Craftsman 917272058 16 HP, 42" Mower Electric Start 6 Speed Transaxle Lawn Tractor

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Owner’s Manual

This is the main product document for model 917272058.

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Owner's Manual
JCRIIFTSMI WJ
LAWN TRACTOR
16 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.272058
This product has a low emission engine which operates
differently from previously built engines. Before you start the en-
gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Sears Service ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is used in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, iL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!f! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast a
down
hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts,
terminals
and related accessories contain lead
and lead compounds, chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never camj passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of tiding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free o1 grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
suit in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
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DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT"
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
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Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the b_ades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neoes-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 1.25
Capacity and Unleaded and
Type: Regular
Oil Type SAE 10W30
(above 32°F)
API-SF-SJ): SAE 5W-30
(below 32°F)
Oil Capacity: 4.5 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH):
Forward: 1st 1.1
2nd 1.4
3rd 2.2
4th 3.4
5th 4.3
6th 5.5
Reverse: 1.7
Tire Pressure: Front: 14 PSi
Rear: 12 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
A(_WARNING; This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
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Steering
Wheel Insert
Steering Wheel
(1) Hex Bolt
3/8-16 x 1
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Locknut 5/16-18
(1) Large Flat Washer
(1) Lockwasher 3/8
J_ Steedng Wheel
Adapter
Steering
Boot
Steering
Extension
Shaft
O
Seat
J
_J (1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Keys
(2) Keys
For Future Use
Slope Sheet
Video Cassette
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Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
8
_!!i_:_i_ r
W ,her
oo
ension Shaft
5/16 Locknut / ,<-_-_ _5/16 Hex Bolt
," "_-_'-L-,
i_ -_--.
Lower ",._; ,
Steering _ _-_ " _. ,_-,,_
Shaft _ "--._- -
Q. -. _ ._~ laD
sIot
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
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Label
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
bolt.
1. Remove adjustment bolt, lock washer
and flat washer securing seat to
cardboard packing and set aside for
assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage
shoulder bolts in slots and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment bolt, Iockwasher
and flat washer loosely. Do not
tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment bolt
securely.
Seat
Seat Pan
Shoulder
Bolts
Flat Washer
Lock
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read
understand and fol ow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adjustment Bolt
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INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Deflector
Mulcher
Plate
Latch
Hooks
,_t_CAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and
allow it to rest on plate while in opera-
tion.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,f CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction from
this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
4' No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/" Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
f Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,I Be sure brake system is in safe operat-
ing condition.
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I- ;I
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
ov_,_.P ]]
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
N H L c®) I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATFACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)
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KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch
Lever
Ught Switch
IgnitionSwitch Position
Lift
Ammeter ..... -..
...... - "" Plunger
Throttle/Choke Attachment
Control Lift Lever
Clutch/Brake
Pedal
Height
ustment
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
deciutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
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The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
"Engaged" Position
_gnition Key
_/,."Disengaged"
ThrottleF_ :--_;_// Position
Choke
- .°kel'_'_--- _ ',_\\_P" /Parking Brake
_onlrol , . .
'_,gL___ _ ;g._/;'Engaged
Clutch/' r _','-- ----_ °_ Position
Brake;
Pedal_-_ I _ I _.
,ever
"Disengaged "Brake'
Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_,CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT; Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CU'I-rlNG HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
background
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalpLng in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU-I-I-ING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge Wheel
Mounting
Bracket
3/8-16
Gauge Wheel
Shoulder
_/Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Attachemnt
Clutch Lever High
=Engaged" Position
Position
Low
Position
"Disengaged_.
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back ot this manual.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
14of your tractor.
background
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinserf the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_IbCAUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starling the engine for the firsttime or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disen-
gaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again, If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immedi-
ately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
15
background
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of the
tractor. This will result in a more even
distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
f
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.
MAX 1/3
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
16
background
F,LL,.DATES
AS YOU COMPLETE
Check Operator Presence and
T Inted0ck Systems I_
R Check for Loose Fasteners if tills
Sharpen/Replace Mower Blades _3
T Lubrication Chart If
0 Check BatteP/Level 1_4
R Clean Batter/and Termlna]s li/ if
Check Transaxle Cooling V'
Check V-Belts V /
Check Engine Oil Level I_' li/
Change Engine Oil (with oil tilter) I_1_ I_
E Change Engine Oil (without oil filter) V*l_ If
N C_ean Air Filter _V';
G Clean Air Screen
NI Inspect MuflledSpark
Arrester
l/
E Replace O_1Filter (If equipped) I_.=
Clean Engine Cooling Fins if =
Replace Spark Plug If If
Replace Air Filter Paper Cartndge V'2
Replace Fuel F_lter I_"
1 - Change mere often when operating under a heavy load or
in high ambient temperatures.
2 - Service more oltan when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 * Not required _f equipped with maintenance*free battery.
5 - _ghten front ax_ pivot boit to 35 ft.-Ib$, maximum.
DO not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@ Spindle _) Spindle
Zerk Zerk
@Front Wheel
Bearing Bearing Zerk
Zerk
I I
;',
'_ _' "(_Gear-
'l L. r- _ i shift
"- - "_ ='- - " Pivots
(_SAE 30 or 10w30 MOTOR OIL
(_GENERAL PURPOSE GREASE
@REFER TO Maintenance "ENGINE"
SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly
background
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See _PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
treated.
Blade bolt is grade 8 heat
Mandrel
Trailing _.
Edge Up /" Center,
Hole
Flat
Lock_
Washer _ ._
_Hex Bolt (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8" de
Pin
Center Hole "_
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
18
background
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA-I-FERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BAI-I-ERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOLING
Keep transaxie free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
-20 0 6O
-30 ,20 0 10 2O 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
Closed Oil Drain Valve
and __
Locked _ A "
Position (__i
Cap
Drain Tube
.
4.
5.
,
7.
.
Unlock drain valve by pushing inward
slightly and tuming counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace
the cap onto to the end of the drain
valve.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation.
19
background
Service air cleaner more often under
dusty conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove cartridge nut.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
Clean base carefully to prevent debris
from entering carburetor.
3. Clean cartridge by tapping gently on
flat surface.
NOTE: If very dirty or damaged, replace
cartridge.
4. Reinstall cartridge, nut, precleaner,
cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Cover Knob --_
Cover_Cartridge Nut
Foam_ Paper
Pre-Cleaner .¢_ Cartridge
"Base
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
1. Remove oil fill cap/dipstick.
2. Remove hex bolts from blower
housing and lift housing off engine.
3. Cover oil fill opening to prevent entry
of dirt.
2O
4. Use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
5. To reassemble, reverse above
procedure.
Hex _ousing
Bolts _-_'_._ .H._ BoJts
Oil Fill/
Dipstick Tube
\Spark
Engine Cooling Fins Plug
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp _ Clamp
Fuel Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
background
_IL WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2, Place gearshift lever in neutral (N) position,
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with
retainer springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Install belt onto engine pulley.
Small Retainer Spring
Clutch
Suspension Arms "_ .,,"
i
Square Hole
Link
Retainer Sprin
Anti-Swa,
Collar
Springs
(Both Sides)
Housing Guide
Bracket
Largq Spring
21
background
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
t res are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of th s
manual). If tires are over or
underinflated, you will not propedy
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjust-
ing.
Bottom edge of Bottom edge of
mower to mower to
ground _ ground
A_-\' Varound Line V ]'_
Arm
Lift Unk
Adjustment Nut _
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F'
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance °D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
'D" =D"
Both Front Links Should be Equal in Length
/
Nut
] "E"
Trur
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel
pulleys and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See 'rio Install Mower"
in this section of this manual).
22
background
Mandrel
Idler
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjust-
able brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear on a level dry concrete or
paved surface, then brake must be
adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake
rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". ReUghten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is neces-
sary. Contact a Sears or other
qualified service center.
With Parking Brake "Engaged"
Nut "A"
_ Nut
_ _'_Operating
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL-
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and
keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down be-
tween transaxle belt keepers and onto
the input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine
pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keep-
ers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Engine Pulley-
Clutching Idlerj
Stationary Id er
Transaxle
Pulley]
J
2'3
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TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the
neutral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever Neutral Lock Gate
Adjustment Bolt
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble with
crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contact a Sears or other
qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks,
purchase and use tire sealant from
Sears. ]]re sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Axle
Cover
Square Key f
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
RNING: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to
the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
24
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B
Weak or Dead Fully Charged
Battery Battery
REPLACING BATrERY
41_WA,RNING: Do not short battery
terminals Dy allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood
at sides, tilt toward engine and lift off
of tractor.
4. When replacing hood, be sure to
reconnect the headlight wire connec-
tor.
Hood
Headlight Wire
Connector
Seat
Terminal
Cover/ /Keps
-_ Hex
" Bolt
Positive
(Red)
Cable
(Black) Cable
25
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ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Chock adjustment as described
below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check to see if hole in throttle lever and
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit through
beth holes.
4. Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove
alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. Ifthe carburetor
does need adjustment, proceed as follows:
In general, fuming the adjusting needles in
(clockwLse)decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counter-
clockwise) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned intoe
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limiter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting
needle.
1. Be sure you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
3. Idle speed settina - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, tum idle speed adjusting screw in or
out until correct idle is attained.
4. Idle fuel needle settina - With throttle
control lever in slow position, tum idle fuel
adjustment needle in (clockwise) until
engine begins to die and then tum out
(counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
5. Recheck idle speed. Readjust if neces-
sary.
ACCELERATION TEST-
6. Move throttle control lever from slow to
fast pos_on. If engine hesitates or dies,
rum idle fuel adjusting needle out
(counterclockwise) 1/8 fum. Repeat test
and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contact a Sears or other qualified
service center, which has proper equip-
ment and experience to make any
necessary adjustments.
Cable
Screw tEZ
Speed Control
Thr)[tie
Idle Speed "----------
Adjusting_ I
Screw ItTt'____
Idle Fuel
Adjusting------'--"][ I_l cJr{}'JI
Needle II
26
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Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATI'ERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BAI-I-ERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directty on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank dudng storage. Also,
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
= Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
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TROUBLESHOOTING CHART
See appropriate section in manual unless directed to Sears service center
Hard to start
Enginewill not
turn over
Engine clicks but
will not start
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel.
2, Engine not "CHOKED"
properly.
3. Engine flooded. 3.
4, Bad spark plug. 4.
5. Dirty air filter. 5.
6. Dirty fuel filter. 6.
7 Water in fuel. 7.
8. Loose or damaged wiring. 8.
9. Carburetor out of adjustment. 9.
10. Engine valves out of
adjustment.
1. Dirty air filter. 1.
2. Bad spark plug. 2.
3. Weak or dead battery. 3.
4. Dirty fuel filter. 4.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6.
7. Carburetor out of adjustment. 7.
8. Engine valves out of 8.
adjustment.
1. Clutch/brake pedal not 1.
depressed.
2. Attachment clutch is 2.
engaged.
3. Weak or dead battery. 3.
4. Blown fuse. 4.
5. Corroded battery terminals. 5.
6. Loose or damaged wiring. 6.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8.
9. Faulty operator presence 9.
switch(es).
1. Weak or dead battery. 1.
2. Corroded battery terminals. 2.
3. Loose or damaged wiring. 3.
4. Faulty solenoid or starter. 4.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
Wait several minutes
before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
10.Contact a Sears or other
qualified service center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
Replace fuel filter.
Drain fuel tank and refill
with fresh gasoline.
Check all wiring.
See 'qo Adjust Carburetor"
in Service and Adjustments
section.
Contact a Sears or other
qualified service center.
Depress clutch/brake
pedal.
Disengage attachment
clutch.
Recharge or replace
battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact a Sears or other
qualified service center.
Recharge or replace battery
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
28
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TROUBLESHOOTING CHART
See appropriate section in manual unless directed to Sears service center
CAUSE CORRECTIONPROBLEM
Lossofpower
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.
3. Build-up of grass, leaves 3.
and trash under mower.
4. Dirty air filter. 4.
5. Low oil leveVdirty oil. 5.
6. Faulty spark plug. 6.
7. Dirty fuel filter. 7.
8. Stale or dirty fuel. 8.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14. Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety 1.
presence control system.
1. Worn, bent or loose blade. 1.
2. Mower deck not level. 2.
3. Buildup of grass, leaves, 3.
and trash under mower.
4. Bent blade mandrel. 4.
5. Clogged mower deck vent 5.
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
9. Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
Replace blade. Tighten
blade bolt.
Level mower deck.
Clean underside of mower
housing.
Replace blade mandrel.
Clean around mandrels to
open vent holes.
29
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TROUBLESHOOTING CHART
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will 1. Obstruction in clutch 1. Remove obstruction.
not rotate mechanism.
2. Worn/damaged mower 2. Replace mower drive belt.
drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass 1. Engine speed too slow.
discharge
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11 .Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
Headlight(s) not 1.
working i2.
(if so equipped) 3.
4.
!5.
Battery will not 1.
charge 2.
3.
4.
1.
Engine "backfires"
wvhen turning
angine "OFF"
Switch is "OFF'.
Bulb(s) or lamp(s) burned oul
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec
tions.
3. Replace regulator.
4. Replace alternator.
, Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
3O
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TRACTOR - - MODEL NUMBER 917.272058
SCHEMATIC
BATTERY SOLENOID
FUSE
AMMETER
(OPTIONAL)
/
IGNITION SWITCH
POsfrtON CIRCUIT "I_KI _"
OFF M+(_÷A1 NONE
RUN/LIGHT B÷AI A2+L
RUN B:-A1 NONE
START 3 + _ +A1 NONE
NOTE
YOUR TRACTOR IS
EQUIPPED WiTH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WrTH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
BROW N
HEADLIGHTS /7
RELAY
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272058
r
22
26
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32
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TRACTOR - - MODEL NUMBER 917.272058
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465
2 74760412
8 176689
16 176137
21 175688
22 4152J
24 4799J
25 146147
26 175158
27 73510400
28 4207J
29 160784
30 175566
33 14O4O3
40 179723
41 71110408
42 131563
43 178861
45 121433X
52 141940
81 109748X
90 180449
Battery
Bolt, Hex Head 1/4-20 unc x 3/4
Box Battery Fender
Switch, Interlock
Harness, Light Socket (Includes4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 20 Amp
Nut Keps Hexl/4-20 Uric
Cable, Ground, 6 Gauge, Black, 12"
Switch, PlungerNormal Op Olive
Switch, Ignition
Key, Ignition
Harness, Ignition
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover,Terminal, Red
Solenoid
AmmeterRectangalar
ProtectionWire Loop
RelayAsm.
CoverTerminal Battery
NOTE: Allcomponentdimensions givenin U.S. inches
1 inch= 25.4 mm
33
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TRACTOR -- MODEL NUMBER 917.272058
CHASSIS AND ENCLOSURES
28
2O8
39
166
60
74
60
_3
2O8
34
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TRACTOR - - MODEL NUMBER 917.272058
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 ChassisStamping
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16xl
11 174996 Panel, Dash, L.H.
13 172105)(010 Panel, Dash, R.H.
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 174330X558 Hood AssemblyLaser
18 126938X BumperHood
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Nut
28 175049 Grille Lens Asm Laser
29 174332X599 Lens, L_ser
30 175692558 Fend/Ftrest Pnt STLT
31 139976 Bracket, Fender Support
37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt
38 175710 Bracket Asm. Pivot Mower Rear
39 174714 Bracket Pivot Laser
58 150127 Duct Air Engine PiL LT
60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash LowerSTLT
74 73680600 Nut Crownlock3/8-16 UNC
114 158112 Keeper BeltRear LH
115 17060620 Screw 3/8-16 x 1-1/4
142 175702 Plate RelnforcementSTLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Pot Footrest STLT
145 156524 Jod Pivot Chassis/Hood
159 155123X428 Cupholder
166 164863 Screw 13-16x 3/4
206 170165 Bolt ShoulderS/16-18"l-r
207 17670508 ScrewThdrol 5/16-18x1/2TYTF
208 17670608 Screw Thdrol 3/8-16 x 1/2
211 145212 Nut Hexflange Lock
212 175143 Insert Lens Reflective
- - 5479J Plug, Button
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
35
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TRACTOR -- MODEL NUMBER 917.272058
GROUND DRIVE
.. o.r. - -_- ,- ..\
197
81
24
J
26 1 26 27
36
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TRACTOR - - MODEL NUMBER 917.272058
GROUNDDRIVE
KEY PART
NO. NO, DESCRIPTION
1 ...... Transaxle (See Breakdown)
Peedess206-545C
2 146682 SpdngBrake Return
3 123666X PulleyTransaxle
4 12000028 RingRetainer
5 121520X StrapTorque 30 Degrees
6 17060512 Screw 5/16-18 x 3/4
8 165866 Rod Shift Fender Adjust
10 STD561210 Pin Cotter 1/8 x 1 CAD
11 105701X Washer Plate Shift
13 74550412 Bolt 1/4-28unf Gr. 8 W/Patch
14 10040400 Washer Lock Hvy Helical
16 STD541431 Nut LockHex W/Ins. 5/16-18 Une
18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5
19 STD541437 Nut LockHex W/Wsh 3/8-16 Unc
21 106933X Knob
22 130804 Rod, Brake
24 73350600 Nut, Hex Jam 3/8-16 Unc
25 106888X Spdng, Brake Rod
26 STD551037 Washer 13/32 x 13/16 Ga.
27 STD561210 Pin Cotter 1/8 x 3/4 CAD.
28 175765 Rod, Parking Brake
29 71673 Cap, Parking Brake
30 169592 Bracket, Transaxle
32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4
34 175578 Shaft, Foot Pedal
35 120183X Bearing,Nylon
36 19211616 Washer
37 1572t-I Pin, Roll
38 179114 Pulley, Composite, Flat
39 74760648 Bolt Fin Hex 3/8-16 x 2-3/4
41 175556 Keeper, Belt Idler
47 127783 Pulley, Idler, V-Groove
48 154407 Bellcrank, Clutch
49 123205X Retainer, Belt
50 STD523715 Bolt Hex Hd 3/8-16 x 1-1/2
51 STD541437 NutCrownlock 3/8-16UNC
52 STD541431 Nut, Crownlock 5/16-18Unc
53 105710X Link, Clutch
55 105709)( Spring, Return, Clutch
56 17060620 Screw 3/8-16 x 1.04
57 130801 V-Belt
59 169691 Keeper, Center Span
61 17120614 Screw. 3/8-16 x .875
62 8883R Cover, Pedal
63 175410 Pulley, Engine
KEY PART
NO. NO. DESCRIPTION
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
65 STD551143 Washer
66 154778 Keeper BeltEngineHydro
70 134683 Keeper BeltEngine
74 137657 Spacer
75 121749X Washer 25/32 x 1-1/4 x 16 Gauge
76 STD581075 E-Ring
77 123583X Key, Square
78 121748X Washer 25/32 x t-5/8 x 16 Gauge
79 2228M Key Woodruff
80 145090 Arm Shift
81 165592 ShamAsm Cross Tapered
82 165711 SpdngTorsion
83 19171216 Washer 17/32 x 3/4 x 16 Ga.
84 166231 LinkTransaxle
85 150360 Nut Lock Center 1/4-20
89 158391X428 Console, Shift
90 124346X Nut Self-Thd Wsh-hd 1/4 Zinc
96 4497H RetainerSpdng 1"ZincJCad
112 19091210 Washer 9/32 x 3/4 x 10 Ga.
113 127285X StrapTorque 90 Degrees
116 72140608 Bolt Rdhd Sqneck 3/8-16x 1.25
120 73900600 Nut Lock Fig 3/8-16
145 74490540 Bolt Hex FLGHD 5/16-18 x Gr. 5
150 175456 SpacerRetainer
151 19133210 Washer 13/32x2x10Ga.
156 166002 Washer Srrted5/161Dx 1.125
158 165589 Bracket Shift Mount
159 165494 HubTapered FlangeShiftLt
161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
162 73680400 Nut Crownlock1/4-20 Unc
163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
164 19091010 Washer 5/8 x .281 x 10 Ga
165 165623 Bracket Pivot Lever
166 166880 Screw 5/16-18 x 5/8
168 165492 Bolt Shoulder 5/16-18 x .561
169 165580 Plate Fastening
170 178394 Keeper BeltT/A
197 169613 Nyliner Snap-In 5/8"1D
198 169593 Washer Nyl 7/8 ID x .105" Hyd
202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4Gr.5
212 145212 Nut Hex Fig. Lock
NOTE: All componentdimensions givenin U.S.
inches 1 inch = 25.4 mm
37
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TRACTOR - - MODEL NUMBER 917.272058
STEERING ASSEMBLY
J
J
L
1
_1_ _ , _. _
38
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TRACTOR - - MODEL NUMBER 917.272058
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 SteeringWheel
2 175131 AxleAssemblySTMP Dropped STL
3 169840 SpindleAssembly, L.H.
4 169839 SpindleAssembly,R.H.
5 6266H Bearing,Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272015 Washer 27/32 x 1-1/4 x 16 Gauge
8 12000029 Ring,Klip
9 3366R Bearing,SteeringColumn
10 175121 Draglink
11 STD551137 Washer, Look
13 136518 Spacer BrgAxle Front
15 145212 Nut, Hexflange Lock
17 177576 Shaft Assembly,Steering
26 126847X Bushing,Link,Drag
28 19131416 Washer 13/32 x 7/8 x 16 Gauge
29 17060612 Screw 3/8o16 x 3/4
30 STD561210 Pin
32 130465 Rod, Tie
36 155099 Bushing,Steering
37 152927 Screw
38 139769 Insert, SteeringWheel
39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 STD5415,37 Nut LockCenter 3/8-24 UNF
41 100711L Adaptor,SteeringWheel
42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge
44 153720 Extension Shaft Steering LR.LT
46 121232X Cap, Spindle
47 6855M Fitting, Grease
51 STD541431 Nut Lock Hex w/Ins. 5/16-18 UNC
54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
63 STD523710 Bolt, Fin Hex 3/5-16 UNC x 1Gr 5
65 160367 Spacer Brace Axle
67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm
82 169835 Bracket Susp ChassisFront
85 133835 Fastner ChristmasTree
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
NOTE: All componentdimensions given inU.S. inches
1 inch = 25.4 mm
39
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TRACTOR -- MODEL NUMBER 917.272058
ENGINE
31
40
38
33
29
I OPTIONAL EQUIPMENT
Spark Arrester
8O
4O
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ENGINE
TRACTOR -- MODEL NUMBER 917.272058
KEY PART
NO. NO. DESCRIPTION
1 170548
2 17720408
3
4 174667
13 12-041-03
14 148456
16 S']'D551237
23 169837
29 137180
31 109202)(
32 15899O
33 123487X
37 137040
38 148315
40 124028X
44 17670412
45 17000612
46 19091416
77 19101216
80 74760508
81 73510400
101 M73030800
105 17120616
Control,Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine,(See Breakdown)KohlerModelNo.CV460-26509
Muffler
Gasket Kohler
Tube Drain Oil Easy
Washer
ShieldBrn/DbrGuard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp,Hose
Line,Fuel
Plug, Drain Oil Easy
BushingSnap
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Uncx 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 x 1
NOTE: Allcomponentdimensions givenin U.S. inches
1 inch= 25.4 mm
41
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TRACTOR - - MODEL NUMBER 917.272058
SEAT ASSEMBLY
I I
15
12
I
11
KEY PART
NO. NO.
1 180597
2 180166
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 180186
11 166369
12 121246X
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat
Knob Seat
Bracket, Switch Mounting
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing, Snap
14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
15 134300 Spacer, Split .28 x .88
16 121250X Spdng
17 123976X Locknut, Flange 1/4 Grade 5
21 171852 Bolt, Shoulder 5/16-18 UNC
22 STD541431 Nut
24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
42
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DECALS
TRACTOR - - MODEL NUMBER 917.272058
3 7
11
4 13
lO
16
2O
KEY PART
NO. NO. DESCRIPTION
8
KEY PART
NO. NO.
1 156368 Decal, Oper. Instr.
2 177368 Decal, RP Engine
3 177333 Decal, Hood, R.H.
4 177334 Decal, Hood, L.H.
5 181421 Decal, Hoed Replacement
6 133644 Decal, CustomerMaintenance
7 177325 Decal, HoodSide
8 172331 Decal, Deck
9 163204 Decal, Fender, Craftsman
10 156439 Decal, Fender Danger
11 179128 Decal Deck "B"42"
12 146O46
13 177336
14 160396
16 138047
20 149516
- - 138311
- - 165800X428
- - 165799X428
- - 169210
- - 182270
- - 182271
DESCRIPTION
Decal, V-Belt Drive Schematic
Decal, LowerDash
Decal, V-Belt Schematic
Decal, Battery Diehard
Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad FootrestLH STLT
PadFootrestRH STLT
Decal By Pass LT Hydro
Owner's Manual, English
Owner's Manual,Spanish
WHEELS & TIRES
KEY PART
NO. NO.
DESCRIPTION
1 59192 Valve Cap, Tire
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, Front Tire
(Not Provided, Service Item Only)
4,10 5 106732X427 Rim, Front
6 278H Fitting, Grease (Front Wheel Only)
7 904OH Bearing, Flange (FrenIWheel
3,9 Only)
8 106108X427 Rim, Rear
11 9 122082X Tire, Rear
_'° ___!/i_ _I / 10 71523 Tube, RearTire
(Not Provided, Service Item Only)
11 104757X428 Cap, Axle
/ - - 144334 Sealant, Tire 10 oz.
\! _'__'_'/_ NOTE: Allcomponent dimensions given
in
U.S.
_ inches 1 inch = 25.4 mm
43
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TRACTOR-- MODELNUMBER 917.272058
LIFTASSEMBLY
7
13
5
3
13
19
13
32
13 _ 31
32 7
19
2O
2O
,44
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TRACTOR - - MODEL NUMBER 917.272058
LIFTASSEMBLY
KEY PART
NO, NO, DESCRIPTION
1 159460 Uft Lever Inner Wire Assembly
2 159471 Shaft Assembly, Lift
3 105767X Pin,Groove
4 12000002 E-Ring
5 19211621 Washer 21132x 1 x 21 Gauge
6 120183X Beadng, Nylon
7 125631X Grip,Handle, Fluted
8 122365X Button,Plunger, Red
11 139865 Link, Lift, L.H.
12 139866 Link, Uft, R.H.
13 STD624008 RetainerSpring
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 112-13UNC
17 175689 Trunnion
18 73800800 Locknut, Hex, withWasher Insert 1/2-13 UNC
19 139868 Arm, Suspension, Rear
20 163552 RetainerSpring
31 169865 Bearing, Pvt, Lift
32 73540600 Nut, Crownlock 3/8-24
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch =25.4 mm
45
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TRACTOR -- MODEL NUMBER 917.272058
MOWERDECK
157
68
142
d47
16
1
21
22
_23 24
28 "
29 _
27
46
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MOWER DECK
TRACTOR - - MODEL NUMBER 917.272058
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 165892 Mower Deck Assembly,42" 59 141043
2 STD533107 Bolt 67 149846
3 138017 Bracket Assembly,Sway Bar, 68 144959
Front 92 73800600
4 165460 Bracket Sway Bar 38/42_eck 101 136420
5 STD624008 RetainerSpdng 102 71081010
6 178024 Bar Sway Deck 103 19061216
8 850857 Bolt,Hex 3/8-24 x 1.25 Gr. 8 104 STD551110
9 STD551137 Washer, Lock 105 160793
10 140296 Washer, Hardened 106 2029J
11 134149 Blade,Mulching 111 179292
13 137645 Shaft Assembly,Mandrel, Vented 112 179293
14 128774 Housing,Mandrel,Vented 113 17060510
15 t 10485X Beadng, Ball,Mandrel 114 STD541431
16 174493 Stripper,Mower Deck 115 72110505
18 72140505 Bolt, Carriage 5/16-18 x 5/8 116 48981-1
19 132827 Bolt, Shoulder 117 165746
20 159770 Baffle, Vodex 118 73930600
21 STD541431 NutCrownlock5/16-18UNC 119 STD551037
22 134753 Stiffener Bracket 129 19131312
23 131267 Bracket, Deflector 130 S'I'D523710
24 105304X Cap, Sleeve 131 STD533710
25 123713X Spring, Torsion, Deflector 142 1658,90
26 110452X Nut, Push 143 157109
27 130968X428 Shield, Deflector 144 158634
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 145 165888
29 131491 Rod, Hinge 146 171977
30 173984 ScmwThdrol DOD PT Hex 147 131335
31 129963 Washer, Specer 148 169022
32 153535 Pulley,Mandrel 149 165898
33 178342 Nut, Toplock, Flanged 150 19091216
34 STD533717 Bolt 151 169670
36 131494 Pulley, Idler, Flat 152 169676
37 STD551037 Washer 13/32 x 13/16 x 16 Ga 153 169674
40 STD541437 NutCrownlock3/8-16UNC 154 169675
44 140088 Guard, Mandrel, L.H. 155 169671
45 S'1"D624003 Retainer 156 169672
46 137729 Screw, Thd. Roll !/4-20 x 5/8 157 169669
48 133944 Washer, Hardened 158 17720408
49 174284 RollerAssembly,Cam Follower 159 72140614
50 131340 Bolt, Shoulder #10-24 Gr. 5 - - 130794
51 STD541410 Locknut
52 139888 Bolt,Shoulder 5/16-16 UNC
53 131845 Arm Assembly, Pad, Brake - - 169583
54 133943 Washer, Hardened
55 155046 Arm, Idler
56 165723 Spacer,Retainer
DESCRIPTION
Guard,TUV Idler
KnobCustomOval
V-Belt
Nut Lock Hex w/Ins. 3/8-16
MulcherCover
Screw Pan Hd Phillips 10-24 x 5/8
Washer #10
Washer, Lock #10
LatchAssembly, Bagger
Nut,Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 3/8-16 x .625
Nut, Hex, Keps 5/16-18 Unc
Bolt,Carriage 5/16-18 x 5/8
Bolt,Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x12 Ga.
Bolt,Fin Hax 3/8-16 Unc xl Gr. 5
Bolt,Rdhd Sqnk 3/8-16UNCx 1
ArmSpringBrakeMower
Bracket Arm Idler42"
Keeper Belt42_ ClutchCable
Pulley IdlerFlat
BoltCarriage Idler
SpdngExtension
SpdngReturn Idler
RetainerSpdngYellowZinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch42 In
Washer Rat 3/8" Type B
Spring Retainer
SpringRetentionLever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x5/8
Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4
MandrelAssembly(Includes
housing, shaftand shafthardware
only-pulleynotincluded)
ReplacementMower,Complete
NOTE: Allcomponentdimensionsgiven inU.S.inches
1 inch = 25.4 mm
47
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57
13
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TRACTOR - - MODEL NUMBER 917.272058
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
KEY PART _ PARr
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 TransaxleCover 41A 790079 Brake Lever
2 780086A Needle Bearing5/8" 42 792073A Screw 1/4 - 20 x 1-1/4"
3 770128 Transax]eCase 42A 792085A Screw 1/4 - 20 x 2 1/4"
4 776395 Countershaft 43 792075 Locknut5 / 16 - 24
5 776409 Output Shaft 44 790025 Brake Pad Holder
6 778364 Spur Gear (38 teeth) 45 786066 Spacer .2625 x 1.0
6A 778369 SpurGear (15 teeth) 46 786086 Brake Lever Bracket
7 778330 SpurGear (11 teeth) 47 774690 Axle (11-15 / 16" Long)
8 792180 ShiftKey 48 774691 Axle (16 - 1 / 2" long)
8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)
9 784352 ShiftCollar 50 778338 Spur Gear (27 teeth)
10 784378 ShiftRod & Fork 51 778354 Spur Gear (23 teeth)
11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)
12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)
13 778368 Bevel Gear (13 teeth) (Include. 54 778346 Spur Gear (15 teeth)
14) 56 778355 Spur Gear (11 teeth)
14 778368 Bevel Pinion(13 teeth) 57 778337 Spur Gear (13 teeth)
(Include.13) 58 7783.53 Spur Gear (17 teeth)
15 778370 RingGear (43 teeth) 59 778351 Spur Gear (21 teeth)
17 786188 Ddve Pin 60 778349 Spur Gear (24 teeth)
18 786102 Spacer 1.130 X .695 61 778345 Spur Gear (25 teeth)
20 79"2077A Ball 5/16" dia 65 780189 Flat Washer ,563 ID x .062W
21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 Input Shaft
22 792079 Spring .310 OD x .625 L 67 776396 Shifter & Brake Shaft
25 792073A Screw 1/4 -20x 1-1/4" 69 792170 RetainingRing
25A 792177 Screw t/4-20 x 1-3/8" 70 786187 Spacer .890
26 792125 Retaining Ring (pkgof 2) 71 788069 Square Cut Ring
27 792035 RetainingRing 71B 788092 "O"Ring
28 788040 RetainingRing 76 780090 Flat Washer 1.128 ID x .058W
29 780072 ThrustWasher .627 ID x .031W 77 788078A Inverted RetainingRing
29A 780160 ThrustWasher .762 ID x ,031W 79 792144 Spring .430 OD x .5000 L
29B 780051 ThrustWasher .762 ID x .031W 82 77_ Bevel & Spur Gear (30 & 13
29C 780199 Anti-RotationWasher.632 teeth)
30 780108 Cup Washer 1.127 ID x .032W 83 778338 Spur Gear (27 teeth)
31 780001 Flat Washer .750 ID x .056W 85 792154 Oil Fill Plug
(Use AsNeeded) 87 788089A Oil Seal 9 / 16"
31A 780195 FlatWasher .750 ID x .062W 150 788093A LiquidGasket RTV Silicone
32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4"
34 780194 Bushing.563 180 730229A GearOil80W90
35 780193 Flanged Bushing 5 / 8" ID 900 794712 ReplacementMST-206-545C
35A 780197 Flanged Bushing.751 Trensaxle
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2) NOTE: All componentdimensionsgivenin U.S. inches
39 786026 DowelPin 1 inch = 25.4 mm
40 792076A Flat Washer .312 ID x .059W
49
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TRACTOR -- MODEL NUMBER 917.272058
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
CYLINDER HEAD, VALVE AND BREATHER I
2A
11
13
18
2O
CRANKCASEJ
1
19
16
\
5O
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TRACTOR -" MODEL NUMBER 917.272058
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
CYLINDER HEAD/VALVF.JBREATHER
CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 25-351-01-S Lifter, valve (2)
2 12-755-94-S Kit, cylinder head (includes
3-17, Gaskets 12 041 01-S
(Qty. 2),
12 041 02-S, & 12 041 03°S)
3 12-411-03-S Rod, push (2)
4 12-041-08-S Gasket, cylinder head
5 12-017-01-SVaive, intake (Std.)
12-017-02-S Valve, intake (.25)
6 12-018-01-SValve, exhaust (Std.)
12-016-02-S Valve, exhaust (.25)
7 X-75-23-S Plug, allen hal. pipe 1/8"
8 12-318-36-S Cylinder Head
9 25-186-01 -S Arm, rocker (2)
10 12-599-03-S Pivot, rocker arm (2)
11 M-640034-S Screw, hex. flange M6xl.0x34
(2)
12 12-089-01-S Spdng, valve (2)
13 12-173-01-SCap, valve spring (2)
14 12-755-03-S Kit, retainer (2)
15 12-468-05-S Washer, plain 13/32"
16 12-112-13-S Spacer, head bolt exhaust
port
17 12-086-15-S Screw, hex. flange
M10x1.Sx81 (57
18 25 237 14-S Clamp, hose (2)
19 12-326-03-S Hose, breather
20 M-645020-S Screw, hex. flange
M6xl.0x20 (5)
21 12-096-07-S Cover, valve w/nipple
22 M-545010-S Screw, hex. flange
MSx0.8xl0
23 12-018-01oS Retainer, breather reed
24 12-402-02-S Reed, breather
1 12-032-03-S Seal, crankshaft
2 Block, cylinder
(Use Short Block 12 522 50)
3 12-445-02-S Strep, lifting
4 M-839025-S Screw, hex. flange
M8x1.25x25
5 24-380-13-S Dowel, locating (4)
6 12°755-49-S Kit, camshaft (Includes 7,8)
7 12-089-31 -S Spring, actuating
8 12-422-08-S Shim, _ft (A.R.) blue
12-422-09-S Shim, camshaft (A.R.) red
12-422-10-S Shim, camshaft (A.R.) yellow
12-422-11-S Shim, camshaft (A.R.) green
12-422-12-S Shim, camshaft (A.R.) gray
12-422-13-S Shim, camshaft (A. R.) black
12-422-07-S Shim, camshaft (A.R.) white
9 12-144-28-S Shaft, balance
10 12-874-01-S Piston w/Ring Set (Std.)
(Includes 11,12)
12-874-02-S Piston w/Ring Set (.25)
12-874-03-S Piston w/Ring Set (.50)
11 12 018 02-SRetainer, piston pin (2)
12 12-108-01-S Ring Set (Std.)
12-108o02-S Ring Set (.25)
12-108-03-S Ring Set (.50)
13 12-067-11-S Connecting Rod (Std.)
12-067*12-SConnecting Rod (.257
14 12-380-01-S Pin, governor regulating
15 12-043-05-S Gear, governor
16 M-631005-S Washer, plain 6 mm
17 12-144-02-SShaft, governor gear
18 52-139-09-S Plug, cup
19 12-755-64-S Kit, gov. cross shaft w/clip
(Includes 23)
20 X-25-102-S Washer, plain 1/4"
21 12-032-01-S Seal, governor cross shaft
22 M-631015-S Washer, plain 6 mm
23 12-154-05-S C|ip, hitch pin
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
51
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TRACTOR - - MODEL NUMBER 917.272058
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
IGNITION/ELECTRICAL J
19
I
BLOWER HOUSING AND BAFFLES I
12
4 5
AIR INTAKE J
6--
52
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TRACTOR -- MODEL NUMBER 917.272058
KOHLER ENGINE-MODELNUMBER CV460, TYPE NUMBER 26509
IGNITION/ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
17
18
19
2O
12-086-14-SScrew, hex. flange
M10x1.5x46
12-468-03-SWasher, plain 3/8"
24-162-03-S Screen, grass
25-086-47-S Bolt, shoulder M6x1.0x16 (4) KEY PART
12-157-06-S Fan NO. NO.
X-42-15-S Key
12-025-37-S Flywheel 1
12-155-09-S Connector 2
M-548025-S Screw, hex. cap M5x0.8x25 3
(2) 4
12-085-10-S Stator - 3 amp 5
M-545020-S Screw, hex. flange 6
M5xO.8x20 (2)
12-132-02oS Spark Plug 7
X-728-1-S Clip, cable (2) 8
M-545010-S Screw, hex. flange 9
M5x0.8xl0 (2)
12-584-04-S Module, ignition 10
NOT ILLUSTRATED
12 154 06-SClip (2)
12 454 03-STie, wire
12-518-35-S Lead, white (36" - 18 gauge -
fully insulated push on tab and
uninsulated socket terminals)
BLOWER HOUSING & BAFFLES
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
M-545010-S Screw, hex. flange
M5x0.8xl0 (4)
24-468-10-SWasher, plain 1/4"
12-146-07-S Plate, blower housing
M-550010-S Screw, hex. flange
M5x0.8xl0
24-096-05-S Cover, pinion
12-027-55-S Housing, blower
12-063-18-S Baffle, intake side
25-154-02-S Clip, mounting (3)
12-086-37-S Screw, captive washer
M5x0.8x20 (3)
12-063-20-S Baffle, cylinder head
M-645016-S Screw, hex. flange
M6xl.0x16 (2)
12-063-19-S Baffle, cylinder
NOTILLUSTRATED
M-541050-S Nut, hex. flange M5x0.8
12 096 40-SCover (goes overrectifier-
regulatorhole in blower housing)
12 141 Ol-S Retainer,ring (2) (secures
cover 12 096 40-S to housing)
AIR INTAKE/FILTRATION
DESCRIPTION
11
12
12-281-01-S Duct, air
25-341-03-S Knob, air cleaner cover
12-096-24-S Cover, air cleaner
12-083-12-S Precleaner, element
12-100-08-S Wing Nut
12-083-10-S Kit, air cleaner element
(Includes 5, 7, 8)
12-743-12-S Filter, element (Includes 5, 8)
12-032-11-S Seal 1-7/16"
12-094-07-S Base, air cleaner (Includes
10, 11)
12-072-04-S Stud, mounting plate
M6x1.0x75
12-086-01-S Screw, #10 Hi-Lo thread
forming (2)
12-041-02-S Gasket, air cleaner
NOT ILLUSTRATED
12-113-53-S Decal, air cleaner
NOTE: All componentdimensionsgiven in U.S.
inches 1 inch= 25.4 mm
53
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TRACTOR - - MODEL NUMBER 917.272058
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
STARTING SYSTEM
1
3-- ---e
ENGINE CONTROLS
1
/
11
8--
OIL PAN/LUBRICATION J
2 ;
_3
O-.-4
; _-5
_*_10
11
v
a
$=
7
54
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TRACTOR - - MODEL NUMBER 917.272058
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
STARTING SYSTEM
ENGINE CONTROLS
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
M-839070-S Screw, hex. flange 1
M8x1.25x70 (2) 2
25-098-04-S Starter assembly 3
(Includes 3-8) 4
12-755-39-S Kit, drive end
12-227-03-S Cap, drive end 5
12-170-04-S Armature
12-755-38-S Kit, drive parts 6
12-243-04-S Cap, commutator end
12-086-20-S Screw, hex. flange (2) 7
3
4
5
6
7
8
OIL PAN/LUBRICATION
DESCRIPTION
KEY PART
NO. NO.
2
3
4
5
6
12-038-01-S
25-755-13-S
12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S
12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S
25-462-09-S
12-050-01-S
X-75-10-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S
12-032-03-S
24-086-16-S
24-086-17-S
12-199-56-S
Dipstick assembly (Includes
2-3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
Screw, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange
M5x0.8x16
Valve, oilpressure relief
Filter, oil
Plug, sq. hd. solid 3/8"
Pump, oil
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5x0.8xt 6 (3)
Seal, oil (P.T.O. end)
Screw, hex. flange
M8xt.25x45 (1 t)
Screw, hex. flange
M8xf .25x45
Assembly, Pan, oil (Incl.
11,14.17)
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
DESCRIPTION
8
9
10
11
12
13
14
15
16
17
12-079-11-S
12-237-01-S
24-086-43-S
M-664020-S
12-536-10-S
M-443025-S
M-443020-S
12-089-11-S
12-089-23-S
12-089-24-S
12-755-83-S
12-100-07-S
52-211-04-S
12-090-28-S
25-158-08-S
12-079-10-S
25-158-11 -S
Linkage, choke
Clamp, cable
Screw, hex. flange
Screw, _obed socket
M6xl.0x20 (2)
Control, speed assembly
(Includes 6-9)
Screw, pan head
M4x0.7x25
Screw, pan head
M4x0.7x20
Spring, choke (2)
Spring, choke return
Spdng, governor
Kit, governor lever (Includes
12-14)
Nut, hex flange 1/4-20
Bolt, 1/4-20x1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage
NOTE: All componentdimensions given in U.S.
inches 1 inch= 25.4 turn
55
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TRACTOR-- MODELNUMBER 917.272058
KOHLERENGINE-MODELNUMBERCV460,TYPENUMBER26509
!CRANKSHAFTJ
2_
FUEL SYSTEM I
bl
EXHAUST I
6
/
7
.10
/ _ 11
56
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TRACTOR - - MODEL NUMBER 917.272058
KOHLERENGINE-MODELNUMBERCV460,TYPENUMBER26509
FUEL SYSTEM
CRANKSHAFT
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 M-641060-S Nut, hex. flange M6x1.0 (2) 1
2 M-629116-S Stud M6x1.0x116 (2) 2
3 12-853-118-S Kit, carburetor w/gaskets
(Includes 4,5,6 [qty 1], wire EXHAUST
tie 12-454-03-S, Terminal
25-452-20-S) KEY PART
4 12-041-02-S Gasket, air cleaner NO. NO.
5 12-053-118 Carburetor assembly
(For information only not 1
available separately) 2
(Includes Kit, float 3
12-757-02-S Kit, carburetor repair 12-757- 4
03-S, Kit, solenoid 6
repair 12-757-33-S)
6 12-041-01-S Gasket, carburetor (2)
7 12-265-06-S Deflector, heat
8 25-237-14-S Clamp, hose (2)
9 25-353-10-S Line, fuel 9"
10 25-050-07-S Filter, fuel (in-line)
11 47-154-01-S Clip cable
NOT ILLUSTRATED
*M-561010-S Screw, thread forming
Washer, lock 1/4"
Kit, float
Kit, carburetor repair
Kit, solenoid repair
Tie cable
Terminal
Lead, red, (37" - 20 gauge -
insulated socket and
uninsulated socket terminals)
*attaches carburetor ground
lead to carb baffle.
M5x0.8x10
*X-22-11-S
12-757-02-S
12-757-03-S
12-757-33-S
12-454-03-S
25-452-20-S
12-518-37-S
12-014-57-S Crankshaft (Includes2)
25-139-27-S Plug, cup
DESCRIPTION
25-072-04-S Stud, M8x1.25x33(2)
12-041-03-S Gasket, exhaust manifold
12-126-88-S Bracket, muffler mounting
12-126-87-S Bracket, lifting strap
M-645020-S Screw, hex. flange
M6xl.0x20 (2)
12 522 49 Short Block
12-755-93-S Gasket Set
NOTE: All componentdimensions given in U.S.
inches 1 inch= 25.4 mm
57
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58
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
1. Fold this page along dotted line Indicated above.
2. Hold page before you so that Its left edge Is verUcelly parallel to a tree
trunk or other upright structure,
3. Sight across the fold In the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
background
For repair of major brand appliances in your own home...
no matter who made it,no matter who sold it!
1-800-4-MY-HOME _
(1_)
www.seal_,corn
=l i,
Anytime,dayornight
(U.SAandCanada)
Forrepairofcarry-inproducts like vacuums,lawnequipment,and
electronics, callfor the nearest Sears Parts and Repair Center.
1-800-488-1222 Anyar_,dayorrioJ_(U.SJ_orCy)
_.,sears.com
,,,,.,, ,,
Forthe replacementparts,accessoriesandowner'smanuals
that youneedtodo-it-yourself,callSears PartsDirectS"!
1-800-366-PART 6a.m.- 11p.m., 7 daysav_=k
(1-800-366-7278) (U.SA. only)
www.seam.conVparts_rect
To purchase or inquire about a Sears Service Agreement
or Sears Maintenance Agreement:
1-800.827-6655 (U.SA)
7 &m. - 5 p.m.,CST, Mort.- Sat.
Para pedirserviciode r_ a
domicilio,y paraordenarpiezas:
1-888-SU..HOGARsu
(1-888-784-6427)
1-800-361-6665 (Canada)
9 a.m.- 8 p.m.EST, M- F,4 p.m.Sat.
Au Canadapoursewiceenfrarx;aJs:
1-800-LE-FOYERuc
(1_005336937)
WNw,seats.ca
@See_, Roebud(andCo.
HomeCentral®J
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMama de F&bdca/ SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque depos_e de Sears, Roebuckand Co.
182270 Rev. 1 4.19.02 JH Printedin U.S.A.

Specifications

Craftsman 917272058 Questions and Answers