle where facilities exist. Check

with your Local Authority or retailer for recycling advice.

Environmental damage through incorrect disposal of the

batteries / rechargeable batteries.

Batteries /rechargeable batteries may not be disposed of

with the usual domestic waste. They may contain toxic heavy

metals and are subject to hazardous waste treatment rules

and regulations. Please dispose of batteries according to the

relevant local requirements.

Remove the battery from the product before disposal.

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ASSEMBLY SAFETY CHECKS

PART CONDITION YES

Slides Inserted through the bevel neck and connected to the

cutting head. Locating lugs successfully deployed.

Mitre Handle Locking Knob Installed into mitre handle / rotary table.

Slide Carriage

locking screw

Inserted into the threaded hole in the bevel neck. Anti-

vibration spring fitted beneath the locking screw hand knob.

Blade Blade correctly installed and with the rotation arrows on the

blade and on the machine matching. Outer blade flange and

arbor bolt and washer correctly fitted.

Safety Guards Lower Safety Guard fully operational. Cutting head locks in the

upper position with blade covered. Cutting head can only be

lowered when Blade Guard Locking Lever is operated.

Mounting Either:

a) Machine permanently sited and bolted to workbench.

b) Machine mounted on board which can be clamped to

workbench.

c) Machine is bolted to a dedicated mitre saw Stand.

Sited Adequate provision made for the handling of long or

irregular shaped work-pieces.

Environment Dry, clean and tidy. Temperature conducive to material

handling. Lighting adequate (double banked if fluorescent

lights are used).

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

FINAL SAFETY CHECKS

PART CONDITION YES

Assembly Repeat the Assembly Safety Checks.

Operation With the machine switched off and the battery removed

carry out the following procedures:

• Set the machine to each of its maximum operational

settings in turn.

• At each setting lower the cutting head to its lowest

position, observing the path of the blade as you do so.

• Check that the blade does not interfere or strike any part

of the machine, castings or guards as the cutting head is

lowered.

• Check that when the sliding carriage is employed no

contact between the cutting head and the blade and other

parts of the machine occurs.

• Spin the blade by hand (it is advisable to wear gloves

whilst doing this, but not when the saw is being used

operationally).

• Check that the blade rotates smoothly with no unusual

noises, and that there is no contact between the blade and

the upper and lower blade guards.

• Check that there is no discernible blade ‘wobble’ in any

direction as the blade rotates.

All the Yes Boxes must be ticked before the machine can be used. No tick = No use

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The manufacturer of the product covered by this Declaration is:

UK: Evolution Power Tools Ltd, Venture One, Longacre Close, Holbrook Industrial Estate, Sheeld, S20 3FR.

FR: Evolution Power Tools SAS, 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all

the relevant provisions of the Machinery Directive and other appropriate directives as detailed

below. The manufacture further declares that the machine as detailed in this declaration, where

applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC Machinery Directive.

2014/30/EU. Electromagnetic Compatibility Directive,

The Restriction of the Use of certain

Hazardous Substances in Electrical Equipment (RoHS) Directive

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents

EN 62841-1:2015 • EN 62841-3-9:2020/A11:2020 • EN IEC 55014-1:2021 •

EN IEC 55014-2:2021 • EN ISO 12100:2010

Product Details

Description: R185SMS-Li CORDLESS MULTI-MATERIAL SLIDING MITRE SAW

Evolution Model No:

064-0001

Brand Name: EVOLUTION

Voltage: 18V d.c.

Power: 850W

The technical documentation required to demonstrate that the product meets the requirements of

directive has been compiled and is available for inspection by the relevant enforcement authorities,

and verifies that our technical file contains the documents listed above and that they are the correct

standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Barry Bloomer - CEO

Date: 21/10/22

UK: Evolution Power Tools Ltd, Venture One, Longacre Close, Holbrook Industrial Estate, Sheeld, S20 3FR.

FR: Evolution Power Tools SAS, 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.

EC DECLARATION OF CONFORMITY

2011/65/EU. &

(EU)2015/863

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