JET JIW-45T Manual

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4
 
 
0  Table of contents 
 
0 IMPORTANT SAFETY INSTRUCTIONS .................................................................................................................................... 2 
0  Table of contents ...................................................................................................................................................................... 4 
0  About this manual ..................................................................................................................................................................... 5 
0  Features .................................................................................................................................................................................... 6 
1  Feature descriptions ......................................................................................................................................................... 7 
0  Specifications ............................................................................................................................................................................ 8 
0  Setup and assembly ................................................................................................................................................................ 10 
1  Shipping contents ........................................................................................................................................................... 10 
2  Unpacking and cleanup .................................................................................................................................................. 10 
3  Anchoring the Machine ................................................................................................................................................... 10 
0  Electrical connections ..................................................................................................................................................... 10 
1  GROUNDING INSTRUCTIONS ..................................................................................................................................... 11 
2  Extension cords .............................................................................................................................................................. 11 
0  Setup and Adjustments ................................................................................................................................................... 12 
1  Punch and Die changes .................................................................................................................................................. 12 
2  Center station change ..................................................................................................................................................... 13 
0  Operations .............................................................................................................................................................................. 14 
1  Controls .......................................................................................................................................................................... 14 
2  Bar and Angle Shearing .................................................................................................................................................. 14 
Shearing Safe Operation ............................................................................................................................................................ 14 
2.1  Bar Shear Operation ....................................................................................................................................................... 15 
2.2  Angle Shear Operation ................................................................................................................................................... 15 
3  Punch Operation ............................................................................................................................................................. 16 
Punching Safe Operation ............................................................................................................................................................ 16 
3.1  Punch Operation ............................................................................................................................................................. 16 
3.2  Punch and Die Operating Clearances ............................................................................................................................ 17 
3.3  Punch Tonnage Requirement ......................................................................................................................................... 18 
4  Rod Shear Operation ...................................................................................................................................................... 19 
Safe Operation ........................................................................................................................................................................... 19 
4.1  Rod Shear Operation ...................................................................................................................................................... 19 
0  User-maintenance .......................................................................................................................................................... 20 
1  Blade Inspection ............................................................................................................................................................. 20 
2  Hydraulic Oil ................................................................................................................................................................... 20 
3  Oil Disposal .................................................................................................................................................................... 20 
0 Troubleshooting ..................................................................................................................................................................... 21 
0  Optional accessories ............................................................................................................................................................. 23 
0  Replacement Parts ............................................................................................................................................................... 23 
1  45T Iron Worker – Exploded View .................................................................................................................................. 24 
2  45T Iron Worker – Parts List ........................................................................................................................................... 25 
2.1  Base Assembly – Exploded View ................................................................................................................................... 26 
2.2  Base Assembly – Parts List ............................................................................................................................................ 26 
2.3  Shear Station – Exploded View ...................................................................................................................................... 27 
2.4  Shear Station – Parts List ............................................................................................................................................... 27 
2.5  Punch Station (Standard and Optional) – Exploded View ............................................................................................... 28 
2.6  Punch Station (Standard and Optional) – Parts List ........................................................................................................ 28 
2.7  Gauging Table Kit (Optional) – Exploded View ............................................................................................................... 29 
2.8  Gauging Table Kit (Optional) – Parts List ........................................................................................................................ 29 
2.9  Material Stop (Optional) – Exploded View ...................................................................................................................... 30 
2.10  Material Stop (Optional) – Parts List .............................................................................................................................. 30 
0  Warranty and service ...................................................................................................................................................... 31 
 
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JET JIW-45T , 45-Ton Ironworker, 1Ph 115V

Manual - Page 4
