Craftsman 917257573 Tractor User Manual

MODEL NUMBER 91

OWNER'S MANUAL

o Assembly

Operation

Customer Responsibilities

e Service and Adjustments

o Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHIN E IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

!. GENERAl.. OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with ti_e

instructions, to operate the machine..

• Clear the area of objects such as rocks, toys, wire, etc..,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area

• Never carry passengers

• Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning°

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

° Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute..

• Mow only in daylight or' good artificial light.

• Do not operate the machine while under' the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways_

• Use extra care when loading or unloading the machine into

a trailer or truck

I!. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death All slopes

require extra caution If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Tall grass can hide obstacles.

• Use slow speed.. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope_

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass° Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine

and the mowing activ ty. Neverassume that chi dren will remain

where you last saw them

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children..

• Never carry children. They may fal] off and be seriously

injured or interfere with safe machine operation.

• Never allow chiEdren to operate the machine..

° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

• Use extra care in handling gasoline and other fuels Theyare

flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine

running Al!ow engine to cool before refueling. Do not

smoke..

Never refuel the machine indoors..

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition_

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage. Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear', damage, and

deterioration, which could expose moving parts or allow

objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

• Mower' blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service as

required.

Look for'this symbol to point out impor-

tant safety precautions. It means

CAUTION[it BECOME ALERT!!t YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

,, , , ,,,,, ,,, ,,,,,,,, ,, ,,,,,,,,,,,

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center!Department.. We have competent, welF

trained technicians and the proper tools to service or repair

this unit..

Please read and retain this manual The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917..257573

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT..

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP 1N A SAFE PLACE

FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBBLITIES

o Read and observe the safety rules,

= Follow a regular schedule in maintaining, caring for and

using your unit.

= Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

PRODUCT SPEC FiCATBONS

HORSEPOWER: 15.0

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (APFSF/SG): SAE 30 (above 32_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3..PINTS

SPARK PLUG: CHAMPION RJ19LM

(GAP: 030") STD 361458

VALVE CLEARANCE: INTAKE: 005" - ..007"

EXHAUST: .009" - ..0tl"

GROUND SPEED (MPH): FORWARD:

1st 1.14

2nd 149

3rd 2.34

4th 3.49

5th 4,.45

6th 5.68

REVERSE: 1,.75

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT, LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). if a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),_

Other states may have similar laws, Federal laws apply on

federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

..................................................................... L L± ,ul H"'llllll'l"ll"Hl'l'l" ; ..............

LUMmTEDTWO YEAR WARRANTY ON ELECTRIC START RmDING EQUgPMENT

For two (2) years from the date of purchase, if this ridingequipment is maintained, lubricated and tuned up according to the

instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship,

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairsnecessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery includedwith this ridingequipmentproves defective in material or

workmanshipand our testingdetermines the battery willnot holda charge,Sears willreplace the battery at no charge,

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT lN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state..

SEARS, ROEBUCK AND CO,., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATION .......................................................... t0-13

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND ADJUSTMENTS ........................... 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS- ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

iNDEX

Accessories ............................................................5

Adjustments:

Brake ................................................. 21

Carburetor ..................................................24

Mower

Front-To-Back ............................ 20

Side-To-Side ........................... 20

Throttle Control Cable .................. 23

Air Filter, Engine .............................................17

Air Screen, Engine .............................................17

Assembly ..........................................................7-9

Battery:

Charging ..................................................8

Cleaning ........................................... 16

Installation .................................................9

Levels ...............................................8,16

Preparation ..............................................8

Starting with Weak Battery ............. 22

Storage ............................................. 25

Terminals .............................................16

Belt:

Motion Drive

Remova!lReplacement ..................21

Mower Blade(s)

Removal/Replacement ............. 2t

Blade:

Sharpening ...........................................15

Replacement ..............................................15

Brake Adjustment ......................................21

Carburetor Adjustment ............................24

Controls, Tractor ......................................10

Customer Responsibilities ...................15-18

Engine:

AirFilter ...........................................17

Air Screen, Engine .......................17

Cooling Fins, Engine ................. 17

Engine Oil .................................... 16

Fuel Filter ...........................................18

Spark Plug(s) ..................................18

Tractor:

Battery ........................................... 16

Blade ............................................. 15

Lubrication Chart ..............................14

Maintenance Schedule ............ 14

Tire Care ..................................8,15,22

Transaxle ..............................................16

Cutting Height, Mower ....................................1I

Electrical:

Interlocks and Relays .................... 23

Schematic .............................................29

Wiring Diagram ............................... 30

Engine:

Air Filter ........................................... 17

Air Screen .........................................17

Cooling Fins, Engine .........................17

Oil Change ....................................... 16

Oil Level ........................................12,16

Oil Type ........................................................16

Preparation ........................................12

Repair Parts ..................................44-48

Starting ............................................ 13

Storage ...................................................25

Filter:

Air Filter ...............................................17

Fuel ................................................... 18

Fuel:

Type .....................................................12

Storage ............................................. 25

Fuse ..............................................................23

Hood Remova!/Installation .................. 23

Leveling Mower Deck ............................ 20

Lubrication:

Chart .................................................. 14

Maintenance Schedule ........................ 14

Mower:

Adjustment, Front-to-Back ............ 20

Adjustment, Side*to-Side .............. 20

Blade Sharpening .............................15

Blade Replacement ........................ 15

Cutting Height ............................... 11

installation ..........................................19

Operation ...........................................12

Removal .................................................19

Mowing Tips ............................................. 13

Muffler .............................................................18

Spark Attester ....................................3,40

Oit:

Cold Weather Conditions ..........12,16

Engine ....................................................16

Storage .................................................25

Operation .....................................................10-13

Operating Mower ..............................................12

Options:

Accessories ............................................5

Spark Arrester .................................3,40

Parking Brake .................................... 10-11

Pads Bag ...........................................................6

Parts, Replacement/Repair ................28-43

Product Specifications ........................... 3

Repair Parts .................................... 30-47

Safety Rules ......................................... 2

Seat .......................................................................8

Service and Adjustments ..................19-24

Carburetor ....................................... 24

Fuse ................................................. 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement .......... 21

Mower Belt(s)

Removal/Replacement ............. 21

Mower Adjustment

Front4o-Back ........................... 20

Side-to-Side ..................................20

Mower Removal ........................... 19

Tire Care ............................. 8,15,22

Slope Guide Sheet ......................................51

Spark Plug(s) .............................................18

Specifications ...............................................3

Starting the Engine ............................12-13

Steering Wheel ...........................................7,22

Stopping the Tractor .................................t 1

Storage ...................................................... 25

Throttle Control Cable Adjustment .........24

Tires ......................................................... 8,15,22

Trouble Shooting Chart .................... 26-27

Transaxle ...............................................................18

Warranty ..........................................................3

Wiring Diagram ........................................ 30

Wiring Schematic ................................... 29

ACCESSORIES AND ATTACH ENTS

These accessories and attachments were available through most Sears retaii outlets and service centers when the tractor was purchased,,

Most Sears stores can order these items for you when you provide the model number of your tractor,.

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL FUEL STABILIZER

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you. This Hst was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your modet. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 25-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in,

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a

heafthier, neater looking lawn Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy.. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots.. 36-inch swath. 24

hardened steel coring tips. t50 lb. capacity weight tray..

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH Iets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped,

MULCH RAKF-JDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth. Useful to prepare bare areas forseeding. Available for front

or rear mounting, HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper.. Mounts behind tractor..

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3-in-1 Convertible

mowers.. See MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18qnch

diameterwater-tight drum holds up to 390 Ib& of weight,. Rounded

edges prevent harm to turf.. Adjustable scraper automatically

cleans drum

SNOW BLADE for snow removal onty. t 4-inch high, 42-inch wide

blade clears 38-inch path when angled left or right Raises, lowers

with side lever, Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight..)

SNOWqrHROWER has 40-inch swath. Drum4ype auger handles

powdery and wet/heavy snow, Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat.. 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weighL)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, tncludes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern.. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilF

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves..

TILLER has 5 hp engine and 364nch swath to prepare seed beds,

cultivate and compost garden residue. Tilfer has its own buiitqn

lift and depth control system and does NOT require a sleeve hitch..

Fits any lawn yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert un t for

dethatching, aerating, hifling ..without tools..

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular stee!

frame, ABS plastic top; clear pEasticwindshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer.. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard4o-reach

places.. VAO/CHtPPER includes a chipper-shredder

WEIGHT B RACKET for drawbar for snow removal applications

Uses (1) 55 lb. weight..

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

"::::': :: :'!!I!'I'!!'I' !I! I ! I 'I!'IIL"I II IIL L'!L ILl" , ,!ii !L I I , !

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

Metal

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) 2-3/8" Diameter Washer

(1) Shoulder Bolt 5/16-18 (t) Hex Bolt 1/2-13 x 1

(1) Lock Washer 1/2

(1) Washer !7/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts packed separately in carton

Seat

Steering

Boot

Battery acid

Steering

Wheel

Owner's Manual

Battery

.... j

.... ,

Parts Bag

Parts bag contents not shown full size

Steering Wheel

Adapter

Steering

Wheel

Insert

Steering (@

Bushing

15° Slope Sheet

(2) Keys

_ f

,'......... k

J •

Battery Caps

and instructions

ASSE

i , ii .........:,-,,ll,,irll,_,,i i i1_, _............................

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purpose&

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use

the correct tools as necessary to insure proper tightness,,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard

wrench sizes are listed.,

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 3/4" wrench

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)°

(1) 9/16" wrench

Tire pressure gauge

Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6).

. Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flat,,

• Check for any additional loose parts or cartons and

remove,,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing over the steering shaft°

o Raise steering shaft forward until screw holes in dash

line up with steering bushing., install two (2) sheet

metal screws and tighten securely.,

. Position steering boot over steering shaft.,

• Align tabs of steering boot over slots and hole in dash

and push down to secure.

. Slide steering wheel adapteronto upper steering shaft.

. Position front wheels of the tractor so they are pointing

straight forward,

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,,

. Assemble large fiat washer and 3/8-24 hex tockn ut and

tighten securely,,

• Snap insert into center of steering wheel

- Remove protective plastic from tractor hood and grill

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKID THAT MAY PUNCTURETtRES WHERE

TRACTOR IS TO ROLL OFF SKID.,

STEERING

WHEEL

ADAPTER

STEERING

SHAFT

POSITION)

STEERING WHEEL

...__jl STEERING

I BUSHING

_.\ SCREW

q ,

HOLE

FIG. 1

SLOT

TO ROLL TRACTOR OFF SKID (See Fig. 6)

° Raise attachment lift lever to its highest position.

° Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position.

° Roll tractor backwards off skid,.

• Remove banding holding discharge guard up against

tractor,

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

................. __ ==

CAUTION: Wear eye and face shield.

Wasl_ hands or clothing immediately if

accidentally in contact with battery acid,

Do not smoke. Fumes from charged

battery acid are explosive.

Read tile instructions included with the

battery vent caps. Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system which is suffi _

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag.

• Fill battery with acid_ Fill each cell until it reaches the

bottom of the vent wells. Do not overfill..

Allow battery to stand and settle for at least thirty

minutes., After standing, check the batter,] cell acid

level. If below the vent wells, add more acid until the

correct level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tracto r,,

IMPORTANT: TO MAXiMiZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE., FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

= Charge battery at a rate of 6 amperes for1 hour. Use

a 12 volt battery charger. Observe all safety precau-

tions required for battery charging°

= Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or

iron free water..

• Install the vent caps to cover the vent wells., Wash the

top of the battery with water' to remove any acid, then

wipe dry..

- Check battery case for leakage to make sure that no

damage has occurred in handling.

- Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container, Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

Follow instructions on how to install battery..

CUT AWAY VIEW

VENT CAP

VENT

WELL

BATTERY

CELL ACID

LEVEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustrnent bolt.

• Remove cardboard packing on seat pan.

. Place seat on pan and assemble shoulder bolt..

• Assemble adjustment bolt, lock washerand fiat washer

loosely, Do not tighten_

• Tighten shoulder bolt securely,

o Lower seat into operating position and sit on seat,

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig° 8).

• Get off seat without moving its adjusted position.,

. Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

_FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for'

shipping purposes_ Correct tire pressure is important for

best cutting performance

, Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS' on page 3 of this manual.

CHECK DECK LEVELNESS

For-best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly_

CHECK BRAKE SYSTEM

After you learn tiow to operate your tractor, check to see

that the brake is properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

INSTALL BATTERY (See Figs. 4 and 5)

..................... i illll ii

CAUTION: Do not short battery termi-

nals. Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Lift seat to raised position.

° Open battery box door.

. Be sure battery drain tube is attached to battery box.

• Lower battery into battery box with battery terminals

toward front of tractor..

• First connect RED battery cable to positive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as

shown.. Tighten securely_

• Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut° Tighten securely..

o Close battery box door..

Open battery box door for:

o Inspection for secure connections (to tighten hard-

ware)°

° Inspection for corrosion.

° Testing battery.

° Jumping (if required).

• Periodic charging o

ASSEMBLY

BATTERY

BOX DOOR

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

FLAT

LOCK WASHER

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

BOX DOOR

VENT CAPS

FIG. 5

,,"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed..

,/ No remaining loose parts in carton,.

v' Battery is properly prepared and charged° (Minimum

1 hour at 6 amps),

¢' Seat is adjusted comfortably and tightened securely_

¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-sidel

front-to-rear for best cutting results.. (Tires must be

properly inflated for leveling)°

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,

¢" Check wiring.. See that all connections are still secure

and wires are properly clamped°

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢' Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition,.

FIG, 4 9

OPEFIATmO

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourselfwith the locations of various controls and adjustments° Save

this manual for' future reference.

LIGHT SWITCH

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

ATTACHMENT IGNITION

CLUTCH LEVER SWITCH

LtFT LEVER PLUNGER

ATTACHMENT

LIFT LEVER

MOWER DECK

HEIGHT ADJUST-

MENT POSITIONS

GEARSHIFT "_ "_\

LEVER

PARKING BRAKE

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute=

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or-other' attachments mounted to you_

tractor.

LIGHT SWITCH: Turns the headlights on and off..

THROTTLE/CHOKE CONTROL: Used for' starting and

controlling engine speed_

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position..

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to

your tractor,

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position,

IGNITION SWITCH: Used for starting and stopping the

engine.

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedal into ful "BRAKE" position

and hold,,

- Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure_

STOPPING (See Fig. 7)

MOWER BLADES -

° Move attachment clutch lever to "DISENGAGED" po-

sition_

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position,.

• Move gearshift lever to neutral (N) position,,

ENGINE -

= Move throttle control to stow (,,_) position_

NOTE: Failure to move throttle control to slow (_)

position and allowing engine to idle before stopping may

cause engine to "backfire",,

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing

idle with the engine run ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas°

.... _ i i llll,,nll,,lll,,i

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle°

,, Operating engine at less than full throttle reduces the

battery charging rate.

° Full throttle offers the best bagging and mower perfor*

mance,

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

gearshift lever.

' "_L" u,luu,,,,,

= Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.,

• Move gearshift lever to desired position.,

= Slowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE,

THROTTLE/CHOKE

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

T1ON

"BRAKE"

POSITION

PARKING BRAKE

"ENGAGED" POSITION

"DISENGAGED"

POSITION

GEARSHIFT

LEVER

CLUTCHfBRAKEPEDAL

"DRIVE"POSITION

FIG. 7

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever_

o Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed

o The average lawn should be cut to approximately 2-1t2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth°

• For best cutting performance, grass over 6 inches in

height should be mowed twice, Make the first cut

relatively high; the second to desired height°

OPERATIO

TO OPERATE MOWER (See Fig. 8)

Your tractor is equipped with an operatorpresence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine,.

o Select desired height of cut°

o Start mower blades by engaging attachment clutch

controt.

° TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place,

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

DISCHARGE

GUARD

FIGo 8

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and

do not drive across any slope,

Choose the slowest speed before starting up ordown

hills..

o Avoid stopping or changing speed on hills°

o If slowing is necessary, move throttle control lever to

slower' position_

° If stepping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake_

Move gearshift lever to 1st gear. Be sure you have

al!owed room for tractor to roll slightly as you restart

movemenL

° To restart movement, slowly release parking brake and

clutch/brake pedal

° Make all turns slowly

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control..

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be su re hood isclosed and

secured to tractor_ Use an appropriate means of tying hood

to tractor' (rope, cord, etc).

BEFORE STARTmNG THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

° The engine in yourtractor has been shipped, fromthe

factory, already filled with summer' weight oil.

o Check engine oil with tractor on level ground.

o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached., Do not overfill

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manuat),

° To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOLINE

= Fill fuel tank, Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING..

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage_ To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season, See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur=

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe oft any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

OPERAON

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

,, Depress clutch/brake pedal and set parking brake°

* Place gearshift lever in neutral (N) position

° Move attachment clutch to "DISENGAGED" position.

, Move throttle control lever to choke (X) position for

co d eng ne start. For warm eng ne start, move throttle

control to fast (,_) position°

° Insert key intoignitionand turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_,)

position, wait a few minutes and try again°

- When engine starts, move throttle control to desired

position..

o Allow engine to warm up for a few minutes before

engaging drive or attachments°

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

''TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual..

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.,

, Mower should be properly leveled for best mowing

performance.. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming..

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine.. This will result in a more even distribution of

clippings and more uniform cutting..

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_ 9 ).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

o Do not mow grass when it is wet.. Wet grass will plug

mower and leave undesirable clumps.. Allow grass to

dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as wel! as the quality of cut desired.

,, When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of

the attachment being used.

FIG. 9

CUSTOME RESPO L TmES

MAINTENANCE SCHEDULE__.___, _o_ __

FiLL tN DATES __.#_

AS YOUCOMPLETE __SERvIOkX/_ _4:"z" £,1x_/ ,_._" R"_ ._ 9"_ gG._

REGULAR SERVICE CE DATES

Check Brake Operation _

Check Tire Pressure 6#4

T Check for Loose Fasteners _ 6##7

R Sharpen/Replace Mower Blades 6##'4 ...........

_ Lubiicaiion .................... _ = _

Cha t

T Check Battery Leve!/Recharge _6 ...

0 Clean Batteryand Terminals _/ . 6/

R CheckTransaxle Cooling 6f

Adjust Blade Belt(s) Tension _#'s

, ,, Adjust Motion Drive Belt(s) Tension _/5 ...... ,.......................,_,_,,,,,,,

CheckEng!ne Oi!=Levef .............. _ ........... _ .......................................

Change Engine Oil _ i_!,2,3 _#'

E CIean Air Filter _ . . _#'2

IN Clean Air Screen 64#2 . ..

i G Inspect Muffler/Spark Attester

....................................................... _ .... _ ......... _ , ....... , ........ .... - ...... - ........ -- ...... - .... . _ =- - __

I Replace Oil Filter (tf equipped) _,2

N 'Clean Engine Cooling Fins .... [ _#'2

Replace......................................................Spad,. Plug " ....... '........ ' ,' ...... ,' ........ :'_ _ ..... ..........

Replace Air Filter Paper Cartridge _#_2

Replace Fuel Filter _/'

t - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

3 - If equipped with oil _ilter, change oil every 50 hours

4 - Replace blades more oflen when mewing in sandy soil

5 - If equipped with adjustable system

6 - Not required if equtpped with maintenance-free battery

7 - Tigh_,en front axle pivot bolt re 35 tt 4bs maximum

Do nor overlighten

GENERAL RECOMtVlENDATtONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual,

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season,

Once a year you should replace the spark plug, clean

or replace air filter', and check blades and belts for

wear.. A new spark plug and clean air filter assur'e

proper air-fuel mixture and help your engine run better

and last longer..

BEFORE EACH USE

• Check engine oil level

,' Check brake operation.

• Check tire pressure..

° Check for loose fasteners

LUBRICATION CHART

G SPINDLE ZERK _ SPINDLE ZERK (_)

® ®

BEARING ZERK BEARING ZERK

ENGINE(_)

CLUTCH

PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL

® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

,i .................. i,'r'

ULITUES

TRACTOR

Always observe safety rules when performing any mainte-

nanceo

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted..

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)..

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)..

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber..

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp_

place bent or damaged blades,.

BLADE REMOVAL (See Fig. 10)

Re-

Raise mower to highest position to allow access to

blades_

• Remove hex bolt, lock washer and fiat washer secu ring

bladeo

° Install new or resharpened blade with trailing edge up

towards deck as shown..

o Reassemble hex bolt, lock washer and fiat washer in

exact order as shown..

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATEDo

NOTE: We do not recommend sharpening blade - but if you

do, be sure the blade is balanced.

BLADE MANDREL

ASSEMBLY

HEXBOLT

(GRADE8)*

TRAILING EDGE

*A GRADESHEATTREATED BOLTCANBE

IDENTIFIED BYSIXLINES ONTHEBOLTHEAD,

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine..

• The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower.,

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position, if either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT

OR PIN

BLADE

FIG. 11

OUSTOME

BATTERY (See Fig. 12)

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its iifeo

. Acid solution level in each battery ceil should be even

with bottoms of vent wells,, Add only distilled or iron free

water if necessary Do not overfill

• Keep battery and terminals clean.

• Keep battery bolts tight.

o Keep vent caps tight and smallvent holesin caps open.

. Recharge at 6 amperes for 1 hour,,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,.

o Open battery box door..

o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

= Wash battery with solution of four tablespoons of

baking soda to one gallon of water, Be careful not to get

the soda solution into the cells,_

o Rinse the battery with plain water and dry.

° Clean terminals and battery cable ends with wire brush

unti! bdght.

= Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual)

CUT AWAY VIEW / VENTCAP

........ WELL

1_ BATTERY

CELL ACID

LEVEL

FIG. 12

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary_ The belts are not

adjustable_ Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxie free from build-up of dirt and chaff which

can restrict cooling,,

mLMTmES

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or' SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

°F _20 _ 0_ 30" 32 _ 40 "_ 60" 80" 100 =

°c .3oo -2oo..........loo o" .........._o= 2oo 3'o" 4_oo

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 13

NOTE: Although multi-viscosity oils (5W30, IOW30 etc°)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil_

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hour's in one year

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level_

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG,

° Be sure tractor is on level surface°

• Oil will drain more freely when warm°

• Catch oil in a suitable containeL

. Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,.

o Remove drain plug,

o After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oif through oil fill dipstick tube, Pour

slowly. Do not overfill,, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

° Use gauge on oil fillcap/dipstick forchecking level Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick,

FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

16 FIG. 14

' ' i ill ,,ll,,,,,, M II','l"

CUSTOMER

............................ r ii;; ..............................

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter,

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season,, Service paper cartridge every 100

hours of operation or every season, whichever occurs first,,

Service air cleaner more often under dusty conditions,

° Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartridge..

- Wash it in liquid detergent and water..

o Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

° If very dirty or damaged, replace pre-cleaner..

, Reinstall pre-cteaner over cartridge..

- Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

,, Remove cartridge nut.

, Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

° Clean cartridge by tapping gently on flat surface.. Ifvery

dirty or damaged, replace cartridge.

° Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)..

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE,. DO NOT OIL CARTRIDGE., DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE,,

COVER KNOB"--'_

CARTRIDGE

ESPONS LDT ES

CLEAN AiR SCREEN (See Fig, 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers_

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.,

,, Remove screws from blower housing and lift housing

and dipstick tube assembly off engine,

• Cover oil fill opening to prevent entry of dirt..

° Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins

° To reassemble, reverse above procedure_

SCREWS

DIPSTICK TUBE

ASSEMBLY

BLOWER HOUSING

AIR SCREEN

SCREWS

SPARK

PLUG

ENGINE COOLING FINS

FIG. 16

FIG. 15

CUSTO

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage_

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark pJug type and gap setting are shown in

"PRODUCT SPECIFICAT!ONS" on page 3 of this manual..

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season, if fuet

filter becomes clogged, obstructing fuel flow to carburetor',

replacement is required.

° With engine cool, remove fitter and plug fuel line

sections.

o Piace new fuel filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properly positioned_

" Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL

FILTER

FIG. 17

CLEANRNG

o Clean engine, battery, seat, finish, etco of all foreign

matter.

= Keep finished surfaces and wheels free of all gasoline,

oil, etc_

= Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water ouL Water in engine

can result in a shortened engine life_

SERVICE AND AOJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

, ,,i

o Depress clutcWbrake pedal fully and set parking brake.

o Place gearshift lever in neutral (N) position.

° Place attachment clutch in "DISENGAGED" position.

= Turn ignition key "OFF" and remove key.

° Make sure the blades and all moving parts have completely stopped,

o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor

o Place attachment clutch in "DISENGAGED" position..

° Move attachment lift tever forward to lower mower to its

lowest position..

° Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring..

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring..

= Disconnect suspension arms from rear deck brackets

by removing retainer springs..

= Disconnect front links from deck by removing retainer

springs_

° Raise lift lever to raise suspension arms° Slide mower

out from under tractor..

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND LH. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position..

° Install mower in reverse order of removal instructions_

CLUTCH

SUSPENSION

ARMS

CLUTCH LEVER

RETAINER

SPRING

ENGINE

• _ SPRINGS

_!i_ _ (BOTH StDES)

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 18

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SP ECIFICATIONS" on page 3 of this manual).

If tires are over or underinflated, you witl not properly adjust

your mower:

SIDE-TO-SIDE ADJUSTMENT (See Figs.. t9 and 20)

o Raise mower to its highest position.

• At the midpoint of both sides of mower', measure height

from bottom edge of mower to ground. Distance "A" on

both sides of mower' should be the same or within 1/4"

of each other:

• If adjustment is necessary, make adjustment on one

side of mower only,.

o To raise one side of mower, tighten lift link adjustment

nut on that side.

° To lower one side of mower, loosen lift link adjustment

nut on that side..

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

Recheck measurements after adjusting°

80TTOMEDGE BowoMEDGE

OF MOWER TO OF MOWER TO

GROUND V -_ z_-_ OUND

GROUND LINE

SUSPENSION

ARM

FIG, 19

LIFT LINK

ADJUSTMENT NUT

FIG, 20

FRONT-TO-BACK ADJUSTMENT (See Figs° 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT 1S

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE,

To obtain the best cutting results, the mower' housing

should be adjusted so that the front is approximately t/4" to

3/4" lower' than the rear when the mower is in its highest

position

Check adjustment on right side of tractor. Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

o Before making any necessary adjustments, checkthat

both front links are equal in length. Both links should be

approximately 10-3/8".

° If links are not equal in length, adjust one Iink to same

length as other link.

= To lower front of mower loosen nut "E" on both front

links an equal number of turns..

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links

° To raise front of mower, loosen nut"F" from trunnion on

both front links.. Tighten nut "E" on both front links an

equal number of turns.

= When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

o Recheck side-to-side adjustment.

,:,,. c_:_ ! : "t" . MANDREL

'_-_ It-j .........."7

FIG, 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT"E"

NUT"F"

FRONTLINKS TRUNNION

20 FIG. 22

ii/ ....... ................................ ...........

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without tools..

Park the tractor on level surface.. Engage parking brake°

BELT REMOVAL -

o Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manua0..

o Work belt off both mandrel pulleys and idler pulleys,.

• Pull belt away from mower.

BELT INSTALLATION -

o Install new belt in reverse order of removal

o Make sure belt is in all pulley grooves and inside atl belt

guides..

o Install mower in reverse order of removal instructions.

MANDREL

SERVICE AND ADJUST ENTS

IDLER

PULLEYS

MANDREL

PULLEY

FIG. 23

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped witf_ an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

= Depress clutch/brake pedal and engage parking brake..

,, Measure distance between brake operating arm and

nut "A" on brake rod,

If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes I-I/2". Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary.. Contact your nearest au-

thorized service center.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM

NUT

OPERATING

ARM

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest,.

o Remove mower (See "TO REMOVE MOWER" in this

section of this manual,.)

o Remove upper belt keeper.

o Remove belt from stationary idler and clutching idler..

= Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers,

= Pull bett toward front of tractor and remove downwards

from around engine pulley,

o Install new belt by reversing above procedure,

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

PULLEY

IDLER

TABS

)PER BELT

KEEPER

IDLER

TRANSAXLE

PULLEY

21 FIG. 25

SERVUCE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbar's are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual,

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your unit. If damage has occurred to affect the front wheel

toe-in or camber, contact your' nearest authorized service

center.,

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 26)

. Block up axle securely

o Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose)..

o Repair tire and reassemble_

o On rear wheels only: align grooves in rear wheel hub

and axle Insert square key..

= Replace washers and snap retaining ring securely in

axle groove_

= Replace axle cover°

WASHERS

RETAINING

RING

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

AXLE COVER

TO START ENGINE WITH A WEAK BATTERY

See Fig. 27)

,,, ,i i, _ llllll,tlliH,, : , ,,i,ill

CAUTION: Lead-acid batteries gener-

ate explosivegaseso Keep sparks, flame

and smoking materials away from bat-

teries, Always wear eye protection

when around batteries.

,=llllllll , = L,,i,_ , ,

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

. Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,

= Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery..

TO REMOVE CABLES, REVERSE ORDER -

o BLACK cable first from chassis and then from the fully

charged battery..

° RED cable last from both batteries..

POSITIVE TERMINAL

NEGATIVE TERMINAL

CABLES

"_CHARGED

BATTERY

POSITIVE TERMINAL

NEGATIVE TEPMINAL

FIGo 27

..................................................... i,,11,1, r,,

SERVtCE AND

' i ,,i, ,,i,,i,I,=,,,,,,.ill,ii

ADJUST JUEHT$

TO REPLACE HEADUGHT BULB

o Raise hood.,

° Pull bulb holder out of the hole in the backside of the

grill°

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.,

- Close hood_

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

° Check wiring See electrical wiring diagram in Repair

Parts section of this manuak

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is located behind the dash,,

TO REMOVE HOOD AND GRILL (See Fig, 28)

• Raise hood°

° Unsnap headlight wire connector.

° Stand in front of tractor° Grasp hood at sides, tilt

forward and lift off of tractor,

° To reinstal!, slide hood pivot brackets into slots in

frame,,

° Reconnect headlight wire connector and close hood°

HOOD

HEADLIGHT

WIRE

CONNECTOR

ENGnNE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary,, Check adjustment as

described below before loosening cable., If adjustment is

necessary, proceed as follows:

. With engine not running, move throttle control lever

from slow (,_) to choke ` (1\1) position., Slowly move

lever from choke (1\1)to fast (,{_) position.

° Checkthat holes"A" in governorcontrol lever and hole

in governor plate line-up_, If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned,, Tighten clamp screw securely,

GOVERNOR GOVERNOR

CONTROL LEVER CONTROL PLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 29

FIG. 28

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor' has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust_

rnent may be required to compensate for differences infuel,

temperature, altitude or load.. If the carburetor' does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuell

air mixture.. Turning the idle mixture valve out (counter'-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TtGHT_

PRELIMINARY SETTING -

, Aircleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

o Be sure the throttle control cable is adjusted properly

(see above).

° With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn..

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift!motion

control lever in neutral (N) position_

• Move throttle control lever to slow (,_) position. With

finger, rotate and hold throttle lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM

• While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions° Release throttle fever_

ACCELERATION TEST -

o Move throttle control lever from slow (,_) to fast (=f_)

position. If engine hesitates or' dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly_

High speed stop is factory adjusted,. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE VALVE

FIG. 30

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more..

, ii lll,ll,,ll,,,,iill,i,i,i1,1.............

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc.. Store in a

clean, dry area.

. Clean entire tractor (See "CLEANING" in the Customer

Responsibilities section of this manual)_

o inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely

fastened.. Inspect moving parts for damage, breakage

and wear,. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

° Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

o After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGRNE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

° Drain the fuel tank_

° Start the engine and let it run until the fuel fines and

carburetor are empty°

= Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur,

° Use fresh fuel next season..

NOTE: Fuet stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age° Add stabilizer to gasoline in fuel tank or storage

container,, Always follow the mix ratio found on stabilizer

container,, Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil, (See "ENGINE" in the Customer Responsibilities

section of this manual)_

CYLINDERS

• Remove spark plug(s),.

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

o Turn ignition key to"START" position for a few seconds

to distribute oil..

Replace with new spark plug(s),,

OTHER

° Do not store gasoline from one season to another,

o Replace your gasoline can if your can starts to rust,

Rust andtor dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt,,

° Cover your tractor with a suitable protective cover that

does not retain moisture_ Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust,,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

nuun'n,

Engine will not turn over

i i i i t_,,,,,i...............

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1 Out of fuel.

2 Engine not "CHOKED" properly,

3 Engine flooded

4 Bad spark plug.

5, Dirty air filter

6 Dirty fuel filler

7. Water in fuel

8 Loose or damaged wiring..

9 Carburetor out of adjustment

I0 Engine valves out of adjustment

t. Dirty air filter,

2 Bad spark plug

3. Weak or dead battery

4. Dirty fuel filter..

5 Stale or dirty fuel

6 Looseor damaged wiring

7 Carburetor out of adjustment

8 Engine vaives out of adjustment

1 Clutch/brake pedal not depressed.

2 Attachment clutchis engaged

3. Weak or dead battery.

4 Blown fuse.

5 Corroded batterytermina_s

6 Looseor damaged wiring

7 Faulty ignition switch.

8 Faulty solenoid or starter

9. Faulty operator presence switch(es)

1 Weak or dead battery

2 Corroded battery terminals.

3 Loose or damaged wiring

4 Faulty solenoid or' starter

Cutting too much grass/too fast

Throttle in "CHOKE" position,

Build-up of grass, leaves and trash under mower

CORRECTION

t Fill fuel tank.

2 See 'q'o START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4. Replace spark plug.

5, Clean!replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

9. Contact an authorized service center/department.

10 Contact an authorized service center/department

1 Clean/replace air filter'

2 Replace spark plug

3 Recharge or replace battery.

4 Replace fuel fiEter

5 Drain fuel tank and refilI with fresh gasoline.

6 Check all wiring..

7 Contact an authorized service centerldepartment

8 Contact an authorized service center/department

1 Depress clutch/brake pedaE

2 Disengage attachment clutch

3 Recharge or replace baltery

4 Replace fuse

5 Clean battery terminals

6 Check all wiring

7 Check!replace ignition switch

8 Check!replace solenoid or starter

9 Contact an authorized service center/department

1 Recharge or reptace battery

2 Clean battery terminals

3. Checkall wiring

4. Check/replace solenoid or starter

1. Set in "Higher Cut" position!reduce speed

2. Adjust throttIe control

3. Clean underside of mower housing

Dirty air filter.

Low oil level/dirty oiI

Faulty spark plug

Dirty fuel filter

Stale or dirty fuel

Water in fuel

10 Spark plug wire loose

11 Dirty engine air screen/fins

t2. Dirty/clogged muffler.

13, Loose or damaged widr_g,

t4 Carburetor out of adjustment

15. Engine valves out of adjustment

I Worn, bent or loose blade.

2 Bent blade mandrel.

3 Loose/damaged part(s).

4.. Clean/replace air filter

5 Check oil leveFlchange oil.

6 Clean and regap or change spark plug

7 Replace fuel fitter

8 Drain fuel tank and refill with fresh gasoline.

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fue_ filter'

t0. Connect and tighten spark plug wire

11 Clean engine air screen/fins

12 Clean/replace muffler

13. Check all wiring

14 Contact an authorized service center/department

15 Cantacfan authorized service center/department

1 Replace blade Tighten blade belt

2 Replace blade mandrel.

3 Tighten loose part(s) Replace damaged parts

TROUBLESHOOTm

G POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades wtll not

rotate

Poor grass discharge

CAUSE

t Faulty operator_safety presence control system

1.. Worn, bent or loose blade

2, Mower deck not level..

3 Buildup of grass, leaves, and trash under mower

4 Bent b_ade mandrel,

5 C_ogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t. Obstruction in dutch mechanism

2, Worn/damaged mower drive belt..

3 Frozen idler pulley,

4 Frozen blade mandrel

1 Engine speed too slow

2 Travel speed too fast

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

3 Wet grass

4. Mower deck not level,

5., Low!uneven tire air pressure

6 Worn, bent orIoose blade

7 Buildup of grass, leaves and trash under mower

8 Mowerdrive belt worn.

9 Blades impropedy installed

t0, Improper blades used

t 1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1 Switch is "OFF"

2 Bulb(s) burned out

3 Faulty light switch

4 Loose or damaged wiring

5 Blown fuse

CORRECTION

I Check wiring, switches and connections, If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2 Lave! mowerdeck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1 Remove obstruction.

2 Replace mower drive belt

3 Replace idler pulley

4 Replace blade mandrel

1. Place throttle control in "FAST" position,

2 Shift to slower speed,

3 Allow grass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure.

6 Replace/sharpen blade, Tighten bfade bolt

7, Clean underside of mower housing

8, Replace mower drive bett

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual

11 Clean around mandrels to open vent holes

t Turn switch "ON"

2 Replace bulb(s),

3. Check/replace lighl switch,

4 Check wiring and connections

5 Replace fuse

1. Replace battery

2 Check!clean all connections

3 Replace regulator,,

4 Replace alternator

1 Bad battery cell(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4. Faulty alternator

1 Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine.

SERVmCE NOTES

SCHEMATIC

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

lrl °

0E0 otlio

BATTERY

RED

WHITE

IGNITION

SWITCH

BLACK

FUSE 3O AMP

STARTER

CLUTCH,BRAKE [ ?OC O;(PEDAL UP)

, _ SEAT SWITCH

t (NOT OCCUPIED)

I _ I 7 I-

BLACK

L ......... !

ATT'MENT CLUTCH GROUNDING

(CLUTCH OFF) CONNECTOR

BLACK

8LU_

_ IGNITION t__ SPARK_UNIT PLUG

I ........... I

AFTER FIRE SOLENOID

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

28 VOLTS AC MIN. @ 3603 RPM

(CHARGING SYSTEM DISCONNECTED)

RED

DIODE I ALTERNATOR

LIGHTING SYSTEM OUTPUT J_ I

5 AMP AC @ 3600 RPM _ _ J

14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S + L

NON-REMOVABLE

CONNECTIONS

ORANGE

HEADLIGHT

SWITCH (OFF)

BROWN

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS EQUIPPED WITH

A SPECIAL ALTERNATOR SYSTEM. /-

THE LIGHTS ARE NOT CONNECTED

TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS

OF THE LIGHTS WILL CHANGE WITH

ENGINE SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL

BECOME THEIR BRIGHTEST

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917,257573

ELECTRICAL

36 38

_36

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

ELECTRICAL

KEY PART

NO, NO, DESCRIPTION

1 t21265X

2 74760412

3 19091016

4 10040400

5 121264X

6 73220400

7 109238X

8 129965

9 109596X

19 1OO9O400

20 73350400

21 136850

22 4152J

23 11150400

24 4799J

25 132202

26 108824X

28 4207J

29 121305X

30 144921

3! 140400

32 141226

33 140403

34 110712X

35 108236X

36 17021008

37 104445X

38 140336

39 109553X

40 140414

41 71110408

42 131563

43 138406

44 7364O4OO

49 111510OO

70 140422

Battery 12 VOLT 25 AMP .

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Caps Battery 20/25/30 AMP

Nut Fin Hex !/4_20 Unc

Tube PIastic 12"

Case Battery Hng Mech W/lid

Clamp Hose Olive

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Asm Light W/4152j

Bulb Light #1156

Washer Lock Internal Tooth t/4

Cable Battery 6 Ga 11" red

Cable Battery 6 Ga 43*' red

Fuse 30 AMP Auto Green

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign 3 pos

Nut Ignition

Cover Sw Key BIk 1 25 Text SLT

Key Ign Molded Craftsman

Switch Light Btk BIk Red

Bracket Switch Clutch

Screw Tap Hex #10-24unc X 1/2

Switch Intlk Clutch Red 2 Term

Bracket Switch interlock

Switch Intlk Clutch Red 4 Term

Harness lgn Bs Dash Headlights

Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red

Solenoid

Nut Keps Hex 1/4-20 Uric

Washer, Lock, Internal Tooth 5/8

Harness Engine B&S 14 OHV

NOTE: All component dimensions give in U.S° inches

1 inch = 25.4 mm

3'!

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

CHASSIS AND ENCLOSURES

38 34

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917,257573

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 140341

2 140356

3 17490612

4 STD551025

5 11050600

6 140290X0t6

7 126842X

8 126471X

9 140637X013

10 STD533710

11 135464

12 11030400

13 12403IX012

14 1749O6O8

15 74180512

16 STD541431

17 131445X417

18 126938X

19 17521312

21 122933X

22 124479X

24 STD523710

25 19131312

26 STD541437

27 17030808

28 140135

29 !24029X

30 109872X417

31 136619

33 105465X417

34 105464X417

35 STD533707

38 139886

39 139887

100 105037X

-- 5479J

Chassis Weldment 12ga 38/42

Drawbar Stretch

Screw Thdrol 3/8-16x3/4 Ty-tt

Washer 13/32 x 3/4 x 16 Gao

Washer, Lock Ext..Tooth 3/8

Saddle Sitkscreen 6sp Sym S/S NONS

Shield HL Hood Kohl/Dia Engine

Clip Insulator n406 Mtg Hole

Dash Siikscreened Sears Eng/Sy

Bolt Carriage 3/8-16 x 1

Panel Pnt Dash Lh

Washer Lock 1/4 IntiExt Tooth

Panel Slkscr Dash Rh Weldment

Screw Thdrol 3/8-16xl/2 Ty-tt

Screw Mach Trhd 5/16-18uncx3/4

Nut Keps 5/16-18 Unc

Hood Asm Pnt Weld Sliver Powde

Bumper Hood

Screw Sltd Hex Hd wiPt Washer

Rivet Ratchet Nylon

Washer Nylon BIk 28x 75x 19

Bolt Fin Hex 3/8-I6unc X 1

Washer 13/32 X 13/16 x 12 Ga

Nut Lock 3/8-16 Unc

Screw Spiderloc Hex Hd #8 x 1/2 AB

Grille Grey

Lens Headlight Bar Clear

Fender Pnt

Bracket Pnt Fender

Footrest Pnt Lh Peff (silver)

Footrest Pnt Rh Perf (silver)

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Bracket, Asm. Pivot, L.H., Mower Rear

Bracket, Asm. Pivot, RHo, Mower Rear

Strip Foam 18"

Plug Button Blk 359 Dia

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAUR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

DRIVE

I 18 5

15_

/1 3052

61 \_"

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257573

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142603 Transaxle 6sp Std Dana, 41 109070X

Model No. 4360-79 42 19131312

2 110422X Spring Return BrakeT/a Zinc 44 105706X

3 123666X Pulley Transaxle Alum 45 110812X

4 12000028 Ring Retainer# 5100-62 46 12000039

5 !21520X Strap Pnt Torque 30 Deg Blk 47 127783

6 17490512 ScrewThdrol 5/16-18 X 3/4Tyt 48 123789X

7 130802 Plate Pnt Rod Shift T/a (blk) 49 123205X

8 131679 Rod Shifter Blk (dana) 50 STD523715

10 STD561210 Pin Cotter 1/8 X 1 Cad 51 STD541437

11 105701X Washer Plate Shf 388 Sq Hole 52 STD541431

12 19151216 Washer 15/32 X 3/4 X 16ga 53 105710X

13 74550412 Bolt 1/4-28unf Gr w/Patch 55 105709X

14 STD55I 125 Washer Lock Hvy Helical 1/4 56 74760620

15 74780544 Bolt Fin Hex 5/16-18unc X 2-3/4 57 130801

18 STD523710 Bolt Fin Hex 3/8-16unc X 1 58 127274X

19 STD541437 Nut Lock 3/8-16 Unc 59 140312

20 17490512 Screw Thdrot 5/16-18 X 3/4Tyt 61 17490612

21 106933X Knob Rd 1/2-'13 PlstcThds BIk 62 8883R

22 130804 Rod Brake Lt 63 140186

24 STD541237 Nut Hex,Jam 3/8-t6 Unc 64 71170764

25 106888X Spring Rod Brake 2 00 Zinc 65 STD551143

26 STD55!037 Washer 13/32 X 13/16 X 16 Ga 66 129921

27 STD561210 Pin Cotter 1/8 X 3/4 Cad 70 134683

28 140448 Rod Brake Parking Lt 72 19132012

29 124236X Cap Parking Brake Red 74 109502X

30 130807 Bracket Transmission 75 121749X

31 127275X Keeper Belt Lh Lt 14 Ga 76 STD581075

32 STD523707 Bolt Fin Hex 3/8-16unc X 3/4 77 123583X

34 122424X ShaftAsm Pedal Foot 1 930 78 121748X

35 120183X Bearing Nylon Blk 629 td 100 19111216

36 STD551062 Washer 21/32 X 1 X 16 Ga I12 19091210

37 STD571810 Pin Rolt 3/16 X 1"

38 !23674X Pulley Idler Flat

39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/4

40 4470J Spacer Split 395 X 59 Bzp

Keeper Belt Retainer

Washer 13/32 X 13/t 6 X 12 Ga

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Klip #t5304-50

Pulley idler V Groove Plastic

Beltcrank Asm

Retainer Belt Style Spring

Bolt Flex Hd 3/8d6unc X 1-1/2

Nut Crownlock 3/8-16 Unc

Nut Crown Lock 5/16-18

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-t6unc x 1-1/4

V-belt Ground Drive 95.25

Keeper Belt Rh Lt Pnt/zinc 16g

Retainer Belt Chassis Lh Zinc

Screw Thdrol 3/8-16x3/4 Ty4t

Cover Pedal BIk Std

Pulley Engine

Bolt Finhex 7/16-20 x 4 g5

Washer Lock Hvy Hlcl Spr 7/t6

Keeper Belt Engine Lh Lt

Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Split .80xl.94

Washer 25/32 X 1 1/4 X 16 Ga

Ring E #5133-75

Key Square 2 0 X 1845/1865

Washer 25/32 X '1 5/8 X 16ga

Washer 11/32 x 3/4 x 16 Gao

Washer 9/32 X 3/4 X t0 Ga

NOTE: All component dimensions given in USo inches

1 inch = 25°4 mm

REPAUR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

STEERING ASSEMBLY

47 14

16 32

REPAtR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

STEERING ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 139768

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 7361O6O0

13 110438X

14 74011O56

15 73901000

16 132624

17 132614

18 57079

t9 124035X

2O 126684X

21 STD551125

22 7107O41O

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 132196

37 STD611005

38 139769

39 19133808

4O STD541537

41 104820X

42 124417X

43 121749X

46 121232X

47 6855M

Wheel Steering Std Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Col Strg Blk

Link Drag Sol Ball Jt 20 064

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8_24 Unf

Spacer Bearing Axle Front

Bolt Hex 5/8-1! Unc X 3-1/2

Locknut Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Hex Socket 1/4-20 X 5/8

Shaft Asm Pittman

Nytiner Snap In

Bracket Steering

Bushing Rod Tie Bfk Lt

Gear Sector

Washer 13/32 X 7/8 X 16ga

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 Id Dash

Screw Stftp #10q6 X 1/2 Ty-b

Insert Cap Strg Wheel Std Bfk

Washer 13/'32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 !/4 X 16 Ga

Cap Spindle Fr Top Blk

Fitting Grease

NOTE: All component dimensions given in U.S, inches

1 inch = 25.,4 mm

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUiVISER 917.257573

SEAT ASSEMBLY

KEY

NO.

PART

NO,

127437

140551

STD523710

19131610

145006

STD54t437

124181X

17490616

19131614

140552

121246X

121248X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat V350 BIk/blk Craftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X !

Washer' 13/32 X 3/4 X 10 Ga

Clip Push In

Nut Lock Hex W/Ins 3/8-16 Unc

Spring Seat Cprsn 2 250 Blk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer' 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap Bfk Nyt 50 Id

14 72O50411

15 134300

16 121250X

17 123976X

21 139888

22 STD54143t

23 74780814

24 19171912

25 127018X

26 STD551150

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 96 Zinc

Spring Cprsn I 27 Blk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/I6-18 Unc BIkz

Nut Lock Hex W/Ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer I7/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy HIct Spr 1/2

NOTE: All component dimensions given in U.S. inche&

1 inch = 25A mm

REPAIR

DECALS

PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917,257573

8 6 3 7 7 4 8 14 11

14 21 5

KEY PART

NO. NO.

1 138955

2 142239

3 14O560

4 14056I

5 132674

6 133644

7 142248

8 142247

9 125880X

t0 138836

1! 137537

KEY PART

DESCRIPTION NO, NO.

Decal instruction Operat Eng

Decal B&S Diamond IC!Gold OHV

Decal Hood Slope Rh Craftsman

Decal Hood Slope Lh Craftsman

Decal Grille Lt4000 Craft Usa

Decal Maint Customer Sears Dom

Decal Panel Side I/c Gotd/b]k

Decal Insert Hood 15 Hp OHV Blk

Decal Fender Craftsman Red

Decal Dash Slope Lt

Decal Caution EngtishiSpanis

12 4900J

13 109199X

14 131473

15 136832

16 t05466X

17 140837

18 133179

21 131265

-- 138311

-- 145862

-- 145863

DESCRIPTION

Decal Clutch/brake English

Decal V-belt Dr Sch Tractor E

Decal Chassis 6 Sp 42"

Decal Mower Drive Schematic

Decal,Pad Footrest Rbr Sq

Craftsman

Decal Saddle Parking Brake

Decal Mower Qc System

Decal Lightbox

Decal Lift Handle

Manual, Owner's (English)

Manual, Owner's (Spanish)

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X417

6 278H

7 9040H

8 106108X4t7

9 106268X

10 7152J

11 104757X

NOTE:

Cap Value Tire

Stem Value

Tire F Ts 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front Silver Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear Silver Service

Tire R Ts 18x9 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle Blk 1 50 X 1 00

All component dimensions given in U.S. inches..

1 inch = 25.4 mm

REPAtP, pARTS

15 HP 42" TRACTOR

ENGINE

. . MODEL NUMBER 917.257573

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 132759

2 17720410

3 141129

4 137352

13 125593X

14 13280324

15 13200300

16 STD55t237

18 136718

19 t05839X

20 105838X

21 STD551025

22 123650X

23 128953

24 STD601005

29 137180

30 127057X

31 109202X

32 123549X

33 123487X

37 137040

38 ---

40 124028X

44 17490412

46 190914'16

62 STD551131

72 7107O512

78 17490620

NOTE:

Control Throt Rh Btk Pdl 15 10

Screw Hex Thd Cut 1/4-20x5/8 T

Engine B&s 14hp ICQ Dual 1 Vt,

Model No. 28N707,

Type No. 0121-01

Muffler Exhaust B&s Lt

Gasket 1 313 Id Tin Plated

Nipple Pfpe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-t8 Npt

Washer Lock Ext Tooth 3/8

Shield Pnt Heat

Receptacle 1/4 Turn Dacrotized

Retainer 1/4 Turn 365odx 222id

Washer 9/32 X 5/8 X 16 Ga

Stud 1/4 Turn (replaces 105751

Shield Pnt Heat Browning Grass

Screw Tap Hex #10-24unc X 1/2

Arrestor Spark

Pinch Weld Hood Black 2.00

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented

Clamp Hose Blk

Line Fuel 20"

Plug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrot 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4

Screw Thdrol 3/8-16x1-1/4 Tytt

Aft component dimensions given in UoS.inches

1 inch = 25°4 mm

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

LIFT

1617 18

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

10 122512X

!1 139865

!2 139866

t3 4939M

t5 127218

16 73350800

17 130171

18 73800800

19 139868

20 3146R

31 140302

32 73810600

Rod Asm. Lever

Shaft Asm_ Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x I x 21 Ga°

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Spring Cprsn

Link LifLLh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Mower

Retainer Spring

Bearing, Pvt. Lift. Spherical

Nut Lock 3/8-24 WlNylon Insert

NOTE: All component dimensions given in U,S, inches

1 inch = 254 mm

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

MOWER

76 77

_""_ 40

/2324

REPABR

MOWER

PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

KEY

NO.

PART

NO.

144393

STD533107

138017

138440

STD624008

130832

850857

STD551137

140296

134149

129895

137645

'128774

1!0485X

140329

721106"10

72140505

132827

136888

STD541431

134753

131267

105304X

123713X

110452X

130968

191110'16

131491

138776

129963

129861

137266

STD533717

133835

131494

19131316

STD541437

133551

STD560907

140083

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Mower Housing 44

Bolt 45

Bracket Assembly,Sway Bar, Front 46

Bracket Assembly, Sway Bar 48

Retainer Spring 49

Arm, Suspension, Rear 50

Bolt, Hex 3/8-24 x 1.25 Grade 8 51

Washer, Lock 52

Washer, Hardened 53

Blade, Mulching 54

Bearing, Ball 55

Shaft Assembly, Mandrel, Vented 56

(Includes Key Number 6) 58

Housing, Mandrel, Vented 59

Bearing, Ball, Mandrel 67

Stripper, Vented Mower Deck 68

Bolt, Carriage 3/8-16 x 1-1/4 71

Bolt, Carriage 5/16-18 x 5/8 72

Bolt, Shoulder 73

Baffle, Vortex 74

Nut 75

Stiffener Bracket 76

Bracket, Deflector 77

Cap, Sleeve 78

Spring, Torsion, Deflector 79

Nut, Push 80

Shield, Deflector 81

Washer 11/32 x 5/8 x 16 Gauge 82

Rod, Hinge 83

Screw Thdrol Hex Head Zinc Mwr 84

Washer, Spacer 85

Pulley, Mandrel 92

Nut, Toplock, Flanged - -

Bolt

Fastner, Christmas Tree - -

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Gauge

Nut

Rod, Pivot, with Nibs

Cotter Pin

Rod, Clutch, Secondary, with Nibs

140088

STD624003

137729

133944

133940

13134O

STD541410

139888

131845

133943

140084

122052X

140086

141043

106932X

144200

142427

131870

127847

121748X

12000029

128903

127845

140334

127498

128759

73350600

142O28

120958X

144394

72140620

73800600

130794

145411

Guard, Mandrel, L.H.

Retainer

Screw, Thd_ Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, idler

Spacer, Retainer

Spring Torsion Brakes

Guard, TUV Idler

Knob, Round 3/8-16 UNC

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x t,,44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut Hex Jam 3/8-16 UNC

Trunnion Adj,,

Washer Sintered

Keeper Belt Idler Fixed

Bolt Carriage 3/8-t6 x 2-1/2 Gr 5

Nut Lock Hex W/Ins 3/8-16 UNC

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete

Available mulcher plate kit not included with tractor:

- - 141112 Mulcher Close_out Plate Kit

NOTE: All component dimensions given in U.So inches.

1 inch = 254 ram.

OS'_,S

REPAnR PARTS

15 HP 42" TRACTOR - MODEL NUMBER 917.257573

DANA TRANSAXLE - MODEL NUMBER 4360-79

11=

36 35

53 40 41

REPAUR PARTS

15 HP 42" TRACTOR - MODEL NUMBER 917.257573

DANA TRANSAXLE- MODEL NUMBER 4360-79

KEY PART

NO. NO.

142671

2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 134791

9 138241

10 142672

11 134793

!2 142673

13 120415X

14 142674

15 138234

16 110078X

17 105909X

18 105910X

19 105911X

20 142675

2i 138246

22 138236

23 73810500

24 142676

25 2244J

26 105916X

27 120470X

28 110070X

29 142677

30 142681

31 120405X

32 108980X

33 t20406X

34 134796

35 !05925X

36 2232J

37 108978X

38 110079X

39 124639X

40 120472X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Housing, Upper 4!

Screw, Self-Tapping, Large 42

1/4-20 x °734 43

Ball, Detent 44

Spring, Detent 45

Screw, Set 46

Kit, Shifter Assembly 47

Boot, Shifter 48

Screw, Tapping w/Sealer 49

Square Ring 50

Ring, Retaining 51

Assembly, Kit, Shim °625 Shaft 52

Bearing, Flange 53

Washer, Plain 632 x 1o38x _046 54

Key, Woodruff, #9 55

Assembly, Kit, Input Shaft 56

Pinion, Bevel, 14 Teeth 57

Ring, Retaining 58

Chain, 24 Pitches 59

Bearing, Flange 60

Gear, Spur, 14 Teeth 61

Collar, Clutch 62

Assembly, Kit, Clutch Keys 63

Locknut 5/16-24 64

Shaft, Intermediate 65

Key, Woodruff, #61 66

Ring, Retaining 67

Sprocket, 18 Teeth

Spacer 68

Gear, Spur, 37 Teeth 69

Gear, Spur, 35 Teeth 70

Gear, Spur, 30 Teeth 71

Gear, Spur, 25 Teeth

Gear, Spur, 22 Teeth 72

Gear, Spur, 19 Teeth 73

Washer, Plain .640 x 1.37 x o061

Washer, Plain °632 x 1.00 x °026

Spacer .630 x 1mOOx .169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

Spacer ,635 x ,875 x .755

105928X Sprocket, 9 Teeth

110084X Gear, Bevel, 42 Teeth

134394 * Assembly, Kit, Shim .750 Shaft

120473X Shaft, Drive

142678 Gear, Spur, 12 Teeth

142679 Gear, Spur, 15 Teeth

120407X Gear, Spur, 20 Teeth

106589X Gear, Spur, 25 Teeth

120408X Gear, Spur, 28 Teeth

105937X Gear, Spur, 3t Teeth

2226J Washer, Plain °632 x 1.00 x .060

134401 Washer, Neoprene

2264J Washer, Plain .758 x 1o25x ..031

120474X Axle, LoH_

110081X Gear, Miter, 15 Teeth

105941X Ring, Retaining

110071X Gear, Spur, 32 Teeth

120952X Shaft, Cross

110082X Gear, Miter, I5 Teeth

120475X Axle, R..H.

142680 Housing, Lower

120961X Puck, Friction

7294J Disc, Brake

108989X Spacer

120953X Jaw, Brake

120954X Pin, Dowel

134799 Screw, Self-Tapping, Large

5/16-t8 x 2.25

138244 Lever, Actuating

108996X Washer, Plain _321 x 1.00 x .055

120956X Bracket, Anti-Rotation

106596X Screw, Self*Tapping, Large

5/16-18 x 1.44

120951X Puck, Friction

120416X Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: All component dimensions given in U,& inches

1 inch = 25°4 mm

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917,257573

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

3 552

635 337

634A

615_ 230

225 230 _)

634A

307

_" REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

3°@

238

294

868

166

1029

1034

1022

1026

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

illllll i ii ill ii ill i

127 138 106 987 95 117 634 634B

-__ 105 104

51 _ 142

137 147

121 CARBURETOR OVERHAUL KIT

,6,

'_'_J _123

022 _, 52

"_ REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

1033 VALVE OVERHAUL KIT

® 2215

130

95 9871_

634B I

147

_ 618

' i) _, 634

137

REPAIR PARTS

15 HP 42" TRACTOR-- MODEL NUMBER 917.257573

BRIGGS & STRA'I"I'ON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

523

284A

524

20 634A 842 524 868 868A

358 GASKET SET

1 138

137

977 CARBURETOR GASKET SET

467

171 535

445

304

1054

1006

668

1044

Q 75

224

334

_ 284

REPAnR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257573

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

209

877

801

.....,,01

513

544

8(}3

310

311

I,I',I'IIIIM................................................. ........................

Reference Numbe, r ' _ 30g, 310 3!1 510 544 801 802 803 ............

Motor & Thru Bolt Brush Starter Armature Drive End End Cap Housing

Drive Assembly Assembly Drive Assembly Cap Assembly Assembly

Manufsctu,re,r Assembly ...... Group Assembly Commutator

Bdggs & Housing - '................._ ' ' ............

Stratton Len_h 72

8_J

12v 3-2113_"*-39,_05..........._400_.........39s_38 49_878- "390837 39,,856 395_37.**398_59

Includes #398003 Clutch Assembly (Ref, Noo5t3)

#280104 Gear (Ref,, No. 783)

#495877 Retainer and Pin (Ref., No. 876}

#94288 Roll Pin (Ref,, No, 896)

** Uses #94627

Screw-Hex_ Head (Ref No_ 728)

***Includes Brush Set

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 496412

2 399265

3 391086

5 495858

7 272614

8 495735

9 27803

10 94621

11 281246

12 271916

271997

271996

13 94728

15 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326

32A

222698

495860

495977

495978

495979

495854

495852

495851

495855

260924

299691

391286

494504

495490

94695

94648

495856

495857

262811

224502

224641

262411

494433

272465

Cylinder Assembly 52

Bearing, Cylinder

* Seat, Oil 53

Head, Cylinder 75

*** Gasket, Cylinder Head 78

Breather' Assembly 95

* Gasket, Valve Cover 98

Screw, Sems 104

Tube, Breather 105

* Gasket, Crankcase Cover, 1/64" 106

* Gasket, Crankcase Cover', °005" 108

* Gasket, Crankcase Cover, .009" 117

Screw, Cylinder Head 118

Plug, Oil Drain 121

Crankshaft 123

Timing Gear Key 125

Base, Engine 127

* Sea!, Oil I30

Screw, Serns, Base Mounting 131

Flywheel and Ring Gear Assembly, 133

Magneto 137

Key, Flywheel 138

Piston Assembly, Standard Size 141

Piston Assembly, ..010" Oversize 142

Piston Assembly, _020" Oversize 147

Piston Assembly, °030" Oversize 164

Ring Set, Piston, Standard Size 166

Ring Set, Piston, ,O10" Oversize 171

Ring Set, Piston, .020" Oversize 187

Ring Set, Piston, ._030"Oversize 188

Lock, Piston Pin 192

Pin Assyo, Piston, Standard Size 201

Pin Assy., Piston, °005" Oversize 209

Rod Assembly, Connecting 216

Rod Assembly, Connecting, 2!9

.020" Undersize Crankpin Bore 222

Screw, Hex Washer Head, 1-57/64 224

Screw, Hex Washer' Head, 1-5/8 225

Valve, Exhaust

Valve, Intake

Spring, Valve

Guard, Flywheel

Retainer, Valve Spring

Tappet, Valve

Gear, Cam

**** Gasket, Carburetor (Carburetor to

Elbow) (Also Included in Gasket

Set, Part Number 495993)

272569 *** Gasket, Carburetor

(Elbow to Cylinder)

94637 Stud, Carburetor Mounting

224061 Washer, Spring

94626 Screw, Sems

94098 ** Screw, Throttle

495800 Screw, idle Speed

231789 ** Pin, Float Hinge

231855 ** Valve Float

231854 ** Seat, Inlet Valve

224540 Valve, Choke

231858 ** Jet, Needle Valve

495932 Valve, Needle

495799 Carburetor Overhaul Kit

94616 Screw, Elbow Mounting

495935 Carburetor Assembly

- - - ** Plug, Welch (Sold in Kit Only)

224539 Valve, Throttle

494379 Shaft and Lever, Throttle

494381 Float, Carburetor

281165 **** Gasket, Float Bowl

281164 **** Washer, Bowl

495931 Shaft and Lever, Choke

231859 ** Nozzle, Carburetor

231794 ** Pilot, Jet

214053 E[bow, Carburetor

94555 Stud, Rocker Arm

281051 Nut, Air Cleaner Mounting

393815 Line, Fuel (11" Long, Cut to Suit)

93535 Screw, Hex Head, 3/4

492t 60 Screw Assembly, Rocker' Arm

262767 Link, Governor

260695 Spring, Governor

262766 Link, Choke

490815 Gear, Governor

495611 Plate, Governor Control

94729 Screw, Sems, Air Cleaner

231058 Crank, Governor

* Included in Gasket Set (495993)

** Included in Carburetor Kit (495799)

*** included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

**** Included in Gasket Set (495993), Carburetor Kit

(495799) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U,,S. inches

1 inch = 25,,4 mm

REPAmR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257573

BRIGGS & STRA"N'ON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0121-01

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

227 493935

230 94742

232 262785

238 262836

240 394358

265 221535

284 94326

284A 94073

294 810068

304 496280

305 94513

305A 94734

306 224696

307 94623

333 495859

334 93381

337 491055

346 93705

356 496070

358 495993

363 19203

383 89838

423 94073

445 493909

455 222561

467 493903

468 224948

474 393474

482 93621

523 495230

524 68838

525 496113

535 272403

537 281106

552 231597

562 92613

592 231082

601 93053

611 493496

614 93306

615 93307

618 262803

634 281168

634A 491323

634B 281167

635 280872

646 224546

Lever Assembly, Governor 657 93496

Washer, Governor Crank 668 280848

Spring, Governor Link 718 230192

Cap, Valve 726 392134

Filter, Fuel (In Fuel Line)

Clamp, Casing 727 490324

Screw, Hex Head 741 262932

Screw, Hex Head 757 213998

Screw, Set 758 399891

Housing, Blower 759 298909

Screw, Hex, Head, 761 94593

Blower Housing Mounting 842 270920

Screw, Hex Head, 847 496415

Blower Housing Mounting 851 224110

Shield, Cylinder 868 494435

Screw, Cylinder Shield 868A 272610

Armature, Magneto 871 262835

Screw, Seres, Armature Mounting 872 281361

Plug, Spark 875 495862

Screw, Hex Head 877 393456

Wire Assembly 947 495739

Gasket Set 965 94108

Puller, Flywheel 975 495933

Wrench, Spark Plug 977 494385

Screw, Sems 987 281166

Cartridge, Air Cleaner 1005 281355

Cup, Screen Mounting 1006 224413

Knob, Air Cleaner 1022 272475

Screen, Flush Rotating 1023 224552

Stator, Alternator 1026 494432

Screw, Seres 495136

Cap and Dipstick, Oil Filler 1029 224554

Seal, FillerTube 1033 495992

Tube, Oil Filler 1034 495248

Element, Filter 1044 94673

O-Ring, Air Cleaner t054 270723

Bushing, Governor Crank

Bolt, Governor Lever

Nut, Hex

Clamp, Fuel Pipe

Elbow, Fuel Pipe

Pin, Cotter

Retainer, E-Ring

Spring, Choke Return

Seal, Choke Shaft

Seal, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Spacer

Pin, Dowel

Gear, Ring

(Includes Mounting Hardware)

Cover, Starter

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

* Seat, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

*** Seal Assembly, Valve

*** Gasket, Valve

Bushing, Guide (Intake & Exhaust)

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly

Solenoid

Nut, Hex

Bowl Assembly, Carburetor

Carburetor Gasket Set

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

*** Gasket, Cover

Cover, Rocker Arm

Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit

Guide Assembly, Push Rod

Screw, Hex Head

Tie, Cable

RPM Settings: Low Speed: !650-1850

High Speed: 3200-3400

* Included in Gasket Set (495993)

** Included in Carburetor Kit (495799)

*** Included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

**** Included in Gasket Set (495993), Carburetor Kit

(495799) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U,So inches

1 inch = 25.4 mm

RVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX.

llllllllllllllll i||ll|..llll

iill /_ Operate your Tractor up and down the face of slopes (not

i!!i]AJk greater than 15 ), never across the face. Make turns gradu-

i!t _ ally to prevent tipping or loss of control. Exercise extreme

ilii caution when changing directi?n on slopes.

OWNER'S

MANUAL

MODEL NO.

917.257573

IFYOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

15.0 HP OHV

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your tractor' will be found on the

model plate located under the seal

The mode! number' for' your engine will be found on the

blower housing of the engine.

All parts tisted herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.257573

• ENGINE MODEL NO. - 28N707, TYPE NO. 0121-01

• PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicianso_ professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell

145862 08..08..94 Printed in US.A.

Craftsman 917257573 Tractor

Product's Documents

Owner’s Manual

Specifications

Craftsman 917257573 Questions and Answers