Dewalt DCE200M2 20V MAX Press Tool Kit

Instruction Manual - Page 12

For DCE200M2. Also, The document are for others Dewalt models: DCE200

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ENGLISH
10
Repairs
The charger and battery pack are notserviceable. There are
no serviceable parts inside the charger or batterypack.
WARNING: To assure product SAFETY and RELIABILITY,
repairs, maintenance and adjustment (including brush
inspection and replacement, when applicable) should
be performed by a
DeWALT factory service center or a
DeWALT authorized service center. Always use identical
replacementparts.
Refer to DeWALT press tool accessory compatibilitychart.
Accessories
WARNING: Since accessories, other than those offered
by
DeWALT, have not been tested with this product, use
of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DeWALT recommended
accessories should be used with thisproduct.
Recommended accessories for use with your tool are
available at extra cost from your local dealer or authorized
service center. If you need assistance in locating any
accessory, please contact
DeWALT call 1‑800‑4‑DeWALT
(1-800-433-9258) or visit our website: www.dewalt.com.
Press Jaw and Rings Maintenance (Fig.I–K)
WARNING: To reduce the risk of serious personal
injury, inspect the jaw assembly for cleanliness, cracks
or other damage before beginning a press. Using a dirty
or damaged jaw assembly could result in improper
press connections that could lead to extensive property
damage. Return damaged jaw assembly to a
DeWALT
servicefacility.
1. Remove any dirt and metal deposits inside the
pressprofile
24
and 
26
of the press jaw
1
or press
ring
18
and similar locations onjaws.
2. After using the press jaw or press ring check the
pressingprofile
24 of press jaws and rings for
damages27 as shown in Fig.K.
3. After every 400pressings, lubricate joints
25
and
between moving surfaces on the jaws and rings with a
graphite
based lubricant
at thejoints.
Lubrication (Fig.A)
1. Inspect the jaw retention pin
3
and lubricate as needed
with a silicone basedlubricant.
2. Inspect the press jaw
1
, actuator jaw
17
or
press ring
18
.
Lubricate the joints and between
the moving surfaces as needed with any common
graphite basedlubricant.
3. Check springs in attachments before, during and after each
use. Attachments should open and close freely with light to
moderateeffort.
WARNING: Never use solvents or other harsh
chemicals for cleaning the non‑metallic parts of the
tool. These chemicals may weaken the plastic materials
used in these parts. Use a cloth dampened only with
water and mild soap. Never let any liquid get inside the
tool; never immerse any part of the tool into aliquid.
Cleaning
WARNING: Blow dirt and dust out of all air vents with
clean, dry air at least once a week. To minimize the risk
of eye injury, always wear ANSI Z87.1 approved eye
protection when performing thisprocedure.
Required Maintenance (Fig.A)
Maintenance is required when the pipe pressing tool reaches
45,000 cycles. Warning indicators will illuminate on the
diagnostic panel
7
asfollows.
1. Maintenance warning at 44,500 cycles (Maintenance LED
lights yellow continuously)
2. Final maintenance warning at 44,900 cycles
(Maintenance LED flashes yellow continuously)
3. Needs service at 45,000 cycles (Maintenance LED lights
red for 10seconds then turns tool off automatically).
At 45,000 cycles, the tool will no longer run. Take your
tool to a
DeWALT factory service center for maintenance
andrecalibration.
WARNING: Before each use, inspect the tool
(including LED indicators) and correct any
problems before attempting touse.
WARNING: Skin injection hazard. The oil in the
mechanism is under extreme pressure. Do not use
hands to check for oilleaks.
WARNING: Explosion hazard. The internal
hydraulic system creates extreme pressures.
Only
DeWALT‑qualified personnel should service
thistool.
MAINTENANCE
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start‑up can causeinjury.
Your
DeWALT power tool has been designed to operate
over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regularcleaning.
NOTE: When pressing overhead, always confirm
workpiece and tool are secure beforepressing.
NOTE: In the event of an incomplete press, press the
reverse trigger switch
6
to open the press jaws and
remove thematerial.
Inspecting the Pressed Connection
1. Clear the pressed fitting of any control rings or control
labels. These are used by fitting manufacturers to indicate
an unpressedfitting.
2. Check for excessive misalignment, tubing not fully inserted
into the fitting, and incorrect jaw or attachment alignment.
Make sure no other issues are present on the pressed
connection per the fitting manufacturer’s instructions. If
any issues are present, remove the fitting and replace with
a newone.
3. Test the fitting according to manufacturer’s instructions
or localcodes.
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