Craftsman 917254780 12.5 HP IC Electric Start 38" Mowe Eck User Manual

OWNER'S

MANUAL

MODEL NO,

917,254780

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

12.5 HP IC

ELECTRIC START

38" MOWE ECK

6 SPEE TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation

. Maintenance

. Service and Adjustment

o Repair Parts

Sears, Roebuck and Co., Chicago, _L 60684 U.S°A.

SAFETY RULES

CAUTION: ALWAYS DISCONNECTSPARK PLUGWIRE ANDPLACEWIRE WHERE IT CANNOTCONTACT SPARK

PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

REPAIRS.

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT iS EQUIPPED WITH SUCH

CONTROLS, DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.

TRAINING:

• Know the controls and how to stop quickly. Read this owner's

manual and instructions furnished with attachments.

• Do not allow children to operate the machine. Do not allow

adults to operate it without proper instruction.

, Do not carry passengers, Do not mow when children and

others are around.

- Do not attempt to operate your vehicle or mower when not in

the driver's seat.

• Always get on or off your vehicle from the operator's _efthand

side.

• The vehicle and attachments should be stopped and in-

spected for damage after striking a foreign object, and the

damage should be repaired before restarting and operating

the equipment.

PREPARATION:

= Always wear substantial foot-wear, Do r_ot wear loose fitting

clothing that could get caught in moving parts.

• C_ear the work area of objects (wire, rocks, etc.) which might

be picked up and thrown.

o Disengage all attachment clutches before attempting to start

the engine.

o Handle gasoline with care - it is highly flammable,

Use approved gasoline containers.

Never remove th_ fuel cap of the fuel tank or add gasoline

to a running or hot engine or an engine that has not been

allowed to cool for several minutes after running. Never

fill tank indoors. Always clean up spilled gasoline.

Open doors if the engine is run in the garage oexhaust

fumes are dangerous. De t_ot run the engine indoors.

o Do not operate the mower without the entire grass catcher,

on mowers so equipped, or the deflecto_ shield in place.

OPERATION;

o Keep your eyes and m nd on your vehicle, mower, and the

area being cut, Do not let ether interests distract you.

o Disen_jage power to attacl_ments and stop the engine before

Jeaving the operator's position.

Disengage power to mower, stop the engine, and disconnect

spark plug wire(s) from spark p_ug(s) before cleaning, making

a_nadjustment, or repair. Be careful to avoid touching hot

muffler or engine components.

o Disengage power to a_achments when transporting or not in

USe,

Take at_ possible precautions when leaving the vehicle unat-

tended. Disengage the power take-off, Jower the attach-

ments, shift into neutral, set the parking brake, stop the

engine, and remove the key.

o Do not stop or start suddenly when going uphill or downhill.

Mow up and down the face of slopes (not greater than t5°),

never across the face.

o Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

* While going up or down slopes, place gearshift control lever

in 1st gear position to negotiate the slope without stopping.

, Never mow in wet or slippery grass, when traction is unsure,

or at a speed which could cause a skid.

, Stay alert for holes in the terrain and other hidden hazards.

Keep away from drop-offs.

. Do not drive too close to creeks, ditches, and public high-

ways.

, Exercise special care when mowing around fixed objects in

order to prevent the blades from strsking them, Never delib-

erately run vehicle or mower into or over any foreign objects,

• Never shift gears until vehicle comes to a stop,

• Never place hands or feet under the mower, in discharge

chute, or near any moving parts while vehicle or mower =s

running. Always keep clear of discharge chute.

o Use care when pulling loads or using heavy equipment.

Use only approved drawbar hitch points.

Limit loads to those you can safely control.

Do not turn sharply. Use care when backing.

Use counterweight or wheel weights when suggested in

owner's manual.

• Watch out for traffic when crossing or near roadways,

• When using any attachments, never direct discharge of

materiat toward bystanders nor allow anyone near the ve-

hicle while in operation.

o Except for adjustments, do not operate engine if air cleaner

or cover directly over carburetor air intake is remove&

Removal ef such part could createa fire hazard.

o Do not change the engine governor settings or overspeed

the engine; severe damage or injury may result°

o When using the vehicle with mower, proceed as follows:

Mow on!y in daylight or in good artificial Iighto

Shut the engine off when unclogging chute.

Check the blade mounting bolts for proper tightness at

frequent intervals.

o Disengage power to mower before backing up. Do not mow

in reverse untess absolutely necessary and then only after

careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

o Keep the vehicle and attachments in good operating condi.

tion, and keep safety devices in place and working.

• Keep all nuts, bolts, and screws tight to be sure the equip-

ment is in safe working condition,

• Never store the equipment with gasoline in the tank inside a

building where fumes may reach an open flame or spark,

Allow the engine to cool before storing in any enclosure.

o To reduce fi re hazard, keep the engine free of grass, leaves,

or excessive grease. Do not clean product While engine is

running.

• Do not operate without a muffler, or tamper with exhaust

system. Damaged mufflers or spark arresters could create a

fire hazard, inspect periodically and replace if necessary.

• ' Under normal usage the grass catcher bag material is

subject to deterioration and wear. It should be checked

frequently for bag replacement. Replacement bags should

be checked to ensure compliance with the original

manufacturer's recommendations or specifications.

LOOK FOR THiS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS,

iT MEANS =ATTENTIONH! BECOME ALERT!If YOUR SAFETY IS INVOLVED,

...... i

CONGRATULATIONS on your purchase of a Sears

Tractor. tt has been designed, engineered and manu-

factured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easity

remedy, please contact your nearest Sears Service

Center/Department We have competent, well-trained

technicians and the proper tools to service or repair this

unit.

Please read and retain this manual. The instructions wiif

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.254780

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SER1AL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

, Foflow a regular schedule in maintaining, caring for and

using your unit.

° Follow the instructions under "Maintenance" and

"Storage" sections of this owner's manual,

._RODUCT SPECIFICATIONS

HORSEPOWER: 12.5

GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3,0 PINTS): SAE 30 (or 10W-30)

WINTER: SAE 5W_30

SPARK PLUG (GAP.030 IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005-,O07'.IN.

EXHAUST .009 - .011 IN.,

GROUND SPEED: FORWARD

1st !.10 MPH

2nd 1.40 MPH

3rd 2.00 MPH

4th 3.00 MPH

5th 4.20 MPH

6th 5,00 MPH

REVERSE: 1.50 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSt

CHARGING SYSTEM: 16 AMPS @ 3600 RPM

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING; This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark attester _sused, it should be maintained in

effective working order by the operator.

in the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar Iaws. Federal laws apply on

federal lands. A spark attester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANT'/' ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the

operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship.

This Warranty does not cover:

• Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

, Expendable items which become worn during normal use, such as blades, spark plug, air cIeaners and belts.

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery Included with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS tN USE iN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Di731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE

SAFETY RULES ............................................................ 2

PRODUCT SPECiFiCATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................. 3

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

OF CONTENTS

OPERATION ........................................................... 10-13

MAINTENANCE ...................................................... 14-17

SERVICE AND ADJUSTMENTS ............................ 18-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 30-43

REPAIR PARTS =ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 21

Carburetor ................................... 24

Mower

Front-To-Back ........................ 19

Side-To-Side .......................... 18

Throttle Control Cable ................. 24

Air Filter, Engine ................. ................ 16

Air Screen, Engine ............................. 17

Assembly ........................................... 7-9

Battery:

Charging ........................................ 8

Cleaning ...................................... 16

Installation ..................................... 9

Levels ....................................... 8,t6

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals .................................... 16

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening .................................. 15

Replacement ............................... 15

Brake Adjustment ............................... 21

Carburetor Adjustment ....................... 24

Controls, Tractor ................................. 10

Cutting Height, Mower ........................ 11

Electrical:

interlocks and Relays .................. 23

Schematic ................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ....................................... 16

Air Filter Foam Pre-Cleaner ....... 116

Air Screen ................................... 17

Cooling Fins, Engine ................... t7

Oil Change .................................. 16

Oil Level ................................. !2,16

Oil Type ....................................... 16

Preparation .................................. 12

Repair Parts ........................... 44-48

Starting ........................................ t 3

Storage ........................................ 25

Filter:

Air Filter ....................................... 16

Air Filter Foam Pre-Cleaner ........ 16

Fu el ............................................. 17

Fuel:

Type ............................................ 12

Storage ........................................ 25

Fuse .................................................... 23

Hood Removal/Installation .................. 23

Leveling Mower Deck .................... 18-!9

Lubrication:

Chart ............................................ 14

Maintenance .................................. 14-17

Air Filter ....................................... 16

Air Filter Foam Pre..Cteaner ........ t6

Air Screen, Engine ...................... 17

Battery ......................................... 16

Blade ........................................... 15

Cooling Fins, Engine .................... 17

Engine Oil .................................... 16

Fuel Fitter .................................... 17

Lubrication Chart ......................... 14

Schedule ..................................... 14

Spark Plugs ................................. !7

Tire Care ............................. 8,15,22

Mower:

Adjustment, From-to-Back ........... 19

Adjustment, Side-to-Side ............. 18

Blade Sharpening ........................ 15

Blade Replacement ..................... 15

Cutting Height .............................. 11

Installation ................................... 18

Operation ..................................... 12

Removal ...................................... 18

Mowing Tips ....................................... 13

Muffler ................................................. 17

Spark Arrester .......................... 3,34

Oil:

Cold Weather Conditions ....... 12,16

Engine ............. ............................ 16

Storage ......... _.............................. 25

Operation ....................................... 10-13

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Attester .......................... 3,34

ParkingBrake ................................ 10-11

Parts Bag.............................................. 6

Parts, RepfacementjRepair ............30-48

Product Specifications ...........................3

Repair Parts .................................. 30-48

Safety Rules ......................................... 2

Seat ......................................................8

Set€ice and Adjustments .............. t8-24

Carburetor ................................... 24

Fuse ............................................ 23

Hood Removal/Installation .......... 23

Motion Drive Belt

Removal/Replacemant ........... 21

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ........................ 19

Side-to-Side ............................ 18

Mower Removal .......................... 18

Tire Care ............................. 8,! 5,22

Slope Guide Sheet ............................. 51

Spark Plugs ........................................ 17

Specifications ....................................... 3

Starting the Engine ........................ 12-! 3

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 1t

Storage ............................................... 25

Throttle Centre! Cable

Adjustment .................. ................ 24

Tires................................................... 8,15,22

Trouble Shooting Chart .................. 26-27

Transaxle:

Repair Parts .......... ................. 42-43

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

.... i

..... i

ACCESSO ES AND ATTACH

NTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,

catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

AIR FILTER GAS CAN

MUFFLER

ENGINE OIL STABILIZER

MAINTENANCE

BELTS

BLADES

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they

can help you. This list was current at the time of publication; however, it may change in future years * more attachments may be added,

changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears

store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, nearer looking lawn. Two Permanex

containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves.

LAWN VACS for powerful collections of heavy grass clippings

and leaves. Wand attachment to pick up debris in hard-to-reach

places,

CARTS make hauling easy. Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18 inch

diameterwater4ight drum holds upto3901bs, of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum,

SPREADER!SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray,

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5" steel spikes mounted on 10-in. diameter discs punc-

ture holes in soil at close intervals to let moisture soak in. Steel

weight tray for increased penetration.

DETHATCHER loosens soil and flips thatch and matted leaves to

lawn surface for easy pick up. Twenty spring tine teeth. Useful

to prepare bare areas for seeding. Available for front or rear

mounting.

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for

automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid fertilizers.

SNOW BLADE for snow removal only. 14-inch high, 42-inch

wide blade clears 38 inch path when angled left or right. Raises,

lowers with side lever, Adjustable skids; replaceable, reversibfe

scraper bar. (Use with tire chains, wheel weights, or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains, wheel weights, or rear drawbar

weight.)

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials. In pairs. (30 tbs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry, Remove vinyl and windshields for use as sun protector

in summer.

Optional accessories for tractor cab: tinted/tempered solid safety

glass windshield with hand operated wiper; 12-volt amber caution

light for mounting on cab top.

TRACTOR COVER protects tractor from weather. Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durabte,

stain/tear/puncture resistant, will not shrink or stretch).

-4

Parts packed separa_eiy in carton

a, Seat d. Battery Acid

b. Steering Wheel e. Owner's Manual

c. Batte_ f. Pans Bag

g, Steetln 9 Boot

Parts bag contents not shown rut size

(2) Battery Carriage Bols- t/4-20 × 7-t/2

Terminaa Guard

15° SLope Instruction

Battery Caps and

instructions

(2) Keys

Steering Wheel

Adapter

Steering Wheeg insert

ARDWARE

(1) 2-I/4 Dia, Washer (1) Locknut 112 - 20

(1) Shoulder Bolt

5116- t8

(I) Adjustment Knob

(1) Washer 17/32 x

1 - 3/16 × 12 Ga.

(2) He× Bolts

1/4 = 20 × 3/4

(2) Washers 9/32

x 5/8 x !6 Ga.

(2) Lockwashers 1/4

(2) Hex Nuts 1/4 - 20

(2) Wing Nu_s ii4 = 20

ASSE LY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilI make assembly easier. Standard 1/2- 20 HEXNUT

wrench sizes are listed.

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 9/16" wrench

(1) 3/4" wrench

Tire pressure gauge

Screwdriver

Utility knife

When right and left hand is mentioned in this manuat, it

means when you are in the operating position (seated be-

hind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all loose parts from carton (See page 6).

• Cut, from top to bottom, all four corners of carton and

lay panels flat.

ATTACH STEERING WHEEL (See Fig. !)

• Remove hex nut and large fiat washer from steering

shaft.

• Position steering boot over steering shaft.

, Position front wheels of the tractor so they are pointing

straight forward.

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

, Secure steering wheel to steering shaft with hex nut

and large flat washer previously removed. Tighten

securely.

• Snap insert into center of steering wheel.

• Remove protective pIastic from tractor hood.

FLAT WASHER

STEERSNG WHEEL

STEERING BOOT

FIG. 1

BEFORE ROLLING UNIT OFF SKID

(See Fig. 6)

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES fN SKID THAT MAY PUNC-

TURE TIRES WHERE UNiT IS TO ROLL

OFF SKID.

• Raise attachment lift lever to its highest position.

, Release parking brake by depressing clutch/brake

pedal.

• Roll unit backwards off skid.

ASSE

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with battery acid,

Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

batteryvent caps. Alwayswear gtoves,

clothing and goggles to protect your

hands, skin and eyes.

INSTALL SEAT (See Fig. 3)

Adjust se£_ before tightening adjustment bolt,

• Remove cardboard packing on seat pan.

, Place seat on pan and assemble shoulder bolt,

• Assemble adjustment knob loosely, Do not tighten,

• Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down (See Fig. 6).

, Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely,

Your unit has a battery charging system which is sufficient

: for normal use. However, periodic charging ofthe battery

: with an automotive charger will extend its life.

, See instructions packed with vent caps in parts bag.

o Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill.

Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If

below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit.

, To maximize the life of your battery, it is necessary that

the battery be charged before use. Use a 12 volt battery

charger. Charge battery at a rate of 6 amperes for !

hour. Observe all safety precautions required for bat-

tery charging. FaiIure to charge battery can result in a

shortened battery life.

o Check the acid level after the battery is charged, tf the

acid has fallen below the correct level, add distilled or

iron free water.

o Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then

wipe dry.

, Check battery case for leakage to make sure that no

damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acidfordis-

posaf by adding itto four inches of water in a five gallon

plastic container. Stir with a wooden or plastic paddle

while adding baking soda until the addition of more

soda causes no more foaming.

• Follow instructions on how to install battery.

CUT AWAY VIEW

VENT CAP

BATTERY

CELL ACID

LEVEL

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

FIG, 3

CHECK T_RE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

, Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS" on page 3 ofth s manual.

CHECK DECK LEVELNESS

For best cutting r:esults, mower housing should be properly

leveled: See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for repiacing motion and

mower blade drive belts in the S_rvice and Adjustments

section of this manuaf. Verify that the belts are routed

correctly.

CHECK BRAKESYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2 8

...... !,

..... i

ASS

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Lift seat to raised position.

• Lower battery into fender well with battery terminals

toward front of unit. Make sure battery rests in battery

tray.

, Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, Iockwasher and hex

nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock-

washer and hex nut. Tighten securely,

° Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

• Position terminal guard over the battery as shown,

lower bolts into key holes and slide square shafts of

bolts into slots of key holes.

• Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support.

• Be sure terminal access doors are closed.

Use terminal access doors for:

• inspection for secure connections (to tighten hard-

ware).

o Inspection for corrosion.

• Testing battery.

• Jumping (if required).

, Periodic charging.

POSITIVE (+) NEGATIVE (-)

TERMINAL TERMINAL

POSITIVE (R ED) NEGATIVE

CABLE (BLACK)

FLATWASHERS CABLE

HEX NUT

LOCKWASHERS

HEXNUT

FIG. 4

WING

NUT

TERMINAL GUARD ACCESS

DOOR

BATTERY VENT CAPS i_"_

BOLT , _!i_._

KEY BATTERY BATTERY

HOLE BRAIN TUBE TRAY

FIG, 5

7CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BY-"STPERFORMANCEAND SA TISFA CTtON FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST."

¢' All assembly instructions have been completed,

v" No remaining loose parts in carton,

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

V" Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling),

,/ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring, See that aIf connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLO WING IMPORTANT

ITEMS:

v" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function, Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save

this manua! for future reference,

PLEVER

_NDICATOR LIGHTS PLUNGER

LIGHT SWITCH

ATTACHMENT

CLUTCH

SWITCH

THROTTL_CHOKE

CONTROL

[ 1

F_Go6

Sears tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH SWtTCN: Used to engage the

mower blades, or other attachments mounted to your

tractor.

L_GHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position.

HEIGHTADJUSTMENT KNOB- Used to adjust the mower

height.

GEARSHIFT LEVER: Selects the speed and direction oI

tractor,

ATTACHMENT LiFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor,

LiFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

aGNITJON SWITCH: Used for starting and stopping the

engine.

iNDICATOR LIGHTS - Indicates clutch/brake pedal en-

gagement, attachment engagement and battery charging

(+) or discharging (-)

..... i

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs, We recommend wide vision safety

mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 7)

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

, Place parking brake lever in "ENGAGED" position and

release pressurefrom clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch switch to "D!SENGAGED" po-

sition.

GROUND DRIVE -

, Depress clutch/brake pedal into ful! "BRAKE" position.

• Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle control to "SLOW" position.

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent

unauthorized use.

. Never use choke to stop engine.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

- Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow.

• Full throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

gearshi!! lever.

, Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

o Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IGNITION

KEY

CLUTCH

SWITCH "ENGAGED"

POSITION

THROTTLE/

)KE

CONTROL

LEVER

"BRAKE"

POSITION

GEAR

SHIFT

LEVER

HEIGHT

"CLUTCH" ADJUST-

POSITION M ENT

PEDAL "DRIVE" KNOB

POSITION

FIG. 7

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by turning the height ad-

justment knob in desired direction.

, Turn knob clockwise to raise cutting height.

o Turn knob counterclockwise to lower cutting height.

The cutting height range is approximately 1-1/4to 3-3/

4". The heights are measured from the ground to the

blade tip with the engine not running. These heights are

approximate and may vary depending upon soil condi-

tions, height of grass and types of grass being mowed.

o The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OP ATIO

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment dutch en-

gaged will shut off the engine.

. Select desired height of cut,

. Engage mower by puliJng attachment dutch switch

up and out to "ENGAGED" position,

. TO STOP MOWER - Move attachment clutch switch

to "DISENGAGED" position.

, Raise mower deck with lift lever.

CAUTION: DO NOT OPERATE THE

MOWER WITHOUT EITHER THE EN-

TIRE GRASS CATCHER, ON MOWERS

SO EQUIPPED, OR THE DISCHARGE

GUARD IN PLACE.

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear and be sure you have

allowed room for tractor to roll slightly as you restart

movement.

. To restart movement, slowly release parking brake and

clutch/brake pedal.

* Make all turns slowly.

TO TRANSPORT

. Raise attachment lift control to highest position.

° When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position.

. _ Do not push or tow unit at more than five (5) MPH.

ATrAOHi_ENT CLUTCH SWITCH

"DISENGAGED" POSITION

ATTACHMENT

L_FT LEVER

HIGH POSITION

R.H, RUNNER

DISCHARGE

GUARD

FIG. 8

TO OPERATE ON HILLS

CAUTION: DO NOT DRIVE UP OR

DOWN HILLS WITH SLOPES GREATER

THAN 15° AND DO NOT ORtVEACROSS

ANY SLOPE.

BEFORE STARTING THE ENGINE

CHECK ENGINE O_L LEVEL (See Fig. 13)

° The engine in your unit has been shipped, from the

factory, aiready filled with summer weight oil,

. Check engine oil with unit on level ground,

• Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level If necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill.

, For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

, To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

o Fill fuettank. Use fresh, clean, regular unleaded gaso-

line. (Use of leaded gasoline wilt increase carbon and

lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERA-

TURES BELOW32°F(0°C), USE FRESH,

CLEAN WINTER GRADE GASOLINE TO

HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage, To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills.

if siowing is necessary, move throttle control lever to

slower position.

CAUTION: FILL TO BOTTOM OF GAS

TANK FILLER NECK. DO NOT OVER-

FILL. WIPE OFF ANY SPILLED OIL OR

FUEL, DO NOT STORE, SPILL OR USE

GASOLINE NEAP AN OPEN FLAME.

.... !

..... i

OPERAT!

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine,

, Depress the clutch/brake pedal and set the parking

brake,

. Place gearshift lever in "NEUTRAL" position.

* Move attachment ciutch to "DISENGAGED" position,

, Move throttle control lever to "CHOKE" position for

cold engine start, For warm engine start, move

throttle control to "FAST" position.

. Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds

per minute, If engine does not start after several

attempts, move throttle control to "FAST" position,

wait a few minutes and try again,

, When engine starts, move throttte control to desired

position,

, AiIow engine to warm up for a few minutes before

engaging drive or attachment clutch,

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 ° F), the carburetor fuel mixture

may need to be adjusted for best engine performance,

See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

, Tire chains cannot be used when the mower hous-

ing is attached to unit,

• Mower should be properly leveled for best mowing

performance, See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this

manual,

• Use the runner on the right hand side of mower as

a guide, The blade cuts approximately an inch

outside the runner (See Fig. 8).

• The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri-

bution of clippings and more uniform cutting.

When mowing large areas, start by turning to the

right so that clippings will discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left

hand turns until finished (See Fig. 9).

FiG. 9

, tf grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried

clippings. Make first cut relatively high; the second

to the desired height.

, Do not mow grass when it is wet. Wet grass wilI

plug mower and leave undesirable clumps. Allow

grass to dry before mowing.

, Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by se-

lecting a Iow enough speed to give the mower cut-

ting performance as welt as the quality of cut de-

sired.

When operating attachments, select a ground_speed

that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE SCHEDULE

FILL fN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check _or Loose Fasteners

Sharpen!Replace Mower Blades

Lubricate Pivot Points

Check Battery Level/Recharge

Clean 8artery and Terminals

Check Engine Oil Level

Change Engine Oil

Clean Air Filter/Foam Pre-cleaner

Clean Air Screen

Inspect Muffler/Spark Arrester

Clean Engine Cooting Fins

Replace Spark Piug

Replace Air Filter Paper Cartridge

Replace Fuel Fi!ter

t - Change mc_e often when operating under a hee_

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy 8oil.

, toad or in high ambient tern

GENERAL RECOMMENDATnONS

The warranty on this vehicle does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain unit as instructed inthis manual.

Some adjustments wilt need to be made periodically to

properly maintain your unit.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and_ast longer.

BEFORE EACH USE

, Check engine oil level.

- Check brake operation.

o Check tire pressure.

• Check for loose fasteners.

LUBR!CATION

Keep unit well lubricated (See "LUBRICATION CHART").

]

_era'{uree.

SERVICE DATES

LUBRICATION CHART

** FRONT

WHEEL

BFJ_RING

ATTACHMENT

CLUTCH PIVOT

** FRONT

WHEEL

BEARING

* 8AE 30 OR 10W30 MOTOR OiL API - SF/CC

GENERAL PURPOSE GREASE

REFER TO ENGINE MAINTENANCE SECTION

iMPORTANT - Do not oil or grease the pivot points which have

special nylon bearings. Viscous _ubricants wil! attract dust and

d rt that will shorten the life of the self-lubricating bearings.lf you

feel they must be lubricated, use only a dry, powdered graph te

type lubricant sparingly.

AINTENANCE

TRACTOR

Always observe safety rules when performing any mainte-

nance.

TIRES

, Maintain proper air pressure in att tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

, Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

TO SHARPEN BLADE (See Fig. 11)

Care shoutd be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

, The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into a beam or wail.

Leave about one inch of the straight nail exposed.

Place center hole of blade over the head of the nail. If

blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

BLADE CARE

For best results mower blades must be kept sharp. The

blades can be sharpened with a file or on a grinding wheel.

We suggest they be sharpened or replaced after every 25

hours of mowing. Check blades more often if mowing in

sandy conditions.

• Do not attempt to sharpen blades while they are on the

mower.

• Replace bent or damaged b{ades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to

blades,

° Remove hex bolt, lockwasher and flat washer securing

blade,

• install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, Iockwasher and flat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque).

iMPORTANT: BLADE BOLT iS GRADE 5 HEATTREATED.

FIG. 11

MANDREL

(JACKSHAF'r)

ASSEMBLY

FLAT WASHER

LOCKWASHER

FLANGES

TRAILING

EDGE

*A GRADE 5 HEAT TREATED BOLT

CANBE IDENTIFIED BYTHREE LINES

ON THE 8OLT HEAD AS SHOWN AT

LEFT,

, ,G. i0

.....i

]

MAINTENANCE

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery

with an automotive charger wi!t extend it's life.

° Acid solution levet in each battery celt should be even

with bottoms of vent wells. Add only distilled or iron free

water if necessary, Do not overfill.

- Catch oil in a suitable container.

o Remove oil fil! dipstick. Be careful not to allow dirt to

enter the engine when changing oil,

, Remove drain plug.

, After oil has drained Completely, replace oil drain plug

and tighten securely.

o Refill engine with oil through oil fill dipstick tube, Pour

slowly, Do not overfill. For approximate capacity see

Product Specifications on page 3 of this manual,

, Use gauge on oil fill dipstick for checking level, Be sure

dipstick cap is tightened securely for accurate reading,

Keep oil at "FULU' line on dipstick,

RECOMMENDED SAE VISCOSITY GRADES

-20 ° 0 _ 32 _ 60 ° 80 ° 100 _

AIR SCREEN

FIG, t2

° Keep battery and terminals clean.

, Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

Recharge at 6 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery' and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

o Wash bakery with solution of four tablespoons of bak-

ing soda to one gallon of water. Be careful not to get

the soda solution into the ceils,

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright,

° Coat terminals with grease or petroleum jelly,

, Reinstall battery (See "INSTALL BATTERY" in as-

sembly section of this manual).

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and

even/ 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use, Add SAE

30W motor oil or equalivent, Tighten oil fill cap/dipstick

securely each time you check the oil level. SAE 5W-30

motor oil may be used to make starting easier in areas

where temperature is consistently 32 ° F or lower.

TO CHANGE ENGINE OIL (See Fig. t3)

Determine temperature rang e expected before oil change.

All oil must meet API service classification SD, SE or SF.

o Be sure vehicle is on level surface,

° Oil wil! drain more freely when warm,

OIL FILL DIPSTICK

DRAIN PLUG

FIG. 13

AiR FILTER FOAM PRE-CLEANER (See Fig,

14)

Your engine will not run properly and may be damaged by

using a dirty air filter, Clean the foam pre-cteaner element

after every 25 hours of operation, more often if tractor is

used in very dusty, dirty conditions,

o Remove knobs and cover.

• Remove foam pre-cleaner by sliding it off the paper

cartridge,

NOTE: Do not attempt to clean or oi! the paper cartridge,

Replace paper cartridge once a year or after every 100

hours of operation, more often if used in very dusty, dirty

conditions,

° Wash foam pre-cleaner in liquid detergent and water.

, Wrap foam pre-cleaner in cloth and squeeze dry.

, Lightly coat foam pre-cleaner with clean engine oil,

Squeeze in towel to remove excess oil, Do not satu-

rate,

, Install foam pre-cleaner over paper cartridge.

o Reassemble cover and secure with knobs.

MAI

TENANCE

COVER

KNOB "--" i

CARTRIDGE

oov .

_ PAPER

PRE-CLEANERFOAMJ i CARTRI DG E

_ 1t°..

__ AIR CLEANER BASE

FIG. 14

AIR SCREEN (See Fig. 13)

The engine air screen must be kept free of dirt and chaff to

prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn

dried gum fibers,

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

, Remove oil fill dipstick and cover opening to prevent

entry of dirt.

• Remove screws from blower housing and lift housing

off engine.

• Remove the screws securing the starter housing and

lift housing off engine.

, Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins,

• To reassemble, reverse above procedure.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

Fuel filter should be replaced once each season. Iffuel filter

becomes clogged, obstructing fuel flow to carburetor, re-

,placement is required.

', With engine cool, remove filter and plug fuel line

sections.

. Place new fuel filter in position in fuel line.

• Be sure there are no fuel line leaks and clamps are

properly positioned,

• Immediately wipe up any spilled gasoline.

FUEL FILTER

FIG. 16

SCREWS BLOWER HOUSING

SCREWS

STARTER

HOUSING

OIL FILL

DIPSTICK

ENGINECOOLING FINS

SCREWS

SPARK

PLUG

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter,

. Keep finished surfaces and wheels free of all gasoline,

oil, etc,

• Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your

unit unless the electrical system, muffler, air filter and car-

buretor are covered to keep water out, Water in engine can

result in a shortened engine life.

FEG, I8

SERVICE AN ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key.

• Make sure the blades and atl moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

TRACTOR

TO REMOVE MOWER (See Fig. 17)

Mower wil! be easier to remove from the right side of unit.

, Remove mower blade drive belt from electric clutch

pulley only (See "TO REPLACE MOWER BLADE

DRIVE BELT" through step removing belt fromelectric

clutch pulley).

o Pull retainer springs out of rear suspension trunnions°

Remove rear suspension trunnions from lift brackets,

, Pull retainer springs from front hinge pins,

, Remove hinge pins attaching parallel link to mower

and front axle,

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

]FAN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE

TRACTOR, THE R.H. AND L.H. SUS-

PENSION ARMS MUST BE REMOVED

FROM TRACTOR,

IMPORTANT:

TO INSTALL MOWER (See Fig. 17)

• Raise attachment lift ]ever to its highest position,

• Slide mower under tractor with discharge guard to right

side of tractor.

, Install parallel link to front axle and mower with hinge

pins. Secure hinge pins with retainer springs.

, Lower attachment lift lever to tower suspension arms.

Slide trunnions through lift bracket holes and secure

with retainer springs.

• Roll belt over electric clutch pulley, Make sure belt is

inside all pulley grooves and inside belt guides.

• Raise attachment lift lever to raise mower.

, Turn height adjustment knob to desired position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated {See

"PRODUCT SPECIFICATIONS" on page 3). If tires are

over or under inflated, you will not properly adjust your

mower.

TRUNNION

LIFT

BRACKET

SUSPENSION RETAINER

ARM SPRINGS

ELECTRIC

CLUTCH

PU LLEY

O O

PARALLEL

LINK

HINGE

PINS

SIDE-TO-SIDE ADJUSTMENT (See Figs,18 and19) -

, Raise attachment lift lever to its highest position.

• Measure height from bottom of deck curl to ground

leveeat front corners of mower. Distance "A" should be

the same.

• If distance "A" needs to be changed, snap out access

hole cover on left side of tractor above footrest,

, To raise left side of mower, loosen nut "B" and tighten

nut "C".

• To lower left side of mower, loosen nut "C" and tighten

nut "B".

When distance "A" is equal, securely tighten nuts "B"

and "C",

Replace access hole cover.

FIG. 17

.... !

SERVICE A

D ADJUSTMENTS

LIFT LEVER

(RAISED

POSITION)

BOTTOM BOTTOM

OF CURL L OF CURL

GROUND LINE

FIG, 18

SIDE TO SIDE

ADJUSTMENT

TRUNNION _

_!NUT

_- NUT

.............J

p_C _1

I;B_I

FIG. 19

FRONT-TO-BACK ADJUSTMENT(See Figs, 20 and 21) -

To obtain the best cutting results, the mower housing

should be adjusted so the rear is approximately 3/4 to 7/8"

higher than the front when the mower is in its highest

position,

Check adjustment on right side of tractor, Measure dis-

tance "D" at front and rear flanges of mower housing as

shown.

• To raise rear of mower, loosen nut "E" on both rear

suspension arms. Screw both nuts "F" on both rear

suspension arms an equal number of turns,

• When distance "D" is 3/4 to 7/8" lower at front than rear,

retighten nuts "E",

o Recheck side-to-side adjustment.

REAR SUSPENSION ARM

oo/

BOTTOM

OF CURL

DT-----

REARSUSPENSIONTRUNNION

FIG, 20

LINE

REAR

SUSPENSION

TRUNNION

LIFTBRACKET

FIG, 21

REAR

SUSPENSION

ARM

IMPORTANT:

WHEN ,ADJUSTING REAR SUSPEN-

SION TRUNNIONS, ALWAYS ADJUST

BOTH EQUALLY SO MOWER WILL

STAY LEVEL SIDE-TO-SIDE.

SERVICE AN

TO ADJUST ATTACHMENT CLUTCH (See

Fig. 22)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear so the

mower blades witl not stop as recommended. Adjust:

ments should be made by an authorized service techni-

cian.

o Make sure attachment clutch and ignition switches

are in "OFF" position.

, Adjust the three ny!on rock nuts until space between

clutch plate and rotor measures .012 inches at all

three slot locations cut in side of brake plate.

NOTE: After installing a new electric clutch run tractor

at full throttle and engage and disengage electric

clutch t0 cycles to wear in clutch plate.

ADJUSTMENTS

ROTOR

CLUTCH PLATE

NYLON

LOCK

NUT (3)

SLOT (3)

.012"

BRAKE

PLATE

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without

tools. Park the tractor on level surface. Engage parking

brake. For assistance, there is a belt instaltatEon guide

decal on the mower housing.

BELT REMOVAL -

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to

its lowest position.

o Roll belt off electric clutch pulley.

o Pull belt off both mandrel pulleys.

• Spring belt guide away from idler pulley and pull belt

off idler pulley.

BELT INSTALLATION -

, Place belt around back side and in groove of both

mandrel pulleys.

o Spring idler belt guide down and place belt around

rear side of idler pulley.

o Roll belt over electric clutch pulley.

, Make sure belt is in all pulley grooves and inside all

belt guides.

FIG. 22

ELECTRIC

CLUTCH

IDLER BELT

GUIDE IDLER

PULLEY

L.H. MANDREL

MOWER 8LADE

DRIVE BELT

a,a,

MANDREL

FIG. 23

]

SERVICE A

D AOJUSTMENTS

TO ADJUST BRAKE (See Fig. 24)

Your unit is equipped with an adjustable brake system

which is mounted on the right side of the transa×le.

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted;

• Depress clutch!brake pedal and engage parking brake,

o Measure distance between brake operating armand

nut "A" on brake rod.

• If distance is other than i-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A",

o Engage parking brake and recheck distance,

o Road test unit for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest

Sears Service Center,

WITH PARKING BRAKE "ENGAGED"

JAM NUT

OPERATING

ARM

NUT "A"

TO REPLACE MOTION DRIVE BELT (See

Figs. 25 and 26)

The tractor drive belt may be replaced without tools,

Park the tractor on level area, Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

• Remove two retainer springs from belt guide bracket

(below transaxle pulley), Remove bracket,

° Swing belt guides away from belt.

° Roll belt over top of transaxie pulley.

• Remove clutch locator.

o Disconnect clutch wire harness.

o Rotate clutch assembly enough to allow belt to be

removed downwards off engine pulley, under belt

keeper, and around clutch assembly,

• Pull belt out up through gearshift lever gate opening

to remove from tractor.

• Install new belt by reversing above procedure.

IMPORTANT: REPLACE ONLY WITH BELT LISTED

IN THIS MANUAL.

_ _ IBELTGUIDE.TRANSAXLE PULLEY / BELT GUIDE

RETAINER SPRINGS

FIG. 24

FIG. 25

ELECTRIC ,CLUTCH

CLUTCH LOCATOR

PULLEY

CLUTCHING

iDLER

STATIONARY

iDLER

INPUT

ELECTRIC

CLUTCH

WIRING HARNESS

CONNECTOR

VIEWED FROM BOTTOM OF TRACTOR

FIG. 26

SERVICE A ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

tf steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your unit. If damage has occured to affect the front wheel

toe-in or camber, contact your nearest Sears Service

Center.

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 27)

, Block up axle securely.

• Remove hub cap, retaining ring and washers to atiow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

o On rear wheels on!y: align grooves in rear wheel hub

and axle. Insert square key.

= Replace washers and snap retaining ring securely in

axle groove.

o Replace hub cap.

WASHERS

RETAINING

RING

HUB CAP

_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 27

TO START ENGINE WITH A WEAK BATTERY

(See Figs. 28 & 29)

CAUTION: LEAD-ACID BATTERIES

GENERATEEXPLOSIVEGASES. KEEP

SPARKS, FLAME AND SMOKING

MATERIALS AWAY FROM BATTERIES.

ALWAYS WEAR EYE PROTECTION

WHEN AROUND BATTERIES.

if your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR UNIT tS EQUIPPED WITH A 12

VOLT NEGATIVEGROUNDED SYSTEM.

THE OTHER VEHICLE MUST ALSO BE

A 12 VOLT NEGATIVE GROUNDED

SYSTEM. DO NOT USE YOUR TRAC-

TOR BATTERY TO START OTHER

VEHICLES.

TO ATTACH JUMPER CABLES -

o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to a panel

bolt on the left side of the chassis, away from fuel tank

and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cabfe first from left side of chassis and fully

charged battery.

• RED cable last from both batteries.

FIG. 28

PANEL

FIG. 29

z 22

.....i

CEA ADJUSTM

NTS

TO REPLACE FUSE (See Fig. 30)

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located in the engine compartment, directly

in front of the dash,

FUSE

HOLDER

SCREW

FIG, 31

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

" Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running or prevent it from starting.

• Check wiring. See electrical wiring diagram in Repair

Parts section of this manual.

TO REMOVE HOOD, GRILL AND SIDE PAN=

ELS (See Fig's. 31 and 32)

• Raise hood.

• Unsnap headlight wire connector.

• Remove screw at rear of each side panel.

° Pivot hood and side panel forward and lift off tractor,

• To replace, reverse above procedure.

WIRE

CONNECTION --

FIG. 32

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 33)

The throttle control has been preset at the factory and ad-

justment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as fo!lows:

GOVERNED IDLE -

• Move throttle control lever to "SLOW" position. With

finger, hoid throttle shaft in closed position against

throttle stop (counterclockwise). Turn idle speed screw

to attain 1550 RPM. Release throttle shaft. Move

throttle control lever to attain 1750 RPM. Turn governor

idle screw until it contacts governor control lever.

ACCELERATION TEST -

With engine not running, move throttle control lever

from "SLOW" to "CHOKE" position. Slowly move lever

from "CHOKE" to "FAST" position.

Check that hole in governor control lever and hole in

governor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

• Move throttte control lever from "SLOW" to "FAST"

position, if engine hesitates or dies, turn idle mixture

screw out (counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary, until engine accel-

erates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as fotiows:

tn general, turning the mixture screws in (clockwise) de-

creases the supply of fuel to the engine giving a feaner fuel/

air mixture. Turning the mixture screws out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT

IF SCREWS ARE TURNED IN TOO

TIGHT.

PRELIMINARY SETTING -

o Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

o Be sure the throttle controf cable is adjusted properly

(see above).

o With engine off turn high speed mixture screw in

(clockwise) closing it finger tight and then turn out

(counterclockwise) !-1/4 to 1°1/2 turns.

o Turn idle mixture screw in (clockwise) ctosing finger

tight and then turn out (counterclockwise) t turn.

FINAL SETTING o

o Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in "NEUTRAL" position.

o With throttle control lever in "FAST" position, turn high

r _ e

speed mixture sc. ew in (clockwise) until engin, begins

to die then turn out (counterclockwise) until engine

runs rough. Turn screw to a point midway between

those two positions.

With throttle control lever in "SLOW" position, turn idle

mixture screw in (clockwise) until engine begins to die

and then turn out (counterclockwise) until engine runs

rough. Turn screw to a point midway between those

two positions.

iMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET

FOR PROPER ENGINE SPEED. OVERt

SPEEDING THE ENGINE ABOVE THE

FACTORY HIGH SPEED SETTING CAN

BE DANGEROUS. iF YOU THINK THE

ENGINE-GOVERNED H_GH SPEED

NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE

CENTER, WHICH HAS PROPER EQUIP-

MENTAN D EXPERIENCETO MAKEANY

NECESSARY ADJUSTMENTS.

IDLE SPEED

SCREW

THROTTLE

SHAFT

IDLE MIXTURE

SCREW

THROTTLE

.AMP CABLE

HIGH SPEED

MIXTURE SCREW

GOVERNOR

CONTROL

LEVE_

HOLES "A"

GOVERNOR

CONTROL

PLATE

FIG, 33

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the unit wilt not be used for 30 days or more.

CAUTION: NEVER STORE THE TRAC-

TOR WITH GASOLLNE IN THE TANK

INSIDE A BUILDING WHERE FUMES

MAY REACH AN OPEN FLAME OR

SPARK, ALLOWTHE ENGI[NETO COOL

BEFORE STORING IN ANY ENCLO-

SURE,

TRACTOR

Remove mower from tractor for winter storage, When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Give blades

and underside of housing a good coat of grease or rust

preventative. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

, Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

, Lubricate as shown in the Maintenance section of this

manual.

" Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

• Fully charge the battery for storage.

, After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

tong periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see 'TO

CLEAN BATTERY AND TERMINALS" in the Mainte-

nance section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

, Drain the fuel tank.

, Start the engine and fet it run until the fuel lines and

carburetor are empty.

* Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

, Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuetgum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not drain the

gas tank and carburetor if using fuel stabilizer.

ENGtNE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Maintenance section of this

manual).

CYLINDERS

. Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder.

• Turn ignition key to "START' position for afew seconds

to distribute oil.

. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and cover it to give

protection from dust and dirt.

° Cover your unit with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your unit to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN o

GINEAND EXHAUSTAREAS ARE STILL

WARM.

, Be sure battery drain tube is securely attached to drain

in battery tray.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING iNESSEN-

TIAL FUEL SYSTEM PARTS SUCH AS

CARBURETOR, FUEL FILTER, FUEL

HOSE, OR TANK DURING STORAGE.

ALSO, EXPER! ENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED

GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE

WHICH LEADS TO SEPARATION AND

FORMATION OF ACIDS DURING STOR-

AGE° ACiDiC GAS CAN DAMAGE THE

FUEL SYSTEM OF AN ENGINE WHILE

_N STORAGE.

PROBLEM

WHI not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

TROU LESHOOTI

CAUSE

1. Out of rue!.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6, Dirty fuel filter.

7, Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

!0. Engine valves out of adjustment.

t. Dirty air fliter.

2. Bad spark plug.

3o Weak or dead battery.

4, Dirty fue_filter.

5. Stale or dirty fuel

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Spark plug wire is disconnected;

4. Weak or dead battery.

5. Blown fuse.

6. Corroded battery terminals.

7. Loose or damaged wiring.

8. Faulty ignition switch.

9. Faulty solenoid or starter.

10. Faulty operator presence switch(es).

1. Weak or dead battery.

2, Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass.ffoo fast.

2, Throttle in "CHOKE" position.

3. Build-up of grass. _eaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7, Dirty fuel filter,

8. State or di_y fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

!2. Dirty/clogged muffler.

18. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel,

3. Loose/damagedpart(s),

G POINTS

CORRECTION

1. Fillfueltank.

2. See TO START ENGINE' in operation section.

3. Wait several minutes before attempting to start.

4. Replace spark p{ug.

5. Clean/replace air filter.

6. Replace fuelfliter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check aft wiring.

g. Contact Sears Service Department.

10. Contact Sears Service Department.

1. Clean/replace air filter.

2, Replace spark plug.

8. Rechargeor replace batter€.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. Contact Sears Service Department.

8. Contact Sears Service Department.

t. Depress Clutch/brake pedal.

2. Disengage attachment c_utch.

3. Connect wire to spark plug,

4, Recharge or replace battery,

5, Replace fuse.

6, Clean battery terminals.

7. Check all wiring.

8. Check/replace ignition switch.

9. Check/replace solenoid or starter.

!0. Contact Sears Service Department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4, Check/replace solenoid or starter,

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

& Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. C]ean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

t0. Connect and tighten spark plug wire.

tl. Clean engine air screen/fins.

12. Cleanlreplace muffler.

13. Check all wiring.

14. Contact Sears Service Department.

l& Contact Authorized Service Facility.

I. Replace blade. Tighten blade bolt.

:2, Replace blade mandrel

3. Tighten loose part(s). Replace damaged parts.

......!

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

: Engine continues to run I. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator |eaves saat corrected, contact Sears Service Department.

with attachment clutch

engaged

Poor cut - uneven 1. Worn. bent or loose blade. 1. Replace blade. Tighten blade boil

2. Mower deck not level 2. Level mower deck.

3. Build-up of grass, leaves, and trash under mower. 3. Ctean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

Mower blades will not t. Obstruction in clutch mechanism. 1_ Remove obstruction.

rotate 2, Mower drive belt out of adjustment. 2. Adjust mower drive belt.

3. Worntdamaged mower drive belt. 3. Replace mower drive belt.

4. Frozen idler pulley. 4. Replace idler pulley.

5. Frozen blade mandrel. 5_ Replace blade mandrel.

Poor grass discharge !. Engine speed too slow. I. Place throttle control in "FAST" position.

2. Travet speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. ALlow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Lowluneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Build-up of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive beat worn or out of adjustment. 8. Replace/adjust mower drive belt.

9. Blades improperly installed. 9. Reinstall bfades sharp edge down.

10. Improper blades used. t0. Reptace with blades listed in this manual

Headlight(s} not working I, Switch is"OFF", t. Turn switch "ON".

(if SO equipped) 2. Bulb(S) burned out. 2. Replace bulb(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

SERVICE NOTES

.... i,

12.5 HP 38" RIDING LAWN TRACTOR = MODEL NUMBER 917.254780

SCHEMATIC

•tlM°

_°° ollio °_CK

BATTERY

RED RED

RE0

_GNtTtON SWITCH

@LACK

SEAT

SWITCH

(NOT OCCUPIED)

BLACK

f 87 ' 301

WHITE __,._ ;

[ UaTA :

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

o t _IE

c _ _ B

F _ _A

PTO SWITCH

BLACK

OPERATOR PRESENCE RELAY

IGNITION !@ SPARK

UN{T PLUG _P'_--_

{_ 16 AMP ._

REGULATOR YELLOW ALTERNATOR

]

30 VOLTS AC.(M1N) _L_ _ j_,_

@ 3600 RPM,

"J1t 2,2 VOLT _"';

SENSOR;'>

......... t

BLACK

RED

| _

...... HEAD

SWITCH (OFF) L_ _,9...ULtL_.t b

W_RIa G _N SULAT_C) CLiP S

I ,1

ctips were removed for _= HI

servicing of unit, they _ 85

should be replaced to pro= U

perly secure your wiring.

RELAY

_ND_CATOR UGHTS

DEPRESS FOOT PEDAL

DISENGAGE ATTACHMENT

BATTERY DISCHARGING

OIROUBT 1

}

!-i-Z

.... i

REPAIR PARTS

12.,5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 91'7.254780

ELECTRICAL

[

\ i

T ....

.....!

...... i

REPAIR PARTS

12,5 HP 38"

ELECTRICAL

RiDiNG

LAWN TRACTOR = MODEL NUMBER 917,254780

KEY PART

NO. NO.

I 109310X

2 110859X

3 4152J

4 4406R

5 109787X

6 109788X

7 110712X

8 10908tX

9 10090400

10 STD541225

11 STD522505

12 11050400

13 73510400

14 719J

I5 121455X

16 108423X

I7 5114J

18 4207J

19 I2t264X

20 I2t265X

2! t09553X

22 1t0143X

23 17021008

DESCRIPTION

Key, Molded

Harness, Light Socket

Bulb, Light

Switch, Ignition

Bezel; Ignition

Nut, Ignition

Switch, Ught

Solenoid

Washer, Lock

Nut, Jam 1/4_20

Bolt, Hex 1/-20 x 1/2 Gr. 5

Washer, Lock

Nut, Keps

Cover, Terminal

Harness, Ignition

Cable, Battery

Cable, Ground

Set, Caps, Battery

Battery

Switch, Interlock

Bulb, Dashboard Light

Screw, Hex Tap. # 10-24 x t/2

KEY PART DESCRIPTION

NO. NO.

24 108824X Fuse

25 STD522507 *Bolt, Hex !/4-20 x 3/4

26 STD551025 * Washer 9/32 x 5/8 x t6 Ga.

27 STD551125 *Washer, Lock !/4

28 STD541025 *Nut, Hex 1/4-20

29 123198X Nut, Wing 1/-20

31 102476X Guard, Terminal

32 72240460 Bolt, Carriage 1/4-20 x 7-1/2

33 121305X Switch, Seat

34 7464t008 Screw, Slotted Pan Hd.

35 73951000 Nut, Keps #10-32

36 7603J Tray, Battery

37 109596X Clamp, Hose

38 105687X Tube

39 109626X Switch, PTO

40 4022J Nut, Hex

41 110808X Assembly, Light Package

42 127385X Sensor, LowVoltage

43 I09748X Relay

44 4171R Clip, Insulated

-- 121651X Decal, Battery

- - 101539X Sheet, Instruction, Tractor 15°

Slope

-- 128326 Manual, Owner's

* STANDARD HARDWARE - PURCHASE LOCALLY

@io

B C

REPAIR PARTS

!2,5 HP 38" RIDING LAWN TRACTOR .. MODEL NUMBER 917,254780

CHASSIS AND ENCLOSURES

.... !

;'::PA R tS

12,5 HP 38" RID1NG

0HASSIS AND ENCLOSURES

LAWN TRACTOR o MODEL NUMBER 9!7,254780

KEY PART DESCRIPTION

NO. NO.

1 127438X Seat

2 124294X Pan, Seat

3 126656X Bracket, Pivot, Seat

4 105529X Bolt, Shoulder 5/t6-t8

5 19131210 Washer 13/32 x 3/4 x 10 Ca.

6 73680500 Locknut 5/16-18

7 73680600 Locknut 3/8-16

8 109872X Fender

9 106202X Reflector, Rear

ti 17490612 Screw, Hex Wsh. Thdrol.

3/8 - 16 x 3/4

12 t21144X Bolt, Shoulder5/16-18

13 STD523707 * Bolt, Hex 3/8 -16 x 3/4

14 74780816 Bolt, Hex t/2 -t3 x 1

t5 19171912 Washer 17/32 x t3/I6 x 12 Ca.

16 19152405 Washer 15/32 x 1 x 16 Ca.

17 124238X Cap, Spring

18 t2t246X Bracket, Switch

19 t2418IX Spring, Compression, RH

20 19131614 Washer13i32x 1 x 14Ca.

21 I09873X Bracket, Fender

22 12t248X Bushing, Snap

23 19131312 Washer I3/32 x 13/16 x 12 Ca.

24 I74906t2 Screw, Nex Washer Head

3/8-16 x 3/4

27 128229 Bracket, Fuel Tank

28 I27165X Assembly, Chassis

29 I21306X Drawbar

30 124118X Panel, Dash, LH

31 121794X Cover, Access

32 105522X Panel, Dash, RH

33 105525X Bracket, Support, Dash

34 10817tX Support, Battery

35 105465X Footrest, LH

36 105464X Footrest, RH

37 STD533707 * Bolt, Carriage 3/8-16 x 3/4

38 I05466X Pad, Footrest.

39 t74905!2 Screw, Hex Wsh. Thdrol.

5/16-18 x 3/4

40 109202X Tank, Fuel

42 123549X Assembly, Cap, Fuel

43 9151R Grommet

44 8544R Fuel Line

45 123487X Clamp, Hose

46 128230 Clamp, Fuel Tank

KEY PART DESCRIPTION

NO. NO.

47 120529X

48 109015X

49 109016X

50 106013X

51 2751R

52 108402X

53 106910X

54 108067X

55 105528X

58 I21249X

59 !21250X

60 t2!251X

6I 108403X

62 I08410X

63 t06091X

64 106090X

65 I06909X

66 106003X

67 I06004X

68 tt0897X

70 1085t2X

7t I08513X

74 STD523710

76 t10350X

83 17490616

84 17490608

85 72170410

86 STD551150

87 19091216

88 120459X

89 120511X

90 120537X

9I 120536X

92 123976X

93 t24763X

-- t0580IX

-- t08428X

_- I05806X

-- t05568X

-- 4900J

- - 109199X

- - 1068t3X

- - 1068t4X

-- 106794X

* STANDARD

Washer

Bracket, Pivot, LH

Bracket, Pivot, RH

Hood

Clip, Insulated

U-Clip

Washer

Pal Nut

Grill

Spacer, Split

Spring, Compression

Strip, Foam

Panel, Side, RH

Panel, Side, LH

Hinge, RH

Hinge, LH

Screw, Special

Lens, RH

Lens, LH

Bezel

Bracket, Pivot, RH

Bracket, Pivot, LH

* Bolt, Hex 3/8-16 x 1

Strap Assembly, Grill

Screw, Hex Wsh. Thdrot. 3/8-16 x 1

Screw, Hex. Wsh. Thdrol. 3/-16 x 1/_ _

Bolt, Carriage t/4 - 20 x 1-1/4

*Washer, Lock t/2

Washer 9/32 x 3/4 x t6 Ca.

Duct, Air Intake

Bracket, Air Duct Mounting

Strip, Foam

Nut, Hex Flange t/4-20

Pointer, Height Indicator

Decal

Decal, Grill

Decal, Stripe

Decal, Clutch/Brake

Decal, Drive Belt

Decal, Stripe, Side Panel, LH

Decal, Stripe, Side Panel, RH

Decal, Caution

HARDWARE - o PURCHASE LOCALLY

A B C D F E G H J K L M '_ P

REPAIR PARTS

12.5 HP 38" RiDiNG LAWN TRACTOR., MODEL NUMBER 917,254780

DRIVE

REPAIR PARTS

12.5 HP 38"

DRIVE

RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

KEY PART

NO. NO.

1 123666X

2 12000028

3 STD580025

4 120898X

5 110422X

6 71070510

7 109169X

8 127734

9 120330X

10 101326L

I1 STD522507

12 STD551125

13 2949R

t4 t21218X

15 13200300

16 13280324

17 125907X

18 275tR

19 106933X

2O !24461X

21 105701X

22 19151216

23 STD561210

24 17490612

25 105730X

26 STD523710

27 19131312

28 73680600

29 8883R

30 122424X

3! STD571810

32 19211616

35 126197X

36 108218X

37 104777X

38 _ I09070X

39 4470J

40 4859J

41 STD523727

42 109841X

43 10040700

44 74610764

45 123662X

46 492tH

47 123770X

48 t06190X

DESCRIPTION

Pulley, Transaxle (Driven)

Ring, Retainer

* Key, Woodruff No. 9

Transaxle, 6 Speed, Foote Model

No. 4360-7

Spring, Brake

Screw, Hex Hd. Cap 5/16-18 x 5/8

Retainer Assembly, Clutch

Engine Briggs & Stratton, Model

No. 286707, Type No. 04t 7-01

Muffler

Deflector, Muffler

* Bolt, Hex 1/4- 20 x 3/4

* Washer, Lock 1/4

Gasket

Keeper, Belt, Engine

Nipple, Pipe

Elbow, Std.

V-Belt, Drive

Clip

Knob

Rod, Shifter

Washer, Shift Plate

Washer 15/32 x 3/4 x 16 Ga.

* Pin, Cotter 1/8 x 1

Screw, Hex Wsh. Thdrol.

3/-16 x 3/4

Keeper, Belt, Engine

*Bolt, Hex 3/8-t6 x 1

Washer 13/32 x 13/16 x t2 Ga.

Locknut 3/8-16

Cover, Pedal

Shaft, Foot Pedal

* Pin, Roll 3/16 x 1

Washer 25/32 x 1-1/4 x 16 Ga.

Washer t5/32 x 1-1/2 x 7/32

Clutch, Electric

Guide, Belt

Keeper, Belt

Spacer

Idler, Flat

* Bolt, Hex 3/8-16 x 2-3/4

Pulley, Engine

Washer, Lock 7/16

Bolt, Hex 7/1-20 x 4

Keeper, Belt, LH

Spring, Retainer

Strap, Locator

Clamp

KEY PART

NO. NO,

49 19091210

50 73510600

51 STD523107

52 73680500

53 STD523727

54 121520X

55 t09!67X

56 STD533107

57 76020412

58 125637X

59 110437X

60 71673

61 106888X

62 STD551037

63 12t748X

64 STD541237

66 STD533707

67 106298X

68 125829X

69 123205X

70 STD523715

71 1108t2X

72 12000039

73 105709X

74 105710X

76, 128311

77 17720410

78 59192

79 65139

80 106268X

81 106108X

82 109502X

83 121749X

84 12000001

85 t04757X

86 STD580105

87 I23663X

88 17490624

89 17490512

90 STD523707

91 105706X

92 71040412

93 17030808

94 106919X

95 105700X

96 11050600

97 7152J

98 121851

DESCRIPTION

Washer 9/32 x 3/4 x 10 Ga.

Nut, Keps 3/8-16

* Bolt, Hex 5/16-18 x 3/4

Nut, Lock 5/16-18

* Bolt, Hex 3/8-16 x 2-3/4

Strap, Torque

Bracket, Transaxle

* Bolt, Carriage 5/16-18 x 3/4

Pin, Cotter 1/8 x 3/4

Rod, Brake, Park

Rod, Brake

Cap

Spring, Rod, Brake

*Washer 13/32 x 13/16 x 16 Ga.

Washer 25/32 x 1-5/8 x 16 Ga.

*Nut, Hex Jam 3/8 -16

Bolt, Carriage 3/8.t6 x 3/4

Pulley, Idler

Bellcrank Assembly (inc!. Key # 91)

Retainer, Belt

* Bolt, Hex 3/8 - t6 x 1-!/2

Washer, Hardened

Ring, Klip

Spring, Return, Clutch

Link, Clutch

Control, Throttle, Choke

Screw, Hex Thd. Cut 1/4-20 x 1/2

Cap, Valve

Stem, Valve

Tire, Rear

Rim

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Cap, Axle, Rear

* Key, Square 3/t6 x 2

Keeper, Belt, RH

Bolt, Hex Wsh. Thdrol.

3/8-18 x 3/4

Screw, Hex Wsh. Thdrol.

* Bolt, Hex 3/-16 x 3/4

Bearing

Bolt, Hex t/4 - 28 x 3/4

Screw, Spidertock # 8 x 1/2

Plate, Rod, Shift

Spring, Torsion

Washer, Lock Ext. Tooth 3/8

Tube (not furnished with tractor)

Spark Arrester

* STANDARD HARDWARE - PURCHASE LOCALLY

A B C D

28 -

E F G H J K L

@28

M N P

6 88 '56

@ 96@

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

STEERING ASSEMBLY

REPAIR PARTS

12.5 HP 38"

STEERING ASSEMBLY

RIDING LAWN TRACTOR ° MODEL NUMBER 917.254780

KEY PART

NO. NO.

t 19212010

2 100710L

3 73940800

4 100712K

5 121021X

6 100711L

7 !10709X

8 120028X

9 121036X012

10 109816X

11 17490608

t2 12t749X

t3 128755

I6 124036X

19 124033X

20 12000029

2t 6266H

22 124034X

24 1055t8X

25 74180512

26 73510500

27 124649X011

28 73680600

29 STD523120

30 I21236X

31 128231

32 STD523707

33 57079

34 I24035X

35 126684X

38 STD512507

37 19111216

38 73510400

39 72110608

40 105669X

41 10040400

42 74761060

DESCRtPT!ON KEY PART

NO, NO.

Washer 43 71070410

Insert, Steering Wheel 44 110438X

Nut, Hex Jam Toplock 1/2-20 46 73901000

Washer 48 105656X

Wheel, Steering 49 I05654X

Adapter, Steering Wheel 50 121748X

Column, Steering 5t 121334X

Dash 52 STD551131

Plate, Dash 53 73810500

Nyliner, Snap-in 54 3366R

Screw, Hex Wsh. Thdrol. 55 124032X

3/8-16 x 1/2 56 STD551137

Washer25/32xl.1/4x16Ga. 57 STD54!137

Shaft and Gear, Steering 58 1554J

Bracket, Steering 59 17431008

Rod, Steering 60 104757X

Ring, Ktip 6! 275tR

Bearing, Thrust 62 STD541037

Gear, Sector 64 59192

Dash, Lower 65 65t39

Screw, Truss Hd. 5/1 ot8 x 3/4 66 278H

Nut, Keps 5/18-!8 67 9040H

Saddle 68 106732X

Locknut 3/8 o16 69 106222X

* Bolt, Hex 5/16 _I8 x 2 72 59904

Spacer 73 72110622

Support Plate, Battery 74 121235X

*Bett, Hex3/8q6x3i4 75 19131416

Washer 77 19272016

Support, Shaft 78 121232X

Washer, Shim 1/4 x 5/8 x .062 - - 108456X

* Screw 1/4 20 x 3/4 - o 126746X

Washer 11/32 X 3/4 x 16 Ga.

Nut t/4 -20 *

Bolt, Carriage 3/8.16 x 1

Axle, Front

Washer, Lock 1/4

Bolt, Hex 5/8 - 1! x 3-3/4

DESCRIPTmON

Screw, Socket, Hex 1/4- 20 x 5/8

Spacer, Bearing

Locknut, Flange 5/8-11

Spindle, LH

Spindle, RH

Washer 25/32 x t-5/8 x 16 Ga.

Rod, Tie

* Washer, Lock 5/16

Nut, Hex 5/16 -24

Bearing

Link, Drag

*Washer, Lock 3/8

* Nut, Hex 3/8 -24

Bushing, Steering

Screw, Hex# 10- t6x !/2

Cap, Axle, Front

Clip, Fuel Line

* Nut, Hex 3/8 -16

Cap, Valve

Stem, Valve

Fitting, Grease

Bearing

Rim

Tire, Front

Tube, Tire, Front

Bolt, Carriage Hex 3/8 - 16 x 2-3/4

Spacer

Washer !3/32 x 7/8 x 16 Ga.

Washer 27/32 x 1-t/4 x 16 Ga.

Cap, Spindle

Decal, Operating, Instructions

Decal, Cap, Steering Wheel

STANDARD HARDWARE - PURCHASE LOCALLY

B C D F G H J K

6! 32 59_

_@37

REPAIR PARTS

12.5 HP 38" RiDiNG LAWN TRACTOR ° MODEL NUMBER 917.254780

LIFT ADJUSTMENT

/ is

34 35

s3 :'_

22_

REPAIR PARTS

12.5 HP 38" RIIDING LAWN TRACTOR o MODEL NU_v_BE£ 917.254780

LIFT ADJUSTMENT

KEY PART DESCRiPTiON KEY PART

NO. NO. NO. NO.

1 t2000022 E-Ring 26 STD551t37

2 19292016 Washer 29/32 x t-t/4 x 16 Ga. 28 110810X

3 10040500 Washer 29 19t512t6

4 123934X Scale, Height Indicator 30 9135R

5 74780516 Bolt, Hex Fin 5/16-18 UNC x 1 31 4939M

8 191!2410 Washer, Lock, Hvy. Helical Spring 32 110447X

7 123935X Hole, Plug 33 4921H

9 106308X Trunnion, Lift, Lower 34 19!71516

1t t08236X Bracket, Switch 35 1t0448X

13 12000037 Ring, Ktip 36 1I0029X

14 100734K Knob, Depth Adjustment 40 121599X

15 STD541237 *Nut, Jam 3/8-!6 4! 105848X

16 t10729X Rod, Adjust, Lift 42 121598X

t7 2876H Spring 43 STD541050

!8 19131016 Washer I3/32x3/8 x 16 Ga° 45 76020308

19 17021008 Screw, Hex Hd. Tap. # 10-24 x 1/2 47 110807X

20 124516X Shaft, Lift 49 1t0739X

21 121002X Lever, Lift 50 73980600

22 t2t006X Rod, Lever 51 73360700

23 t22364X Plunger, Lever 52 73710700

24 t25631X Grip, Handle 53 122365X

25 STD523715 * Bolt, Hex 3/8-16 x t-1/2

DESCRiPTiON

* Lockwasher 3/8

Trunnion, Depth Stop

Washer 15/32 x 3/4 x 16 Ga.

Spring, Retainer

Spring., Retainer

TrunnLon, Lift

Spring, Retainer

Washer !7/32 x 15/16 x I6 Ga.

Link, Lift Adjust

Link, Lift

Arm, Suspension, LH

Bott, Shoulder 3/8 o!6

Arm, Suspension, RH

*Nut, Hex Fin. 1/2-t3

Pin, Cotter 3/32 x I/2

Nut, Speciai

Washer, Spring

Locknut, Flange, 3/8-16

Nut, Hex Jam 7/!6-20

Nut, Crowniock 7/16-20

Button, Plunger

*STANDARD HARDWARE _ PURCHASE LOCALLY

B b E

d_b26¢2+)49

REPAIR PARTS

12,5 HP 38" RIDING LAWN TRACTOR = MODEL NUMBER 917,254780

MOWER

C C

.... !

..... i

REPAIR PARTS

!2,5 HP 38"

MOWER

RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

KEY PART

NO, NO.

DESCRIPTION KEY PART DESCRIPTION

NO. NO.

1 !06085X

2 !21458X

3 84!7J

4 73680600

5 19111216

6 72140505

7 105896X

8 110452X

9 106734X

10 106735X

11 106736X

13 105304X

!4 105662X_.

15 105744X

16 4921H

17 105872X

18 109835X

t9 STD523707

20 73680500

21 109598X

22 !09597X

23 STD533107

25 109503X

26 t09504X

29 STD523722

30 127162X

V-Belt

Housing

Runner, RH

Locknut 3/8 * t6

Washer 11/32 x 3/4 x 16 Ga.

Bolt, Carriage 5/16 - t8 x 5/8

Bracket, Deflector

Nut, Push

Spring, Deflector

Rod, Hinge

Deflector, Shield

Cap

Link,.Parallel

Pin, Hinge, Front

Spring, Retainer

Stop, Link

Pin, Hinge, Rear

• Bolt 3/8 - 16 x 3/4

Locknut 5/t6 - 18

Bracket, Lift, RH

Bracket, Lift, LH

• Bolt, Carriage 5/! 6 - 18 x 3/4

Support, Arm

Stop, Deck, Front

• Bolt 3/8 - 16 x 2-1/4

Arm, Idler

32 121316X

33 106902X

35 121687X

36 100668L

37 17490620

39 121263X

40 19132012

41 STD551137

42 STD623715

50 72140606

54 I05857X

55 108673X

62 106513X

63 19111016

65 7631J

67 72140610

69 STD551037

76 19131210

77 !10445X

78 102727X

-- 108682X

-- 3713J

o- 121343X

Pulley, idler

Spacer, Retainer

Assembly, Mandrel

Plate, Support, Mandrel

Screw, Hex Wsh. Hd. 3/8 - 16 x 3/4

Blade

Washer 13/32 x 1-t/4 x 12 Ga.

* Washer, Lock 3/8

* Bolt, Hex 3/8 - 24 x 1q/2 Gr. 5

Bolt, Carriage 3/8 - 16 x 3/4

Bracket, Suspension, Rear, RH

Bracket, Suspension, Rear, LH

Washer, Wear

Washer 13/32 - ! x 14 Ga.

Runner, LH

Bolt, Carriage 3/8 - 16 x 1-1/4

* Washer 13/32 x 13/16 x 16 Ga.

Washer t3/32 x 3/4 x 10 Ga.

Support, Mandrel, LH

Spring, Extension

Decal, V-Belt

Decal, Instruction, Caution

Decal, Danger Warning

Decal, Safety Standard (not

serviced)

* STANDARD HARDWARE - PURCHASE LOCALLY

A B C L N

]

REPAIR PARTS

t2.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 917,254780

TRANSAXLE FOOTE - - MODEL NUMBER 4360-7

19 f

52 53

64 73/8

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMbeR 917.254780

TRANSAXLE FOOTE -.- MODEL NUMBER 4360=7

TRANSAXLE

KEY PART

NO. NO.

1 120458X

2 2274J

3 68003

4 105904X

5 105905X

6 120460X

7 !2046tX

8 120462X

8 120463X

8 120464X

8 120465X

8 !20466X

8 83818

8 t20467X

9 2286J

t0 2267J

It 3413J

I1 2233J

11 2232J

11 2231J

tl 2230J

!1 2229J

11 2228J

tl 2227J

1t 2226J

tt 105906X

12 6725J

t3 I204t5X

14 2257J

t5 110077X

16 110078X

17 105909X

t8 t05910X

!9 10591IX

20 108976X

21 105913X

22 120468X

23 2242J

24 120469X

25 2244J

26 105916X

27 120470X

28 110070X

29 !08977X

30 109254X

3t 120405X

32 108980X

33 120406X

34 108455X

35 !05925X

36 2232J

37 108978X

38 110079X

DESCRIPTION KEY PART DESCRIPTION

NO. NO.

*Washer

O-Ring

Housing, Upper

Screw, Tapping, 1/4-20 x .734 Lg.

Ball, Detent

Spring, Detent

Screw, Set

Ass;y., Shifter

O-Ring

* Washer, Plain .505 x .942 x .006

* Washer, Plain, .505 x.942 x.010

* Washer, Plain, .505 x .942 x .015

* Washer, PLain, .505 x .942 x .020

* Washer, Plain, .505 x .942 x .026

* Washer, Plain, ,505 x ,942 x .030

*Washer, Plain, °505 x .942 x .040

Ring, Retaining

* Washer, Plain, .632 x 1.00 x .010

*Washer, Plain, .632 x t.00 x .020

*Washer Plain, .632 x 1.00 x .026

Plain, .632 x 1.00 x .031

Plain, .632 x 1.00 x .036

Plain, .632 x 1.00 x .04I

Plain, .632 x 1.00 × .046

Plain, .632 x 1o00 x .050

Plain, .632 x ! .00 x .060

Plain, .632 x ! .00 x °082

Washer, Plain, .632 x !.38 x .046

Key, Woodruff, #9

Ass'y., Kit, Input Shaft

Pinion, Bevel, 14T.

Ring, Retaining

Chain, 24 Pitches

Bearing, Flange

Gear, Spur, !4T.

ColJar, Clutch

Key, Clutch

Key, Woodruff

Shaft, Intermediate

Key, Woodruff, #6t

Ring, Retaining

Sprocket, 18T.

Spacer

Gear, Spur, 37T.

Gear, Spur, 35T.

Gear, Spur, 30T.

Gear, Spur, 25T.

Gear, Spur, 22T.

Gear, Spur, t9T.

Washer, Plain, .640 x 1.37 x .061

Washer, Plain, .632 x 1.00 x .026

Spacer, .630 x 1.00 x .189

Ass'y., Gear, Comb., 12T. & 35T.

39 120471X

40 120472X

41 105928X

42 110084X

43 108983X

43 105930X

43 105931X

43 t05932X

43 3417J

43 106097X

43 2264J

43 106098X

43 2265J

43 106586X

43 106587X

43 106588X

43 2263J

44 120473X

45 !05933X

46 t0615tX

47 120407X

48 106589X

49 120408X

50 105937X

51 2226J

52 2272J

53 2263J

54 t20474X

55 1t0081X

56 105941X

57 1t0071X

58 120952X

59 t10082X

60 120475X

6t 120476X

62 t20961X

63 7294J

64 108989X

65 120953X

66 120954X

67 120955X

68 108992X

69 108996X

70 120956X

71 73810500

72 106596X

73 120993X

74 120951X

75 120416)(

*Washer

* Washer

*Washer

Shaft, Idler

Spacer, .635 x.875 x .755

Sprocket, 9T.

Gear, Bevel, 42T.

Plain, .758 x 1.12 x .010

Plain, .758 x !.12 x .0t5

Plain, .758 x 1.12 x .020

Plain, .758 x t.12 x .025

Plain, ,758 x 1.25 x .02_0

Plain, .758 x 1.25 x .025

Plain, .758 x 1.25 x .031

Plain, .758 x ! .25 x .035

Plain, .758 x ! .25 x .040

Plain, .758 x ! .25 x .045

Plain, .758 x 1.25 x .050

Plain, .758 x 1.25 x .055

Plain, .758 x 1.25 x .062

Shaft, Drive

Gear, S 3ur, t2T.

Gear, S 3ur, 15T.

Gear, S 3u[, 20T.

Gear, S:_ur, 25T,

Gear, S 3ur, 28T.

Gear, S3ur, 3tT.

Washer Plain, .632 x 1.00 x .060

Seal, Felt

Washer, Plain, .758 x 1.25 x °062

Axle, L.Ho

Gear, Miter, 15T.

Ring, Retaining

Gear, Spur, 32T.

Shaft, Cross

Gear, Miter, 15T.

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Tapping, 5/16-t8 x 2.25 Lg.

Lever, Actuating

Washer, Plain, ..321 x 1.00 x .055

Bracket, Anti-Rotation

Nut, Lock, 5/16-24

Screw, Tapping, 5/16-18 x t .44 Lg.

Washer, Plain, .343 x .81 x .059

Puck, Friction

Grease

*Use in various combinations to maintain proper

clearances.

**Order Key No. 15.

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

ENGtNE 8RIGGS & STRATTON - MODEL NUMBER 286707, 3F'{PE NUMBER 0417-01

334

307

383

6&3

757

SEE REPAIR tNSTAUCTION MANUAL.

REPAIR PARTS

12.5 HP 38," RiDiNG LAWN TRACTOR ° MODEL NUMBER 917.254780

ENGINE BRiGGS & STRATTON o MODEL NUMBER 286707, TYPE NUMBER 0417-01

121 CARBURETOR OVERHAUL KIT

96-5 53

t64

123

__.J_2e4A

131

130 _

t42t

_138

955

125

601

535 !711

482

224 445

526

.... i

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

ENGINE BRIGGS & STRATTON - MODEL NUMBER 286707, TYPE NUMBER 0417-01

80I

803

*includes Brush Set

"'lncJudes #398003 Clutch Assembly

#280104 Geax

#490467 Relainer and Pin

# 94288 Roll Pin

____0

Drive

(Ref. No. 513)

(Rof. No. 783)

(Ref. No. 876)

(Ref. No. 8,96)

4_4z_

REPAIR PARTS

12_5 HP 38" R!D_NG LAWN TRACTOR - MODEL NUMBER 9!7.254780

ENGINE BRIGGS & STRATTON - MODEL NUMBER 286707, TYPE NUMBER 04t7-0t

REF. PART

NO. NO. DESCRIPTION

I 490450 Cylinder Assembly

2 261623 Bearing-Cylinder

Note: Requires Special Tools

For Installation.

3 _391086 Seal-Oil

5 494240 Head-Cylinder

7 _271866 Gasket-Cylinder Head

8 391408 Breather Assembly

9 _27803 Gasket-Valve Cover

10 94621 Screw-Sere

1! 280100 Tube-Breather

12 _2719!8 Gasket-Crankcase

Cover-I/64" Thick

_271997 Gasket-Crankcase

Cover-.005" Thick

_,271996 Gasket-Crankcase

Cover-.009" Thick

!3 94622 Screw-Cylinder Head

15 94239 Plug-Oit Drain

16 490466 Crankshaft

Note" Order Part Number

94198 For Timing Gear

Key

18 _,494238 Base-Engin_

20 _291675 SeaFOil

22 94624 Screw-Base Mounting

Sem

23 492325 F_ywheei and Ring

Gear Assy.-Magneto

24 222698 Key-Flywheel

25 394661 Piston Assy.-Standard

394662 Piston Assy.-0t0" O.S.

394663 Piston Assy.-o020" O.S.

394664 Piston Assy.-.030" O.S.

P{STON RiNG SETS;

Note: For Chrome Ring

Set-Standard Size-

Order No. 392331.

26 391780 Ring Set-Piston-St&

39t78! Ring Set-Pistorr

.010" O.S.

391782 Ring Set-Piston-

.020" O.S.

391783 Ring Set-Piston-

.030" O.S.

27 260924 Lock-Piston Pin

28 299691 Pin Assembly-Piston-

Standard

391286 Pin Assembly-

Piston-.005" O.S.

* included in Gasket Set-

Part No. 494241.

REF. PART

NO. NO. DESCR!PTION

29 490348 Rod Assembly-

Connecting

Note: For Connecting Rod

with .020" Undersize

Crankpin Bore-Order

No. 490469.

31 222299 Lock-Connecting Rod

Screw

32 92909 Screw-Connecting Rod

33 282246 Valve-Exhaust

34 262247 Valveqntake

35 65906 Spring-intake Valve

36 26828 Spring-Exhaust Valve

37 223752 Guard-Flywheel

40 221596 Retainer-Intake Valve

41 292260 Rotocoil-Exhaust Valve

42 93830 Retainer-Exhaust

Valve Rotocoil

45 262248 Tappet-Valve

46 212897 Gear-Cam

51 ®_281170 Gasket-Carburetor

(Carb. to EIbow)

52 _270872 Gasket-Carburetor

(Elbow to Cylinder)

53 94637 Stud-Carburetor

Mounting

75 224061 Washer-Spring

78 93805 Screw-Sere

95 694098 Screw-Throttle

98 494382 Screw-Idle Speed

104 _231789 Pin-Float Hinge

105 6231790 Valve Assy.-qnlet

Needle

106 281169 Inlet Valve Seat

108 224540 Valve-Choke

118 6494383 Valve-Needle

t21 494384 Carburetor Overhaul Kit

123 94818 Screw-Elbow Mtg.

125 494392 Carburetor Assembly

(Choke-A-Matic)

130 224539 Valve-Throttle

13t 494379 Shaft and Lever-

Throttle

133 494381 Float-Carburetor

137 e_ 281165 Gasket-Float Bowl

138 _®281164 Washer-Ftoat Bowl

Screw

!41 _494380 Shaft and Lever-Choke

142 ®231793 Nozzle/Jet-Carburetor

Included in Carburetor Overhaul Kit-

Part No. 494384.

REF. PART

NO. NO. DESCRIPTION

Note:

147 o231794

164 213811

171 281051

187 393815

188 93535

201 262787

209 261306

218 262786

219 490815

222 493896

224 94513

225 231058

227 493935

230 222450

232 282785

240 394358

265 221535

284 94419

284A 94326

304 494288

305 94619

306 223715

307 94623

308 491490

309

332 92284

333 492341

334 93381

337 802592

346 93705

494386 High A_titude

Kit

lnc|udes:

231796 Pilot Jet

(High Altitude)

281164 Seal-Bowl

Screw

Pilot-Jet

Carburetor-Elbow

Nut-Air Cleaner Mtg.

Line-Fuel

Screw-Sem

Link--Governor

Spring-Governor

Link-Choke

Oil Slinger, Governor

Gear and Bracket

Assembly

Plate--Governor Control

(Choke-A_M atic)

Screw-Air Cleaner Sere

Crank-Governor

Lever Assy.-Governor

Washer-Governor

Crank

Spring-Governor Link

Filter-Fuel

C_amp_Casing

Screw-C_amp Mtg,

Screw-AirCleaner

Housing-Blower

Screw-Blower Housing

Mounting Sere

Shield_Cylinder

Screw-CylinderShield

Mtg. Sere

Cover-Cylinder Head

Motor-Starting

See Chart on Iilustrated

Pages for Replacement

Parts for Starting

Motors.

Nut-Hex.

Armature-Magneto

Magneto

Screw-Armature

Mounting Sem

Plug-Spark

Screw-Hex Head

¢ lnctudedin Carbur_or GasketSet-

Part No, 49438&

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR - MODEL NUMBER 917.254780

ENGINE BRIGGS & STRATTON - MODEL NUMBER 286707, TYPE NUMBER 0417-01

REF, PART

NO. NO. DESCRIPTION DESCRIPTION

353 92791

354 90576

356 398808

358 494241'

363 19203

383 89838

422 223721

423 93984

445 493909

455 222561

467 493903

468 222562

474 393295

482 93621

501 394890

520 93722

523 490327

524 68838

525 280741

526 94513

535 272403

537 _281106

552 231597

Includedin Gasket Set-

Part No, 494241,

Washer-Lock-

Shakeproof

Nut-Hex.

Wire-Ground

Gasket Set

Puller-Flywheel

Wrench-Spark Plug

Clamp-Oil Filler Tube

Screw-Sem

Cartridge-Air Cleaner

Cup-Screen Mounting

Knob-Air Cleaner

Screen-Flush Rotating

Stator-Attemator

Screw-Sem

Regulator

Terminal-Spade

Cap and Dipstick-OiI

Filler

Seat-Filter Tube

Tube-Oil Filler

Screw-Regulator

Element-Air Cleaner

O-Ring-Air Cleaner

Bushing-Governor

Crank

REF, PART

NO. NO.

562 92613

592 231082

601 93053

614 93306

615 93307

618 262803

634 o281168

634A _491323

634B 281167

635 66538

646 224486

657 93496

663 94620

668 280848

726 399676

727 490324

728 93535

74! 262135

757 212359

758 399891

DESCRIPTION

Bolt-Governor Lever

N ut-Hex., 10-24

Clamp-Fuel Pipe

Cotter-Hair Pin

Retainer-E-Ring

Spring-Choke Return

Seat-Choke Shaft

Seal-Governor

Washer-Throttle

Shaft

Elbow-Spark Plug

Brace-Air Cleaner

Screw-Sere

Screw-Hex, Hal,

Spacer

Gear-Ring

(Includes Mounting

Parts)

Cover-Starter

(lncIudes Mounting

Screws)

Screw-Sere

Gear-Timing

Link-Counterweight

Counterweight

Assembly

REF. PART

NO. NO.

759 298909 Pin-Counterweight

761 93875 Screw-Counterweight

842 270920 Seal-Oil Filler Cap

847 490474 Fill Group-Oil

851 221798 Terminal--ignition Cable

869 261463 Seat-Intake Valve

(Standard)

870 210940 Seat-Exhaust Valve

(Standard)

87! 261961 Guide-Exhaust Valve

872 281104 Cover-Air Cleaner

875 494237 Body-Air Cleaner

955 e94642 Screw-Fuel Bowl

965 94108 Locknut-Air Cleaner

Mounting

975 494378 Bowl Assy.-

Carburetor

977 494386 Carburetor Gasket Kit

985 398525 Insulator Assembly

987 o281166 Seal-Throttle Shaft

1005 280687 Fan-FtywheeT

1006 223726 Retainer-Fan

1020 262243 Eccentric

1021 94160 Pin-Eccentric

Included in Carburetor Overhaul Kit-

Part No, 494384.

Included in Carburetor Gasket Set-

Part No, 494386.

ERVICE OTES

.... !

RVICE NOTES

I-,

LL!

F-

OWNER'S

MANUAL

MODEL NO,

917o254780

HOW TO ORDER

REPAIR PARTS

12.5 HP mC

ELECTRIC START

'° ECK

6 SPEE

Each tractor has its own model number. Each engine has its own model

number.

The model number for your tractor will be found on the model plate

located under the seat,

The model number for your engine will be found on the blower housing.

All parts listed herein may be ordered from any Sears, Roebuck and Co.

Service Centers and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION:

* PRODUCT-LAWN TRACTOR

o MODEL NUMBER - 917.254780

o ENGINE MODEL NUMBER - 288707, TYPE NUMBER 0417-01

, PART NUMBER

, PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has

service units nationwide staffed with Sears trained technicians,., profes-

sional technicians specificalty trained to Insure that we meet our pledge

to you, we service what we sell.

Sears, Roebuck and Co., Chicago, UL60684 U.S.A.

128326 I0.25.90 PRINTED IN U.S.A.

Craftsman 917254780 12.5 HP IC Electric Start 38" Mowe Eck 6 Spee Transaxle Lawn Tractor

Product's Documents

Owner's Manual

Specifications

Craftsman 917254780 Questions and Answers