Craftsman 917255981 Tractor User Manual

MODEL NUMBER 917.255981 OWNER'SMANUAL

oAssembly

oOperation

oCustomer Responsibilities

oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructiOnS before operating this equipment.

!!!!r!r!l

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT 1NSERIOUS INJURY OR DEATH.

Io GENERAL OPERATION

•Read, understand, and follow all instructions in the manual

and on the machine before starting

- Only allow responsible adults, who are familiar with the

instructions, to operate the machine

•Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

-Be sure the area isclear of otherpeople before mowing Stop

machine if anyone enters the area

- Never carry passengers

°Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

• Be aware of the mower dlsci_arge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning.

•Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of

alcohot or drugs

-Watch for traffic when operating near or crossing roadways

•Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a ma or factor related to loss-of-control and tipover

accidents, which can resu t n severe njury or death. A s opes

require extra caution. Ifyou cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Talt grass can hide obstacles.

=Use slow speed Choose alow gear so that you will not have

to stop or shift while on the slope.

• Fot[ow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments

These can change the stability of the machine.

• Keep all movement on the slopes stowand gmduat Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, if tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Donotturnonslopesunlessnecessary, andthen, turnslowly

and gradually downhill, if possible

•Do not mow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass_ Reduced traction could cause

sliding,

•Do not try to stabilize the machine by putting your foot on the

ground

°Do not use grass catcher on steep slopes

II1. CHILDREN

Tragic accidents can occur if the operator is not aEert to the

presence of children Children are often attracted tothe machine

and the mowing activity. Neverassume that children will remain

where you last saw them

,, Keep children out of the mowing area and under thewatchfut

care of another responsible adult

•Be alert and turn machine off ifchildren enter the area

• Before and when backing, look behind and down for small

children

• Never carrychildren.They may falloffand be seriously

injured or interfere with safe machine operation_

•Never allow children to operate the machine.

* Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV, SERVlCE

• Use extra care inhandling gasoline and other fuels They are

flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area

•Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

• Never tamper with safety devices_ Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an object

Repair, ifnecessary, before restarting

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, wizen nec-

essary

• Mower bEades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

° Check brake operation frequently Adjust and service as

required

&Look for this symbol to point out impor-

tant safety precautions, tt means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

&CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase ef a Sears

Tractor.. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this unit..

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES"°

MODEL

NUMBER 917.255981

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THESEATo

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

--OR FUTURE REFERENCE..

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules..

•FolIow a regular schedule in maintaining, caring for and

using your unit.

- Fellow the instructions under"Customer Responsibili _

ties" and "Storage" sections of this owner's manual,.

PRODUCT SPECIFICATIONS

HORSEPOWER: 18 0

GASOLINECAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR

OtLTYPE (API-SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OILCAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 35 PINTS

SPARK PLUG: CHAMPION RV15YC

(GAP: ..025")

VALVE CLEARANCE: INTAKE: 003" -006"

EXHAUST: .016" - 019"

GROUND SPEED (MPH): Forward

1st 075

2nd 150

3rd 2 50

4th 150

5th 3.5O

6th 5.75

Reverse 2.25

TRANSAXLE OIL 4 QUARTS

CAPACITY AND TYPE: SAE 30 APFSG

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

15 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30_35 FT LBS

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). if a spark arrester is used, it should be maintained in

effective working order by the operator,.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

i,,1111 ,I'"IHI I I'11111 "11 "

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears wiil repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual

o Riding equipment used for commercial or rentat purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

i i ,11,1,,i 3

"fABLE OF

..nn ul. i ..............................

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ............................. _............................ 11-14

i .n ...i..... , ... i .. _l.u....... ,"' 'u ,.vnnl i ..

CONTENTS

,111,11 .u,H i _.r.................... i.ll i ir'm.,i ii nl

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS -TRACTOR ................................ 31-47

REPAIR PARTS - ENGINE .................................... 48-57

PARTS ORDERING/SERVICE ................ BACK COVER

JNDE× A

Accessories ................................................. 5

Adjustments:

Brake .................................................21

Carburetor .................................... 25

Gauge Wheels ................................. 13

Mower

Front-To-Back ............................ 20

Side-To-Side ........................... 19

Throttle Control Cable .................... 25

Air Filter, Engine .........................................18

Air Screen, Engine ................................. 18

Assembly ............................................. 7-10

Battery:

Charging .......................................... 8

Cleaning .............................................18

Installation ............:........................... 10

Levels ............................................ 8,t 6

Preparation ....................................... 8

Starting with Weak Battery ..............23

Storage .......................................... 26

Terminals ....................................... 16

Bell: Motion Drive

Removal/Replacer[lent ..............22

Mower Drive

Removal/Replacement ............ 20

Mower Blade Drive

Removal/Replacement ............. 21

Blade:

Sharpening ........................................ t6

Replacement ................................. t6

Brake Adjustment ................................ 21

CarburetorAdjustment ........................ 25

Controls, Tractor .................................. 1 I

Customer Responsibilities .................16-18

Engine:

Air Filter. ........................................18

Air Screen ................................... 18

Cooling Fins ............................... 18

Engine Oil .,_;....................... 13,18

Fuel Filter ................................. t8

Spark Plug(s) ............................ t8

Tractor:

Battery ....................................... 16

Blade...........................................16

Lubrication Chart ....................... 17

Maintenance Schedule ............. 15

Tire Care .......................... 8,16,23

Transaxle ......................................17

Cutting Height, Mower ........................... 12

Electrical:

lntedocks and Relays ................... 23

Schematic ...................................... 30

Wiring Diagram ............................ 32

Engine:

Air Filter .......................................... 18

Air Screen .................................... 18

Cooling Fins ......................................18

Oil Change .........................................17

Oil Level ........................................ 17

Oil Type ........................................13,17

Preparation ...................................... 13

Repair Parts ............................... 48-57

Starting .......................................... I4

Storage .................................................26

Filter:

Air Filter ...........................................18

Fuel ................................................ 18

Oil .........................................................18

Fuel:Storage ............................................ 26

Type .............................................. 13

Fuse ......................................................... 23

Headlights ............................................23

Hood Removal/Installation .....................24

Leveling Mower Deck .......................... 19

Lubrication:

Ohart ............................................. 15

Engine ........................................... 17

Maintenance Schedule ........................... 15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side .............19

Blade Replacement .........................21

Blade Sharpening ......................... 16

Cutting Height ................................. 12

Installation ...................................... t9

Operation ....................................... 13

Removal ........................................ 19

Mowing Tips ........................................ 14

Muffler .................................................. 18

Spark Arrester ............................ 3,40

Oil: O

Cold Weather Conditions ........ 13,17

Engine ............................................. 17

Storage ......................................... 26

Operation ............................................ 1lq4

Operating Mower ................................ 13

Options:

Accessodes ..................................... 5

Spark Attester ........................... 3,40

Pa_king Brake ................................... 11-12

PartsBag .....................................................6

Parts, Replacement/Repair,. ............. 31-47

Product Specifications ...............................3

Repair Parts ....................................... 31-47

Safety Rules ............................................... 2

Seat .................................................................. 8

Service and Adjustments ................... 19°25

Carburetor ..................................... 25

Fuse ....................................................23

Hood Removal/Installation ..............24

Motion Drive Beit

Removal/Replacement ........... 22

Mower Drive Belt

Removal/Replacement ............ 20

Mower Blade Drive Belt

Remova!/Replacement ...............21

MowerAdjustment

Front4o-Back ......................... 20

Side-to-Side .............................. 19

Mower RemovaIllnstallation ......... lg

Tire Care ................................. 8,t 5,23

Slope Guide Sheet ................................. 59

Spark Piug(s) ..............................................18

Specifications ............................................... 3

Starting the Engine ...............................13-14

Steering Wheel .........................................7,22

Stopping the Tractor ...................................12

Storage ............................................................ 26

Throttle Control Cable Adjustment ......25

Tires .................................................. 8,16,23

Troubleshooting Chart ...................... 28-29

Transaxle ................................................ 17

Warranty ......................................................3

Wiring Diagram ....................................... 32

Wiring Schematic ....................................... 30

iiiiil,llr i IIIIHI'I' '1.... II,

AND ATTACHMENTS

i,i ...................... ,11,1, ,i

These accessories and attachments we re available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

"_sPABK PLUG GAS CAN ENGINEOIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor.. Many ofthese are listed below with brief explanations of how they can help

you This list was current at the time of publication however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model rContact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a heatthy lawn Tapered

2 5-inch steel spikes mounted on 10-inch diameter discs puncture

holes insoil atclose Intervalsto Iet moisture soak in. Steel weight tray

for increased penetration

BUMPER protects front end of tractor from damage

CARTS make hauling easy. Variety of sizes available, ptusaccesso-

des such asside panel kits, toot caddy, cart cover, protective mat and

dolly.

CORING AERATOR takes small plugs out of soil to atlow moisture

and nutrients to reach grass roots. 36-inch swath. 24 hardened steel

coring tips. 150 Ib capacity weight tray

DISC HARROW has 2gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide. Can hook 2 units in tandem (Requires

sleeve hitch-)

DOZER BLADE removes snow; grades dirt, sand and gravel. 48

inches wide, 17 incheshigh, clears 44-inch path when angled Master

lift control lever for operator ease Spring trip for snow removal on

uneven pavement; bui[tqn float for blade to follow ground contour.

Reversible, repfaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT END LOADER system includesdoubte wide rear tires, rear

weight box, and hydraulically operated 5 26 cu.ft bucket

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 putt-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments)

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted Ieaves to lawn surface for easy pickup Twenty spring line

teeth Usefuf to prepare bare areas for seeding. Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tossesthatch into

large hopper. Mounts behind tractor

PLOW turns soif 6 inches deep, cuts 10-inch furrow Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing (Requires sleeve hitch )

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is42 incheswide and operated from driver's

seat. Reversible steel blade can be angled at30 degrees for grading

Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawn suflace. 36-inch wide, 18-inch diameter

water-tight drum holds up to 390 tbs. of weight. Rounded edges

prevent harm to turf Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control. Steel frame hotds 5 adjustable sweeps.

Adjusts vertically, horizontally (Requires sleeve hitch ) Optional

accessory: steef furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops

SLEEVE HITCH for use with master lfft system Single pin couples/

uncouples.

SNOWTHROWER has 40-inch swath, Drum-type auger handles

powdery and we'Jheavy s now Mounts easily with simple pin arrange-

ment. Discharge chute adjusts from tractor seal 6-inch diameter

spout discharges snow 10 to 50 feet Lift controlled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weighL)

SPRAYERS use 12-vott DC electric motor that connects to the tractor

battery or other 12-veil source, Includes booms for automatic

spraying and hand held wand for spot spraying. Wand has adjustable

spray pattern For applying herbicides, insecticides, fungicides and

liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed killing

easy. Broadcast spreaders are also useful for granular de-icers and

sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue, Chain-drive transmission Six 11-inch diameter one

piece heat-treated steel tines, Tills 30-inch path, (Requires sleeve

hitch ,) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cu!livate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch Fits any lawn, yard or garden tractor Simply hook up to the

tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyi fabric over tubular steel frame,

ABS p_astic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch, Keeps operator warm and dry

Remove vinyl sides and windshields for use as sun protector in

summer, Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top,,

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places

VACICHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front of tractor for p_owing applications Uses (1) 55

lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow

remova! or dozing heavy materials

H..II..I ...................... H.. i. ==.... _1...... ..... H. ,. ..11...i

CONTENTS OF HARDWARE PACK

, ,,!ll ',1""'11"11"11I.... I1 I1' 'I H" I .....II ' '".... r',',"

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(I) Knob

(1) Washer t7/32 x 1-3/16 x 12 Gauge

,,.,H.=.1.1.i"11'1' "111'.1..i 'i

(3) Retainer Springs

(4) Retainer Springs

i,H..iii1., i

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9/32 x 5/8 x 16 Ga,

H. ii i

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Wing Nuts 1/4-20

............................. H,,=..I.= ...= ................

Parts packed separately in carton

Seat

Steering Wheel

Parts Bag

Battery acid

Battery

Owner's Manual

'IH,'NI '1 I

Parts bag contents not shown full size

(2) Gauge Wheels!_

(2) Crown

(2) Washers Lock Nuts

(2) Shoulder Bolts 3/8 x 3/4 x 14 Gauge

_-----_°_, _ _ _ _ ,_ (2) Keys

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

i=,1 "='H",H ................. LY

i,, H =1,=,=,,=1,= i ,1111=

Your new tractor has been assembled at the factory with exception of those parts left unassemb}ed for shipping purposes.

To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened secure[yo Use

the correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wiII make assembly easier° Standard

wrench sizes are tisted.

(2) 7/16" wrenches (1) Adjustable wrench

(1) 9/16" wrench (1) Tire pressure gauge

(1) 3/4" socket w/drive ratchet (1) Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6).

= Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

= Check for any additional loose parts or cartons and

remove°

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

,Remove hex bolt, lock washer and large flat washer

from steering shaft.

• Position front wheels of the tractor sothey are pointing

straight forward.

•Position steering wheel so cross bars are horizontal

([eft to right) and slide onto steering wheel adapter_

oSecure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

o Snap steering wheel insert into center of steering

wheel

,Remove protective plastic from tractor hood and grill..

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

iN SKiD THAT MAY PUNCTURE TIRES WHERE UNiT IS

TO ROLL OFF SKID

STEERING WHEEL

'_ INSERT

STEERING __1__ -'_

STEERING __

WHEEL

ADAPTER t.:S ;_:."_

I /

FLAT

WASHER

STEERING

SHAFT

•/i

t, ¸ ,

FIG. 1

CLUTCH/BRAKE PEDAL

GEARSHIFT

LEVER

LIFT LEVER

TO ROLL TRACTOR OFF SKID (See Fig. 2)

o Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake

pedal..

•Place gearshift lever in neutral (N) position°

= Roll unit backwards off skid.

FIG, 2

PREPARE BATTERY (See Fig. 3)

....... =

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with batteryacid.

Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

battery vent caps. Alwayswear gloves,

clothing and goggles to protect your

hands, skin and eyes.

,11, i, i ii iiii,

Your unit has a battery charging system which issufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

.See instructions packed with vent caps in parts bag.

-Fill battery with acid. Fitl each cell until it reaches the

bottom of the vent wells° Do not overfill

•Allow battery to stand and settle for at least thirty

minutes After standing, check the battery cell acid

level, if below the vent wells, add more acid until the

correct level is reached°

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

-Charge battery at a rate of 6 amperes for' 1 hour. Use

a 12 volt battery charger. Observe all safety precau-

tions required for battery charging°

•Check the acid level after the battery is charged, If the

acid has fallen below the correct level, add distilled or

iron free water,

°Install the vent caps to cover the vent wells. Wash the

top of the battery with water' to remove any acid, then

wipe dry,

oCheck battery case for leakage to make sure that no

damage has occurred in handling

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container. Stir' with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

• Follow instructions on how to install battery,

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob.

o Remove cardboard packing on seat pan,

o Place seat on seat pan and assemble shoulder bolt.

.Assemble adjustment knob and flat washer loosely,

Do not tighten°

°Tighten shoulder' bolt securely°

• Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

= Get off seat without moving its adjusted position_

=Raise seat and tighten adjustment knob securely.

FIG, 4

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes° Correct tire pressure is important for

best cutting performance,

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn 5ow to operate your tractor, check to see

that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

CUT AWAY VIEW y VENTCAP

WELL

BATTERY

CELL ACID

LEVEL

FIG. 3 8

_11,= ,,Ji

ASSEMBLY

iii i,.11,,.11, ,i,i, i..................................... i i, ,

INSTALL MOWER AND DRIVE BELT

(See Figs. 5 and 8)

Be sure tractor ison level surface, Engage parking brake

o Cut and remove tie down wire between anti-sway bar

and R.H gauge wheel bracket. Swing anti-sway barto

left side of mower deck,,

. Relieve idler tension from belt. Push idler forward and

place a block (standard wood 2 x 4 or equivalent)

behind idler pulley°

o Slide mower under tractor with discharge guard to right

side of tractor.

oSwing L,Hogauge wheel bar forward by removing rear

retainer spring and pin°

• Install one front link in top hole of the L.H. front mower

bracket and LHo front suspension bracket, Retain with

two single loop retainer springs as shown°

,, Slide right side of mower deck forward, toward R.H.

front tire,

oCheckbelt for proper routing in all mowerpulleygrooves,

Install belt into electric clutch pulley groove.

. Install second front link in the top hole of the RH front

mower bracket and R.H front suspension bracket°

Retain with two single loop retainer springs as shown,

CHASSIS

BRACKET

DOUBLE LOOP

RETAINER SPRING

• Carefully remove block from behind idler pulley,,

•Turn height adjustment knob counterclockwise until it

stops,

o Lower mower linkage with attachment lift lever°

- Place the suspension arms on deck pins,, tf necessary,

raise front of mower to align deck pins with the holes in

suspension arms,. Retain with double loop retainer

springs,,

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring,

° Turn height adjustment knob clockwise to remove

slack from mower suspension.

° Raise deck to highest position,

• Swing Loll. gauge wheei bar back towards rear of

mower and secure with pin and retainer spring re-

moved eadier.

DOUBLE LOOP

RETAINER SPRING

. Assemble gauge wheets as shown using long shoulder

bolts, 3/8 washers and nuts, Tighten securely.,

.Adjust gauge wheels before operating mower asshown

in the Operation section of this manual.

SUSPENSION

ARMS

FRONT

LINKS

FRONT

SUSPENSION

BRACKET

ELECTRIC

CLUTCH

PULLEY

LH. GAUGE

WHEEL BAR

SHOULDER

BOLT

NUT

318WASHER

ANTI-SWAY

BAR

IDLER

PULLEY

FRONT

SUSPENSION

BRACKET

SINGLE

LOOP RETAINER

SPRINGS

MOWER

BRACKET

GAUGE

WHEEL

BLOCK

(Wood 2 x 4 or equiv,)

DISCHARGE

GUARD

CHECK DECK LEVELNESS

For best cutting resuits, mower housing should be properly

Ieveledo See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of t his manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section ofthis manual. Verifythat the belts are

routed correctly.

''":_ "-- ...... ;_ FLAT WASHER

OLAOKOAO'E

INSTALL BATTERY (See Figs. 6 and 7)

CAUTION: Do not short battery termi-

nals. Before Installing battery, remove

metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

iii1,,11,1111i,i,

-Lift hood to raised position..

° Be sure battery drain tube has not come foose and is

securely attached to drain in battery tray.

o Lower' battery into battery tray with terminals to front of

tractor°

-First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, Iockwasher and hex

nut as shown Tighten securely.

= Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, fiat washer, lock

washer and hex nut. Tighten securely.

= Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

• Position terminal guard over battery as shown lower

battery bo ts nto key holes and slide square shafts of

battery bolts into slots of key holes..

. Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support,

° Be sure terminal access doors are closed.

Use terminal access doors for:

o Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

= Testing battery

o Jumping (if required)_

• Periodic charging.

BATTERY

TERMINAL

ACCESS

DOORS

CAPS

KEYHOLE 'BATTERY TRAY

FIG. 7

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BESTPERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST."

,/ All assembly instructions have been completed.

,/ No remaining loose parts in cartonu

v" Battery is properly prepared and charged° (Minimum

1 hour at 6 amps)o

,/ Seat is adjusted comfortably and tightened securely,

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,1' Be sure mower deck is properly leveled side-to-side/

front-to-rear for' best cutting results. (Tires must be

properly inflated for leveling).

v' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRAA TTENTION TO THE FOLLOWtNG IMPORTANT

ITEMS:

v" Engine oil is at proper level.

,/ Fuel tank is filted with fresh, clean, regular unleaded

gasoline.

,,/ Become familiar with all controls -their location and

function. Operate them before you start the engine,

v' Be sure brake system is in safe operating condition,

ii ,, iii1,11111iii i iiii ,11,11 ,i

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the i11ustrationswith you rtractor to familiarize yourself with the location of various controls and adjustments Save

this manual for future reference_

ATTACHMENT

CLUTCH SWITCH

AMMETER

CLUTCHIBRAKE

PEDAL

CHOKE CONTROL

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT LEVER

LIGHT SWITCH

THROTTLE CONTROL

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE

LEVER

RANGE SHIFT

LEVER

FIG. 8

Our tractors conform to the safety standards of the American National Standards lnstitute_

ATI'ACHMENT CLUTCH SWITCH - Used toengage mower

blades or other attachments mounted to your tractor°

LIFT LEVER- Used to raise and lower mower deck or other

attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

GEARSHIFT LEVER -SeIects the speed and direction of

tractor.

THROTTLE CONTROL- Used to control engine speed

RANGE SHIFT LEVER -Allows "HI" or "LO" speed for all

forward and reverse gears,

IGNITION SWITCH - Used to start and stop the engine.,

AMMETER - indicates battery charging (+) or discharging

(-),

LIGHT SWITCH _Turns the headlights on and ofL

PARKING BRAKE LEVER- Locks clutch/brake pedal into

the brake position.

CHOKE CONTROL - Used when starting a cold engine_

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

heighL

, ,u .... •......................... ,,,i, i, ,,.,

OPERATmON ,u,ll,, u u,l_m, =_

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result tn severe eye damage. AlWays wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

, Depress clutch/brake pedal into full "BRAKE" position

and hold.

o Place parking brake lever in"ENGAGED" position and

release pressurefrom clutch/brake pedal Pedal should

remain in "BRAKE" position. Makesure parking brake

will hold vehicle secure.

ATTACHMENT "DISENGAGED"

CLUTCH

swrrcH

"ENGAGED" THROTTLE

POSITION CONTROLLEVER

PARKING

IGNITION BRAKE

"ENGAGED"

CHOKE POSITION

CLUTCH/BRAKE

PEDAL "BRAKE"

POSITION

"DRIVE" GEARSHIFT

POSITION HEIGHT LEVER

ADJUSTMENT

KNOB

FIG, 9

RANGE

SHIFT

LEVER

STOPPING (See Fig. 9)

MOWER BLADES -

o Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE-

o Depress clutch/brake pedal intofutI"BRAKE" position_

o Move gearshift lever to neutral (N) position.

ENGINE -

oMove throttle control to sfow (,_) position.

NOTE: Failure to move throttIe control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

,Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use.

oNever use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

,,u, i,,, ,i ....

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc. i

TO USE CHOKE CONTROL (See Fig. 9)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine

o To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL; (See Fig. 9)

Always operate engine at full throttle.

o Operating engine at less than futl throttle reduces the

battery charging rate_

oFull throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement iscontrolled by the

gearshift lever.

° Start tractor with clutch/brake pedal depressed and

gearshift lever' in neutral (N) position.

=Move gearshift lever to desired position.

oSlowly release clutch/brake pedalto start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SOWtLLSHORTENTHEUSEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust _

ment knob in desired direction.

• Turn knob clockwise (t_l) to raise cutting height.

oTurn knob counterclockwise (P-_) to lower cutting

height.

The cutting height range is approximately 1-1/4" to 4-1/4".

The heights are measured frem the ground to the blade tip

with the engine not running. These heights are approxF

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed=

•The average lawn should be cutto approximately2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth

oFor' best cutting performance, grass over6 inches in

height should be mowed twice_ Make the first cut

relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 10)

• Adjust mower to desired cutting height.

o Lower mower with lift control. Remove rear retainer

spring and clevis pin which secure each gauge wheel

, Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pins Gauge wheels should be slightly

off the ground. °

Replace retainer springs into clevis pins. °

RETAINER

SPRING _ o

GAUGE

WHEEL BAR

GAUGE

WHEEL

BRACKET

FIG. 10

TO OPERATE MOWER (See Fig. 8 and 9)

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine,

o Select desired height of cut,

° Lower mower with attachment lift control,

• Start mower blades by engaging attachment clutch

control.

. TO STOP MOWER BLADES _disengage attachment

clutch control

CAUTION: Do not operate the mower i

without either the entire grass catcher, I

on mowers so equipped, or the dis-

charge guard in place.

RUNNER

DISCHARGE

GUARD

FIG. 11

TO OPERATE ON HILLS

i,ul .... lU .......... ilnlU,U,,nl,,i i

CAUTION: Do not drive up or down l

hills with slopes greater than 15°and !

do not drive across any slope.

_;,_; ,,U,l,nn

o Choose the slowest speed before starting up or down

hills°

Avoid stopping or changing speed on hills

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.,

•Move gearshift lever to 1st gear and range shift lever to

low (L) position, Be sure you have allowed room for unit

to roll slightly as you restart movement,

• To restart movement, slowly release parking brake and

clutchtbrake pedal

° Make all turns slowly.

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control,

- When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position..

= Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting

your tractor on a truck ora trailer, be sure hood is closed and

secured to tractor° Use an appropriate means oftying hood

to tractor (rope, cord, etco)..

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 12)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

o Check engine oi! with tractor on level ground_

,Remove oiffill cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait

for a few seconds, remove and read oil level. If

necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill°

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)..

•To change engine oil, see the Customer Responsibili-

ties section in this manual..

ENGINE OIL

FILLER CAPIDIPSTICK

13 FIG. 12

ADD GASOLINE

oFill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Useof leaded gasoline will increasecarbon

and lead oxide deposits and reduce valve life)o

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage., To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season_ See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fue_tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig, 9)

When starting engine for the first time or if engine has run

out of fuel, it wil! take extra cranking time to move fuel from

the tank to the engine

• Depress clutch!brake pedal and set parking brake.

o Place gearshift lever in neutral (N) position.

o Move attachment clutch to "DISENGAGED" position_

- Pull choke control out to choke (t\1) position for cold

engine start For warm engine start do not use choke

control°

MOWING TIPS

= Tire chains cannot be used when the mower housing

is attached to tractor..

,, Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

•Use the runner on the right hand side of mower as a

guide, The blade cuts approximately an inch outside

the runner (See Fig. 11)_

. The left hand side of mower should be used for trim-

ming..

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor_ This will result in a more even distribution of

clippings and more uniform cutting°

oWhen mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After' one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 13)_

•If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height_

,, Do not mow grass when it is wet. Wet grass witl plug

mower' and leave undesirable clumps. Allow grass to

dry before mowing.

o Always operate engine at ful! throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear' to give the mower cutting

performance as wetl as the quality of cut desired°

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

= Move throttle control to midway between fast (.f_) and

slow (,_.) positions.

° Insert key into ignition and turn key clockwise to"START'

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute° if engine does not start after

several attempts, move throttle control to fast (,1_)

position, wait a few minutes and try again°

o When engine starts, slowly push choke control in.

oMove throttle control to fast (.f_) position°

.Allow engine to warm up for a few minutes before

engaging drive or'attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

FIG. 13

n,un, ...... ii

CUSTO

i1,1,,i,,,,i,,11,,,u, i, , , RESPONSIB L TIES

........ iiii ,llll,,inu,iu ' .n .........................

MAINTENANCE SCHEDULE .,___ _.,_ '._,e_ 1,,_o_ 'f ........

F,,LiNO,,TES

AsYOUCOMPLETE

REGULAR SERVICE ;_./_ _._?_. _.<,_ _<,_.__._._ _'4_ £,4_ ;_u SERV{CE DATES

Check Brake Operation _' I _' '

Check Tire Pressure _/' _/ .-.........i_ _ _.__.

T=€,iieck for Loose Fasteners .... _#' ...........

Sharpen/Replace Mower Blades ....... 6#44 .....................

C Lubrication c"h'a'rt............ 6/

TCheck Baiiery Level/Rech arge ...._' ....

0 Clean Battery and Terminals _#' 6/

R ""Check Transaxte Cooling ....... 6/' ......... ,,,t ,

....AdJUStBlade Belt(s) Tension , 6/'5

AdjustMttion Drive Be,[!,!,S,!Te,nsion 6##s ........

Check Engine Oil Level _ 6/

,,Change Engine Oil _ ,, _1,2,a 6/ i ........

E ,,,,C,!eanAir Filter _2 .....................

NClean Air Screen _#'2

G Inspect Mu'filer/Spark Arresier ........

...... , ,

I Replace Oil Filter (If equipped) 64_1_2

N Clean Engine coo!,!ng"F'ins ,, I, '....... ! $##_t "

Replace.SPark Plug _ 6/'

_Rep!ace Air FiJter Paper Cartridge 6/##2

Replace Fuel Filter 6/

!-Change more often when operating under a heavy load or in high ambient temperatures 3 - It equipped with oi_fi_ter, change off every 50 hours

2 - Service more often when operating in dirty or dusty conditions 4 - Repiace blades mere often when mowing in sandy soil

5 - tf equipped with adjustable system

GENERAL RECOMiVlENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season_

.Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear° A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer

LUBRICATION CHART

(_TIE ROD BALL JOINTS

(_) SPINDLE SPINDLE ZERK (_)

(_) FRONT WHE WHEEL (_)

BEARING ZERK BEARING ZERK

(_) STEERING

SECTOR GEAR ENGINE (_)

TEETH

BEFORE EACH USE

Check engine oil level,

, Check brake operation,

" Check tire pressure_

, Check for loose fasteners°

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUSLUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

GTRANSAXLE

FLUID

(_ SAE 30 MOTOR OIL API -SG

(_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear', then brake must be adjusted°

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)°

TIRES

.Maintain proper' air pressure in all tires (See "PROD-

UCT SPECIFICAT!ONS" on page 3 of this manual).

.Keep tires free of gasoline, oit, or insect control chemi-

cals which can harm rubber..

°Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp_ Re-

place bent or damaged biades_

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to

btades_

.Remove hex bolt, lcckwasher and flat washer securing

blade_

• Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order' as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque),

IMPORTANT: BLADE BOLT tS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

B" ._MANDREL

LADE _ _,ASSEMBLY

_ _AILING

--_._ _L_ EDGE UP

FLAT WASHER_"_ _/

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced, An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine°

o The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower.

= To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer (When using a cone

balancer, follow the instructions supplied with bal-

anGer).

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position, tf either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5_"BOLT

BLADE

FIG. 15

BATTERY (See Fig. 16)

Your tractor has a battery charging system which is suffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its life.

= Acid solution levef in each battery cetl should be even

with bottoms of vent wells. Add onty distilled or'iron free

water if necessary. Do not overfill

°Keep battery and terminals clean,

•Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open,

= Recharge at 6 amperes for 1 hour°

CUT AWAY VIEW i I/VENTcAp

f''"' _ _ L._._._J VENT

BATTERY

CELL ACID

LEVEL

FIG=16

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

•Open battery box door,

.......i,,unu,l,u,,,u u' , i Ul i,,n,,,,i,

CUSTOMER RESPONSBBmL ES

................. in i, inlll i iiu nl,,,,n,,nn,,

= Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

oWash battery with solution of four tablespoons of

baking sodato one gallon of water, Be careful netto get

the soda solution into the cells.

o Rinse the battery with plain water and dry

oClean terminals and battery cable ends with wire brush

until bright.

=Coat terminals with grease or petroleum jel{y.

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterio ration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling,,

CHECK TRANSAXLE OIL LEVEL

(See Fig. 17)

• Block up rear axle securely or use a tractor jack

= Remove left rear wheel by removing hub bolts.

Remove filler plug from transaxle, Oil level must be

even with plug threads, if necessary, fill with SAE 30

motor oil, API-SG,, Replace filler plug,,

= Reassemble wheel to hub°

o For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual,

TRANSAXLE

FILLER PLUG

FIG, 17

ENGINE

LUBRICATION

Only use high quality detergent oil rated with APt service

classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature,

SAE VISCOSITY GRADES

_'F" -20 _ 0 _ 30 °32 _40" 60 _ 80 _ 100 _

°c-3'oo -2_o .1_,o _,o 1'oo 2oo 3oo 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OJL CHANGE

FIG. 18

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.)

improves starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32=Co Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use.

TO CHANGE ENGINE OIL (See Fig.. 18 and 19)

Determine temperature range expected before oil change_

All oil must meet API service classification SG

°Be sure tractor is on level surface,

o Oil will drain more freely when warm.

o Catch oil in a suitable container

,, Remove oil fiIIcap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

o Remove drain plug,

=After oil has drained completely, replace oil drain plug

and tighten securely°

•Refill engine with oil through oil fill dipstick tube, Pour

slowly+ Do not overfiIL For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual,,

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading°

Keep oil at "FULL" line on dipstick.,

OIL DRAIN PLUG

ENGINE OIL

FILLER CAPIDIPSTICK

FIG. 19

CUSTOM RESIPO ILmTUlE$

CLEAN AIR SCREEN (See Fig. 20)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating_ Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers

ENGINE COOLING FINS (See Fig. 20)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower

housing must be removed. Remove side panels and hood

(See"TO REMOVE HOOD AND GRILL ASSEMBLY" inthe

Service and Adjustments section of this manuaL)

FOAM

PRE_CLEANER,...,__...._._ _.__ CARTRIDGE

FIG. 21

AIR SCREEN

COOLING FINS

(BOTH SIDES)

FIG. 20

AIR FILTER (See Fig. 21)

Your engine witl not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whicheve r occurs first.

Service air cleaner more often under dusty conditions.

= Remove wing nut and cover.

o Remove seal and cartridge plate.

TO SERVICE PRE_CLEANER

. Slide foam pre-cleaner off cartridge_

o Wash itin liquid detergent and water.

- Squeeze it dry in a clean cloth

. Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

= Gently tap the fiat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this wilt damage the cartridge.

Replace a dirty, bent, or damaged cartridge,

* Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge_

= Reassemble air cleaner, cartridge plate, and seal.

. install the air cleaner cover and wing nut° Tighten wing

nut 1/2 turn to 1full turn after nut contacts cover_ Do not

overtighten. 18

ENGINE OIL FILTER

Replace the engine oilfitter every season or every other oil

change if the tractor is used more than 100 hours in one

year. _i_.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 22)

The fuel filter should be replaced once each season, if fuel

filter becomes ctogged, obstructing fuel flow to carburetor,

replacement is required.

. With engine cool, remove filter and plug fuel line

sections.

- Place new fuel filter in position in fuel line with arrow

pointing towards carburetor;"

• Be sure there are no fuel line leaks and clamps are

properly positioned.

° Immediately wipe up any spilled gasoline.

CLAMP

CLAMP -FUEL FILTER

FIG. 22

CLEANING

•Clean engine, battery, seat, finish, etc, of all foreign

matter°

. Keep finished surfaces and wheels free of all gasoline,

oil, etc.

. Protect painted surfaces with automotive type wax.

We do not recornmend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water ouL Water in engine

can result in a shortened engine life.

w, i', ,,,,,............ ,, , I,,H,,, ,,,,,,,,, ,, ir,lr,,, ,H,,, ¸, ,

SERVDCE AND ADJUSTMENTS

, r , ,,', ,,,H,,,, , ,, , ,,, i,mrvN,,ir.... ,H,, _,HHr'H

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

- Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped°

o Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwith

p,ug.

iii1,,,111, i , i i........................

TO REMOVE MOWER (See Fig. 23)

oPlace attachment c_Jtch in "DISENGAGED" position_

.Turn height adjustment knob to lowest setting.

° Lower mower to its lowest position,

• Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket

• Remove retainer springs from suspension arms at

deck and disengage arms from deck.

oRaise attachment Iift to its highest position.

. Remove two retainer springs from each front link and

remove IJnkso

• Slide mower forward and remove be_t from electric

clutch pulley,

•Slide mower out from under right side of tractor

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECKIS TO BE MOUNTED ON THE TRACTOR,

RE,MOVE THE FRONT LINKS

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembiy section of this manual,

ADJUSTMENT

NUTS

SUSPENSION

ARMS

CHASSIS

BRACKET

LIFT

LINKS FRONT

SUSPENSION

BRACKET_

RONo OWER\

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on _evelground or

driveway, Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS"on page 3 of this manual).

If tires are over or underinflated, you willnot properly adjust

your mower,

SIDE-TO-SIDE ADJUSTMENT (See Figs. 23 and 24)

• Raise mower to its highest position°

• Measure height from bottom of deck curl to ground

level at front corners of mower_ Distance "A" should be

the same°

o If distance "A" needs to be changed, make adjustment

on one side of mower only_

° Raise one side of mower by tightening lift link adjust-

ment nut on that side.

o Lower one side of mower by loosening lift link adjust-

ment nut on that side.

NOTE: Each half turn of adjustment nut wilt change deck

level about 1/4".

o Recheck level after adiusting.

BOTTOM

OF C_

FIG, 24

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKET

RETAINER

SPRING

ANTI,,SWAY

BAR RETAINER

SPRINGS

FIG. 23

RETAINER

FRONT MOWER

BRACKET

.................................................................. i......................

SERVICE AN ADJUSTMENTS

i,, IH''N'IIII ...................... I1' r I' ' I I I I '1 I

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig_27) -

FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO*SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest

position

Check adjustment on right side of tractor. Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown.

o Before making any necessary adjustments, checkthat

both front links are equal in length_

oIf links are not equal in length, adjust one link to same

length as other' link

° To lower front of mower housing, loosen nut"G" on both

front links an equal number' of turns

° When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front links,

-To raise front of mower housing, loosen nut"H" from

trunnion on both front links. Tighten nut "G" on both

front links an equal number of turns,

oWhen distance "F" is 1/8" to 1/2" lower at front than

rear', tighten nut "H" against trunnion on both front

links

NOTE: Each ful! turn of nut "G" will change dim. "F" by

approximately 3/8%

-Recheck side-to-side adjustment.

,,p,,ff,,=,,

iGROUND LINE I "

2!77777727/17<ttiltlt71ttifi7tlli')tl1!11_

FIG. 25

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT "G"

NUT "H

FRONT LINKS

Park tractor' on a level surface. Engage parking brake°

Remove four screws from L,H. mandrel cover and

remove cove ro

o Roll belt over the top of L,H_ mandrel pulley,

- Remove belt from electric clutch pulley.

o Remove belt from idler pulleys_

° Remove any dirt or grass ctppings which may have

accumulated around mandrels and entire upper deck

surfacer

° Check primary idler arm and two idlers to see that they

rotate freely.

°Be sure spring is securely hooked to primary idler arm

and bolt in mower housing.,

MOWER DRIVE BELT INSTALLATIOt_ (See Fig. 27) -

°Install belt in both idlers, Make sure belt is in both belt

keepers at the idlers as shown,

= Install new belt onto electric clutch pulley.

= Roll belt into upper groove of LH. mandrel pulley.

° Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers.

= Reassemble LH mandrelcover.

ELECTRIC

L.H. SPRING CLUTCH

MANDREL PULLEY

COVER IDLER

PULLEYS

'_ PRIMARY

IDLER

ARM

BOLT IN

MOWER

HOUSING

MANDREL

MOWER

DRIVE BELT

FIG, 27

FIG=26 20

SERVICE AND ADJUSTMENTS

lunl iiiiii

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 28)

Park the tractor on level surface. Engage parking brake,

-Remove mowerdrive belt (See'_FOREPLACE MOWER

DRIVE BELT" in this section of this manual).

o Remove mower (See "TO REMOVE MOWER" in this

section of this manual)

•Remove four screws from Roll mandrel cover and

remove cover° Unhook spring from bolt on mower

housing°

.Carefully roll belt off Roll. mandrel pulley.,

-Remove belt from center mandrel pulley, idler pulley,

and LH, mandrel pulley

.Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

•Check secondary idler arm and idler to see that they

rotate freely,

.Be sure spring is hooked in secondary idler arm and

sway-bar bracket°

=Install new belt in lower groove of LH, mandrel puiley,

idler pulley, and center mandrel pulley as shown.

-Roll belt over R,,H.,mandrel pulley. Make sure belt is in

all grooves propefly_

. Reconnect spring to bolt in mower housing and rein-

stall R.Ho mandrel cover.

. Reinstall mower to tractor (See "iNSTALL MOWER

AND DRIVE BELT' in the Assembly section of this

manual)o

Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual).

L.H. MOWER BLADE

DRIVE CENTER

MANDREL

COVER

SECONDARY

IDLER ARM

SPRING

SWAY-BAR IDLER

BRACKET PULLEY

FIG. 28

TO ADJUST ATTACHMENT CLUTCH

(See Fig, 29)

The electric clutch should provide years of service° The

clutch has a built-in brake that stops the pulley within 5

seconds,, Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest

authorized service center/department.

. Make sure attachment clutch and ignition switches are

in "OFF" position.

oAdjust the three nylon Iocknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut inside of brake plate_

NOTE: After installing anew electric clutch, run tractor at

full throttle and engage and disengage electric c_utch 10

cycles to wear in clutch plate

ROTOR\ CLUTCH PLATE

SLOT (3_ _'-'--' -- _'--"

NYLON LOCKNLIT {3) BRAKE PLATE

FIG. 29

TO ADJUST BRAKE (See Fig. 30)

Your tractor is equipped with an adjustable brake system

which is mounted on the left side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted°

IMPORTANT: DO NOT OVER TIGHTEN BRAKE. WHEN

DEPRESSING CLUTCH BRAKE PEDAL, THE MOTION

DRIVE BELT MUST STOP MOVING (DECLUTCH FROM

ENGINE PULLEY) BEFORE BRAKE ENGAGES.

IMPROPER ADJUSTMENT WILL CAUSE HARD SHIFTING

AND EXCESSIVE WEAR TO BRAKE LINING,

• Park and turn off the tractor on a level surface, Place

gear shift lever in neutral (N) position., Disengage

parking brake and be sure tractor does not rotl in either

direction_

o Lower mower deck (if installed on tractor)

. Snap out access hole cover on te{t side o{tractor above

footrest,

o Loosen jam nut at clevis which wilt allow brake rod to be

rotated,,

•With pliers, from underside of frame, unscrew brake

rod from clevis four (4) to six (6) full turns,

•Start tractorwith gear shift lever in neutra_ (N) position.

• Slowly depress clutch/brake pedal to the point where

the motion drive belt stops moving., Hold clutch/brake

peda_in this position and engage parking brake. !{belt

begins to move after engaging parking brake, reset

parking brake by depressing clutch/brake pedal slightfy

to next notch on parking brake.

°Stop engine. Screw brake rod back into clevis until

clevis pin is against rear edge of slot in brake arm, Do

not over tighten (see "IMPORTANT' above)

•Tighten jam nut against clevis_

. Replace access hole cover,

• Road test tractor for proper stopping distance and

declutching as stated above Readjust if necessary. If

proper adjustment cannot be attained, further mainte-

nance is necessary° Contact your nearest authorized

service center/department.

CLEVt JAM Ns _ \UT __._._ _

BR.,. E I\ LOJ' J

ARM /BR_,KE_) -- (_

_LE__C_LE.Y.L_ROD _ ___7

FIG. 30

=, Hi , i, i,, ,,=

$ CE AN ADJUSTMENTS

.................... ii

TO ADJUST STEERING WHEEL ALIGNMENTTO REPLACE MOTION DRIVE BELT

(See Fig. 31)

Park the tractor on level surface. Engage parking brake.

For ease of service there isa belt installation guide decal on

bottom of Ieftfootresto It isnot necessaryto rernove mower.

BELT REMOVAL

= Raise hood and disconnect BLACK (grounding) bat-

tery cable,,

• Set parking brake (to get belt slack).

= Remove mower drive belt from electric clutch pulley

only (See "TO REPLACE MOWER DRIVE BELT" in

this section of this manual).

° Roll motion drive belt off transaxle pulley,

= Roll belt off clutching idler pulleys, then off engine

pulley and front V-idler pulley,

-Pull belt out of all belt keepers.

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of belt

keepers.

oPut belt coming from V-idter above midspan belt keeper,

then onto clutching idler pulleys as shown.

o Make sure "V" part of belt engages"V" idler.

• Place belt around transaxle pulley, beginning at top.

"V" part of belt should engage transaxle pulley.

• Place long lower section of belt through loop in midspan

belt keeper,,

- Check to be sure belt is on proper side of all belt

keepers.

o Reinstall mower drive belt onto electric clutch pulley.

= Release parking brake.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L,H. SIDE OF TRACTOR

ENGINE

PULLEY

V-IDLER

CLUTCHING

IDLER BELT

CLUTCHING

FLAT IDLER

KEEPER

ENGINE

PULLEY

ASVIEWED FROM BOTTOM

BELT

TWISTS BELT TRANSAXLE

KEEPER PULLEY

FIG. 31 22

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ingwheel and reassemble per instructionsin the Assembly

section of this manual

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation,_

Toe-in was set at the factory and adjustment should not be

necessary. If parts inthe front axle or steering mechanism

have been replaced or damaged, check toe-in and adjust

if necessary

TO CHECK TOE-IN (See Fig,,32) -

= Position front wheels straight ahead.

•Measure distance between wheels at front and rear of

tires (dimensions "A" and "B"),

.Front dimension "A" should be 1/_" to 1/4" less than

rear dimension "B"v

TO ADJUST TOE-IN (See Figs,,32 and 33) *

. Loosen jam nuts at adjustment sleeves on tie rod.

•Adjusttieroduntildimension"A"isl/8"tol/4"lessthan

dimension "B".

,Tighten jam nuts securely,

FRONT OF TRACTOR

FIG. 32

ADJUSTMENT SLEEVES

JAM NUTS

FIG. 33

FRONT WHEEL CAMBER

The front wheel camber isnot adjustable on your tractor. If

damage has occurred to affect the front wheel carnber,

contact your nearest authorized service center/depart-

ment.

ii1,, i iiii i ,,11 ii iii

$ERVHCE AND ADJUSTMENTS

i,,111 i1,11111,1,, ,i i ii,i ii

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 34) -

°BIockup axle securely_

• Remove axle cover, retaining ring and washers to allow

wheel removal

•Repair tire and reassemble. "POSITIVE"(+)

• Replace washers and snap retaining ring securely in o

axle groove.

• Replace axle cover. PANEL

iii i1,,i,,11

WASHERS

RETAINING

RIN(

AXLE

COVER\

FIG. 34

REAR WHEEL

• Block rear axle securely..

.Remove five (5) hub bolts to allow wheel removal..

° Repair tire and reassemble. Replace and tighten hub

bolts securely_

TO START ENGINE WITH AWEAK BATTERY

'See Fig. 35)

i i1,11,1,111i,ii

CAUTION: [.ead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

i,iiiiiii, iii

If your battery istoo weak to start the engine, it should be

recharged.. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

= Connect one end of the BLACK cable to the NEGA-

TIVE (_) terminal of fuliy charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

=BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries

FIG. 35

"NEGATIVE"(-)

TO REPLACE HEADLIGHT BULB

°Raise hood.

° Pull bulb holder out of the hole in the backside of the

grill°

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

° CIosehood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

o Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual..

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The

fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 36)

,, While holding spring bushing with wrench, loosen jam

nut.

,, Turn adjustment bolt clockwise to extend spring and

reduce lift effort for heavier attachments.

o Turn adjustment bolt counterclockwise for lighter at-

tachments.

- Retighten jam nut against spring bushing.

IMPORTANT: DO NOTADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

ASA MOWER. ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 37)

o Raise hood.

° Unsnap headlight wire connector°

Stand infront of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

= To replace, reverse above procedures.

ADJUSTMENT SPRING BUSHING

oATTACHMENT

JAM NUT LIFT SPRING

FIG. 36

HOOD \WIRE

CONNECTION

FIG. 37

,..i ..... i.IL.I. i_mlll.........i........ i1..i...i,i ii ii i.i ................. i Jl_ i -m_lll..i..

SERVICE AN ADJUSTMENTS

...................................... i. ..r....11.1 iiiii i ii ii ............. ,.i......i.i..................

ENGIN E ACCELERATIONTEST-

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 38 &39)

The throttle control has been preset at the factory and

adjustment should notbe necessary, Checkadjustment as

described below before loosening cable. If adjustment is

necessary, proceed as foilows:

°With engine not running, move throttle control leverto

fast 0 position°

°Check that speed control Iever is against stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable until lever isagainst screw_ Tighten clamp screw

securely.

TO ADJUST CARBURETOR (See Fig. 40)

The carburetor has been present at the factory and adjust-

merit should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does not

need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture_ Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fueVair mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED _NTOO TIGHT_

,, Move throttle control lever from slow 0 to fast 0

position. If engine hesitates or dies, turn idle mixture

screw out (counterclockwise) t/8 turn. Repeattestand

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted, Do not adjust-damage

may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED_ OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENTAND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

PRELIMINARY SETTING -

= Be sure you have a clean air filter, and the throttle

control cabie is adjusted properly (see above).

oWith engine off turn idle fuel adjusting needle in (cfock-

wise) c[ostng itfinger tight and then turn out (counter-

clockwise) 1-1/4 turns°

- Turn main fuel adjusting needle in (clockwise) closing

linger tight and then turn out (counte rclockwise) 1turn.

FINAL SETTING -

= Start engine and allow to warm for five minutes., Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

= With throttle control lever in fast 0 position, turn main

fuel adjusting needle in (clockwise) until engine begins

to die then turn out (cotJnterclockwise) until engine

runs rough. Turn needle to a point midway between

those two positions.

,, !dle speed setting - With throttle control lever in slow 0

position, engine should idle at 1400 RPM If engine

idiestoo slow or fast, turn idlespeed adjusting screw in

or out until correct idle is attained

o!die fuel needle setting - With throttle contro_ lever in

slow () position, turn idle fuel adjusting needle in

(clockwise) unti_engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

to a point midway between those two positions..

= Recheck idle speed. Readiust if necessary

CASING STOP SCREW SPEED CONTROL

CLAMP LEVER

THROTTLE

CONTROL

CABLE

FIG. 38

STOP

SCREW

SPEED

CONTROL

LEVER

FIG. 39

IDLE FUEL

ADJUSTING

EEDLE

25 FIG. 40

..................... i , i,, =,'mH"H"STORAGE

l,1, Hm ,11,,,,1,1

Immediately prepare your tiactor for storage at the end of ENGINE

the season or if the tractor will not be used for 30 days or

lore,

................. 1..1 = 1.1.1,. 11 .mi=_

ICAUTION: Never store the tractor with

gasoline in the tank inside abuilding i

where fumes may reach an open flame I

or spark. Allow the engine to cool

before storing in any enclosure. .................

11 =mi= 11m=..==.1.1.

TRACTOR

Remove mower from tractor for winter storage_ When

mower is to be stored for a period of time, clean it thor=

oughly, remove alt dirt, grease, leaves, etc. Store in a

clean, dry area.

oClean entire tractor (See"CLEANfNG" in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual),

= Lubricate as shown in the Customer Responsibilities

section of this manual

o Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear Replace if necessary,.

.Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

oFully charge the battery for storage°

• After a period of time in storage, battery may require

recharging

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned tho roughly (see"TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this rnanual)o

• After cleaning leave cables disconnected and place

cables where they cannot come in contact w th battery

terminals.

° Be sure battery drain tube is securely attached.

. If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: iT IS iMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE [N STORAGE.

* Drain the fuel tank.

o Start the engine and let it run until the fuel lines and

carburetor are empty_

oNever use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

.Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

ager Add stabilizer to gasoline in fuel tank or storage

container, Always follow the mix ratio found on stabilizer

container', Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oilo (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

o Remove spark plug(s),

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

Turn ignition keyto"START" positionfor a few seconds

to distribute oil,

°Replace with new spark plug(s).

OTHER

. Do not store gasoline from one season to another_

o Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

° If possible, stole your tractor indoors and cover it to

give protection from dust and dirt.

• Cover' your tractor with a suitable protective covet'that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

win cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

SERVICE NOTES

TROUBLESHOOTING IPOJNT$

i1,1,1,1,11111111,,,11 iii

PROBLEM CAUSE CORRECTION

Wilt not start

i iiii ii .....................

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1 Out of fuel

2 Engfne not "CHOKED" propedy

3 Engine flooded

4 Bad spark plug

5 Dirty air filter

6. Didy fuel fitter

7. Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment.

Engine valves out of adjuslmenL

t Dirty air filter

2 Bad sparkptug

3 Weak or dead battery

4. Dirty fuel filter

5 Stale or dirty fuet

6. Loose or damaged wiring

7,. Carburetor out of adjustment

8 Engine valves out of adjustment

1 Clutch/brake pedat not depressed,

2. Attachment clutch is engaged,

3. Weak or dead battery.

4 Blown fuse

5. Corroded battery terminals

6 Loose or damaged widng

7Faulty ignilion switch

8 Faulty solenoid or starter

9 Faulty operator presence switch(es)

1Weak or dead battery,,

2 Corroded battery terminals

3Loose or damaged wiring

4Faulty solenoid or starter.

t Cutting too much grass/too fast,

2 Throttle tn "CHOKE" position.

3 Build-up of grass, leaves and trash under mower

4 Dirty air filter,

5 Low oil tevelldJrty oil.

6. Faulty spark plug

7, Dirty fuel filter,

8. Stale or dirty fuel,

9. Water in fuel

10 Spark plug wireloose

11 Dirty engine atr sereedlins

12 Didy/clogged muffler

13 Loose or damaged wiring

14 Carburetor out of adjustment

15 Engine valves out of adjustment

1 Worn, bent or loose btade

2 Bent blade mandrel.

3 Loose/damaged pert(s)

1Fill fuel tank

2. See "TO START ENGINE" in Operation section

3. Wait several minutes before attempting to start.

4 Reptace spark plug.

5. Clean!replace air fitter

6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

9 Contact an authorized service center/department.

10. Contact an authorized service center/department.

1 Cteardreplace air filter,

2 Replace spark plug

3 Recharge or replace battery

4_ Replace fuel filter. "it'

5 Drain fuel tank and refill with fresh gasoline

6 Check all wiring

7 Contact an authorized service center/department

8. Contact an authorized service center/department.

1 Depress clutch!brake pedal

2Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check eli wiring

7 Check/replace ignifion switch

8 Check/replace solenoid or slarter.

9. Conlact an authorized service centeddepartment

1 Recharge or replace battery

2. Clean battery terminals.

3, Check all wiring

4,, Check/replace solenoid or starter.

1 Set in "Higher Cut" posttlon/reduce speed.

2 Adjust throttle controi

3_ Clean underside of mower housing.

4_ Clean/replace air filter

5. Check oil leveVchange oil

6. Clean and regap or change spark plug

7_ Replace fuel filter

8_ Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10 Conhect and ttghlen spark plug wire

11 Clean engine air screen/fins

12. Clean/replace muffisL

13 Check all wiring,

14 Contact an authorized service center/department.

15. Contact an authorized sewlce center/department.

1 Replace blade Tighten biade bolt.

2 Replace blade mandrel

3Tighten loose part(s) Replace damaged parts,

.. ' ' ,, ,,,,,i,i........ i,,,i,,_,,,,,,ii ........ i,,i,i, ,

TROUBLESHOOTmNG POINTS

..... i,,, ,,,,i ..... ,....... , ,,, i_ ..............................

PROBLEM CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut- uneven

Mower blades wif! not

rotate

Poor grass discharge

Headlight(s) not worklng

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

1Faulty operator-safety presence control system

1 Worn, bent or loose blade

2 Mower deck not level

3Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1. Obstruction in clutch mechanism

2 Wornldamaged mower drive belt

3, Frozen idler pulley

4 Frozen blade mandrel,

1. Engine speed too slow

2. Travel speed too fast

3 Wet grass

4 Mower deck not level

5 Low/uneven tire air pressure

6 Worn, bent or loose blade

7 Buildup of grass, leaves and trash under mower

8 Mower drive belt worn

,9Blades improperly installed

10 Improper blades used

t 1 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t,, Switch is "OFF"

2 Bulb(s) burned out

3 Faulty light switch

4 Loose or damaged wiring

5Blown fuse

I Bad battery celi(s)

2 Poor cable connections

3Faulty regulator (if so equipped)

4 Faulty alternator

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine,,

................ ,,,,, , , ,

Check wiring, switches and connections tf not

corrected, contact an authorized service center/

depadmen!

1 Replace blade Tighten blade bolt

2Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent hoies

1 Remove obstruction.,

2Replace mower drive belt

3Replace idler pulley

4 Replace blade mandre{

....i,,,11111,,,,,,,i,1,11,,,,i,,,,i,,,11,i ,

! Place lhrotHe control tn "FAST" position

2 Sl_ift to siower speed

3, Allow grass to dry before mowing

4 Level mower deck

5Check tires for proper air pressure,

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt

9 Reinstall blades sharp edge down

!0 Replace with blades listed tn this manual

tl Clean around mandrels to open vent holes

! Turn switch "ON"

2 Replace bulb(s)

3 Check/replace light switch

4 Check wiring and connections

5 Replace fuse

1 Replace battery

2. Check/clean all connections

3 Replace regulator

4 Replace alternator

1 Move throttle controi to "SLOW" position and allow

to idle for 30 seconds before stopping engine

Craftsman 917255981 Tractor

Product's Documents

OWNER’S MANUAL

Specifications

Craftsman 917255981 Questions and Answers