UNIMAC PWHWSHUM08XA Heavy Duty Auto Parts Washer User Manual

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

PW8X Parts Washer

E&OE © Unimac 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well-ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

Keep packaging away from children and

pets, potential risk of suffocation or

choking.

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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PW8X Parts Washer

E&OE © Unimac 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Parts Washer Safety

PLEASE READ AND SAVE THESE INSTRUCTIONS. READ THROUGH THIS OWNER’S MANUAL CAREFULLY BEFORE USING PRODUCT.

P

ROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION, WARNINGS, AND CAUTIONS. FAILURE TO COMPLY

WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO PRODUCT OR PROPERTY. PLEASE RETAIN

INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING! AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS INVOLVED WITH THEIR OPERATION AND USE. EXERCISING

RESPECT AND CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED OR IGNORED, PERSONAL INJURY TO THE OPERATOR OR

DAMAGE TO PROPERTY, MAY RESULT.

• ALWAYS Learn the machine’s applications, limitations, and the specific potential hazards peculiar to it. Read and become familiar with the entire

operating manual.

• ALWAYS wear suitable protective clothing, gloves, and goggles, manufactured to the latest European Safety Standards. Everyday eye glasses

are not safety glasses.

• ALWAYS clean off any accidental splashes of degreaser on the skin, seek medical attention immediately if necessary.

• ALWAYS follow degreaser manufacturer’s instructions carefully.

• ALWAYS check for damage. Before using the washer, any damaged part, should be checked to ensure that it will operate properly, and perform

its intended function. Any damage should be properly repaired, or the part replaced. If in doubt, DO NOT use the machine. Consult your local

dealer.

• ALWAYS disconnect the washer from the power supply before carrying out any maintenance or cleaning of the parts washer.

• ALWAYS keep work area clean. Cluttered areas and benches invite accidents, mop up accidental spillages of degreaser immediately.

• ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you

will not be working in your own shadow.

• ALWAYS keep children away. All visitors should be kept a safe distance from the work area, especially whilst operating the machine.

• ALWAYS maintain machine in top condition. Keep washer clean for the best and safest performance. Follow maintenance instructions.

• ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.

• ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to

familiarity.

• ALWAYS keep your proper footing and balance at all times don’t over reach. For best footing, wear rubber soled footwear. keep floor clear.

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PW8X Parts Washer

E&OE © Unimac 4

Electrical Connections

• W

ARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

• Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. Connecting

it to any other power source may cause damage.

• This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse

cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.

• If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following

the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard.

Environmental Protection

•

Do not dispose of this product or damaged components with general household waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of appropriately.

• One of the most damaging sources of environmental pollution is oil products. Never throw away used oil with domestic refuse or flush it down a

sink or drain. Collect any oil in a leak proof container and take it to your local waste disposal site.

• Through purchase of this product, the customer is taking on the obligation to the treatment, recycling & recovery, and environmentally sound

disposal. In effect, this means that this product must not be disposed of with general household waste. It must be disposed at a recognised

disposal facility.

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PW8X Parts Washer

E&OE © Unimac 5

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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PW8X Parts Washer

E&OE © Unimac 6

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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PW8X Parts Washer

E&OE © Unimac 7

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 5

Parts Identification ....................................................................................................................................... 8

Assembly ....................................................................................................................................................... 9

Operation ..................................................................................................................................................... 11

Specifications ............................................................................................................................................. 11

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PW8X Parts Washer

Parts Identification

No. Name No. Name No. Name

1

Lid

12

Storage Tray

23

On/Off Switch

2

Small Parts Container

13

Leg

24

Flexible Metal Tube

3 Spring Pin 14 Pan Head Screw 25 Elbow Seat

4 Pin 15 Nut 26 Pump Assy complete

5 Lid Stay c/w Fusible Link 16 Spring Washer 27 Shin Washer

6 Parts Cleaning Tray 17 Screw 28 Filter Cover

7

Tub

18

Grommet

29

Pump Housing Cover

8

Spring Washer

19

Power Cable & Plug

30

Elbow

9

Nut

20

Pump Housing

31

Spigot

10 'O'-Ring 21 Filter 32 Plastic washer

11 Plug 22 Switch Box

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PW8X Parts Washer

Assembly

1. With spring loaded lid closed, place Tub unit upside down on a non-scratching surface (cardboard, carpet

etc.).

2. Attach each of the 4 legs with 4 sets each of 6mm screws, lock washers and nuts to the brackets on the Tub

unit (Fig 1).

3. Attach Storage Tray to holes located mid-way of 4 legs with 2 sets each of 6mm screws, lock washers and

nuts (Fig 2).

4. Return the Tub unit to the upright position on its legs and open the spring tensioned lid.

5. Thread the fitting of the Flexible Metal “Gooseneck” fluid outlet tube onto the Pump outlet (Fig 3). Place the

Pump Box Lid over the open Pump Box with fluid intake perforations and raised ribs downward and over

pump. Snap into place (Fig 3).

6. Route the power cord of the Pump Box Assembly through the rectangular opening on the side of the Tub

Unit with the Inlet Filter downward and facing inward.

The Power Switch is visible through the rectangular opening. Hook the raised offset tab on the rear of the

Pump Box Assembly over the bottom edge of the rectangular opening (Figs 4-5).

7. Check to see that the Tub drain plug is tightly installed.

8. Place the Parts Cleaning Tray over the edges on the walls of the tub (Fig 6).

9. Make sure the Nozzle of the Flexible Metal “Gooseneck” Fluid Outlet Tube is facing in toward the centre of

the Tub and downward.

10. The installation of the included Flow-through Parts Cleaning Brush and hose extension is optional. The

moulded fitting on the hose end opposite the brush may be slipped into place over the Fluid Outlet Tube

Nozzle.

11. Be sure the Nozzle or Brush outlet is facing in toward the centre of the Tub and downward.

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PW8X Parts Washer

12. Fill unit with suitable, water-based degreasing solution sufficiently to cover the entire Inlet Filter (approx.12

gallons). Important Note: Follow degreasing solution mixing, usage and safety label instructions carefully

before using.

13. Plug power cord into an approved, grounded and GFI equipped Outlet.

14. Turn Power Switch to the “On” position. The Parts Washer is now ready for use.

NOTE: Brush & Rubber Hose are OPTIONAL parts only.

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PW8X Parts Washer

Operation

1. Fill only with a non-flammable degreaser or cleaning agent, to just below the level of the parts shelf. DO

NOT fill with flammable solvents such as paraffin, thinners, etc.

2. Open the lid, switch the pump on and hold the part to be cleaned under the nozzle, slowly rotate the

component until clean.

3. When clean, leave to drain on the tray or in a small component container until dry.

4. Switch off the pump and close the lid and disconnect the power supply.

5. Remove gloves and goggles, store safely.

NOTE: Any spillages should be mopped up immediately, so as not to cause a safety hazard.

IMPORTANT:

•

The Lid Stay incorporates a safety device in the form of a fusible link, which closes the lid in the event of fire.

The link is non-resetting and must be replaced should it be activated.

•

Clean the pump filter regularly, by sliding it away from the pump housing and rinsing it in clean degreaser.

•

Do not allow the level of liquid in the parts washer to fall below the pump inlet, as damage to the pump can

result.

Specifications

Tank Dimensions 758 x 524 x 265mm

Tank Capacity 86L

Fluid Capacity 45L

Degreaser Compatibility Aqueous water-based cleaning fluids

Max Pump Output 3 L/min

Voltage 240V 50Hz

Note: Assembly required

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

UNIMAC PWHWSHUM08XA Heavy Duty Auto Parts Washer

Product's Documents

Product manual

Specifications

UNIMAC PWHWSHUM08XA Questions and Answers