instructions for
air die grinder kit 15pc
model no: gSa67.V2
thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. Safety
9 follow all workshop Health & safety rules, regulations, and conditions when using tool.
Warning! disconnect from air supply before changing grinding bit or servicing.
9 maintain die grinder in good condition and replace any damaged or worn parts. use genuine parts only. unauthorised parts may be
dangerous and will invalidate the warranty.
Warning! check correct air pressure is maintained and not exceeded. We recommend 90psi.
9 Keep air hose away from heat, oil and sharp edges. check air hose for wear before each use and ensure that all connections are secure.
Warning! Before each use check grinding bit is secure, and the bit is not worn or damaged. if damaged, replace immediately.
9 ensure replacement grinding bits are not damaged (cracks, deformations or splinters etc).
9 Always use the correct grinding bit suitable for the material being ground. ensure the maximum speed specification of the bit is higher than
that indicated on the machine data plate.
Warning! Always wear approved eye or face protection when operating the die grinder.
9 use breathing protection in accordance with cosHH regulations if fumes or dust pose a hazard.
9 Wear ear defenders and safety gloves.
9 Keep hands and body clear of the work piece when operating the die grinder.
9 maintain correct balance and footing. ensure the floor is not slippery and wear non-slip shoes.
9 secure unstable work piece with a clamp, vice or other adequate holding device.
9 Keep children and non essential persons away from the working area.
9 Avoid subjecting grinding bit to excessive strain, always ease grinding bit against work piece (a harsh impact may break the bit). maintain a
controlled adequate progression.
8 dO nOt get the die grinder wet or use in damp or wet locations.
8 dO nOt hold the workpiece by hand. use clamps or a vice to secure the work piece.
8 dO nOt use the die grinder for a task it is not designed to perform.
8 dO nOt use die grinder if damaged or faulty. contact your local service agent.
8 dO nOt use die grinder unless you have been instructed in its use by a qualified person.
8 dO nOt carry the die grinder by the air hose, or pull the hose from the air supply.
8 dO nOt direct air from the air hose at yourself or others.
8 dO nOt grind any materials containing asbestos.
8 dO nOt turn the die grinder on whilst the grinding bit is in contact with the work piece.
8 dO nOt use die grinder where there are flammable liquids, solids or gases such as paint solvents, including waste wiping or cleaning rags
etc as generated sparks may be dangerous.
8 dO nOt touch the work piece close to the ground surface as it will be very hot. Allow to cool. the work piece may also be very sharp.
8 dO nOt operate die grinder if you are tired or under the influence of alcohol, drugs or intoxicating medication.
8 When not in use disconnect from air supply and store in a safe, dry, childproof location.
WArninG! danger of fire/explosion hazard
WArninG! the grinding process can produce streams of sparks which are a potential source of ignition especially when grinding metal.
8 do not use the grinder where there are flammable liquids, solids or gases.
8 do not allow grinder sparks to make contact with clothing or other fabric such as cleaning rags. fabrics contaminated with flammable
materials such as petrol, oil, paint and solvents are a particular fire hazard.
9 to reduce the risk of clothing catching fire the operator should wear clothing treated with a fire retardant.
WArninG! – risk of Hand Arm Vibration injury.
this tool may cause Hand arm Vibration Syndrome if its use is not managed adequately.
this tool is subject to the vibration testing section of the machinery directive 2006/42/ec.
this tool is to be operated in accordance with these instructions.
measured vibration emission value (a): ................. 1.1 m/s²
uncertainty value (k): ........................................... 0.55 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend
that a specic evaluation of the vibration emission is conducted prior to commencing with a specialist task.
GsA67.V2 | issue 1 16/01/17
Original Language Version
© Jack sealey limited
refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear a mask
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
nB: stated Vibration emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
such factors include; the operator, the task and the inserted tool or consumable.
nB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
the state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm
Vibration syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be
modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPe) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry
and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the correct
use and maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the Hsc
website www.hse.gov.uk - Hand-Arm Vibration at Work.
2. intrOductiOn
includes model no. GsA671 and supplied with set of grinding points, chuck spanners and carry-case.
3. SpecificatiOn
model no. .............................................................. GsA67.V2
conguration ...................................................... straight-midi
collet size ....................................................... Ø3mm, Ø6mm
free speed ............................................................ 22000rpm
Air consumption............................................................. 7cfm
operating Pressure ....................................................... 90psi
Air inlet size .............................................................. 1/4”BsP
length ........................................................................ 165mm
Weight ......................................................................... 0.48kg
noise Power/Pressure ....................................... 104/93dB(A)
Vibration/uncertainty .......................................... 1.1/0.55m/s
2
consumable Parts
model tip Ø tip length length
sA67/W01 mounted Wheel 10mm 25mm 52mm
sA67/W02 mounted Wheel 20mm 20mm 50mm
sA67/W03 mounted Wheel 25mm 22mm 52mm
sA67/W04 mounted Wheel 25mm 10mm 45mm
sA67/W05 mounted Wheel 20mm 26mm 52mm
sA67/W06 mounted Wheel 20mm 25mm 52mm
sA67/W07 mounted Wheel 25mm 25mm 52mm
sA67/W08 mounted Wheel 16mm 26mm 52mm
sA67/W09 mounted Wheel 25mm 25mm 52mm
sA67/W10 mounted Wheel 25mm 25mm 52mm
4. OperatiOn
4.1. air Supply
Warning! ensure the air supply is clean and does not exceed 90 psi while operating the die grinder. too high an air pressure and unclean
air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.1. recommended hook-up procedure is shown in fig.1.
ensure die grinder air valve (or trigger) is in “off” position before connecting to the air supply.
4.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
4.1.3. drain the air tank daily. Water in the air line will damage the die grinder.
4.1.4. clean air inlet filter weekly.
4.1.5. line pressure should be increased to compensate for unusually long air hoses (over 8 metres). the minimum hose diameter should be 1/4”
i.d. and fittings must have the same inside dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. check hose for wear, and make certain that all connections are secure.
4.2. couplings.
Vibration may cause failure if a quick change coupling is connected directly to the die grinder. to overcome this, connect a leader hose to
the grinder. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. figs.1 & 2.
g.1
g.2
GsA67.V2 | issue 1 16/01/17
Original Language Version
© Jack sealey limited
4.3. Operating
Warning! ensure you read, understand and apply safety instructions.
4.3.1. connect the die grinder to the air supply.
4.3.2. to start, hold firmly and push the trigger locking lever forward whilst depressing trigger.
4.3.3. the bit must be running at its maximum speed before attempting to grind the work piece.
4.3.4. slowly and smoothly bring the grinding stone toward the work piece (avoid jerky movements).
Avoid subjecting stone to excessive strain or harsh impacts.
Always hold die grinder firmly and ease grinding stone against work piece. maintain a controlled progression.
4.4. changing grinding Stones
Warning! disconnect from the air supply before changing grinding stone.
4.4.1. check that grinding stones are not damaged in any way such as cracks, deformations or splinters etc. damaged stones must not be used.
4.4.2. use wrenches provided to loosen collet locking collar. insert grinding bit and re-lock collar.
8 dO nOt allow die grinder to free run for an extended period of time as this will shorten bearing life.
5. Maintenance
WArninG! disconnect die grinder from air supply before changing accessories, servicing or performing maintenance. replace or repair
damaged parts. use genuine parts only. unauthorised parts may be dangerous and will invalidate the warranty.
5.1. if air supply does not have an oiler, lubricate the air tool daily with a few drops of sealey air tool oil dripped into the air inlet to prolong its
life.
5.2. clean the die grinder after use.
5.3. loss of power or erratic action may be due to the following:
a) excessive drain on the air line. moisture or restriction in the air pipe. incorrect size or type of hose connectors. to remedy check the air
supply and follow instructions in section 4.
b) Grit or gum deposits in the die grinder may also reduce performance. if your model has an air strainer (located in the area of the air
inlet), remove the strainer and clean it. flush the die grinder out with gum solvent oil or an equal mixture of sAe no 10 oil and
paraffin. Allow to dry before use.
5.4. for a full service contact your local sealey service agent.
5.5. When not in use, disconnect from air supply, clean die grinder and store in a safe, dry, childproof location.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
iMpOrtant: no liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
sole uK distributor, sealey Group.
Kempson Way, suffolk Business Park,
Bury st. edmunds, suffolk.
iP32 7Ar
www.sealey.co.uk
sales@sealey.co.uk
01284 757500
01284 703534
environmental protection
recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
parts support is available for this product. to obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.
GsA67.V2 | issue 1 16/01/17
Original Language Version
© Jack sealey limited
