Name: Craftsman 917258691 Front-Engine Lawn Tractor
Brand: Craftsman
SKU: 917258691
Rating: 100 (1 reviews)

6E/ARS

MODEL 917.258691 OWNER'SMANUAL

oAssembly

oOperation

oCustomer Responsibilities

oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659-5917

v II I'1 _ IIIIII'lr"llll' ' I111Irlllll

SAFETY RULES

_hb Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tN SERIOUS INJURY OR DEATH.

I, GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be sure the area is clear of other people before mowing.. Step

machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary Always

look down and behind belore and while backing

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good adificiai light

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways

• Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

A{i slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

,, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machiner Tatl grass can hide obstac/es_

• Use slow speed Choose a low gear so that you witl not have

to slop or shift whi[e on the slope.

• FoLtow the manufacturer's recommendations for wheel

weights or counterweights to improve siabillty

• Use extra care with grass catchers or other attachments..

These can change the stability of the machine.

• Keep ai! movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope_ It tires lose traction,

disengage the blades and proceed slowly straight down the

sfope.

DO NOT:

• Donotturnonslopesunlessnecessary, andthen,tumslowty

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge

of a clil{ or ditch, or il an edge caves in

• Do not mow on wet grass. Reduced traction coutd cause

sliding

• Do not try to stabilize the machine by putting your foot on the

ground_

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of childreno Children are often attracted to the

machine and the mowing activity Never assume that

children will remain where you last saw them.

° Keep chitdren out of the mowing area and under the watcllIul

care of another responsible adult.

* Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for small

children

. Never carry children. They may fail off and be serlous[y

injured or interfere with sate machine operation

. Never allow children to operate the machine

• Use extra care when approaching btind corners, shrubs,

trees, or other objects that may obscure vision.

H IHHH,,HI,I

lYe SERVICE

• Use extra care in handling gasoline and other fuels They are

flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine

lunning. Atlow engine to cool before relueling Do not

smoke

Never refue_ the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

o Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper

operation reguJariy.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

• Never make adjustments or repa[|s with the engine running

• Grass calchercomponents are subject towear, damage, and

deterioration, which could expose moving pads or aliow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended pads, when nec-

essary.

• Mower blades are sharp and can cut W_ap the blade(s) or

wear gloves, and use extra caution when servicing them

° Check brake operalion frequentlyo Adjust and service as

required.

Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME ALERTt!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

WARNING A

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department,, We have competent, well-

trained technicians and the proper tools to service or repair

this tractor,

Please read and retain this manual. The instructions wilt

enable you to assemble and maintain your tractor properly°

Always observe the "SAFETY RULES",.

MODEL

NUMBER 917,258691

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT_

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBlUTIES

• Read and observe the safety rules°

• Folfow a regutar schedule in maintaining, caring for and

using your tractor_

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECmFnCATOONS

HORSEPOWER: 18.0

GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32'_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC

(GAP: .025")

VALVE CLEARANCE: INTAKE: .003" - 006"

EXHAUST: 013"-.016"

GROUND SPEED (MPH): FORWARD: 5 5

REVERSE: 24

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest_covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may ha_'e similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual),

u iiiiiii, _ ' ,,,............... ,' J,i................... i r,, i , i

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship

This Warranty does not cover:

,, Expendable ilems which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc..

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

,, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES°

This Warranty gives you specific legal rights, and you may also have oEher rights which may vary from state to state,.

SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179

.......... 11,1.... i ..... i,rll..... ,,,,,n .... ,m .............. r

TABLE OF

llil..................................

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................ ;....3, 16"19

WARRANTY ........................ ;......................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............... :.............................................. 7-10

OPERATION ........................................................... 11-15

CONTENTS

i ii,ilii ,ul, '""" ..... .................. :_

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAG E ...................................................................26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-57

PARTS ORDERING/SERVICE ................ BACK COVER

INDEX

Accessories ................................................. 5

Adjustments:

Brake .................................................. 23

Carburetor, ...........................................25

Mowe

Front-To-Back ..............................21

Side-To-Side .............................. 20

Throttle Control Cable ................... 25

Air Filter, Engine .........................................18

Air Screen, Engine .................................19

Assembly .................................................7-I0

Battery:

Charging ............................................. 8

Cleaning ........................................... 17

Starting with Weak Battery ........... 24

Storage .................................................26

Terminals ...........................................16

Belt:

Motion Drive

RemovaVReplacement .............23

Mower Belt(s)

RemovaVReplacement ..............22

Blade:

Sharpening ........................................17

Replacement .................................. 17

Brake Adjustment ......................................22

Carburetor Adjustment .............................25

Controls, Tractor .......................................11

Customer Responsibilities .............. 16-19

Engine:

Air Filter......................................... 18

Air Screen ............................... 18

Cooling Fins ..................................18

Engine Oil ............................... 14,18

Fuel Filter .................................... 19

Spark Plug(s) .............................. 19

Tractor:

Battery ........................................... 17

Blade ............................................. I7

Lubrication Chart ....................... 16

Maintenance Schedule ............. 16

Tire Care ............................8,17,23

Transaxle .......................................18

Cutting Height, Mower ............................13

Electrical:

Interlocks and Relays ................... 24

Schematic ............................................29

Wiring Diagram ............................... 30

Engine:

Air Filter ...............................................18

Air Screen ............................................19

Cooling Fins ........................................ 18

Oil Change ..........................................18

OilLevel...............................................14

Oil Type ................................... 14,18

Preparation ..........................................14

Repair Parts ............................... 48-57

Starting .............................................15

Storage ............................................26

Filter:

Air Fitter ................................................18

Fuel .....................................................19

Fuel:

Type ...................................................14

Storage ............................................ 26

Fuse ...................................................... 24

Hood Removal/Installation .....................24

Leveling Mower Deck ..............................20

Lubrication:

Chart ...............................................16

Engine ............................................18

Maintenance Schedule .......................16

Mower:

Adjustment, Front-to-Back ............ 21

Adjustment, Side-to*Side .............. 20

Blade Replacement ..................... 17

Blade Sharpening .......................... 17

Cutting Height ................................... 13

Installation ...................................... 20

Operation........................................14

Removal ..................................................20

Mowing Tips ..............................................15

Muffler ..................................................... 19

Spark Arrester .............................. 3,38

Oil:

Cold Weather Conditions ........ 14,18

Engine ............................................... 18

Storage ............................................ 26

Operation ......................................... 11-15

Operating Mower ........................ 14

Options:

Accessories .................................... 5

Spark Attester ..................................3,38

Parking Brake .................................. 12-13

Parts Bag ............................................. 6

Parts, Replacement/Repair ............. 30-47

Product Specifications ............................ 3

Repair Parts ...................................... 30-47

Safety Rules ............................................ 2

Seat ............................................................ 8

Service and Adjustments ....................20-25

Carburetor ..................................... 25

Fuse ................................................... 24

Hood Removaltlnstallation .... 24

Motion Drive Belt

RemovallReplacement ....... 23

Mower Belt(s)

RemovallReplacement .......... 22

Mower Adjustment

Front*to-Back ........................... 21

Side-to-Side ....................................20

Mower Removal/Installation ........ 20

Tire Care ......................................8,17,23

Slope Guide Sheet .................................. 59

Spark Plug(s) ............................................19

Specifications ...............................................3

Starting the Engine ........................ 14-15

Steering Wheel ................................... ..... 7,23

8topping the Tractor .............................. 13

Storage ...........................................................26

Throttle Control CaMe Adjustment . 25

Tires.................................................. 8,17,23

Troubleshooting Chart ........................27-28

Transaxle ............................................... 18

Warranty ............................................................3

Wiring Diagram ...........................................30

Wiring Schematic ...........................................29

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears reta!i outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the mode! number of your tractor

MAINTENANCE

[ BLADES 1 BELTS

ENGINE

SPARK PLUG GAS CAN

FUEL STABILIZER AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fityour tractor Many of these are Iisted below wlth brief explanations of how they can help

you, This list was current at the time ol publication; however, itmay change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no Ionger be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (lhose that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2.5-inch steel spikes mounted on 104nch diameter discs

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration

BAGGER lets you coIIect grass clippings and leaves for a

healthier, neater looking lawnr Two Permanex containers hold

30-gallon plastic bags

BUMPER protects front end of tractor from damage.

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and doily.

CORING AERATOR takes small plugs out of soi! to allow mois-

ture and nutrients to reach grass roots. 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray,.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terra!n

GANG HITCH lets you tow2 or3 pulFbehlnd attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)°

GAUGE WHEELS on both s!des of the mower deck reduce

chances of "scalping" on uneven terrain For mower decks not so

equipped.

MULCH RAKE/DETHATCHER loosens suit and flips thatch and

matted _eaves tolawn surface for easy pickup. Twenty spring tine

teeth. Usefut to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36qnch wide path and

tosses thatch into large hopper, Mounts behind tractor,,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 34n-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck., Use with 2 x 8 or 2 x 10 hJmber

ROLLER for smoother lawn surface, 36-inch wide, 18-inch

diameter water4ight drum holds up to390 Ibs.ofwe!ght Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide

blade clears 42-inch path when angled left or right, Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight _)

SNOWTH ROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow, Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat, 6-inch

diameter spout discharges snow 10 to 50 feel Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers_

SPREADER/SEEDERS make seeding, fertilizing, and weed kiN.

ing easy° Broadcast spreaders are also useful for granular de-

icers and sand.,

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own builtqn

lift and depth control system and does NOT require asleeve hitch.

Fits any lawn, yard or garden tractor, Simply hook up tothe tractor

drawbar and got Optional accessories convert unit for

dethatching, aerating, hilling _.without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry, Remove vinyl sides and windshierds for use as sun

protector in summer.. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in l_ardqo-reach

places. VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal appflcations,

Uses (t) 55 tb. weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

........... t Ir .................. iiiiir,nfflIW, ii ,,.1, ,

Parts Bag contents shown full size

(1) Shouider Bolt

' 5/16-18

(!) Knob

(1) Washer

17/32 x 1-3/16 x 12 Ga,

ner Springs (double loop)

(4) Retainer Springs (single loop)

,I,HI i i,iii ,, ,,,,,,',,,,,,, i i

_ (2) Screws #10 x 5/8

(2) Lock Washers #10

(2) Weld Nuts #10

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers

9/32 x 5/8 x 16 Ga.

(2) Hex Nuts 1/4-20

(2) Lock Washers !/4

iii i ................... ...................r =

Parts packed separately in carton

................... i iii1,

Steering

Wheel

Seat

Mulcher

Plate

Video

Cassette

I ,t

Parts Bag

ii, ,,,,

Manual

,i i

i , H ,ll!ll ,HII, ii1,,,i ,,,H

Parts bag contents not shown full size

i H, i , i ................... i HHI, I

(2) Shoulder (2) Center-

Bolts lock Nuts

(_(2) Washers 3/8 Steering

x 7/8 x 14 Gauge Sleeve

_nt Link Assemblies

_ teering

Wheel

Insert

Slope Sheet

,i..............................

_(2) Keys

Assemblies

ASSEMBLY

Your new tractor has been assembled at the factory with exception ofthose parts left unassembled for shipping purposes.

To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely,. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard

wrench sizes are listed,

(2) 7/16" wrenches Pliers

(1) 9/16" wrench Tire pressure gauge

(1) 3/4" Socket w/drive ratchet Phillips Screwdriver

Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

beh{nd the steering wheel),

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on al! four corners

of carton, and fay panels flat.

. Remove mower and packing materials.

= Check for any additional loose parts or cartons and

remove.

STEERING__

_ TEERING WHEEL

INSERT

.- HEX LOCKNUT

FLAT WASHER

STEERING

WHEE I"

I I / / /

/ t 1/ /

_'_._ zI

FIG, 1

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig. 1)

o Remove locknut and large flat washer from steering

shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft,

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with iocknut

and large flat washer previously removed° Tighten

securely.

,, Snap steering wheel insert into center of steering

wheel,

• Remove protective materials from tractor hood and

gdll,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to

its highest position_

o Release parking brake by depressing clutch/brake

pedal°

= Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

• Roll tractor backwards off skid.

............. i .......... iii

ill i i iUl .... i ....

HOW TO SET UP YOUR TRACTOR INSTALLSEAT(See Fig. 3)

CONNECT BATTERY (See Fig. 2) Adjust seat before tightening adjustment knob,

........_ ii ilU ........ i.i ii iliiiilillilii I

CAUTION: Do not short battery termi- •

nals by allowing a wrench or any other

object to contact both terminals at the °

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent spartdng from acciden-

tal grounding.

...................... ii iliii I I

° Lift hood to raised position.

° Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,

° First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex

nut as shown. Tighten securely.

= Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex belt, flat washer, lock

washer and hex nut. Tighten securely°

= Ctose terminal access doors.

Use terminal access doors for:

= Inspection for secure connections (to tighten hard-

ware).

• inspection for co[rosion°

• Testing battery.

• Jumping (if required)°

Periodic charging,

LOCK FLAT

HEX NUT WASHER WASHER

D,SCARD TERM,NAL _ I / HEoXLT

PROTECTIVE CAPS i._._B

ACCESS

DOOR "_/1_ _ POSITIVE

__ - - (RED)

Remove cardboard packing on seat pan.

Place seat on seat pan and assemble shoulder bolto

Assemble adjustment knob and flat washer loosety.

Do not tighten°

. Tighten shoulder bolt securely.

° Lower seat into operating position and sit on seat,

° Slide seat until acomfortable position isreached which

allows you to press clutch/brake pedal all the way

down.

. Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment knob securely.

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

"FLAT WASHER

CHECK TIRE PRESSURE

The tires onyourtractor'were overinflated at the factory for

shipping purposes, Correct tire pressure is important fer

best cutting performance.

= Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted, See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this

manual

FIG. 2

= r= H =, == = HHHHH = rrH'IHH= ' ='=" "H'"'=H" = H,IHI,

ASSEMBLY

,,,H,,,,,=,,, = i ' ,,=,H,,=...... , .................

INSTALL MOWER AND DRIVE BELT • Place the R.Ho suspension arm on outward pointing

(See Figs. 4 and 7) deck pin. If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm

Be sure tractor is on levei surface and mower suspension Retain with double loop retainer spring with loops down

arms are raised with attachment lift control Engage park- as shown.

ing brake o Connect anti-sway bar to chassis bracket under left

• Cut and remove ties securing anti-sway bar and belts footrest and retain with double loop retainer spring.,

Swing anti-sway bar to left side of mower deck,, • Turn height adjustment knob clockwise to remove

° Slide mower under tractor with discharge guard to right slack from mower suspension_

side of tractor, o Raise mower to highest position,

o Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual)°

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT_NTO

ELECTRIC CLUTCH PULLEY GROOVE,

o Install one front link in top hole of the R Hofront mower

bracket and R H. front suspension bracket. Retain

with two single loop retainer springs as shown.

o Install second front link in L,H. front suspension bracket

only and retain with single loop retainer spring as

shown,

- Turn height adjustment knob counterclockwise until it

stops.

o Lower mower linkage with attachment lift control.

• Place the Loll suspension arm on outward pointing

deck pin, If necessary, rock and raise front of mower

to align deck pin with the hofe in suspension arm.

Retain with double loop retainer spring with loops

down as shown,,

o SIide left side of mower back and install the unattached

front link in top hole of the Loll. front mower bracket.

Retain with single loop retainer spring as shown,

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled,

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts

are routed correctly,,

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKETS

DOUBLE LOOP

RETAINER SPRING

CHASSIS (outward pointing

BRACKET deck pins)

SUSPENSION

ARMS

FRONT

MOWER

BRACKET

FRONT

LINK

SHOULDER

BOLT

GAUGE

WHEEL

3/B WASHER

USEPLIERSFOR

RETAINER SPRINGS

318-16

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER

SPRING

ANTI-SWAY

BAR

IDLER

PULLEY

FIG. 4

SINGLE

LOOP

RETAINER

SPRINGS

DISCHARGE GUARD

, =H'H I N IHHN='

'== HHHH

INSTALL MULCHER PLATE (See Figs. 5 and 6)

• Install two latch hooks to mulcher plate using screw,

washer, lock washer', and weld nut as shown°

NOTE: Pre-assemble we!d nut to latch hook by inserting

weld nut from the top with hook pointing down.

Tighten hardware securely.

Raise and hold deflector shield in upright position.

Place front of mulcher ptate over front of mower deck

opening and slide into place, as shownl

Hook front latch into hole on front of mower deck°

Hook rear latch into hole on back of mower deck.

,,, 11,,,==,H=

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

DEFLECTOR

SHIELD

LATCH

HOOKS

FIG. 6

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulchet plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: tt is not necessary to change btades, The mulcher

blades are designed for discharging and bagging also.

WELD NUT

FROM TilE TOP

HOOK POINTS

DOWN

LOCK

WASHER

WELD.

NUT _ SCREW

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

FIG. 5

WELD

NUT

1"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

#" All assembly instructions have been completed

I No remaining loose parts in carton°

,/" Battery is properly prepared and charged (Minimum

1 hour at 6 amps)o

,/ Seat is adjusted comfortably and tightened securely.

,,/ AUtires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,l Be sure mower deck is properly leveled side-to-side/

front=to-rear for best cutting results. (Tires must be

propedy inflated for leveling).

€" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

v' Check wiring, See that all connections are still secure

and wires are properly damped.

i Before driving tractor, be sure freewheel control is in

drive position+

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS.:

,,/ Engine oil is at proper level.

v' Fuel tank is filled with fresh, clean, regular unleaded

gasoline,

t Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

•/ It isimportant to purge the transmission before operat-

ingyour tractor for the first time. Follow proper starting

and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manuaf)_

, i uulu,, i u,u u,ul,

OPERATION

UUl,U,U,,UUM,U,,,,,U,UUI,,,,, I ' II ,I,,I

These symbols may appear on your tractor or in literature supplied with the product° Learn and understand their meaning°

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLLITCH LIGHTS ON LIGHTS OFF

FUEL

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

'11

i HH=H!==!'

OPERATmO

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your'tractor to familiarize yourself with the location of various controls and adjustments, Save

this manual for future reference.

AMMETER

THROTTLE CHOKE

CONTROL CONTROL

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

FREEWHEEL

CONTROL

IGNITION ATTACHMENT LIGHT SWITCH

SWITCH CLUTCH SWITCH

PARKING

BRAKE LEVER

ATTACHMENT

LIFT LEVER

MOTION

CONTROL

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards lnstitute_

ATTACHMENT CLUTCH SWITCH- Used toengage mower

blades or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER _ Used to raise and lower

mower' deck or other attachments mounted toyour tractor',,

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine,

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower

height.

LIGHT SWITCH oTurns the headlights on and off,

MOTION CONTROL LEVER - Selects the speed and

direction of the tractor.

IGNITION SWITCH - Used to start and stop the engine.

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,

THROTTLE CONTROL _ Used to control engine speed

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position,

CHOKE CONTROL - Used when starting a cold engine_

AMMETER - Indicates charging (+) or discharging (-) of

battery.

FREEWHEEL CONTROL _ Disengages transmission for

pushing or slowly towing the tractor with the engine off=

i, i

OPE AT ON

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

Your tractor is equipped with an operator presence sensing

switch° When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine_

° Depress clutch/brake pedal into full "BRAKE" position

and hotd_

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in"BRAKE" position. Make sure parking brake

will hold tractor secure.

CHOKE ATTACHMENT CLUTCH SWITCH

HROTTLE CONTROL PULL OUT TO "ENGAGE"

HEIGHT _'_.,._,_.,.,-'_2__J_,)_ {._>_""_

ADJUSTMENT _--'_-<_'__ _ I

KNOB "_ \_. _,__ r{_'@_'_

, _ \ \ '_- I_ ',..'_,_',-...._/PUSH-IN TO

' BRAKE" _'_'_ _'_ _ _ "DISENGAGE"

POSI N -'_ _"

T I__ LCMEOOv_T_#OL

k_ "'___ARK,N G BRAKE

CLUTCH/BRAKE PEDAL DISENGAGED ENGAGED

"DRIVE" POSIT!ON POSITION POSITION

......... ,,,........ , ........ i._rii_ , , ", ,, ,,,. ,,

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

o Operating engine at less than fult throttle reduces the

battery charging rate

o Full throttle offers the best mower performance_

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED"

position_

GROUND DRIVE -

,, Depress clutch/brake pedal into full "BRAKE" position

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow (,,,_) position.

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

° Never use choke to stop engine°

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass_ To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

.11,.i i .i,m,,i,ii i

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting acold engine°

Do not use to start a warm engine.

= To engage choke control, pull knob out Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

motion control lever

o Start tractor with motion control lever in neutral (N)

position

= Release parking brake and clutch/brake pedal

o Slowly move motion control lever to desired position°

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

merit knob in desired direction°

. Turn knob clockwise (f_) to raise cutting heighL

- Turn knob counterclockwise (_)to lower cutting

height.

The cutting height range is approximately ld/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed°

o The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twtce Make the first cut

relatively high; the second to desired height

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when theyare slightly

off the ground when mower isat the desired cutting height

in operating position Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-I6 Iocknut and

tighten securely

• Repeat for opposite side installing gauge wheet in

same adjustment hole.

iil,lllllllli, iii iiiiiiii i iiiiii1,1,111 • •

OPERATION

........................ i ,,, i 'N

GAUGE WHEEL

MOUNTING

BRACKET

3/8-!6

LOCKNUT---------

3/8 WASHER

GAUGE WHEEL'

SHOULDER

BOLT

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing

switch_ Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or' the dis-

charge guard in place.

........................ [

ATTACHMENT _ ATTACHMENT

CLUTCH SWITCH iY_ _._ _..,_p-"_ LIFT LEVER

PUSH IN TO --.. \"

"DISENGAGE" "_'\_\ fTk'_"/_ DISCHARGE

FIG. 10

TO OPERATE ON HILLS

! A CAUTION: Do not drive up or down hills !

I _ with slopes greater than 15° and do not

..._ I _ drive across any slope,

Ili ,i i, ilii,lii,llii i i

• Choose the slowest speed before starting up or down

hills.

° Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position°

° If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake,

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL 1SDEPRESSED.

. To restart movement, slowly release parking brake and

clutch/brake pedal

• Stowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Fig. 11)

When pushing or towing your tractor, be sure to disengage

transrnission by placing freewheel control in freewheeling

position, Free wheel control is located at the rear drawbar

of tractor',

• Raise attachment lift to highest position with attach-

ment lift control,

- Pull freewheel control knob out and hold in position by

inserting retainer spring intoforward hole of control rod

= Do not push or tow tractor at more than two (2) MPH

° To reengage transmission, reverse above procedure

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood isclosed and

secured to tractor, Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

FIGo 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

. Check engine oil with tractor on Ieve{ ground_

o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push itall the way down into the tube, wait

for a few seconds, remove and read oil level If

necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

• To change engine oil, see the Customer Responsibilio

ties section in this manual

ADD GASOLINE

• Fill fuel tank,, Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life), Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER

STARTING,

WARNING: Experience indicates that alcohol blended

fuets (called gasohol or' using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine

problems, the fuef system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season, See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur,

] ,_,_. filler neck. Do not overfill. Wipeoffany

,_ spilled oil or fuel. Do not store, spill or

I _ use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, itwill take extra cranking time to move

fuel from the tank to the engine°

. Be sure freewheel control is in the transmission en-

gaged position..

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

° Ptace motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position

o Move throttle control to fast (,¢_) position

• Pull choke control out for a cold engine start attempt

For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting

procedures below.

° Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute.. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again, tfengine still does not start, pull

the choke control out and retry..

WARM WEATHER STARTING (50 ° F and above)

o When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

o The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in

slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature_

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

o Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake

slowly return to operating position.

o Allow one minute for transmission to warm up..

This can be done during the engine warm up

period.

- The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and may require the choke control bepulled out slightly.

i ..................

NOTE; If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

'__'---CAUTION:Neve__r engageor disengag_

freewheel lever while the engine is run-

To ensure proper operation and performance, it is recom-

mended that tile transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, tT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR,

o Place tractor safely on level surface with engine off and

parking brake set°

o Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual)

. Sitting in the tractor seat, start engineo After the engine

isrunning, move throttle control to slow (,,,_) position..

With motion control lever in neutral (N) position, slowly

disengage ciutchtbrake pedal°

o Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air isbeing removed from hydraulic drive

system°

o Move motion control leverto neutral (N) position Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this seclion

of manual).,

° Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (112) speed.

With motion control lever inneutral (N) position, slowly

disengage clutch/brake pedal.

o Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever tothe neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

. Your tractor is now purged and now ready for normal

operation,.

OPERATION

MOWING TiPS

• Tire chainscannot be used when the mower housingis

attached to tractor,_

• Mower should be properly leveled for best mowing

performance.. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

o The left hand side of mower should be used for trim-

ming.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the

machine_ This will result in a more eve'n distribution of

clippings and more uniform cutting,

. When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_12),

. If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings, Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it iswet, Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing_

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

= When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MULCHING MOWING TIPS

IMPORTANT; FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

- The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse intothe grass

and not be noticed., Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this wilt provide the best recutting action of the

blades°

o Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun

,, For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 13). For'extremely heavy mulching,

reduce your width of cut on each pass and mow slowly°

- Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path_

, Change your cutting pattern from week to week.. Mow

north tosouth one week then change to east to west the

next week. This will hetp prevent matting and graining

of the lawn.

MAX 113

FIG. 13

FIG. 12

..... ,i,,,_,_ _ ......'"' ' i,u,,,,i,,,,,,,,,i,,ii,, i .... i1,,, i

CUSTOMER RESPONS BBLUTnES

,11,, , _ .......................... ii, ¸ i u , ,........

MAINTENANC'E SCH"EDULE "4_'_ __ _D

FILL,NDATES

ASYOUCOMPL E

REGULAR SERVICE ..................................f_.f- <¢4,_/_-4_..f_ __?_

/_-,"./ _-7.,"_-C ATES

CheckBrakeOperation _ _ .............. .......

CheckTire Pressure

T CheckforLoose Fasteners

R '""'S'l_'a';p'entRepfaceMowerBlades

C LubricationCha"

T Check Battery Level/Recha!ge .....

0 CleanBatteryandTerminals

R CheckTransaxteCoottng

Adjust Blade Belt(s) Tension

AdjustMotionDriveBelt(s)Tension

CheckEngineOil Level 6#4

ChangeEngineO1_

E ,,C!,ean,AirFilter

,,6*4

......V;,,,.....¢

...... _,_ II1_'_

N CteanAir Screen

G InspectMuffler/SparkAttester if

J Replace Oil Filter (If equipped) Q4_1,2 ..........

N ....

Clean Engln,e,O,ooli,ng Fills , 6#42

,Replao_SparkPl,_ _"' _ .....

Replace Air Filter Paper Cartridge _42 .........

ReplaceFuelFilter E_#' "

1 - Change more often when operating under a heavy load or in high ambient temperatures

2., Service more often when operating in dirty or dusty conditions

3 - If equipped with oil filler, change oil every 50 hours

4 - Replace blades more ellen when mowing tnsandy soil

5 - If equipped with ad_uslable system

6 - Not requited if equipped with maintenance4ree battery

7 _Tighlen frost axle pivot belt to 35 ft -Ibe maximum

Do not oveltlghten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tracton

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season,,

• Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRICATION CHART

(_) FRONT

BEARING ZERK

(_) CLUTCH

PIVOT(S)

"FRONT WHEEL (_)

BEARINGZERK

ENGtNE(_)

BEFORE EACH USE

° Check engine oil level°

° Check brake operation.

o Check tire pressure.

. Check for loose fasteners.

(_) SAE 30 OR 10W30 MOTOR OIL

® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTO RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance,

BRAKE OPERATION

iftractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion,

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

TO SHARPEN BLADE (See Fig, 15)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel.. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer_ (When using a cone

balancer, follow the instructions supplied with bal-

ancer.)

o Slide blade onto an unthreaded portion of the steel bolt

or pin and hold the bolt or pin pala!iel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear' to be centered, but are not..

CENTER HOLE / //

/ /

518" BOLT

BLADE

BLADE REMOVAL (See Fig, 14)

• Raise mower to highest position to allow access to

blades..

• Remove hex bolt, lock washer and flat washer securing

blade..

o Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and ftat washer in

exact order as shown.

. Tighter] bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATEDo

NOTE= We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced,

BLADEx __

TRAILING EDGE

LATWA=HER Z

L__

_" HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 15

BATI'ERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.,

. Keep battery and terminals clean.

° Keep battery bolts tighL

° Keep small vent holes open,

o Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry,

• Clean terminals and battery cable ends with wire brush

until bright..

• Coat terminals with grease or petroleum jelly,

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG. 14

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slip from wear.

TRANSAXLE COOLING

The fan and cooting fins of transmission should be kept

clean to assure proper cooling,

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intactand

clean,

° Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle, Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG or SH_ Select the oil's SAE viscosity

grade according to your expected operating temperature,

SAE VISCOSITY GRADES

_F -20 ° 0_ 30 _ 32" 40" 60 _ 80 _ 100 _

_c,._'oo .2oo .lo° o° lo. _o• 30° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE _=.,=

NOTE: Although multi-viscosity oils (5W30, 10W30 etco)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil [evet more frequently to avoid

possibte engine damage from running tow on oil.

Change the oil after every 50 hours of operation or at least

once ayear ifthe tractor isnot used for 50 hours inone year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SHo

• Be sure tractor ison level surface.

o Oil wil! drain more freely when warm,

° Catch oil in a suitable container.

° Remove oil fill cap/dipstick1 Be careful not to allow dirt

to enter the engine when changing oil,

° Remove drain pIug.

_1,,,,,,,,1,1,, , i.......................... ,....................

= After oil has drained completely, replace oil drain plug

and tighten securely.

o Reffil engine with oil through oil fill dipstick tube, Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

o Use gauge on oil fitl cap/dipstick for checking level. Be

sure dipstick is in alt the way for accurate reading.

Keep oil at "FULL" line on dipstick,

OIL FiLL

OIL DRA|N

FIG. 16

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter,

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first,

Service air cleaner more often under dusty conditions,

= Remove wing nut and cover,

o Remove seal and cartridge plate_

TO SERVICE PRE-CLEANER

o Slide foam pre-dleaner off cartridge.

o Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth. Allow it to dry.

o Saturate it in engine oil, Wrap it in clean, absorbent

cloth and squeeze to remove excess Oilo

TO SERVICE CARTRIDGE

o Replace a dirty, bent, or damaged cartridge.

NOTE" Do notwashthe paper cartridge or use pressurized

air, as this will damage the cartridge.

- Reinstall the pre-cteaner (cleaned and oiled) over the

paper cartridge_

o Reassemble air cleaner, cartridge plate, and seal

° Install the air cleaner cover and wing nut° Tighten wing

nut 1/2tumtol fuliturnafter nutcontactscover. Donot

overtighten.

FOAM

PRE-CLEANER _'_-_, _""-_'CARTRIDGE

FIG. 17

i, ii .................................. ---.

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Ctean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers

ENGINE COOLING FINS (See Fig. 18)

Rernove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower

housing must be removed. Remove side panels and hood

(See"TO REMOVE HOOD AND GRILLASSEMBLY" inthe

Service and Adjustments section of this manual)..

IN-LINE FUEL FILTER (See Fig. 19)

The fuel fitter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required..

o With engine coot, remove filter and plug fuel line

sections_

= Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

o Be sure there are no fuel line leaks and clamps are

properly positioned.

= Immediately wipe up any spilled gasoline_

COOLING FINS SCREEN

(BOTH SIDES)

FIG. 18

ENGINE OIL FILTER

Replace the engine oilfitterevery season or every other oil

change if the tractor is used more than 100 hours in one

year_

MUFFLER

inspect and replace corroded muffler and spark arrester (if

equipped) as itcoufd create a fire hazard and/or damage.

CLAMP

FUEL FILTER

FIG. 19

CLEANING

= Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etc.

o Protect painted surfaces with automotive type waxy.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water inengine

can result in a shortened engine life.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

TRACTOR

TO REMOVE MOWER (See Fig. 20)

° Place attachment clutch in "DISENGAGED" position

. Turn height adjustment knob to lowest setting+

• Lower mower to its lowest position

• Remove retainer spdng holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket.

o Remove retainer springs from suspension arms at

deck and disengage arms from deck_

o Raise attachment lift to its highest position

,, Remove two retainer springs from each front linkand

remove links.

° Sfide mower forward and remove belt from electric

clutch pulley,

', Slide mower out from under right side of tractor+

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

SERVICE AND ADJUSTMENTS

.....::-:..... i.i...... IH ,11,1................................... i1,. i,.Ul._._. ,

........................ _ ,.......... u...1.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

. Depress clutch/brake pedal fully and set parking brake.

+ Place motion control lever in neutral (N) position.

,, Place attachment clutch in "DISENGAGED" position+

Turn ignition key "OFF" and remove key+

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug+

........................ .......1. _, .... N,.,.. ,...,,,,..

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual

SUSPENSION

ARMS

TO LEVEL MOWER HOUSING

Adjust the mower white tractor is parked on level ground or

driveway., Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual)

If tires are over or underinflated, you will not properly adjust

your mower+.

SIDE+TO-SIDE ADJUSTMENT (See Fig& 2I and 22)

* Raise mower to its highest position

o At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A"on

both sides of mower should be the same or within 1/4"

of each other°

,' If adjustment is necessary, make adjustment on one

side of mower only+

° To raise one side of mower, tighten lift link adjustment

nut on that side+

o To lower one side of mower, loosen lift link adjustment

nut on that side+

NOTE: Each full turn of adjustment nut will change mower

height about 1/8"o

o Recheck measurements after adjusting+

ADJUSTMENT

NUT! LIFT

LINKS

FRONT

SUSPENSION

BRACKET

CHASSIS

FRONT

SUSPENSION

BRACKET

RETAINER

SPRING

ANTI+SWAY

BAR RETAINER

SPRINGS

RETAINER

SPRINGS

RONT MOWER

BRACKET

FIG. 20

==H 'HH'i Ir,,"TI

BOTTOM EDGE

OF MOWER TO

GROUND

GROUND LINE

FIG. 21

BOTTOM EDGE

OF MOWER TO

GROUND

LIFT LINK ADJUSTMENT NUT

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs,. 23 and 24)

IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE_

To obtain the best cutting results, the mower housing

should be adjusted so that the front isapproximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position_

Check adjustment on right side of tractor. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower' housing as shown..

• Before making any necessary adjustments, check that

both front links are equal in lengthy Both links should be

approximately 10-3/8",

• If links are not equal in length, adjust one link to same

length as other link_

° To lower front of mower loosen nut "E" on both front

links an equal number of turns,

• When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front

links_

, To raise front of mower, loosen nut"F"from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

° When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnion on both front links,

- Recheck side-to-side adjustment.

MANDREL

FIG. 23

i ........................................................

ADJUSTMENTS

= 1, 111 = ...................

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"_ NUT "E"

FRONT LINKS _'_- TRUNNION _

FIG_24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 25)

° Park tractor on a level surface. Engage parking brake

• Remove four screws from LoHo mandrel cover and

remove cover°

• Roll belt over the top of L.Ho mandrel pulley..

- Remove belt from electric clutch pulley.

- Remove belt from idler pulleys_

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

,, Check primary idler arm and two idlers to see that they

rotate freely=

• Be sure spring is securely hooked to prirnary idler'arm

and bolt in mower housing_

MOWER DRIVE BELT INSTALLATION (See Fig. 25)

• Install bett in both idlers. Make sure belt is in both belt

keepers at the idfers as shown.

• Install new belt onto electric clutch pulley.

° Roll belt into upper groove of L..H_mandrel pulley..

• Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers.

,, Reassemble L.H. mandrel cover°

MOWER

DRIVE

BELT

PRIM

IDLER ARM

BELT

KEEPERS

22 FIG, 25

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking braker

• Remove mower drive belt (See'q"O REPLACE MOWER

DRIVE BELT" in this section of this manual).

° Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

o Remove four screws from R_H, mandrel cover and

remove cover° Unhook spring from bolt on mower

housing,,

• Carefully rolt belt off RH, mandrel pulley,,

• Remove belt from center mandrel pulley, idler pulley,

and Loll. mandrel pultey,

o Remove any dirt or grass which rnay have accumu-

lated around mandrels and entire upper deck surface,,

• Check secondary idler arm and idler to see that they

rotate freely.

• Be sure spring is hooked in secondary idler arm and

sway-bar bracket,

° Install new belt in lower groove of LH,, mandrel pulley,

idler pulley, and center mandrel pulley as shown,

o Roll belt over R.H,,mandrel pulley_ Make sure belt is in

all grooves properly.

- Reconnect spring to bolt in mower housing and rein-

stall RH, mandrel cover.

• Reinstall mower to tractor (See "iNSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual)°

. Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" inthis section of this manual),,

MOWER

L.H. BLADE CENTER

MANDREL DRIVE BELT MANDREL

_/ ,DLEB

, •.... .. RH.

SPRING

SWAY-BAR_._f_ _'f

ROTOR CLUTCH ELATE

NYLO ]BRAKE

LOCKNUT (3) PLATE

FIG. 27

TO ADJUST BRAKE (See Fig. 28)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxfeo

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted,,

BRACKET SCREW

FIG. 26

TO ADJUST ATTACHMENT CLUTCH (See

Fig. 27)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

Depress clutch/brake pedal and engage parking brake°

Measure distance between brake operating arm and

nut "A" on brake ro&

If distance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4", Retighten jam

nut against nut "A"_

Road test tractor for proper stopping distance as stated

above, Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary° Contact your nearest au*

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

seconds, Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest

authorized service center/department,

° Make sure attachment clutch and ignition switches are

in "OFF" position.

o Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures .,012" at all three slot

locations cut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate

23 °

NUT "A"

JAM NUT

ARM

DO NOT TOUCH THIS NUT° IF FURTHER BRAKE ADJUST-

MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-

RIZED SERVICE CENTER/DEPARTMENT

FIG. 28

,, Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

o Disconnect clutch wire harness,.

• Remove clutch locatoro

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear o! tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades,,

Pull belt toward front of tracto r and remove downwards

from around electric clutch.

Install new belt by reversing above procedure,

TO REPLACE MOTION DRIVE BELT

(See Fig. 29)

Park the tractor on level surface, Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of left footrest°

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATER TABS

AND ELECTRIC CLUTCH WIRE CONNECTION IS

SECURE.

ELECTRIC _.,,._ , CLUTCH LOCATER

CLUTCH

/,r

UPPER BELT _",_._[

KEEPER / _.|I

LOCATER/ ._ [ '_,.....-..--__

TABS _ I _ b'.

OL°TO.,.GJ

,DLER J "-"-/ t V)_. tl "7

STATIONARY-- / I _ "_--_!/

'°L'" LTP'M"

TRANSMISSION-.......J1-:7.h 11 \

,.PUTPOLLE II ' LO.OH

f', "_2 1!Z". WIRE "

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor, If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 31)

° Block up axle securely.

= Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not Iose)o

Repair tire and reassemble_

, On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key,

• Replace washers and snap retaining ring securely in

axle groove.

o Replace axle coveL

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dearer. Tire sealant also prevents tire dry rot and

corrosion.FIG. 29

TO ADJUST MOTION CONTROL LEVER (See

Fig. 30)

The motion control lever has been preset at the factory and

adjustment shoutd not be necessary.

tf for any reason the motion control lever' will not hold its

position while at a selected speed, it may be adjusted atthe

friction pack located on the right side of transmission.

o Park tractor on level surface. Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake,_

° Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) turn_

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary..

TRANSMISSION REMOVAL/REPLACEMENT

Should your' transmission require removal for service or

replacement, it should be purged after reinstatlation and

before operating the tractor. See "PURGE TRANSMIS*

SION" in the Operation section of this manual.

FIG. 30

TO ADJUST STEERING WHEEL ALIGNMENT

tf steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer_

ing wheel and reassemble perinstructions in the Assembly

section of this manual.

WASHERS

RETAINING

RING

AXLE_OVER

_-,,,SQUAREKEY

(REAR WHEEL ONLY)

FIG, 31

24"

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 32)

CAUTION: Lead'acid batteries gener. [

A ate explosivegases. Keep sparks, flame

arid smoking materials away from bat- I

teries, Always wear eye protection ]

when ar°und batterles"

your battery is toe weak to start the engine, itshould be

recharged, If "jumper cables" are used for emergency

starting, follow this p_ecedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES,

TO ATTACH JUMPER CABLES -

= Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuet tank and battery.

REMOVE CABLES, REVERSE ORDER

BLACK cable first from chassis and then from the fully

charged battery.

RED cable last from both batteries.

..... iii

SERVICE AN

i1,111,11,1,1ii

"POSITIVE .... NEGATIVE"

(+) (-)

FIG. 32

TO REPLACE HEADLIGHT BULB

• Raise hood,

. Pull bulb holder out of the hole in the backside of the

grill,

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

• Close hood_

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring, See electrical wiring diagram in the

Repair Parts section of this manual,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is located behind the dash,,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 33)

o Raise hood.

o Unsnap headlight wire connector.

o Stand infront oftractor. Grasp hood at sides, tilttoward

engine and lift off of tractor.

o To replace, reverse above procedure°

HOOD

ENGINE

FIG. 33

TO ADJUST THROTFLE CONTROL CABLE

(See Figs. 34 & 35)

The throttle control has been preset at the factory and

adjustment should not be necessary, Check adjustment as

described below before loosening cable If adjustment is

necessary, proceed as follows:

,,11,1,,11,1111111,i i ................

ADJUSTMENTS

iiiiii1,,111,,,i,ii, , i i .................iiiiiii, ,i,i, i

• With engine not running, move throttle control lever to

fast (,_) position_

o Check that speed control lever isagainst stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable until lever is against screw. Tighten clamp screw

securely.

CASING STOP SCREW SPEED CONTROL

CLAMP LEVER

SCREW

THROTTLE

CABLE

FIG. 34

STOP

SCREW

SPEED

CONTROL

LEVER

FIG, 35

TO ADJUST CARBURETOR (See Fig. 36)

The carburetor has been present at the factory and adjust-

ment should not be necessary_ However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as fol{ows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fue!/air mixture

IMPORTANT; DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED 1NTOO TIGHT.

PRELIMINARY SETTING -

. Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see above)°

• With engine off turn idlefuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1-1/4 turns.

o Turn main fuel adjusting needle in (clockwise) closing

finger tight and then turn out (counterclockwise) 1 turn°

...... i= ,,, =, ,=,-H= .... = i • ,,, ,=,

SERVICE AND ADJUSTMENTS

FINAL SETTING -

= Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever' in neutral (N) position°

= With throttle control lever'in fast (,_) position, turn main

fuef adjusting needle in (clockwise) until engine begins

to die then turn out (counterclockwise) until engine

runs rough. Turn needle to a point midway between

those two positions.

= Idle speed settinq - With throttle control lever in stow

(,_) position, engine should idle at 1400 RPM. if

engine idles too stow or fast, turn idrespeed adjusting

screw in or out until correct idle is attained_

o Idle fue! needle settin.q * With throttle control lever in

slow (,_.) position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out

(counterctockwise) until engine runsrough°Turn needle

to a point midway between those two positions.

- Recheck idle speed.. Readjust if necessary_

ACCELERATION TEST -

• Move throttle control lever from slow (,_) to fast (,'_)

position._ If engine hesitates or dies, turn idle mixture

screw out (counterclockwise) !/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop isfactory adjusted. Do not adjust-damage

may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH iS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDINGTHEENG[NEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOUTHtNKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

iDLE SPEED

ADJUSTING

SCREW

FUEL

ADJUSTING

NEEDLE

/IAIN FUEL

ADJUSTING

NEEDLE

FIG. 36

=n,, ,, r ,=,,,=,,=,,=,==,,= ,, , ,,,i,=1==,== , =,=

STORAGE

1, = = ,, 111 r =,u,i,,u,,, = = m,,r,,,H,,,,,u .... n ' =

Immediately prepare your tractor for storage at the end of ENGnNE

the season or if the tractor will not be used for 30 days or

more, FUEL SYSTEM

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure,

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etco Store in a

clean, dry area.

- Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual),

• Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual..

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

. Drain the fuel tank_

o Start the engine and let it run until the fuel Pinesand

carburetor are empty..

o Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur

o Use fresh fuel next season..

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age,. Add stabilizer to gasoline in fuel tank or storage

container, Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using rue} stabilizer.

BATTERY

o Fully charge the battery for storage°

o After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

" After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals_

, Be sure battery drain tube is securely attached.

- If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces°.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

o Remove spark pfug(s).

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to"START" position for a few seconds

to distribute oil.

o Replace with new spark plug(s),

OTHER

o Do not store gasoline from one season to another.

, Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

° If possible, store your tractor indoors and cover it to

g_ve protection from dust and dirt°

- Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHFLEENGINE

AND EXHAUST AREAS ARE STILL WARM.

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vlbratlon

TRO LESHOOTI POINTS

CAUSE CORRECTION

1_ Out of fuel

2. Engine not "CHOKED" properly.

3 Engine flooded.

4 Bad spark plug_

5 Didy a{r filter.

6 Dirty fuel filter,

7_ Water in fuel

8. Looseor damaged wIring

9. Carburetor out of adjustment

10. Engine valves out of adjustmenL

1.. Dldy air filter.

2 Bad spark plug_

3 Weak or dead battery.

4. Dirty fuel filter.

5 Stale or dirty fuel

6 Loose or damaged wiring.

7 Carburetor out of adjustment

8. Engine valves out of adjustment.

1 Clutch/brake pedal not depressed.

2 Attachment clutch is engaged

3_ Weak or dead battery.

4 Blown fuse..

5. Corroded battery terminals.

6_ Loose or damagedwtdng.

7. Faulty ignition switch_

8 Faulty solenoid or starter

9 Faulty operator presence switch(as)

1 Weak or dead battery°

2. Corroded battery terminals.

3. Loose or damaged widng

4. Faultysolenoid or starter..

t Cutting too much grass/too fast.

2 Throttle in "CHOKE" position.

3 Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil

6. Faulty spark piug

7. Dirty fuel filter..

8 Stale or dirty fue!.

9 Water in fuel.

10.

11.

13_

14o

Spark plug wire Ioose.

Dirty engine air screen/tins.

Dirty/clogged muffler.

Loose or damaged widng..

Carburetor out of adjustment.

Engine valves out of adjustment.

1_ Worn. bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1_ Filtfuel tank

2 See "TO START ENGINE" in Operation section

3. Wait several minutes before attempting to start

4. Replace spark plug.

5.. Clean/replace air filter.

6 Replace fuel filter

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring.

9 See "To Adjust Carburetor" in Service Adjustments

section.

10r ContaCt an authorized servicecenter/department

1. Cieanlreplace air filter

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter

5. Drain fuel tank and refill with fresh gasoline

6_ Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8_ Contact an authorized service center/department

1 Depress clutct_/brake pedal

2. Disengage attachment clutch..

3 Recharge or reptace battery

4 Replace fuse

5 Clean battery terminals.

6. Check all wiring

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9 Contact an authorized service centerldepartment

1.. Recharge or replace battery.

2 C_ean battery terminals

3_ Check all wiring

4 Check/replace solenoid or starter

1o Set in "Higher Cut" position/reduce speed

2 Adjust throttle control,

3_ Clean underside of mower housing

4. Clean/replace air filter

5. Check oil leveltchange oil

6. Clean and regap or change spark plug_

7. Replace fuet filter..

8.. Drain fuel tank and refill with fresh gasoline

9r Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fueEfilter.

10 Connect and tighten spark plug wire.

11 Clean engine air screen]lins

12 Cleantreplsee muffler.

13 Check all wiring.

14 See "To Adjust Carburetor" in Service Adjuslments

section.

15. Contact an authorized service centerldepartmenL

t. Replace blade. Tighten blade bolt

2. Replace blade mandrel.

3. Tightenloose part(s). Replace damaged parts

,=m== , =,== =, = ,,4, m,=

TROUBLESHOOTING POmNTS

,,,,,,,,,,,, ,, --.

PROBLEM CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

i = =n =,= Hun =,==,, =4 , = =

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

nH = == n== = =

Battery witl not charge

Loss of drive

===

Engine "backfires"

when turning engine

"OFF"

CAUSE

1 Faulty operator-safety presence control system.

I, Worn, bent or loose blade

2, Mower deck nottevel

3 Buildup of grass, leaves, and trash under mower

4., Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1 Obstruction in clutch mechanism

2, Worn/damaged mower drive belt

3 Frozen idler puney

4,, Frozen blade mandret

1r Engine speed too slow

2, Travel speedtoo fast,

3 Wetgrass_

4 Mower deck not level

5 Low/uneven tire air pressure

6 Worn, bent orloose blade

7, Buildup of grass, leaves and trash under mower

8 Mower drive belt worn

9. Blades improperly instalted

10 _mproper blades used

11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

! Switch is "OFF"

2 Bulb(s) burned out

3 Faulty tight switch

4 Loose or damaged wiring

5 Btown fuse,

1,, Bad battery cell(s)

2, Poorcable connections.

3. Faulty regulator (if so equipped)

4 Faulty alternator

1 Freewheel control in "disengaged" position

2. Motion drive belt worn, damaged, or broken

3 Air trapped in transmission dudng shipment

or servicing

=,u,,,n4,,, =

Check wiring, switches and connections If not

corrected, contact an authorized service center/

department,

1 Replace b_ade Tighten blade bolt

2. Level mower deck

3 Clean underside of mower housing

4 Repface blade mandrel

5 Clean around mandreEs to open vent holes

1, Remove obstruction,

2 Replace mower drive bell

3 Replace idler pulley,,

4 Replace blade mandrel

! Place throttie control in "FAST" position

2 Shift to slower speed

3 Allow grass to dry before mowing

4. Level mower deck

5. Check tires for proper air pressure

6 Replace!sharpen blade Tighten blade bolt,

7_ Clean underside of mower housing,

8. Replace mower drive belt.

9. Reinstall blades sharp edge down

10 Replace with blades listed in this manuat

11 Clean around mandrels to open vent holes

1. Turn switch "ON"

2 Replace bulb(s),

3 Check/replace light switch,

4. Check wiring and connections

5. Replace fuse_,

1 Replace battery,

2 Check/clean all connections

3 Replace regulatOro

4 Replace alternator

1 Place freewheel control in "engaged" position

2. Replace motion drive belt,

3, Purge transmission

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

i,m 4 =,=

1, Move throttle control to "SLOW" position and aIlow

to idle for 30 seconds before stopping engine

Craftsman 917258691 Front-Engine Lawn Tractor

Product's Documents

OWNER'S MANUAL

Specifications

Craftsman 917258691 Questions and Answers