Craftsman 917258591 tractor User Manual

MODEL

917.258591 OWNER'S MANUAL

- Assembly

oOperation

®Customer Responsibilities

-,o Service and Adjustments

®Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment

FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-800-659-59t7

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS,.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH+

I. GENERAL OPERATION

• Read, understand, and follow all Instructions in the manual

and on the machine before starting+

• Only allow responsible adults, who are famUiar with the

instructions, to operate the machine+

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be surethe areais clearof other people before mowing+ Stop

machine if anyone enters the area_

• Never carry passengers..

• Do not mow inreverse unless absolutely necessary+ Always

look down and behind before and while backing.

° Be aware of the mower discharge direction and do not point

it at anyone+ Do not operate the mower without either the

entire grass catcher or the guard in place,

° Slow down before turning_

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting+

= Tum off blades when not mowing..

, Stop engine before removing grass catcher or unclogging

chute+

= Mow only in daylight or good artificial light..

• Do not operate the machine while under the influence of

alcohol or drugs..

° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck,.

II. SLOPE OPERATION

Slopes are a major factor related to loss+of-control and

tipover accidents, which can result in severe injury or

death. All slopes require extra caution, tf you cannot back

up the slope or if you feet uneasy on it, do not mow it+

DO:

• Mow up and down slopes, not across+

• Remove obstacles such as rocks, tree limbs, etc+

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Taft grass can hide obstacles+

° Use slow speed. Choose a low gear so that youwill not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments.

These can change the stabilityof the machine.

° Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction+

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

° Donot turnon slopes unless necessary, andthen, turnslowly

and gradually downhill, if possible+

° Do not mow near drop-offs, ditches, or embankments+ The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in+

° Do not mow on wet grass. Reduced traction could cause

sliding+

° Do not try to stabilize the machine by puttingyourfoot on the

ground,

• Do not use grass catcher on steep slopes.

Iii. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them+

• Keep children out of the mowfng area and under the watchful

care of another responsible adult+

• Be alert and turn machine off if children enter the area+

• Before and when backing, look behind and down for small

children.

• Never carry children They may fall off and be seriously

injured or interfere with safe machine operation+

° Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.+

IV. SERVICE

° Use extra care in handling gasoline andother fuels. They are

flammable and vapors are explosive+

Use only an approved container.

Never remove gas cap or add fuel with the engine

running, Allow engine to cool before refueling., Do not

smoke,.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater+

• Never run a machine inside a closed area.

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition+

• Never tamper with safety devices. Cheu_ their proper

operation regularly.

. Keep machine free of grass, leaves, or other debris build-up+

Clean oil or fuel spillage+ Allow machine to cool before

storing+

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting+

• Never make adjustments or repairs with the engine running+

° Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec+

essary+

• Mower blades are sharp and can cut+ Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

Lookfor this symbol topotnt outimportant

safety precautions. It means

CAUTIONII! BECOME ALERTlf! YOUR

SAFETY IS INVOLVED.

IIIJlllUllllllll

I '1 II

CAUTIONi

Always disconnect spark plug I

wlreand place wire where it cannot contact |

spark plug In order to prevent accidental |

starting when setting up, transporting, |

A WARNING A

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defe-c-ts, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears

tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performahceo

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen-

ter/Department. We have competent, well-trained tech-

nicians and the proper tools to service or repair this trac-

tor°

Please read and retain this manual The instructions will

enable you to assemble and maintain your tractor prop-

erly. Always observe the "SAFETY RULES"°

MODEL

NUMBER 917_258591

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AN D SERIAL NUMBERS WILL BE FOUN D

ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety ruleso

° Follow a regular schedule in maintaining, caring for and

using your tractor.

° Follow the instnJctions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

PRODUCT SPECiFiCATIONS

HORSEPOWER: 16

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 10W-30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4_0 PINTS

W/O FILTER: 3_5 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 5..5

REVERSE: 2.4

TIRE PRESSURE: FRON]:[ 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMPYHR: 30

MtNo CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any)., If a spark attester is used, it should be maintained

in effective working order by the operator,

in the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands_ A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED "rwo YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in material

or workmanship..

This Warranty does not cover:

° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass_

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment accordingto the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears wil!replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER,. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY'TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,.) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT tS IN THE UNITED STATES°

This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state,

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, tL 60179

'H',"H'I'II'HI,II, II II I I Ill II I .............................

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-16

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE .................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVICE ................ BACK COVER

INDEX

Accessories ........................................................5

Adjustments:

Brake .............................................. 24

Carburetor° ...................................................27

Mower

Front-To-Back ............................22

Side-To-Side .................................22

Throttle Control Cable ....................27

Air Filter, Engine ......................................20

Air Screen, Engine ........................................19

Assembly ....................................................7.10

Battery:

Charging ...................................................8

Cleaning ............................................18

Stadtng with Weak Battery ................26

Storage .........................................................28

Terminals ..........................................18

Belt:

Motion Ddve

Removal/Replacement ...............24

Mower Belt(s)

RemovaVReplacement ........... 23

Blade:

Sharpening .................................... 18

Replacement ................................................18

Brake Adjustment ...............................................24

Carburetor Adjustment .................................27

Controls, Tractor .................................... 12

Customer Responsibilities ..................17-20

Engine:

Air Filter..............................................20

AirScreen ......................................19

CoolingFins................................20

Engine Oil ......................................15,19

Fuel Filter .....................................20

Spark Plug(s) ....................................20

Traotor:

Battery.......................................... 18

Blade.............................................18

Lubrication Chart ..................... !7

Maintenance Schedule ............ i7

Tire Care ...............................8,18,25

Transaxle .......................................19

Cutting Height, Mower ............................13

Electrical:

interlocks and Relays ................... 26

Schematic ..............................................31

Widng Diagram ....................................32

Engine:

Air Filter ...................................................20

Air Screen .............................................19

Cooling Fins ...........................................20

Oil Change ...................................................19

Oil Level ...................................................19

Oil Type ..........................................15,19

Preparation ............................................15

Repair Parts .......................................50-55

Stading ..........................................................15

Storage ......................................................28

Filter:

Air Filter

......................................................

Fuel ...............................................................20

Fuel:

Type ...........................................................15

Storage .....................................................28

Fuse ...............................................................................26

Hood Removal/installation .......................26

Leveling Mower Deck ....................................22

Lubrication:

Chad .............................................17

Engine ......................................................19

Maintenance Schedule ........................t7

Mower:

Adjustment, Front-to-Back ..............22

Adjustment, Side-to-Side .................22

Blade Replacement ........................18

Blade Sharpening ...................................18

Cutting Height ..................................13

Installation ............................................29

Operation ....................................................14

Removal ..............................................2 t

Mowing Tips ............................................ 16

Muffler, ............................................................20

Spark Attester ....................................3,40

0i1:

Cold Weather Conditions ...........15,19

Engine ................................................19

Storage ...................................................28

Operation ..............................................12-16

Operating Mower ................................... 14

Options:

Accessories ...........................................5

Spark Arrester ...............................3,40

Parking Brake .....................................12-t3

Parts Bag ................................................. 6

Parts, Replacement]Repair _.................32-49

Product Specifications ...............................3

Repair Parts ...................................... 32-55

Safety Rules ...................................................... 2

Seat....................................................................8

Service and Adjustments ....................21-27

Carburetor.............................................27

Fuse ....................................................26

Hood Removal/Installation...............26

Motion Drive Belt

RemovaVReplacement ............ 24

Mower Belt(s)

Removal/Replacement ..............23

Mower Adjustment

Front4o-Back ............................22

Side-to-Side ..............................22

Mower Removal/Installation ...........21

Tire Care ..........................................8,18,25

Slope Guide Sheet ....................................59

Spark Plug(s) ..............................................20

Specifications .........................................3

Starting the Engine ...................................15

Steedng Wheel ...................................7,25

Stopping the Tractor ...............................13

Storage ......................................................28

ThrottleControlCable Adjustment........27

Tires..............................................8,18,25

Trouble Shooting Chad ....................29-30

Transaxle ................................................19

Warranty ...................................................3

Widng Diagram ............................................32

Wiring Schematic ...................................31

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER

AIR FILTER

,, ,, ,, ,,,,, ,,, ,i

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide varlety ofattachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soit at close intervals to let moisture soak in..

Steel weight tray for increased penetration..

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn.. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauting easy. Variety of sizes available, plus

accessories such as side panel kits, toot caddy, cart cover,

protective mat and dolly..

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots_ 36-inch swath. 24

hardened steel coring tips. 150 [b. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster°

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain..

GANG HITCH lets you tow 2 or3 pull-behindattachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain,. For mower decks not so

equipped,

MULCH RAKE/DETHATCHER loosens soi| and flipsthatch and

matted leaves to lawn surface for easy pickup_ Twenty spring tine

teeth° Useful toprepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper_ Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades° For models not equipped as 3-in-! Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck,. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to 390 lbs,.of weight,. Rounded

edges prevent harm to turf, Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only, 14-inch high, 48-inch wide

btade clears 42-inch path when angled left or right. Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper

bar_ (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOW'THROWER has 40-inch swath.. Drum-type auger handles

powdery and wet/heavy snow,. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat., 6-inch

diameter spout discharges snow 10 to 50 feet. L! _controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, Includes booms for

automatic spraying and hand held wand for spot spraying.. Wand

has adjustable spray pattern. For appiying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill*

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand..

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits anylawn, yardorgardentractoro Simpiy hook uptothetractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling.,,.without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction_

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch, Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer° Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves,.

Optional wand attachment to pick up debris in hard-to-reach

places. VACICHIPPER includes a chipper-shredder..

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 tb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

................ ...... i ii

(1) Shoutder Bolt

5/16-18

(1) Knob

(1) Washer

17/32 x ! -3/16 x 12 Ga

tainer Springs (double loop)

(4) Retainer Springs (single loop)

In, I Iii ii illl

(2) Screws

#10 x 5/8

illulnnnl II

(2) Lock

Washers

#10

(2) Weld Nuts #10

__J (2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4_20 x 3/4

(2) Hex Nuts 1/4-20

_f'_'_'/(2) Washers _ (2) Lock

• '"----I /' 9/32 x 5/8 _ Washers 1/4

'_j,,J x 16 Ga,

Parts packed seParately in carton

Steering

Wheel

Manual

Seat

Mutcher

Plate

Video

Cassette

Parts Bag

..... i1,1iii,

Parts bag contents not shown full size

(2) Shoulder (2) CenteP (2) Gauge

Bolts lock Nuts Wheels

Assemblies

2) Washers 3/8x 7/8 x 14 Gauge

_'_12) Front Link Assemblies _

Steering

Wheel

Insert

(2) Keys

Slope Sheet

iiiiiiiiiiiiii iii L i iii I i iiiiiiii I L III " III

Steering

Sleeve

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes_

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely° Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed

(1) 3/4" wrench (2) 7/16" wrench

(1) 9/t 6" wrench Utility knife

(1) 1/2" wrench Tire pressure gauge

(1) 3/4" socket w/drive ratchet

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel),

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6)°

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove,

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and iarge flat washer from steering

shaft.

• Position front wheels of the tractor so they a re pointing

straight forward,

• Slide the steering sleeve over the steering shafL

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

o Secure steering wheel to steering shaft with locknut

and large fiat washer previously removed. Tighten

securely,

° Snap steering wheel insert into center of steering

wheel.,

• Remove protective materials from tractor hood and

grill,.

IMPORTANT: CHECK FOR AND REMOVEANY STAPLES

INSKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

/ / _" /

! /

1 I t1 ! /

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

• Press lift lever plungerand raise attachment lift lever to

its highest position,

• Release parking brake by depressing clutch/brake

pedal.

° Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).,

• Roll tractor backwards off skid°

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

him.. i iiiilull ii ii ,,,,,,,,,,,,,,,,, 1 iiiiii nil I HI

CAUTION: Do not short batterytermi-

nats by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Lift hood to raised position_

• Open terminal access doors, remove terminal protec-

tive caps and discard.,

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, Iockwasher-and hex

nut as shown. Tighten securety_

° Connect BLACK grounding cable to negative (-) bat_

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely.

• Close terminal access doors..

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware)_

° Inspection for corrosion,

• Testing battery.

° Jumping (if required)..

° Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan°

• Place seat on seat pan and assemble shoulder bolto

• Assemble adjustment knob and fiat washer loosely°

Do not tighten.,

• Tighten shoulder bolt securely,,

• Lower seat into operating position and sit on seat,

° Slide seat until a comfortable position is reache d which

allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your' tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual,,

FIG. 2

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control+ Engage park-

ing brake,

o Cut and remove ties securing anti-sway bar and belts+

Swing anti+sway bar to left side of mower deck

• Slide mower under tractor with discharge guard to right

side of tractor+

IMPORTANT.* CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ENGINE PULLEY GROOVE.

• Install one front link in top hole of the L+H.front mower

bracket and L+H+front suspension bracket+ Retain with

two single loop retainer springs as shown.

• Install second front link inR.H. front suspension bracket

and retain with single loop retainer spring as shown.

• Slide right side of mower back and install finkin top hole

of R+H, front mower bracket. Retain with single loop

retainer spring as shown.

o Turn height adjustment knob counterclockwise until it

stops+

° Lower mower linkage with attachment lift control,

o Place the suspension arms on outward pointing deck

pins. if necessary, rock and raise front of mower to

align deck pins with the holes in suspension arms+

Retain with double loop retainer springs with loops

down as shown.

• Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

- Install clutch rod in clutch lever,+ Secure with retainer

spring.

° Turn height adjustment knob clockwise to remove

slack from mower suspension.

° Raise deck to highest position,

° Assemble gaugewheels as shown usinglong shoutder

bolts, 3/8 washers, and 3t8-16 center locknuts+Tighten

securely

o Adjust gauge wheels before operating mower as shown

in the Operation section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See '_TOLEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify'that the belts are

routed correctly,

CLUTCH

LEVER

CLUTCH

ROD

RETAINER

SPRING

FRONT

SUSPENSION

DRACKETS

DOUBLE LOOP

RETAINER SPRING

CHASSIS (outward pointing

BRACKET deck pins)

SUSPENSION

ARMS

ENGINE

PULLEY

FRONT

LINK

SHOULDER

BOLT

GAUGE

WHEEL

318 WASHER

USE PLIERS FOR

RETA|NERSPRINGS

3/8-16

CENTER

LOCKNUT

DOUBLE LOOP

RETAINER ANTI+SWAY

SPRING BAR

IDLER

PULLEY

FIG. 4

SINGLE

LOOP

RETAINER

SPRINGS

MOWER

BRACKET

DISCHARGEGUARD

JJuJ

INSTALL MULCHER PLATE (See Figs. 5 and

, Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE; Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down

• Tighten hardware securely_

° Raise and hold deflector shield in upright position.

• Place front of nlulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck°

° Hook rear latch into hole on back of mower deck.

, ,,,,,,,,_, ,_,,, .......... ,,,, ,,, ...... IHI

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation,

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installationof

optional grass catcher accessory.

NOTE- It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

WELD NUT

FROMTHE TOP,

HOOK POINTS

DOWN

LOCK

WASHER

WELD.

NUT \_ SCREW

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

WELD

NUT

FIG. 5

DEFLECTOR

SHIELD

FIG, 6

LATCH

HOOKS

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v' All assembly instructions have been completed.

,/ No remaining loose parts in carton°

/ Battery is properly prepared and charged. _Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were 0verinflated at the factory)°

€" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

#" Check mowerand drive belts. Be sure they are routed

propedy around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position°

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level,

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,," Become familiar with all controls - their location and

function. Operate them before you start the engine.

#" Be sure brake system is in safe operating condition°

_" It is important to purge the transmission before you

operate your' new tractor: for the first time. Follow

proper'starting and transmission purging instructions

(See "TO START ENGINE and "PURGE TRANSMIS-

SION" in Operation section of this manual),

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning_

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

Ix! c--_@ 0

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

REVERSE NEUTRAL HIGH

LOW PARKING BRAKE

MOWER LIFT ATTACHMENT ATTACHMENT IGNITION

CLUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

i lll ii i llllllll illllllllllll i i i i ii HH Illlll

KNOW YOUR TRACTOR

OPERATION

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyourtractorto familiarize yourselfwiththe locationsof variouscontrols and adjustments_ Save

this manual for future reference_

ATTACHMENT CLUTCH LEVER

THROTTLE/CHOKE

CONTROL

IGNITION SWITCH LIGHT SWITCH

_ * ...... - LIFT LEVER

PLUNGER

CLUTCH/BRAKE

ATTACHMENT LIFT

LEVER

PARKING BRAKE

LEVER

HEIGHT ADJUSTMENT KNOB

MOTION CONTROL

LEVER

SPEED

3 MPH

FREEWHEEL 2 MPH

CONTROL 1

FIG. 7

Our tractors conform to the safety standards of the American National Standards institute°

ATTACHMENT CLUTCH LEV ER: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off,.

THROTrLE/CHOKE CONTROL: Used for starting and

controlling engine speed,

CLUTCH/BRAKE PEDAL: Used for'declutching and brak-

ing the tractor and starting the engine,

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position.

AMMETER - Indicates charging (+) or discharging (-) of

battery,

HEIGHT ADJUSTMENT KNOB: Used to release attach-

ment lift lever when changing its position,

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor°

IGNITION SWITCH: Used for starting and stopping the

engine.

FREEWHEEL CONTROL: Disengages transmission for

pushing or'slowly towing the tractor with the engine off,,

OPERATI

,l,,,ll,l,_H ,l,Hlllllllll,l,, ,,,,,,l,,,,,,ui i,l,llll,i i i i

I _ The operation of any tractor can result in foreign objects thrown into the eyes, which can

I [L_'_r_ _E'] result in severe eye damage. Always wear safety glasses or eye shields while operating your

I _ tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

I _ over the spectacles or standard safety glasses.

: :: : i,, ,,ii,ii .................... !,!,,, I L !

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch, When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

. Depress clutch/brake pedal into futi "BRAKE" position

and hold_

° Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal, Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

IGNITION

KEY _.

THROTTLE/

POSITION

CLUTCH/BRAKE HEIGHT

PEDAL "DRIVE" ADJUSTMENT

POSITION KNOB

FIG. 8

PARKING BRAKE

"DISENGAGED" POSITION

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" pc o

sition.

GROUND DRIVE -

• Depress clutch!brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position,

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCHIBRAKE PEDAL IS DEPRESSED°

ENGINE -

• Move throttlecontrol to slow (,_ub) position.

NOTE: Failure to move throttle control to slow (=,=h)

position and allowing engine to idle before stopping may

cause engine to "backfire"..

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

- Operating engine at less than full throttle reduces the

battery charging rate°

- Full throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever_

° Start tractor with motion control lever in neutral (N)

position

• Release parking brake and clutch/brake pedal.

° Slowly move motion control lever to desired position°

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

° Turn knob clockwise (f-_) to raise cutting height.

° Turn knob counterclockwise (P-_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months., For healthier and better looking

lawns, mow often and after moderate growth.

- For best cutting performance, grass over 6 inches in

height should be mowed twice° Make the first cut

relatively high; the second to desired height.

OPERATION

........:H

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are

slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the

deck in proper position to help prevent scalping in most

terrain conditions

° Adjust mower to desired cutting height (See "TO

ADJUST MOWER CUTTING HEIGHT' inthe Opera-

tion section of this manual)

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely

• Repeat for opposite side installing gauge wheel in

same adjustment hole.

........................................................ :: ........ :::.?... :..............

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills,

° Avoid stopping or changing speed on hills.

• if slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

° Move motion control lever to neutral (N) positiorL

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED_

• To restart movement, slowly release parking brake and

clutch/brake pedal,

• Slowly move motion control lever to slowest setting°

• Make all turns slowly.

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractorisequipped withan operator presence sensing

switch. Any attempt by the operatorto leave the seat with

the engine runningand the attachment clutchengaged will

shut off the engine_

• Select desired height of cut.

Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES - disengage attachment

clutch control°

l i_l_ CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charg e guard in place.

ATTACHMENT ATTACHMENT

CLUTCH LEVER LIFT LEVER

"ENGAGED" HIGH POSITION

POSITION

ATTACHMENT

CLUTCH LEVER

"DISENGAGED"

POSITION

"_ DISCHARGE

GUARD

TO TRANSPORT (See Figs. 7 and 11)

When pushingortowingyour tractor,be sure to disengage

transmissionby placing freewheel controlin freewheeling

position. Free wheel controlis located at the real drawbar

of tractor.

• Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control knob out and hold in position by

insertingretainer spring intoforward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on atruck ora trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

FIG. 11

FIG. 10 14

OPEBA ON

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your tractor has been shipped, from the

factory_ already filled with summer weight oil

o Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off..

Reinsert the dipstick intothe tube and rest oil fill cap on

the tube. Do not th read the cap onto the tube. Remove

and read oil level If necessary, add oil until "FULL"

mark on dipstick is reached. Do not overfill.

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of B7octane (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING°

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season° See Storage Instruc-

tions for additional information,. Never use engine or

carburetor cleaner products in the fueI tank or permanent

damage may occur.

_) AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuet. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

° Be sure freewheel control is in the transmission em

gaged position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking braker

° Place motion control lever in neutrat (N) position..

° Move attachment clutch to "DISENGAGED" position..

° Move throttle control to choke (N) position.

Note: Before starting, read the warm and cold starting

procedures below.,

o Insert key intoignitionand turn keyclockwise to"START'

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute,. If the engine does not start after

several attempts, move throttle controi to fast (,ca,)

dPosition,wait a few minutes and try again.. Ifengine still

oes not start, move the throttle control back to the

choke (N) position and retry_

WARM WEATHER STARTING (50 ° F and above)

= When engine starts, move the throttlecontrol to the fast

(,_) position.

° The attachments and ground drive can now be used° If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50 ° F and beiow)

• When engine starts, allow engine to run with the throttle

control in the choke (]\1) position until the engine runs

roughly, then move throttle control to fast (,t_) position°

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

° Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

° Be sure the tractor is on level ground,,

° Place the motion control lever in neutral

Re{ease the parking brake and let the clutch/brake

slowly return to operating position.

° Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

° The attachments can also be used during the engine

warm-up period after the transmission has been warmed

up.

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See 'TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

PURGE TRANSMISSION

t.... A CAUTION: Never engage or disengage

freewheel lever while the engine is run-

U ning.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULDYOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR..

° Place tractor safely on level surface with engine off and

parking brake seL

° Disengage transmission by placing freewheel con!rol

in freewheeling position (See _TO TRANSPORT' in

this section of manual)°

'15

ATION

• Sitting inthe tractor seat, start engine° After the engine

is running, move throttle control to slow (,im_)position_

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward positionand

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

° Move motion control leverto neutral (N)position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See 'q'O TRANSPORT" in this section

of manual)°

• Sittingin thetractor seat, startengine. Afterthe engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal°

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position° After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

o Tire chains cannot be used when the mower housing

is attached to tractor°

° Mower' should be properly leveled for best mow!ng

performance. See'q'O LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual.

= The left hand side of mower' should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the ri_.htof the

machine. This will result in a more even distnbution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc_ After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_ 12).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings, Make first cut relatively high; the second to the

desired height.

° Do not mow grass when it is wet. Wet grass will ptug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired.

• When operating attachments, select a groundspeed

that will suit the terrain and give best perform,=nceof

the attachment being used.

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE,.

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biode-

grade quickly to provide nutrients ferthe lawno Always

mulch with your highest engine (blade) speed as this

will provide the best recutting action of the blades_

° Avoid cutting your lawn when itis wet. Wet grass tends

to form clumps and interferes with the mulching action°

The best time to mow your' lawn is the early afternoon,

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun°

° For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 13). For' extremely heavy mulching,

reduce your' width of cut on each pass and mow slowly.

* Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings° When doing a second cut,

mow across or perpendicular to the first cut path.

, Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week_ This will he_pprevent matting and graining

of the lawno

MAX 1/3

FIG. 13

MAINTENANCE SCHEDULE ' j"___.i_ _.,_e'_j_ '"

,,YOUooM

........................

Check Brake Operation _/' @i'

............. B .... ,,,, ,

Check Tire Pressure ............[##'

Check for Loose Fasteners if

R,,. Mowo,Siad,e .........V',....................

C Lubrication Chart _

T CheckBati'o' ;'Leve,,Rie,c, ';;' ......

0 Clean Battery and Te!m!na!s .... _ _ .....

a Check Transaxte Cooling _ ..... ,.......

Adjust Blade BeEt(s) Tension _i' s

Adjust Motion Drive Belt(s) Tension ........... _5

Check Engine Oil Leve, !................r, _ _.._

Change Engine Oil 1_1,2_ _#'

. ........... : : ................

E _,_€_leanAir Filter .................... ..... _#'2 ..............................

N Clean Air Screen _=

G Inspect Muffler/spark A;r'ester _' ......

I Replace Oil Filter (If equipped) _,2

N ciean Engine Cooling Fins , _;z: ' .......

Replace Spark Plug {if

Repl.'C'e'A'_';F,terPaperCartridge ......................_ .......

Replace FueI Filter .......... _1'

I - Change more o{ten when operating under a heavy {cador in high ambient temperatures

2 _Service more often when operating In dirty or dusty conditions.

3 - If equipped with oil filler, change o_Ievery 50 hours

4 - Replace biadee more often when mowing in sandy soil

5 - if equipped with adjustable system.

6 - Not required if equipped with mafntenance-h'ee battery

7 - Tighten front axle pivot bolt 1o 35 ft.-tbs m_{mum

Do not overtighlen

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual_

Some adjustments will need to be made periodically to

properly maintain your tractor,

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear.. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last Gonger.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation_

• Check tire pressure,,

° Check for loose fasteners.

LUBRICATION CHART

SPINDLE ZERK ®

® ®

BEARING ZERK _ BEARING ZERK

CLUTCH PIVOT

(_)SAE 30 MOTOR OIL

®GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OtL OR GREASE THE PIVOT POINTS,

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER R ILITIES

TRACTOR

Always obsewe safety ruleswhen performingany mainte-

nance_

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted_

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer° Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp_ Re-

place bent or damaged blades°

BLADE REMOVAL (See Fig. 14)

° Raise mower to highest position to allow access to

blades

• Remove hex bolt, lockwasher and flat washer securing

bIade_

• Install new or resharpened blade with trailing edge up

towards deck as shown°

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbsotorque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED_

NOTE: We do notrecommend sharpening blade- but ifyou

do, be sure the blade is balanced_

BLADE

FLAT WISH ER__

__ MANDREL

ASSEMBLY

TRAILING

EDGE UP

_LT (GRADE 8)*

LOCKWASHER_,.,.._

*A GRADE 8 HEAT TREATED BOLT CAN 8E

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced, An

unbalancedblade willcause excessive vibrationand even-

tual damage to mower and engine.

° The blade can be sharpened with a file or on a gdnding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin,ora cone balancer. (When using a cone

balancer, follow the instructions supplied with bat-

ancer).

° Slide blade on to an unthreaded portionofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If btade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do notuse a nail for balancing blade. The lobesof

the center hole may appear to be centered, but are not.

518"BOLT

OR PiN

FIG. 15

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger witl extend its life.

• Keep battery and terminals clean.

° Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

° Remove terminal guard.

= Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry.

° Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelfy.

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG, 14

CUSTOMER PONSI

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling°

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot°

- Inspect cooling fan to be sure fan blades are intact and

clean,,

• Inspect cooling fins for dirt, grass clippings and other

materials,, To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required forthe life of the transaxle, Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classificationSF, SG or SH Select the oil's SAE viscosity

grade according to your expected operating temperature°

SAE VISCOSITY GRADES

_'F ...........-20" 0 _ .......30 _ 32 ° 40* 60_ 80 ° 100 °

_'C -30" .2'0° .t0 _ 0° I0' 20 _'...............30' 40 °

TEMPERATURE RANGE ANTtCiPATEO BEFORE NEXT OIL CHANGE

FIG. 16

TO CHANGE ENGINE OIL (See Figs, 16 and 17)

Determine temperature range expected before oil change,

AII oil must meet API service classification SF, SG or SH

= Be sure tractor is on level surface.

o Oil will drain more freely when warm,

= Catch oil in a suitable container.

° Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,

• Remove drain plugo

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube, Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

° Use gauge on oil fill cap/dipstick for checking level°

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR CLEANER

COVER

FOAM

PRE-Ct.EANER

KNOB

WING NUT

AIR CLEANER

BASE

AIR CLEANER

PAPER OIL FILL

CARTRIDGE CAP/DIPSTiCK

OIL DRAIN

PLUG_

AIR SCREEN

NOTE: Although multi-viscosity oils (5W30, i0W30 etc,,)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running tow on oilo

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one year,

Checkthe crankcase oil level before starting the engine and

after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level,

FIG. 17

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers_

CUSTOMER R IBILITIES

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter°

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season° Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

° Remove wing nut and air cleaner from base_

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged cartridgeo

NOTE: Do not wash the papercartridge or'use pressurized

air, as this will damage the cartridge.

= Reinstall the pre-cteaner (cleaned and oiled) over the

paper'cartridge.

• Reassemble air cleaner, wing nut, cover and tighten

knob secureiy_

CLEAN AIR INTAKE/COOLING AREAS

To insure proper' cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds° Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine witha blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating_

ENGINE OIL FILTER (See Fig. 18)

Replace the engine oil filter every season or every otheroil

change if the tractor is used more than 100 hours in one

year'.

° Drain oil from engine crankcase (See 'TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

- Remove oil filter' and wipe off filter adapter.

° Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter,

• install replacement oil filter on filter adapter° Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

° Fill crankcase with new'oit (See 'q'O CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacitysee "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

• Start the engine and check for oil leaks. Correct any

leaks before placing engine into futt operation.

FIG. 18

MUFFLER

Inspect and reptace corroded muffler and spark arrester (if

equipped) as it couldcreate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season_ If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

° With engine cool, remove fitter and plug fuel line

sections.

* Place new fuel filter in position in fuel line with arrow

pointingtowards carburetor_

• Be sure there are no fuel line leaks and clamps are

properlypositioned.

° Immediately wipe up any spilled gasoline,,

CLAMP

FUE__ CLAMP

FILTER

FIG, 19

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter'.

= Keep finished surfaces and wheels free of all gasoline,

oil, etc_

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air fitter and

carburetor are covered to keep water ouL Water in engine

can result in a shortened engine lifeo

i i_lr.l.i.

............. I,JIHIH,

SERVmCE AND ADJUSTMENTS

. i i i i...i..i, llll_ll_ll._ i . .i I'l'H"ll ""l"'ll',H I I" I _ I '

CAUTION; BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

= Place motion control lever in neutral (N) position.

° Place attachment clutch in "DISENGAGED" position.

= Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 18)

, Place attachment clutch in "DISENGAGED" position_.

° Turn height adjustment knob to lowest setting.

o Lower mower to its lowest position_

, Disconnect clutch rod from clutch lever by removing

retainer spring.

o Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket.

° Remove retainer springs from suspension arms at

deck and disengage arms from deck_

, Raise attachment tilt to its highest position..

° Remove two retainer springs from each front link and

remove tinkso

CLUTCH

LEVER

CLUTCH

ROD

SUSPENSION

ARMS ADJUSTMENT

NUTS

° Slide mower forward and remove belt from engine

pulleyo

• Slide mower out from under right side of tractor.

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR.

REMOVE THE FRONT LINKS°

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual.

RETAINER FRONT

SPRING SUSPENSION

BRACKET

LIFT

LINKS

ENGINE

PULLEY

CHASSIS

BRACKET

LINKS

RETAINER

-,SPRINGS

RETAINER

SPRING

ANTI-SWAY

BAR

RETAINER

SPRINGS

BRACKET

FIG. 20

AND ADJUSTMENTS

l llINNll, ............................................. I Lll =l=l= =l=l=l=l=l=l=,l=,I

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinflated, you will not properlyadjust

your mower_

SIDE-TO-SIDE ADJUSTMENT (See Figs. 2i and 22)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same orwithin 1/4"

of each other.

° If adjustment is necessary, make adjustment on one

side of mower onfy.

° To raise one side of mower, tighten lift linkadjustment

nut on that side.

° To lower one side of mower', loosen lift linkadjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

GROUND LINE

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor_ Measure dis-

tance"D" directly infront and behind the mandrel at bottom

edge of mower housing as shown.

• Before making any necessary adjustments, checkthat

both front links are equal in length. Both linksshould be

approximately 10-3/8".

° If links are not equal in length, adjust one link to same

length as other linko

° To lower front of mower loosen nut "E" on both front

links an equal number of turns°

° When distance "D" is 1/8" to 1/2" lower'at front than

rear, tighten nuts "F" against trunnion on both front

links.

° To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment.

MANDREL

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 22

FIG. 23

BOTH FRONTLINKS MUST BE EQUAL IN LENGTH

....... _

NUT "E"

NUT

FRONT LINKS

TRUNNION

FIG. 24

SERVmCE AND

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig°25) -

o Parktractoron a levelsurface,,Engage parkingbrake°

Disengageattachmentclutchcontro!.

ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 26)

Park the tractor on level surface_ Engage parking brake,

° Remove mower ddve belt (See'`TO REPLACE MOWER

• Remove four screws from Loll. mandrel cover and

remove cover,

° Roll belt over the top of L.H. mandrel pulley_

° Remove belt from engine puItey_

• Remove belt from idler pulleys_

° Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface,

° Check primary idler arm and two idlers to see that they

rotate freely.

MOWER DRIVE BELT INSTALLATION (See Fig. 25) -

° Install belt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown°

• Install new belt onto engine puIley.

° Ro!l belt into upper groove of L.H. mandrel pulley**

o Carefully check beit routing making sure belt is in the

grooves correctly and inside belt keepers.

• Reassemble LH. mandrel cover,,

SCREWS

LH. ENGINE

MANDREL IDLER PULLEY

COVER PULLEYS

MANDREL

MOWER

DRIVE

BELT BELT

KEEPERS

FIG. 25

DRIVE BELT" in this section of this manual).

Remove mower (See "TO REMOVE MOWER" in this

section of this manual)_

Remove four screws from R.Ho mandrel cover and

remove cover°

. Disconnect secondary clutch rod from pivot rod by

removing retainer spnng

o Carefully roll belt off R,,H. mandrel pulley.

. Remove belt from center mandrel pulley, idler pulley,

and L.H. mandrel pulley°

° Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

- Check secondary idler arm and idler to see that they

rotate freely.

• Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

o Install new belt in lower groove of L,,H.mandrel pulley,

idler pulley, and center mandrel pulley as shown.

• Roll belt over R_H.mandrel pulley. Make sure belt is in

all grooves properly.

° Reconnect secondary clutch rod to pivot rod with

retainer spring°

• Reinstall RoHomandrel cover.

Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual).

Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT in this section of this manual)°

LH. MANDREL

MOWER CENTER

BLADE MANDREL

DRIVE BELT

SECONDARY

IDLER ARM

SPRING

g_N,

COVER

SWAY BAR

BRACKET

IDLER

PULLEY

SCREW

,,,,, ,,,,

FIG. 26

SERVICE AND ADJUSTMENTS

ii IIHI i i ii,lllll ii ill llll,,,,,,,,,,,, ,,, ,,,,,

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor' requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted,,

• Depress clutch/brake pedal and engage parking brake,,

Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4% Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above° Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center.

WITH PARKING BRAKE

"ENGAGED"

JAM

NUT

OPERATING

ARM

DONOTTOUCHTHISNUT. IFFURTHER BRAKEADJUSTMENT|S

NECESSARY, CONTACTYOURNEARESTAUTHORIZEDSERVICE

CENTERJDEPARTMENT

FIG. 27

i iiiilll.llllll i i ii i i illllll i i ii/ ii1/i ................ i, i ill,i

TO REPLACE MOTION DRIVE BELT

(See Fig. 28)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual,,)

• Remove upper-belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor'. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and remove downward

from around engine pultey_.

• Install new belt by reversing above procedure.

IMPORTANT; MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

ENGINE _......_ II

PULLEY _'_ /LOCATOR

It-_ __ _TASS

CLUTCHING _--1'_

nDLER Jt _"_) I_"'-,,

II ! _ UPPER BELT

STATIONARY ......

IDLER IAP, Y_ r_=-'=H

TRANSMISStON_N_F ....._"_1

FIG. 28

SERVICE AND ADJUSTMENTS

TO ADJUST MOTION CONTROL LEVER TO ADJUST STEERING WHEEL ALIGNMENT

(See Fig. 29)

The motion control lever has been preset at the factory and

adjustment should not be necessary°

if for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission°

• Park tractor on level surface° Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake°

• Adjust motion control lever by tightening adjustment

locknut one half (1/2) turn.

NOTE; If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 to 1/2 turn°

Road test tractor after adjustment and repeat procedure if

necessary°

ADJUSTMENT

LOCKNUT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ingwheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center!department.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig,,30) -

o Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal,

. Repair tire and reassemble.

° Replace washers and snap retaining ring securely in

axle groove.

= Replace axle cover,.

REAR WHEEL -

• Block rear axle securely°

• Remove five (5) hub bolts to allow wheel removal

o Repair tire and reassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

FIG, 29

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstaltation and

before operating the tractor. See "PURGE TRANSMIS-

SION" in Operation section of this manual

WASHERS

RETAINING

RING

AXLE COVER

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 30

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig, 32)

++..............................................

CAUTION: Lead=acid batteries gener-

ateexplosivegases, Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

..... iiiiiiiiii I

If your battery is too weak to start the engine, it should be

recharged+ If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM.+ THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.,

• Connect one end of the BLACK cable to the NEGA-

TIVE (+)terminal of fully charged battery,.

° Connect the other end of the BLACK cable to good

CHASSIS GROUN D, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery+

° RED cable last from both batteries.

"POSITIVE" (+) "NEGATIVE" (-)

BOLT

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill+

° Replace bulb in holder and push bulb holder securely

back intothe hole in the backside of the grill+

° Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or+prevent it from starting+

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual+

TO REPLACE FUSE

Replace with 30 amp automotive-type pLug-in fuse. The

fuse holder is located behind the dash+

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 33)

• Raise hood.

• Unsnap headlight wire connector.

- Stand in front of tractor'. Grasp hood at sides, tilt toward

engine and riftoff of tractor+

° To replace, reverse above procedures+

HOOD

HEADLIGHT

WiRE

CONNECTOR

FIG. 33

FIG. 32

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 34)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

o With engine not running, move throttle control lever

from slow (,,_!) to choke (N) position+ Slowly move

lever from choke (l\l) to fast ('_) position+

° Check to see if hole in throttte lever and hole in speed

control bracket are aligned.+

• If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

throughboth hotes.

° Pull throttle cable up to remove slack and tighten cable

clamp screw+ Remove alignment pencil or drill bit

TO ADJUST CARBURETOR (See Fig. 35)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be requiredto compensate for differences infuel,

temperature, altitude or load.. If the carburetor does need

adjustment, proceed as follows:

Jn general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fue!/air mixture+ Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture..

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS tN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT.

NOTE: The carburetor on this engine is iow emission. It is

equipped with an idle fuel adjusting needle with a limiter

cap, which allows some adjustment within the limits allowed

by the cap+ Do not attempt to remove the limiter cap+ The

limiter cap cannot be removed without breaking the adjusting

needle.

• Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above)+

o Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control

lever in neutral (N) position..

• Idle speed setting +With throttle control lever in slow

(,_) position, engine should idle at 1750 RPM+ If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained+

° Idle fuel needle setting + With throttle control lever in

slow (,_1_)position,turn idlefuel adjustment needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

+ !

to a point midway between ,hos8 ,h,_opositions.

• Recheck idle speed+ Readjust if necessary.

ACCELERATION TEST -

° Move throttle control tever from slow (_) to fast ('¢/_)

position+ If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn, Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly,,

High speed stop is factory adjusted, Do not adjust -

damage may result+

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGLNE SPEED OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS+ IFYOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,

CABLE

CLAMP

BRACKET

FIG. 34

THROTTLE

LEVER

IDLE SPEED

ADJUSTING

IDLE FU

ADJUSTING

NEEDLE

FIG, 35

immediately prepare your tractor' for storage at the end of

the season or if the tractor will not be used for 30 days or

mo re

I X CAUTION: Never store the tractor with !

| • • gasoline in the tank inside a building !

| _ where fumes may reach an open flame |

| U or spark. Allow the engine to cool I

! before storing in any enclosure. !

TRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor-

oughiy, remove all dirt, grease, leaves, etc. Store in a

clean, dry area,

• Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructionsin the Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand

_ightlybefore painting°

BATTERY

• Fully charge the battery for storage.

. After a period of time in storage, battery may require

recharglng_

° To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual).

• After' cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

, If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: 1T IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENG(NE WHILE _N STORAGE.,

° Drainthe fueltank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetorcleaner products in the

fuel tank or permanent damage may occur.

° Use fresh fuel next season_

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after' adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

clio (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(s).

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s)o

° Turn ignitionkeyto"START" positionfor a few seconds

to distribute oil

° Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another_

• Replace your'gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your'tractor with a suitable protective covetthat

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM_

PROBLEM

mn,l,rmHi i

Will not start

Hard to start

Engine wilt not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

to Out offue_

2 Engine not"CHOKED" proper{y,

3. Engine flooded.

4. Bad spark plug.

5, Dirty air filter.

6, Dirty fuel filter,

7_ Watertn fuel.

8. Loose or damaged w[dng

9,, Carburetor out of adjustment.,

10. Engine vatves out of adjustment.

1. D]rtyalrffiter

2, Bad spark plug,

3. Weak or dead battery,

4, Dirty fuel filter.,

5, State or dirty fuel

6, Loose or damaged wfdng.

7. Carburetor out of adjustment•

CORRECTION

t,, Fifi fuel tank,

2. See "TO START ENGINE" in Operation section,

3. Wait several minutes before attempting to start

4 Replace spark plug,

5, Clear,Jreplace air filter.

6, Replace fuel f{Iter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.,

8, Check all wiring

9, See "To Adjust Carburetor" in Service Adjustments

section.

10 Contact an authorized service centerldepartment.

B, Engine valves out of adJuslmenL

1. CiutchJbrakepedal net depressed,

2. Attachment dutch is engaged,,

3., Weak or dead battery,

4. Blown fuse°

5_ Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch,,

B. Faulty solenoid or starter.

9, Faulty operator presence switch(as},

I, Weak or dead battery.,

2. Corroded battery terminals.,

3, Loose or damaged wiring,

4. Faulty solenoid or starter,,

1, Cutting too much grassttoo fast.

2 ThrotUe in "CHOKE" position.

3 Build-up of grass, leaves and trash under mower,

4, Dirty air fitter.

5, Low ofl level/dirty ell

6. Faulty spark plugo

7, Dirty luel filter_

8. State or dirty fuel,

9. Water in fuel,

10- Spark plug wire loose,

11,, Dirty engine atr screen!fins.

12 Dtrtylclogged muffler

13, Loose or damaged wking.,

14 Carburetor out of adjustment.

1, Clean/replace air filter

2. Replace spark plug,

3, Recharge or replace battery.

4. Replace fuel filter,

5, Drain fuel tank and refill with fresh gasoline

6 Check all wiring,

7. See "To Adjust Carburetor' _nService Adjustments

section,

8° Contact an authorized service centertdepartment,

1, Depress clutch/brake pedal

2. Disengage attachment clutch,

3 Recharge or replace battery,

4. Reptace fuse,

5, Clean battery terminate

6_ Checkaffwlring

7., Check/replace ignitionswitch.,

8. Check/replace soteno{d or starter,

9, Contact an authorized service center/department

1 Recharge or replace battery_

2. Clean battery term(naBs,

3. Check all wtdng,

4. Check/replace solenoid or starter.

t, Set in "Higher Cut" positiorv'reduce speed_

2. Adjust throttle control,

3. Clean underside of mower housing.

15 Englne valves out of adjustment,

1, Worn, bent or loose b!ede,

2, Bent blade mandrel,

3 Loose/damaged part(s).

4. CleanirepIace air filter.

5 Check oil levee/change oil,

6. Clean and regap or change spark plug

7, Replace fuel litter.

8 Drain fuet tank and refill with fresh gasoline,

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

I 0o Connect and tighten spark pfug wire,

!1. C{ean engine air screen/fins,

12. Clean/replace muffler.

13. Check all wiring,

14. See "To Adjust Carburetor" in Service Adjustments

section

15, Contact an authorized service centerfdepartment,

1 Replace blade, Tighten blade bolt,

2 Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts

UIUjIUIIII_IIIllUIIlllIllmlllll I Ill II I

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

.... illl

Poor cut - uneven

Mower blades wilt not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Loss of drive

illlllll_l_ illll i]ll ill iiii illl IH

Engine "backfires"

when turning engine

"OFF"

CAUSE

iltltl i iiittt

1, Faulty operator_safety presence control system,

1, Worn, bent or Ioose blade.

2. Mower deck not level.,

3, Buildup of grass, leaves, and trash under mower

4, Bent blademandrel

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels_

1, Obstruction in dutch mechanism

2, Womldamaged mower drive belt

3 Frozen Idler pulley,

4. Frozen blade mandrel

1, Engine speed too siow_

2, Travel speed too fast,

3. Wet grass.

4. Mower deck not Ievel

5, Lowfuneven tire air pressure,

6, Worn, bent or loose blade,

7. Buildup of grass, leaves and trash under mower.

8 Mower drive belt worn

9, Blades Improperly instaIIed

10, Improper blades used,

11, Clogged mower deck vent holes from buitdup of

grass, leaves, and trash around mandrels.

1, Switch is "OFF",

2 Bulb(s) bumed out,.

3 Faulty light switch

4, Loose or damaged wiring,

5, Blown fuse_

1. Bad battery ceil(s).

2, Poor cable connections.

3. Faulty regulator (if so equipped)

4. Faulty alternator,.

1, Freewheel control in "disengaged" position.

2. Motion ddvs belt worn, damaged, or broken.

3, Air trapped in transmission during shipment

or serviclng,_

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

CORRECTION

i= =l Mn,_ :HHI tl ,, JlIJI .....

1 Check wiring, switches and connections_ if not

corrected, contact an authorized service center/

department,

1, Replace brads. TIghten blade bolt

2 Level mower deck,

3 Clean underside of mower housing

4, Replace blade mandrel,

5, Clean around mandrels to open vent holes,

1, Remove obstr,_ction,

2 Replace mower drive belt,

3 Replace Idler pulley,

4. Replace blade mandrel,

1. Place throtUe control in "FAST" position,

2. Shift to slower speed.

3 Allow grass to dry before mowing

4, Level mower deck,

5, Check tires for proper air pressure.

6, Repiacelsharpen blade. Tighten blade bolt,,

7,. Clean underside of mower housing,

8 Replace mower drive belt

9 Reinstall blades sharp edge down,

10. Replace with blades listed in this manual.

11 Clean around mandrels to open vent holes,

1, Turn switch "ON"_

2. Replace bufb(s),

3. Check/replace light switch,

4. Check wiring and connections,

5 Replace fuse.

1, Replace battery_

2, Check/clean all connections,

3 Replace regulator

4, Replace alternator,

I, Place freewheel control in "engaged" position,

2 Replace motion drive belt,

3 Purge transmission,

1, Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine,

TRACTOR - - MODEL NUMBER 917.258591

SCHEMATIC

RED

BATTERY

BLACK

AMMETER

(OPTIONAL)

IGNITION

SWITCH

RED

WHITE

FUSE30 AMP.

I _ I

,©: ©',

BLACK

I I

SOLENOID

WHITE

STARTER

BLACK

WHITE

I r

BLUE

BLACK

r J ORANGE

r !

i ._FUELI

, L,NE'

! 1

FUELSHUT-OFF

SOLENOID

ATT'MENT CLUTCH

(CLUTCH OFF)

C-_ IGNITIONUNIT

SEAT SWITCH

(NOT OCCUPIED)

f .... 1 1

GROUNDING

CONNECTOR

_ SPARK

PLUG

GAP '_ "

PLUGS ON

N CYL ENGINES)

CHARGING SYSTEM OUTPUT

t5 AMP DC @ 3600 RPM Q

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF G + M + L NONE

RUNIUGHT B + L A + Y

RUN B + L NONE

START B + L + S NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

BROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE /-_

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING°

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

ELECTRICAL

' i6

{

}

12 _

REPAnR PARTS

TRACTOR - - MODEL NUMBER 917.258591

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144926

2 74760412

3 STD551025

4 STD551125

6 STD541025

7 7697J

8 7603J

9 109596X

10 145211

11 150109

12 145769

16 153664

19 STD551125

20 73350400

21 I36850

22 4t52J

24 146136

25 146148

26 108824X

28 145491

29 121305X

30 140301

31 12421iX

32 141226

33 109310X

40 156149

41 71110408

42 131563

43 145673

44 73640400

45 122822X

55 17490508

70 140426

Battery 12 Volt 30 Amp

Bolt, Hex Head 1/4-20 unc x 3/4

Washer

Nut

Tube, Plastic, 46"

Tray, Battery

Clamp, Hose

Bolt BTR FRT 1-4-20 x 7_5

Holddown Battery

Nut, Push Nylon 1/4 Bat. Frt.

Switch Interlock Push-In

Washer, Lock

Nut, Hex, Jam 1/4-20 UNC

Harness, Light Socket

(includes 4t52J)

Bulb, Light

CabIe, Battery, Gauge, Red, 24"

Cabre, Battery, 66

Red, Wi

Gauge,

16 Wit 22"

Fuse, 30 Amp

Cable, Ground, 6 Gauge, Black, 21"

Switch, Plunger

Switch, Ignition

Nut, Ignition

Cover, Key Switch

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover, Terminal, Red

SoIenoid

Nut Keps BIk Hex I/4-20 UNC

Ammeter Rectangular 15 Amp

Screw, Thdrol 5/16-18 x 1/2

Harness Engine Koh Cmd-L 15AR

NOTE: All component dimensions given in U.S. inches

1 inch = 25..4 mm

REPAIR PARTS

TRACTOR _-- MODEL NUMBER 917.258591

CHASSIS AND ENCLOSURES

125

115 3

121

117

114

6 3

i '

123

140

118

114

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9"17.258591

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 159530 Chassis

2 140356 Drawbar

3 !7490612 Screw, ThdroL 3/8-16 x 3/4 Type TT

6 155923 Saddle

8 I26471X Clip, Fuel Line

9 I45203 Dash, Plastic

10 72140608 Bolt, Carriage 3/8-16 x 1

11 145218 Panel, Dash, LH

13 145217 Panel, Dash, RH

17 t36673X558 Hood Assembly

24 STD523710 Bolt

25 191313t2 Washer 13/32 x 13/16 x t2 Gauge

26 STD541437 Nut

28 t36373X428 Grill

29 136374 Lens, Bar, Clear

30 140002X558 Fender

31 137113 Bracket Assembly, Fender

33 145244X558 Footrest, LH

34 145243X558 Footrest, RH

35 STD533707 Bolt

36 I08067X Nut, Pal

38 139886 Bracket Assembly, Pivot, LH

39 139887 Bracket Assembly, Pivot, RH

44 140675 Fender Strap

47 105531X Nut, Push, Nylon

50 t37304 Rod, Support Hood

59 t10436X Bushing, Snap, Split

64 150272 Dash, Lower

66 156276X012 Plate, Dash

71 73640400 Nut

73 17580408 Screw Tap Tite 1/4-20 x 1/2

86 136670X558 Panel Assembly, RH

87 136671X558 PanelAssembly, LH

90 STD55i025 Washer 17/64

114 145349 Bracket, Support, Dash

't15 121794X Cover, Access

117 144283 Washer Serrated Disk 13/32 x 1

•118 145595 Bracket, Clutch Mech SRS YT 95

1t9 19092016 Washerg/32x 1-1/4x 16 Ga.

120 137271 Rivet, Ratchet, Female

121 137269 Washer, Nylon

122 137270 Rivet, Rachet, Male

123 157105 Bracket Assembly, Pivot, Hood LH

124 157107 Bracket Assembly, Pivot, Hood RH

125 74180412 Screw, Machine 1/4-20 x 3/4

140 1584!8 Bracket SuspensionFront

145 156524 Rod Pivot Chassis/Hood

147 74760412 Bolt Hex hd 1/4-20 unc x 3/4

- - 5479J Plug, Btn BIk 359 Dia.

NOTE:

Aft component dimensions given in I.LSoinches

1 inch = 25_4 mm

FIEPAIFIpARTS

.TRACTOR

. . t_oOEL t4UNIBP-.B917.256591

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO,

1 150071 Transaxle (See Breakdown) Hydro 63 140186

Gr Model310-0650 64 71170764

2 142431 Spring, Return, Brake 65 STD551143

3 143995 Pulley, Transaxle 66 154778

8 141002 Rod Shift Hydro LT 69 142432

10 76020416 Pin Cotter 1/8x ! CAD 70 156470

15 74490544 Bolt Hex FIghd 5/16-t8 Gr,.5 71 140158

16 73800500 Nut Lock HexW/tnso 5/16-18 Unc 72 19132012

18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 73 156347

i9 73800600 Nut Lock HexW/Wsh 3/8-16 Uric 74 121199X

21 130564 Knob, Deluxe 1/2-13 75 121749X

22 145627 Rod, Brake Hydro 76 12000001

24 73350600 Nut, Hex Jam 3/8-t6 Unc 77 !23583X

25 106888X Spring, Brake Rod 78 I21748X

26 19131316 Washer 81 '140154

27 76020412 Pin Cotter 1/8 x 3/4 CAD. 82 123782X

28 145204 Rod, Parking Brake 83 19171216

29 124236X Cap, Parking Brake 84 140548

30 130807 Bracket, Transaxle 86 71208

32 74760512 Bolt Hex Hd 5/16_18 Uncx3!4 87 19212016

34 155071 Shaft, Foot Pedal 88 12000008

35 120183X Bearing, Nylon 89 151146

36 19211616 Washer 91 74780536

37 t572H Pin, Roll 92 74780524

38 t23674X Pulley, Idler, Flat 93 142564

39 74760644 Bolt 94 140462

40 4470J Spacer, Split 95 144643

41 154777 Keeper, Belt Idler 96 4497H

42 19131312 Washer 13/32 x t3/16x i2 Gauge 97 140469

47 127783 Pulley, Idler, V-Groove 98 73510600

48 154604 BellcrankAssembly 100 19111216

49 123205X Retainer, Belt 102 141322

50 74760624 Bolt 103 73940800

51 73680600 Nut Crowntock 3/8-16 UNC 104 140156

52 73680500 Nut, Crownlock 5/16-18 Unc 105 71070516

53 105710X Link, Clutch 106 74780520

55 105709X Spring, Return, Clutch 116 72110610

56 74760620 Bolt Hex 3/8d6x 1-1/4 118 154774

57 140294 V-Belt, Ground Drive 121 154419

59 140312 Keeper, Center Span

61 17490612 Screw ThdroL 3/8-16 x 3/4 Ty.."IT

62 8883R Cover, Pedal

DESCRIPTION

Pulley, Engine

Bolt Hex

Washer

Keeper Belt Engine

Screw

Keeper Belt Engine

Strap Torque Lh Hydro 18/20" T

Washer 13/32 x 1-1/4 x 12 Gauge

Strap Torque Rh Hydro 18/20" T

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm.. Cross Hydro 20" Tires

Spring Torsion T/A

Washer 17/32 x 3/4 x 16 Gao

Rod, Tie Hydro 20" Tires

Bushing Rod Stdgo 629/632 tD

Washer 21/32 x 1-1/4 x 16 Gao

Ring Klip #5304-62

Console, Shift

Bolt Fin Hex 5/t6-18 x 2d/4

Bolt Fin Hex 5/6-18 Unc x 1-1/2

Line Fuel Hydro 4"

Fan, Hydro 7"

Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad

Keeper Bolt Rh Hydro 0750. 18/20"

Nut Keps Hex 3/8-16 Uric

Washer 11/32 x 3/4 x 16 Ga.

Washer Bellville °501D x 1.50D

Nut Hex Jam Toplock 1/4-20 Unf

Arm, Control Hydro

Screw Cap Hex 5t16 x 18 x 1

Bott Fin Hex 5/16-18 Unc x 1-1/4

Bolt Rdhd Sq Neck 3/8-16 x 1_25

Spacer Beltcrank

Nyliner Clutching STL

NOTE" All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,258591

STEERING ASSEMBLY

t #"

.... _41

t i

68 70 \

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 t21472X

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

12 STD541350

13 t54779

15 73901000

17 156543

18 57079

19 124035X

20 126684X

22 71200410

23 127501

25 154406

26 126847X

27 t36874

28 19131416

29 17490612

30 STD561210

31 138171

32 130465

36 145207

37 152927

38 126805X

39 i00712K

4O STD541537

41 100711L

42 14O216

43 t21749X

45 106933X

46 121232X

47 6855M

48 146841

49 131291

52 t0645iX

53 73680600

62 156595

65 154780

66 154404

67 74781044

68 154429

69 160367

70 74780636

Steering Wheel

Front Axle Assembly

Spindle Assembly, L,Ho

Spindle Assembly, RH.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1_5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Nut Hex Jam Toplock 1/2-20 UNF

Bearing, Axle

Nut, Lock, Flange 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x 033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Screw Hex Socket 1/4-20 x 5/8

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw, Thd. Roll. 3/8-16 x 3/4

Bracket, PVT Man. CL LVR V2

Sears

Rod, Tie

Bushing, Steering

Screw

Insert, Steering Wheel

Washer 53 x 2°25 x .160

Nut Lock Center 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x t-1/4 x '16 Gauge

Knob, Rd

Cap, Spindle

Fitting, Grease

Lever, Asm Clutch MWR SRS

Link, Clutch, w/Nibs 5.688 Zinc

Bolt, Shoulder 3/8-16 UNC Gr. 2

Nut, Crownlock 3/8-16 UNC

Kit, Steering Assembly, Service

Spacer Axle

Bearing Arm Pittman

Bolt Fin Hex 5/8-11 unc x 2-3/4

Brace Axle

Spacer, Brace, Axle

Bolt, Fin Hex 3/8-16 UNC x 2-1/4

NOTE: All component dimensions given in U.So inches

1 inch= 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

SEAT ASSEMBLY

KEY PART

NO. NO.

1 140123

2 140551

5 145006

6 STD541437

7 124181X

10 155925

11 120068X

12 !21246X

13 121248X

14 72050411

!5 134300

16 12!250X

DESCRIPTION

Seat

Bracket, Pivot, Seat

Clip, Push-In Hinged

Nut

Spring, Seat

Pan, Seat

Knob, Seat

Bracket, Switch Mounting

Bushing, Snap

Bolt, Carriage i/4-20 x 1-3/8

Spacer, Split .28 x 38

Spring

o 21

KEY PART

NO. NO. DESCRIPTION

17 123976X

18 124238X

21 153236

22 STD541431

24 19171912

25 !27018X

27 17490608

28 150176

Locknut, Flange 1/4 Grade 5

Cap, Spring Seat

Bolt, Shoulder 5/16-18 UNC

Nut

Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder 5/16-t8 x .62

Screw, Thdrol 3/8-16 x 1/2 TY-TT

Bolt 5/16-18 UNC x 3/4 w/Seres

NOTE: All component dimensions given in U,Soinches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

20 6 3 18

19 7 25 7,

DECALS

18 4

KEY PART

NO. NO.

1 140837

3 146705

4 146706

5 142341

6 133644

7 142241

8 156787

9 146709

!0 156439

11 4900J

12 146046

13 151401

14 139346

18 159408

KEY PART

DESCRIPTION NO. NO.

Decal, Saddle Parking Brake 19 150333

Decal, Hood, RoH_ 20 146710

Decal, Hood, LH. 21 138047

Decal, Drawbar Cntrl Mvt Hyd Lt 22 138048

Decal, Customer Maintenance 23 149516

Decal, Side Panel, Kohler 25 151400

Decal, Mower, EZ3 26 I06202X

Decal, Fender, Craftsman 27 156835

Decal, Caution, English - - 145245

Decal, Clutch/Brake, English - - 145247

Decal, V-Belt Drive Schematic - - 138311

Decal, Chassis, 46" - - 159744

Decal, V-Belt Schematic - - 159745

Decal, Ins, Hood 16HP OHV Polo

DESCRIPTION

Decal, Cap Cnsmr Help Line Srs

Decal, Insert Strg Std Auto USA

Decal, Battery Diehard Sears

Decal, Panel Side Diehard Sears

Decal, Batter,] Dangr/Psn Srs. Eng

Decal, Grille LT IPC Sears

Reflector, Tail, Light Red/Amber

Decal, Dash inst Oper English

Pad Footrest Rbr Sq Craftsman

Fastener, Pop In Footrest

Decal, Lift Handle

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

5,8

4,10

4'i

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 122082X

10 7152J

11 104757X

-- 144334

NOTE:

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service item Only)

Cap, Axle

Sealant, Tire (10 ozo Tube)

Al! component dimensions given in U. So inches

I inch = 25.4 mm

REPAIR PARTS

TRACTOR- - MODEL NUMBER 917.258591

ENGINE

32 31

80,

"" ,++" I Tt'_ +, _1 +

"+-=. ++'.<, ..+_++,l.,.-1,4,,+_-'

\%......"

OPTIONAL EQUIPMENT

Spark Arrester

REPARR

ENGINE

PARTS

TRACTOR - - MODEL NUMBER 917.258591

KEY PART

NO. NO. DESCRIPTION

1 134265

2 17720410

4 159420

14 13280328

15 13200300

16 STD551231

23 156123

29 137180

3'1 151346

32 152334

33 123487X

34 106082X

35 17490512

37 8543R

38 ......

39 109227X

40 3645J

41 139277

62 STD551131

77 19101216

79 M740108025

80 74760508

81 128861

Control, Throttle

Screw, Hex Head, Thread Cutting

1/4_20 x 5/8

Engine (See Breakdown) Kohl Model

Nor CV16S-PS 43509

Muffler

Nipple, Pipe 3/8 NPT x 3-!/2

Elbow, Standard 90°, 3/8-18 NPT

Washer

Shield, Browning

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Tank

Clamp, Hose

Pad, Spacer 1 x 1 x I Blk

Screw, Thdrol 5/I6-t8 x 3/4

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer)

Pad, Idler 1,75 x °75 x °06

Bushing

Stem, Tank Fuel

Washer, Lock

Washer 5/16 x 3/4 x 16 Gao

Bolt Hex

Bolt Hex Hd 5/16_18 UNC x 1/2

Nut Flange 1/4-20 UNC Starter Nut

NOTE: All component dimensions given in U.S, inches

1 inch= 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

MOWER LIFT

25 24

20 15 _'_ 16171_ 2_,_

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 159461 WireAsmo, Innerw/plunger

2 159476 Shaft Asm Lift

3 138284 Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 X 1 X 21 Ga

6 120183X Bearing Nylon •

7 125631X Grip Handte Fluted

8 122365X Button, Plunger

10 122512X Spring Cprsn

11 139865 Link Lift Lh

12 139866 Link Lift Rh

t3 STD624008 Retainer Spring

15 127218 Link Front

16 73350800 Nut Jam Hex t/2-13 Unc

I7 !30171 Trunnion BIk Zinc

18 73800800 Nut Lock WiWsh 1/2-13 Unc

19 139868 Arm Suspension Rear

20 STD624008 Spring Retainer

23 110807X Nut Special

24 19131016 Washer 13!32X518X 16 Ga

25 137150 Spring"

26 76020308 Pin Cotter 3/32 x 1/2

27 137167 Rod Adjust Lift

28 73350600 Nut Hex Jam 3/8-16 Unc

29 138057 Knob Infinite 3/8-16 Unc Black

30 150233 Trunnion Inf Height

31 140302 Bearing Pvto LEftSpherical

32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer, Height Indicator

37 t23935X Plug, Hole

38 17490512 Screw Thdrol 5/16-18 x 3/4

40 19112410 Washer 11/32 x 1-t/2 x 10 Gauge

41 123934X Scale, Height Indicator

49 145212 Nut Hex Flange Lock

50 110452X Nut Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25°4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

MOWER DECK

116

117

83 77

+12

104

10I

105

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.25859!

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 156948

3 138457

5 4939M

6 130832

8 850857

9 10030600

10 140296

11 152443

12 129895

13 137553

14 137152

15 110485X

16 140329

18 72140505

19 132827

20 145055

21 73680500

22 134753

23 131267

24 105304X

25 1237t3X

26 110452X

27 157788

28 19111016

29 131491

30 138776

31 129963

32 153531

33 137266

34 144945

35 17490628

36 19131316

37 131494

38 156086

39 144917

40 137273

41 17490620

42 122052X

43 144949

44 1"33943

45 145059

46 137729

47 144959

48 158818

49 73680600

50 721106"t2

51 153390

Deck Asm., Mower 46" 52 156493

BracketAsm, Sway Bar 53 19131312

Retainer Spring 54 74780616

Arm, Suspension, Rear (Sway Bar) 58 156488

Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 59 157034

Washer, Lock Hvy., Unplated 3/8 60 156722

Washer, Hard Blade, Mower 61 139888

Vented 62 131870

Blade, 46" Mower Deck 63 156473

Bearing, Bail, Mandrel #6204 67 74760512

Shaft Asm. w/Lower Bearing 68 156487

(Includes Key No. 12) 69 73350600

Housing, Mandrel 70 142028

Bearing, Ball, Mandrel 71 133551

Stripper, Mower Round 73 76020412

Bolt, Carriage 5/16-18 x 5/8 74 156474

Bolt, Hex Head, Shoulder 5/16-18 75 127847

Baffle, Vortex Mower 46" 76 154808

Nut, Crownlock 5/16-18 UNC 77 127845

Stiffiner, Bracket 78 127498

Bracket, Deflector 79 153701

Cap, Sleeve 80 121748X

Spring, Torsion, Deflector 81 12000029

Nut, Push 82 4497H

Shield, Deflector Mower 83 129803

Washer 11/32 x 5/8 x 16 Ga. 85 10040600

Rod, Hinge 86 158565

Screw, Hex Head, Thdroil 87 t58373

Washer, Spacer Mower Vented 89 146927

Puitey, Mandrel 92 73800600

Nut, Fig. Top Lock Cntr. 9/!6 101 145579

Anchor, Spring Deck 46 102 71161010

Screw, Thdroll 3/8-i6 x 1-3/4 Tytt 103 10071000

Washer 13/32 x 13/16 x 16 Ga_ 104 19061216

Pulley, Idler, Flat 105 130758

Keeper, Belt, Idler 106 2029J

Pulley, Idler, Driven 116 137644

Spring, Secondary 44/46/50 Vent t 17 133957

Screw, Thdrol! 3/8-16 x 't-1/4 Tytt 118 73930600

Spacer, Retainer t19 19121414

Arm, Idler Secondary 126 156472

Washer, Hardened 127 146763

Cover, Mandrel Deck - - - 157112

Screw, ThdrolL 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 UNC --- 143651

Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5

Washer, Felt

Pulley, Idler, Fiat, 46 Prio Drive

Washer, 13/32 x 13/16 x 12 Ga.

Bolt, Fin_ Hex 3/8-16 x 1 Gro 5

Link, Brake 46" Mech

Guide, Belt 46" Mower

Arm Assm. Brake 46"

Bolt, Shoulder 5/16-18 Type TT

Spring Return

Bracket, Clutch Rod Pivot

Bolt, Hex Head 5/16-18 x 3/4

Rod, Clutch

Nut, Hex,Jam 3/8-16 Uric

Trunnion, Adjo 94

Rod, Pivot with Nibs

Pin, Cotter 1/8 x 3/4

Link, Clutch 46" Mech,

Arm, Clutch Secondary

Lever, Assm. Clutch Primary

Keeper, Spring

Bushing, ,.747 OD. x .794 ID.

Spring, Mower Clutch

Washer 25/32 x 1-5/8 x 16 Ga_

Ring, Clip

Retainer Spring 1"

Bolt, Shoulder 3/8-16 Unc

Washer Lock Hvy Hlci Spring 3/8

Bolt Cart Sh 3/8-16 x 2.0 Gr, 5

Bracket, Extension

Spring Ext. Return

Locknut, Hex, w/Insert 3/8-16 UNC

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asm° Bagger

Nut, We_d

Bolt, Shoulder

Gauge Wheel, Wide

Nut, Centerlock 3/8-'16 UNC

Washer 3/8 x 7/8 x 14 Ga.

Arm, idler, Deck 46" Mech.

Pulley, Idler, V-Groove Dim. 4°25

Deck Complete (Stdo Deck-Order

separately mulcher plate and gauge

wheel components Key Nos. t01-

106 and 116-118)

Mandrel Assmo Service

NOTE: All component dimensions given in U.S. inches

1 inch = 25°4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

90 i3 52

113

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x 060

2 142931 Assembly, Upper Housing 44 150829 Differential Assembly

3 142932 Seal, Lip 52 142991 Washer 3/4 x 1o5 x.13

4 142928 Ring, Wire Retaining 53 142961 Seal ,.75x 1.25 x _250

5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.38

7 142935 Bearing, Cradle 59 142965 Pin .50D x .,43ID x ,750

8 150771 Bearing, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142967 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw

14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Lip 69 144610 Stud 5/t6-24

17 142941 Guide, Slot 83 142971 JackshaftAssembly

18 150772 Shaft, Motor 85 150806 Jackshaft

19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x 1 x 1/2

24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Bearing

25 t429_,6 Actuator, Bypass 91 142976 Seal, Wiper

26 150774 Center Section Assembly Kit 92 142977 Sprang, Block

27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, BIockThrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly

29 142950 Washer 26 x 35 x I 114 142918 Fitting, O-Ring Assembly

34 142951 Oil Filter Element 119 142980 Spacer

35 142952 Arm, Bypass 134 144607 Nut, Castle 5/16-24

36 142953 Ring, Retaining 135 144608 Pin, Cotter

37 142954 Arm, Actuating 139 150775 Spring, Compression

38 142955 Pin, Actuating 140 150776 Nut, Hex 5/16-24

39 t50777 Bolt 5/16-24 x 1-3/4

40 150778 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.So inches

41 142958 Brake RotoriStator Kit 1 inch = 25..4mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

.................. II I'1 ..................................... m

CYLINDER HEAD, VALVE AND BREATHER !

......... nm_;.......

....................... II i,iiiii iii,

CRANKCASE !

t_8

..................... i,iii

.... III II III

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258590

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

CYLINDER HEAD/VALVEJBREATHER

CRANKCASE

KEY PART KEY PART

NO. NOo DESCRIPTION NO. NO. DESCRIPTION

12-351-02

12-755-63

12-41 I_01

12-041 -t 0

12_0t7-01

12-017-02

12-016-01

12-016-02

X-75-23

12-318-19

25-186-01

12-599-03

M-0640034

12-089-01

12-173-01

12-755-03

12_468-05

12-112-13

12-086-15

X-426-9

! 2-326-03

M-0645020

12-096-07

M-0545010

12-018-01

12-402-02

Lifter, valve (2)

Kit, cylinder head (Includes 3-17)

Rod, push (2)

Gasket, cylinder head

Valve, intake (Std)

Valve, intake (25)

Valve, exhaust (Std.)

Valve, exhaust (.25)

Plug, allen hd. pipe 1/8

Cylinder Head

Arm, rocker (2)

Pivot, rocker arm (2)

Screw, hex..flange M6xt..0x34 (2)

Spring, valve (2)

Cap, valve spring (2)

Kit, retainer (2)

Washer, plain 13/32

Spacer, head bolt exhaust port

Screw, hex. flange M10xt.5x81 (5)

Clamp, hose (2)

Hose, breather

Screw, hex. flange M6xl.0x20 (5)

Cover, valve w/nipple

Screw, hex. flange M5x0o8xl0

Retainer, breather reed

Reed, breather

1 12-032_03

2 Block, cylinder

3 12-445-02

4 M_0839025

5 12-380-17

6 12-755-49

7 12-089-18

8 12-422_08

12-422-09

12-422-10

12-422-11

12-422q 2

12-422-13

t2-422-07

9 t2-144-19

10 I2-874_07

12-874-08

12-874-09

11 12-018-02

12 12-108-07

12-108-08

12-108-09

13 12-067-05

12-067-06

14 12-380-01

15 12-043-05

16 M-0631005

17 12-144-02

18 52-139-09

19 12-755-64

20 12-144-24

21 X-25-t02

22 12-032-01

23 SM-0631015

24 12-154-05

Seal, crankshaft

(Use Short Block 12 522 18)

Strap, lifting

Screw, hex, flange M8xlo25x25

Dowel, locating (4)

Kit, camshaft (Includes 7-8)

Spring, actuating

Shim, camshaft - blue

Shim, camshaft (A,R,) red

Shim, camshaft (A,Ro) yellow

Shim, camshaft IA R / green

Shim, camshaft i i gray

Shim, camshaft (AR..) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston w/Ring Set (St&)

(Includes 11-12)

Piston w/Ring Set (.25)

Piston w!Ring Set (.50)

Retainer, piston pin (2)

Ring Set (Stdo)

Ring Set (25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor assembly

Washer, plain 6ram

Shaft, governor gear

Plug, cup

Kit, gow cross shaft w/clip

(Includes 20,24)

Shaft, governor cross

washer, plain 1/4

Seal, governor cross shaft

Washer, plain 6ram

Clip, hitch pin

5'I

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258591

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

I'L'J,J IIIIll,,l"'' ,, '" .......

IGNITION/ELECTRICAL I

REPAIR PARTS

TRACTOR- - MODEL NUMBER 917,258590

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NOo DESCRIPTION

Screw, hex. flange MIOx1..5x46

Washer, plain 3/8

Screen, grass

Screw, hexo flange M6xlo0x16 (6)

Spacer, fan (4)

Fan

Regulator, rectifier

Washer, lock (2)

Connector

Key

Flywheel

Connector (4 contact)

Screw, hex_ cap M5x0.Sx25 (2)

Stator assembly - 15 amp

Spark Plug

Clip, cable (2)

Screw, hex, flange M5x0_Sxl0 (2)

Module, ignition

Terminal

Screw, hex. socket M5x0,8x20 (2)

Screw, pan head M4.2x13 (2)

Module, speed advance

1 12-086-14

2 12-468-03

3 24-162-03

4 M-0639016

5 12-112-01

6 12-157-03

7 41-403-09

8 X_22-11

9 236602

10 X-42-15

11 !2-025-35

12 41-155-02

13 M-0548025

14 24-085-01

15 12-132-02

16 X-728-1

17 M-0545010

18 12-584-07

19 12-452-02

20 12-086-35

21 M-0461013

22 12_584-06

NOT ILLUSTRATED

25-518-29 Lead

25-518-05 Lead

12-176-31 Harness

X-25-5 Washer, plain 5/16"

1 M-0545010

2 24-468-10

3 12-t46-07

4 M-0645020

5 24-096-05

6 220534

7 12-027-54

8 12-063-05

9 25_154-02

t0 SM-0545020

I1 M-0645016

12 12-063-08

13 12-063_01

Screw, hex. flange M5x0.Sxl0 (8)

Washer, plain 1/4

Plate, blower housing

Screw, hexo flange M6xl.0x20

Cover, pinion

Washer, plain 5/16 (2)

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, hex. flange M5x0.8x20 (3)

Screw, hex. flange M6xl _0x16 (2)

Baffle, cylinder head

Baffle, cylinder

AIR INTAKE/FILTRATION

KEY PART

NO. NO.

DESCRIPTION

1 25-34!-03

2 I2-096-24

3 12-083-08

4 12-100-01

5 12-083-05

6 12-032-10

7 12-094-12

8 12-072-03

9 12-086-01

t0 12-041-02

NOT

Knob, air cleaner cover

Cover, air cleaner

Precleaner, element

Wing Nut

Element, air cleaner (Includes 6)

Seal

Base, air cleaner (Includes 8-9)

Stud M6xl o0x75

Screw, hex. cap #10 Hi-Lo thread

forming (2)

Gasket, air cleaner

ILLUS3"RATED

12-113-53 Decal, air cleaner

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,258591

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

3-- @

lO 2

4.....% '="

.................................... III iiiii II I1'1

OIL PAN / LUBRICATION I

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258590

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO, DESCRIPTION NOo NO. DESCRIPTION

M-0839070

25-098-05

t2-755-54

12-227-06

12-170-05

12-221-01

12-227-13

12-211-01

Screw, hexoflange M8x1.25x70 (2)

Starter assembly (Includes 3-8)

Kit, drive end

Cap, drive end

Armature

Kit, brush & spring

Cap, commutator end

Bolt, hex.. flange 1/4-20x4-5/8 (2)

OIL PANtLUBRICATION

KEY PART

NO. NO. DESCRIPTION

12-038-0t

25-755-13

12-153-03

12-t53-02

12-123-04

SM-0545020

12-I53-01

25-162-07

12-096-03

M-0545016

25-462-09

X-75-2

12-050-01

X-75-10

12-393-01

12-153-06

12-096-34

M-0545016

12-032-03

24-086-16

24-086-17

124 99-38

Dipstick assembly (Includes 2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange M5x0.Sx20

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange M5x0.8x16

Valve, oil pressure relief

Plug, pipe

Filter, ol!

Plug, sq. h& solid 3/8

Pump, oil assembly

O-Ring, oil pump cover

Cover, oil pump

Screw, hexoflange M5x0.Sx16 (3)

Seal, oil (P..T.Q. end)

Screw, hex. flange

MSxl. 25x45 (11)

Screw, hexoflange M8x1.25x45

Pan, oil

1 12_079_07

2 12-237-01

3 M-0664020

4 M-0545016

5 12_536-10

6 M-0443020

7 12-089-11

8 12-089-23

9 12-089-24

10 12-755-83

11 12-100_07

12 52-211-04

13 12-090-26

14 25-158-11

15 12-079-01

16 25-158-08

Linkage, choke

Clamp, cable

Screw, lobed socket M6xl.0x20 (2)

Screw, hexo flange MSx0..Sx16

Control, speed assembly

(includes 6,8,9?)

Screw, pan head M4x&7x20

Spring, speed control (2)

Spring, choke return

Spring, governor

K_t,governor lever (Includes 1 t-13)

Nut, hex. flange M6xtnO

Bolt, round head

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, linkage retaining

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258591

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

CRANKSHAFT I

----1

11 __@

0--20

11 u___ t9

f /17

REPARR PARTS

TRACTOR - - MODEL NUMBER 917.258590

KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43509

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

CRANKSHAFT

KEY PART

NO. NO.

1 M-0641060 Nut, hex flange M6xlo0 (2)

2 X-25-63 Washer, plain 1/4 1 t2-014_37

3 X-22-11 Washer, star 1/4 2 12-139-01

4 M-0629122 Stud M6x1.0x122 (2)

5 12-853-83 Kit, carburetorw/gasket EXHAUST

(Includes 6,7,8 qty 1)

Gasket, air cleaner

Carburetor assembly

(For information only not

available separately) 1 M-0829033

8 12-041-01 Gasket, carburetor (2) 2 12-041-03

9 12-265-04 Deflector, heat 3 M-0841080

10 47-154-01 Clip, cable 4 12-126-11

11 X-426-9 Clamp, hose (6) 5 !2-445-06

12 52-353-22 Line, fuel 12" 6 M_0645025

13 25-050-02 Filter, fuel 12-522-18

14 25-155-02 Connector, 90° hose 12-755-82

15 12-559-0t Kit, fuel pump w/gaskets

(Includes 16-18)

8 12-041-02 KEY PART

7 12-053-83 NO, NO,

16 12-1t2-05

17 25-041-09

18 M-0645020

19 X_380-1

20 12-353-01

2! 12-123-19

22 M-0545010

23 12-154-01

24 12-431-01

25 12-313-01

26 12-353-10

Spacer, fuel pump

Gasket, fuel pump (2)

Screw, hex. flange M6xl.0x20 (2)

Connector, straight hose

Line, fuel 1-1/4"

Line, metal fue!

Screw, hex. flange M5x0°8xl0

Clamp, fuel line

Sleeve, insulating

Grommet, fuel line

Line, fuel 2-1/2"

NOT ILLUSTRATED

12-757-02

12-757-03

12-04t_01

12-041-02

12-041-05

12-041-06

12-032-06

12-757-09

12-041-06

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid

Gasket, bowl screw

DESCRIPTION

Crankshaft (includes 2)

PILJg,cup

DESCRIPTION

Stud MSx1.25x33 (2)

Gasket, exhaust manifold

Nut, hex. flange MSx1.25 (2)

Bracket, muffler

Strap, lifting

Screw, hex, flange M6xl.0x25 (2)

Short Block

Gasket Set

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

iiilliLtlJlllllllllllllll HIIIIIIllulllll ::::::

/% Operate your Tractor up and down the face of slopes (not !

H A & greater than 15°), never across the face. Make turns gradu- I

H O ally to prevent tipping or loss of control. Exercise extreme I

caution when changing direc!lon on slopes, i

OWNER'S

MANUAL

MODEL NO.

917.258591

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT UNE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

CRAFTSMAN+

16 HP

ELECTRIC START

46" MOWER

Each tracto_ has its own model number', Each engine has

its own model number,

The mode! number for' your tractor will be found on the

model plate located under the seat°

The model number for your engine will be found on the

blower housing of the engine°

All parts listed herein may be ordered from any Sears,

Roebuck and Co, Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT =TRACTOR

° MODEL NUMBER - 917.258591

° ENGINE MODEL NO. - CV16S.43509

• PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.,, professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

159744 Rev. 1 04,01.97 BW/KFSW

! _!!!! III _ " ........

Printed in U.S,A,

I1_

Craftsman 917258591 tractor

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