Sealey TIO760 3-in-1 Sheet Metal Machine 760mm

760MM 3-IN-1 SHEET METAL MACHINE

MODEL NO: TIO760

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

1. SAFETY

9 Ensure good footing, wear non slip footwear.

8 DO NOToperatethistoolwhileundertheinuenceofdrugs,alcoholorotherimpairingmedication.

8 DO NOTAllowunqualiedpersonstooperatethemetalfolder.Keepchildrenawayfromthetool.

9  Beawareofsharpedgesorsharpshredsofmetalthatmaybecreated.Useheavydutygloveswhenhandlingtheworkpiece.

2. INTRODUCTION

30”3-in-1lightsheetmetalworkingmachine.Canshear,bendandrollavarietyofmetalsincludingmildsteel,aluminiumandcopper.The

rollershavegrooveswithdiametersof4mm,5mmand6mmforbendingrods.Adjustthedistanceandangleoftherollerstocreatethedesired

curvatureforcurves,cylindersorcones.Shearsheetsofmetalupto760mmwide.Makepanswithamaximumlipof1”andbend(brake)

sheets up to an angle of 90°.

3. SPECIFICATION

WorkpieceMaximumWidth: ............................................................................................... 760mm/30”

4. SET UP

4.1. REMOVAL AND ADJUSTMENT OF HANDLE

4.1.1. TheHandle(18#)maybeadjustedormovedbyremovingoneoftheHandleKnobs(26#)andlooseningtheKnob(42#)thatholds

4.2. REMOVAL AND ADJUSTMENT OF FINGERS

4.2.1. TheFingers(12#)aresegmentedandcanbeusedforvarying

4.2.2.2. LoosentheScrews(52#)holdingtheFingers(12#)inplace.It

4.2.2.3. RemoveanyunneededFingers(12#).

4.2.2.4. RaiseandlowertheMovingCutterPlate(11#)anduse 

Handcrushing

betweenpress

ngers

4.3. REMOVAL AND INSTALLATION OF UPPER CUTTING BLADE

4.3.1. RemovetheScrews(56#)fromtheuppercuttingBlade(23#)asshowninFig.2.

4.3.2. RemovetheuppercuttingBlade(23#).

4.3.3. AligntheuppercuttingBlade(23#)sothatitisushwiththeMovingCutterPlate(11#)andsecurewithitsScrews(56#).

4.4. ADJUSTMENT OF UPPER CUTTING BLADE

4.4.5. IftheuppercuttingBlade(23#)isbowedin,towardsthebackofthetool,turntheadjustmentNut(49#)clockwiseasshownin 

 Fig.3.ThiswillloosentheSupportingPlate(22#)andpullthemiddleoftheuppercuttingBlade(23#)inwhilepushingitsendsout.

4.5. REMOVAL AND INSTALLATION OF LOWER CUTTING BLADE

4.5.1. RemovetheScrews(58#)fromthelowercuttingBlade(23#)as

 showninFig.4.

4.5.2. RemovethelowercuttingBlade(23#).

4.5.3. ReplacethelowercuttingBlade(23#)andsecureusingitsScrews

 (58#).

4.6. ADJUSTMENT OF LOWER CUTTING BLADE

4.6.1. LowertheuppercuttingBlade(23#)toitslowestposition.

4.6.4. TightenthetwoScrews(59#)locatedontopoftheWorkBench

 (2#).

5. OPERATION

5.1. SHEARING

5.1.1. Scribethecuttingmarkonthematerial.

5.1.2. SlidethematerialbetweentheuppercuttingBlade(23#)andtheLower

 cuttingBlade(23#)sothattheuppercuttingBlade(23#)ispositioned

 directlyabovethemarkandtherighthandsideofthematerialrestsagainst

 theGuide(16#)asshowninFig.5.

NOTE: GuidemustbeonthissideoftoolasshowninFig.5.

TIO760Issue109/03/2021

5.2. ANGLE BENDING

5.2.1. Marktheworkpiecewhereyouwanttobendthematerial.

5.2.2. PlacematerialabovetheMovingCutterPlate(11#)asshowninFig.6.

5.2.3. AlignthebendingmarkwiththefrontedgeoftheFingers(12#).

5.2.4. RotatetheHandle(18#)untilthedesiredanglehasbeenformed.Usea

 protractororothermeasuringtooltoensureaccuracy.

5.3. RADIUS BENDING

5.3.1. Radiusbendingismostcommonlyusedtomakecylindersandcones,as

 showninFig.7.

5.3.2. Bothshapesareformedbymakingaseriesofsmall,closelyspacedbends

in the workpiece.

5.4. PAN FORMING

NOTE: TheHandBrakeRollcanbeusedtomakevarioussizesofpans.Themaximumlip(side)heightsupportedbythistoolis1”.

5.4.1. Pre-measureandcutyourmaterialbeforebending.NotchthecornersaccordingtothedesiredlipheightasshowninFig.8.

5.4.2. InsertmaterialbetweentheFingers(12#)andtheMovingCutterPlate(11#).Bendthematerialuntilas90ºdegreeanglehasbeen

 formed.

5.4.3. Rotatethematerial90ºcounter-clockwise.Allowthecompletedsidetoextendjustbeyondthedies.Bendthesecondside.

5.4.5. Rotatetothenalside,andinsertworkpiecebetweenthetooling.Yourformedsideswillbeontheoutsideofthetooling.

5.4.6. Beforebending,taponecornernearertothemiddleofthemachine.ThiswillallowthematerialtocleartheFingers(12#)whenraised.

5.5. ROLLING

5.5.1. MovetheCover(33#)backandoutoftheway.

5.5.2. DroptheBackPressingRoll(24#)bylooseningtheRollerAdjustmentwithKnob(25#).

5.5.3. InsertjusttheleadingedgeofyourworkpiecebetweentheUpperPressingRoll(32#)andLowerPressingRoll(31#),andtighten

 therollbargapAdjustableScrew(27#)untiltheRollBarsarebarelysnugagainsttheworkpiece.

5.5.4. AdvancetheRollerAdjustmentWithKnob(25#)asmuchasdesireddependinguponthetightnessoftherolltobeaccomplish. 

 (Thetightertheroll,themoretheknobsmustbeadvanced.)

5.5.5. CranktheHandleAssembly(18#,26#,70#,71#)untiltheproperrollhasbeenachieved.Thematerialshouldfeeditselfthrough 

 therollersasyoucranktheHandleAssembly.

5.6. WIRE ROLLING

5.6.1. UsethepropergrooveintheUpperPressingRoll(32#)dependingupontheGaugeofthewirebeingrolled.

5.7.1. SlidethePressPlateBrackets(8#)ofthePressPlateAssemblyintothereceiverholesoftheMovingCutterPlate(11#).Notethat

 thePressingPlate(10#)shouldbefacingdown.

5.7.2. PlacetheworkpiecesothatitiscentredunderthePressingPlate(10#).

5.7.3. RotatetheHandle(18#)topresstheworkpiece.

 thehandle(18#)isturned.Thematerialisfedintotherollersfromthefrontofthemachine.

5.9.2. BackPressingRoll(24#)formstheradiusinthematerial.Thecloseritistothefeedrollers,thesmallertheradiuswillbe.Roller 

 AdjustmentWithKnob(25#)adjuststhespacingofthebackroller.

5.9.3. Metalswillhavedi󰀨erentbendingcharacteristics.Someareverypliable,whileothershaveconsiderablespringormemory.Practice

 beforebeginninganimportantproject.

6. MAINTENANCE

6.1.  Lubricatetherotatingpartsofthemachineeveryday,tolengthenthemachinelife.