Z515E, Z530M, Z530R, and Z545R
ZTrak™
(Serial No. 010001 -XXXXXX)
OPERATOR'S MANUAL
Z500 Series ZTrak™
OMUC28763 ISSUE K0 (ENGLISH)
*OMUC28763*
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
John Deere Power Products
North American Edition
PRINTED IN THE U.S.A.
*SELF**omuc28763*
Thank You for Purchasing a John Deere Product
We appreciate having you as a customer and wish you many years of
safe and satised use of your machine.
MX00654,000020B-19-10MAY17
Using Your Operator’s Manual
Read this operator’s manual, watch the safety video, and review the
safety signs on your machine before use. They all contain important
safety information and operating instructions that must be followed to
help keep you and others safe. Be sure everyone who uses the
machine has read the manual, reviewed the safety signs, and knows
how to use the machine safely and properly.
Your machine was designed and built to be operated in accordance
with all the safe operating instructions. Since it was designed to cut
grass, it can amputate hands and feet and throw objects. If you do not
follow safety instructions, serious injury or death can occur.
This operator manual is organized in sections to help you nd
information quickly. You can use this manual to nd answers to many
of your operating and servicing questions. An index at the end of this
book helps you nd needed information quickly. Contact your dealer if
this manual does not answer your questions.
Before using your machine:
● Know how to operate the machine. The Operating Controls section
helps you understand the controls of your machine and what they
do.
● Prepare your machine and the mowing area by performing required
daily checks outlined in the General Instructions section.
● Follow instructions in the Preventing Injuries section, especially
related to:
- Keeping children safe by following instructions in the Protect
Children section.
- Avoiding injury on slopes and near terrain hazards by following
instructions in the Operating on Slopes and Near Terrain
Hazards section.
- Follow the instructions in the Avoid Thrown Objects section and
keep all guards in place, including discharge chute.
- Cleaning machine during use and before storing as outlined in
the Prevent Fires section.
● Understand how to service and inspect your machine.
If you do not understand the instructions or have questions, contact
your dealer.
The machine shown in this manual can dier slightly from your
machine.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the
direction that the machine travels when going forward. When you see
a broken line (------), the item referenced is hidden from view.
Before delivering this machine, your dealer performed a predelivery
inspection to ensure best performance.
This manual is an important part of your machine. Keep this manual
with the machine when you sell it.
OUO2005,000078D-19-11FEB20
Spark Arrestor
The California Public Resources Code, Section 4442.5 provides as
follows:
No person shall sell, oer for sale, lease, or rent to any person any
internal combustion engine subject to Section 4442 or 4443, and not
subject to Section 13005 of the Health and Safety Code, unless the
person provides a written notice to the purchaser or bailee, at the time
of sale or at the time of entering into the lease or rental contract,
stating that it is a violation of Section 4442 or 4443 to use or operate
the engine on any forest-covered, brush-covered, or grass-covered
land unless the engine is equipped with a spark arrestor, as dened in
Section 4442, maintained in eective working order or the engine is
constructed, equipped, and maintained for the prevention of re
pursuant to Section 4443. Cal. Pub. Res. Code 4442.5. Other states or
jurisdictions may have similar laws. A spark arrestor for your machine
may be available from your authorized dealer. An installed spark
arrestor must be maintained in good working order by the operator.
OUO2005,00006F6-19-19MAY19
Special Messages
Your manual contains special messages to bring attention to potential
safety concerns and machine damage, as well as helpful operating
and servicing information. Please read all the information carefully to
avoid injury and machine damage.
CAUTION: Avoid injury! This symbol and text highlight
potential hazards or death to the operator or bystanders
that may occur if the hazards or procedures are ignored.
IMPORTANT: Avoid damage! This text is used to tell the operator
of actions or conditions that might result in damage to the
machine.
NOTE: General information is given throughout the manual that may
help the operator in the operation or service of the machine.
MX00654,000020D-19-05JUN17
Parts
We recommend John Deere quality parts and lubricants, available at
your John Deere dealer.
When you order parts, your John Deere dealer needs the serial
number or product identication number (PIN) for your machine or
attachment. These are the numbers that you recorded in the Product
Identication section of this manual.
Order Service Parts Online
Visit http://JDParts.deere.com for your Internet connection to parts
ordering and information.
TC00531,00000E9-19-06MAR15
Service Literature
If you would like to purchase a copy of the Parts Catalog or Technical
Manual for this machine, visit The John Deere Technical Information
Store at:
https://techpubs.deere.com/
or call:
● U.S. & Canada: 1-800-522-7448.
● All Other Regions: Your John Deere dealer.
TH84124,0000199-19-05FEB20
Introduction
2
CCoonntteennttss
Introduction............ . . ........ . ........ . . ....... . . ........ . . 2
Product Identication.. . ........ . ........ . . ....... . . ........ . . 3
Safety Labels with Text.. . . ....... . . ........ . ........ . . ...... 4
Safety Labels without Text. . ....... . . ........ . ........ . . .... 7
Safety......... . . ....... . . ........ . ........ . . ....... . . ........ . . 9
Machine Cleanout...... . . ....... . . ........ . . ....... . . ....... 13
Operating Controls... . . ........ . ........ . . ....... . . ........ . 15
Operating... . . ....... . . ........ . ........ . . ....... . . ........ . .. 17
Service Intervals.... . . ........ . ........ . . ....... . . ........ . .. 29
Service Lubrication.. . ........ . ........ . . ....... . . ........ . .. 30
Service Engine.. . ........ . . ....... . . ........ . ........ . . ..... 31
Service Transmission.. . . ....... . . ........ . . ....... . . ....... 40
Service Mower... . ........ . . ....... . . ........ . ........ . . ..... 43
Service Electrical. . . ........ . . ....... . . ........ . ........ . . ... 49
Service Miscellaneous....... . ........ . . ....... . . ........ . .. 51
Troubleshooting..... . . ........ . ........ . . ....... . . ........ . .. 55
Storage. . . ........ . ......... . ....... . . ........ . .......... ..... 56
Specications..... . . ........ . . ....... . . ........ . ........ . . ... 57
Warranty........ . ........ . . ....... . . ........ . . ....... . . ....... 59
John Deere Quality Statement.. . ........ . . ....... . . ....... 62
Service Record.. . ........ . . ....... . . ........ . ........ . . ..... 63
Slope Gauge. ....... . . ........ . ........ . . ....... . . ........ . .. 64
Index.. . . ........ . ........ . . ....... . . ........ . . ....... . . ....... 65
Product Identication
Record Identication Numbers
Zero Turn Mowers
PIN (010001-)
If you need to contact an Authorized Service Center for information on
servicing, always provide the product model and identication
numbers.
You will need to locate the model and serial number for the machine,
engine, and transmission/transaxle of your machine and record the
information in the spaces provided below.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
_________________________________________
MX101417—UN—22APR20
Product Identication Number (A):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Engine Serial Number:
All - On engine blower housing.
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Transaxle Serial Numbers:
S/N tag on forward side of each transaxle housing.
LEFT SIDE:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
RIGHT SIDE:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
SB31882,00003EA-19-20JUL20
Register Your Product and Warranty Online
To register your product through the Internet, simply go to www.
JohnDeereWarrantyRegistration.com. Completing the information,
either online or with the product warranty card, will ensure that your
product will receive all post sales, service, and important product
information.
MP47322,00F45FF-19-05JUN17
Original Instructions. All information, illustrations and specications in this
manual are based on the latest information available at the time of
publication. The right is reserved to make changes at any time without
notice.
COPYRIGHT © 2020
DEERE & COMPANY
Moline, Illinois
All rights reserved.
Contents
3
Safety Labels with Text
Safety Label Location
MX101343—UN—08MAY20
Z515E, Z530M, Z530R, and Z545R
A—WARNING - UC27013
B—CAUTION - UC26988
C—WARNING - M156577
D—DANGER, CAUTION, WARNING - UC22274
E—DANGER - M118610
F—DANGER - M156388
G—DANGER - M139128
SB31882,00003AC-19-16JUN20
Safety Labels with Text
4
Understanding the Machine Safety Labels
MXAL42363—UN—22MAY13
The machine safety labels shown in this section are placed in
important areas on your machine to draw attention to potential safety
hazards. DANGER or WARNING safety labels are located near
specic hazards.
The operator’s manual also explains any potential safety hazards
whenever necessary in special safety messages that are identied
with the word, CAUTION, and the safety-alert symbol.
On your machine safety labels, the words DANGER, WARNING, and
CAUTION are used with this safety-alert symbol. DANGER identies
the most serious hazards:
● DANGER; The signal word DANGER indicates a hazardous
situation which, if not avoided, will result in death or serious injury.
● WARNING; The signal word WARNING indicates a hazardous
situation which, if not avoided, could result in death or serious
injury.
● CAUTION; The signal word CAUTION indicates a hazardous
situation which, if not avoided, could result in minor or moderate
injury. CAUTION may also be used to alert against unsafe practices
associated with events which could lead to personal injury.
Replace missing or damaged safety labels. Use this operator’s manual
for correct safety label placement.
There can be more safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
French or Spanish Safety Labels and Operator’s Manual
Operator’s manuals and safety labels with content in French or
Spanish are available for this machine through authorized John Deere
dealers. See your John Deere dealer.
NOTE: Both text and no-text labels are shown. Your machine is only
equipped with one of these types of labels.
MP47322,00F4601-19-24APR19
WARNING
MX101380—UN—30MAR20
Avoid Crushing
● Keep protective structure in raised position
● Do not jump if machine tips
● Use seat belt
When protective structure must be down:
● DO NOT use seat belt
● Drive with extra care
SB31882,00003C1-19-16JUN20
WARNING
MXAL42769—UN—09APR13
To avoid injury from loaded spring, read operator’s manual before
changing attachments.
TH84124,000017E-19-28OCT16
DANGER
MX101349—UN—17MAR20
ROTATING BLADES CUT OFF ARMS AND LEGS
● Do not mow when children or others are around.
● Do not mow in reverse.
● Look down and behind before and while backing.
● Look in the direction the machine is traveling.
● Never carry children even while blades are o.
SB31882,00003AE-19-17MAR20
WARNING
MX101350—UN—17MAR20
AVOID INJURY OR DEATH FROM ROLLOVER
● Do not drive where the machine could slip or tip, on steep slopes,
near water, or drop-os.
● Drive across slopes, not up and down.
Safety Labels with Text
5
● If machine loses traction on a slope, stop blades, and proceed
slowly o slope.
● Avoid sudden starts, turns, and stops.
SB31882,00003B0-19-17MAR20
CAUTION
MX101351—UN—17MAR20
Read operator’s manual and watch safety video.
Keep safety devices (guards, shields, and switches) in place and
working.
Pick up objects that can be thrown by blades.
When leaving machine:
- Stop engine.
- Set park brake.
- Remove key.
SB31882,00003AF-19-04JUN20
DANGER
MXT008504—UN—01NOV16
ROTATING BLADE
Do not put hands or feet under or into mower when engine is running.
TH84124,00000CB-19-01NOV16
DANGER
MXAL42773—UN—09APR13
To avoid injury from rotating blades and thrown objects:
Keep hands and feet away from rotating blades. Keep bystanders a
safe distance away. Do not operate mower without discharge chute or
entire grass catcher in place.
TH84124,000017F-19-01NOV16
DANGER
MXT008505—UN—01NOV16
ROTATING BLADE
DO NOT PUT HANDS OR FEET UNDER OR INTO MOWER WHEN
ENGINE IS RUNNING.
THROWN OBJECTS
BEFORE MOWING, CLEAR AREA OF OBJECTS THAT MAY BE
THROWN BY BLADE.
DO NOT OPERATE MOWER WITHOUT DISCHARGE CHUTE OR
ENTIRE GRASS CATCHER IN PLACE.
TH84124,0000162-19-01NOV16
Safety Labels with Text
6
Safety Labels without Text
Safety Label Location
MX101528—UN—25JUN20
Z515E, Z530M, Z530R, and Z545R
A—WARNING - UC27008
B—CAUTION - UC26989
C—DANGER, WARNING, CAUTION - UC25540
D—WARNING - M146611
E—DANGER - M118041
F—DANGER - M118040
G—DANGER - M138631
H—DANGER - M136436
SB31882,00003AD-19-13JUL20
Safety Labels without Text
7
Understanding the Machine Safety Labels without
Text
TCT005498—UN—11SEP12
At several important places on this machine, safety signs are axed
which signify potential danger. The hazard is identied by a pictorial in
a warning triangle. An adjacent pictorial provides information on how
to avoid personal injury. These safety signs, their placement on the
machine, and a brief explanatory text are shown in this Safety section.
There can be additional safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
MX00654,0000389-19-21JUN18
Avoid Injury from Crushing
MX101381—UN—30MAR20
Avoid Crushing
● Keep protective structure in raised position
● Do not jump if machine tips
● Use seat belt
When protective structure must be down:
● DO NOT use seat belt
● Drive with extra care
SB31882,00003C2-19-04JUN20
Avoid Injury from Loaded Spring
MXAL42777—UN—09APR13
● Keep ngers and hands away from pinch point.
● Read operator’s manual.
MX00654,000038C-19-24APR19
Avoid Injury from Equipment Fires
MXT018019—UN—04MAY16
● Avoid equipment res.
● Accumulation of grass, leaves, and debris on or near hot or moving
parts can cause a re.
● Inspect and clean the entire machine before, during and after use.
● Shut o engine and allow machine to cool before cleaning.
● Carefully read operator’s manual Machine Cleanout section for
details.
MX00654,0000390-19-30MAR20
Avoid Injury from Getting Caught in Belts
MXT018017—UN—03MAY16
● Stay clear of moving belts.
● Do not operate machine without shields in place.
MX00654,0000391-19-24APR19
Avoid Injury from Rotating Blades
MXT018016—UN—03MAY16
● Do not put hands or feet under or into mower when engine is
running.
● Do not operate mower without discharge chute/deector or entire
grass catcher in place.
MX00654,0000392-19-24APR19
Read Operator’s Manual
MX101345—UN—09JUL20
Safety Labels without Text
8
● This operator’s manual contains important information necessary
for safe machine operation.
● Carefully read operator’s manual before operating machine or
attachment. Observe all safety rules to avoid accidents.
SB31882,00003B1-19-18MAR20
Avoid Injury from Thrown Objects
MX101346—UN—09JUL20
● Keep a safe distance from the machine as long as the engine is
running.
SB31882,00003B2-19-18MAR20
Keep Children Away from Mower
MX101347—UN—09JUL20
● Mower can cause dismemberment or death.
● Stay a safe distance from the machine.
● Make sure that children stay clear of mower at all times when the
engine is running.
SB31882,00003B3-19-18MAR20
Avoid Serious Injury or Death from Tipping
MX101348—UN—09JUL20
● Do not drive where machine could slip, tip, or rollover.
● In some congurations, do not drive or operate on a slope of more
than 10 degrees.
● Refer to Operating on Slopes for more information.
SB31882,00003B4-19-28MAY20
Safety
Use Your Mower Safely
General Instructions
● Read this operator’s manual, watch the safety video, and review
the safety signs on your machine before use. They all contain
important safety information and operating instructions that must be
followed to help keep you and others safe. Be sure everyone who
uses the machine has read the manual, reviewed the safety signs,
and knows how to use the machine safely and properly.
● Age, physical ability, and mental capacity can be factors in
equipment-related injuries. Operators must be mentally and
physically capable of operating the machine properly and safely.
Never allow a child to operate the machine.
● Do not operate the machine while under the inuence of alcohol or
drugs or when distracted or fatigued. Proper operation requires
your full attention.
● Always wear eye protection, hearing protection, close-tting
clothing, and substantial footwear while operating the machine.
Never operate while wearing sandals or when barefoot.
● Do not wear radio or music headphones. Both safe operation and
service require your full attention.
● Never tamper with safety devices.
● Operate the machine only in daylight or good articial light.
● Only operate the engine in well-ventilated areas. Exhaust gasses
contain carbon monoxide, a deadly poison.
● Never leave a running machine unattended.
● Look both ways when approaching roadways and use caution
when turning around on public roadways. You can be struck by a
vehicle and suer serious injury or death.
Before Using Your Machine
● Know how to operate the machine. The Operating Controls section
helps you understand the controls of your machine and what they
do.
● Prepare your machine and the mowing area by performing required
daily checks outlined in the General Instructions section.
● Follow instructions in the Preventing Injuries section, especially
related to:
- Keeping children safe by following instructions in the Protect
Children section.
- Avoiding injury on slopes and near terrain hazards by following
instructions in the Operating on Slopes and Near Terrain
Hazards section.
- Follow the instructions in the Avoid Thrown Objects section, and
keep all guards in place, including discharge chute.
- Cleaning machine during use and before storing as outlined in
the Prevent Fires section.
● Understand how to service and inspect your machine.
Inspection and Daily Checklist
● Inspect machine before you operate. Be sure that hardware is tight,
and all guards and shields are in good condition and fastened in
place. Make all necessary adjustments before you operate. Repair
or replace damaged, badly worn, or missing parts.
● Visually inspect that mower blades, blade bolts, and the mower
assembly are not worn or damaged. To prevent machine damage,
replace worn or damaged blades and bolts in sets.
● Make sure that the fuel cap and air cleaner are in place before
starting engine.
Safety
9
Fuel
● Use care when handling fuel. Fuel is ammable and fuel vapors can
be explosive. Do not smoke when handling fuel. Only use an
approved fuel container. Clean up spilled fuel immediately.
● Check fuel lines, tank, cap, and ttings frequently for cracks or
leaks. Replace if necessary.
Check the Mowing Area
● Keep bystanders and pets out of the mowing area.
● Clear the area of objects such as rocks, wire, or toys, which can be
thrown by the blades. Remove low-hanging branches or other
obstacles, which can interfere with your travel path.
● Study the mowing area. Set up a safe mowing path. Do not mow
where traction or stability is doubtful.
● Slopes and terrain hazards are major factors related to loss-of-
control and tipover accidents. Operation on slopes and near terrain
hazards requires extra caution. Follow instructions in the Operating
on Slopes and Near Terrain Hazards section.
Weights and Attachments
● Some attachments require ballast weights. Follow
recommendations for wheel weights or counterweights.
● Use only accessories and attachments approved by John Deere.
● If you do not understand the instructions or have questions, contact
your dealer.
OUO2005,0000784-19-09MAR20
Preventing Injuries
Protect Children
MXT005340—UN—06JUN13
● Children can be killed or seriously injured by riding mowers when
operators do not follow safe operating practices.
● Do not mow in reverse. Operating with the mower engaged while
backing up is discouraged.
● Never give children a ride on a mower or in a cart behind the
mower, even when the blades are o. They can fall o and be run
over or cut by the mower blades. Children can interfere with mower
operation. Children who have been given rides in the past can
suddenly appear in the mowing area for another ride. If you are not
aware, they can be run over or backed over by the mower.
● Children are often attracted to lawn mowers and mowing activities,
especially if they have been given rides before. They do not know if
the blades are rotating or understand that they can be killed or
seriously injured even if the blades are not rotating.
● Keep children indoors and out of the mowing area when the mower
is being operated. Keep children under the watchful eye of a
responsible adult, other than the operator. If there is not a
responsible adult to ensure that children stay indoors, DO NOT
mow.
● Be alert to the presence of children or others. Turn o the mower
blades and stop the machine if someone enters the mowing area.
● Look in the direction the machine is traveling. Before and while
backing, turn o the mower blades and look down and behind the
machine carefully, especially for children.
● Use extreme care when approaching objects that block your view,
such as blind corners, shrubs, or trees, especially while backing.
They can hide a child.
Avoid Thrown Objects
● Clear the mowing area of all bystanders when using this machine.
Thrown objects could cause serious injury or death.
● Clear the area of objects such as rocks, wire, or toys, which can be
thrown by the blades.
● Never direct discharged material toward anyone.
● Avoid discharging material against a wall or obstruction such as a
fence or retaining wall. Material can ricochet towards the operator.
● Avoid discharging material towards a street or roadway.
● Stop the blades when crossing gravel surfaces.
OUO2005,000078C-19-15FEB20
Operating on Slopes and Near Terrain Hazards
● Slopes are a major factor related to loss-of-control and tip-over
accidents, which can result in serious injury or death. Use caution
and common sense when operating on slopes.
● If you feel uneasy on a slope, do not mow or operate the machine
on it.
● Mow across slopes, not up and down.
● Watch for holes, ruts, bumps, rocks, or other hidden objects. Tall
grass can hide obstacles.
● Drive slowly so you do not have to stop while on a slope.
● Do not mow on wet grass. Tires can slip on wet grass even if the
brakes are working normally.
● Keep all movement on slopes slow and gradual. Do not make
sudden changes in speed or direction, which can cause the ride-on
mower to roll over.
● If the tires lose traction, disengage the PTO and proceed slowly and
carefully o the slope.
● Do not shift to neutral and coast downhill.
Identify Safe Slopes
● Before using your machine, measure slopes of all mowing areas to
determine which slopes are safe for mowing with a ride-on mower.
Use good judgment and common sense when performing this
survey.
Measuring Slopes
● Suggested method 1: Lay a straight piece of sturdy lumber 1.2 m (4
ft) long on the slope and measure the angle with an angle gauge or
protractor level.
● Suggested method 2: Refer to the slope gauge provided at the end
of the manual.
Slope Limits
● Exceeding the recommended maximum slope angle increases the
risk of rollover accidents that can result in serious injury or death.
Safety
10
GX100108—UN—14FEB20
● Never mow or operate this ride-on mower on slope angles greater
than 13° with ride-on mower in its basic conguration. The basic
conguration is the ride-on mower with a mower deck and no other
attachments. (A 13° slope is a slope that rises 1.4 m [4.6 ft] over a
horizontal distance of 6.1 m [20 ft].)
GX100111—UN—19FEB20
● Attachments such as material collection systems, weather
enclosures, or other attachments increase the risk of a rollover.
When using attachments, never mow or operate this ride-on mower
on slope angles greater than 10°. (A 10° slope is a slope that rises 1
m [3.5 ft] over a horizontal distance of 6.1 m [20 ft].)
● The risk of rollover is low on slopes of 10° or less. As the slope
angle increases to the recommended maximum, the risk increases
to a medium level.
Operating Near Terrain Hazards
GX100105—UN—01FEB20
● Terrain hazards such as ditches and drop os are a factor related to
loss-of-control and tip-over accidents, which can result in serious
injury or death. Use caution and common sense when operating
near terrain hazards.
● Do not mow or operate the machine in areas adjacent to hazards
that can cause the machine to roll over. If a wheel goes over an
edge or if the edge breaks away, the machine can suddenly lose
traction, slide, and/or roll over.
● Hazards (A) include but are not limited to ditches, drop-os,
embankments, or areas near bodies of water.
● Maintain a buer area (B) at least as wide as the machine between
hazards (A) and the mowing area (C). Do not mow or operate the
machine in the hazard area or buer area.
● Only mow or operate in the mowing area (C). Do not exceed the
recommended slope operating angle. Refer to the Slope Limits
section.
OUO2005,000078A-19-09MAR20
Use Seat Belt Properly
TCAL42361—UN—08MAR13
● Use a seat belt when operating with the folding Roll-Over Protective
Structure (ROPS) in the raised position to minimize chance of injury
from an accident, such as an overturn.
● Do not use a seat belt when operating with the folding ROPS in the
folded position. Return the folding ROPS to the raised position as
soon as possible.
● Never modify, disassemble or attempt to repair the seat belt.
● Replace entire seat belt if mounting hardware, buckle, belt, or
retractor show signs of damage.
● Inspect seat belt and mounting hardware at least once a year. Look
Safety
11
for signs of loose hardware or belt damage, such as cuts, fraying,
extreme or unusual wear, discoloration, or abrasion. Replace only
with John Deere-approved replacement parts.
● Layers of heavy clothing can interfere with proper positioning of the
seat belt and can reduce the eectiveness of the seat belt.
SB31882,000049F-19-09JUL20
Rollover Protection System (ROPS) - Use and
Maintenance
● Conforms to ISO21299:2009 for energy absorbing ROPS
requirements.
● Never operate the machine without the ROPS installed.
● DO NOT remove the ROPS.
● The ROPS is an integral and eective safety device. Keep a folding
ROPS in the raised and locked position and use the seat belt when
operating the machine.
● Lower a folding ROPS temporarily only when necessary. Do not
wear the seat belt when folded down.
● Be aware there is no rollover protection when a folded ROPS is in
the down position.
● Be certain that the seat belt can be released quickly in the event of
an emergency.
● Check the area to be mowed and never fold down a folding ROPS
in areas where there are slopes, drop os, ditches, or
embankments or bodies of water.
● Check carefully for overhead clearances (that is, branches,
doorways, electrical wires) before driving under any objects and do
not contact them.
● Keep the ROPS in safe operating condition by periodically
thoroughly inspecting for damage and keeping all mounting
hardware tight. Make certain all parts of the ROPS are installed
correctly if the ROPS structure is loosened or removed for any
reason. All ROPS hardware should be tightened to the proper
torque.
● Replace a damaged ROPS. Do not repair or revise. The protection
provided by the ROPS will be impaired if the ROPS is subjected to
structural damage, is involved in an overturn incident, or is in any
way altered by welding, bending, drilling, or cutting. It must be
replaced to maintain the manufacturer’s certication of the structure
● Any alteration of ROPS must be approved by manufacturer.
● The seat is part of the ROPS safety zone. Replace only with a John
Deere-approved seat.
MX00654,0000200-19-08APR20
Prevent Fires
TS227—UN—15APR13
● Do not mow tall, dry grass or through piles of leaves. Combustible
materials can contact hot components and increase the risk of re.
● Debris can build up anywhere on the machine, especially on
horizontal surfaces. While using your machine, periodically check
for and remove debris, especially in dry or heavy debris conditions,
such as when collecting leaves.
● After operating, completely remove any combustible materials from
equipment before storing. Use compressed air, a leaf blower, or
water to keep the machine clean.
● Allow machine to cool in an open area before storing. Do not park
machine near ammable materials, such as straw, mulch, cloth, or
chemicals. Do not park near an open ame or other sources of
ignition, such as a water heater or furnace.
● Excess lubrication or fuel/oil leaks or spills on the machine can also
provide collection sites for debris. Promptly cleaning up spills and
repairing leaks reduces the potential for debris collection.
● Refer to the Machine Cleanout section for more information on
checking for debris buildup and locations to inspect.
● Always park the machine safely before cleaning or servicing a
machine. See the Parking Safely section.
OUO2005,0000787-19-15FEB20
Parking Safely
Always apply the park brake and remove the key before leaving the
machine unattended. Children or others may attempt to move or
operate an unattended machine.
● Stop the machine on a level surface.
● Disengage mower blades or other attachments.
● Lower attachments to the ground.
● Apply the park brake.
● Stop the engine.
● Remove the key.
● Wait for engine and all moving parts to stop before you leave the
seat.
OUO2005,0000788-19-15FEB20
Additional Safety Information
Towing Loads Safely
● Stopping distance increases with speed and weight of towed load.
Travel slowly and allow extra time and distance to stop.
● Total towed weight must not exceed Towing Capacity stated in
Specications of this manual.
● Excessive towed load can cause loss of traction and loss of control
on slopes. Reduce towed weight when operating on slopes.
● Never allow children or others in or on towed equipment.
● Use only approved hitches. Tow only with a machine that has a
hitch designed for towing. Do not attach towed equipment except at
the approved hitch point.
● Towed equipment increases the risk of rollover on slopes. Refer to
the Operating on Slopes and Near Terrain Hazards section for more
information.
● Do not turn sharply. Use additional caution when turning or
operating on adverse surface conditions. Use care when reversing.
Safe Transportation
Follow instructions in the Transporting Machine on Trailer section.
● Use a full-width loading ramp at least 30 cm (12 in) wider than the
machine, never two separate ramps.
Service and Maintenance
● Proper service and maintenance of the machine is essential.
● Keep all parts in good condition, keep all nuts and bolts tight, and
repair any damage immediately. Stop and inspect the machine
immediately if you strike an object.
● Ensure that all safety devices, discharge chute, and grass catcher
components are in good condition and replace when necessary.
● Understand service procedures thoroughly before working on the
machine. If you do not understand the service procedures or are
Safety
12
uncomfortable working in your machine, contact your servicing
dealer.
● Disconnect the battery or all spark plug wires before servicing the
machine. Disconnect negative terminal rst and positive last. Install
positive terminal rst and negative last.
● Some components could have stored energy in springs or hydraulic
components. Servicing procedures described in the Service section
describe how to perform service and maintenance tasks safely.
● Support any machine elements that must be raised for service
work. Use jack stands or service locks to support components
when needed.
Disposing of Waste Products and Chemicals
● Waste products, such as used oil, fuel, coolant, brake uid, and
batteries can harm the environment and people.
● Do not use beverage containers for waste uids – someone can
mistakenly drink from them.
● A Safety Data Sheet (SDS) provides specic details on chemical
products: Physical and health hazards, safety procedures, and
emergency response techniques. The seller of the chemical
products used with your machine is responsible for providing the
SDS for that product.
● To learn how to recycle or properly dispose of waste products
generated from service, see your local recycling center or
authorized dealer. If you wish to discard the machine, contact your
local recycling center or authorized dealer.
OUO2005,0000789-19-15FEB20
Machine Cleanout
General Cleaning Guidelines
Machine must be inspected periodically throughout the day. Buildup of
debris must be removed to ensure proper machine function and to
reduce the risk of re. Frequency of these inspections and cleanings
vary depending on a number of factors including operating conditions,
machine conguration, operating speeds, and weather conditions.
Inspections and cleanings may be required multiple times throughout
the day particularly in dry, hot, and windy conditions.
IMPORTANT: Avoid re! Regular and thorough cleaning of
machine combined with other routine maintenance
procedures listed in the Operator’s Manual greatly reduce
the risk of re, downtime, and improve machine
performance.
Besides proper maintenance the condition of the material
being handled is the most signicant factor contributing to
res. Dry, light, and uy materials that can create a dust
cloud are the most likely to catch re. Debris can
accumulate in various areas especially on horizontal
surfaces. Conditions such as wind speed and direction can
change where the material accumulates. Be aware of these
changing conditions and adjust your cleaning schedule and
practices to ensure proper machine function and to reduce
the risk of re.
Always follow all safety procedures posted on the machine and in the
Operator’s Manual. Before carrying out any inspection or cleaning,
always park machine safely. (See Parking Safely in the Safety
Section).
The entire machine should be inspected, with extra attention given to
the areas noted below.
OUMX068,0001043-19-20JUL20
Cleanout Areas
NOTE: Also see machine Service Label.
Primary areas that must be inspected and cleaned on the machine
include:
GXT003036—UN—15JUL16
1.Muer components (A):
- Exhaust Manifold
- Muer Pipes
- Muer
- Muer Shield
2.Engine cooling ns (B) and oil cooler (if equipped.)
3.Engine screen guard (C) (See Cleaning Engine Screen Guard in
the Service Engine section.)
MX101530—UN—24JUN20
4.Top of the mower deck, under shields (D), including spindle and belt
area (E).
MX101531—UN—26JUN20
Machine Cleanout
13
MX101529—UN—24JUN20
5.On or near transaxles (F) and belt drives and ns.
MX101421—UN—22APR20
6.Under the seat and near fuse block (G), including the battery (H)
and wiring harness.
SB31882,00003EB-19-19AUG20
Machine Cleanout
14
Operating Controls
Operator’s Station Controls
Z515E Operator’s Controls
MX101516—UN—26JUN20
A—Park Brake Lever
B—Left Motion Control Lever
C—Right Motion Control Lever
D—Deck Height Pin Tool
E—Mower Deck Lift Lever
F—Mower Deck Lift Pedal
G—Choke Lever
H—Mower Engagement Button
I—Key Switch
J—LED Light Switch (if equipped)
K—Fuel Tank Cap
L—Hourmeter/MowerPlus™ Fuel Display (if equipped)
M—Throttle Control Lever
Z530M and Z530R Operator’s Controls
MX101339—UN—26JUN20
A—Park Brake Lever
B—Left Motion Control Lever
C—Right Motion Control Lever
D—Deck Height Pin Tool
E—Mower Deck Lift Lever
F—Mower Deck Lift Pedal
G—Choke Lever
H—Mower Engagement Button
I—Key Switch
J—LED Light Switch (if equipped)
K—Fuel Tank Cap
L—Throttle Control Lever
M—Operator’s Display Unit or MowerPlus™ Fuel Display
MowerPlus is a trademark of Deere & Company
Operating Controls
15
Z545R Operator’s Controls
MX101443—UN—05JUN20
A—Park Brake Lever
B—Left Motion Control Lever
C—Right Motion Control Lever
D—Deck Height Pin Tool
E—Mower Deck Lift Lever
F—Mower Deck Lift Pedal
G—Electronic Throttle Controller
H—Mower Engagement Button
I—Key Switch
J—LED Light Switch
K—Fuel Tank Cap
L—Operator’s Display Unit
MX101517—UN—26JUN20
Operator's Display Unit
MX101518—UN—05JUN20
Electronic Throttle Controller
SB31882,0000475-19-08JUL20
Operating Controls
16
Operating
Daily Operating Checklist
Check engine oil.
Clean muer area, air intake screens, and mower deck.
Check brake system.
Check fuel level.
Check under the machine for leaks.
Check safety interlock system.
Check tire pressures.
Check oil level in both transmissions.
Check mulch control open/close operation (if equipped).
Clean mower deck using the washout port after use.
SB31882,00003CD-19-21MAY20
Avoid Damage to Plastic and Painted Surfaces
● Do not wipe plastic parts until they are rinsed rst. Using a dry cloth
causes scratches.
● Insect repellent spray damages plastic and painted surfaces. Do
not spray insect repellent near machine.
● Be careful not to spill fuel on the machine. Fuel damages surfaces.
Wipe up spilled fuel immediately.
● Prolonged exposure to sunlight damages some surfaces.
MP47322,00F4630-19-15APR19
Using Operator Display Unit (If Equipped)
Operator Display Unit
The R-Series machines are equipped with an electronic operator
display unit.
MX101455—UN—04MAY20
Operator Display Unit
A—Engine Diagnostic Indicator
B—Motion Control Levers Neutral Position Indicator
C—Warning Indicator
D—STOP Machine Indicator
E—Mower Engagement Indicator
F—Voltage Indicator
G—Park Brake Indicator
H—Operator Seat Indicator
I—Throttle Indicator
J—Fuel Level Indicator
K—Hourmeter
A Light indicates an engine diagnostic problem. Service is
required. Contact your John Deere Dealer.
B Light alerts operator to return control levers to the neutral
position.
C Light indicates a signicant WARNING. Stop the machine.
D Light indicates to the operator to STOP the machine
immediately.
E Light indicates that the mower blades are engaged.
F Displays the current voltage range.
G Light indicates that the park brake is engaged.
H Light indicates that the operator is seated.
I Displays the current engine throttle range.
J Displays the current fuel level.
K Displays the current operating hours.
Numeric RPM Display
Any R-Series machine with an operator display unit can display the
engine RPM numerically.
MX101508—UN—15MAY20
L—Graphic Display of Engine Speed
M—Numeric Display of RPM
To display the RPM numerically:
● Cycle the control levers out ve times within the rst three seconds
the key switch is ON.
NOTE: Once enabled, the hourmeter will display the engine RPM (M)
numerically. This feature will remain active until the next cycling
of the control levers or cycling of the key switch.
SB31882,00003FD-19-17MAY20
Using the Hour Meter and MowerPlus Fuel Gauge (If
Equipped)
Hour Meter
● The hour meter shows the number of hours the engine has run. The
hour meter does not accumulate hours with the engine o when the
key is in the run position. Use the hour meter to determine when
your machine has reached the recommended service intervals.
● Turn the key to STOP position when not using the machine.
● Hour meter cannot be reset.
Operating
17
MowerPlus™ Fuel Gauge (If Equipped)
MX101410—UN—15APR20
MowerPlus Fuel Gauge
● The hour meter (A) shows the number of hours the engine has run.
The hour meter is always active and cannot be reset.
● The fuel level (B) is indicated by the graph of ve segments in
increasing height. When the fuel tank has emptied to approximately
20%, the last segment ashes indicating approximately 30 minutes
of fuel remaining.
SB31882,00003B5-19-08JUN20
Using Electronic Throttle Control (If Equipped)
Model Z545R is equipped with an electronic throttle control. This three
push-button controller replaces the manual throttle and choke levers.
MX101456—UN—05JUN20
Electronic Throttle Controller
A—MIN - Minimum Throttle
B—ECO - Economy Throttle
C—MAX - Maximum Throttle
A Select MINIMUM throttle when starting the engine and
maneuvering the machine when the mower blades are not
engaged. Do not engage the mower blades in this mode.
B Select ECONOMY throttle for ecient operation in less
demanding mowing conditions.
C Select MAXIMUM throttle for best results in more demanding
mowing conditions.
Custom RPM Mode
The operator can program a custom RPM setting. This setting will be
stored in memory for use later or until the setting is overwritten.
To program a custom engine speed setpoint:
MX101511—UN—22MAY20
● Press and hold MAX or MIN button on keypad.
To Adjust the Engine Speed Up or Down:
MX101511—UN—22MAY20
● Press MAX or MIN button on keypad.
To return to the default display mode:
MX101510—UN—14MAY20
● Press and hold ECO button.
At any time during operation, press and hold ECO to return to the
programmed engine speed.
SB31882,00003FC-19-11JUN20
Mounting and Dismounting Machine
MX101356—UN—24MAR20
● Park machine safely. (See Parking Safely in the Safety section.)
● Mount and dismount the machine from the front. If equipped, deck
grip step is an optional mounting and dismounting path.
● Keep all surfaces used for mounting and dismounting clean and
free of debris.
SB31882,00003BA-19-16JUN20
MowerPlus is a trademark of Deere & Company
Operating
18
Adjusting Seat
E-Series Seat
MX101454—UN—17JUN20
ROPS Not Shown
1. Slide lever (A) sideways to the left.
2. Slide seat forward or rearward to the desired position.
3. Release lever.
M- and R-Series Seat with ComfortGlide
MX101420—UN—17JUN20
ROPS Not Shown
1. Slide lever sideways to the left (A).
2. Slide seat forward or rearward to the desired position.
3. Release lever to center position.
4. Slide lever sideways to the right for ComfortGlide feature.
SB31882,00003BB-19-05JUN20
Adjusting Armrests
NOTE: Each armrest can be raised or lowered in 5 degree increments
from the horizontal position.
MX101419—UN—28APR20
R-Series Shown
1. Raise each armrest (A).
2. Turn adjustment thumbscrew (B) clockwise to lower armrest and
counterclockwise to raise armrest.
SB31882,00003BC-19-12MAY20
Adjusting Motion Control Levers
1. Park machine safely. (See Parking Safely in the Safety section.)
GXT002159—UN—03JUN15
2. To adjust motion control lever height, refer to the operator
instruction label on the machine front panel and the instructions that
follow.
MX101358—UN—23MAR20
3. Remove two bolts and nuts and raise each control lever to the
Operating
19
highest position rst. If uncomfortable, adjust accordingly for the
operator.
● For highest lever position, use holes (A).
● For lowest lever position, use holes (B).
4. You can also adjust each motion control lever slightly forward or
rearward within slotted holes.
SB31882,00003BD-19-23JUN20
Adjusting Cutting Height
Cutting height can be adjusted from approximately 25––100 mm (1––4
in). When mower deck is in transport position cutting height is
approximately 100 mm (4 in).
MX101389—UN—02APR20
1. Raise mower deck:
● Push down on lift pedal (A) and lock in the raised position
(transport). When in the transport position, the lever (B) is raised
over the styling.
2. Insert the deck height pin tool (C) in the proper hole for the desired
height of cut.
3. Lower mower deck:
● Push down on lift pedal (A) and then push down on lever (B),
release lift pedal rearward until the deck achieves the selected
height.
SB31882,00003BE-19-08JUN20
Adjusting Mower Wheels
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
IMPORTANT: Avoid damage! If the mower deck wheels are
adjusted incorrectly, the mower deck can be damaged.
• Wheels must not ride on ground supporting mower weight.
• Check wheel adjustment each time cutting height is
changed.
1. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
2. Inate tires to correct pressure.
3. Press the mower deck lift pedal, and lock in the transport position.
4. Adjust mower deck wheels to correct height:
.
MX101461—UN—01MAY20
Position 1 (A) 25––38 mm (1––1-1/2 in) Height of Cut
Position 2 (B) 38––50 mm (1-1/2––2 in) Height of Cut
Position 3 (C) 50––76 mm (2––3 in) Height of Cut
Position 4 (D) 76––101 mm (3––4 in) Height of Cut
● Remove nut (E). Pull the carriage bolt (F) out until end of bolt clears
the outer wall of the depth gauge wheel bracket (G). Slide the bolt
and wheel assembly to the desired position. Push the bolt back
through the outer wall of bracket. Install nut (E) and tighten to
specication.
Specication
Mower Wheel Nut—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 N·m (18 lb·ft)
NOTE: The onboard tool with 13 mm wrench is located in the styling
tool box area.
SB31882,00003C7-19-16JUN20
Testing Safety Systems
MXAL42804—UN—09APR13
CAUTION: Avoid injury! Engine exhaust fumes contain
carbon monoxide and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
The safety systems installed on your machine should be checked
before each machine use. Be sure that you have read the machine
operator manual and are familiar with the operation of the machine
before performing these safety system checks.
Operating
20
Use the following checkout procedures to check for normal operation
of machine.
If there is a malfunction during one of these procedures, do not
operate machine. See your authorized dealer for service.
Perform these tests in a clear open area. Keep bystanders away.
MP47322,00F4637-19-25APR19
Testing Park Brake Switch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Unlock the park brake.
4. Try to start engine.
Result: Engine must not turn over. If engine turns over, there is a
problem with your safety interlock circuit.
MP47322,00F4638-19-09APR19
Testing Park Brake
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lock the park brake.
3. Engage bypass valve control.
4. Try to push machine manually.
Result: Park brake must prevent machine from moving. If machine
moves, see your authorized dealer for service.
NOTE: When testing is complete, disengage bypass valve control
prior to returning machine to service.
TH84124,0000115-19-19MAY14
Testing Mower Engagement (PTO) Switch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Lock the park brake.
4. Engage the mower.
5. Try to start engine.
Result: Engine must not crank. If engine cranks, there is a problem
with your safety interlock circuit.
MP47322,00F463A-19-27MAR13
Testing Seat Switch (E- and M-Series)
1. Park machine safely. (See Parking Safely in the Safety Section.)
2. First test:
a. Lock park brake.
b. Start engine.
c. Move throttle control up to maximum engine speed.
d. Engage mower.
e. Raise up o seat. Do not get o machine.
Result: Engine and mower blades should stop. If engine and
mower blades do not stop, there is a problem with your safety
interlock circuit.
3. Second test:
a. Disengage mower.
b. Start engine.
c. Unlock park brake.
d. Raise up o seat. Do not get o machine.
Result: Engine should stop. If engine does not stop, there is a
problem with your safety interlock circuit.
4. Third test:
a. Lock park brake.
b. Disengage mower.
c. Start engine.
d. Raise up o seat. Do not get o machine.
Result: Engine should continue to run. If engine stops, there is a
problem with your safety interlock circuit.
SB31882,0000476-19-26JUN20
Testing Seat Switch (R-Series)
1. Park machine safely. (See Parking Safely in the Safety Section.)
2. First test:
a. Lock park brake.
b. Start engine.
c. Move throttle control up to maximum engine speed.
d. Engage mower.
e. Raise up o seat. Do not get o machine.
Result: PTO will disengage and the mower blades should stop.
The engine will NOT stop. If the mower blades do not stop, there is
a problem with your safety interlock circuit.
3. Second test:
a. Disengage mower.
b. Start engine.
c. Unlock park brake.
d. Raise up o seat. Do not get o machine.
Result: Engine should stop. If engine does not stop, there is a
problem with your safety interlock circuit.
4. Third test:
a. Lock park brake.
b. Disengage mower.
c. Start engine.
d. Raise up o seat. Do not get o machine.
Result: Engine should continue to run. If engine stops, there is a
problem with your safety interlock circuit.
SB31882,0000477-19-26JUN20
Testing Motion Control Lever Switch
1. Park machine safely. (See Parking Safely in the SAFETY Section.)
2. Sit on seat.
3. First test:
a. With the park brake locked, start engine.
b. Move right motion control lever inward.
Result: Engine should stop. If engine does not stop, there is a
problem with your safety interlock circuit.
4. Second test:
a. Start engine.
b. Release park brake.
c. Move right motion control lever inward.
Result: Engine should continue to run. If engine stops, there is a
problem with your safety interlock circuit.
Operating
21
5. Repeat rst and second test using left motion control lever.
MP47322,00F463C-19-19MAR13
Using Seat Belt
CAUTION: Avoid injury! Always wear seat belt when
operating machine with folding protective structure in
upright position. Do not jump from machine if machine tips.
If protective structure must be folded to operate in a low
clearance area, do NOT use seat belt. Raise protective
structure and use seat belt as soon as conditions permit.
MX101388—UN—03APR20
1. Sit on the operator seat.
2. Pull out seat belt buckle (A) and stretch across your lap in one
nonstop motion.
3. Insert seat belt buckle into latch (B) until it locks.
4. To release seat belt, press button (C) until buckle comes out of
latch.
SB31882,00003C8-19-03MAY20
Raising and Lowering the ROPS
CAUTION: Avoid injury! Always wear seat belt when
operating machine with the ROPS in the raised position. Do
not jump from machine if machine tips.
If the ROPS must be folded to operate in a low clearance
area, do NOT use seat belt. Raise the ROPS and use seat
belt as soon as conditions permit.
CAUTION: Avoid injury! Fingers and hands can be pinched
or crushed. Be aware of potential pinch points and keep
hands away.
Raising the ROPS
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101473—UN—09JUL20
2. On either side of the ROPS, pull the handle (A) outward to release
the pin. Rotate the handle 90° to keep the pin disengaged.
3. On the opposite side, grab hold of the upper ROPS. With the other
hand, pull the handle (A) outward to release the pin. Rotate the
handle 90° to keep the pin disengaged.
MX101471—UN—09JUL20
4. Push the upper ROPS forward to the desired position.
NOTE: When returning the ROPS to the fully raised position, press the
ROPS forward slightly to compress the bumper (B) and get the
pin to latch in the raised position.
5. Rotate the handle (A) back to the locked position. Ensure that the
pin is fully engaged in the ROPS.
6. Repeat for the other side of the ROPS.
Lowering the ROPS to the Fully Lowered Position
For use in low clearance areas.
MX101408—UN—27APR20
A—Raised Position
B—Intermediate Position
C—Fully Lowered Position
1. Park machine safely. (See Parking Safely in the Safety section.)
Operating
22
MX101442—UN—09JUL20
2. On either side of the ROPS, push the upper ROPS forward slightly
to compress bumper (E) and then pull the handle (D) outward to
release the pin. Rotate the handle 90° to keep the pin disengaged.
3. On the opposite side, grab hold of the upper ROPS. With the other
hand, push the upper ROPS forward slightly to compress the
bumper (E) and then pull the handle (D) outward to release the pin.
Rotate the handle 90° to keep the pin disengaged.
4. Pull the upper ROPS rearward to the fully lowered position (C).
5. Rotate the handle back to the locked position. Ensure that the pin is
fully engaged in the ROPS.
6. Repeat for the other side of the ROPS.
Lowering the ROPS to the Intermediate Position
For use with Material Collection System in low clearance areas.
NOTE: When a Material Collection System attachment is installed, the
ROPS cannot be fully lowered. If the ROPS must be lowered,
place it into the intermediate position.
MX101385—UN—14APR20
A—Raised Position
B—Intermediate Position
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101441—UN—09JUL20
2. On either side of the ROPS, push the upper ROPS forward slightly
to compress bumper (D) and then pull the handle (C) outward to
release the pin. Rotate the handle 90° to keep the pin disengaged.
3. On the opposite side, grab hold of the upper ROPS. With the other
hand, push the upper ROPS forward slightly to compress the
bumper (D) and then pull the handle (C) outward to release the pin.
Rotate the handle 90° to keep the pin disengaged.
4. Pull the upper ROPS rearward to the intermediate position (B).
5. Rotate the handle back to the locked position. Ensure that the pin is
fully engaged in the ROPS.
6. Repeat for the other side of the ROPS.
SB31882,00003C9-19-14MAY20
Checking Fuel Level
Sight Window
MX101507—UN—14MAY20
The fuel level sight window (A) shows the amount of fuel in the fuel
tank. The fuel level sight window is located between the seat and the
mower deck foot plate.
MowerPlus™ Fuel Gauge (If Equipped)
MX101399—UN—11JUN20
MowerPlus
MowerPlus is a trademark of Deere & Company
Operating
23
● The hour meter (A) shows the number of hours the engine has run.
The hour meter is always active and cannot be reset.
● The fuel level (B) is indicated by the graph of ve segments in
increasing height. When the fuel tank has emptied to approximately
20%, the last segment will ash indicating approximately 30
minutes of fuel remaining.
SB31882,00003DB-19-12JUN20
Using Park Brake
CAUTION: Avoid injury! Children or bystanders may attempt
to move or operate an unattended machine.
Always lock the park brake and remove the key before
leaving the machine unattended.
Setting Park Brake
1. Raise park brake lever to lock park brake.
Releasing Park Brake
1. Lower park brake lever to unlock park brake.
TH84124,000024A-19-25JUL16
Using Key Switch
MX101440—UN—27APR20
A - STOP (o) position - With key in the STOP position, all switched
power is o and engine should not run.
B - Run (on) position - Turn key from STOP to this position, and all
switched power circuits will be on.
C - Start position - Turn key to start position to crank the engine.
Release key after engine has started and it will automatically return to
the on position. The engine will continue to run.
SB31882,00003DD-19-22MAY20
Using Mower Engagement Switch
● To Engage Mower - Pull mower engagement knob up.
● To Disengage Mower - Push mower engagement knob down.
MP47322,00F463F-19-15MAR13
Using the Motion Control Levers
CAUTION: Avoid injury! Learn use of the motion control
levers and practice at half throttle until becoming procient
and comfortable with the operation of the machine.
Do not move motion control levers from forward to reverse
or reverse to forward position rapidly. Sudden direction
changes could cause loss of control or damage the
machine.
Before using the machine, become familiar with the motion control
levers and how they respond. It is essential to know how the machine
accelerates, steers, and stops.
The functions of the motion control levers are:
● Dual function neutral position.
● Steering.
● Acceleration.
● Braking.
Start/Shutdown Position
MX101390—UN—07APR20
● Motion control levers must be in the start/shutdown position (A) and
the park brake locked (B) to start the engine.
● Forward and reverse movement of the motion control levers is
prevented when levers are moved to the start/shutdown position.
● Operator can exit mower with the engine running when the mower
engagement switch is disengaged, the motion control levers are in
the start/shutdown position and the park brake is locked.
● Motion control levers must be in the start/shutdown position to
safely enter and exit the operator seat.
Neutral Position
MX101391—UN—26JUN20
● Machine speed, motion, and direction can be controlled when the
engine is running, motion control levers are in the neutral position
(C), and the park brake is unlocked (D).
● To stop the machine for an emergency, move the motion control
levers quickly back to the neutral position.
Forward and Reverse Travel
Straight forward and reverse travel takes practice. If the machine does
not track in a straight line when going forward or reverse, the tracking
will require adjusting.
1. Move throttle control to the mow position, full throttle.
Operating
24
NOTE: For Z545R: Select the MAX push-button on the electronic
throttle controller.
2. Unlock park brake.
3. Move both motion control levers from the start/shutdown position
inward to the neutral position.
4. Move the motion control levers forward to begin forward travel.
5. Move the motion control levers rearward to begin reverse travel.
6. To stop travel, move motion control levers back to the neutral
position.
Forward Travel
MX101392—UN—07APR20
1.Gradually move both motion control levers evenly forward (A) from
neutral. To speed up, move the levers farther forward. To slow down
smoothly, slowly move the levers toward neutral.
Reverse Travel
MX101393—UN—08APR20
1.Look down and behind, then gradually move both motion control
levers evenly rearward (B) from neutral. To speed up, move the
levers farther rearward. To slow down smoothly, slowly move the
levers toward neutral.
Left Turn
MX101394—UN—08APR20
1. To turn slightly to the left, push right control lever (C) farther forward
than the left control lever (D).
MX101395—UN—08APR20
2. To turn sharply to the left, push right control lever (C) forward and
pull left control lever (D) rearward at the same time.
Right Turn
MX101382—UN—06APR20
1. To turn slightly to the right, push left control lever (D) farther forward
than the right control lever (C).
Operating
25
MX101383—UN—07APR20
2. To turn sharply to the right, push left control lever (D) forward and
pull right control lever (C) rearward at the same time.
SB31882,00003CA-19-26JUN20
Starting the Engine
Z515E, Z530M, and Z530R
CAUTION: Avoid injury! Engine exhaust fumes contain
carbon monoxide and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
1. Sit on the operator seat.
2. Lock park brake.
3. Push the mower engagement knob down to disengage the mower.
4. Set both motion control levers to the start/shutdown position.
5. Move throttle control to set engine speed:
● Cold start: Set throttle control to the start position, full throttle.
Use the choke control as necessary (if equipped).
● Warm start: Set throttle control to the mow position, full
throttle.
IMPORTANT: Avoid damage! Starter may be damaged if starter is
operated for more than 20 seconds at a time:
● Wait 2 minutes before trying again if engine does not
start.
6. Turn key switch to the start position.
7. After engine starts, release key switch to the run position,
disengage the choke control (if equipped), and move throttle to
mow position, full throttle.
IMPORTANT: Avoid damage! Unnecessary engine idling may
cause engine damage. Excessive idling can cause engine
overheating, carbon buildup, and poor performance.
8. Allow the engine to warm up for 20 seconds.
9. Release park brake.
10. Set both motion control levers to the neutral position.
Z545R with Electronic Throttle Control
CAUTION: Avoid injury! Engine exhaust fumes contain
carbon monoxide and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
1. Sit on the operator seat.
2. Lock park brake.
3. Push the mower engagement knob down to disengage the mower.
4. Set both motion control levers to the start/shutdown position.
IMPORTANT: Avoid damage! Starter may be damaged if starter is
operated for more than 20 seconds at a time:
● Wait two minutes before trying again if engine does not
start.
5. Turn key switch to the start position.
6. After engine starts, release key switch to the run position.
IMPORTANT: Avoid damage! Unnecessary engine idling may
cause engine damage. Excessive idling can cause engine
overheating, carbon buildup, and poor performance.
7. Allow the engine to warm up for 20 seconds.
8. Release park brake.
9. Set both motion control levers to the neutral position.
SB31882,00003DE-19-08JUN20
Engaging Mower
Z515E, Z530M, Z530R
CAUTION: Avoid injury! Clear mowing area of all bystanders
when operating this machine. Thrown objects could cause
serious injury or death.
Keep hands and feet away from blades and discharge
opening.
Do not mow in reverse unless absolutely necessary.
1. Adjust mower to desired cutting height.
2. Start engine.
3. Release park brake.
4. Move both motion control levers to the neutral position.
5. Set throttle control to the RUN position, full throttle.
NOTE: For smoother engagement, deck can be engaged at transport
position and then lowered to desired cut height.
6. Pull mower engagement switch up to engage mower.
NOTE: The travel speed and turn rate varies with the amount that the
control levers are moved.
7. Push motion control levers forward slowly. Mow at a safe travel
speed.
Z545R with Electronic Throttle Control
CAUTION: Avoid injury! Clear mowing area of all bystanders
when operating this machine. Thrown objects could cause
serious injury or death.
Keep hands and feet away from blades and discharge
opening.
Do not mow in reverse unless absolutely necessary.
Operating
26
1. Adjust mower to desired cutting height.
2. Start engine.
3. Release park brake.
4. Move both motion control levers to the neutral position.
5. Select either ECO or MAX button on the Push Button Controller.
NOTE: For smoother engagement, deck can be engaged at transport
position and then lowered to desired cut height.
6. Pull mower engagement switch up to engage mower.
NOTE: The travel speed and turn rate will vary with the amount that
the control levers are moved.
7. Push motion control levers forward slowly. Mow at a safe travel
speed.
SB31882,00003F2-19-08JUN20
Stopping the Engine
1. Stop machine on a level surface, not on a slope.
2. Push the mower engagement switch down to disengage mower.
3. Move the motion control levers to the start/shutdown position.
4. Lock park brake.
5. Move throttle control to the shutdown position.
NOTE: For Model Z545R, select MIN throttle setting on the electronic
throttle controller.
6. Allow the engine to cool down for 20 seconds.
7. Turn ignition key to STOP (o) position.
CAUTION: Avoid injury! Children or bystanders may attempt
to move or operate an unattended machine.
Always lock the park brake and remove the key before
leaving the machine unattended.
8. Remove key.
SB31882,00003F3-19-08JUN20
Unplugging Mower
CAUTION: Avoid injury! Do not attempt to unplug
attachment with machine running.
Rotating blades are dangerous. Shut o the engine and
remove the key before getting o the seat to inspect the
machine and attachment
Thrown objects can cause serious injury. Make sure that all
machine parts are stopped before raising hopper top or
removing chutes.
1. Park machine safely. Wait for all moving parts to stop before you
leave the operator platform to inspect machine.
2. Check under mower deck and discharge chute for debris.
3. Clear all debris before using mower.
4. If plugging is occurring switch to open mode to allow some grass to
discharge.
OUO2004,0000AF8-19-12NOV14
Using Headlights (If Equipped)
MX101409—UN—08JUN20
Ignition key switch must be in the RUN position to operate the lights. If
the ignition key switch is in the RUN position and the engine is not
running, the battery will discharge if the lights are allowed to remain on
for an extended period.
● Press top of the light switch (A) to turn on headlights.
NOTE: Be sure to turn o lights and turn the ignition key switch to
STOP position, or lights will discharge battery.
● Press bottom of the light switch to turn o headlights.
SB31882,00003E6-19-08JUN20
Moving Machine by Hand
CAUTION: Avoid injury! When the bypass valve is open, the
machine has unrestricted motion.
• Do not open the bypass valve when the machine is
stopped on an incline to prevent it from going downhill out
of control.
IMPORTANT: Avoid damage! Transmission damage may occur if
the machine is towed or moved incorrectly:
• Move the machine by hand only.
• Do not use another vehicle to move machine.
• Do not tow machine.
When the machine must be moved without starting the engine, use the
bypass valves:
NOTE: Do not operate bypass control levers while machine is running.
Do not operate the machine with controls in bypass position.
Operating
27
MX101460—UN—17JUN20
LH Bypass Lever Shown (RH opposite)
1. Rotate both bypass levers (A) inward until the lever hits a stop.
2. Release park brake.
3. Push machine to desired location and lock park brake.
4. Rotate both bypass levers (A) outward to the disengaged position.
SB31882,0000400-19-17JUN20
Unplugging Mower, Bagger, or Material Collection
System
CAUTION: Avoid injury! Do not attempt to unplug
attachment with the machine running.
● Rotating blades are dangerous. Shut o the engine and
remove the key before getting o the seat to inspect the
machine and attachment.
● Thrown objects can cause serious injury. Make sure that
all machine parts are stopped before raising hopper top
or removing chutes.
Checking for Plugging While Driving
If grass builds up in the front of the mower discharge chute, check for
plugged chute or problems with blower assembly (if equipped).
If there is a trail of clippings behind mower or clippings blow to the
side, check for plugged chute, full collector bags, or problems with
blower assembly.
Removing Debris from Inspection Points:
CAUTION: Avoid injury! Do not use hands or feet to clear
plugged mower deck or blower assembly. Stored energy
can cause blades to rotate.
1. Park machine safely. Wait for all moving parts to stop before getting
o to inspect machine.
2. Open hopper cover. Check chute outlet.
3. Remove chute from the mower deck or blower assembly. Check
chute inlet.
4. Check under the mower deck for debris.
MP47322,00F4646-19-10JUL20
Using Wash Port to Clean Mower Deck
NOTE: Follow this procedure after each use to prevent buildup and
remove corrosive lawn chemicals.
1. Park machine safely. (See Parking Safely in the Safety section).
MX101450—UN—29APR20
2. Attach quick-coupler to a garden hose.
3. Attach garden hose with the quick-coupler to wash port (A) on the
mower deck.
4. Turn on water.
5. Start engine.
6. Run at full throttle.
NOTE: Model Z545R: Select MAX on electronic throttle controller.
7. Engage mower blades.
8. Flush water under the mower deck for approximately one minute.
9. Disengage mower blades.
10. Stop engine.
11. Turn o water and remove garden hose and quick-coupler from
the wash port.
SB31882,00003F7-19-22MAY20
Transporting Machine on Trailer
NOTE: Trailer capacity must exceed combined machine weight and
attachment weight. (See Specications section in the operator’s
manual).
Be sure that trailer has all the necessary lights and signs required by
law.
CAUTION: Avoid injury! Use extra care when loading or
unloading the machine onto a trailer or truck. Machine
wheels can go o the ramp or trailer, causing the machine to
tip over.
• To load, back slowly and in a straight line. Keep wheels
away from drop-os and edges.
• Do not use two separate loading ramps. Use a full width
loading ramp at least 30 cm (12 in) wider than machine to
keep caster wheels from going o the ramp edge.
• Use a trailer with sides.
1. Park trailer on a level surface.
2. Raise mower deck before driving machine onto trailer.
Operating
28
MXAL42817—UN—09APR13
3. Back machine onto heavy-duty trailer with a full-width ramp.
4. Lower the mower deck completely.
5. Lock park brake.
6. Turn o machine and remove key.
MX101658—UN—08SEP20
7. Fasten to the front corners (A) or over top of the foot platform to the
trailer with heavy-duty straps, chains, or cables. Straps must be
directed forward, down, and outward from machine.
MX101463—UN—01MAY20
8. Fasten rear of the machine at slots on each side of frame (B - right,
C - left) to the trailer with heavy-duty straps, chains, or cables.
Straps must be directed rearward, down, and outward from
machine.
SB31882,00003F8-19-04SEP20
Transporting Material Collection System (If
Equipped)
If the material collection system is left on the machine during transport,
follow these guidelines when trailering the unit:
● Empty the cloth bags and remove them from the hopper. Full bags
add extra weight which can overstress the hopper frame on rough
roads. At road travel speeds, wind can cause premature wear of the
cloth bags.
● Make sure that the hopper cover is latched securely to the hopper
frame.
● If the unit is transported over long distances or at high speeds,
remove the rear bagger or power ow chute before transport.
TH84124,000020A-19-10APR19
Towing Loads
IMPORTANT: Avoid damage! Towing excessive trailer loads can
stress drivetrain components. To avoid damage to
drivetrain components, use the following guidelines.
● Do not exceed maximum towing capacity of 113.4 kg (250 lbs).
● Do not exceed maximum tongue weight of 45.4 kg (100 lbs).
● Always run tractor at full throttle when towing loads.
● Avoid inclines greater than a 10 degree slope while towing to avoid
damage to the pulling machine. Use the Slope Guide located in this
operator’s manual to ensure proper machine towing operation. See
Operating on Slopes in the Safety section for additional information.
● Avoid making tight turns. Make wide turns to avoid jack-kning.
● Travel slowly and allow extra stopping distance.
SB31882,0000444-19-01JUN20
Mowing Tips
● Mow grass with throttle control in the full fast / mow position.
NOTE: For Z545R - select ECO or MAX on electronic throttle
controller.
● Mow grass when it is dry.
● Keep mower deck and discharge chute clean.
● Mow with sharp blades.
● Properly level mower deck for a smooth cut.
● Mow grass frequently.
● Use a travel speed that ts the conditions:
- Mow tall or wet grass twice. With the rst pass, cut grass
halfway to the desired height. With the second pass, cut to the
desired height.
- Travel slowly when mowing tall or thick grass.
- Avoid damaging grass by slipping or skidding machine drive
wheels. Practice smooth control lever movements.
- When performing sharp turns, do not allow the inside machine
drive wheel to stop and twist on grass.
SB31882,0000401-19-29JUN20
Blade Choices
Several types of blades are available for ZTrak Z500 series mowers:
● Side discharge blades. These blades are designed for optimal
performance when side discharging and are installed on Z500
series mowers when shipped from the factory.
● Mulching blades. These blades are designed for optimal
performance when used with a mulch cover or mulch plug installed.
SB31882,0000478-19-08JUN20
Service Intervals
Servicing Your Machine
IMPORTANT: Avoid damage!
Operating in extreme conditions may require more frequent
service intervals:
Service Intervals
29
● Engine components may become dirty or plugged when
operating in extreme heat, dust or other severe
conditions.
● Engine oil can degrade if machine is operated constantly
at slow or low engine speeds or for frequent short
periods of time.
High-pressure washing can cause damage to machine
components. It is recommended that your vehicle be
washed by hand or with a garden hose using mild soap.
Avoid spraying water with any great force near or into the
following places:
● Air intake
● Electrical connections (including battery compartment)
● Wheel bearings
● Radiator (if equipped)
● Warning labels
● Other labels
● Ignition switch
● Instrument panel (gauges and switches)
● Breather/tube vents
● Mower spindles
● Mower idler bearings
● Transmission cooling fans
Please use the following timetables to perform routine maintenance on
your machine.
Park the vehicle safely. (See Park Safely in the SAFETY Section.)
SU68010,0000095-19-23MAY18
Service Intervals
Every 8 Hours or Daily
● Clean muer area.
● Clean air intake screens.
● Clean mower deck.
● Clean mower deck using washout port.
Every 50 Hours or Annually (Whichever Comes First)
● Change engine oil. (Service more frequently under dusty
conditions.)
● Replace engine oil lter. (Service more frequently under dusty
conditions.)
● Lubricate mower deck spindles.
● Lubricate mower idler arm. (All decks except 42A)
● Check mower deck level. Level if necessary.
Every 100 Hours or Annually (Whichever Comes First)
● Replace spark plugs.
● Replace air lter element(s). (Service more frequently under dusty
conditions.)
● Replace fuel lter.
● Check mower belt. Replace if necessary.
● Sharpen / replace mower blades.
● Clean underside of deck.
● Check tire pressure.
● Clean engine cooling ns.
● If there is debris that cannot be blown out, remove blower housing
for complete cleaning.
Every 200 Hours
● Check / adjust engine valve clearance. See your John Deere dealer
for this service.
SB31882,00003B7-19-28MAY20
Service Lubrication
Grease
IMPORTANT: Avoid Damage! Use recommended John Deere
greases to avoid component failure and premature wear.
The following grease is recommended for service:
● John Deere Multi-Purpose HD Lithium Complex Grease
● Grease-Gard™ Premium Plus
Not all grease types are compatible; John Deere does not recommend
mixing greases. If using any product other than the recommended
grease in service, purge any remaining grease from the system before
application. If not practical, grease twice as often until all old grease is
purged from the system.
OUMX068,0000642-19-03APR19
Lubricating Mower Deck Spindles
NOTE: Removal of belt shields is not necessary to lubricate the
spindles.
1. Remove the foot plate. (See Service Mower section for Removing
and Installing Mower Deck Foot Plate.)
2. Lubricate each mower deck spindle with two pumps of grease at
specied intervals as indicated:
48A, 54A, and 60A Mower Decks
MX101413—UN—20APR20
48A Deck Shown
● Raise spindle cover (A) and lubricate spindle grease tting (B).
● Raise opposite spindle cover and lubricate spindle grease tting.
● Lubricate the center spindle grease tting (C).
● Lubricate the idler arm (D).
Service Lubrication
30
48HC, 54HC, and 60HC Mower Deck
MX101414—UN—20APR20
48HC Shown. 54HC and 60HC Similar
● Lubricate three spindle grease ttings (A).
NOTE: For 48HC, it may be necessary to raise deck to transport height
to rotate idler arm for grease access to center spindle.
● Lubricate the grease tting (B) on the idler arm.
SB31882,00003E7-19-20APR20
Service Engine
Emissions Service Information
A qualied repair shop or person of the owner’s choosing may
maintain, replace, or repair emission control devices and systems with
original or equivalent replacement parts. However, warranty, recall and
all other services paid for by John Deere must be performed at an
authorized John Deere service center.
Within the warranty period, John Deere will reimburse reasonable
service costs incurred at service providers outside the John Deere
authorized network only in an unsafe, emergency condition if an
authorized John Deere dealer is not available and the failure does not
arise from the owner’s misuse or failure to perform required
maintenance. An emergency situation exists under this section if, after
30 days, the authorized John Deere network is unable to perform the
repairs or source replacement parts.
Emission Control System Certication Label
NOTE: Tampering with emission controls and components by
unauthorized personnel may result in severe nes or penalties.
Emission controls and components can only be adjusted by EPA
and/or CARB authorized service centers. Contact your John
Deere Retailer concerning emission controls and component
questions.
The presence of an emissions label signies that the engine has been
certied with the United States Environmental Protection Agency
(EPA) and/or California Air Resources Board (CARB).
The emissions warranty applies only to those engines marketed by
John Deere that have been certied by the EPA and/or CARB; and
used in the United States and Canada in o-road mobile equipment.
Altitude Adjustment (Gasoline or Propane Converted Engines
Only)
If your engine features a carburetor it is calibrated by the engine
manufacturer and is not adjustable.
If your engine is operated at altitudes below 610 m (2,000 ft.), a high
altitude carburetor jet kit is not required. If your engine is operated at
altitudes above 610 m (2,000 ft.), a high altitude carburetor jet kit may
be required for proper engine performance and emissions control.
Operating the engine with the wrong carburetor conguration at a
given altitude may increase the engine’s emissions and decrease fuel
eciency and performance.
See a qualied service provider for details on jet kit requirements for
your specic product.
TC00531,00000EC-19-28MAR16
Avoid Fumes
CAUTION: Avoid injury! Engine exhaust fumes contain
carbon monoxide and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
MP47322,00F4652-19-13JAN15
Gasoline Engine Oil
SAE 5W-40
SAE 30
SAE 40
SAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
0
o
C
-10
o
C
-20
o
C
-30
o
C
-40
o
C
10
o
C
20
o
C
30
o
C
40
o
C
50
o
C
32
o
F
14
o
F
-4
o
F
-22
o
F
-40
o
F
50
o
F
68
o
F
86
o
F
104
o
F
122
o
F
TS1744—UN—25AUG20
Oil Viscosities for Air Temperature Ranges
Use oil viscosity based on the expected air temperature range during
the period between oil changes.
Using single viscosity grade oils such as SAE 30 or SAE 40 can
reduce oil consumption in air cooled engines.
The following oils are approved:
● John Deere Plus-50™ II
● John Deere Turf-Gard™
Other oils may be used if they meet one or more of the following:
● ILSAC GF-6A
● API Service Category SP
● API Service Category SN
● API Service Category SM
● API Service Category SL
● API Service Category SJ
● ACEA Oil Sequence A3/B3
● ACEA Oil Sequence A3/B4
Plus-50 is a trademark of Deere & Company
Turf-Gard is a trademark of Deere & Company
Service Engine
31
● ACEA Oil Sequence A5/B5
● ACEA Oil Sequence C5
● ACEA Oil Sequence C4
● ACEA Oil Sequence C3
● ACEA Oil Sequence C2
● ACEA Oil Sequence C1
DX,ENOIL2-19-15JUL20
Checking Engine Oil Level
IMPORTANT: Avoid damage! Failure to check the oil level
regularly could lead to engine problems if oil level is out of
the operating range:
• Check oil level before operating.
• Check oil level when the engine is cold and not running.
• Keep oil level between the dipstick marks.
• Shut o engine before adding oil.
NOTE: Check oil twice a day if you run engine over 4 hours in a day.
Make sure that engine is cold when checking engine oil level.
Z515E
1. Park machine safely. (See Parking Safely in the Safety section.)
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
2. Clean area around the dipstick to prevent debris from falling into
crankcase.
MX101643—UN—02SEP20
Z515E Shown
3. To check oil level on dipstick:
a. Remove dipstick (A). Wipe with clean cloth.
b. Install and tighten the dipstick.
c. Remove dipstick.
d. Check oil level on dipstick. Oil must be between ADD and
FULL marks.
4. If oil level is low, add oil to bring oil level no higher than FULL mark
on dipstick. Do not overll.
5. Install and tighten the dipstick.
Z530M, Z530R, and Z545R
1. Park machine safely. (See Parking Safely in the Safety section.)
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
2. Clean area around the dipstick to prevent debris from falling into
crankcase.
MX101426—UN—22APR20
Model Z530 shown. Z545 is similar.
3. To check oil level on dipstick:
a. Remove dipstick (A). Wipe with clean cloth.
b. Insert the dipstick fully in tube, but do not tighten.
c. Remove dipstick.
d. Check oil level on dipstick. Oil must be between ADD and
FULL marks.
4. If oil level is low, add oil to bring oil level no higher than FULL mark
on dipstick. Do not overll.
5. Install and tighten the dipstick.
SB31882,00003ED-19-26AUG20
Changing Engine Oil and Filter
IMPORTANT: Avoid damage! Operating in extreme conditions
require more frequent service intervals:
• Engine components become dirty or plugged when
operating in extreme heat, dust, or other severe conditions.
• Engine oil can degrade if machine is operated constantly
at slow or low engine speeds or for frequent short periods
of time.
Z515E
1. Run engine to warm oil.
2. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
Service Engine
32
MX101644—UN—02SEP20
3. Clean area around the dipstick to prevent debris from falling into
crankcase.
4. Disconnect oil drain hose (A) from the side of the engine and lower
hose, routing the oil drain hose down through the opening behind
the transmission oil reservoir. Ensure that the drain valve will not
drain onto the transmission housing, transmission fan, and frame.
5. Loosen dipstick (C). Remove the oil drain cap (B) and drain the oil
into an approved container until the oil has drained completely.
6. Wipe dirt from around the oil lter (D). Place a drain pan under the
oil lter and remove lter.
7. Put a light coat of fresh, clean oil on the new lter gasket.
8. Install replacement oil lter by turning oil lter to the right
(clockwise) until the rubber gasket contacts lter base. Tighten
lter an additional one-half turn.
9. After oil has drained, install the drain cap (B).
10. Attach drain hose assembly (A) to side of engine.
11. Add oil no higher than FULL mark on dipstick. Begin with per
specication; do not overll.
Specication
Z515E Engine Oil—Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L
(2.0 qt)
12. Tighten dipstick.
13. Start and run engine at idle to check for leaks. Stop engine. Fix
any leaks before operating.
14. Check oil level. Add oil if necessary.
Z530M and Z530R
1. Run engine to warm oil.
2. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
3. Clean area around the dipstick to prevent debris from falling into
crankcase.
MX101429—UN—22APR20
4. Disconnect oil drain hose from the side of the engine and lower
hose, routing the oil drain hose down through the opening behind
the transmission oil reservoir. Ensure that the drain valve will not
drain onto the transmission housing, transmission fan, and frame.
5. Loosen dipstick (A). Remove the oil drain cap (B) and drain the oil
into an approved container until the oil has drained completely.
6. Wipe dirt from around the oil lter (C). Place a drain pan under the
oil lter and remove lter.
7. Put a light coat of fresh, clean oil on the new lter gasket.
MX101430—UN—23APR20
8. Install replacement oil lter by turning oil lter to the right
(clockwise) until the rubber gasket contacts lter base. Tighten
lter an additional one-half turn.
9. After oil has drained, install the drain cap (B).
10. Attach drain hose assembly to side of engine.
11. Add oil no higher than FULL mark on dipstick. Begin with per
specication; do not overll.
Specication
Z530 Engine Oil—Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 L
(2.2 qt)
12. Tighten dipstick.
13. Start and run engine at idle to check for leaks. Stop engine. Fix
any leaks before operating.
14. Check oil level. Add oil if necessary.
Z545R
1. Run engine to warm oil.
2. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
Service Engine
33
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
3. Clean area around the dipstick to prevent debris from falling into
crankcase.
MX101431—UN—23APR20
4. Disconnect oil drain hose (B) from the side of the engine and lower
hose, routing the oil drain hose down through the opening behind
the transmission oil reservoir. Ensure that the drain valve will not
drain onto the transmission housing, transmission fan, and frame.
5. Loosen dipstick (A). Remove the oil drain cap (B) and drain the oil
into an approved container until the oil has drained completely.
6. Wipe dirt from around the oil lter. Place a drain pan under the oil
lter and remove lter.
7. Put a light coat of fresh, clean oil on the new lter gasket.
8. Install replacement oil lter by turning oil lter to the right
(clockwise) until the rubber gasket contacts lter base. Tighten
lter an additional one-half turn.
9. After oil has drained, install the drain cap (B).
10. Attach drain hose assembly to side of engine.
11. Add oil no higher than FULL mark on dipstick. Begin with per
specication; do not overll.
Specication
Z545R Engine Oil—Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 1.9 L
(2.0 qt)
12. Tighten dipstick.
13. Start and run engine at idle to check for leaks. Stop engine. Fix
any leaks before operating.
14. Check oil level. Add oil if necessary.
SB31882,00003EE-19-26AUG20
Cleaning Engine Screen Guard
Z515E
The Z515E engine has a removable guard over the rotating ywheel
cover at the top of the engine. The guard should be removed to check
for and remove any debris daily in conjunction with checking the
engine oil level.
MX101645—UN—02SEP20
1. Locate rotating screen (A) at the top of the engine, and the two
retaining tabs (B) and lift o guard (A).
2. Remove screw (C) (if equipped). Push in on the two retaining tabs
(B) and lift o guard (A).
3. Clean guard and ywheel cover of debris.
4. Install guard after cleaning.
Z530M and Z530R
MX101434—UN—24APR20
1. Raise three push retainers (A) and lift the screen guard (B) from
engine.
2. Remove debris from inside and outside of the screen guard.
3. After cleaning, secure screen guard in place with three push
retainers.
Z545R
MX101435—UN—24APR20
1. Remove four screws (A) and screen guard (B) from engine.
Service Engine
34
2. Remove debris from inside and outside of the screen guard.
3. After cleaning, secure screen guard in place with four screws.
SB31882,00003F1-19-26AUG20
Cleaning Engine Shroud
CAUTION: Avoid injury! Compressed air can cause debris to
y a long distance.
• Clear work area of bystanders.
• Wear eye protection when using compressed air for
cleaning purposes.
• Reduce compressed air pressure to 210 kPa (2.1 bar) (30
psi).
IMPORTANT: Avoid damage! An obstructed air intake screen can
cause engine damage due to overheating. Keep air intake
screens and other external surfaces of the engine, including
cooling ns, clean at all times to allow adequate air intake.
CAUTION: Avoid injury! Touching hot surfaces can burn
skin. The engine, components, and uids are hot if the
engine has been running. Allow the engine to cool before
servicing or working near the engine and components.
Z515E
1. Park machine safely. (See Parking Safely in the Safety Section.)
2. Clean the air intake screen and external engine surfaces.
3. Locate the rotating screen guard (A) at the top of the engine, and
the two retaining tabs (B), embossed with a nger symbol.
Remove the screw at the front of the screen guard (if equipped).
GXT002522—UN—17SEP15
4. Push in on two retaining tabs and lift o guard (A).
5. Clean guard and ywheel cover of debris.
IMPORTANT: Be careful to maintain position of fuel pump
assembly (D) and clips (E), and fuel line. Also any other
attached components when removing parts from side of
engine.
6. Remove bolts and engine shroud (C).
7. Remove four bolts and rotating screen (F).
MXAL47082—UN—16APR13
8. Clean debris from:
● Fan areas (G)
● Cylinder head cooling ns (H)
● Engine cooling ns
● Area between engine and frame
9. Install rotating screen with four bolts.
IMPORTANT: Engine shroud must be assembled so that slots in
the shroud align with the ridge in the air intake and mating
surfaces along the sides of the engine. Failure to assemble
correctly will prevent the air lter from sealing and cause
engine damage.
10. Install shroud and hardware.
Z530M and Z530R
1. Park machine safely. (See Parking Safely in the Safety Section.)
2. Clean the external engine surfaces.
3. Lift air cleaner cover and remove air cleaner element. (See
Checking and Cleaning Air Filter Element.)
MX101434—UN—24APR20
4. Remove three screws (B) and ywheel screen (A) from engine.
5. Clean debris from ywheel area.
Service Engine
35
MX101439—UN—03MAY20
6. Remove six screws (C) and engine shroud (D).
7. Clean debris from:
● Fan area
● Cylinder head cooling ns
● Engine cooling ns
● Area between engine and frame
8. Install engine shroud with six screws.
9. Install ywheel screen with three screws and tighten to
specication.
Specication
Flywheel Screen Screw—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 N·m (27 lb·in)
MX101464—UN—03MAY20
10. Position the air lter (E) onto the intake tube (F).
11. Tighten thumbscrew (G) to ensure a proper seal.
12. Lower the air cleaner cover (H) and snap into the closed position.
Z545R
1. Park machine safely. (See Parking Safely in the Safety Section.)
2. Clean the external engine surfaces.
NOTE: The engine shroud itself does not need to be removed entirely.
MX101435—UN—24APR20
3. Remove four screws (A) and the ywheel cover.
4. Clean debris from the ywheel area.
5. Remove air cleaner cover and air cleaner element. (See Checking
and Cleaning Air Filter Element.)
MX101465—UN—03MAY20
6. Remove two screws (B) from the engine shroud.
MX101466—UN—03MAY20
7. Open access cover (C) and clean debris from engine cooling ns
(D).
8. Repeat on the opposite side.
9. Clean any debris in the area between the engine and the frame.
10. Close both access covers and secure with screws.
11. Close air cleaner cover and secure with two knobs.
12. Install ywheel cover and secure with four screws.
SB31882,00003F0-19-03SEP20
Service Engine
36
Checking and Cleaning Air Cleaner Element
Z515E
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Let engine cool.
3. Clean dirt and debris from the air cleaner cover (A).
GXT002412—UN—15JUL15
4. Loosen two knobs (B) to remove cover (B).
IMPORTANT: Avoid damage! To prevent engine damage, do not
allow any foreign objects to fall into the carburetor air
intake.
NOTE: During lter cartridge removal, any material or foreign object
that enters the air intake must be removed before replacement of
the cartridge.
MXAL47088—UN—16APR13
5. Lift out lter cartridge (C) and inspect it for damage.
IMPORTANT: Avoid damage! Dirt and debris can enter the engine
through a damaged lter element:
• Do not wash paper element.
• Do not attempt to clean paper element by tapping against
another object.
• Do not use pressurized air to clean element.
• Replace element only if it is dirty, damaged, or the seal is
cracked.
6. Inspect the foam precleaner without removing it. If the foam
precleaner is dirty:
a. Carefully remove it from the lter.
b. Wash the foam precleaner in a solution of warm water and
liquid detergent.
NOTE: Do not put engine oil on the foam precleaner.
c. Rinse foam precleaner thoroughly. Squeeze out excess water
in a dry cloth until foam is dry.
d. Replace the foam precleaner if damaged or missing.
7. Inspect the paper lter element. Replace the lter element if
damaged or dirty.
8. Carefully clean the base of air cleaner. Prevent any dirt from falling
into carburetor or air intake tube.
9. Install the foam precleaner (D) with the mesh side up on paper
lter element. Position air lter in the air lter base. Ensure that the
cartridge is sealed properly.
10. Install air cleaner cover and tighten knobs. Do not overtighten.
Z530M and Z530R
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Let engine cool.
3. Clean dirt and debris from the air cleaner cover.
MX101425—UN—22APR20
4. Lift air cleaner cover (A).
5. Loosen thumbscrew (B).
6. Remove air cleaner (C) and inspect it for damage.
7. Inspect paper lter element. Replace the lter element if damaged
or dirty.
8. Clean the base of air cleaner carefully. Prevent any dirt from falling
into carburetor or air intake tube.
9. Position the air lter onto the intake tube.
10. Tighten thumbscrew to ensure a proper seal.
11. Lower the air cleaner cover and snap into the closed position.
Z545R
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Let engine cool.
3. Clean dirt and debris from the air cleaner cover.
Service Engine
37
MX101432—UN—24APR20
4. Loosen two knobs (A) and remove the air cleaner cover (B).
MX101433—UN—24APR20
5. Remove the air cleaner and inspect it for damage.
IMPORTANT: Avoid damage! Dirt and debris can enter the engine
through a damaged lter element:
• Do not wash paper element.
• Do not attempt to clean paper element by tapping against
another object.
• Do not use pressurized air to clean element.
• Replace element only if it is dirty, damaged or the seal is
cracked.
6. Inspect the foam precleaner without removing it. If the foam
precleaner is dirty:
a. Remove it from the lter carefully.
b. Wash the foam precleaner in a solution of warm water and
liquid detergent.
NOTE: Do not put engine oil on a foam precleaner.
c. Rinse foam precleaner thoroughly. Squeeze out excess water
in a dry cloth until foam is dry.
d. Replace the foam precleaner if damaged or missing.
7. Inspect the paper lter element. Replace the lter element if
damaged or dirty.
8. Clean the base of air cleaner carefully. Prevent any dirt from falling
into carburetor or air intake tube.
9. Install foam precleaner with the mesh side up on paper lter
element. Position air lter in the air lter base. Ensure that the
cartridge is sealed properly.
10. Install air cleaner cover and tighten two knobs to secure cover in
place.
SB31882,00003EF-19-20AUG20
Checking Spark Plug
CAUTION: Avoid injury! Touching hot surfaces can burn
skin. The engine, components, and uids are hot if the
engine has been running. Allow the engine to cool before
servicing or working near the engine and components.
1. Park machine safely (See Parking Safely in the Safety section.)
GXT002413—UN—15JUL15
Standard Twin Cylinder Engine Shown
2. Disconnect spark plug wires (A). For twin cylinder engines, there is
a spark plug on each side of engine.
3. Remove each spark plug.
4. Clean spark plug carefully with a wire brush.
5. Inspect the spark plug for:
● Cracked porcelain.
● Pitted or damaged electrodes.
● Other wear or damage.
NOTE: In Canada, replace the spark plug with a resistor plug only.
6. Replace spark plugs as necessary.
MXAL47092—UN—16APR13
7. Check plug gap (C) with a wire feeler gauge. To change gap, move
the outer electrode. Gap must be set to specication.
Specication
Z515E Spark Plug—Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in)
Specication
Z530M, Z530R, Z545R Spark Plugs—Gap. . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.029 in)
8. Install spark plugs and tighten to specication.
Service Engine
38
Specication
Z515E, Z530M, Z530R, Z545R Spark
Plugs—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N·m (14.75 lb·ft)
9. Connect spark plug wires.
SB31882,0000402-19-21AUG20
Replacing Fuel Filter
CAUTION: Avoid injury! Fuel vapors are explosive and
ammable:
• Do not smoke while handling fuel.
• Keep fuel away from ames or sparks.
• Shut o engine before servicing.
• Allow the engine to cool before servicing.
• Work in a well-ventilated area.
• Clean up spilled fuel immediately.
NOTE: Change lter when fuel is low.
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Let engine cool.
3. Raise operator’s seat if necessary.
4. Put a drain pan under the fuel lter.
MX101641—UN—02SEP20
5. Slide hose clamps on both sides of the fuel lter (A) away from the
fuel lter ends using pliers.
6. Disconnect hoses from the lter.
IMPORTANT: Avoid damage! Incorrect installation of the fuel lter
may cause engine damage. Install the lter with the arrow
pointing in the direction of fuel ow (towards the engine) for
proper operation.
7. Connect hoses to a new lter making sure that the lter arrow is
pointing in the direction of the fuel ow.
8. Install clamps and check for leaks.
SB31882,0000403-19-04SEP20
Spark Arrestor Maintenance (If Equipped)
Spark arrestor assemblies include a screen element that should be
inspected and cleaned periodically. Visually inspect the screen for
tears, broken wires, or loose welds. Replace the spark arrestor
assembly if any of these conditions exist. If the screen is determined to
be in good condition, proceed with cleaning the screen by brushing
away loose dirt or carbon using a brush.
RM87422,00002DA-19-05JUL17
Cleaning Spark Arrestor
Z515E, Z530M, Z530R
MX101642—UN—02SEP20
1. Remove two push retainers (A) from the machine.
MX101479—UN—09MAY20
2. Remove two bolts (B), washers (C), carriage bolts (D), and lock
nuts (E) from the engine guard (F).
3. Repeat for the opposite side.
4. Remove the engine guard.
MX101502—UN—09MAY20
5. Remove two carriage bolts (G) and lock nuts (H) on each side of
the frame tube.
6. Remove the frame tube (I).
Service Engine
39
MX101477—UN—11MAY20
7. Remove the heat shield (J).
MX101478—UN—11MAY20
8. Remove six screws (K) securing spark arrestor cover (L) to the
muer (M).
9. Visually inspect the screen for tears, broken wires, or loose welds.
Replace the spark arrestor assembly if any of these conditions
exist.
10. If the screen is in good condition, brush away any loose debris
using a wire brush.
11. Install the spark arrestor and cover on muer and secure in place
with six screws.
NOTE: If the muer sustains damage during the removal or
installation process, replace muer.
12. Install heat shield.
13. Install the frame tube and secure with four carriage bolts and lock
nuts.
14. Install engine guard and secure in place.
15. Install two push retainers to fenders.
Z545R
MX101503—UN—11MAY20
1. Remove blunt nose screw and the spark arrestor from the end of
exhaust pipe (A).
NOTE: Observe direction of arrestor inside exhaust pipe for
reassembly.
2. Visually inspect the screen for tears, broken wires, or loose welds.
Replace the spark arrestor assembly if any of these conditions
exist.
3. If the screen is in good condition, brush away any loose debris
using a wire brush.
MX101504—UN—11MAY20
4. Install the spark arrestor (C) on the exhaust pipe with blunt nose
screw (B).
NOTE: If the muer sustains damage during the removal or
installation process, replace muer.
SB31882,0000404-19-20AUG20
Service Transmission
Transaxle Oil
The transaxles are lled at the factory. Do not mix oil types.
The following oil is preferred:
● JD Hy-Gard™
NOTE: Use 10W-30 oil , if Hy-Gard™ is unavailable
SR99263,00000A8-19-26OCT18
Checking Transaxle Oil Level
1. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
IMPORTANT: Avoid damage! Hot hydraulic oil will expand and
show incorrect oil level. Check oil level:
• When oil is cold.
• With engine not running.
2. Allow machine to cool.
IMPORTANT: Avoid damage! Contamination can damage the
hydraulic system. Clean thoroughly around reservoir ll cap
before opening.
Hy-Gard is a trademark of Deere & Company
Service Transmission
40
MX101520—UN—09JUN20
3. Locate the left-hand and right-hand reservoirs at the rear of the
machine. Each transmission has its own reservoir.
4. The reservoirs have two marks, FULL (A) and ADD (B). Check
level with uid cold.
5. If oil level is below the ADD line (B), clean area around reservoir
cap and remove cap (C).
6. Remove foam insert.
7. Add oil until level is at FULL mark (A) on reservoir.
8. Install foam insert.
9. Install cap (C).
10. Start engine.
11. Operate machine forward and in reverse several times.
12. Park machine safely on a level surface. (See Parking Safely in the
Safety section.)
13. Wait for hydraulic oil to cool.
14. Check oil level again. Add oil if necessary.
TH84124,00001FB-19-29JUN20
Changing Transaxle Oil and Filter
The transaxles on these models require no oil and lter changes. The
oil level must be maintained at the FULL line on the reservoir.
MG39705,000020B-19-16JUL19
Checking and Adjusting Neutral Creep
Check neutral creep with the engine running, motion control levers in
the start/shutdown position, park brake o, and machine on level
ground.
If the machine creeps forward or reverses while motion control levers
are in the start/shutdown position, adjust the motion control linkages:
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Remove style panel (A) for better access to adjustment
components (if desired). (See Removing and Installing Style Cover
in the Service Miscellaneous section.)
MX101524—UN—10JUN20
3. On the linkage side needing adjustment (right side shown), remove
spring locking clip (C) and rod end (D) from pivot pin (E).
MX101457—UN—01MAY20
4. Turn rod end (D) on rod (F) clockwise to decrease forward creep
and counterclockwise to decrease reverse creep.
5. Repeat procedure, as necessary, on the opposite side. Install rod
ends back onto arms and secure with spring locking clips.
SB31882,00003FE-19-29JUN20
Adjusting Tracking
If the machine does not track in a straight line while going in full
forward position, the tracking requires adjustment.
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101452—UN—29APR20
2. Acquire the onboard tool (A) with 13 mm wrench.
Service Transmission
41
MX101451—UN—29APR20
3. Adjust the tracking using the 13 mm socket of the onboard tool (A)
as follows:
NOTE: Tracking bolts limit top forward speed. If both levers hit
against the tracking bolts, turn both bolts counterclockwise
equal amounts until only one bolt contacts the lever. This will
achieve maximum forward speed.
● If machine tracks to the left, turn tracking bolt (B) clockwise.
● If machine tracks to the right, turn tracking bolt (C) clockwise.
SB31882,00003F9-19-29JUN20
Cleaning Transaxle Cooling Fans
CAUTION: Avoid injury! Compressed air can cause debris to
y a long distance.
• Clear work area of bystanders.
• Wear eye protection when using compressed air for
cleaning purposes.
• Reduce compressed air pressure to 210 kPa (2.1 bar) (30
psi).
IMPORTANT: Avoid damage! To ensure proper cooling, keep the
transaxle cooling ns and surrounding area clean at all
times. Operating the transaxle with obstructed cooling ns
could cause damage due to overheating.
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101445—UN—17JUN20
2. Clean transaxle fan ns (A) and around exterior of each fan with a
rag, brush, or compressed air.
SB31882,00003FA-19-17JUN20
Checking and Replacing Transaxle/Transmission
Drive Belt
CAUTION: Avoid injury! Entanglement in a belt or sheave
can cause serious injury. Stop engine and wait for all
moving parts to stop.
NOTE: The transmission drive belts are self-adjusted using a spring
tensioner and do not require a tension adjustment.
Checking Transaxle/Transmission Drive Belt
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101446—UN—17JUN20
2. Inspect drive belt (A) for excessive wear, damage, or stretching
while in position on all machine sheaves.
Replacing Transaxle/Transmission Drive Belt
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Remove style panel. (See Removing and Installing Style Cover in
the Service Miscellaneous section.)
3. Remove mower deck.
4. Disconnect electric clutch wiring connector from the main wiring
harness connector.
CAUTION: Avoid injury! Components are installed under
spring tension. Wear eye protection and use proper tools
when installing and removing components with spring
tension.
MX101447—UN—17JUN20
5. Insert 3/8 inch ratchet into the hole in the idler arm (B) and rotate
the spring-loaded idler arm to relieve belt tension. Work belt o the
transmission sheaves (C) and over the top of the cooler fans (D).
6. Remove belt from drive sheave on engine.
7. Disconnect spring (E) from rockshaft
8. Remove belt from underneath the machine.
Service Transmission
42
MX101448—UN—17JUN20
9. Position replacement belt around drive sheave on engine and
route belt through idler sheaves (F).
10. Route belt on transmission sheaves (G) and tension belt by
attaching spring (H) to rockshaft.
11. Insert the clutch wiring connector (I) to the main wiring harness.
12. Install mower deck.
13. Install style cover.
SB31882,00003FB-19-17JUN20
Service Mower
Mower Deck Identication
Mower decks in the following instructions are identied by a code
designation. The codes are as follows:
Code Description
48A 48 inch Accel Deep™
48HC 48 inch Edge™ High Capacity
54A 54 inch Accel Deep™
54HC 54 inch Edge™ High Capacity
60A 60 inch Accel Deep™
60HC 60 inch Edge™ High Capacity
Accel Deep is a trademark of Deere & Company
Edge is a trademark of Deere & Company
SB31882,0000405-19-04MAY20
Checking and Adjusting Mower Level
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
NOTE: Mower deck wheels should not contact the ground when
leveling the deck.
1. Park machine safely on a at surface. (See Parking Safely in the
Safety section.)
2. Ensure that the front and rear tires are inated to the specied
pressure.
Specication
Front Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 kPa
(15 psi)
Rear Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa
(10 psi)
3. Position the caster wheels to the forward driving position.
Quick Leveling Method
MX101364—UN—01APR20
The quick leveling method measures at three points of the mower deck
using the deck leveling gauge (A).
Adjusting Point 1 Located on the left rear deck trim
Adjusting Point 2 Located on the right rear deck trim
Adjusting Point 3 Located on the front deck hanger bracket
NOTE: The deck leveling gauge (A) is stored in the tool box.
MX101363—UN—01APR20
MX101379—UN—01APR20
1. Insert the magnetic pin (B) at the 2-1/2 inch hole and lower the
deck. Once the deck is adjusted at the 2-1/2 inch cutting height
position, it is level and calibrated for all other cut height positions.
2. Adjust the mower deck wheels as necessary so they do not contact
the ground surface.
3. Remove the deck leveling gauge (A) from the tool box area.
4. Adjust mower deck side-to-side level:
Service Mower
43
NOTE: Decks have a raised weld (C) for side-to-side measurement.
MX101366—UN—22MAY20
Adjusting Point 1
a. Start by using the deck leveling gauge (A) to check the height
between the ground and the deck rim at adjusting point 1 (rear
left). The gauge should just slip under the deck rim.
b. If adjustments are necessary on the rear left deck rim area,
turn rear nuts (D) clockwise to raise the mower deck or
counterclockwise to lower the mower deck until the leveling
gauge (A) just slips under adjusting point 1.
c. Repeat procedure on the rear right side of the deck for
adjusting point 2.
NOTE: If an adjustment of more than 3 mm (1/8 inch) is required,
adjust both points alternately. A large adjustment on one side
can move the other side in the opposite direction.
d. Repeat steps 4b and 4c as necessary.
NOTE: To avoid hardware from loosening during operation, ensure
that bottom of the lock nut is engaged on the threaded tting.
5. Adjust the mower deck front-to-back level:
NOTE: Adjustment point 3 has a at bottom of the front deck hanger
bracket (E).
a. Use leveling gauge (A) to check the height between the oor
and front deck hanger bracket (E) at adjusting point 3. The
gauge should just slip under the bracket.
NOTE: For deck 48A, place the gauge (A) between the oor and
front lip of the deck shell.
MX101367—UN—22MAY20
Adjusting Point 3
b. If adjustments are necessary, loosen lower nut (F) on both
sides of the deck. Turn the top nut (G) equally on each side of
deck (starting with the front left) clockwise to raise front of
mower or counterclockwise to lower front of mower until gauge
just slips under adjustment point 3. Tighten lower nuts after
adjustment is complete and verify that four corners have some
tension.
NOTE: The front will lift a few millimeters when the jam nuts are
tightened on the trunnion.
NOTE: Before storing gauge, verify that deck latches in transport
position. If it does not latch, return to adjustment points 1 and
2 and turn both rear adjusting nuts counterclockwise equally
to lower rear of deck until deck latch engages.
6. Return deck leveling gauge to the stored position in the tool box.
Optional Leveling Method
MX101362—UN—24MAR20
Deck Leveling Gauge (PN: AM130907)
NOTE: An optional mower deck leveling gauge (AM130907) (A) is
available from your John Deere dealer. It allows for precise
mower deck leveling by measuring mower deck level at the
blade tips. This method can be used with all mower decks.
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
NOTE: Mower deck wheels should not contact the ground when
leveling the deck.
Service Mower
44
1. Park the machine safely on a at surface. (See Parking Safely in
the Safety section).
2. Ensure that the front and rear tires are inated to the specied
pressure.
Specication
Front Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 kPa
(15 psi)
Rear Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa
(10 psi)
3. Position the caster wheels to the forward driving position.
MX101379—UN—01APR20
4. Insert magnetic pin (B) at the 2-1/2 inch hole and lower the deck.
Once deck is adjusted at the 2-1/2 inch cutting height position,
then it is level and calibrated for all other cut height positions.
MX101368—UN—20APR20
5. Measure the mower level (front-to-rear). Turn the right blade (C),
so the blade tip points straight forward.
MX101369—UN—20APR20
Order and Location of Adjustment Points
6. Start checking that the rear right blade tip is between 2-5/8––2-3/4
inches to the ground. If adjustment is necessary, turn the rear nut
(E) clockwise to raise the mower deck or counterclockwise to
lower the mower deck until the blade tip measurement is between
2-5/8––2-3/4 inches.
NOTE: To avoid hardware from loosening during operation, ensure
that bottom of the lock nut is engaged on the threaded tting.
MX101370—UN—17JUN20
Right Rear Hanger Bracket
7. Check that the front left blade tip is at 2-1/2 inches. If adjustment is
needed, loosen lower nut (G) on the front left J rod. Turn top nut
(F) clockwise to raise front of mower or counterclockwise to lower
it until the distance between the lower tip of the blade to the
ground is 2-1/2 inches. Tighten lower nuts after adjustment is
complete.
MX101371—UN—20APR20
Adjustment Point 2 - Front Left
NOTE: The front will lift a few millimeters when the jam nuts are
tightened on the trunnion.
MX101372—UN—20APR20
Adjustment Point 3 - Rear Left
8. Check that the rear left blade is between 2-5/8––2-3/4 inches. If
adjustment is necessary, turn the rear nut (H) clockwise to raise
the mower deck or counterclockwise to lower the mower deck until
the blade tip measurement is between 2-5/8––2-3/4 inches.
Service Mower
45
NOTE: To avoid hardware from loosening during operation, ensure
that bottom of the lock nut is engaged on the threaded tting.
MX101373—UN—20APR20
Adjustment Point 4 - Front Right
9. Check that the front right blade is at 2-1/2 inches. If adjustment is
needed, loosen lower nut (I) on the front right J rod. Turn top nut
(J) clockwise to raise front of mower or counterclockwise to lower
it until the distance between the lower tip of the blade to the
ground is 2-1/2 inches. Tighten lower nuts after adjustment is
complete.
NOTE: The front will lift a few millimeters when the jam nuts are
tightened on the trunnion.
10. Verify that all four corners have some tension.
NOTE: Verify that deck latches in transport position. If it does not latch,
turn both rear adjusting nuts counterclockwise equally to lower
rear of deck until deck latch engages.
SB31882,00003BF-19-17JUN20
Removing and Installing Mower Deck Foot Plate
CAUTION: Avoid injury! Always operate the mower with the
foot plate installed. Operating with the foot plate removed
can cause serious injury.
Removing Foot Plate
1. Park machine safely. (See Parking Safely in the Safety section.)
MX101468—UN—04MAY20
2. Lift the front end of the foot plate (A) upward as shown.
3. Using both hands, pull the foot plate out of the two openings (B) in
the frame.
Installing Foot Plate
1. Using both hands, position the foot plate (A) into the two openings
(B) in the frame.
2. Lower the foot plate until it rests securely in place.
SB31882,0000406-19-04MAY20
Removing Mower Deck
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Allow engine and muer to cool completely.
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
3. Press the mower lift pedal (A) to raise mower deck to the transport
lock position.
MX101449—UN—29APR20
4. Temporarily remove the pin tool (B) and install the pin tool at the
2.75 inch hole to lock the mower deck in the lowered position. Pull
the pedal rearward to allow insert of the pin at 2.75 inch hole if
needed.
5. Lift rear of the mower deck and slide a 2x4 under it.
6. Disconnect mower drive belt:
CAUTION: Avoid injury! Component is spring-assisted and
under tension. Injury can occur if spring-assisted
component is released suddenly.
Service Mower
46
GXT002516—UN—31JUL15
Mower deck shown removed from machine for better view.
● From the left side of machine, insert a 3/8 inch ratchet into the
square hole (C) in the tension arm and pull clockwise and hold
to release tension on the belt.
GXT002519—UN—31JUL15
Mower deck shown removed from machine for better view.
● Raise left spindle cover (D) and remove belt (E) from spindle.
● Remove belt from clutch sheave.
GXT002429—UN—16JUL15
7. Remove locking clip (F) from the front draft link (G) and remove
draft link from the mower deck bracket (H) and draft bracket (I).
Repeat on the opposite side.
MX101521—UN—09JUN20
8. Remove spring clip (N) and pin (O) from each side of the rear
hanger bracket.
9. Rotate front caster wheels to maximize clearance.
10. Slide mower out from under the machine, move pedal to keep the
lift bracketry out of the way (if needed).
● Do not operate the machine without the mower deck: Machine
may become unstable without the mower deck attached. Move
machine only by hand. (See Moving Machine by Hand in
Operating section.)
SB31882,00003F4-19-29JUN20
Installing Mower Deck
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Allow engine and muer to cool completely.
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
3. Slide mower deck under the machine, move pedal to keep lift
bracketry out of the way (if needed).
GXT002432—UN—31JUL15
4. Install the pin (A) and spring clip (B) onto each side of the rear
mower bracket.
Service Mower
47
GXT002429—UN—16JUL15
5. Install front hanger rod (G) onto the mower deck brackets (H) and
onto draft brackets (I). Secure each stud end with locking clip (F).
CAUTION: Avoid injury! Component is spring-assisted and
under tension. Injury can occur if spring-assisted
component is released suddenly.
GXT002218—UN—31JUL15
6. Connect mower drive belt:
● Install belt onto the engine sheave.
IMPORTANT: Avoid damage! Failure to install belt properly on
left and right spindle sheaves may result in belt damage.
Ensure proper installation of the belt on spindle sheaves.
● Insert 3/8 inch ratchet onto the square hole (G) in the tension
arm. Rotate arm clockwise and hold to release spring tension on
idler sheave.
GXT002520—UN—31JUL15
● Lift left spindle cover (H) and install mower belt (I) onto left
spindle sheave. Release spindle cover and tension arm.
● Flip up left and right spindle covers to check that belt is correctly
routed on all sheaves.
SB31882,00003F5-19-16JUN20
Replacing Mower Drive Belt
NOTE: The following procedure is for the 48HC mower deck. All
mower decks listed use a similar conguration of sheaves.
1. Park machine safely. (See Parking Safely in Safety section.)
2. Allow engine and muer to cool completely.
3. Remove mower deck.
CAUTION: Avoid injury! Components are installed under
spring tension. Wear eye protection and use proper tools
when installing and removing components with spring
tension.
GXT002808—UN—09JUN16
4. Remove deck drive belt as follows:
a. Remove spring from spring hook (A) on deck.
b. Remove nut (B) on the tension sheave and lower bolt to
remove guide (C). Remove belt (D) from all sheaves.
5. Inspect belt for wear or damage; replace as necessary.
6. Clean top surface of the mower deck and sheaves.
Service Mower
48
IMPORTANT: Avoid damage! Failure to seat the belt properly on
sheaves results in belt damage.
7. Install belt on the mower deck as shown.
8. Make sure belt guide (C) is indexed as shown, and tighten nut (B)
to specication.
Specication
Sheave Nut—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb·ft)
9. Install spring on spring hook (E) on deck.
10. Install mower deck.
SB31882,00003F6-19-09JUN20
Checking for Bent Mower Blades
CAUTION: Avoid Injury! Blades are sharp. Always wear
gloves when handling blades or working near blades.
Replace blades if defective. Never straighten or weld them.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Raise mower deck to highest position to access blades.
MXAL42867—UN—09APR13
Mower deck with side discharge used for illustration
3. Measure distance (A) between blade tip and at ground surface.
4. Rotate blade 180° and measure distance between other blade tip
and at ground surface.
5. Install new blade if the dierence between the two measurements is
more than 3 mm (1/8 in).
6. Repeat for all blades.
MP47322,00F466C-19-25JUL18
Servicing Mower Blades
CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
• Disconnect spark plug wires or battery negative (-) cable to
prevent engine from starting accidentally.
• Always wear gloves when handling mower blades or
working near blades.
Removing Mower Blades
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Raise mower deck to gain access to mower blades. If necessary,
remove mower deck.
3. Block mower blade with a piece of wood to prevent it from spinning.
MXAL47131—UN—16APR13
4. Loosen and remove the bolt (A), washer (B), and blade (C).
5. Inspect blades; sharpen, balance, or replace blades as necessary.
Installing Mower Blades
1. Make sure the deector cup (D) is seated properly between the
mower spindle and blade.
2. Position mower blade (C) with the cutting edge toward ground onto
mower spindle.
3. Install washer (B), with the cupped side towards blade, and install
bolt (A) to secure the blade onto spindle shaft.
4. Block mower blade with a piece of wood to prevent spinning and
tighten bolt to specication.
Specication
Mower Blade Bolt—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 68 N·m (50 lb·ft)
SB31882,0000479-19-10JUN20
Service Electrical
Electrical
WARNING:Avoid injury! Battery posts, terminals and related
accessories contain lead and lead components, chemicals known to
the State of California to cause cancer and reproductive harm. Wash
hands after handling.
MP47322,00F466E-19-03MAY20
Service the Battery Safely
MXAL42869—UN—09APR13
CAUTION: Avoid injury! The battery produces a ammable
and explosive gas.
To prevent the battery from exploding:
● Do not smoke or have open ame near battery.
Service Electrical
49
● Wear eye protection and gloves.
● Do not allow direct metal contact across battery posts.
● Remove negative cable rst when disconnecting.
● Install negative cable last when connecting.
● Always route battery cables away from battery posts.
MX52301,000102B-19-12SEP16
Removing and Installing the Battery
Removing
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Rotate operator seat forward.
3. Remove battery compartment cover.
MX101453—UN—04MAY20
4. Disconnect negative (-) battery cable (A).
5. Push red cover (B) away from positive (+) battery terminal and
remove cable (C) from battery.
6. Remove battery.
Installing
1. Place battery into the battery tray as shown.
2. Connect positive (+) cable to battery rst, then negative (-) cable.
3. Apply general-purpose grease or silicone spray to terminals to help
prevent corrosion.
4. Slide red cover over the positive battery terminal.
5. Install battery compartment cover.
6. Lower operator seat.
SB31882,0000407-19-11MAY20
Cleaning Battery and Terminals
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Disconnect and remove battery.
3. Wash battery with solution of four tablespoons of baking soda to
one gallon of water. Be careful not to get the soda solution into the
cells.
4. Rinse the battery with plain water and dry.
5. Clean terminals and battery cable ends with wire brush until bright.
6. Install battery.
7. Attach cables to battery terminals, beginning with the positive
cable, using washers and nuts.
8. Apply general-purpose grease or silicone spray to terminals to help
prevent corrosion.
SU68010,000010C-19-17JUL18
Using Booster Battery
CAUTION: Avoid injury! The battery produces a ammable
and explosive gas.
To prevent the battery from exploding:
● Do not smoke or have open ame near battery.
● Wear eye protection and gloves.
● Do not jump-start or charge a frozen battery. Warm
battery to specication.
Specication
Battery—Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16°C (60°F)
● Do not connect the negative (-) booster cable to the
negative (-) terminal of the discharged battery. Connect at
a good ground location away from the discharged
battery.
MXAL42872—UN—09APR13
A—Booster Battery
B—Disabled Vehicle Battery
C—Positive (+) Post
D—Positive (+) Post
E—Negative (-) Post
F—Negative (-) Booster Cable End
1. Connect positive (+) booster cable to booster battery (A) positive
(+) post (C).
2. Connect the other end of positive (+) booster cable to the disabled
vehicle battery (B) positive (+) post (D).
3. Connect negative (–) booster cable to booster battery negative (–)
post (E).
IMPORTANT: Avoid damage! Electric charges from the booster
battery damages machine components. Do not install
negative booster cable to machine frame. Install only to the
engine block.
Install negative booster cable away from moving parts in the
engine compartment, such as belts and fan blades.
4. Connect the other end (F) of negative (–) booster cable to a metal
part of the disabled machine engine block away from battery.
5. Start the engine of the disabled machine and run machine for
several minutes.
6. Carefully disconnect the booster cables in the exact reverse order:
negative cable rst and then the positive cable.
MP47322,00F4672-19-05JUN15
Replacing Fuses
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Raise the operator seat.
Service Electrical
50
MX101470—UN—04MAY20
3. Remove the battery compartment cover.
4. Refer to the service label for fuse circuit identication and location.
5. Remove the fuse block cover (A).
6. Remove the fuse and visually inspect the metal strip in the fuse
window. Discard fuse if strip is broken.
MX101469—UN—04MAY20
7. Select a new fuse with the matching amp rating.
IMPORTANT: Avoid re! Do not replace a fuse with a higher rated
amp rating than specied.
8. Push the fuse into correct socket.
9. Install the fuse block cover.
10. Lower the operator seat.
SB31882,0000408-19-04MAY20
Service Miscellaneous
Using Proper Fuel and Stabilizer
IMPORTANT: Avoid damage! Using stale, contaminated, or
improper fuel can result in engine and fuel system damage.
Repairs caused by stale, contaminated, or improper fuel are
not covered by warranty.
Use regular grade unleaded fuel with an octane rating of 87 octane or
higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE
reformulated fuel are acceptable. Do not use fuel or additives
containing methanol as engine damage can occur.
Always use fresh, clean fuel that is purchased in a quantity that can be
used within approximately 30 days. Fuel stabilizer should always be
added to the fuel each time fuel is purchased. Add stabilizer before
lling the fuel container to insure proper mixing. Such practice helps
prevent engine performance problems and allows fuel storage in the
machine all year without draining.
Store fuel in plastic containers to reduce condensation. Make sure that
the cap on the fuel container is tight to reduce fuel contamination and
evaporation. For best fuel storage life, use a self-sealing gas can.
Fuel is blended to give best seasonal performance. To avoid engine
performance problems such as hard starting or vapor lock, use in-
season fuel. Use fuel during warm weather that was purchased during
that season, and use fuel during cold weather that was purchased
during that season.
Fuel can become stale in machines with engines that are used
seasonally or infrequently during a season. Stale fuel can produce
varnish and plug carburetor or EFI components which can aect
engine performance.
Keep fuel storage container tightly covered and in a cool area out of
direct sunlight. Fuel can break down and degrade if not sealed
properly or exposed to sun and heat.
Condensation may collect in the fuel tank because of a variety of
operating or environmental conditions and, over time, may aect your
machine’s operation. Fill machine fuel tank at the end of the day.
MP47322,00F4674-19-26MAY15
Filling Fuel Tank
CAUTION: Avoid injury! Fuel vapors are explosive and
ammable:
● Shut engine o before lling fuel tank.
● Allow engine to cool before refueling.
● Do not smoke while handling fuel.
● Keep fuel away from ames or sparks.
● Fill fuel tank outdoors or in ventilated area.
● Clean up spilled fuel immediately.
● To prevent static electric discharge, use a clean,
approved non-metal container.
IMPORTANT: Avoid damage! Dirt and water in fuel causes engine
damage:
● Clean dirt and debris from the fuel tank opening.
● Use clean, fresh, stabilized fuel.
● To keep condensation out of the fuel tank, ll the fuel
tank at the end of operation each day.
● If using a funnel, make sure it is plastic and has no
screen or lter.
To prevent condensation and freezing during cold weather, ll fuel tank
at the end of operation each day.
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Allow engine to cool.
3. Remove any trash from area around fuel tank cap.
4. Remove fuel tank cap slowly to allow any pressure built up in tank
to escape.
5. Fill fuel tank only to bottom of ller neck. Do not overll.
6. Install fuel tank cap and turn cap until it clicks.
MP47322,00F4675-19-10JUN20
Lifting Machine
1. Park machine safely. (See Parking Safely in the Safety section.)
CAUTION: Avoid injury! The machine can fall or slip from an
unsafe lifting device or supports.
● Use a safe lifting device rated for the load to be lifted.
Service Miscellaneous
51
● Lower machine onto jack stands or other stable supports
and block wheels before servicing.
NOTE: Remove any material collection system attachments before
lifting the machine.
GXT002211—UN—09JUN15
2. Safely lift rear of the machine frame points (A). Place jack stands or
other stable supports onto transaxle locations (B).
MX101505—UN—11MAY20
3. Safely lift front of the machine at the machine frame point (C). Place
jack stands or other stable supports onto the machine frame
locations (D).
4. If only lifting front of machine, block rear wheels remaining on
ground to avoid movement of the machine.
5. To lower the machine, lift front and/or rear of machine, and remove
jack stands or supports. Lower the machine.
SB31882,000040B-19-11MAY20
Checking ROPS Hardware
1. Park machine safely. (See Parking Safely in the Safety section.)
NOTE: When tightening ROPS hardware, tighten the nut side and not
the bolt head side.
MX101397—UN—11JUN20
2. Tighten two nuts (A) on each side of ROPS to specication.
Specication
ROPS Flange Nut (A)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.5 ±10 N·m
(38 ±7 lb·ft)
MX101525—UN—11JUN20
3. Tighten one screw (B) on each side of ROPS to specication.
Specication
ROPS Cap Screw (B)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 ±25 N·m
(100 ±18 lb·ft)
4. Tighten two nuts (C) on each side of ROPS to specication.
Specication
ROPS Flange Nut (C)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 51.5 ±10 N·m
(38 ±7 lb·ft)
MX101526—UN—11JUN20
5. Tighten one nut (D) on each side of ROPS to specication.
Specication
ROPS Flange Nut (D)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 ±25 N·m
(100 ±18 lb·ft)
6. Tighten one nut (E) on each side of ROPS to specication.
Service Miscellaneous
52
Specication
ROPS Flange Nut (E)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 ±7 N·m
(25 ±5 lb·ft)
SB31882,00003CB-19-12JUN20
Checking Tire Pressure
CAUTION: Avoid injury! Explosive separation of tire and rim
parts is possible when they are serviced incorrectly:
● Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
● Make sure that all tires are inated to the recommended
pressure, especially when operating on slopes. Low
pressure can cause machine to become unstable on
slopes.
● Do not weld or heat a wheel and tire assembly. Heat can
cause an increase in air pressure resulting in an
explosion. Welding can structurally weaken or deform
the wheel.
● Do not stand in front or over the tire assembly when
inating. Use a clip-on chuck and extension hose long
enough to allow you to stand to one side.
1. Check tires for damage.
2. Check tire pressure with an accurate low-pressure gauge.
3. A lower pressure will improve traction and performance depending
on turf conditions or if transport areas have steep inclines.
4. Add or remove air to meet specied tire pressure. (See
Specications section for recommended tire pressures.)
MP47322,00F4677-19-10JUN20
Removing and Installing Wheel Assembly
Removing
1. Park machine safely. (See Parking Safely in the Safety section.)
CAUTION: Avoid injury! The machine can fall or slip from an
unsafe lifting device or supports.
● Use a safe lifting device rated for the load to be lifted.
● Lower machine onto jack stands or other stable supports
and block wheels before servicing.
IMPORTANT: Avoid damage! Place jack stands under frame, not
under transmission or engine, when raising or supporting
machine.
2. Raise machine with a safe lifting device and lower machine onto
jack stands or other stable supports. Block wheels remaining on the
ground to prevent machine movement.
MXAL42875—UN—09APR13
3. Remove the wheel nuts (A).
4. Remove the wheel assembly.
CAUTION: Avoid injury! Explosive separation of tire and rim
parts is possible when they are serviced incorrectly:
● Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
5. Take wheel assembly to an authorized service dealer for repairs.
Installing
1. Install wheel assembly with valve stem to the outside.
2. Tighten wheel nuts evenly in alternating sequence until snug.
3. Lower machine completely to the ground.
4. Tighten wheel nuts to specication.
Specication
Wheel Nuts—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 N·m (75 lb.-ft.)
MP47322,00F4678-19-26MAY15
Removing and Installing Front Caster Wheels
Disassembly:
1. Park machine safely. (See Parking Safely in the Safety section.)
CAUTION: Avoid injury! The machine can fall or slip from an
unsafe lifting device or supports.
● Use a safe lifting device rated for the load to be lifted.
● Lower machine onto jack stands or other stable supports
and block wheels before servicing.
NOTE: Before lifting the machine, remove all attachments..
2. Jack up the front of machine and place on safety stands.
MX101459—UN—01MAY20
3. Support caster assembly and remove ange bolt (A) and cap (B).
4. Remove caster from the machine.
Service Miscellaneous
53
MXAL47138—UN—16APR13
5. Inspect bearings (C) at top and bottom of frame. Replace worn or
damaged bearings.
NOTE: Inner race extends above the outer race.
MXAL47139—UN—16APR13
6. Remove nut (D) and pull bolt out of caster.
7. Remove wheel assembly (E).
MXAL47140—UN—16APR13
8. Remove shield (F) and bearing (G). Inspect shields, wheel, and
bearings for wear or damage. Replace worn or damaged parts.
MX101527—UN—22JUN20
9. Inspect bearing wear areas (H) and bolt holes (I) for wear or
damage. Replace if necessary.
Assembly
● Apply grease to the caster shaft and bolt.
● Assemble in the reverse order of disassembly.
● Tighten caster locknut and bolt to specication.
Specication
Caster Locknut—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb·ft)
● Tighten ange bolt securing yoke to specication.
Specication
Flange Bolt—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb·ft)
SB31882,00003FF-19-22JUN20
Removing and Installing Side Style Covers
1. Park machine safely. (See Parking Safely in the Safety section.)
2. Move each of the motion control levers inward.
3. Raise the seat and rotate forward.
MX101506—UN—11MAY20
ROPS Not Shown For Clarity
4. Remove three push retainers (A) from the left-hand style cover (C).
5. Remove fuel tank cap (B).
6. Lift the left-hand style cover (C) from the machine and immediately
install the fuel cap (B).
7. Remove three push retainers (A) from the right-hand style cover
(D).
8. Lift the right-hand style cover (D) from the machine.
Service Miscellaneous
54
9. Repeat steps in reverse order to install style covers on the
machine.
SB31882,000040C-19-06JUL20
Cleaning and Repairing Metal Surfaces
Cleaning:
Follow automotive practices to care for your vehicle painted metal
surfaces. Use a high-quality automotive wax regularly to maintain the
factory look of your vehicle’s painted surfaces.
Repairing Minor Scratches (surface scratch):
1. Clean area to be repaired thoroughly.
IMPORTANT: Avoid damage! Do not use rubbing compound on
painted surfaces.
2. Use automotive polishing compound to remove surface scratches.
3. Apply wax to entire surface.
Repairing Deep Scratches (bare metal or primer showing):
1. Clean area to be repaired with rubbing alcohol or mineral spirits.
2. Use paint stick with factory-matched colors available from your
authorized dealer to ll scratches. Follow directions included on
paint stick for use and for drying.
3. Smooth out surface using an automotive polishing compound. Do
not use power buer.
4. Apply wax to surface.
MP47322,00F467A-19-26MAY15
Troubleshooting
Using Troubleshooting Chart
If you are experiencing a problem that is not listed in this chart, see
your Technical Manual or authorized dealer for service.
MP47322,00F467B-19-13NOV18
Engine
IF CHECK
Poor Engine Performance Dirt in fuel system or fuel is old.
Replace fuel with fresh stabilized
fuel. Obtain fuel from another
supplier before suspecting
machine problems. Suppliers
blend fuels dierently and
changing suppliers will generally
solve any performance problems
Fuel blended with alcohol or
ether may contribute to
performance problems by
causing gum and varnish
deposits, especially if fuel is
stored for several weeks or more.
Obtain fresh fuel.
Engine Will Not Start - No Crank Park brake not locked.
Motion control levers not in
outward position.
Mower is engaged.
Defective brake, mower
engagement, or key switch.
IF CHECK
Electrical problem - See
Electrical Troubleshooting
Section
Engine Cranks But Will Not Start Spark plug wire is loose or
disconnected.
Improper fuel.
Plugged fuel lter.
Electrical problem - See
Electrical Troubleshooting
Section
Engine Is Hard To Start Carburetor is not adjusted
properly or dirty.
Choke not fully closing.
Plugged fuel lter.
Faulty spark plug.
Stale or improper fuel.
Loose or corroded electrical
connections.
Engine oil viscosity.
Engine Runs Unevenly Cooling ns plugged.
Loose electrical connections.
Choke or throttle cable sticking.
Choke not fully open.
Fuel line or fuel lter plugged.
Stale or dirty fuel.
Improper fuel.
Air cleaner element plugged.
Engine Misses Under Load Faulty spark plug.
Stale or dirty fuel.
Plugged fuel lter.
Engine Vapor Locks Fuel tank vent plugged.
Dirt in fuel lter.
Cooling ns plugged.
Loose hose connection at fuel
lter or fuel pump.
Engine Overheats Engine air intake screen
plugged.
Cooling ns plugged.
Engine oil low or too high.
Engine operated too long at a
slow idle speed.
Engine Will Not Idle Spark plug not gapped correctly.
Faulty spark plug.
Operator raising o the seat.
Engine Knocks Stale or low octane fuel.
Engine overloaded.
Low engine speed.
Oil level low.
Engine Stops Or Misses When
Operating On Hillsides
Fuel tank less than half full of
fuel.
Operator raising o of the seat.
Engine Backres Faulty spark plug.
Operator raising o of the seat.
Engine Loses Power Engine overheating.
Too much oil in engine.
Dirty air cleaner.
Faulty spark plug.
Travel speed is too fast for
conditions.
Improper fuel.
Excessive Fuel Consumption Choke is not fully open.
Black Exhaust Smoke Air lter is dirty or oil soaked.
TH84124,0000252-19-16JUL15
Troubleshooting
55
Electrical
IF CHECK
Starter Does Not Work Or Will
Not Turn Engine
Park brake not locked.
Mower is engaged.
Battery terminals are corroded.
Battery not charged.
Motion control levers not in Start/
Shutdown position.
Blown fuse.
Defective key switch
Battery Will Not Charge Dead cell in the battery.
Blown charging fuse.
Battery cables and terminals are
dirty.
Low engine speed or excessive
idling.
Lights Do Not Work Light plug disconnected.
Loose or burned out bulb.
Blown headlight fuse.
MP47322,00F467D-19-15MAR13
Machine
IF CHECK
Machine Vibrates Too Much Or
Rattles Excessively
Attachment drive belts worn or
damaged.
Mower blades not balanced.
Traction drive belt damaged or
worn.
Dirt on drive sheaves.
Machine Will Not Move With
Engine Running
Transmission hydraulic oil level
low.
Transmission belt broke.
Bypass valve levers are
engaged.
Machine Moves With Engine
Running And Hydrostatic Control
In Neutral
Linkage out of adjustment.
Transmission neutral out of
adjustment.
Mower Lift Will Not Latch in
Transport
Ensure linkage is adjusted
correctly and is not loose or
binding.
Loosen all four corners to drop
the deck when it is at 2-1/2 inch
height-of-cut. Re-level using
Optional Leveling Procedure.
Front of machine squeaks while
driving
Lubricate mower front draft rod at
front and rear pivot points.
MP47322,00F467E-19-06JUL20
Mower
IF CHECK
Discharge Chute Plugged Travel speed too fast.
Grass too long.
Grass too wet.
Engine rpm not at mow position.
Restricted air ow.
Belt installed incorrectly.
Adjust cutting height to remove
only 1/3 of grass at a time.
Patches Of Grass Uncut Travel speed too fast.
Engine rpm not at mow position.
Mower deck needs cleaning.
IF CHECK
Belt Slipping Debris in sheaves.
Worn belt.
Belt tension is incorrect.
Too Much Vibration Debris on mower deck or in
sheaves.
Damaged drive belt.
Damaged sheaves or sheaves
out of alignment.
Blades out of balance.
Front Tires Vibrate Set front tire pressure to
recommended specication. If
vibration continues, reduce tire
pressure by 1 psi until vibration
stops.
Blades Scalping Grass Cutting too low.
Mower wheels not adjusted
correctly.
Turning speed too fast.
Ridges in terrain.
Rough or uneven terrain.
Low tire pressure.
Mower Loads Down Tractor Engine rpm too low.
Travel speed too fast.
Debris wrapped around mower
spindles.
Adjust cutting height to remove
only 1/3 of grass at a time.
Uneven Cut Mower deck not leveled properly.
Travel speed too fast.
Blades dull.
Mower wheels not adjusted
correctly.
Tire pressure unequal.
Adjust cutting height to remove
only 1/3 of grass at a time.
Excessive Clippings are
Expelled from Front of Mower
Deck
Conditions may be too dry or
terrain too uneven to provide
good seal between front of deck
and grass. Visit http://JDParts.
deere.com or contact dealer to
purchase dry condition kit.
SB31882,000047A-19-12JUN20
Storage
Storing Safety
CAUTION: Avoid injury! Fuel vapors are explosive and
ammable.
Engine exhaust fumes contain carbon monoxide and cause
serious illness or death:
● Run the engine only long enough to move the machine to
or from storage.
● If a machine is stored before allowing it to cool, machine
res and structure res can occur. Fires can occur if
debris is not removed from around the engine and
muer, or if stored near combustible materials.
● Do not store vehicle with fuel in the tank inside a building
where fumes reach an open ame or spark.
● Allow the engine to cool before storing the machine in
any enclosure.
MP47322,00F4680-19-06MAY15
Storage
56
Preparing Machine for Storage
1. Repair any worn or damaged parts. Replace parts if necessary.
Tighten loose hardware.
2. To prevent rust, repair scratched or chipped metal surfaces.
3. Remove grass and debris from machine.
4. Clean under the rotary deck and remove grass and debris from
inside chute and bagger, if applicable.
5. Wash the machine and apply wax to metal and plastic surfaces.
6. To dry belts and pulleys, run machine for ve minutes.
7. To prevent rust, apply light coat of engine oil on pivot and wear
points.
8. Lubricate grease points and check tire pressure.
MP47322,00F4681-19-13JUL16
Preparing Fuel and Engine For Storage
Fuel:
If you have been using “Stabilized Fuel,” add stabilized fuel to tank
until the tank is full.
NOTE: Filling the fuel tank reduces the amount of air in the fuel tank
and helps reduce deterioration of fuel.
If you are not using “Stabilized Fuel”:
1. Park machine safely in a well-ventilated area. (See Parking Safely
in the Safety section.)
NOTE: Try to anticipate the last time the machine will be used for the
season so very little fuel is left in the fuel tank.
2. Turn on engine and allow to run until it runs out of fuel.
3. turn key switch to the OFF position.
IMPORTANT: Avoid damage! Stale fuel can produce varnish and
plug carburetor or injector components and aect engine
performance.
● Add fuel conditioner or stabilizer to fresh fuel before
lling tank.
4. Mix fresh fuel and fuel stabilizer in separate container. Follow
stabilizer instructions for mixing.
5. Fill fuel tank with stabilized fuel.
6. Run engine for a few minutes to allow fuel mixture to circulate
through carburetor on gas engine or fuel injectors on diesel engine.
Engine:
Engine storage procedure should be used when vehicle is not to be
used for longer than 60 days.
1. Change engine oil and lter while engine is warm.
2. Service air lter if necessary.
3. Clean debris from engine air intake screen.
4. On gas engines:
● Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in
cylinders.
● Install spark plugs, but do not connect spark plug wires.
● Crank the engine 5 or 6 times to allow oil to be distributed.
5. Clean the engine and engine compartment.
6. Remove battery.
7. Clean the battery and battery posts. Check the electrolyte level if
your battery is not maintenance free.
8. Close fuel shuto valve if your machine is equipped.
9. Store the battery in a cool, dry place where it will not freeze.
NOTE: The stored battery should be recharged every 90 days.
10. Charge the battery.
IMPORTANT: Avoid damage! Prolonged exposure to sunlight
could damage surfaces. Store machine inside or use a
cover if stored outside.
11. Store the vehicle in a dry, protected place. If vehicle is stored
outside, put a waterproof cover over it.
SB31882,000048E-19-06JUL20
Removing Machine From Storage
1. Check tire pressure.
2. Check engine oil level.
3. Check battery electrolyte level if your battery is not maintenance
free. Charge battery if necessary.
4. Install battery.
5. On gas engines: check spark plug gap. Install and tighten plugs to
specied torque.
6. Lubricate all grease points.
7. Open fuel shut-o valve if your machine is equipped.
8. Run the engine 5 minutes without the mower or any attachments
running to allow oil to be distributed throughout engine.
9. Be sure all shields and guards or deectors are in place.
MP47322,00F4683-19-05JUL17
Specications
Engine
Z515E
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44U877
Power Rating Information . . . . . .http://www.briggsandstratton.com/
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.25 mm (3.12 in)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.40 mm (2.89 in)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . 724 cm3 (44.18 in³)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four
Valve Clearance (Cold). . . . . . . . 0.10 - 0.15 mm (0.004 - 0.006 in)
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . 20 N•m (14.75 lb·ft)
Z530M and Z530R
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FR730V
Power Rating Information . http://www.kawasaki-criticalpower.com /
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 mm (3.070 in)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (2.992 in)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . 726 cm3 (44.3 in³)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four
Valve Clearance (Cold). . . . . . 0.075 - 0.125 mm (0.002 - 0.005 in)
Specications
57
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.029 in)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . 20 N•m (14.75 lb·ft)
Z545R
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .(EFI) 44X977
Power Rating Information . . . . . .http://www.briggsandstratton.com/
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.25 mm (3.12 in)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.40 mm (2.89 in)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . 724 cm3 (44.18 in³)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four
Valve Clearance (Cold). . . . . . . . 0.10 - 0.15 mm (0.004 - 0.006 in)
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.030 in)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . 20 N•m (14.75 lb·ft)
SB31882,0000490-19-26AUG20
Drivetrain
Transaxle Motors (Z515E, Z530M and Z530R). . . Tu Torq TZT7 U
Transaxle Motors (Z545R) . . . . . . . . . . . . . . . . .Tu Torq TZT7 M
Number of Speeds. . . . . . . . . . . . . . . Hydrostatic, Variable Speed
SB31882,0000491-19-21AUG20
Travel Speeds at Full Engine RPM
Z515E and Z530M
Forward . . . . . . . . . . . . . . . . . . . . . . . .0-12.87 km/h (0-8.0 mph)
Reverse . . . . . . . . . . . . . . . . . . . . . . . . .0-6.44 km/h (0-4.0 mph)
Z530R and Z545R
Forward . . . . . . . . . . . . . . . . . . . . . . . .0-14.48 km/h (0-9.0 mph)
Reverse . . . . . . . . . . . . . . . . . . . . . . . . .0-7.24 km/h (0-4.5 mph)
SB31882,0000492-19-26AUG20
Electrical System
Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Volt
Cold Cranking Capacity . . . . . . . . . . . . . . . . . . . . . . . . 300 Amps
TH84124,0000201-19-11JUN15
Fuel System
Fuel Types (Recommended):
. . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel
. . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%)
Fuel Filter . . . . . . . . . . . . . . . . . . . . Replaceable - paper element
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pulse
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carburetor
Z515E, Z530M, Z530R
Fuel Types (Recommended):
. . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel
. . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%)
Fuel Filter . . . . . . . . . . . . . . . . . . . . Replaceable - paper element
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Injection
Z545R
SB31882,00003E9-19-10JUN20
Tires
Front (Z515E, Z530M, Z530R, Z545R) . . . . . . 13x6.50-6 (Ribbed)
Rear (Z515E, Z530M, Z530R) . . . . . . . . . . . . . . .22x9.5-10 (Turf)
Rear (Z545R) . . . . . . . . . . . . . . . . . . . . . . . . . .23x10.5-12 (Turf)
Ination - Front . . . . . . . . . . . . . . . . . . . . . . . . . 103 kPa (15 psi)
Ination - Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi)
SB31882,0000493-19-26AUG20
Capacities
Crankcase with oil lter:
Z515E (Briggs & Stratton Engine) . . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Z530M, Z530R (Kawasaki Engine) . . . . . . . . . . . . . . 2.1 L (2.2 qt)
Z545R (Briggs & Stratton Engine) . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Fuel Tank:
All models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 L (4.5 gal)
Oil Sump:
Z515E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Z530M, Z530R . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 L (2.1 qt)
Z545R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Towing:
Maximum Towing Capacity . . . . . . . . . . . . . . . .113.4 Kg (250 lb)
Maximum Tongue Load . . . . . . . . . . . . . . . . . . . 45.4 Kg (100 lb)
SB31882,000048F-19-21AUG20
Dimensions
Z515E
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1780 mm (70.1 in)
Width (48A Deck) . . . . . . . . . . . . . . . . . . . . . . 1587 mm (62.4 in)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1954 mm (76.9 in)
Weight (with 48A Deck) . . . . . . . . . . . . . . . . . . . . 340 kg (750 lb)
Z530M
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1780 mm (70.1 in)
Width (with 48A Deck) . . . . . . . . . . . . . . . . . . . 1587 mm (62.4 in)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1954 mm (76.9 in)
Weight (with 48A Deck) . . . . . . . . . . . . . . . . . . . . 353 kg (776 lb)
Z545R
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1796 mm (70.7 in)
Specications
58
Width (with 48HC Deck) . . . . . . . . . . . . . . . . . . 1583 mm (62.3 in)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2080 mm (81.9 in)
Weight (with 48HC Deck) . . . . . . . . . . . . . . . . . . . 379 kg (835 lb)
SB31882,0000494-19-21AUG20
Mower Decks
48A Mower (Z515E, Z530M)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (48 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . .25––102 mm (1––4 in)
54A Mower (Z515E, Z530M)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.37 m (54 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . . 25 - 102 mm (1 - 4 in)
60A Mower (Z515E, Z530M)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.52 m (60 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . .25––102 mm (1––4 in)
48HC High Capacity Mower (Z545R)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (48 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . .25––102 mm (1––4 in)
54HC High Capacity Mower (Z545R)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.37 m (54 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . .25––102 mm (1––4 in)
60HC High Capacity Mower (Z545R)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.52 m (60 in)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb·ft)
Cutting Height (Approximately) . . . . . . . . . .25––102 mm (1––4 in)
SB31882,0000495-19-06JUL20
Recommended Lubricants
Engine Oil . . . . . . . . . . . . . . . . . . . . TURF-GARD® OR PLUS-4®
Grease
. . . . . . . . . . . . . . . . . . . . . . . . . GREASE-GARD™ Premium Plus
. . . . . . . . John Deere Multi-Purpose HD Lithium Complex Grease
(Specications and design subject to change without notice.)
OUMX068,0000657-19-11MAR14
Warranty
Product Warranty
John Deere oers a standard warranty on new John Deere products.
For a copy of the product warranty statement or for details on the
warranty terms and conditions for products purchased in the United
States and Canada, please contact your local John Deere Dealer or
utilize the following resources:
United States
Website:
http://www.deere.com/en_US/services_and_support/
warranty/warranty.page
Toll Free: 1-800-537-8233
Dealer Locator:
http://dealerlocator.deere.com/servlet/country=US
Canada
Website (English):
http://www.deere.ca/en_CA/services_and_support/
service_plans_warranties/service_plans_
warranties.page
Website (French):
http://fr.deere.ca/en_CA/services_and_support/
service_plans_warranties/service_plans_
warranties.page
Toll Free: 1-800-537-8233
Dealer Locator:
http://dealerlocator.deere.com/servlet/country=CA
Emission-related warranties are included in this Operator’s
Manual, and applicable if required by law or regulation.
For products purchased in a country other than the United States or
Canada, please contact your local John Deere dealer for assistance.
MP47322,00F4690-19-09JUL15
California and U.S. EPA Emissions Control System
Warranty Statement (O-Road Gas Engines)
Your Warranty Rights and Obligations
The California Air Resources Board, John Deere, and the United
States Environmental Protection Agency are pleased to explain the
emissions control system’s warranty on your model year 2021 or 2022
spark ignited o-road engine equipment. In California, new equipment
that uses small or large (less than 1 liter) spark ignited o-road
engines must be designed, built and equipped to meet the state’s
stringent anti-smog standards. John Deere must warrant the
emissions control system on your spark ignited o-road engine
equipment for the period listed below provided there has been no
abuse, neglect or improper maintenance of your equipment leading to
the failure of the evaporative emissions system.
Your emissions control system may include parts such as: carburetors
or fuel-injection system, ignition system, catalytic converters, fuel
tanks, valves, lters, clamps, connectors, fuel lines (for liquid fuel and
fuel vapors) and other associated components. Also included may be
hoses, belts, sensors and other emission-related assemblies.
Where a warrantable condition exists, John Deere will repair your
spark ignited o-road engine equipment at no cost to you including
diagnosis, parts and labor.
Manufacturer’s Warranty Coverage
This emissions control system is warranted for two years for models
S100, S110, S120, S130, S140, S150, S160, S170, S180, S220,
Warranty
59
Z335E, Z345M, Z345R, Z355E, Z355R, Z365R, Z375R, Z515E,
Z545R, and three years for all other models referenced in this
operator’s manual. If any emissions related part on your equipment is
defective, the part will be repaired or replaced by John Deere.
Owner’s Warranty Responsibilities
● As the spark ignited o-road engine equipment owner, you are
responsible for the performance of the required maintenance listed
in your Operator’s Manual. John Deere recommends that you retain
all receipts covering maintenance on your spark ignited o-road
engine equipment, but John Deere cannot deny warranty coverage
solely for lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
● As the spark ignited o-road engine equipment owner, you should
be aware that John Deere may deny you warranty coverage if your
spark ignited o-road engine equipment or a part has failed due to
abuse, neglect, or improper maintenance or unapproved
modications.
● You are responsible for presenting your spark ignited o-road
engine equipment to a John Deere Turf and Utility distribution
center or service center as soon as a problem exists. The warranty
repairs shall be completed in a reasonable amount of time, not to
exceed 30 days. If you have a question about your emissions
warranty coverage, how to make an emissions warranty claim or
how to make arrangements for emissions-related authorized
repairs, you should contact your John Deere Turf and Utility retailer,
or the John Deere Customer Contact Center at 1-800-537-8233, or
email John Deere from https://www.deere.com/en/our-company/
contact-us/.
General Emissions Warranty Coverage
The warranty period begins on the date the equipment is delivered to
an ultimate purchaser. John Deere warrants to the ultimate purchaser
and each subsequent purchaser that the spark ignited o-road engine
equipment is:
● Designed, built and equipped so as to conform to all applicable
regulations adopted by the California Air Resources Board;
● Designed, built and equipped so as to conform at the time of sale to
the ultimate purchaser with applicable U.S. Environmental
Protection Agency regulations under 40 CFR Parts 1054 and 1060:
and,
● Free from defects in materials and workmanship which cause such
engine to fail to conform with applicable regulations for the
Emissions Control System Warranty period provided herein.
● For owners located more than 100 miles from a John Deere
authorized service center, John Deere will pay either for shipping
costs to and from an authorized service center, provide for a service
technician to come to the owner to make the warranty repair, or pay
for the repair to be made at a local non-authorized service center.
These provisions do not apply to Alaska, Hawaii, Arizona,
Colorado, Idaho, Montana, Nebraska, Nevada, New Mexico,
Oregon, Texas, Utah, and Wyoming.
Emissions Warranty Interpretation
● Any warranted part that is not scheduled for replacement as
required by the maintenance instructions in the Operator’s Manual
is warranted as provided herein. If any such part fails during the
period of warranty coverage it will be repaired or replaced by John
Deere. Any such part repaired or replaced under warranty is
warranted for the remaining warranty period.
● Any warranted part that is scheduled only for regular inspection in
the maintenance instructions in the Operator’s Manual is warranted
as provided herein. A statement in the Operator’s Manual to the
eect of “repair or replace as necessary” does not reduce the
period of warranty coverage. Any such part repaired or replaced
under warranty is warranted for the remaining warranty period.
● Any warranted part that is scheduled for replacement as required
maintenance in the Operator’s Manual is warranted for the period of
time prior to the rst scheduled replacement point for that part. If the
part fails prior to the rst scheduled replacement, the part will be
repaired or replaced by John Deere. Any such part repaired or
replaced under warranty is warranted for the remainder of the
period prior to the rst scheduled replacement point for the part.
● Repair or replacement of any warranted part under the warranty will
be performed at no charge to the owner at any authorized John
Deere Turf and Utility retailer.
● The owner will not be charged for diagnostic labor which leads to
the determination that a warranted part is defective, provided such
work is performed by John Deere or an authorized John Deere
service provider.
● John Deere will repair damages to other engine components
proximately caused by a failure under warranty of any emissions-
related warranted part.
● Add-on or modied parts that are not exempted by the California Air
Resources Board may not be used. The use of any non-exempted
add-on or modied parts will be grounds for disallowing a warranty
claim. John Deere will not be liable to warrant failures of warranted
parts caused by the use of a non-exempted add-on or modied
part.
Emission Warranty Parts List
Coverage under this warranty includes, but is not limited to, the parts
listed below (the emissions control system parts) to the extent these
parts were on the engine and equipment purchased.
Fuel Metering System:
● Carburetor and internal parts (or fuel injection system)
● Air/fuel ratio feedback and control system
● Cold start enrichment system
Evaporative System:
● Fuel tank, fuel cap and tether
● Fuel hose, line, ttings, clamps
● Fuel pump, fuel shut-o valve
● Fuel vapor hoses, ttings
● Carbon canister
● Rollover/slant valve for fuel vapor control
● Purge and vent line
Air Induction System:
● Air cleaner
● Intake manifold
Ignition System:
● Spark plugs
● Magneto or electronic ignition system
● Spark advance/retard system
● Gaskets
Exhaust System:
● Exhaust manifold
● Catalyst muer
Miscellaneous Items Used in Above Systems
● Valves and Switches: vacuum, temperature, position, check, time-
sensitive
● Electronic controls
● Hoses, belts, connectors and assemblies
Limited Liability
a) The liability of John Deere under this Emissions Control System
Warranty is limited solely to the remedying of defects in materials or
workmanship. Except as otherwise expressly provided herein, this
Warranty
60
warranty does not cover inconvenience or loss of use of the non-road
equipment or engine or transportation of the equipment or engine to or
from the John Deere Turf and Utility retailer. John Deere shall not be
liable for any other expense, loss, or damage, whether direct,
incidental, consequential (except as listed above under “coverage”) or
exemplary arising in connection with the sale or use of or inability to
use the non-road equipment or engine for any other purpose.
b) No express emissions control system warranty is given by John
Deere with respect to the equipment or engine except as specically
set forth in this document. Any emissions control system warranty
implied by law, including any warranty of merchantability or tness for
a particular purpose, is expressly limited to the emissions control
system warranty terms set forth in this document.
c) No dealer is authorized to modify this Federal, California and John
Deere Emissions Control System Warranty.
MK71445,000033D-19-30APR20
Tire Warranty
John Deere warranty applies for tires available through the John
Deere parts system. For tires not available through the John Deere
parts system, the tire manufacturer’s warranty applicable to your
machine may not apply outside the U.S. (See your John Deere dealer
for specic information.)
MX00654,0000314-19-21AUG14
Limited Battery Warranty For Factory Installed
Batteries
NOTE: Applicable in North America only. For complete machine
warranty, reference a copy of the John Deere warranty
statement. Contact your John Deere dealer to obtain a copy.
TO SECURE WARRANTY SERVICE
The purchaser must request warranty service from a John Deere
dealer authorized to sell John Deere batteries, and present the battery
to the dealer with the top cover plate codes intact.
FREE REPLACEMENT PERIOD
Any new battery which becomes unserviceable (not merely
discharged) due to defects in material or workmanship within the
FREE REPLACEMENT PERIOD will be replaced free of charge.
Installation costs will be covered by warranty if the unserviceable
battery was installed by a John Deere factory or dealer and the
replacement battery is installed by a John Deere dealer.
PRO RATA ADJUSTMENT (batteries with letter code identication
only)
Any new battery which becomes unserviceable (not merely
discharged) due to defects in material or workmanship within the Pro
Rata Warranty Period will be replaced upon payment of the battery’s
current list price less a pro rata credit for unused months of service.
The applicable adjustment period is determined from the Warranty
Code printed at the top of the battery and table below. Installation
costs are not covered after the battery warranty period has ended.
THIS WARRANTY DOES NOT COVER
A. Breakage of the container, cover, or terminals.
B. Depreciation or damage caused by lack of reasonable and
necessary maintenance or by improper maintenance.
C. Transportation, mailing, or service call charges for warranty service.
D. Batteries that are merely discharged.
LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
REMEDIES
To the extent permitted by law, neither John Deere nor any company
aliated with it makes any warranties, representations, or promises as
to the quality, performance or freedom from defect of the products
covered by this warranty. IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN
DURATION TO THE APPLICABLE ADJUSTMENT PERIOD SET
FORTH HERE. THE PURCHASER’S ONLY REMEDIES IN
CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY
WARRANTY ON JOHN DEERE BATTERIES ARE THOSE SET
FORTH HERE. IN NO EVENT WILL THE DEALER, JOHN DEERE OR
ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note: Some states
do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages. So
these limitations and exclusions may not apply to you.) This warranty
gives you specic legal rights, and you may also have some rights
which vary from state to state.
NO DEALER WARRANTY
The selling dealer makes no warranty of its own and the dealer has no
authority to make any representation or promise on behalf of John
Deere, or to modify the terms or limitations of this warranty in any way.
WARRANTY TERMS TABLE
NOTE: If your battery is not labeled with a warranty code, it is a
warranty code 6.
Warranty Code Free Replacement
Period
Pro Rata Warranty
Period
A 90 Days 40 Months
B 90 Days 36 Months
C 90 Days 24 Months
D 12 Months 48 Months
E 90 Days 12 Months
F 90 Days 60 Months
G 12 Months 60 Months
H 12 Months 60 Months
6 6 Months 0 Months
12 12 Months 0 Months
18 18 Months 0 Months
OUMX068,0000504-19-10MAY17
Warranty
61
John Deere Quality Statement
John Deere Quality
John Deere equipment is more than just a purchase, it’s an investment
in quality. That quality goes beyond our equipment to your John Deere
dealer’s parts and service support. This support is needed to keep you
a satised customer.
That’s why John Deere has initiated a process to handle your
questions or problems, should they arise. The following three steps will
help guide you through the process.
Step 1
Refer to your operator’s manual
A. It has many illustrations and detailed information on the safe and
proper operation of your equipment.
B. It gives troubleshooting procedures, and specication information.
C. It gives ordering information for parts catalogs, service and
technical manuals.
D. If your questions are not answered in the operator’s manual, then
go to Step 2.
Step 2
Contact your dealer
A. Your John Deere dealer has the responsibility, authority, and ability
to answer questions, resolve problems, and fulll your parts and
service needs.
B. First, discuss your questions or problems with your dealer’s trained
parts and service sta.
C. If the parts and service people are unable to resolve your problem,
see the dealership manager or owner.
D. If your questions or problems are not resolved by the dealer, then
go to Step 3.
Step 3
Contact John Deere
A. Your John Deere dealer is the most ecient source in addressing
any concern, but if you are not able to resolve your problem after
checking your operator’s manual and contacting your dealer, contact
John Deere for assistance.
B. For prompt, eective service, please have the following ready
before you call:
● The name of the dealer with whom you’ve been working.
● Your equipment model number.
● Number of hours on machine (if applicable).
● Your serial number which you recorded on the inside front cover of
this manual.
● If the problem is with an attachment, your attachment identication
number.
C. Then call 1-800-537-8233 (United States and Canada) and our
advisor will work with your dealer to investigate your concern. If you
are outside the United States and Canada, visit the following website:
http://www.deere.com/globalhome/ deerecom/global_home.
page?CC=true
Select your country and then click on the Contact Us link.
SP66632,00043A7-19-10MAY17
John Deere Quality Statement
62
Service Record
Record Service Dates
Oil Change Oil Filter Change (If
Equipped)
Lubricate Machine Air Cleaner Element
Check/Clean
Fuel Filter Change
OUO1082,00066CA-19-15MAY17
Service Record
63
Slope Gauge
Slope Gauge Template
Hold up or copy this page and follow the directions below to use the Slope Gauge Template.
MXT013189—UN—22APR15
Use this slope gauge to determine if a slope is too steep for safe operation. Do not operate your machine on a slope greater than what is
recommended in your operator’s manual. See Operating on Slopes in the Safety section.
• Fold along the appropriate line (A) to match the recommended slope.
• Align this edge (B) with a vertical surface, a tree, building, fence pole, etc.
• Compare slope (C) with folded edge.
OUMX068,0000513-19-05JUL17
Slope Gauge
64
A
Adjustment, Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Air Cleaner Elements, Checking and Cleaning . . . . . . . . . . . . . . . . . . . . . . 37
Armrests, Adjusting (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B
Battery and Terminals, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Battery, Removing and Installing . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Battery, Service Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 49
Battery, Using Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 50
Belt, Using the Seat.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Blades, Checking Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Blades, Servicing Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
E
Electrical Troubleshooting . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Engine
Oil . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Engine Shroud, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine Troubleshooting.. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Engine, Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
F
Filter, Changing Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 32
Filter, Changing Transaxle Oil . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 41
Filter, Replacing Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 39
Foot Plate, Removing and Installing Mower Deck. . . . . . . . . . . . . . .. . . . 46
Fuel and Stabilizer, Using Proper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel Storage.. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fuel Tank, Filling . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuse, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 50
G
Grease .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 30
Guard, Cleaning Engine Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
H
Headlights, Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hour Meter, Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 17
I
Identication Numbers, Record. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
L
Labels, Locating Safety . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Labels, safety with text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Labels, safety without text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lifting Machine . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
M
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 56
Machine, Mounting and Dismounting . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 18
Material Collection System, Unplugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Metal Surfaces, Repairing and Cleaning.. . . .. . . . . . . . . . . . . . . . . . . . . . . . 55
Motion Control Levers, Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motion control levers, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 24
Moving Machine by Hand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 27
Mower Deck Identication . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 43
Mower Deck Spindles, Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mower Deck, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 28
Mower Drive Belt, Replacing (Z500 Series 48A, 48HC, 54A, 54HC,
60HC, and 62C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 48
Mower Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Mower, Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mower, Engaging . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mower, Installing Deck (48A, 48HC, 54A, 54HC, 60HC and 62C) 47
Mower, Removing Deck (48A, 48HC, 54A, 54HC, 60HC and 62C) 46
Mowing tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 29
Mowing Tips . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
N
Neutral Creep, Checking and Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
O
Oil
Engine
Gasoline. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Oil Level, Checking Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 32
Oil Level, Checking Transaxle.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Operating Checklist, Daily . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 17
Operator's Station Controls .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
P
Park Brake, Testing . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Park Brake, Using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Plastic And Painted Surfaces, Avoid Damage To . . . . . . . . . . . . . . . . . . . 17
R
Record service dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 2
ROPS Hardware, Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
S
Safety labels, with text . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety labels, without text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Systems, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Seat, Adjusting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Service Information, Emissions. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 31
Service Intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Slopes, operating on
Terrain hazards, operating near . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Spark Arrestor, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 39
Spark Plug, Checking .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 38
Storage, Preparing Machine for . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 57
Storage, Removing Machine from.. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Storing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Style Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Switch, Testing Motion Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Switch, Testing Mower Engagement (PTO).. . . . . . . . . . . . . . . . . . . . . . . . . 21
Switch, Testing Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Switch, Testing Seat . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Switch, Using Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switch, Using the Mower Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T
Template, slope gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 64
Tire Pressure, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 53
Tracking, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 41
Transaxle Drive Belt, Checking and Replacing . . . . . . . . . . . . . . . . . . . . . . 42
Transaxle, Cleaning Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transporting Machine on Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 28
Transporting Material Collection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Troubleshooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55
Index
65
U
Unplugging Mower . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
W
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 3
Warranty, product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 59
Wheel Assembly, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wheels, Adjusting Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wheels, Removing and Installing Front Caster. . . . . . . . . . . . . . . . . . . . . . 53
Index
66
Notes
67
Notes
68
