Craftsman 917272021 16.5 HP ELECTRIC START 46" MOWER User Manual

Owner's Manual

CRflFTSMflN

16.5 HP

ELECTRIC START

46" MOWER

AUTOMATIC

LAWN TRACTQ_t

Model No:

917.2-72021

L=Z•

• Safety

• Assembly

• Operation

• Maintenance

----*Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am, 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Tum-_offblades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes requir_ eXtra caution. If you Cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

w_ights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

_Avoidstarting or stoppidg on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight o'0Wnthe

slope.

DO NOT:

• Do not tum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop,offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do_o3'R_worr--Wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occurifthe operator

is notalert to the presence of children.

Children are oftenattracted to the

machine and the mowingactivity.Never

assume that childrenwill remain where

you last saw them.

• Keep children outof the mowingarea

and underthe watchfulcare of another

responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

Use extra care in handlinggasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approvedcontainer.

Never remove gas cap oradd fuel

withthe engine running.Allow en-

gine to cool before refueling.Do not

smoke.

Never refuelthe machine indoors.

Never store the machine orfuel

container insidewhere there isan

open flame,such as a water heater.

Never run a machine insidea closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip,

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you

stdke an object. Repair, if necessary,

before restarting.

Never make adjustmentsor repairswith

the_qgine_running.

Grass catcher componentsare subject

to wear, damage, and deterioration,

whichcouldexpose moving partsor

allow objectsto be thrown. Frequently

check componentsand replace with

- manufacturer'srecommended parts,

when necessary.

• Be sure th6arOa is Clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fail off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when-backing, look behind

and down for small children.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• Do not tum on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

• lLLookfor this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWAREI!! YOUR SAFE-

IS INVOLVED. _=.

ACAUTION: In orderto preveal,acciden-

tal starling when setting up, transporting,

adjustingormaking repairs always discon-

nect spark plugwire and place wire where

itcannot contactspark plug.

,AWARNING: The engine exhaust from

this product contains chemicals known to

the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

ANDTYPE.'-

OILTYPE

API-SF/SG/SH):

3.5 GALLONS

UNLEADED

REGULAR

SAE 10W-30

(above32°1)

SAE 5W-30

(below 32°1)

DIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: Champion RC12YC

(GAP: .040")

GROUND SPEED FORWARD: 0- 4.5

(MPH): REVERSE: 0- 2.0

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15AMPS @ 3600 RPM

BA'I-I'ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: UlR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possibledependability

and performance.

Shouldyou experience any problemyou

cannoteasily remedy,please contactyour

nearest Sears AuthorizedService Center.

We have competent, well-trainedtechni-

cians and the propertoolsto serviceor

repairthis tractor.

Please read and retain thismanual. The

---instructionswill enable you to assemble

and maintainyourtractor properly.Always

observethe "SAFETY RULES=_

MAINTENANCE AGREEMENT

kASears Maintenance Agreement is avail-,

able onthis product.Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILmES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte-

nance" and =Storage" sections of this

owner's manual.

,AWARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of Califomia the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

Parts Bag contents shown full size

(1) Knob

(

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

(2) Screws #10 x 5/8

(2) Lock

Washers #10

(4) Retainer Springs (single loop)

(3) Retainer Spdngs (double loop)

Parts packed separately in carton

Seat

Video

Cassette

• Mulcher

Plate

Manual

Parts Bag

Steering

Wheel

(2) Shoulder

- Bolts

(2) Gauge Wheels

(2) Washers 3/8x 7/8 x 14 Gauge

Q(2) Center lock Nuts

Parts Bag. contents not shown full size

Hook (2) Keys

Assemblies

(2) rontUnk Assemblies

'Slope Sheet

Steedng

wheel

Insert

Steering Sleeve

' , .i"

Stsedng Sleeve

Extension _:

You_newtractor has been assembledat thefactory withexceptionof thosepartsleft

unassembledfor shippingpurposes.Toensuresafeand properoperationofyour tractor

all parts and hardware you assemble mustbe tightened securely.Use the correcttools

as necessary to insureproper tightness.Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

" A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench

(2) 1/2" wrench

(1) Utility knife

(1) Pliers

(1) 314" Socket w/

drive rachet

(1) Phillips Screw-

driver

(1) Tire pressure gauge

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

_ Wheel Insert

--..-----Lock Nut

_j..__ Large Flat

_. Washer

When right or-left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

• Remove mower and package materials.

• Check for anyadditional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer

from steedng shaft.

"" • Position front whee_'0f the tractor so

they are pointing straight forward.

• Slide the steering sleeve o-V'erthe steer-

ing shaft.

• Align tabs and press steedng sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to dght) and slide

onto adapter.

• Secure steedng wheel to steedng shaft

with Iocknut and large flat washer previ-

ously removetl. Tighten securely.

• Snap steedng wheel insert into center

of st,61_ng wheel.

• Remove protectivematedals from trac-

tor hood and grill.

Steering

Wheel Adapter

Tabs _ Steering

Sleeve

I Extension

I " - ,,.,_,. -- t_ I':l I

Steering------'-"TK,, ;1___-2;.-' . : ,',

s,eev / ','! ,:

\ "_._, - ..,, / \

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press liftlever plunger and raise attach-

ment liftlever to its highest position.

• -Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hoodto raisedposition.

• If-IW=sbatteryis putintoserviceafter

month andyear indicatedon label (label

locatedbetweenterminals)chargebat-

teryfor minimumof one hourat 6-10

amps.(See "BATTERY"in Maintenance

section ofthis manualfor charging

instructions).

.,'_ $==,=B •

oo $

"" Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

-.-siton seat.

• Slide seat untiPa comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

Ix)sition.

• Raise seat and tighten adjustment knob

SeC_urely. _,.

Seat

Seat Pan

Shoulder

Bolt

Adjustment Knob

Flat Washer

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK BRAKE SYSTEM

After you leam how to operate your trac-

tor, check to see that the brake is properly

adjusted. See =TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

• Install one front link in top hole of the

right hand front mower bracket and right

hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

• Install second front link in left hand front

suspension bracket only and retain with

single loop retainer spnng as shown.

• Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the left hand suspension arm on

outward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension

arm. Retain with double loop retainer

spdng with loops down as shown.

• Slide left side of mower back and install

the unattached front link in top hole of

the left hand front mower bracket.

Retain with single loop retainer spring

as shown.

• Place the righthand suspensionarm on

outward pointing deck pin. if necess.,ary,

rockand raise front of mower toauign

deck pin with the hole in suspension

arm. Retain with double loop retainer

spring with loops down as shown.

• Gonnect anti-sway bar to chassis brack-

et under leftfootrestand retainwith

double loop retainerspring.

•Tum heightadjustment knobclockwise

t_remove slack from mower suspen-

sion.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS = in the

Operation section of this manual).

Double Loop

Chassis Retainer Spring

Bracket (Outward pointing

Shoulder deck pins)

Boat ÷ --- --_ .-- --

Gauge

Wheel

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER PosmoN OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments

section of this manual. Vedfy that the

belts are routed correctly.

Front

sus_ suspen_on

Arms Brackets

Front Mower Electric

Bracket Clutch

Front

3/8 Washer

3/8-16

Center

Locknut

Use Pliers For

Retainer Springs

Double Loop

Retainer Spring

Anti-Sway

Bar

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

.... weld nut as shown. _:-

NOTE: Pre-assemble weld nut to latch

hook byinserting weld nut from'the top

with hook pointing down. Tighten hard-

ware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

•place, as shown.

• _Hook front latch into hole on front of

mower deck. _

• Hook rear latch into hole on back of

mo__-

Single Loop

Retainer Springs

Discharge Guard

Idler

Pulley

ACAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut

from the Top_

Lock

Washer

Neld Screw

Nut

Mulcher

Plate

Deflector

Shield

Hook Points

Latch

Hook

Nut

Lock

Washer

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is insafe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

=PURGE TRANSMISSION" in the Op-

eration section of this manual).

Latch

Hooks

I/CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

V' All assembly instructionshave been

completed.

v' No remaining loose partsin carton.

v' Battery is properlyprepared and

charged. (Minimum 1 hourat 6 amps).

v' Seat is adjusted ocmfortably and

tightened securely.

v' All tires are properlyinflated.(For

shippingpurposes, the tireswere

overinflatedat the factory).

i," Be sure mower deck is propedyleveled

... side-t_side/front-to-re_r for best

cutting results.(Tires mustbe properly

inflatedfor leveling).

v' Check mower and drive belts. Be sure

they are routed properlyaround pulleys

and inside all belt keepers.

v' Check wiring.See that all connections

are still secure and wires are properly

clamped.

v' Before drivingtractor,be sure free-

wheel control is in driveposition.

These-symbolsmay appearon your tractor or in literature supplied with the product.

Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

ATTACHMENT REVERSE

CLUTCH ENGAGED

N H L c®) I

NEUTRAL HIGH LOW

PARKING BRAKE

IGNmON

ATTACHMENT

CLUTCH DISENGAGED

KEEPAREACLEAR SLOPEHAZARDS

(SEE SAFETYRULESSECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR-

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke

Control

Clutch/Brake

Control_

Ignition

Switch

Light Switch

Position

Attachment

Clutch Switch

Lift Lever

Plunger

Height

Adjustment

Knob

Freewheel

Control

Attachment

Lift Lever

Brake

Motion

Control Lever

Speed

2MPH

1MPH

Our tractorsconformto the safety standardsof theAmerican

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, e_,other at-

tachments mounted to your tractor.

LIGHT SWITCH: Tums the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the _ae_l_wi -tb_tbeengine off.

HEIGHT'ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

ordischarging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operationof any tractorcan result in foreignobjectsthrown into the

yes, whichcan result in severe eye damage.Alwayswear safety glasses

reye shields while operating your tractor or performing any adjustments or

repaers. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR

Yourtractoris equippedwith an operator

presence sensingswitch.When engine is

running,any attempt by the operator to

leave the seat withoutfirst settingthe

parking brake will shutoffthe engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pressure

from clutch/brake-pedal. Pedal should

remain in =BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/ Push-In to Attachment Clutch

Choke =Disen< Switch Pull Out To

=Engage"

=Brake"

"Engaged"Pos_on

Pedal =Ddve" =Disengaged"

Position Position

STOPPING

=MOWER .BLADES -

.z:.

• To stop mower blades, move attach-

ment clutch switch to "DIS_AGED"

position.

GROUND DRIVE -

• To stop grounddrive, depress

clutch/brake pedal intofull =BRAKE"

position.

• Move motioncontrollever to neutral (N)

position.

IMPORTANT: The motioncontrollever

does not retum to neutral (N) position

when the clutch/brakepedal is depressed.

ENG1NE_. •-_-=_"

• Move throttle control to slow position.

NOTE: Failureto move throttlecontrolto

slow positionand allowingengine to idle

before stoppingmay cause engine to

=backfire".

•Tum ignition key to =OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than =OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

A, CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position; to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parkin_ brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

NOTE: The effort to move the motion con-

trol lever will reduce after the first few

hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by tuming

the height adjustment knob in desired

direction.

• Tum knob clockwise ((_) to raise cutting

height.

• Turn knob counterclockwise (,b) to

lower cutting height. "

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

proximateand mayvary dependingupon

soilconditions, heightof grass andtypes

of grass being mowed.

• The average lawn should be cut to

ap-pr-oxir_ately2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cuffing height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevents-c_rpi_g in-most terrain (_ondi-

tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See =TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 318 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

_gauge wheel insame adjustment hole.

Mounting ,,

Bracket

3/8-16

Locknut

3/SWasher

Shoulder Bolt

Gaug'_"Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcon-

trol. __

- St_wew=blades by engaging attach-

ment' clutch control.

g_ge attachment clutch control.

AUTION: Do not operate the

Attachment Clutch

Switch Pull Out To

"Engage"

mower without either the entire grass

catcher, on mowers so equipped, or the

discharge guard in place.

Attachment Lift Lever

High PosiJJon

Push inTo

"Disengage"

Discharge

Guard

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake

position and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushingor towingyour tractor,be

sure to disengagetransmissionby placing

freewheel controlin freewheeling position.

Freewheel controlis locatedat the rear

drawbar of tractor.

• Raise attachment liftto highestposition

withattachment liftcontrol.

• Pullfreewheel controlknobout and hold

in position by insertingretainerspring

intoforward holeof controlrod.

• Do not'pushor towtractor at morethan

two (2) MPH.

• IO reengage transmission, reverse

above procedure. "-

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trai[_7,_,besure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by-and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil filicap/dip-

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

-tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer

Responsibilitiessectionof this manual).

o To change engine oil,-:seethe Customer

Responsibilitiessection in thismanual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures bel_ow 32°F(0°C), use fresh, clean

winter g_'_e g_o|ine to help insUre good

cold weather starting.

_WARNING: Experience indicatesthat

alcoholblended fuels (called gasoholor

usingethanol ormethanol) can attract

moisturewhichleads to separation and

formation of acidsduringstorage. Acidic

gas can damage the fuel system of an

engine while instorage. To avoid engine

problems, the fuel system shouldbe emp-

tied before storage of 30 days or longer.

Drainthe gas tank, startthe engine and let

it run untilthe fuel linesand carburetorare

empty. Use fresh fuel next season. See

Storage Instructionsfor additional informa-

tion. Never use engine or carburetor

cleaner productsinthe fuel tank or perma-

nentdamage may occur.

_CAUT!ON: Fillto bottom of gas tank

filler neck. Do notoverfill.Wipe off any

spilledoil orfuel. Do notstore, spill or use

gasoline near an open flame.

TO START ENGINE

When startingthe engine for the first time

or ifthe engine has run out of fuel, itwill

take extra crankingtime to move fuel from

the tank to the engine.

• Be sure freewheel controlisin the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parkingbrake.

• Placemotion controllever in neutral (N)

position.

• Move attachment clutchto =DISEN-

GAGED" position.

• Move throttlecontrol to choke position.

NOTE: Beforestarting,read the warm and

cold startingproceduresbelow.

• Insertkey intoignitionand turn key

clockwiseto =START"positionand

release key as soon as engine starts.

Do not runstartercontinuouslyfor more

thanfifteen s.econdsper minute.If the

engine does notstart after several

attempts,move throttlecontrolto fast

position,wait a few minutesand try

again. If engine stilldoes notstart,

move the throttlecontrol back to the

choke positionand retry.

WARM WEATHER STARTING (50° F and

above)

• When engine starts,move the throttle

controlto the fast position.

• The attachmentsand ground drivecan

nowbe used, If theenginedoes not

acceptthe load, restartthe engine and

allow itto.warm upfor one minute using

the choke as described above.

UULU VVI"AI HI-FI _ IAI'I I IN(_ (, ,,_Uv F ana

below)

• When engine starts, allow engine to run

with the throttle control in the choke

positiop_until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm-

up period from several seconds to sev-

eral minutes, depending on the temper-

ature.

AUOTMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly retum to operating

position.

• Allow one minute for transmission to

warmup: This can be done during the

engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be

adjusted for best engine performance.

See =TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

,ACAUTION: Never engage or disen-

gage freewheel lever while the engine is

rGnning. °_

To ensure proper operationand perfor-

mance, it is recommended that the trans-

mission be purgedbefore operatingtractor

for the first time. This procedure will

remove any trapped air inside the trans-

missionwhichmay have developed during

shippingof your tractor.'

IMI_OHTANT: _Srlould your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free-

wheel control in freewheeling position

(See =TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position. With motion

control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive sys-

tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking

brake.

• Engage transmission by placing free-

wheel control in driving position (See

=TO TRANSPORT" in this section of

manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to half (1/2) speed. With

motion control lever in neutral IN) posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five (5)

feet retum the motion control lever to

the neutral (N) position. Repeat this pro-

cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Tirechainscannot beusedwhenthe

mower housingis attachedto tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

lion of clippings and more uniform cut-

ling.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, et_. After one or two rour_ds,mow

in the opposite direction making left

hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.='.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes w'dhthe mulching action. The

best lime to mow your lawn is the early

aftemoon. At this lime the grass has

dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

, ,." n Max 1/3

I_AiNTENANCE SCHEDULE . ,,_/._//__ _/"_,,___._"

AS YOU COMPLETE

checkB,_e op_a_on V' t/

Check Tire Pressure _ I1_

Check Operator Presence and

T IntedockSystem= !_

Check for Loose Fasteners V'

cA Sharpen/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R clean Battery and Terminals/Recharge

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

checkF_,._neO,Level V' V'

Change Engine Oil

E Clean Air Filter

N Clean Air Screen

e Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

NE Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V', v'

V',

v' v'

v',

v' v'

v',

V'_., V'

V',

I/,

V',

V" V'

V',

1 - Change more often when operRting undm" a heavy load or ln high ambient tmnperatuT_. 5-ffequlppedwithadjustablelystmm.

2 - Sendce more often when operating in dkty or dusty co.Ink)hi. 6 - Not required If equipped wilh _rlce-free bettm3

3 - If equipped wire oil rdter, change oil eve_ 50 bourn. 7 - Tk;hten front a.,de pivot bon to 3S IL4bL mmdnun.

4 - Replace blades more orion when mowing In sandy soil. Do not ovmbghton.

GENERAL RECOMMENDATIONS

The-warranty on thistractordoes notcover

items that have been subjectedto operator

abuse or negligence.To receive full value

from the warranty, operator must maintain

tractoras instructedinthis manual. Some

adjustmentswill need to be made periodi-

callyto properlymaintain yourtractor.

Alladjustments in the Service and

-Adjustmentssection of this manual should

be checked at leastonce each season.

• Once a year you shouldreplace the

spark plug,clean or replace air filter,and

check blades and belts for wear.A new O

spark plugand clean air filterassure Clutch

properair-fuel mixture and help your Pivot(s)

engine run betterand last longer.

LUBRICATION CHART

• Spindle

Zerk Zerk

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

syst_or l_j_per operation.

• Ch'eck for I()ose fasteners.

• Front Wheel

Beadng

• Engine

Front

Wheel

Beadng

Zerk

O SAE 30 or 10w30 Motor OIL

O General Purpose Grease . "

@ Refer to Maintenance "Engine" Sectio n

IMPORTANT: Do not oil or grease the.

ivet points which have special nylon _

ear-rags. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Alwaysobservesafetyruleswhenper-

forrningany maintenance.

BRAKE-OPERATION

Iftractor requiresmorethan six (6)feet

stopping distanceat highspeedin highest

gear,then brakemustbe adjusted.(See

=TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To _;e-aitire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. Ifyour

tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running,any

attempt by the operatortoleave the

s_-atwithoutfirstsettingthe parking

brake shouldshutoffthe engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

_operate unless the operator is in the

seat.

BLADE CARE --,

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and fiat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To _nsure proper assembly,

cente[J:ljlk_ in !_ade must align with star

on ihanclrel _embly. •

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tkji'lten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Up Mandrel

Star

Rat Washer Center

Lock Hole

Washer .-'_

_...... Hex Bolt

(Grade 8)*

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade,-but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is•balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

• Baede

5/8 Bolt ----_

orPin

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use.

However, pedodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tighL

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.•

IU L/LI-/'_I_I D/'_I I r_..ri!/'_I_IU I r'l'llVlll_t/'_LO

Corrosion a_d dirt on the battery and ter-

minals can cause the battery to "leak"

power.

• Remove-terminal guard.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

-• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

ai).

V-BELTS

Check V-belts for deterioration and wear

after 100-hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. ."

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

-pressed air or high pressure sprayer to

clean cooling fi6s.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

,contactyour nearest authorized service

center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

_.,||a,ge ,_e u. alter every ou ,ours or

operation or at least once a year ifthe

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD-

UCT SPECIFICATIONS" on page 5 of

this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Air Cleaner Knob

Cover Nut

Foam ber

Pre-Cleanel Grommet

.&,Jr

Paper

Carlddge

Air Cleaner

Base

Oil nil

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heatij__g. Clean with a wire brush or com-

pressed air to remove dirt and stubbom

dried gum fibers.

CLEAN AIR INTAKE/COOUNG AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty,dirtyconditions),

remove the blower housingand other

coolingshrouds. Clean the coolingfins

and extemal surfacesas necessary.Make

sure the coolingshroudsare reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will_ause ehgine damage-due to

overheating.

AIR FILTER

Your engine will not run propedy using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO-SERVICE PRE-CLEANER

• Slide foam pre-creaner offcartridge.

• Wash itin liquiddetergent and water.

• Squeeze it dry ina clean cloth. Allowit

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent clothand squeeze to

remove excess oil. ....

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or da_'_ged car-

tddge.

•NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut, cover

and tighten knob securely.

ENGINE OIL FILTER

Replace the enaine oil filter every season

or eve_:--_er _'change if the tractor is

used more than 100 hours in one year.

• Drain oil from engine crankcase (See

-TO CHANGE ENGINE OIL" in this sec-

tion of this manual, through step remove

drain plug).

• Remove oil filter and wipe off filter

adapter.

• Apply a thin coating of new engine oil to

the rubber gasket on replacement oil fil-

ter.

• Install replacement oil filter on filter

adapter. Tum oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 tum.

• Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate capac-

ity see =PRODUCT SPECIFICATIONS"

on page 5 of this manual.

• Start the engine and check for oil leaks.

Correct any leaks before placing engine

into full operation.

OIL

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

• Be sure there are no fuel line leaks and

clamps are properlypositioned.

• Immediately wipe up any spilled gaso-

line.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

,_CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in =DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure-the-blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

• Place attachment clutch in =DISEN-

GAGED" position. •

• Turn height adjustment knob to lowest

setting.

• Lower mower to its lowest position.

• Remove retainer spring holding anti-

swaybar to chassis bracket and disen-

gage anti-swaybar from bracket.

• -Remove retainer springs from suspen-

sion arms at deck and disengage arms

from deck.

• Raise attachment lift to its highest posi-

tion. Adjustment

Nuts Uft

Suspension Unks FrontMower

Arms Bracket

• Remove two retainer springs from each

front link and remove links.

• Slide mower forward and remove belt

from electric clutch pulley.

Slide mower out from under right side of

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in =INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Front

Bracket

Chassis

Bracket_

Front

Suspension

Bracket

Retainer

Spring

Anti-Sway

Bar

Retainer

Springs

Retainer

Spdngs

Front Mower

Bracket

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on leveLgrou_nd or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS"). If tires are

over or underinflated, you will not propedy

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance =A"on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment_nuLon that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Bottom

of Curl _ I I _ of Curl

Suspension

Arm

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

tums.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts =F"

against trunnion on both front links.

• To raise front of mower, loosen nut =_

from trunnion on both front links.

Tighten nut "_ on both front links an

equal number of tums.

• When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten hut =F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

Both FrontUnks Shouldbe Equalin Length

Nut "H"

Uft Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. ff the following front-to-badl_"adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is appro_mately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance"D" directly in front and

behind _ndml at bottom edge of

mower housing as shown.

Trunnion Nut "(3"

Front

Links

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. Engage

pa_'-r_g bTake.

• Remove screws from left hand mandrel

cover and remove cover.

• Roll belt over the top of left hand man-

drel pulley.

Removebelt from electric clutch pulley.

Remove belt from idler pulleys.

Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur-

face.

• Check primary idler arm and two idlers

to see that they rotate freely.

• Be sure spdng is securely hooked to pri-

mary idler arm and belt in mower hous-

ing.

MOWER DRIVE BELT INSTALLATION

• Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers as

shown.

• Install new belt onto electric clutch pul-

ley.

• Roll belt into upper groove of left hand

mandrel pulley.

• Carefully check belt routing making sure

belt is in the grooves correctly and

inside belt keepers.

• Reassemble left hand mandrel cover.

i-eft I:tand

Mandrel

Cover

Screws

Idler

Pulleys

Electric

Clutch

Mower

Drive Belt

Left

Mandrel

Pdmary

Idler Arm

Belt

Keepers

TO REPLACE MOWER BLADE DRIVE

BELT

Parkthe tractoron levelsurface. Engage

parkiagbrake.

• Remove mower drive belt (See "TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

• Remove mower (See "TO REMOVE

MOWER" in this section of this manual).

•- Remove four screws from right hand

mandrel cover and remove cover.

Unhook spring from bolt on mower

housing.

• Carefully roll belt off right hand mandrel

pulley.

• Remove belt from center mandrel pul-

ley, idler pulley, and left hand mandrel

pulley.

• Remove any dirt or grass which may

have accumulated around mandrels ano

entire upper deck surface.

Left Hand Mower Blade

Mandrel Ddve Belt

• Check secondary idler arm and idler to

see that they rotate freely.

• Be sure spring is hooked in secondary

idler arm and sway-bar bracket.

• Install new belt in lower groove of left

hand mandrel pulley, idler pulley, and

center mandrel pulley as shown.

• Roll belt over right hand mandrel pulley.

Make sure belt is in all grooves properly.

• Reconnect spring to belt in mower

housing and reinstall right hand mandrel

cover.

° Reinstall mower to tractor (See

"INSTALL MOWER AND DRIVE BELT"

in the Assembly section of this manual).

• Reassemble mower drive belt (See "TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

Center

Mandrel Idler

Pulley

Secondary

Idler Arm

Spring,

Bracket Screw

Right Hand

Mandrel

Cover

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high .speed..in.hi_]h-

estgeaf, then brake mustbe aojustea.

• Depress clutch/brake pedal and engage

parking brake. --,

• Measure distance between brake oper-

ating arm and nut "A" on brake rod.

If distance is other than 1-9/16", loosen

jam nut and tum nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A'.

° Road test tractor for proper stopping

distance as stated above.. Readjust

necessary. If stopping aistance kssti,

greater than six (6) feet in highest gear,

further maintenance is necessary.

ContOur. rjg..arest authorized ser-

vice ce_'i_r/de]_artment.

With ParkingBrake "Engaged"

I"A"

Jam Nut

Am1

Do Not touch this nut. If further brake adjust-

ment is necessary contact your nearest autho-

dzed service center/department

TO REPLACE MOTIONDRIVEBELT

Parkthe tractor on levelsurface. Engage

parkingbrake. For assistance,there isa

belt_stallation guide decal on bottom

side of left footrest.

• Remove mower (See rl'O REMOVE

MOWER" in this section of this manual.)

• Disconnect clutch wire harness.

• Remove clutch Iocator.

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades.

• Pull belt toward front of tractor and

remove downwards from around electric

clutch.

• Install newbelt by reversing above pro-

cedure.

Clutch Locator

Clutching

Idler

Idler Clutch

Wire Harness

Transmission

Input Pulley"

TO ADJUST MOTION CONTROL LEVER

The motion control lever has been preset

at the factory and adjustment should not

_. be necessary. _

If for any reason the motion control lever

will not hold its position while, at a selected

speed, it may be adjusted at the friction

pack located on the right side of transmis-

sion.

• Park tractor on level surface. Stop trac-

tor by tuming ignition key to "OFF" posi-

tion, and engage parking brake.

• Adjust motion control lever by tightening

adjustment Iocknut one half (1/2) tum.

NOTE: If for any reason the effort to

move the motion control lever becomes

too _siv_=a'everse the above adjust-

m_nt proceciure by loosening Iocknut 114

to 112turn.

Road test tractor after adjustment and

repeat procedure if necessary.

TRANSMISSION REMOVAl/REPLACE-

MENT

Should your transmissionrequire removal

for service or replacement, it shouldbe

purged after reinstallationand before

operating the tractor. See _'PURGE

TRANSMISSION" inthe Operation section

of this manual.

Adjustment

Locknut

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authorized

service center.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contair_s a square key - Do not

lose):

• Repair tire and reassemble.

• On rear whei_ls only: align grooves in

rear wheel hub and axle. Insert square

key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers A

Retaining '_ ff__lJ

R'ng-_-_'____] I

AxleCover "_Square ey

(Rear Wheel Only)

TO START ENGINE THAT HAS A WEAK

BATTERY

ACAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE sec-

tion of this manual). _

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equiped with

a 12 volt negative grounded system. The

other vehical must also be a 12 volt nega-

tive grounded system. Do not use your

tractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

, Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

I'O REMOVE CABLES, REVERSE

_)RDER -

• BLACK cable first from chassis and

then from the fully charged battery.

0 RED cable last from both batteries.

- ._ -. - .:=.

..H._lt_Panel

IEPLACING BATTERY

LCAUTION: Do not short battery termi-

als by allowing a wrench or any other

bject to contact beth terminals at the

ame time. Before connecting battery,

•_move-mlJlEfl:)rac_lbts, wristwatch

ands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt

and keps nut as shown. Tighten secure-

l.ly

• (_onnectBLACK groundingcableto

negative(-)batteryterminalwith

remaininghex boltand keps nut.

Tightensecurely

• Close terminal access doors.

• Close hood.

Terminal keps Nut

Access

Door

: Hex Bolt

•,- Positive

• Cable

Terminal

Guard

(Black) Cable

TO REP!.ACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may. cause your

tractorto run poorly, stop running, or pre-

vent it from starting.- "

• Check widng. See electrical widng dia-

gram in the Repair Parts section of this

manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand Jnfront of tractor. Grasp hood at

sides, tilttoward engine and lift off of

tractor.

• To replace, reverse above procedure.

Hood

Headlight

Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST "rHR_OTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

• With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

• Check to see if hole in throttle lever and

hole in speed control bracket are

aligned.

• If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

-.- through bothholes.

Cable Clamp

Screw

Speed Control

Bracket

Lever

TO ADJUST CARBURETO'_

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. Ifthe

carburetor does need adjustment, proceed

as follows:

In general, tuming the adjusting needles

In (clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air mix-

ture,Tuming the adjusting _needles out

(co_loekwise) increases the supply of

fuel t_>the engine giving a richer fuel/air

mixture.

3(5

IMPORTANT: Damage to the needles and

the seats in carburetormay result if nee-

dle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control leverin

neutral (N) position.

• Idle soeed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

• Idle fuel needle Setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then tum

out (counterclockwise) until engine runs

rough. Tum needle to a point midway

between those two positions.

• Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,

tum idle fuel adjusting needle out (coun-

terclockwise) 118 tum. Repeat test and

continue to adjust, if necessary, until

• engine •accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed •set-

ting can be dangerous. If you think the

engine-govemed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center, which has proper

equipment and experience to make any

necessary adjustments.

IdleSpeed

Adjusting

Screw

Idle Fuel

Needle,

Immediately prepare yourtractorfor stor-

ageatthe-end of the season or if the trac-

tor will notbe used for 30 days or more.

ACAUTION: Never storethe tractorwith

gasoline in the tank insidea building

where fumes may reach an openflame or

spark. Allowthe engine to coolbefore stor-

ing inany enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This willallow you to clean itthor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See =CLEANING"

in the Maintenance section of this man-

uali. ........

• Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

nay require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this tnanual).

• After cleaning, leave cables disconnect-

ed and place cables where t'_'ey cannot

come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter,.f_e,_rtank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYUNDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

• Tum ignition key to "START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable protec-

•tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM

Will-not sta_

Hard to start

Engine will not turn

over

Engine clicks but will

not start

Loss of power

CAUSE

• Out of fuel.

• Engine not"CHOKED" prop-

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

• Clutch/brake pedal not

depressed.

• Attachment dutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

_ switch(es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cuffing too much grass/too

fast.

* Throttle in "CHOKE" position.

• Build-up of grass, leaves and

trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

CORRECTION

• Fill fuel tank.

• See "TO START ENGINE" in

Operation section.

• Wait several minutes bafom

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• " Drain fuel tank and carburetor,

refill tank with fresh

gasoline and replace fuel filter.

• Check all widng.

• See "To Adjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Depress dutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replacesolenoidor

starter.

• Contact an authorized service

center.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in "Higher Cut" posi-

tiordmduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• ClearVreplace air filter.

• Check oil level/change oil.

PROBLEM CORRECTION

!Loss o[power (cont'd)

TROUBLESHOOTING CHART

CAUSE

• Faulty spark plug.

Excessive vibration

Engine continues to

run when operator

leaves seat with at

tachment clutch

engaged

Poor cut - uneven

JL4ower_ades will not

rotate

Poor grass discharge

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment

• Wom, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety pres-

ence control system.

•Wom, bent or loose blade.

, Mower deck not level.

• Buildup of grass, leaves, and

trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Obstru_on in dutch mecha-

nism.

• Wom/(_naged mower drive

belL

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

• Connect and tighten spark plug

wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parts.

Check wiring, switches and con-

nections. If not

corrected, contact an authorized

service center/

department.

• Replace blade. Tighten blade

bolt.

• Level mower deck.

• Clean underside of mower hous-

ing.

• Replace blade mandrel.

• Clean around mandrels to open

vent holes.

• Remover obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in "FAST"

pos on.

• Shift to slower speed.

• Allow grass to dry before mow-

ing.

• Level mower deck.

• Check tires for proper air pres-

sure.

'ROUBLESHOOTING CHART

PROBLEM

'oor grass discharge

:onrd)

4eadlight(s) not work

_g (if so equipped)

_attery will not charge

.oss of drive

!ngine_=backfires"

ihen turning engine

OFF"

CAUSE

• Wom, bentor looseblade.

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Switch is "OFF".

• Bulb(s) bumed out.

• Faulty light switch.

-,_ Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty alternator.

• Freewheel control in "disen-

gaged" position.

• Motion drive belt worn, dam-

aged or broken.

• Air trapped in transmission

during shipment

or servicing.

• Engine throttle control not set

at "SLOW" position for 30 sec-

onds before stopping engine.

CORRECTION

• Replace/sharpen blade. Tighten

blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to open

vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiringand connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace altemator.

• Place freewheel control in

"engaged" position.

• Replace motion drive belt.

• Purge transmission.

Move throttle control to "SLOW"

position and allow to idle for 30

seconds before stopping

engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272021

FUEL SHUT-OFF SOLENOID

NOTE [

YOUR TRACTOR IS

EQUIPPED WiTH A SPECIAL

ALTERNATOR SYSTEM.

IGNmON SWITCH

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BE_:AUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CI'I_NGE WITH ENGINE

SPEED. RRRDLE THE UGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

BROWN

"":1

RELAY

HEADLIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED

i CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

GFC

Fro SWITCH

i--I

OFF 'C+G,B+H I

ON C+F,B+E,A+D I

.9) (_ DA

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272021

i I

"LECTRICAL

TRACTOR - -_MODEL NUMBER 917.272021

KEY

NO.

PART

NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20x3/4

8 7603J Tray, Battery

10 145211 Bolt, Btr Front 114-20 x 7-1/2

11 150109 Holddown Battery Front Mount

12 145769 N.ut,Push Nylon Battery Front 1/4

16 153664 Switch Interlock Push-in

i8- 17720408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Hex, Jam 1/4-20

21 161785 Harness, LightSocket (w/4152J)

22 4152J LightBulb

24 145491 Cable, Battery

25 146148 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 UNC

28 145491 Cable, Ground

29 160784 Switch, Seat

30 163968 Switch, Ignition

33 140403 Key, Molded, Craftsman

40 164098 Harness, Ignition

42 131563 Cover, Terminal

43 145673 Solenoid

45 1_822X Ammeter Rectangular 15 Amp

50 154963 Switch Pto 3 Pdt Red Delta 96

55 17_490508 Screw Thdrol 5/16-18 x 1/2

70 140426 Hamess Engine Koh Cmd-L 15 Ar

80 144685 Hamess Clutch Evx

81 109748X RelayAsm

NOTE: All_t dimensionsgiveninU.S. inches

1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272021

CHASSIS AND ENCLOSURES

150

180

I /

158

._"S 3--

3 /

74 3

TRACTOR - - MODEL NUMBER 917.272021

CHASSIS AND ENCLOSURES

KEY PART

NO. NO.

1 160392

2 140356

3 17490612

9 161566

10 STD533710

11 163455

13 163456

17 161023X556

19 17521312

20 162026

25 19131312

26 STD541437

28 160564X558

29 161235

30 154791X556

31 139976

37 174905O8

38 139886

39 139887

50 161572

54 161464

59 110436X

60 STD533707

64 162025

74 STD541437

140 158418

142 156095

143 154966

144 154207

145 156524

154 161897

155 161900

156 1638O5

157 163806

156 162037

159 155123

160 162967

161_ 164769

- - 5479J

NOTE:

DESCRIPTION

Chassis

Drawbar

Screw, Thd., Roll. 3/8-16 x 3/4TypeTT

Dash

Bolt, Cardage 3/8-16 x 1

Panel,Dash,Ut

Panel,Das_ RH

HoodAsserr_

Screw Slid Flex I-Id w/Pin Washer

Plate Battery STY1"

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Flex, with Insert 3/8-16 UNC

Grilla, MS-556

Lens, Grille

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrol. 5/18-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Pivot Bracket Assembly, RH, Mower, Rear

Baffle YTGT

Screw Hex Wshd 8-18x 7/8

Busing,Snap,Sp_

BoltRdhd Sqnk 3/8-16 UNC x3/4

Dash Lower STYT

Nut Crownlock 3/8-16 UNC

Bracket Suspension Front

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Bracket Dash Rh

Bracket Dash Lh

Striker Plate

Magnet YTGT

Paddng Brake Blot

Cuphok:larSU Bik

Fastner Nutl_

Pinch-Welt Hood

Plug Button

_mponent dimensionsgiveninu.s. k_ches

1 i_:h-= 25.4 mm

TRACTOR - - MODEL NUMBER 917.272021

GROUND DRIVE

77 9 24

_._-- 2 93 105

I06

100

150

151

TRACTOR - - MODEL NUMBER 917.272021

. ROUND DRIVE

(EY PART KEY PART

_10. NO. DESCRIPTION NO. NO.

.53

56"

150071B

142431

143995

154792

145028

76020416

73800500

74780616

738OO6OO

150280

130564

145627

TransaxleAssembly

Spring,Retum,Brake

Pulley,Transaxle

RodShiftHydroLT

ClutchElecEvx

PinCotter 1/8x I CAD

NutLockHexW/Ins. 5/16-18 Unc

BoltFinHex 3/8-16 Uncx I Gr.5

NutLockHexW/Wsh 3/8-16 Unc

BoltHex7116-20x 4-1145 Ga.

Knob,Deluxe 1/2-13

Rod,BrakeHydro

154978

73350600

106888X

19131316

76020412

145204

124236X

130807

74760512

72140506

155071

120183X

19211616

1572H

123674X

74760644

4470J

154777

1_9131312

127783

154407

123205X

74760624

73680600

73680500

105710X

105709X

74760620

140294

140312

17490612

__ Bra_cket_ Clutch Mtg Evx

NUt, Hex Jam 3/8-16 Unc

Spring, Brake Rod

Washer

Pin Cotter 1/8 x 3/4 CAD.

Rod, Parking Brake _,.

Cap, Parking Brake

Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc x3/4

Bolt Rdhd Sqnk 5/16-18 Unc x 3/4

Shaft, Foot Pedal

Bearing,Nyk_n

Washer

Pin, Roll

Pulley, Idler, Flat

Bolt

Spacer,Spilt

Keeper, Belt Idler

Washer 13/32 x 13/16 x 12 Gauge

Pulley, Idler, V-Groove

Bellcrank Clutch Grnd Drw Stl

Retainer, Belt

Bolt

Nut Crownlock 3/8-16 UNC

Nut, Crownlock 5/16-18 Unc

Unk,Clutch

Spring, Return, Clutch

BoltHex 3/8-1_ x 1-114

V-Bolt, Ground Drive

Keeper, Center

Screw Thdrol. 3/8-16 x 3/4 TYTT

DESCRIPTION

62 8883R

63 145868

65 10040700

66 154778

71 140158

73 156347

74 121199X

75 121749X

76 12000001

77 123583X

78 121748X

81 o 156046

82 123782X

63 19171216

84 161901

86 71208

87 19212016

88 12000008

89 158388

90 124346X

93 142564

94 14O462

95 144643

96 4497H

97 140469

98 73510600

100 19111216

102 141322

103 73940800

104 140156

105 71070516

106 74780520

144 19111016

145 74490540

146 74490536

147 74490524

148 159103

149 122052X

150 150935

151 19133210

Cover, Pedal

Pulley, Engine

Washer

Keeper Belt Engine

Strap Torque Lh Hydro 18/20" T

Strap Torque Rh Hydro 18/20" T

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

ShaftAsm. Cross Hydro 20" .Rres

Spring Torsion T/A

Washer 17132 x 3/4 x 16 Ga.

Rod, "ReHydro 20" "Rres

Bushing

Washer 21132 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Une Fuel Hydro 4"

Fan, Hydro 7"

Control Bypass Hydro 20" "Rres

Retainer Spring 1" Zinc/Cad

Keeper Bolt Rh Hydro 0750.

18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga.

Washer Beliville .501D x 1.50D

Nut H Jam Toplock 114-20 Unf

Arm, Control Hydro

ScrewCap Hex 5/16x 18xl

Bolt Rn Hex 5/16-18 Uncx 1-1/4

Washer 11/32 x 5/8 x 16 Ga.

BoltHex Flghd 5/16-18 Gr. 5

BoltRn Hex 5/16-18 uricx 2-114

BoltRn Hex 5/16-18 unc x 1-1/2

spacer

Spa.ce.r Retainer Pm Mower

Bushing Nylon Collered

Washer 13/32 x2 x 10Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25A mm

TRACTOR - - MODEL NUMBER 917.272021

STEERING ASSEMBLY

• i

4,1

I HAIL;-IUH - - MODEL NUMBER 917.272021

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944

2 154427

3 156483

4 157473

5 62661-1

6 121748X

7 19272016

6 12000029

9 3366R

10 156438

11 STD551137

12 7"3940800

13 154779

15 739010(X)

17 156543

18 57079

19 124035X

20 126584X

22 71200410

23 127501

25 154406

27 136874

29 17490612

32 139929

33 19111216

34 STD551131

35 73810500

36 155105

37 152927

38 159946

40 STD541537

41 159945

42 163888

43 121749X

46 121232X

47 6855M

62 156595

65 154780

66 154404

67 74781044

68 154429

72 191824N.1_

73 160135

SteeringWheel

Axle Assembly STMP Dropped STL

Spindle Assembly, LH.

Spindle Assembly, R.H.

Bearing,Race,Thrust,Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

PJng,K_p

Bea_ Stee_ngCo_mn

Dragr._ExtendadStaraped

Washer, Lock

Nut Hex Jam Topk>ck1/2-20 Unf

Bearing Axle STLT/GT

-Nut, Lock, Flange 5/8-11 UNC

ShaftAssembly,Steedng

Washer, Thrust .515 x .750 x .033

Support, Shaft

Washer, Shim 1/4 x5/8 x .062

Screw Hex Socket 1/4-20 x 5/8

Pittrnan Shaft Assembly

Bracket, Steering

Gear, Sector

Screw, Thd., Roll. 3/8-16 x 3/4

Rod, "Re

Washer 11/32 x 3/4 x 16 Ga/

Washer Lock Hvy Spr. 5/16

Locknut 5/16-24 Unf

Bushing, Steering

Screw

Insert, Steering Wheel

Gdpco Nut

Adaptor, Steering Wheel

Boot, Steedng Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Cap, Spindle

F'_lJng,Grease

KitSteeringAsmSen/ice

Spacer Axle

Bearing Arm Pittman

Bolt, Rn Hex 5/8-11 UNC x 2-3/4

Axle, Brace

Washer 9/16 Id x 1-1/20d 11 G Zin

Steering Sleeve Extension

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

ENGINE

I hAL; I Ul'i - - MUUr-. II PIUMIDI"I-I _l I._..'r_.U_.l

_L"_ 101 4

OPTIONAL EQUIPMENT

%.,mm,.

Spark Arrester

_ _ _" I Yr _l-J I I

ENGINE

TRACTOR -- MODEL NUMBER 917.272021

KEY PART

NO. NO.

1 164091

......

4 159420

13 12-041-03

14 13280328

15 13200300

16 STD551237

23 159880

29 137180

31 157103

32 161696

33 123487X

34 106082X

35 17490512

37 8543R

8 .......

39 109227X

62 STD551131

77 19101216

79 M740108025

80 74760508

81 128861

101 M73030800

-102 17521312

DESCRIPTION

Control, Throttle/Choke

Engine, (See Breakdown) KohlerModel No. CV16S-43512

Muffler

Gasket Kohler CV-13-CV16.5

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Standard 90°, 3/8-18 NPT

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap, Fuel Guage 161696

Clamp, Hose

Pad Spacer

Screw Thdrol 5/16-18 x 3-4 Tyt

Une, Fuel

Plug, Oil Drain (Order From Engine Manufacturer)

Pad Idler

Washer, Lock

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Range 1/4-20 Starter Nut

Nut Flange M8-1.25 Non-Lk Zinc

Screw Sltd Hex Hd w/Pin Washer

NOTE: AllcomponentdimensionsgNeninU.S. inches

1inch= 25A mm

TRACTOR - - MODEL NUMBER 917.272021

SEAT ASSEMBLY

;

' I

I °

I ' I

5 6

KEY PART

NO. NO.

1 140123

2 140551

3 STD523710

4 19131610

5 145006

6 STD541437

7 124181X

8 17490616

9 19131614

10 155925

11 120068X

12 121246X

DESCRIPTION

Seat _"_'

Bracket,Pivot,Seat

Bolt

Washer 13/32x I x 10 Gauge

Clip,PusPPlnHinged

Nut

Spring,Seat

Screw,Thd.,Roll. 3/8-16 x 1

Washer 13/32x 1 x 14Gauge

Pan,Seat EmbossQCK Conn.

KnobSeat

Bracket,SwitchMounting

KEY PART

NO. NO. DESCRIPTION

13 121248X Bushing, Snap

14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

15 134300 Spacer, Split .28 x .88

16 121250X Spring

17 123976X Locknut, Flange 1/4 Grade 5

18 124238 Cap Spring Seat

21 153238 Bolt, Shoulder 5/16-18 UNC

22 STD541431 Nut

24 19171912 Washer 17/32 x1-3/16 x12

Gauge

25 127018X Bolt, Shoulder 5/16-18 x.62

NOTE: NI component dimensions given in U.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.272021

KEY PART

NO. NO.

1 164O94

2 106202X

3 163916

4 163917

5 164088

6 133644

7 163263

8 163203

9 163204

10 156439

11 142341

21 13 6

KEY PART

DESCRIPTION NO. NO.

Decal, Dash, Stealth 12 146046

Reflector Tail Light 13 164065

Decal, Hood, R.H. 14 160397

Decal, Hood, L.H. 16 138047

Decal Brake Clutch Stealth 20 149516

Decal, Customer Maintenance 21 163206

Decal Dash Pnl Kohler -- 138311

Decal, Deck Mower EZ - - 154515

Decal, Fender, Craftsman -- 154516

Decal, Fender Danger -- 165060

Decal, Drawbar Cntd Mvt Hyd Lt - - 165061

DESCRIPTION

Decal, V-Belt Drive Schematic

DacalStrgWhe_

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Fender Side

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Owner's Manual, English

Owners Manual, Spanish

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front'nre

(NotProvided,Sen4ceHemOrdy)

5 106732X427 Rim, Front

6 278H Fitting,Grease (Front Wheel Only)

7 9040H Bearing, Range (Front Wheel Only)

8 106108X427 Rim, Rear

9 122082X Tire, Rear

10 7152J Tube, RearTire

(NotProvided,SmvicettemOrdy)

11 104757X Cap, Axle

-- 144334 Sealant, Tire 10 oz.

No'rE:Alloompon_ d_a_ls gk'enInU.S._s

1 inch = 25.4 mm

, n_v evn - - Muur..L PlUMUI:.I"[ _] 7'.272021

LIFT ASSEMBLY

25 24

I HAt.; I UH - - MUU_L NUMBER 917.272021

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159461 Lift Lever Inner Wire Assembly

2 159476 Shaft Assembly, Lift

3 138284 Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32 x I x 21 Gauge

6 120183X Bearing, Nylon

7 125631X Grip, Handle, Ruted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, LH.

12 139866 Link, Lift, R.H.

13 4939M Retainer Spring

15 127218 Link, Front

16 73350800 Nut, Hex0Jam 1/2-13 UNC

17 130171 Trunnion

18 73680800 Nut Crownlock 1/2-13 Unc

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring

23 110807X NutSpecial

24 19131016 Washer 13/32 x 5/8 x 16 Ga.

25 164024 Spring Comp Infinite

26 76020308 Pin Cotter 3/32-1/2

27 164543 RodAdj LiftZinc

28 73350600 Nut Hex Jam 3/8-16 unc

29 138057 Knob Infin 3/8-16 unc BIk Sym

30 150233 Trunnion InfinHeight

31 140302 Bearing, Pvt' Lift Spherical

32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer Height Indicator

37 123935X Plug Hole

38 17490512 ScrewThdrol 5/16-18 x3/4

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 155098 Indicator Height stir

49 145212 Nut Hex/Large Lock

50 110452X Nut Push Phos & Oil

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

MOWER DECK

126 !

116

117

119

103102

106--_

106

104

101

106

TRACTOR - - MODEL NUMBER 917.272021

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164210 Deck WeldmenL 46" 40 137273

3 138457 Bracket Asm., Sway Bar 41 17490620

5 STD624008 Retainer Spring 42 122052X

6 130832 Arm, Suspension, Rear 43 144949

(Sway Bar) 44 133943

8 850857 Bolt, Patched 3/8-24 x 1-1/4 45 145059

Gr. 8 46 137729

9 STD551137 Washer, Lock Hvy., Unplated 3/8 47 144959

10 140296 Washer, Hard Blade, Mower 46 139573

Vented 49 STD541437

11 163819 Blade, 3 in I 46" 50 72110612

12 129895 Beadng, BaU,Mandrel#6204 51 153390

13 137553 Shaft Asm. w/Lower Bearing 52 156493

....... (Includes Key No. 12) - 53 19131312

14 137152 Housing, Mandrel 54 74780616

15 110485X Bearing, Ball, Mandrel 55 72140608

16 140329 Stripper, MowerRound 72 19131616

18 STD533103 Balt, Cardage 5/16.18x5/8 92 STD541437

19 132827 Bolt, Hex Hd, Shoulder 5/16-18 101 145579

20 145055 Baffle, Vortex Mower46" 102 71161010

21 STD541431 Nut, Crownlock 5/16-18 UNC 103 STD551110

22 134753 Stiffener, Bracket 104 19061216

23 131267 Bracket, Deflector 105 160793

24 105304X Cap, Sleeve 106 2029J

25 149287 Spring, Torsion, Deflector 116 137644

26 110452X Nut, Push 117 133957

27 157788 Shield, DeflectorMowar 118 73930600

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 119 19121414

29 131491 Rod, Hinge 126 144948

30 157722 Screw, Thd Rolling Washer Head 127 146763

31 129963 Washer, Spacer Mower Vented - - 164822

32 153531 Pulley, Mandrel

33 137266 Nut, Fig. Top Lock Cntr. 9/16

34 144945 Anchor, Spring Deck 46"

35 17490628 Screw, Thdrol 3/8-16 x 1-3/4 Tytt - - 143651

36 STD551037 Washer 13/32 x 13/16 x 16 Ga.

37 131494 Pulley, Idler, Flat

38 156086 Keeper, Belt, Idler

39 144917 Pulley, Idler, Driven

Spring,Secondary44/46/50 Vent

Screw,Thdrol3/8-16 x 1-1/4 Tytt

Spacer,Retainer

Arm,IdlerSecondary

Washer,Hardened

Cover,MandrelDeck

Screw,Thdroll. 114-20x 5/8

V-Belt,Mower,Secondary

V-Belt,Mower,Primary

Nut,Crownlock3/8-16UNC

Bolt,Carriage3/8-16x 1-1/2Gr.5

WasherFelt

PulleyIdler46" Prim.Drive

Washer13/32 x 13/16x 12 Ga

BoltFinHex3/8-16Uncx I Gr.5

BoltRdhdSqnk3/8-16 Uncx 1

Washer13/32x 1 x 16 Ga

NutLockHexw/Ins3/8-16Unc

Cover,Mulching

Screw

Washer,Lock #10

Washer

LatchAsm.Bagger

Nut,Weld

Bolt,Shoulder

GaugeWheel

Nut,Centerlock3/8-16 UNC

Washer 3/8x 7/8x 14Ga.

Arm,Idler,PrimaryDeck46"

Pulley,Idler,V-GrooveDim.4.25

MowerService46"(Standard

Deck- Orderseparatelymulching

andguagewheelcomponents

KeyNos.101-106and 116-119

MandrelAsm44/50 Service

(includesKeyNos.8-10, 12-15,

•31 and 33)

NOTE: AllcomponentdimensionsgiveninU.S. Inches

1 inch= 25A mm

TRACTOR - - MODEL NUMBER 917.272021

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 310-0650B

34 139

'36

113

TRACTOR - - MODEL NUMBER 917.272021

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 310-0650B

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 142930 Housing, Lower 43 142884

2 142931 Assembly, Upper Housing 44 150829

3 142932 Seal, Up 52 142991

4 142928 Ring, Wire Retaining 53 142961

5 142933 Ring, Retaining 56 142963

6 142934 Bearing, Shaft Ball 56 142964

7 142935 Bearing, Cradle 59 142965

8 150771 Bearing, Thrust 30x52x13 62 142966

9 142937 Swashplate, Variable 63 142967

13 142938 Block, Cylinder Assembly 64 142920

14 142_93_9 Arm, Trunnion 68 142969

15 142940 Seal, Lip 69 144610

17 142941 Guide, Slot 83 142971

18 150772 Shaft, Motor 85 150806

19 150773 Bearing, Thrust 42x68x16 68 142973

23 142944 Block, Cylinder Assembly 89 142974

24 142945 Seal, Lip 10x25x7 90 142975

25 142946 Actuator, Bypass 91 142976

26 150774 Center Section Assembly Kit 92 142977

27 142948 Seal, Lip 26 x 42 x 8 93 142978

28 142949 Ring, Retaining 113 142917

29 142950 Washer 26x35x I 114 142918

30 150787 Plate, Bypass 119 142980

34 142951 Oil Rlter Element 134 144507

35 142952 Arm, Bypass 135 144608

38 142953 Ring, Retaining 139 150775

37 142954 Arm, Actuating 140 150776

38 142955 Pin, Actuating

39- 150777 Bolt 5/16-24 x 1-3/4 NOTE:

40 150778 Leclmut, Hex 5/16-24 UNJC

41 142956 Brake Rotor/Stator l_t

DESCRIPTION

Washer 7/16 x 7/8 x .060

DifferentialAssembly

Washer 3/4 x 1.5 x. 13

Seal .75 x 1.25 x 2.50

Shaft, Input

Bolt 1/4-20 x 1.38

Pin .50D x .43 ID x .750

Arm, Control

Puck, Dampener

Set Screw

Spring

Stud 5/16-24

Jackshaft Assembly

Jackshaft

Screw, Cap

Washer 7/16 x I x 1/2

Sleeve Bearing

Seal, Wiper

Spdng, Block

Washer, BlockThrust

Cap,VentAssembly

Fitting, O-Ring Assembly

Spacer

Nut, Castle 5/16-24

Pin, Cotter

sp_ng,Compres_n

Nut, Hex 5/16-24

AllcomponentdimensionsgiveninU.S.

inchesI inch= 25A mm

TRACTOR-- MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER cV16S, TYPE NUMBER PS-43512

CYLINDER HEAD, VALVE AND BREATHER I

t2 11

----4

e6_4

TRACTOR - - MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

CYUNDER HEAD/VALVE/BREATHER

KEY PART

.NO. NO.

CRANKCASE

1 12-351-02

2 12-755-63

3 12411-01

4 12-041-10

5 12-017-01

12-017-02

6 12-016-01

12-016-02

7 X-75-23

8 42-318-19

10 12-599-03

11 M-0640034

12 12-089-01

13 12-173-01

14 12-755-03

15 12-468-05

16 12-112-13

17 12-086-15

18 X-426-9

19 12-326-03

20 M-0645020

21 12-096-07

22 M-0545010

23 12-018-01

24 i2-402.O2

KEY PART

DESCRIPTION NO. NO.

Lifter,valve(2)

Kit, cylinder head (Includes 3-17)

Rod,push(2)

Gasket,cylinderhead

Vak,e,intake(Std.)

va_,e,_ake(.25")

Valve,exhaust (S_L)

yak,e,exhaust(25)

Plug, allen hd. pipe 1/8

CyUnderHead

25-186-O1.... Arn_,-rocker(2)

Pivot, rocker arm (2)

Screw, hex. flange M6xl.0x34 (2)

Spring,vaJve(2)

Cap,valvespring(2)

Kit, retainer (2)

Washer, plain 13/32

Spacer, head bolt exhaust port

Screw, hex. flange M10x1.5x81 (5)

Clamp, hose (2)

Hose, breather

Screw, hex. flange M6xl.0x20 (5)

Cover, valve w/nipple

Screw, hex. flange M5xO.8xlO

Retainer, breather reed

Reed, breather

1 12032-03

3 12-445-02

4 M-0839025

5 12-380-17

6 12-755-49

7 12-089-18

8 12-422-08

12-422-09

12-422-10

12-422-11

12-422-12

12-422-13

12-422-07

9 12-144-19

10 12-874-07

12-874-08

12-874-09

11 12-018-O2

12 12-108-07

12-108-08

12-108-09

13 12-067-05

12-067-06

14 12-380-01

15 12-043-05

16 M-0631005

17 12-144-02

18 52-139-09

19 12-755-64

20 12-144-24

21 X-25-102

22 12-032-01

23 SM-0631015

24 12-154-05

DEsca.qlo.

Seal,_

ak_, _ (UseShortBock

(12 522 18)

strap,rang

Screw,hex:ghangeMSxl_)x2S

Dow_k)caUng(4)

10t,camsh_ (includes 7-8)

sp_g, act.aung

Shim, camshaft - blue

Shim, cemshaft (A.R.) red

Shim,camshaft(A.R.)yellow

Shim, camshaft (A.R.) green

Shim,camshaft(A.R.)gray

Shim,camshaft (A.R.)black

Shim,camshaft (A.R.)white

Shaft, balance

Piston w/Ring Set (Sial.)

(Indudes 11-12)

Piston w/Ring Set (2.5)

Piston w/Ring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (2.5)

Ring Set (.50)

connec_ngRod(SU.)

ConnectingRod(2.5)

Pin,governorregu_Ung

Gear,governorassembly

Washer,p_in6n_

Shaft, governor gear

Plug, cup

. Kit,gov.crossshaftw/clip

(indudes2024)

Shaft,govemorcross

washer,plain114

Seal,governorcrossshaft

Washer,p_ainSmm

cl_, hitchpin

TRACTOR - - MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

IGNITION I ELECTRICAL

1+--4

AIR INTAKE I

4--1;_

BLOWER HOUSING AND BAFFLES I

---,.

9--6

TRACTOR - - MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

IGNmON/ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 12-086-14

2 12-468-03

3 24-162-03

4 M-0639016

5 12-112-01

6 12-157-03

7 41-403-09

8 X-22-11

9 236602

10 X-42-1-5 ....

11 12-025-35

12 41-155-02

13 M-0548025

14 24-085-O1

15 12-132-02

16 Xo728-1

17 M-0545010

18 12-584-07

19 12-452-02

20 12-086-35

21 M-0461013

22 12-584-06

Screw, hex. flange MIOx1.5x46

Washer, plain 3/8

Screen, grass

Screw, hex. flange M6x1.0x16

(6)

Spacer, fan (4)

Fan

.Regulator, rectifier

Washer, lock (2)

Connector

Key

Flywheel

Connector (4 contact)

Screw, hex. cap MSx0.8x25 (2)

Stator assembly - 15 amp

Spark Plug

Clip, cable (2)

Screw, hex. flange M5x0.8xl0

(2)

Module, ignition

Terminal

Screw, hex. socket M5x0.8x20

(2)

Screw, pan head M4.2x13 (2)

Module, speed advance

NOT ILLUSTRATED

25-518-29

25-518-05 --

12-176-31

X-25-5

Lead

-Harness

Washer, plain 5/16"

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 M-0545010 Screw, hex. flange M5x0.8xl0

(s)

2 24-468-10 Washer, plain 1/4

3 12-146-07 Plate, blower housing

4 M-0645020 Screw, hex. flange M6xl.0x20

5 24-096-05 Cover, pinion

6 220534 Washer, plain 5/16 (2)

7 12-027-54 Housing, blower

8 12-063-05 Baffle, intake side

9 25-154-02 Clip, mounting (3)

10 SM-0545020 Screw, hex. flange M5x0.8x20

(3)

11 M-0645016 Screw, hex. flange M6x1.0x16

(2)

12 12-063-08 Baffle, cylinder head

13 12-063-01 Baffle, cylinder

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 25-341-03 Knob, air cleaner cover

2 12-096-24 Cover, air cleaner

3 12-083-08 Precleaner, element

4 12-100-01 Wing Nut

5 12-083-05 Element, air cleaner (Includes 6',

6 12-032-10 Seal

7 12-094-12 Base, air cleaner (Includes 8-9)

8 12-072-03 Stud M6x1.0x75

9 12-086-01 Screw, hex. cap #10 Hi-Lo

thread forming (2)

10 12-041-02 Gasket, aircleaner

NOT ILLUSTRATED

12-113-53 Decal,aircleaner

TRACTOR - - MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

STARTING SYSTEM

7----- (_

ENGINECONTROLS

OIL PAN I LUBRICATION I

II ..--10

TRACTOR - - MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-0839070 Screw, he)(. flange M8x1.25x70

(2) 1 12-079-07

2 25-098-05 Starter assembly (Includes 3-8) 2 12-237-01

3 12-755-54 _ drive end 3 M-0664020

4 12-227-06 Cap, drive end

5 12-170-05 Armature 4 M-0545016

6 12-221-01 Wit,brush & spring 5 12-536-10

7 12-227-13 Cap, commu1_or end

e 12-211-01 Bolt, hex. flange 114-20x4-5/8 6 M-0443020

(2) 7 12-089-11

........ 8 12-089-23

OIL PAN/LUBRICATION 9 12-089-24

10 12-755-83

KEY PART

NO. NO. DESCRIPTION 11 12-100-07

12 52-211-04

1 12-038-01 Dipstick assembly (Includes 2-3) 13 12-090-26

2 25-755-13 Kit, oilfillcap (Includes 3) 14 25-158-11

3 12-153-O3 O-Ring, oil fill cap 15 12-079-01

4 12-153-02 O-Ring, upperoil fill tube 16 25-158-08

5 12-123-04 Tube, oil fill

6 SM-0545020 Screw, hex. flange M5x0.8x20

7 12-153-01 O-Ring, lower oil filltube

8 25-162-07 Screen, oil pickup

9 12-096-O3 Cover, oil pickup screen

10 M-0545016 Screw, hex. flange M5x0.8x16

11 25-462-09 Valve, oil pressure relief

12 X-75-2 Plug, pipe

13 12-050-01 +Filter,oil

14 X-75-10 Plug, sq. hd. solid 3/8

15 12-393-01 Pump, oil assembly

16 12-153-06 O-Ring, o'dpump cover

17 12-096-34 Cover, oil pump

18 M-0545016 Screw, hex. flange M5x0.8x16

(3)

19 12-032-03 Seal, oil (P.T.O. end)

2O 24-0e6-16 Screw,l_ex.flange

M8x125x45 (11)

21 24-086-17 Screw, hex. _ MSx1.25x45

22 12-199-38 Pan, oil

linkage,choke

Clamp,cable

Screw, lobed socket M6xL0x20

(2)

Screw, hex, flange M5xO.8x16

como_,speedassembay

(mdudes6_,97)

Screw, pan head M4xO.7x20

Sp_ng,speedcontr_(2)

Slxing,chokereturn

Spring,govemor

Kit, governor lever (Includes 11-

13)

Nut, bex. flange M6xl.0

Bolt,roundhead

Lever, governor

Bosh_g,throt,e,nkage

Linkage, throttle

Bushing, linkage retaining

TRACTOR MODEL NUMBER 917.272021

KOHLER ENGINE'MODEL NUMBER CV16S, TYPE NUMBER PS 43512

CRANKSHAFT

EXHAUST I

FUEL SYSTEM

17_

TRACTOR -- MODEL NUMBER 917.272021

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43512

FUEL SYSTEM

KEY PART

NO. NO.

1 M-0641060

2 X-25-63

3 X-22-11

4 M-0629122

5 12-853-83

6 12-041-02

7 12-053-83

8 12-041_'I .....

9 12-265-04

10 47-154-01

11 X-426-9

12 52-353-22

13 25-050-02

14 25-155-02

15 12-559-01

16 12-112-05

17 25-041-09

18 M-0645020

19 X-380-1

20 12-353-01

21 12-123-19

22 M-0545010

23 12-154-01

24 _ 12-431-01

25 12-313-01

26 12-353-10

NOT ILLUSTRATED

12-757-0_

12-757-03

12-041-01

12-041-0_

12-041-05

12-041-06

12-032-06

12-757-09

12-041-06

DESCRIPTION

Nut, hex. flange M6xl.0 (2)

Washer, plain 1/4

Washer, star 1/4

Stud M6x1.0x122 (2)

Kit,carburetorWgasket

(Includes 6,7,8 qty 1)

Gasket, air cleaner

Carburetor assembly

(For information only not

available separately)

Ga.sket,carburetor (2)

Deflector, heat

Clip, cable

Clamp, hose (6)

L;ne, fuel 12"

Filter, fuel

Connector, 90° hose

Kit, fuel pump w/gaskets

(Includes 16-18)

Spacer, fuel pump

Gasket, fuel pump (2)

Screw, hex. flange M6xl.0x20

(2)

Connector, straight hose

Line, fuel 1-1/4"

Line, metal fuel

Screw, hex. flange M5xO.SxlO

Clamp, fuel llne

Sleeve, insulalJng

Grommet, fuel line

Line, fuel 2-1/2"

Kit, float

Kit,carburetorrepair

Gasket, carburetor

Gasket, air.cleaner

Gasket,bowl

Gasket,bowl screa/.,

Seal, solenoid

K=t'sok_:_d

Gasket,bowl screw

CRANKSHAFT

KEY PART

NO. NO.

1 12-014-37

2 12-139-01

EXHAUST

KEY PART

NO. NO.

1 25-072-04

2 12-041-03

4 12-126-11

5 12-445-O6

6 M-0645025

12-522-18

12-755-82

DESCRIPTION

Cranksha_(Indudes2)

Plug,cup

DESCRIPTION

stud(2)

Gasket, exhaust manifold

Bracket, muffler

Strap, lifting

Screw, hex. flange M6xl.0x25

(2)

Short Block

Gasket Set

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING _ _ ...CUT

GUIDE TH'_

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

I_ Operate your Tractor up and down the face of slopes (not I

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

For the repair or replacement parts you need

delivered directly to your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in--house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-8oo-473-7274)

Para pedir servicio de reparaci6n a

domicilio - 1-800-676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

-Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

mnmmmm

mmmmmm

When requesting service or ordering

parts, always provide the following

information:

• Product Type • Part Number

• Model Number • Part Description

SEARS

Amenca's Repair Speciansts

i65060 Rev. 2 7.20.98 TR/VB Printed in U.S.A.

Craftsman 917272021 16.5 HP ELECTRIC START 46" MOWER AUTOMATIC LAWN TRACTOR

Product's Documents

Owner's Manual

Specifications

Craftsman 917272021 Questions and Answers