Sealey CP108VAGBO SV10.8 Series 85mm Cordless Angle Grinder User Manual

10.8V Ø85MM CORDLESS ANGLE GRINDER -

BODY ONLY

MODEL NO: CP108VAGBO

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

9  Thispowertoolisintendedtofunctionasagrinder,sander,orcut-o󰀨tool.Readallsafetywarnings,instructions,illustrationsand

 specicationsprovidedwiththispowertool.Failuretofollowallinstructionslistedbelowmayresultinelectricshock,re 

 and/orseriousinjury.

9  Operationsforwhichthepowertoolwasnotdesignedmaycreateahazardandcausepersonalinjury.

8 DO NOTuseaccessorieswhicharenotspecicallydesignedandrecommendedbythetoolmanufacturer.Justbecausethe 

 accessorycanbeattachedtoyourpowertool,itdoesnotassuresafeoperation.

9  Theratedspeedoftheaccessorymustbeatleastequaltothemaximumspeedmarkedonthepowertool.Accessoriesrunning 

 fasterthantheirratedspeedcanbreakandyapart.

9  Theoutsidediameterandthethicknessofyouraccessorymustbewithinthecapacityratingofyourpowertool.Incorrectlysized

 accessoriescannotbeadequatelyguardedorcontrolled.

9  Thearboursizeofwheels,anges,backingpadsoranyotheraccessorymustmatchthemountinghardwareofthepowertoolwill

 runoutofbalance,vibrateexcessively.

8 DO NOTuseadamagedaccessory.Beforeeachuseinspecttheaccessoryfordamageorexcessivewear.Ifpowertoolor 

 accessoryisdropped,inspectfordamageorinstallanundamagedaccessory.Afterinspectingandinstallinganaccessory,position

 yourselfandbystandersawayfromtheplaneoftherotatingaccessoryandrunthepowertoolatmaximumno-loadspeedforone

 minute.Damagedaccessorieswillnormallybreakapartduringthistesttime.

9  Wearpersonalprotectiveequipment.Dependingonapplication,usefaceshield,safetygogglesorsafetyglasses.Asappropriate,

 weardustmask,hearingprotectors,glovesandworkshopaproncapableofstoppingsmallabrasiveorworkpiecefragments. 

 Prolongedexposuretohighintensitynoisemaycausehearingloss.

9  Keepbystandersasafedistanceawayfromworkarea.Anyoneenteringtheworkareamustwearpersonalprotectiveequipment.

 Fragmentsofworkpieceorofabrokenaccessorymayyawayandcauseinjurybeyondimmediateareaofoperation.

9  Holdthepowertoolbyinsulatedgrippingsurfacesonly,whenperforminganoperationwherethecuttingaccessorymaycontact 

 hiddenwiring.Cuttingaccessorycontactinga“live”wiremaymakeexposedmetalpartsofthepowertool“live”andcouldgivethe

 operatoranelectricshock.

9  Neverlaythepowertooldownuntiltheaccessoryhascometoacompletestop.Thespinningaccessorymaygrabthesurfaceand

 pullthepowertooloutofyourcontrol.

8 DO NOTrunthepowertoolwhilecarryingitatyourside.Accidentalcontactwiththespinningaccessorycouldsnagyourclothing,

 pullingtheaccessoryintoyourbody.

9  Regularlycleanthepowertool’sairvents.Themotor’sfanwilldrawthedustinsidethehousingandexcessiveaccumulationof 

 powderedmetalmaycauseelectricalhazards.

8 DO NOToperatethepowertoolnearammablematerials.Sparkscouldignitethesematerials.

8 DO NOTuseaccessoriesthatrequireliquidcoolants.Usingwaterorotherliquidcoolantsmayresultinelectrocutionorshock.

9 Properlytthespindleofthepowertool.Accessorieswitharbourholesthatdonotandmaycauselossofcontrol.Dependingon

 directionofthewheel’smovementatthepointofpinching.Abrasivewheelsmayalsobreakundertheseconditions.Kickbackisthe

 resultofpowertoolmisuseand/orincorrectoperatingproceduresorconditionsandcanbeavoidedbytakingproperprecautionsas

 givenbelow.

9  Maintainarmgriponthepowertoolandpositionyourbodyandarmtoallowyoutoresistkickbackforces.Alwaysuseauxiliary

 handle,ifprovided,formaximumcontroloverkickbackortorquereactionduringstart-up.Theoperatorcancontroltorquereactions

 orkickbackforces,ifproperprecautionsaretaken.

9  Neverplaceyourhandneartherotatingaccessory.Accessorymaykickbackoveryourhand.

8 DO NOTpositionyourbodyintheareawherepowertoolwillmoveifkickbackoccurs.Kickbackwillpropelthetoolindirection 

 oppositetothewheel’smovementatthepointofsnagging.

8 DO NOTpositionyourbodyinlinewithandbehindtherotatingwheel.Whenthewheel,atthepointofoperation,ismovingaway

 fromyourbody,thepossiblekickbackmaypropelthespinningwheelandthepowertooldirectlyatyou.

9  Usespecialcarewhenworkingcorners,sharpedgesetc.Avoidbouncingandsnaggingtheaccessory.Corners,sharpedges

9  Theguardmustbesecurelyattachedtothepowertoolandpositionedformaximumsafety,sotheleastamountofwheelis 

 exposedtowardstheoperator.Theguardhelpstoprotecttheoperatorfrombrokenwheelfragments,accidentalcontactwithwheel

 andsparksthatcouldigniteclothing.

9  Wheelsmustbeusedonlyforrecommendedapplications.

8 DO NOTgrindwiththesideofcut-o󰀨wheel.Abrasivecut-o󰀨wheelsareintendedforperipheralgrinding,sideforcesappliedto 

 thesewheelsmaycausethemtoshatter.

CP108VAGBOIssue129/04/2021

Original Language Version

©JackSealeyLimited

Referto

instructions

Weareye

protection

Wearprotective

gloves

Notpermittedfor

facegrinding.

Wear ear

protection

Wearamask Warning

9  Alwaysuseundamagedwheelangesthatareofcorrectsizeandshapeforyourselectedwheel.Properwheelangessupportthe

 wheelthusreducingthepossibilityofwheelbreakage.Flangesforcut-o󰀨wheelsmaybedi󰀨erentfromgrindingwheelanges.

8 DO NOTuseworndownwheelsfromlargerpowertools.Wheelintendedforlargerpowertoolisnotsuitableforthehigherspeed

 ofasmallertoolandmayburst.

8 DO NOT“jam”thecut-o󰀨wheelorapplyexcessivepressure.DO NOTattempttomakeanexcessivedepthofcut.Overstressing

 thewheelincreasestheloadingandsusceptibilitytotwistingorbindingofthewheelinthecutandthepossibilityofkickbackor 

 wheelbreakage.

9  Whenwheelisbindingorwheninterruptingacutforanyreason,switcho󰀨thepowertoolandholdthepowertoolmotionlessuntil

 thewheelcomestoacompletestop.Neverattempttoremovethecut-o󰀨wheelfromthecutwhilethewheelisinmotionotherwise

 kickbackmayoccur.Investigateandtakecorrectiveactiontoeliminatethecauseofwheelbinding.

8 DO NOTrestartthecuttingoperationintheworkpiece.Letthewheelreachfullspeedandcarefullyre-enterthecut.Thewheelmay

 bind,walkuporkickbackifthepowertoolisrestartedintheworkpiece.

9  Supportpanelsoranyoversizedworkpiecetominimizetheriskofwheelpinchingandkickback.Largeworkpiecestendtosag 

 undertheirownweight.Supportsmustbeplacedundertheworkpiecenearthelineofcutandneartheedgeoftheworkpieceon

 bothsidesofthewheel.

9  Disconnectthebatteryfromthegrinderunitbeforechangingaccessories,servicingorperforminganymaintenance.

9  Maintainthegrinderandbatteryingoodcondition.Checkmovingpartsalignmentonaregularbasis.

9  Replaceorrepairdamagedparts.Useanauthorisedserviceagentandrecommendedpartsonly.Unauthorisedpartsmaybe 

 dangerousandwillinvalidatethewarranty.

9  Ensurethegrinderisswitchedo󰀨beforeinstallingthebattery.

9  Keepthegrinderbatteryandchargercleanforbestandsafestperformance.

9  Removeillttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.

9  Evaluateyourworkingareabeforeusingthegrindere.g.ceiling,oorsandenclosuresmaycontainelectricalitemsorwaterpiping.

9  Ensurebatteryiscorrectlyinsertedintothegrinderhandleandlatchedinplacebeforeattemptingtoswitchon.

9  Securelooseworkpieceswithaclamp,viceorotheradequateholdingdevice.

9  Avoidunintentionalstarting.

9  Wearapprovedsafetyeyeprotection(standardspectaclesarenotadequate).

9  Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-skidshoes.

9  Beawarethatthisgrinderdoesnotneedtobepluggedintothemainspower.

9  Keepchildrenandunauthorisedpersonsawayfromtheworkingarea.

8 DO NOTusethegrinderwherethereareammableliquids,solidsorgases,suchaspaintsolvents,etc.

8 DO NOTallowchildrentooperatethegrinder.

8 DO NOToperatethegrinderifanypartsaremissingasthismaycausefailureorpossiblepersonalinjury.

8 DO NOTholdunsecuredworkpieceinyourhand.

8 DO NOTcarrythegrinderwithyourngeronthepowertrigger.

8 DO NOTusethegrinderforataskitisnotdesignedtoperform.

8 DO NOToperatethegrinderwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.

8 DO NOTgetthegrinder,batteryorchargerwetoruseindamporwetlocations.

9  Keepthegrinder,batteryandchargerinasafe,dry,childproofareawherethetemperaturewillnotexceed104°F(40°C).

2. INTRODUCTION

Compact,lightweightcordlessanglegrinder-bodyonly.Comfortablehousingwithsoftgriptohelpreducevibration.Variablespeedwithsix

settings.Bladeguardthatcanbeadjustedandspindlelockingbutton.LEDBatterylightindicator.Suppliedwith1xhexkeyforeasyblade

switching.Grinding/cuttingbladenotincluded.Requirescompatible10.8V2Ahor4Ahbatteryandmainscharger,soldseparately.

3. SPECIFICATION

MODEL NO: ..................................................CP108VAGBO

Battery:...................... CP108VBP2AhBattery(notincluded)

................................. CP108VBP44AhBattery(notincluded)

DiscSize:.................................................................. Ø85mm

FreeSpeed:.......................................... 12000rpm/19500rpm

Noise Power/Pressure:........................................87/76dB(A)

SpindleSize:..................................................................... M5

Vibration/Uncertainty:....................................... 0.732/1.5m/s²

4. ASSEMBLY

4.1. ASSEMBLY AND ADJUSTING

 WARNING!Beforeundertakinganyworkonthemachineitself,removethebatterypack.

4.2. MOUNTING THE WHEEL GUARD

g.1

g.2

g.3

CP108VAGBOIssue129/04/2021

Original Language Version

©JackSealeyLimited

 WARNING!Forworkwithgrindingorcuttingdiscs,theprotectionguardmustalwaysbemounted.Usethecorrecttypeofdiscfor

 yourapplication.

4.2.1. Wheelguardforcutting(SeeFig.1)

 Fixtheouterguardontotheinnerguarduntilitengages.Theinnerguardandouterguardassembledtogetherandmakeupa 

 wheelguardforcutting.

4.2.2. Wheelguardforgrinding(SeeFig.2)

 Simplyremovetheouterguard.Theinnerguardisusedaswheelguardforgrinding.

4.2.3. Adjustingthewheelguard(SeeFig.3)

 Turnthewheelguardtothedesiredpositionuntilitengages.Notoolisrequiredforthis.

4.3. REPLACING THE CUTTING DISC/GRINDING DISC

 WARNING! DO NOTtouchgrindingandcuttingdiscsbeforetheyhavecooleddown.Thediscscanbecomeveryhotwhile 

 working.

4.3.1. Cleanthespindleandallpartstobemounted.

4.3.2. Pressandholdthespindlelockbuttontolockthespindle.Youmayneedtorotatethespindleusingtheprovidedhexkeyifthespindle

 lockbuttoncannotbepresseddowntotheend.

4.3.3. Loosentheclampingboltwithwasherbyturningitanti-clockwiseusingtheprovidedhexkey.

4.3.4. Removetheclampingboltwithwasherandthedisc.

 WARNING!Actuatethespindlelockbuttonwhenthegrinderspindleisatastandstill.Otherwise,themachinemaybecome 

 damaged.

 WARNING!Payattentiontothedimensionsofthegrinding/cuttingdiscs.Themountingholediametermusttthespindlewithout

 play.DO NOT use reducers or adapters

4.3.5. Placethedisconthetoolspindle.Ensureitiscorrectlylocated.

4.3.6. Inserttheclampingboltwithwasherthroughthecentreofthediscandontothespindle.

4.3.7. Pressandholdthespindlelockbuttontolockthespindle.Youmayneedtorotatethespindleusingtheprovidedhexkeyifthespindle

 lockbuttoncannotbepresseddowntotheend.

4.3.8. Tightentheclampingboltwithwasherbyturningitclockwiseusingtheprovidedhexkey.Makesurethatthecuttingdisc/grindingdisc

 isassembledrmly.

 WARNING!Aftermountingthegrinding/Cuttingdiscandbeforeswitchingon,checkthatthedisciscorrectlymountedandthatit

 canturnfreely.Makesurethatthediscdoesnotgrazeagainstthewheelguardorotherparts.

4.4. APPROVED GRINDING/CUTTING DISC

 Thepermissiblespeed[min-1]orthecircumferentialspeed[m/s]ofthegrindingtoolsusedmustatleastmatchthevaluesgiveninthe

 specicationtable.

5. OPERATION

5.1. BEFORE OPERATION

5.1.1. CHARGING THE BATTERY

8 DO NOTuseanychargerotherthanthatspecicallyprovidedforusewiththeequipment.

9  Ifthebatterypackisveryhotyoumustremoveyourbatterypackfromthechargerandallowtimeforthebatterytocooldownbefore

 recharging.

5.2. REMOVING OR INSTALLING THE BATTERY PACK (SEE FIG.6&7)

 WARNING!Beforeinsertingthebatterypack,makesurethattheon/o󰀨switchisinOFFposition.

 Depressthebatterypackreleasebuttontoreleaseandslidethebatterypackoutfromyourtool.Afterrecharge,slideitbackintoyour

 tool.Asimplepushandslightpressurewillbesu󰀩cient.

g.4

g.5

g.6

g.7

CP108VAGBOIssue129/04/2021

Original Language Version

©JackSealeyLimited

5.3. SWITCH ON/OFF

5.3.1. SWITCHING ON (SEE FIG.8)

 Slidebuttonsintheorderdescribeding.8.Movetheon/o󰀨switchforwardtothetoolheadandpressthefrontpartoftheon/o󰀨switch

 downuntilitlatches.Thenyoucanreleasetheon/o󰀨switch.Yourtoolisnowlockedonforcontinuoususe.

5.3.2. SWITCHING OFF (SEE FIG.9)

 Slidebuttonsintheorderdescribeding.9.Pushdownthebackoftheon/o󰀨switchandmovetheon/o󰀨switchbackwardstotherear

 ofthetooltoswitcho󰀨.

5.4. SPEED ADJUSTMENT (SEE FIG.10)

 Thetoolhasavariablespeedcontrolforprecisespeedadjustment.Setittotherequiredspeedforoperation.Therequiredspeedis

 dependentonthematerialandistobedeterminedbyapracticaltrial.

5.5. BATTERY CAPACITY INDICATOR (SEE FIG.11)

 Yourtoolisequippedwithbatterycapacityindicator.Whenthetoolison,thebatterycapacityindicatorwilllightuptoshowthe 

 amountofchargeleftinthebattery.

5.6. HAND GRIP AREA (SEE FIG.12)

 HoldthetoolrmlywheninoperationasshowninFig.12.

5.7. CUTTING (SEE FIG.13)

 WARNING!Forcuttingmetal,alwaysworkwiththewheelguardforcutting.

 Whencutting,workwithmoderatefeed,adaptedtothematerialbeingcut.DO NOTexertpressureontothecuttingdisc,tiltoroscillate

 themachine.

8 DO NOTreducethespeedofrunningdowncuttingdiscsbyapplyingsidewardpressure.

 Themachinemustalwaysworkinanup-grindingmotion.Otherwise,thedangerexistsofitbeingpusheduncontrolledoutofthecut.

 Whencuttingprolesandsquarebar,itisbesttostartatthesmallestcrosssection.

5.8. ROUGH GRINDING (SEE FIG.14)

 WARNING!Neveruseacuttingdiscforroughgrindingapplications.Seriousinjurytoyourselfandotherscanbecausedbyusingthe

 toolforwrongapplications.

 WARNING! DO NOTswitchthegrinderonwhilstthediscisincontactwiththeworkpiece.Allowthedisctoreachfullspeedbefore

 startingtogrind.

9  Alwayspositiontheguardsothatasmuchoftheexposeddiscaspossibleispointingawayfromyou.

9  Bepreparedforastreamofsparkswhenthedisctouchesthemetal.

9  Forbesttoolcontrol,materialremovalandminimumoverloading,maintainananglebetweenthediscandworksurfaceof 

 approximately15°-30°whengrinding.

g.8

g.9

g.10

g.11

g.12

g.13

g.14

CP108VAGBOIssue129/04/2021

Original Language Version

9  Usecautionwhenworkingintocornersascontactwiththeintersectingsurfacemaycausethegrindertojumportwist.

9  Whengrindingiscompleteallowtheworkpiecetocool.

6. MAINTENANCE

6.1.  Removethebatterybeforecarryingoutanyadjustment,servicingormaintenance.

6.2.  Therearenouserserviceablepartsinyourpowertool.Neverusewaterorchemicalcleanerstocleanyourpowertool.Wipeclean

 withadrycloth.Alwaysstoreyourpowertoolinadryplace.Keepthemotorventilationslotsclean.Keepallworkingcontrolsfree

 ofdust.Occasionallyyoumayseesparksthroughtheventilationslots.Thisisnormalandwillnotdamageyourpowertool.

7. TROUBLESHOOTING

7.1.  Ifyourwheelwobblesorvibrates,checkthatclampingboltistight;checkthatthewheeliscorrectlylocatedonthespindle.

7.2.  IfthereisanyevidencethatthewheelisdamagedDO NOTuseasthedamagedwheelmaydisintegrate,removeitandreplacewith

 anewwheel.Disposeofoldwheelssensibly.

7.3.  Ifworkingonaluminiumorasimilarsoftalloy,thewheelwillsoonbecomecloggedandwillnotgrinde󰀨ectively.

7.4.  Whenoverloaded,themotorcomestoastop.Relievetheloadonthemachineimmediatelyandallowcoolingforapprox. 

 30secondsatthehighestno-loadspeed.

7.5.  Whenusingasintendedforthepowertoolcannotbesubjecttooverload.Whentheloadistoohighortheallowablebattery 

 temperatureof75°Cisexceeded,theelectroniccontrolswitcheso󰀨thepowertooluntilthetemperatureisintheoptimum 

 temperaturerangeagain.

7.6.  Ifmachineisblocked,pleaseturniio󰀨andturniionagainafter1~2seconds.

WARNING! – RISK OF HAND ARM VIBRATION INJURY.

This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.

ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.

Thistoolistobeoperatedinaccordancewiththeseinstructions.

This tool has been tested in accordance with:ENISO28927-1:2009&BSENISO15744:2008.

DeclarationandvericationofVibrationEmissionguresareinaccordancewithEN12096:1997

Measured vibration emission value (a): ............0.732 m/s²

Uncertainty value(k):.............................................1.50 m/s²

Pleasenotethattheapplicationofthetooltoasolespecialisttaskmayproduceadi󰀨erentaveragevibrationemission.Werecommendthata

specicevaluationofthevibrationemissionisconductedpriortocommencingwithaspecialisttask.

Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.

NB:StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.

Whilstinuse,theactualvaluewillvaryconsiderablyfromanddependonmanyfactors.

Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.

NB:ensurethatthelengthofleaderhosesissu󰀩cienttoallowunrestricteduse,asthisalsohelpstoreducevibration.

Thestateofmaintenanceofthetoolitselfisalsoanimportantfactor,apoorlymaintainedtoolwillalsoincreasetheriskofHandArmVibration

Syndrome.

Health surveillance.

Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe

modiedaccordingly.

Personal protective equipment.

Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe

uncontrolleduseofthistool.Werecommendasu󰀩cientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddryand

maintaingoodbloodcirculationinngersetc.Pleasenotethatthemoste󰀨ectiveprotectionisprevention,pleaserefertotheCorrectUseand

Maintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsitewww.

hse.gov.uk-Hand-ArmVibrationatWork.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

accordingtolocalregulations.

WEEE REGULATIONS

DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment

(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid

wasteauthorityforrecyclinginformation.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior

notice.

Important:NoLiabilityisacceptedforincorrectuseofthisproduct.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

CP108VAGBOIssue129/04/2021

Original Language Version

Sealey CP108VAGBO SV10.8 Series 85mm Cordless Angle Grinder 10.8V

Product's Documents

Instructions

Specifications

Sealey CP108VAGBO Questions and Answers