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10
Read and understand the
entire contents of this manual before attempting
assembly or operation. Failure to comply may
cause serious injury.
6.0 Setup and assembly
6.1 Shipping contents
Contents
1 Angle/Flat Shear Station (installed)
1 Punch and Die Holder Station (installed)
1/2” Punch and Die Set Lifting Hole in Center
1 Punch Station Slug Receptacle Lift Hole provided in picture above, lifting in any other
1 Punch Nut Wrench Location may Cause Personal Injury or Damage.
Read and understand all
assembly instructions before attempting
assembly. Failure to comply may cause serious
injury.
6.2 Unpacking and cleanup
1.
This Ironworking machinery is fully assembled
and is shipped either by palletized custom
wooden crate or by shrink–wrapped wooden
pallet for ease of transport and receiving.
2.
Inspect the packaging for damage. Report
damage, if any, to your distributor. Follow
shipping/receiving instructions as listed on the
packaging prior to receiving the Ironworker into
your facility.
3.
When receiving your Ironworker, be prepared to
safely move your machinery with a fork-lift rated
for the equipment weight.
4.
Do not discard carton or packing material until
the ironworker is installed and running
satisfactorily.
5.
Compare contents of shipping carton with the
contents list in this manual. Report shortages, if
any, to your distributor.
6.3 Anchoring the Machine
Once positioned, anchor the machine to the floor, as
shown in the diagram. Use bolts and expansion plugs
or sunken tie rods that connect through and are sized
for the holes in the base of the stand.
Checking hydraulic fluid
The hydraulic oil is the primary medium for
transmitting pressure and lubricating the running
parts of the pump.
1.
After installation of the machine and before
machine startup, bring the oil level to within
operating range.
2.
Verify that the cylinder ram is in the retracted
position to prevent overfilling of the tank.
3.
Remove the rear cabinet panel to access the
hydraulic system.
4.
Verify that the oil level is between the Min. and
Full marks.
5.
Add ISO 46 hydraulic oil if needed to bring the
oil level to the proper level.
6.
Recheck the oil level after the first few hours of
operation and again after the first full week of
operation.
A shortage of hydraulic oil can cause hydraulic
system breakdown and damage to major
mechanical parts due to overheating.
7.0 Electrical connections
The JIW-45T ironworker is rated at and wired for
115V power. The ironworker comes with a plug
designed for use on a circuit with a grounded outlet
that looks like the one pictured in A, Figure 20.
Before connecting to power source, be sure switch
is in off position.
It is recommended that the ironworker be connected
to a dedicated 20 amp circuit with a 20 amp circuit
breaker or time-delay fuse.
Local codes take precedence over
recommendations.
.31"
(7.87mm)
.50"
(12.7mm)
This machine requires a solid floor such as
concrete at a minimum of 4” (102mm) thick. 6”
(153mm) minimum is preferred.
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