Motorised Tracked Wheelbarrow Dumper BRWPWRBMRBT96 User Manual

User Manual

[Revision 2.0 November 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequat

e engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

BPR960 Tracked Mini Dumper

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

• Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

• Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

• Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

• Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

BPR960 Tracked Mini Dumper

General Electrical Safety

• Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Wherever possible, use a residual current

device (RCD).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

• Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

• The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Understand Your Machine

• Read this manual and labels affixed to the machine to understand its limitations and potential hazards.

• Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.

• Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately

with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and know how

to avoid accidental injuries and/or property damage.

• If the unit is to be used by someone other than original purchaser, or is to be loaned, rented, or sold, always provide this manual and any needed

safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, to other people,

or to property.

• Do not force the machine beyond its limits. Use the correct machine for your application.

Personal Safety

• Do not permit children to operate this machine at any time.

• Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off the unit if anyone enters work area. Keep

children under the watchful care of a responsible adult.

• Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.

• Dress properly: Wear long, heavy pants, work boots, and work gloves. Do not wear loose clothing, short pants, or jewellery of any kind. Secure

long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be

caught in moving parts.

• Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when

operating.

• Wear appropriate hearing protection.

• Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.

• Always keep hands and feet away from all pinch points.

• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.

• Stay alert, watch what you are doing, and use common sense when operating the machine.

• Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear

that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control

of the machine in unexpected situations.

Inspect Your Machine

• Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.

• Never operate the machine when it is in need of repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using

it. Check for fuel leaks. Keep the machine in safe working condition.

• Do not use the machine if the engine’s switch does not turn off the engine when running. Any gasoline powered machine that can’t be controlled

with the engine switch is dangerous and must be replaced.

• Regularly check to see that the keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left

attached to a rotating part of the machine may result in personal injury.

• Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing any maintenance or service on the unit.

Transporting or performing maintenance or service on a machine with its switch on invites accidents.

• If the machine should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning

sign of trouble.

BPR960 Tracked Mini Dumper

Engine Safety

• This machine is equipped with an internal combustion engine. Do not use on, or near, forest-covered or brush-covered land unless the exhaust

system is equipped with a spark arrester meeting applicable local, state, or federal laws.

• In some states, a spark arrester is required by law. A spark arrester, if used, must be maintained in effective working order by the operator.

• Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas.

Operate this unit only in a well-ventilated outdoor area.

• Do not tamper with the engine to get it to run at higher speeds. The maximum engine speed is pre-set by the manufacturer and is within safety

limits. See engine manual.

• Keep a Class B fire extinguisher on hand when operating this machine in dry areas as a precautionary measure.

Fuel Safety

• Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.

• When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. While adding fuel or

operating the unit, do not smoke, and stay away from sparks, open flames, or other sources of ignition near the area of operation. Never fill the

fuel tank indoors.

• To avoid sparking or arcing, keep grounded conductive objects – such as tools – away from exposed, live electrical parts and connections. These

events could ignite fumes or vapours.

• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is

running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.

• Loosen the fuel tank cap slowly to relieve any pressure in the tank.

• Never overfill the fuel tank. Because engine heat can cause fuel to expand, never fill the tank to more than 1/2” below the bottom of the filler

neck. This will provide space for fuel expansion.

• Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.

• Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine. Instead, move the machine away from the

area of spillage and avoid creating any source of ignition until fuel vapours have dissipated.

• When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.

• Store fuel in containers specifically designed and approved for fuel storage.

• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition.

• Never store fuel – or a machine with fuel in the tank – inside a building where fumes may reach a spark, open flame, or any other source of

ignition (such as a water heater, furnace, or clothes dryer). Allow the engine to cool before storing in any enclosure.

Specific Safety Rules

• Thoroughly inspect the area to be worked. Keep the working area clean and free of debris to prevent tripping. Operate on flat, level ground.

• Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintenance,

repair, or relocation.

• Keep all bystanders, children, and pets at least 23m away. If you are approached, stop the unit immediately.

• Do not mount anything on the hopper and never carry passengers.

• Never park the machine in a place with unstable ground that could give way, particularly when it is full.

• Disengage clutch lever before starting the engine.

• Start the engine carefully according to instructions and with feet away from the moving parts.

• Never leave the operating position when the engine is running.

• Always hold the unit with both hands when operating. Keep a firm grip on the handlebars. Be aware that the machine may unexpectedly bounce

upward or jump forward if the machine should strike buried obstacles such as large rocks or roots.

• Walk, never run with the machine.

• DO NOT OVERLOAD THE MACHINE CAPACITY. ALWAYS DRIVE AT A SAFE SPEED AND ADJUST THE SPEED TO THE SLOPE OF THE

LAND, THE SURFACE CONDITIONS OF THE ROAD, AND THE WEIGHT OF THE LOAD.

• Use extreme caution when in reverse or pulling the machine towards you.

• Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

• On soft ground, drive at the first forward/reverse gear. Do not rapidly accelerate, turn sharply or stop.

• Pay the utmost attention when working on frozen ground, as the machine may tend to skid.

• Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object.

• Never operate the machine on slopes where angle is over 20°.

• When operating on a slope, whether moving forward or in reverse, always make certain that the weight is evenly balanced. Always operate the

machine straight up or down slopes, never drive sideways or across the slope. Do not shift gears on slopes.

• When dumping the contents of the hopper, the centre of gravity will change continuously, and the ground conditions will be essential for the

stability of the machine. Use extra caution and control when dumping the hopper on unstable ground, such as wet clay or soil.

BPR960 Tracked Mini Dumper

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

BPR960 Tracked Mini Dumper

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

BPR960 Tracked Mini Dumper

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 6

Unpacking the Container ............................................................................................................................. 9

Contents Supplied ...................................................................................................................................... 10

Assembly ..................................................................................................................................................... 11

Handlebar Assembly................................................................................................................................................. 11

Panel (Bottom) .......................................................................................................................................................... 12

Tipping Handle & Engine Guard ............................................................................................................................... 13

Panel (Rear) & Extendable Left/Right Side .............................................................................................................. 14

Gas Spring (optional) ................................................................................................................................................ 15

Plow Blade (optional) ................................................................................................................................................ 16

Engine Oil ................................................................................................................................................................. 19

Features and Controls ................................................................................................................................ 20

Operation ..................................................................................................................................................... 23

Add Oil to the Engine ................................................................................................................................................ 23

Add Gasoline to Engine ............................................................................................................................................ 24

Starting the Engine ................................................................................................................................................... 24

Operating .................................................................................................................................................................. 25

Idle Speed ................................................................................................................................................................. 26

Stop Engine .............................................................................................................................................................. 26

Maintenance ................................................................................................................................................ 27

Preventive Maintenance ........................................................................................................................................... 27

Adjusting the Clutch .................................................................................................................................................. 27

Adjusting the Steering .............................................................................................................................................. 28

Replacing the Drive Belt ........................................................................................................................................... 29

Lubrication ................................................................................................................................................................ 30

Tightening the Tracks ............................................................................................................................................... 30

Replacing the Tracks ................................................................................................................................................ 32

Engine Maintenance ................................................................................................................................................. 34

Storage ........................................................................................................................................................ 35

Troubleshooting ......................................................................................................................................... 36

Specifications ............................................................................................................................................. 37

BPR960 Tracked Mini Dumper

Unpacking the Container

1. Use the screwdriver and hammer to open all the side locks.

2. Remove all the plywood plates and remove all the loose parts on the bottom pallets.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Contents Supplied

The mini tracked dumper comes partially assembled and is shipped in carefully packed package. After all the

parts have been removed from the package, you should have:

No. Name No. Name

1 Main Frame 11 Hardware bag, including:

2 Handlebar Assembly

3 Tipping Handle

4

Engine Guard

5

Panel (Rear)

6

Extendable Left Side

7

Extendable Right Side

8 Panel (Bottom)

9 Gas Spring (Optional)

10 Tools for Spark Plug Assembly

Spare parts available

for purchase, scan QR

code below:

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Assembly

Following the assembly directions below, you will assemble the machine in a few minutes.

Handlebar Assembly

Align the holes of the handlebar with the mount bracket and secure each with a spring washer, flat washer and a

M10x25 bolt. Fasten each handlebar support onto the engine deck with a spring washer, flat washer and a

M8x35 hex bolt.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Panel (Bottom)

Position the bottom panel inside the mounting bracket. Align the holes with the mounting bracket. Insert a long

pin through holes and secure each side with a flat washer and cotter pin.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Tipping Handle & Engine Guard

Place the engine guard inside the mounting bracket and align with the mounting bracket holes. Secure panel left

side with two M8x30 hex bolts, four washers and two nuts. Mount the tipping handle on panel right side. Align

holes and fasten with two M8x35 hex bolts, four washers and two nuts.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Panel (Rear) & Extendable Left/Right Side

Insert the extendable sides into mounting slots located on the bottom panel and fasten each at the bottom with

two L pins and locknuts.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Gas Spring (optional)

Lift up the hopper and insert a support rod for safety purpose. Align the holes in the gas spring with the holes in

both guide brackets and insert M8x30 bolts and washers to tighten.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Plow Blade (optional)

1. Mount the mounting bracket to the blade using M8x30 hex bolts, washers, and nuts.

2. Position the pivot bracket inside the mounting bracket and algin with mounting bracket holes. Secure with

M20x95 hex bolt, washers, and nut.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

3. Insert the shorter control lever into the longer lever. Align holes and fasten with M8x40 hex bolt, washers,

and nut.

4. Attach control lever to the guide tube. Line up holes and fasten with M8x35s bolt, washers, and nut.

5. Insert the handle grip into the holder.

6. Secure the support bracket into the control lever with pin 10x60 and bridge clip.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

7. Install the already assembled plow blade to the trackbarrow, as shown.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Engine Oil

OIL HAS BEEN DRAINED FOR SHIPPING. Failure to fill engine sump with oil before starting

engine will result in permanent damage and void engine warranty.

Add oil according to Engine Manual packed separately with your track dumper.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Features and Controls

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Gear Selection Lever

The gear selection lever has 4 positions: 3 forward speeds and 1 reverse. To change speeds, move the speed

shift lever to the desired position. The lever locks in a notch at each speed selection.

Slower speeds are for heavier loads, while faster speeds are for transporting light loads or an empty hopper. It is

recommended that you use a slower speed until you are familiar with the operation of the power trackbarrow.

If the engine slows down under a load or the tracks slip, shift the machine into a lower gear.

If the front of the machine rides up, shift the machine into a lower gear. If the front continues to ride up, lift up on

the handles.

Left/Right Steering Lever

Operate the lever to turn left/right.

Operate the steering levers only at a reduced speed.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Hopper Tipping Handle

It controls tipping of the dump box. Pull the tipping handle up to release the dump box's

locking device and raise the dump box.

Pull the tipping handle down to its original position. When the dump box is lowered, the

locking mechanism operates, locking the dump box. To check whether the dump box is

locked securely, try to lift it without pulling up the tipping handle.

Gas Spring Assistance (Optional)

The gas spring assistance provides support when lifting and lowering the hopper.

Engine On/Off Switch

The engine switch has two positions. OFF - engine will not start or run. ON - engine will start

and run.

Recoil Starter Handle

The recoil starter handle is used to start the engine.

Fuel Shut-Off Valve

The fuel shut-off has two positions:

•

CLOSED ( ) - Use this position to service, transport, or to store the unit.

•

OPEN ( ) - Use this position to run the unit.

Throttle Control

The throttle control regulates the speed of the engine, and moves between FAST , SLOW , and STOP

positions.

Choke Control

The choke control is used to choke the carburettor and assist in starting the engine. The choke control slides

between the CHOKE CLOSED and CHOKE OPEN positions.

Never use choke to stop engine.

Clutch Control Lever

Squeeze the control lever, clutch engaged. Release the lever, clutch disengaged.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Operation

Add Oil to the Engine

The engine is shipped without oil. Do not start the engine before adding oil. Please refer to your

engine manual for the proper grade of oil to add.

1. Make sure the power trackbarrow is on a flat, level surface.

2. Remove the oil fill cap/dipstick to add oil.

3. Using a funnel, add oil up to the FULL mark on the dipstick. (See engine manual for oil capacity, oil

recommendation, and location of fill cap.)

DO NOT OVERFILL. Check engine oil level daily and add as needed.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Add Gasoline to Engine

Gasoline is highly flammable and explosive. You can be burned or seriously injured when

handling fuel. Use extreme care when handling gasoline. Fill the fuel tank outdoors, never

indoors. Gasoline vapors can ignite if they collect inside an enclosure. Explosion can result.

1. The engine must be off and allowed to cool at least two minutes before adding fuel.

2. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel recommendation, and

location of fuel cap.)

IMPORTANT: DO NOT OVERFILL! This equipment and/or its engine may include evaporative

emissions control system components, required to meet EPA and/or CARB regulations, that will

only function properly when the fuel tank has been filled to the recommended level.

Overfilling may cause permanent damage to evaporative emissions control system components. Filling

to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention

while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded. Use

a portable gasoline container with an appropriately sized dispensing spout when filling the tank. Do not

use a funnel or other device that obstructs the view of the tank filling process.

3. Reinstall the fuel cap and tighten. Always clean up spilled fuel.

Starting the Engine

1. Move the engine switch to the ON position.

2. Open the fuel shut-off valve.

3. Move the choke lever to the CLOSED position. If the engine is hot, closing the choke is not necessary.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

4. Move the throttle lever slightly to the FAST speed.

5. Pull the recoil starter until the engine starts. Return the recoil to the home position after each pull. Repeat the

steps as needed. Once engine has started, set the throttle to the FAST position before you operate the unit.

WARNING! Rapid retraction of the starter cord (kickback) will pull your hand and arm toward the

engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.

Operating

•

After the engine warms up, move the throttle lever to accelerate engine speed.

•

Engage the required gear and slowly squeeze the clutch control lever. If the gear does not engage

immediately, slowly release the clutch lever and try again. In this way the power trackbarrow will start

moving.

•

The power trackbarrow has the steering levers on the handlebars, which makes steering very easy. To turn

right or left, simply pull the corresponding right, or left steering lever.

•

The sensitivity of the steering increases in proportion to the speed of the machine and the load. With an

empty machine, a light pressure on the lever is all that is needed to turn. When the machine is fully loaded,

more pressure is required.

•

The power trackbarrow has a maximum load capacity of 299kg (660lbs). However, it is advisable to assess

the load and adjust it according to the ground on which the machine will be used.

•

It is, therefore, advisable to cover uneven or rough terrain using a low gear, and to take extra precautions. In

such situations, the machine should be kept in low gear for the entire stretch.

•

Avoid sharp turns and frequent changes of direction while driving on rough, hard terrains full of sharp,

uneven points with a high degree of friction.

•

Even though the unit has rubber tracks, remember to be careful when working in adverse weather conditions

(ice, heavy rain and snow) or on types of ground that could make the power trackbarrow unstable.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

•

Please note that as this is a tracked vehicle, it is subject to a considerable pitching movement when passing

over bumps, holes, and steps.

•

When the clutch control lever is released, the machine will stop and brake automatically.

•

If the machine is stopped on a steep slope, a wedge should be placed against one of the tracks.

Idle Speed

Set the throttle control lever to the SLOW position to reduce stress on the engine when work is not being

performed. Lowering the engine speed will help extend the life of the engine, as well as conserve fuel and

reduce noise level.

Stop Engine

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions,

use the following procedure:

1. Move the throttle lever to the SLOW position.

2. Let the engine idle for one or two minutes.

3. Turn the engine switch to the OFF position.

4. Turn the fuel valve lever to the OFF position.

Sudden stopping at a high speed under a heavy load is not recommended. Engine damage may

result. Do not move the choke control to CLOSE to stop the engine. Backfire or engine damage

may occur.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Maintenance

Maintaining your mini tracked dumper will ensure long life to the machine and its components.

Preventive Maintenance

1. Turn off the engine and disengage all command levers. The engine must be cool.

2. Keep the engine’s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and

secure.

3. Inspect the general condition of the power trackbarrow. Check for loose screws, misalignment or binding of

moving parts, cracked or broken parts, and any other condition that may affect its safe operation.

4. Use a soft brush, vacuum, or compressed air to remove all contaminants from the machine. Then use high

quality light oil to lubricate all moving parts.

5. Check the spark plug wire regularly for signs of wear and replace when needed.

Never use a “pressure washer” to clean your unit. Water can penetrate tight areas of the

machine and its transmission case and cause damage to spindles, gears, bearings, or the

engine. The use of pressure washers will result in shortened life and reduce serviceability.

Adjusting the Clutch

When the clutch begins to show wear, the handle reach will become wider, making it more difficult to reach.

Follow these steps to return the clutch lever back to its original position.

1. Loosen the jam nut by turning it counter clockwise with 10mm wrench.

2. Tighten or loosen the cable by turning the cable adjustment nut clockwise or anti-clockwise with 10mm

wrench until you have reached your required tightness.

3. Once tightness is set, return the jam nut against the handle to hold the cable in place.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Adjusting the Steering

If steering becomes difficult to engage, follow these steps to adjust the cable tension.

1. Loosen the jam nut by turning it anti-clockwise with 10mm wrench.

2. Tighten or loosen the cable by turning the cable adjustment nut clockwise or anti-clockwise with 10mm

wrench until you have reached your required tightness.

3. Once tightness is set, return the jam nut against the handle to hold the cable in place.

If the above adjustment does not create enough table tension, follow the steps below:

1. Loosen the jam nut by turning it anti-clockwise with 12mm wrench.

2. Tighten or loosen the cable by turning the cable adjustment nut clockwise or anti-clockwise with 10mm

wrench until you have reached your required tightness.

3. Once tightness is set, return the jam nut against the handle to hold the cable in place.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Replacing the Drive Belt

Remove belt covers as shown and pull out the belt.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

You may need to loosen the belt guide bracket and slide back before removing belt.

Lubrication

General Lubrication

Lightly lubricate all moving parts of the machine at end of the season or every 25 operating hours.

Gearbox Lubrication

•

The gearbox is pre-lubricated and sealed at the factory. Unless there is evidence of leakage or service has

been performed on the gearbox, no additional lubricate should be required until 50 hours use.

•

After first 50 hours use, change all the gear oil. Capacity is 1.5L.

•

For future use, check the oil level after every 50 hours of use. If you remove the oil level plug and no oil flows

out, please add oil and then screw the oil level plug.

•

Gear oil GL-5 or GL-6, SAE80W-90 is recommended. Do not use synthetic oil.

•

When replacing gear oil, the engine must be stopped and still warm. Unscrew the filter cap and the drain

plug. When oil is drained, replace the drain plug, fill up with fresh oil, and then replace the filter cap.

Tightening the Tracks

With use, tracks tend to loosen. When operating with loose tracks, they tend to slip over the driving wheel

causing it to jump its housing, thus damaging wear to the housing.

To check track tightness, proceed as follows.

1. Set the machine on a flat surface with compact ground, or on asphalt or pavement.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

2. Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are

approximately 4” off the ground.

3. Measure the track midline vs. the horizontal line. The reading must not be more than 10-15cm.

If the distance is greater, proceed as follows.

1. Use the tipping handle to tip the hopper and set it on blocks or supports rated for the weight of the box.

2. Loosen locknut A.

3. Tighten bolt B until the correct tightness is restored.

4. Secure bolt B by tightening locknut A thoroughly.

5. Return the hopper to its original position.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Do not over-tighten your track. The adjustment of the track and the brakes are linked. The

braking power will lessen the more the track is tightened. If the adjustment bolt has no more

adjustment left, the tracks may have to be replaced.

Replacing the Tracks

Check the condition of the tracks periodically. If any track is cracked or frayed, it should be replaced as soon as

possible.

1. Lift up the hopper and insert a support rod for safety purposes.

2. Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are

approximately 4” off the ground.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

3. Loosen the adjusting bolts and pull the steering wheel axle toward the engine, then track will be loosened.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

4. Pull out the whole track.

When removing or installing the tracks, be careful not to get your fingers caught between the

track and pulley.

Engine Maintenance

Refer to the Engine Manual included in your unit for the information on engine maintenance. Your engine

manual provides detailed information and a maintenance schedule for performing the tasks.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Storage

If the mini tracked dumper will not be used for a period longer than 30 days, follow the steps below to prepare

your unit for storage.

1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale

fuel has high gum content and can clog the carburettor and restrict fuel flow.

2. Start the engine and allow it to run until it stops. This ensures no fuel is left in the carburettor. Run the engine

until it stops. This helps prevent gum deposits from forming inside the carburettor and possible engine

damage.

a. While the engine is still warm, drain the oil from the engine. Refill with fresh oil of the grade

recommended in the Engine Manual.

3. Use a clean cloth to clean off the outside of the machine and to keep the air vents free of obstructions.

Do not use strong detergents or petroleum-based cleaners when cleaning plastic parts.

Chemicals can damage plastics.

4. Inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or

bolts.

5. Store your unit on flat ground in a clean, dry building that has good ventilation.

Do not store the machine with fuel in a non-ventilated area where fuel fumes may reach flame,

sparks, pilot lights or any ignition sources.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Troubleshooting

Problem Cause Remedy

Engine fails to start.

Spark plug wire disconnected.

Attach spark plug wire securely to

spark plug.

Out of fuel or stale fuel. Fill with clean, fresh gasoline.

Choke not in open position.

Throttle must be positioned at choke

for a cold start.

Blocked fuel line. Clean the fuel line.

Fouled spark plug. Clean, adjust gap, or replace.

Engine flooding.

Wait a few minutes to restart, but do

not prime.

Engine runs erratically.

Spark plug wire loose. Connect and tighten spark plug wire.

Unit running on CHOKE. Move choke lever to OFF.

Blocked fuel line or stale fuel.

Clean fuel line. Fill tank with clean,

fresh gasoline.

Vent plugged. Clear vent.

Water or dirt in fuel system. Drain fuel tank. Refill with fresh fuel.

Dirty air cleaner. Clean or replace air cleaner.

Improper carburettor adjustment. Refer to Engine Manual.

Engine overheats.

Engine oil level low. Fill crankcase with proper oil.

Dirty air cleaner. Clean air cleaner.

Air flow restricted. Remove housing and clean.

Carburettor not adjusted properly. Refer to Engine Manual.

One of the two tracks is

blocked.

Foreign bodies have worked their way

between the track and the frame.

Remove the foreign body.

Machine does not move while

engine is running.

Gear is not properly selected.

Ensure gear lever is not in-between

two different gears.

Driving tracks not tight enough. Tighten driving tracks.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

BPR960 Tracked Mini Dumper

Specifications

Suitable Oil Types SAE 30 / 10W-30 / Synthetic 5W-30 / 5W-30

Engine Briggs & Stratton CR950, 208cc, 6.5HP 4-Stroke

Track Width 180mm

Emissions Compliance Euro V

Transmission 3 Forward Gears + Reverse

Load Capacity 300kg

Bucket Dimensions 191-104 x 60-86 x 20cm

Bucket Volume 110L

Motion Tracked / Skid Steer

Max Forward Speed 3.5km/h

Max Reverse Speed 1km/h

Ground Clearance 90mm

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

ideas, diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

Motorised Tracked Wheelbarrow Dumper BRWPWRBMRBT96

Product's Documents

Product manual

Specifications

BAUMR-AG BRWPWRBMRBT96 Questions and Answers