Operator's Manual
®
LAWN TRACTO
17.5 HP,*42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.25350
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow a!! Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Coo, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears,comicraftsman *As rated by lhe engine manufacturer
Warranty .................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
AssemblyPre-Operation ......................... 8
Operation .............................................. 11
Maintenance ....................................... 17
Maintenance Scheduie ........................ t 7
Service and Adjustments ...................... 21
Storage .................................................. 26
Troubleshooting ..................................... 27
Sears Service .......................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears
will repair or replace free of charge any parts that are found to be defective in material or
workmanship according to the guidelines of coverage listed below° Sears will also provide
free labor for these applicable warranted parts for the two full years, During the first 30
days of purchase, there wilt be no charges to service the product at your home for issues
covered by this warranty. (See exclusions below), For your convenience, IN HOME war-
ranty service will still be available after the first 30 days of purchase, but a trip charge will
apply. This charge will be waived if the Craftsman product is dropped off at an authorized
Sears location. For the nearest authorized Sears location, please call 1_800-4_MY-HOME®_
This warranty applies only while this product is within the United States_
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
. Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the equipment according to the instructions contained in the owner's manual.
. Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated
or oxidized (stale). In general, fueI should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement_
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After the
first 30 days, for your convenience, IN-HOME warranty service will still be available but
a trip charge will apply. This charge will be waived if the Craftsman product is dropped
of at an authorized Sears location, For the nearest authorized Sears location, please call
1-800-4-MY-HOME®_
This battery warranty applies only while this product is within the United States,
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death,
_WARNING: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug,
_WARNING: Do not coast down a hil! in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing,
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor°
i. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
. Clear the area of objects such as rocks,
toys, wire, etc. which could be picked
up and thrown by the blades,
• Be sure the area is clear of bystanders
befo re operating, Stop machine ifanyone
enters the area.
• Never carp] passengers.
• Do not mowin reverse unless absolutely
necessary. Always look down and behind
before and while backing.
• Never direct discharged materialtoward
anyone, Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator,
Stop the blades when crossing gravel
surfaces.
• Do notoperate machine withoutthe entire
grass catcher, discharge guard, or other
safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unat-
tended, Always turn off blades, set park-
ing brake, stop engine, and remove keys
before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge guard,
• Operate machine onlyin daylight or good
artificial light°
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways,
• Use extracare when loading or unloading
the machine into a trailer or truck,
° Aiways wear eye protection when operat-
ing machine,
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury,
• Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
• Keep machine free of grass , leaves
or other debris build-up which can
touch hot exhaust / engine parts and
burn. Do not allow the mower to plow
leaves or other debris which can cause
build-up to occur,. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II, SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death, Operation
on all slopes requires extra caution. If you
cannot back up the slope or ifyou feet uneasy
on it, do not mow it.
• Mow up and down slopes, not across°
° Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
. Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass. Tires may lose
traction.
3
. Always keep the machine in gear when
going down slopes, Do not shift to neutral
and coast downhill,
• Avoid starting, stopping, or turning on a
sloper Ifthe tires lose traction, disengage
the blades and proceed slowly straight
down the slope,
. Keep all movement on the slopes slow
and gradual, Do not make sudden
changes in speed or direction, which
could cause the machine to roll over,
• Use extra carewhile operating machine
with grass catchers or other attacflments;
they can affect the stability of the ma-
chine, Do no use on steep slopes,
• Do not try to stabilize the machine by
putting your foot on the ground.
° Do not mow near drop*offs, ditches, or
embankments, The machine could sud-
denly roll over if a wheel is over the edge
or if the edge caves in,
I!i. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children,
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children,
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Never allow children to operate the ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
• Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point,
. Followthemanufacturer'srecommenda-
tion forweight limits for towed equipment
and towing on slopes,
• Never allow children or others in or on
towed equipment,
• On slopes, the weightofthe towed equip-
ment may cause loss of traction and loss
of control.
• Travel slowly and allow extra distance to
stop°
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline,
Gasoline is extremely flammable and the
vapors are explosive.
° Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
. Use only approved gasoline container,
• Never remove gas cap or add fuel with
the engine running° Allow engine to cool
before refueling.
• Never fuelthe machine indoors.
• Neverstorethemachineorfuelcontainer
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances,
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic linen
Always place containers on the ground
away from your vehicle when filling,
° Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground, If this is not possible, then refuel
such equipmentwith a portable container,
rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• lffuetis spilled on clothing, change cloth-
ing immediately,
• Never overfilt fuel tank. Replace gas cap
and tighten securely,
4
GENERALSERVICE
• Never operate machine in a closed area,
• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition,
• Nevertamperwithsafetydevices.Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-upo Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machine to cool before storing,
• If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary,
before restarting.
• Never make any adjustments or repairs
with the engine running,
. Check grass catcher components and the
discharge guard frequently and replace
with manufacturer's recommended parts,
when necessary.
• Mower blades are sharp.Wrapthe blade
or wear gloves, and use extra caution
when servicing them,
• Check brake operation frequently, Adjust
and service as required,
• Maintain or replace safety and instruction
labels, as necessary_
. Be sure the area is clear of bystanders
before operating_ Stop machine if anyone
enters the area.
° Never carry passengers,
° Do not mow in reverse unless absolutely
necessary, Always look down and behind
before and while backing.
• Never carry children, even with the
blades shut off, They may fall off and
be seriously injured or interfere with
safe machine operation_ Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine,
° Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area,
. Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Avoid starting, stopping, or turning on a
slope. If thetires lose traction, disengage
the blades and proceed slowly straight
down the slope,
" If machine stops while going uphill, dis-
engage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually down-
hill, if possible,
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded
and "S/pe: Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 56 oz.
W/O Filter: 48 oz,
Spark Plug: Champion RCI2YC
(Gap: ,030")
Ground Speed
(MPH):
Forward:
1st 1.1
2nd 1,4
3rd 2.2
4th 3,4
5th 4,3
6th 5,5
Reverse: 1,7
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: AmpiHr: 28
Mino CCA: 230
Case Size: UIR
Blade Bolt Torque: 45-55 Ft, Lbso
CONGRATULATIONS on your purchase of
a new tractor, It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance°
Should you experience any problem you
cannot easily remedy, please contact your
nearest authorized service center/depart-
ment. We have competent, well-trained rep-
resentativesand the proper tools to service
or repair this tractor_
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly, Always
observe the "SAFETY RULES",
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Customer
Responsibilities" and "Storage" sections
of this owner's manual_
_1_ WARNING: This tractor isequipped with
an internal combustion engine and should not
be used on or near any unimproved forest-
covered, brush-covered or' grass-covered
land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-
plicable local or state laws (if any)_ If a spark
arrestor is used, it should be maintained in
effective working order by the operator°
A spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
manual),
6
/ \
I \
\ f
\ t
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
(t) Hex Bolt
5/t 6-18 x 4
_ Steering Wheel
Adapter
Eli i
<,- ,_
1, ,4
1-..+_-,- 1
I I
I I
I I
J
Steering
Boot
(1) 5116 Lock Washer
Steering
Extension
Shaft
Seat
@ (1) Washer
(i) Seat
_(1) Knob
Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes, To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed belowr
(I) 314" wrench (1) Pliers
(1) t/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the steer-
ing wheel),
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dashed lines on all four panels
of carton. Remove end panels and lay
side panels flat.
3o Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/I6 lock
washer, 5/16 hex bolt and tighten
securely.
7, Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill,
LARGE FLAT
WASHER
WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
!. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
STEERING
SHAFT
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where
tractor is to roll off skid,
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
I. Remove adjustment knob and flatwasher
securing seat to cardboard packing and
set aside for assembly of seat to tracton
2. Pivot seat upward and remove from the
cardboard packing, Remove the card-
board packing and discard.
3, Place seat on seat pan so head of shoul-
der bolt is positioned over large slotted
hole in pan_
4,, Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor,
5. Pivotseatand panforward and assemble
adjustment knob and flat washer Iooselyr
Do not tighten,
6, Lower seat into operating position and
sit in seat,
7, Slide seat until a comfortable position is
reached which allows you to press clutch/
brake pedal all the way down,
8, Get off seat without moving its adjusted
position,
9, Raise seat and tighten adjustment knob
securely,
Seat
/
Seat Pan-_
Shoulder
Bolt
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps, (See
"BATTERY" in Maintenance section of this
manual for charging instructions).
Seat pan I
Label
Terminal
NOTE: You may now roll your tractor off
the skid, Follow the appropriate instruction
below to remove the tractor from the skid,
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual° Be sure
tractor is in a well-ventilated area_ Be sure
the area in front of tractor is clear of other
people and objects,
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
I, Press lift lever plunger and raise attach-
ment lift lever to its highest position,
2_ Release parking brake by depressing
clutch/brake pedal,
3. Placegearshiftleverin neutral(N) position,
4. Roll tractor forward off skid,
5, Remove banding holding the deflector
shield up against tractor.
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at
the factory for shipping purposes, Correct
tire pressure is important for best cutting
performance.
° Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled, See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments section of this
manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After' you learn how to operate your tractor,
check to see that the brake is operating
properly. See 'q'O CHECK BRAKE" in the
Service and Adjustments section of this
manual.
v/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction from
this Quality Product,
Please review the following checklist:
,/'All assembly instructions have been com-
pletedo
•/'No remaining loose parts in carton,
v/Battery is properly prepared and
charged.
v/Seat is adjusted comfortably and
tightened securely.
v/All tires are properly inflated, (For ship-
ping purposes, the tires were overinflated
at the factory).
"/'Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results, (Tires must be properly inflated
for leveling)_
,i/Check mower and drive belts, Be sure
they are routed properly around pulleys
and inside all belt keepers.
v/Check wiring See that all connections
are still secure and wires are properly
clamped,
While learning how to use your tractor, pay
extra attention to the following important
items:
v/Engine oil is at proper level,.
v/Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before
you start the engine.
•,/Be sure brake system is in safe operating
condition,
•/'Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
'I0
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
REVERSE HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
N
NEUTRAL
Q I) (@) =@
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM(ROS)
@
I£'tOWERLIFT
- ,, , ®,G O
LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHtBRAKE
PEDAL
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
{Automt_ttc Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
andtor properly damage_
DANGER, KEEP HANDS
AND FEET AWAY
@@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
A
._I_(IBiJtb
DANGER indicates a hazard which, irnot avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury,
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and!or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Attachment
Clutch Lever ignition Switch
Throttle/Choke _.x_:_ ._'.:.::
Control , ., ,".,
Light Switch " ,
Clutch/Brake
Pedal
"ON" Position
Lift Lever
Plunger
Attachment
Lift Lever
//__e ght
olI A2justment
@
Parking Brake Lever
Gearshift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for de-
clutching and braking the tractor and staring
the engine,
GEARSHIFT LEVER - Selects the speed
and direction of tractor,
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position,
THROTTLE/CHOKE CONTROL- Used for
starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses,
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt bythe operator to leave
the seat without first setting the parking brake
will shut off the engine_
1. Depress clutch!brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal, Pedal
should remain in brake position, Make
sure parking brake wilt hold tractorsecure,
Throttle/ Attachment Clutch Lever
Choke "EngagHd". Po&lLon
ooo, o,
"\. -_..L._;?" "_'_Ignition Key
'Bra_ "_i 'v__'_ei/ Position
Position t '__/Parking Brake
ct_d" cl_egshift
Bra_;ePetdal Position Lever
STOPPING
MOWER BLADES -
" To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE-
• To stop ground drive, depress clutch/brake
pedal all the way down.
• Move gearshift lever to neutral (N) posi-
tion.
ENGINE
• Move throttle control between half and full
speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
• "R_rnignition keyto"STOP" position and re-
move key. Always remove key when leav-
ing tractor to prevent unauthorized use.
• Never use choke to stop engine
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead,
t 3
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass, To eliminate this possibility,
always stop engine when stopping tractor
on grass areas,
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full speed (fast),
• Operating engine at less than full speed
(fast) reduces engine's operating efficiency,
. Full speed (fast) offers the best mower
performance,
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1_ Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position,
2, Move gearshift leverto desired position.
3, Slowly release clutch/brake pedal to start
movement,
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle,
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height,
• Grasp lift lever.
• Press plunger with thumb and move lever
to desired position.
The cutting height range is approximately
1-1/2 to 4", The heights are measured from
the ground to the blade tip with the engine
not running, These heights are approximate
and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed
• The average lawn should be cutto approxi-
mate ly 2-1/2 inches du ring the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns,
mow often and after moderate growth,
• For best cutting performance, grass over
6 inches in height should be mowed twice,
Make the first cut relatively high; the sec-
ond to desired height.
TOOPERATEMOWER
Yourtractoris equippedwith an operator
presence sensing switch. Any attempt
by the operatorto leavethe seatwiththe
enginerunningandthe attachmentclutch
engagedwillshutofftheengine°Youmust
remainfully andcentrallypositionedinthe
seattopreventtheenginefromhesitatingor
cuttingoffwhenoperatingyourequipment
on rough,rollingterrainorhills.
1, Selectdesiredheightofcut.
2. Startmowerbladesbyengagingattach-
mentclutchcontrol.
TO STOPMOWERBLADES-
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
in place.
Attachment
Clutch Level
"En
Position
ent Lift
Lever High Position
"r_sHn!
Position
Shield
TO OPERATE ON HILLS
_WARN1NG: Do not drive up or down
hills with slopes greater than 15° and do not
drive across any slope, Use the slope guide
at the back of this manual_
• Choose theslowest speed before starting
up or down hills,
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
clutch/brake pedal quicklyto brake position
and engage parking brake_
• Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll
slightly as you restart movement.
• To restart movement, slowly release park-
ing brake and clutch/brake pedal°
• Make all turns slowly.
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged will
shut off the engine unless the ignition key is
placed in the ROS "ON" position_
41_IbWARNING: Backing up with the at-
tachment clutch engaged while mowing is
strongly discouraged, Turning the ROS "ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged° Do not mow in reverse unless
absolutely necessary_
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch!brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion,
3o Look down and behind before and while
backing up,
4, Move gearshiftleverto reverse (R) posi-
tion and slowly release clutch/brake pedal
to start movement.
5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine
"ON" position.
ROS "ON" Position
Engine "ON" Position
ENormal Operating)
TO TRANSPORT
. Raise attachment lift to highest position
with attachment lift control,
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.
. Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor on a truck or atrailer,
be sure hood is closed and secured to tractor°
Use an appropriate means of tying hood to
tractor (rope, cord, etc_).
!4
TOWlNGCARTS &OTH ERATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor° Use
common sense when towing, Too heavy of
a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.
BEFORE STARTING "THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in yourtractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Checkengineoilwithtractoronlevelground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsertthe dipstick and screw cap
tight, wait for afew seconds, remove and
read oil level. If necessary, add oil until
"FULE' mark on dipstick is reached. Do
not overfill.
• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual),
. To change engine oil, see the Mainte-
nance section in this manual,
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane, (Use of leaded gasoline wilt
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with
gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel
freshness.
_IbCAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near
an open flame,
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Usefresh
fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products in the fueltank
or permanent damage may occur.
15
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
1o Sit on seat in operating position, depress
clutch/brake pedal and set parking
brake.
2, Place gear shift lever in neutral (N) posi-
tion.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position,
NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, move
throttle control to fast position, wait a
few minutes and try again, If engine still
does not start, move the throttle control
back to the choke position and retry,
WARM WEATHER STARTING (50 ° F and
above)
6, When engine starts, move the throttle
control to the fast position_
• The attachments and ground drive can
now be used, if the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above_
COLD WEATHER STARTING ( 50 ° F and
below)
6, When engine starts, ieavethrottle control
in choke position until engine warms up
and begins to run roughly, Once rough
running begins, immediately move the
throttle control to the fast positio n, Engi ne
warm-up may take from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up),
• The attachments can also be used during
the engine warm-up period,
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TIPS
" Mower should be properly leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used for trimming,
. Drive sothatclippings are dischargedonto
the area that has already been cut. Have
the cut area to the right of the tractor, This
will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, startbyturning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc, After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
if "
00272
• if grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings, Make
first cut relatively high; the second to the
desired height.
• Do not mow grass when it is weL Wet
grass will plug mower and leave undesir-
able clumps_ Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material, Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the
quality of cut desired,
. When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used,
16
MAINTENANCE BEFORE
SCHEDULE EAC,
USE
Check Brake Opera,ion
Check Tire Pressure
T
a Check Operatc, r P_esentte & ROS System! _'
A Check for Loose Fasteners .......
C ChecktReplace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxte Cooling
Check Mower Levelness
EVERY EVERY EVERY EVERY
8 25 50 _0O
HOURS HOURS HOURS HOURS
EVERY 'BEFORE
SEASON STORAGE
Check V-Belts
,.CheckEa,g!neO!!_z_! V" e/
_ v' _"
j
v'
Chan_ge Eng!ne at! (W!Ihoiltilter) I
Chan_e Engine O il !w!th0u! °i! IiI!et)I
E Clean Air Filter
G Clean Air Screen
Inspect Muf[ler/Spark Arrester
N Replace OIl FHter (If equipped)
E Clean Engine Coating Fins
Rap!aceSpa_P!Ug
Re£tace Air Filler Paper Cadfidge
Replace Fuel Filter
v"
v"
1 -Change mare otlen when operating under a l_eavy load or
tn high ambienl temperatures.
2 - Se_ice more allen when operating In dirty a_ dusty conditions
3 - Replar:e btades mete allen when mowing in sandy soii
4 - ['Jet requited if equipped with maintenance4ree baltery
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made pe-
riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual,
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure
proper air-rue! mixture and help your en-
gine run better and last Ionger_
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure_
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners_
LUBRICATION CHART
(_pindle -"m
Ze,k
/ '-_'%'
('2")Cront theel ,-.
"-"Bearing ,_
Zerk __ L
ngine '
I
,,
("_pindle
,::::::=:::::::./ _ "JZerk
/ . f&7 Cront theel
......... -i k.._JBearing Zerk
-t j I
_ f-_Gearshift
.... ' ; k._.tPivots
1. SAE 30 or 10w30 Motor Oil
2. General Purpose Grease
3 Refer to 0aintenance "E 1GI 1E" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that wilt shorten the life of the self-lubricating
bearings° If you feel they must be lubricated,
use only a dry, powdered graphite type lu-
bricant sparingly.
17
TRACTOR
Alwaysobservesafetyruleswhenperforming
anymaintenance.
BRAKEOPERATION
Iftractorrequiresmorethanfive (5)feetto
stopat highestspeedin highestgearon a
level,dry concreteor pavedsurface,then
brakemustbecheckedandadjusted.(See
"TOADJUSTBRAKE"in the Serviceand
Adjustmentssectionofthismanual).
TIRES
• Maintainproperair pressurein all tires
(Seesidesoftirefor properPSI).
• Keeptiresfreeof gasoline,oil, or insect
controlchemicalswhichcanharmrubber°
• Avoidstumps,stones,deepruts, sharp
objectsandotherhazardsthatmaycause
tiredamage°
NOTE:Tosealtire puncturesand prevent
flattiresduetoslowleaks,tiresealantmay
be purchasedfromyourlocalpartsdealer.
Tire sealantalso preventstire dry rot and
corrosion,
OPERATORPRESENCESYSTEMAND
REVERSEOPERATIONSYSTEM(ROS)
Be sure operator presenceand reverse
operationsystemsareworkingproperly°If
yourtractordoesnotfunctionasdescribed,
repairtheproblemimmediately.
• The engineshould not start unlessthe
brakepedalis fully depressed,and the
attachmentclutchcontrolisinthedisen-
gagedposition.
CHECK OPERATOR PRESENCE
SYSTEM
• Whentheengineisrunning,anyattempt
bytheoperatorto leavetheseatwithout
firstsettingtheparkingbrakeshouldshut
offtheengine.
. Whenthe engineis runningandthe at-
tachmentclutchisengaged,anyattempt
bythe operatorto leavetheseatshould
shutoffthe engine°
• Theattachmentclutchshouldneveroper-
ateunlesstheoperator'isintheseat,
CHECK REVERSE OPERATION(ROS)
SYSTEM
• Whentheengineisrunningwiththeignition
switchintheengine"ON"positionandthe
attachmentclutchisengaged,anyattempt
bytheoperator'to gointoreverseshould
shutofftheengine.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
° When the engine is running with the ignition
switch in the ROS "ON" position and the
attachment clutch is engaged, any attempt
bythe operator to shift into reverse should
NOT shut off the engine°
BLADE CARE
For best results mower blades must be kept
harp. Replace bent or damaged blades,
CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous,
could damage your tractor and void your
warranty.
BLADE REMOVAL
1_ Raise mowerto highest position to allow
access to blades,
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2, Remove blade bolt by turning counter-
clockwise,,
3. Install new blade with stamped "THIS
SIDE UP" facing deck and mandrel
assembly_
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Fto Lbs. torque),
Mandrel
Assembly
Star
Center Hole .._
IMPORTANT: Special blade bolt is heat
treated.
18
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However,
periodic charging of the battery with an au-
tomotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for t hour.
NOTE: The original equipment battery on
your tractor is maintenance free, Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi-
nals can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first
then RED batter/ cable and remove
battery from tractor.
2, Rinse the batten/with plain water and
dry,
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petroleum
jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual),
TRANSAXLE COOLING
Keep transaxle free from build_up of dirt and
chaff which can restrict cooling,
Check',,/-belts for dete rio ration and wear after
100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wean
ENGINE
LUBRICATION
Only use high quality detergent oil rated with
API service classification SG-SL° Select the
oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY G_ADES
TEMPEI'!_ATUf'_E RANGE ANTICIPA'_EO _EFORE t_EXT O|L CHANGE
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
the oils witl result in increased oi! consumption
when used above 32°F. Check your engine
oil level more frequently to avoid possible
engine damage from running low on oil,
Change the oil after every 50 hours of opera-
tion or at least once a year if the tractor is
not used for 50 hours in one year. '19
Check the crankcase oil level before starting
the engine and after each eight (8) hours of
operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
i
I
t,
2_
Be sure tractor is on level surface°
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill capldipstick Be careful
not to allow dirt to enter the engine when
changing oil,
Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil arain Salve
Closed and
Locked
Yellow
Cap arain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise,
4. To open, pull out on the drain valve.
5. After oi! has drained completely, close and
lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked position as shown,
6. Remove the drain tube and replace the
cap onto the end of the drain valve,
7. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill, For
approximate capacity see "PRODUCT
SPECIF1CATIO NS" section ofthis manual,
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick, Keep oil
at "FULE' line on dipstick, Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year,
IN-LINE FUEL FILTER
The fuel filter should be replaced once each
season. If fuel filter becomes clogged, ob-
structing fuel flow to carburetor, replacement
is required,
1. With engine cool, remove filter and plug
fuel line sections,
2, Place new fuel filter in position in fuel line
with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediatelywipe up anyspilled gasoline.
I Filter
AIR FILTER
Your engine will not run properly using a dirty
air filter, Replace pre-cleaner after every 25
hours of operation or every season. Service
paper cartridge every 100 hours of operation
or every season, whichever occurs first.
Service air cleaner more often under dusty
conditions,
1, Pull up on airfiftercoverhandle and rotate
towards engine.
2, Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base,
4. Clean base carefully to prevent debris
from falling into carburetor,
NOTE: tf very dirty or damaged, replace
cartridge.
5o Place new pre-cleaner and cartridge
firmly in base,
6o Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge_ Do not oil cartridge. Do not
use pressurized air to clean cartridge.
Pre-
Cartridge
CLEANING
• Clean engine, battery, seat, finish, etc. of
all foreign matter.
, Keep finished surfaces and wheels free
of all gasoline, oil, etco
, Protect painted surfaces with automotive
type wax.
We do not recommend using a garden hose
or pressure washer to clean your tractor
unless the engine and transmission are
covered to keep water out, Water in engine
or transmission will shorten the useful life of
your tractor, Use compressed air or a leaf
blower to remove grass, leaves and trash
from tractor and mower.
MUFFLER
inspect and replace corroded muffler and
spark arrester (if equipped) as it could create
a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section
of this manual,
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff
to prevent engine damage from overheating,
Clean with a wire brush or compressed air to
remove dirt and stubborn dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling
system. Remove blower housing and clean
area shown to prevent overheating and
engine damage.
Air Screen
Clean out chaff and debris
Slots 20
_ ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
I. Depress clutch!brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position,
4, Turn ignition key to "STOP" and remove key,
5, Make sure the blades and all moving parts have completely stopped.
6, Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug,
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
I. Place attachment clutch in "DIS-
ENGAGED" position,
2, Move attachment lift lever forward to
lower' mower to its lowest position.
3. Roll belt off engine pul]ey,
4_ Remove small retainer spring, and re-
move clutch spring off pulley bolt.
5. Remove large retainerspring, slide collar
offend push housing guide out of bracket.
6_ Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs,
8. Disconnect front links from deck by re-
moving retainer springs.
9. Raise lift lever to raise suspension arms.
Slide mower out from under tractor,
IMPORTANT: If an attachment other than the
mower deck is to be mounted on the tractor,
remove the front links and hook the clutch
spring Into square hole in frame.
Small Retainer Spring
Clutch Spring
Small Retainer Spring
Clutch Spring
TO INSTALL MOWER
I, Raise attachment lift lever to its highest
position,
2. Slide mower under tractor' with deflector
shield to right side of tractor.
3. Lower lift lever to its lowest position.
4, Connect front links to mower deck and
secure with retainer springs.
5, Connect suspension arms to rear deck
brackets and secure with retainer
springs.
6. Connect anti-sway barto chassis bracket
and secure with retainer spring.
7, Push clutch cable housing guide into
bracket, slide collar onto guide and secure
with large retainer spring,
8, Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley,
Washer....-4"_;;I.- "" Square Hole
gine Pulley
Front Link
Retainers
Anti-Sway
Housing
Gui
Retainer Springs
'Both Sides)
Large Retainer Spring
Bracket
Deflector Shield
2t
TO LEVEL [V]OWER HOUSING
Adjust the mower while tractor is parked on
level groundordriveway. Makesuretires are
properly inflated (See side of tire for proper
PSI). If tires are over or underinflated, you
wilt not properly adjust your mower,
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground, Distance '_' on both
sides of mower should be tile same or
within 1/4" of each other,
• if adjustment is necessary, make adjust-
ment on one side of mower only.
• To raise one side of mower, tighten lift link
adjustment nut on that side,
• To lower one side of mower, loosen tift link
adjustment nut on that side.
NOTE: Each fullturn of adjustment nutwill
change mower height about 1/8".
• Recheck measurements after adjusting,
Bottom edge Bottom edge
of mower to f--_ __ _-"-_ of mower to
ground.. I I_}!_ _'_l,1 _ 1ground
Ai _J Ground Line_'__ i A
_\ Suspension Arm
LiftLink ___ /
Adjustment Nut-...._ -.L"-.._
FRONT-TO-,BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. Ifthe following front-to-back adjustment
is necessary, be sure to adjust both front links
equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower
housing should be adjusted so thatthe front is
approximately I/8" to 1/2" lower than the rear
when the mower is in its highest position.
Check adjustment on right side of tractor,
Measure distance "D" directly in front and
behind the mandrel at bottom edge of mower
housing as shown.
• Beforemakinganynecessaryadjustments,
checkthat both front links are equal in length,
• If links are not equal in length, adjust one
link to same length as other link_
• To lower front of mower loosen nut "E" on
both front links an equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F" against
trunnion on both front links.
• To raise front of mower, loosen nut"F"from
trunnion on both front links, Tighten nut
"E" on both front links an equal number
of turns. The two front links must remain
equal in length. 22
When distance "D" is 1t8" to 112" lower
at front than rear, tighten nut "F" against
trunnion on both front links,
Recheck side-to-side adjustment.
_\ j" _ _",_Mandrel
D...............................
Both Front Links Should be E,qual in Length
Nut "F"-.__,L _-'-'_ Nut "E"
Trunnlon_
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be replaced
without tools, Park the tractor on level sur-
face. Engage parking brake,
BELT REMOVAL-
1. Remove mowerfrom tractor (See"TO RE-
MOVE MOWER"in this section of manual),
2. Work belt off both mandrel pulleys and
idler pulleys,
3. Pull belt away from mower.
2_
3,
Mandrel
Pulle'
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
Make sure belt is in all pulley grooves
and inside all belt guides,
Install mower (See "To Install Mower" in
this section of this manual),
Idler Pulleys
Mandrel
Pulley
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake,, For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BEET REMOVAL-
1, Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and
position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley,
4, Pull belt slack toward rear of tractor,
Remove belt upwards from transaxle
pulley by deflecting belt keepers,
5, Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1, Carefully work new belt down between
transaxle belt keepers and onto the input
pulley.
2, Slide belt into the center span keeper,,
34 Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4, Install belt through stationary idler and
clutching idler,
5,, Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL MOW-
ER" in this section of manual).
Engine
Clutching
Center
)an
Keeper
Stationary Idler
Transaxle
Pulle
TO CHECK BRAKE
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced,
You may also check brake by:
i. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking braker
2. Place gear shift lever in neutral position,
The rear wheels must lock and skid when
you try to manually push the tractor forward,
If the rear wheels rotate, then the brake
needs to be serviced, Contact a Sears or
other qualified service center,
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when the
gear shift lever is in neutral (N) (lock gate)
position, The adjustment is preset at the
factory; however, if adjustment is needed,
proceed as follows:
1, Make sure transa_xle is in neutral (N)o
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral,
2,. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gearshift lever in the neutral
(N) position,
4. Tighten adjustment bolt securely,
NOTE: If additional clearance is needed to
get to adjustment bolt, move mower deck
height to the lowest position.
Neutral Lock Gate
Gearshift!._">.-._Lever_ _
_'_, 'i_z_-,,., t Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal
(left to right) when wheels are positioned
straight forward, remove steering wheel
and reassemble with crossbars horizontal.
Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor° If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center,
23
TOREMOVEWHEEL FOR REPAIRS
I_ Block up axle securely_
24 Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3, Repair tire and reassemble,
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4 Replace washers and snap retaining
ring securely in axle groove.
5o Replace axle cover,
NOTE: To seal tire punctures and prevent
flat tires due to stow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Ring
Axle
Cover
I
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
TERY
_IbWARNING: Lead-acid batteries geneF
ate explosive gases, Keep sparks, flame
and smoking materials away from batteries,
Always wear eye protection when around
batteries_
If your batter,/is too weak to start the engine, it
should be recharged, (See "BATTERY" in the
MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with
a ! 2voltsystem.The othervehicle mustalso
be a 12 volt system. Do not use your tractor
battery to start other vehicles.
TO ATTACH JUMPER CABLES -
l r Connect one end ofthe RED cable to the
POSITIVE (+) terminal of each battery(A*
B), taking care notto short against tractor
chassis,
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of fully
charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground, away
from fuel tank and battery,
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery,
2_ RED cable last from both batteries°
Weak or Dead Fully Charged
Battery Battery
24
REPLACING BATTERY
_WARNING: Do not short battery termF
nats by allowing awrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc,
Positive terminal must be connected first to
prevent sparking from accidental ground-
ing.
1, Lift seat pan to raised position,
2, Disconnect BLACK batten/ cable first
then RED battery cable and carefully
remove battery from tractor,
3. Install new batterywith terminals in same
position as old battery,
4. First connect RED battery cable to posi-
tive (+) terminal with hex bolt and keps
nut as shown, Tighten securely_ Slide
terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut, Tighten securely,
Seat
Label
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-
in fuse, The fuse holder is located behind
the dash,
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1, Raise hood.
2_ Unsnap headlight wire connector,
3. Stand in front of tractor, Grasp hood at
sides, tilt toward engine and lift off of
tractor,
4_ When replacing hood, be sure to recon-
nect the headlight wire connector,
/ \
€ , Hood
,\ \
,, \ !
' ,, /X Headlight Wire
_//-,_ Connector
• /
Terminal
Keps
Hex
Bolt
(Red)
Cable
Negative (Black)
Cable
'TO REPLACE HEADLIGHT BULB
1, Raise hood.
2, Pull bulb holder out of the hole in the
backside of the grill.
3, Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill,
4, Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent
it from starting,
• Check wiring, See electrical wiring dia-
gram in the Repair Parts section°
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at
the factory and adjustment should not be
necessary Check adjustment as described
below before loosening cable° If adjustment
is necessary, see engine manual,,
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be neces-
saryo If adjustment is necessary, see engine
manual,
TO ADJUST CARBURETOR
Yourcarburetor has been preset at the factory
and adjustment should not be necessary,
However, minor adjustment may be required
to compensate for differences in fuel, tem_
perature, altitude or load. Ifthe engine does
need adjustment, see engine manual,
25
Immediately prepare your tractor for storage
at the end of the season or if the tractor will
not be used for 30 days or more.
_IbWARNING: Never store the tractor with
gasoline in the tank inside a building where
fumes may reach an open flame or spark°
Allow the engine to cool before storing in
any enclosure.
TRACTOR
Remove mower from tractor' for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc, Store in a clean,
dry area°
I. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2, Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adiustments section of this
manual).
3_ Lubricate as shown in the Maintenance
section of this manual.
4, Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting,
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help preventcorrosion and power leak-
age during long periods of storage, battery
cables should be disconnected and bat-
tery cleaned thoroughly (see "TO CLEAN
BATTERY AND TERMINALS" in the
Maintenance section of this manual),
• After cleaning, leave cables disconnected
and place cables wherethey cannot come
in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
iI_4PORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel hose,
ortank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
• Empty the fuel tank by starting the engine
and letting it run until the fuel lines and
carburetor are empty,
° Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur,
• Use fresh fuel next season.
NOTE; Fuel stabilizer is an acceptable al-
ternative in minimizing the formation of fuel
gum deposits during storage, Add stabilizer
to gasoline in fuel tank or storage container,
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes
after adding stabilizer to allow the stabilizer to
reach the carburetor, Do not empty the gas
tank and carburetor if using fuel stabilizer,
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil, (See "ENGINE" in the
Maintenance section of this manual).
CYLINDER(S)
1, Remove spark plug(s)_
2, Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
3. Turn ignition key to "START" position for
a few seconds to distribute oil.
4. Replace with new spark plug(s),
OTHER
• Do not store gasoline from one season to
another.
. Replaceyourgasolinecanifyourcanstarts
to rust. Rust and/or dirt in your gasoline
will cause problems°
• If possible, store your tractor indoors and
cover itto give protection from dust and dirt.
• Cover your tractor with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot breathe
which allows condensation to form and will
cause your tractor to rust_
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm°
26
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Will not start
Hard to start
Engine will not
turn over
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
t
2
3
4
Engine clicks but
will not start
CAUSE
Out of fuel
Engine not "CHOKED" proPerlY
Engine flooded,
Bad spark plug
Dirty air filter
Dirty fuel filter.
Water in fuel
Loose or damaged wiring.
Carburetor out of adjustment,
Engine valves out of adjustment°
Dirty air filter,
Bad spark plug,
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring,
Carburetor out of adjustment
Engine valves out of adjustment.
Clutchtbrake pedal not depressed.
Attachment clutch is engaged,
WeaL{ or dead battery,
Blown fuse°
Corroded battery terminals,
Loose or damaged wiring
Faulty ignition switch.
Faulty solenoid or starter_
Faulty operator presence
switch(es) r
Weak or dead battery.
Corroded battery terminals,
Loose or damaged wiring.
Faulty solenoid or starter,
27
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
1
2
3
4
CORRECTION
Fil! fuel tank,
See "TO START ENGINE" in
Operation section
Wait several minutes before
attempting to start,
Replace spark plug
Clean/replace air filter
Replace fuel filter,
Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter
Check all wiring,
See "To Adjust Carburetor" in
Service and Adjustments section
Contact a Sears or other qualified
service center.
Clean/replace air filter
Replace spark plug,
Recharge or replace battery.,
Replace fuel filter,
Empty fuel tank and refill tank with
fresh, clean gasoline
Check all wiring,
See "To Adjust Carburetor" in
Service and Adjustments section
Contact a Sears or ether qualified
service center,
Depress clutch!brake pedal.
Disengage attachment clutch.
Recharge or replace battery,
Replace fuse
Clean battery terminals,
Check all wiring
Check/replace ignition switch
Check/replace solenoid or starter
Contact a Sears or other qualified
service center
Recharge or replace battery,
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter,
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Loss of power
Loss of power
Excessive vibration
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
t
1
2
3
4
5
Engine continues to
run when operator
leaves seat with
attachment clutch
engaged
Poor cut - uneven
cutting
CAUSE
Cutting too much grass/too fast,
Throttle in"CHOKE" position,
Build-up of grass, leaves and
trash under mower
Dirty air filter,
Low oil level/dirty oil,
Faulty spark plug,
Dirty fuel filter.
Stale or dirty fuel,,
Water in fuel
Spark plug wire loose,
Dirty engine air screen/fins,
Dirty/clogged muffler,
Loose or damaged wiring,
Carburetor out of adjustment.
Engine valves out of adjustmenL
Worn, bent or loose blade,
Bent blade mandrel,
Loose/damaged part(s),
Faulty operator-safety presence
control system,
Worn, bent or loose blade
Mower deck not level,
Buildup of grass, leaves, and
trash under mower
Bent blade mandrel.
Clogged mower deck vent from
build-up of grass, leaves, and
trash around mandrels.
1
2
3
4
5
6
7
8
9
10
'11
12
13
14
15
1
2
3
1
1
2
3
4
5
CORRECTION
Raise cutting height/reduce
speed,
Adjust throttle control
Clean underside of mower
housing.
Clean/replace air filter
Check oil levellchange oil
Clean and regap or change spark
plug,
Replace fuel filter,
Empty fuel tank and refill tank with
fresh, clean gasoline,
Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filte_
Connect and tighten spark plug
wire.
Clean engine air screen/fins.
Cleanlreplace muffler-
Check ali wiring
See "To Adjust Carburetor" in
Service and Adjustments section,
Contact a Sears or other qualified
service center.
Replace blade. Tighten blade bolt.
Contact a Sears or other
qualified service center.
Tighten loose part(s),
Replace damaged parts.
Check wiring, switches and
connections, If not corrected,
contact a Sears or other
Replace blade, Tighten blade bolt,
Level mower deck
Clean underside of mower
housing
Contact a Sears or other
qualified service center
Clean around mandrels to
open vent holes.
28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE
Obstruction in clutch mechanisr[ i.
Mower blades will
not rotate
CORRECTION
1 Remove obstruction.
Poor grass
discharge
1
2 Worn/damage:l mower drive belt 2 Replace mower drive belt
3 Frozen idler plllley, 3 Replace idler pulley.
4 Frozen blade lnandre! 4 Contact a Sears or other
qualified service center
1 Engine speed too slow, 1 Place throttle control in "FAST"
position.
2 Travel speed t)o fast, 2 Shift to slower speed.
3 Wet grass, 0 Allow grass to dry before mowing
4 Mower deck n)t level. 4 Level mower deck.
5 Low/uneven tit e air pressure, 5 Check tires for proper PSI,
6 Worn, bent or oose blade. 6 Replace/sharpen blade Tighten
blade bolt,
7 Buildup of gra_is, leaves and 7 Clean underside of mower
trash under m_wer, housing,
8 Mower drive b _ltworn, 8 Replace mower drive belt,
9 Blades improp_=rly installed. 9 Reinstall blades sharp edge down
10 Improper bladl:s used. 110 Replace with blades listed in
this manual.
Headlight(s) not
working
(if so equipped)
11 Clogged mow_
from buildup o
trash around n
1 Light switch is
2 Bulb(s) or lami
3 Faulty light sw
_rdeck vent holes 1t Clean around mandrels to
:grass, leaves, ard open vent holes,
landrels
"OFF". 1 Turn light switch"ON".
_(s) burned out, 2 Replace bulb(s) or lamp(s)
tch, 3 Checklreplace light switch
4 Loose or damz_ged wiring 4 Check wiring and connections,
Battery will not
charge
5 Blown fuse, 5 Replace fuse
t Bad battery cefl(s) 1 Replace battery.
2 Poor cable cot nections 2 Check/clean all connections
3 Faulty regulate r [if so equipped) 3 Replace regulator.
Engine "backfires"
when turning
engine "OFF"
4 Faulty alternat,)r 4 Replace afternalor,
1 Engine throttl.= control not s.=l 1 Move throttle control between
between half _Lndfull speed (fa.,t) : half and full speed (fast) position
position befor z stopping engine, before stopping engine,
Engine dies when 1
tractor is shifted
into reverse
Reverse oper2tion system (ROS) 1 Turn ignition key to ROS "ON"
is not "ON" wh le mower or other position. See Operation section.
attachment is _:ngaged,
29
30
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
/
15 DEGREES MAX.
co
ii _=_ WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
!. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
" fi .....
Get=t: ×ed, at your:home or:ours!
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourselfi
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day ornight
(1-800-469-4663) (USA and Canada)
www.sea rs.corn www.sea rs.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Any[line, day or night (US A. only)
www.sears.com
To purchase a protection agreement (U.S,A,)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (USA) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
t-888-SU-HOGAR ®
(1-888-784-6427)
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www3ears .ca
© SearsBrands.LLC
® Registered Trademark I T_Trademark t s_ Service Mark of Sears Brands, LLC
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422591 08.27.08 AP Printed in the U,S.A,
