Craftsman 917256551 tractor User Manual

, _EA/,eS

MODEL NUMBER 917.256551

oAssembly

oOperation

° Customer Responsibilities

° Service and Adjustments

° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

L GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine

Clear the area of ob ects such as rocks, toys, wire, etc.,

wh ch could be p cked up and thrown by the bade

Be sure the area is clear ofother people befo re mowing Stop

machine if anyone enters the area.

Never carry passengers

Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

Slow down before turning

Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light

Do not operate the machine while under the influence of

alcohol or drugs

Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine into

a trailer or truck.

IL SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or'

death All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow iL

DO:

Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Tafl grass can hide obstacles

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

Use extra care with grass catchers or other attachments

These can change the stability of the machine,

Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never' assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off if children enter the area

Before and when backing, look behind and down for small

children.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

Use extra care inhandling gasoline and other fuels_ They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

Never tamper with safety devices Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage Allow machine to cool before

storing

Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running.

Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow

ob ects to be thrown. Frequenfly check components and

rep ace w thmanufacturer's recommended pads, when nec-

essary

Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and usa extra caution when servicing them

Check brake operation frequently Adjust and service as

required.

Look for' this symbol to point out important

safety precautions° It means

CAUTIONlfl BECOME ALERTIf! YOUR

SAFETY IS INVOLVED.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

Donotmowneardrop-offs, ditches, orembankments The

mower could suddenly turn over if a wheel is over the edge

of a cliff or'ditch, or if an edge caves in

Do not mow on wet grass Reduced traction could cause

sliding

• Donettrytostabilizethamachinebyputtingyourfootonthe

gmund_

Do not use grass catcher on steep slopes

CAUTION:" Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order' to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com_

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.256551

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAeNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSRBBLITIES

Read and observe the safety rules.

Followa regutarschedule in maintaining, caring forand

using your tractor.

, Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should net be used on or near any

PRODUCT SPEC FICATgONS

HORSEPOWER: l&0

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: &0 P_NTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 0 - &5

REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with aspark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)°

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler Jsavailable

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

UMaTED TWO YEAR WARRANTY ON CRAFTSMAN R DING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

° Expendable items which become wom during normal use, such as blades, spad( plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

Repairs necessary because of operator abase, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

Riding equipment used for commercial or rental purposes.

L|iVlaTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DA'_E OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT iS IN THE TRACTORED STATE&

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATION .......................................................... 10-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE ................................. -, 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

INDEX

Accessories ........................................................5

Adjustments:

Brake ......................................................22

Carburetor .......................................................25

Mower:

Front-To-Back ......................................21

Side-To-Side ................................21

Throttle Control Cable ..........................25

Air Filter, Engine ................................................18

Air Screen, Engine ............................................18

Assembly ...........................................................7-9

Battery:

Charging .........................................7,8

Cleaning ......................................... 16

Starting with Weak Battery ..:.... 24

Storage ...........................................................26

Terminals .......................................................16

Belts:

Motion Drive

Removal/Replacement .................22

Mower Blade Ddve

Removal/Replacement .............22

Blade:

Sharpening .................................................16

Replacement ...........................................16

Brake Adjustment ....................................22

Carburetor Adjustment .................................25

Controls, Tractor ........................................11

Customer Responsibilities .............3,15-19

Engine:

Air Filter .....................................................18

Air Screen, Engine ............................18

Battery ...............................................16

Cooling Fins, Engine ................. 18

Engine Oil ............................... 17

Fue! Filter ..................................................19

Spark Plugs ..................................18

Tractor:

Blades ...........................................16

Lubrication Chart ..........................15

Maintenance Schedule ...............15

Tire Care ........... ............... 8,16,23

Cutting Height, Mower ..............................12

Electrical:

Interlocks and Relays ................. 24

Schematic ..................................................29

Wiring Diagram ...................................30

Engine:

Air Filter ..............................................................18

Air Screen .............................................18

Cooling Fins, Engine .........................18

Oil Change ...............................................17

Oil Level ...........................................13,17

Oil Type ....................................................17

Preparation ............................................13

Repair Parts .................................48-53

Starling ....................................................14

Storage ........................................... 26

Filters:

Air ...........................................................18

Fuel ............................................................19

Fuel:

Type ..........................................................13

Storage .....................................................26

Fuse ...........................................................................24

Gauge Wheels ...............................................8

Hood Removal/Installation ............... L 24

Leveling Mower Deck ..................................21

Lubrication Chart ........................................15

Maintenance Schedule ..............................15

Mower:

Adjustment, Front-to-Back ............21

Adjustment, Side-to-Side ..............21

Blade Sharpening ...............................16

Blade Replacement ....................... 16

Cutting Height ...........................................12

Installation ................................................20

Operation ........................................12-13

Removal .................................................20

Mowing Tips ................................................14

Muffler ................................................................18

Spark Arrester .........................................3,40

Mulcher Plate ................................................9

Oil:

Cold Weather Conditions ....... 13,17

Engine ....................................................17

Storage .....................................................26

Operation .............................................10-14

Operating Mower ..........................................

_.12-13

Options:

Accessodes ...........................................5

Spark Attester ........................... 3,40

Parking Brake ..............................................11-12

Parts Bag .........................................................................6

Parts, Replacement/Repair ...............30-47

Product Specifications ..............................................3

Repair Parts ...................................... 30-47

Safety Rules ...................................... 2

Seat .....................................................................8

Service and Adjustments ............... 20-25

Brake ............................................. 22

Carburetor ..................................................25

Fuse ........................................................24

Hood Removal/Installation ......... 24

Motion Drive Belt

Removal/Replacement ............ 22

Mower Blade Drive Belt

Removal/Replacemerrt ............ 22

Mower Adjustment:

Front-to-Back ....................................21

Side-to-Side ...............................................21

Mower Installation .......................... 20

Mower Removal .....................................20

Tire Care .........................................8,16,23

Slope Guide Sheet ................................ 55

Spark Plugs ......................................................18

Specifications ......................................................3

Starting the Engine ..............................13-14

Steering Wheel ............................................7,23

Stopping the Tractor ...................................12

Storage ..................................................................26

Throttle Control Cable Adjustment ..... 25

Tires .............................................................8,16,23

Trouble Shooting Chart .....................27-28

Transaxle Repair Parts ......................46-47

Warranty ..............................................................3

Wiring Diagram ....................................................30

Wiring Schematic .............................................29

AOOESSORIF=S AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN

ENGINEOIL FUELSTABILIZER

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers aw de var e y of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you Ths st was current at the time of publication however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn Two Permanex containers hold

30-gallon plastic bags,

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass root& 36-inch swath 24

hardened steel coring tips. 150 Ib capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH letsyou tow 2or 3 pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain For mower decks not so

equipped

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 364nch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

much, dscharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3*in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck_ Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater4 ghtdrum holds upto 390 Ibs, ofweighL Rounded

edges prevent harm to turf+ Adjustable scraper automaticaly

cleans drum

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide

bade clears 42-inch path when angled left or right Raises, lowers

with side lever Ad ustable skids; replaceable, reversible scraper

bar (Use with tire chains and wheel weigh s and/or rear drawbar

weight)

SNOWTH ROWER has 40-inch swath, Drum-type auger handles

powdery and wet/heavy snow_ Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12+volt source. Includes booms for

automa c spray ng and hand held wand for spot spraying, Wand

has ad ustable spray pattern For applying herbicides, insectF

cides, fungicides and quid fer ilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its owe built+in

liftand depth control system and does NOT require asleeve hitch

F s any awn yard or garden tractor+ Simply hook up tothe tractor

drawbar and clo_ Optional accessories convert unit for

dethatching, aeraiing, hilling +_without tools.

TIRE CHAINS are heavy duty; closely spaced extraqarge cross

links give smooth ride, outstanding traction_

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility+ Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun

protector in summer, Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top+

VACS for powerful collectionofheavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places, VAC/CHIPPER includes a chipper-shredder+

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weight,

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Large _

Flat _ _ ] _ '_

_f \(1 ) Locknut

q ! 3/8-24

, ©

_1(1) Shoulder

_" Bolt 5/16-18

(1) Hex Bolt

1/2_13 x 1

_(1) Washer

r _ \ 17/32 x

t ( _ 11-3/16_x 12

Gauge !

_=_/ (1) Lock Washer' 1/2

(2) Lock

Washers

#10

t (_ )(2) Washers

k / 3/16 x 3/4

x 16 Gauge

(2) Screws _]

#10 x 5/8 #

(2) Weld

Nuts #10

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4_20

q ®

',2)Washers 9/32 x 518x 16 Gauge

, , (2) Loc,kWashers 1/4

Parts packed separately in carton

Seat

EC3

Video

Cassette

Steering

Wheel

Manual

Steering

Boot

Mulcher

Plate

• i

Parts Bag

Parts bag contents not shown full size

(2) Shoulder

Bolts

(2) Center-

lock Nuts

Steering Wheel

Adapter

_ok

Assemblys

Stope Sheet

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Gauge

Wheels

(2) Keys

,_Steering

heel

Insert

I Steering

Extension

Shaft

A$$E IBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely_ Use

the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard

wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/drive rachet

(2) 7/16" wrenches Phillips Screwdriver

(1) 1/2" wrench Tire pressure gauge

(2) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACT()R OFF SKmD

A3-rACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align

mounting holes in extention and lower shafts and

install 5/16 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT_ LBS TORQUE

o Place tabs of steering boot over tab slots in dash and

push down to secure,

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing

straight forward,

= Slide steering wheel adapter onto steering shaft exten-

sion

o Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

° Assemble iarge flat washer and 3/8-24 Iocknut and

tighten securely.

• Snap steering wheel insert into center of steering

wheel

° Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKiD (See Fig. 8)

o Raise attachment lift lever to its highest position,

Release parking brake by depressing clutch/brake

pedal.

Place freewheel control in freewheeling position to

disengage transmission (See '_TO TRANSPORT" in

the Operation section of this manual),,

• Roll tractor backwards off skid.

Remove banding holding discharge guard up against

tractor.

STEERING

_ WHEELINSERT

f_,........_ 318-24 LOCI(NUT

STEERING

/ STEERING

BOOT

ff-,_; EXTENSION

J_ SHAFT

ADAPTER 5/16 REX BOLT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

, m.i

Remove cardboard packing from seat pan and lift seat

pan to raised position,,

° Open battery box door.

• Remove terminal protective caps and discard.

o If this battery is put into service after month and year

fndicated on label (label located between terminate)

charge battery for minimum of one hour at 6-10 amps.

° First connect RED battery cable to positive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as

shown° Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, fiat washer, lock washer

and hex nut. Tighten securely.

= Close battery box door.

ASSEMBLY

Open battery box door for:

o Inspection for' secure connections (to tighten hard-

ware),

o Inspection for corrosion.

o Testing battery°

° Jumping (if required).

Periodic charging.

POSITIVE DISCARD

(RED) CABLE TERMINAL

PROTECTIV E LOCK

CAPS WASHER

H X

T FLAT

WASHER

i HEX

BOLT

NEGATIVE

(BLACK) CABLE

FIG. 2

SEAT

PAN

BATTERY

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder boll

Assemble adjustment bolt, lockwasher and flat washer

Ioosely_ Do not tighten.

o Tighten shoulder bolt securely.

SEAT

BOLT

Lower seat into operating position and sit on seal

Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down,

Get off seat without moving its adjusted position,,

Raise seat arrd tighten adjustment bolt securely,

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purpose& Correct tire pressure is important for

best cutting performance

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this rnanual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See ''TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface_

o Adjust mower to desired cutting height (See ''TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual)_

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly offthe

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 Iocknut and

tighten securely_

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUNTING

BRACKET

31B"

sHOULDER

GAUGE' BOLT

FIG. 5

ASSEMBLY

DEFLECTOR

iNSTALL iVlULCHER PLATE

(See Figs. 6 & 7)

Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown_

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down

o Tighten hardware securely.

• Raise and hold deflector shield in upright position.

. Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

o Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

FIG. 7

LATCH

HOOKS

WELD NUT FROM THE TOP

HOOK POINTS DOWN

LOCK

WELD WASHER

NUT%.., SCREW

LATCH

HOOK

LOCK

WASHER WASHER

WASHER

MULCHER _,_..-_SCREW

PLATE

FIG. 6

WELD

NUT

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J All assembly instructions have been completed.

,/ No remaining loose parts in carton.

J Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps)_

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)_

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clampe&

,/ Before driving tractor, be sure freewheel control is in

drive position,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

J Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition.

,/ It s mportanttopurgethetransmissionbeforeoperat-

ingyour tractor for the first time.. Follow proper starting

and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manua0..

OPERATION

These symbols may appear on your tractor or'in literature supplied with the product, Learn and understand their meaning

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

®Sl

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractorto familiarize yourself withthe locationsofvarious controlsand adjustments. Save

this manual for future reference.

LIGHT

IGNITION SWITCH

AMMETER SWITCH POSITION

THROTTL_

CHOKE

CONTROL

LIFT LEVER

PLUNGER

CLUTCH/

BRAKE

PEDAL

ATi'ACHMENT

LIFT LEVER

HEIGHT

ADJUSTMENT

KNOB

ATTACHMENT

CLUTCH LEVER

FREEWHEEL

CONTROL

PARKING BRAKE

MOTION

CONTROL

LEVER

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute°

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and ofL

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ingthe tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FREEWHEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER - Selects the speed and

direction of the tractor.

AI-rACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to yourtractor°

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition°

IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: Indicates battery charging (+) or discharging

(-)o

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractorisequipped withan operator presence sensing

switch° When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut offthe engine_

o Depress clutch/brake pedal into full "BRAKE" position

and hold,

o Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedalshould

remain in "BRAKE" position Make sure parking brake

will hold tractor secure.

THROTTLE/CHOKE

CONTROL

"BRAKE" " _J_'_

POSITI_

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

/.osmoN

_/f PARKING BRAKE

/_ /"ENGAGED

h__.,_ POSITION

"]_._ _ GEARSHIFT

__r LEVER ,,

_''DISENGAGED

POSITION

CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT

"DRIVE" POSITION KNOB

FIG, 9

STOPPING (See Fig. 9)

MOWER BLADES -

o Move attachment clutch lever to "DISENGAGED" po-

sition_

GROUND DRIVE -

= Depress clutch/brake pedal into full "BRAKE" position,

o Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL iS DEPRESSED

ENGINE -

= Move throttle control to slow (,,_) position.

NOTE: Failure to move throttle control to slow ('_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use_

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

]_ AUTION: Always stop tractor com- I

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

° Operating engine at less than full throttle reduces the

battery charging rate

o Fu!l throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement iscontrolled by the

motion corrtrollever_

Start tractor with motion corrtrot lever in neutral (N)

position,,

o Release parking brake and clutch/brake pedal°

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cuttingheight iscontrolled by turning the height adjust-

merit knob in desired direction.

o Turn knob clockwise (('_) to raise cutting height.

° Turn knob counterclockwise (I_) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not runnirrg These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed

The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months, For healthier and better looking

lawns, mow often arrd after moderate growth_

For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut

relatively high; the second to desired height

TO OPERATE MOWER (See Fig. 10)

Yourtractor isequipped with an operator presence sensing

switch Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

° Select desired height of cut,

o Lower mower with attachment lift control.

° Start mower blades by engaging attachmerrt clutch

control.

TO STOP MOWER BLADES - disengage attachment

clutch control

CAUTION: Do not operate the mower I

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH "ENGAGED"

LEVER "DISENGAGED" POSITION ATTACHMENT

POSITION __X' j.. LIFT LEVER

/ HIGH POSITION

HEIGHT "''_ /'_r

ADJUSTMENT / l'q/[ _1 LOW

12 FIG. 10

-m÷,_

OPERATBON

TO OPERATE ON HILLS

hills with slopes greater than 150 and

do not drive across any slope.

= N=

o Choose the slowest speed before starting up or down

hilJs.

= Avoid stopping or changing speed on hills,

o If slowing is necessary, move throttle control lever to

slower position.

° If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

o Move motion control lever to neutral (N) position_

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

To restart movement, slowly release parking brake and

clutch/brake pedal

o Slowly move motion control laver to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Fig. 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor.

Raise attachment lift to highest position with attach-

ment liftcontrol.

° Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod.

Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

FIG. 11

BEFORE STARTRNG THE ENGBNE

CHECK ENGINE OIL LEVEL (See Fig. '17)

o The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.,

° Check engine oil with tractor on level ground,

o Unthread and remove oil fill cap/dipstick; wipe oil off,

Reinsert the dipstick intothetube and restoil fillcap on

the tube, Do not thread thecap ontothe tube. Remove

and read oil level° If necessary add oil until "FULL"

mark on dipstick is reached. Do not overfil.

= For cold weather operation you should change oil for

easier starting (See OiL VISCOSITY CHART' in the

Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness_

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season_ See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur..

I _ _ fillerneck. DonotoverfilL Wipeoffany |

_ _ spilled oil or fuel Do not store, spill or U

I_ use gasoline n_

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

Depress clutch/brake pedal and set parking brake.

Place motion control lever in neutral (N) position.

Move attachment clutch to "DISENGAGED" position.

• Move throttle control lever to choke (N) position for

cold engine start. For warm engine start, move throttle

control to fast (,@) position.

o Insert keyinto ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuous!y for more than fifteen

seconds per minute If engtne does not start after

several attempts, move throttle control to fast (,ti_)

position, wait a few minutes and try again.

o When engine starts, slowly move throttle control lever

to desired running speed.

• Allow engine to warm up for a few minutes before

engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW

40 F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)

MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL(N) POSITION AND RELEASING CLUTCH/

BRAKE PEDAL.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

'q'O ADJUST CARBURETOR" in the Service and Adjust-

merits section of this manual

OPERATOON

PURGE TRANSMISSION

_,_k AUTION: Never engage or disengage I

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it isrecom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

Place tractor safely on level surface withengine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

o Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow 0 position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds, Repeat this

procedure three (3) time&

NOTE; During this procedure there will be no rrrovernent of

drive wheels_ The air'is being removed from hydraulic drive

system.

o Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake

o Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual).

o Sitting in the tractor seat, start engine, After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal,

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

o Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

o Tire chains cannot be used when the mower housing

is attached to tractor.

Mower should be properly leveled for best mowing

performance_ See ''TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

° The left hand side of mower should be used for trim*

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 12 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired heighL

. Do not mow grass when it is weL Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired,

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG, 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

o The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

arrd not be noticed Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades,

• Avoid cutting your lawn whenitiswet, Wet grasstends

to form clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

° For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig, 12A). For extremely heavy mulching,

reduce your width of cut and mow slowly.

= Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

= Change your cutting pattern from week to week_ Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12A

., ¸¸¸¸llI

CUSTOMER RESPONSIBUL T ES

MAINTENANCE sCHEDULE '" _,_/_

FILL'NDATES

AS YOUCOMPLETE

REGU RBERV,CE

Check Brake Operation

CheckTirePressure

T Checkfor LooseFasteners

AR Sharpen/ReplaceMowerBlades

C LubricationChart

f CheckBatteryLevel/Recharge

0 CleanBatteryandTerminals

a CheckTransaxieCooling

AdjustBladeBelt(s)Tension

AdjustMotionDriveBelt(s)Tension

CheckEngineOil Level

ChangeEngineOil

CleanAir Filter

E clean AirScreen

G InspectMuffler/SparkArrester

N_ ReplaceOil Filter (If equipped)

E CleanEngineCootingFins

ReplaceSparkPlug

ReplaceAir FilterPaperCartridge

ReplaceFuelFilter

_4_'_yS ERVIC E DATES

ez2

1 - Change mo_e often when opefaling under a heavy toad or in higharnbienl lemperalures

2 - Service more olten when operating in dirty or dusty conditions

3 - if equippert with oi!filter, change oil every 50 hours

q - Replace blades more orlon when mowing tn sandy soil

5 - ff equipped with adjustable syslem

6 * Not required if equipped with maintenance-free battery

7 - Tighlen front axle pivot bolt to 35 ftqbs maxfmum

Do not overttghten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover itemsthat have

been subjected to operator abuse or negligence To

receive full value from thewarranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

® BEARING ZERK

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for (D

wear. A new spark plug and clean air filter assure CLUTCH

proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer.

LUBRICATION CHART

IDLE ZERK ®

BEFORE EACH USE

o Check engine oil revel

o Checkbrake operation.

= Check tire pressure.

° Check for loose fasteners,,

• FRONT WHEEL

BEARING ZERK

"ENGINE®

® SAE 30 OR 10W30 MOTOR OIL

® GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT= DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSIBiLiTiES

TRACTOR TO SHARPEN BLADE (See Fig. 14)

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractor' requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted_

(See 'q'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)_

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)°

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

= Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

Care should be taken to keep the blade balanced.. An

unbalanced blade will cause excessive vibration arid even-

tual damage to mower and engine.

o The blade can be sharpened with a file or on a grinding

wheel.. Do not attempt to sharpen while on the mower..

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, era cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not..

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

= Raise mower to highest position to allow access to

blades.

° Removehexbolt, lockwasherandflatwashersecufing

blade°

o Install new or iesharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

• Tighten bolt securely (30-35 FL Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced.

BLADE MANDREL

FLATWASHER_

LOCKWAS

TRAILING EDGE

HEXBOLT

(GRADE8

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

CENTER HOLE

BLADE

5/8" BOLT

FIG. 14

BA'I-rERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

. Keep battery and terminals clean.

Keep battery bolts tight.

° Keep smallvent holes open.

• Recharge at 8-10 amperes for t hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirton the battery and terminals can cause

the battery to "leak" power.

Open battery box doon

o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright.

° Coat terminals with grease or petroleum jelly.

= Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)..

CUSTOMER RESPONSBBILHTIE$

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear,

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.,

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

o Inspect cooling fan to be sure fan blades are intactand

clean,

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins,

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department,

ENGINE

LUBRICATION

Only use high quality detergent oil rated w_thAPI ser_=de

classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

°F -20 ° 0 ° 30" 32 ° 40 ° 60 ° 80 = 100_

1_0°

i°C *30 _ _2 _ -10 ° 20 _ 3D° 40°

i TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.,)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation° Tighten oil fill

cap/dipstick securely each time you check the oit level

TO CHANGE ENGINE OIL (See Figs, 15 and 16)

Determine temperature range expected before oil change

All oil must meet API service classification SF or SG,

° Be sure tractor is on level surface.

o Oil will drain more freely when warm.

o Catch oil in a suitable container.

= Remove oil fill cap/dipstick_ Be careful not to allow dirt

to enter the engine when changing oil,,

o Remove drain plugo

o After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual

Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap onthe

tube. Do not thread the cap onto the tube when taking

reading_ Keep oil at"FULL" line on dipstick. Tighten

cap onto the tube securely when finished,

=1KNOB

AIR CLEANER

COVER , WING NUT

FOAM

PRE-CLEANER

AIR

SCREEN

PAPER CARTRIDGE

)RAIN

PLUG

BASE

L FILL

CAP/DIPSTICK

FIG. 16

CUSTOM RESPONSBBILITIES

CLEAN AIR SCREEN (See Fig. 16) CLEAN AIR iNTAKE/COOLING AREAS

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating_ Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fiber&

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter_

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs firsL

Service air cleaner more often under' dusty conditions

o Remove knob and cover.

Remove wing nut and air cleaner from base..

TO SERVICE PRE-CLEANER

= Slide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth°

Saturate it in engine oil.. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,

TO SERVICE CARTRIDGE

o Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

° Reassemble air cleaner, wing nut, cover and tighten

knob securely.

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times..

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary_ Make sure the cooling shrouds are

reinstalle&

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARKPLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

CUSTOMER RESPON$ B LITUE$

ENGINE OIL FILTER (See Fig. 17)

Replace the engine oil fitter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

o Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

• Remove oil filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter,

• Install replacement oil filter on filter adapter, Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn,,

° Fill crankcase with new oil (See 'q'O CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual,,

• Start the engine and check for oil leaks, Correct any

leaks before placing engine into full operation

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter shoutd be replaced once each season. If fuet

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL

FIG. 18

CLEANnNG

Clean engine, battery, seat, finish, etc. of all foreign

matter.

° Keep finished surfaces and wheels free of all gasoline,

oil, etc

Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to dean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out, Water inengine

can result in a shortened engine life.

FIG. 17

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

= Depress clutch/brake pedal fully and set parking brake.

° Place motion control lever in neutral (N) position.

= Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped,

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower willbe easier toremove from the rightside oftractor.

o Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward tolower mower toits

lowest position.

• Roll belt off engine pulley°

• Disconnect clutch rod from clutch lever by removing

retainer spring.

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

, Disconnect front links from deck by removing retainer

springs.

Raise lift lever to raise suspension arms. Slide mower

out fmrn under tractor°

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H.AND LH. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR

TO INSTALL MOWER (See Fig. 19)

Raise attachment lift lever to its highest position_

• Slide mower under tractor with discharge guard to right

side of tractor°

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH LEVER

RETAINER

SPRING

ENGINE

SUSPENSION FRONT

LINK

RETAINER

SPRINGS

(BOTH

SIDES)

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 19

SERVnCE AND AOJUSTMENT$

TO LEVEL MOWER HOUSING

Adjust the mower _vhiletractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3ofthis manual).

If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position..

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4"

of each other.

If adjustment is necessary, make adjustment on one

side of mower only_

To raise one side of mower, tighten lift link adjustment

nut on that side_

To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8",

o Recheck measurements after adjusting

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

FIG. 20

SUSPENSION

ARM

LIFT LINK

ADJUSTMENTNUT

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-SACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front isapproximately I/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly infront and behind the mandrel at bottom

edge of mower housing as shown.

= Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8"

° If links are not equal in length, adjust one link to same

length as other link.

° To lower front of mower loosen nut "E" on both front

links an equal number of turns.

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

o To raise front of mower, loosen nut"F" from trunnion on

both front links.. Tighten nut "E" on both front links an

equal number of turns.

= When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

,3 %'_ "\ 'o o o t MANDREL

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F" _"_

FRONT LINKS TRUNNION

NUT"E"

2'1 FIG. 23

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface.. Engage parking brake.

BELT REMOVAL -

o Remove mower from tractor (See 'q'O REMOVE

MOWER" in this section of this manual).

Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

= Install new belt in reverse order of removal

Make sure belt is inall pulley grooves and inside all belt

guides.

o Install rnower in reverse order of removal instructions_

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 24

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the side ofthe transaxle,

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted°

Depress clutch/brake pedal and engage parking brake_

• Measure distance between brake operating arm and

nut 'W' on brake rod.

Ifdistance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4'L Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary, Contact your' nearest au-

thorized service center/department,

WITH PARKING BRAKE "ENGAGED"

NUT"A!'

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-

MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-

RIZED SERVICE CENTER/DEPARTMENT

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake_

For assistance, there is a belt installation guide decal on

bottom side of left footresL

o Remove mower (See 'q'O REMOVE MOWER" in this

section of this manual.)

o Remove upper belt keeper.

Remove belt from stationary idler and clutching idler_

Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and remove downward

from around engine pulley.

• Install new belt by reversing above procedure..

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

PULLEyENO'NE tt----. IItLoOATOR

IDLERCLUTCHING"--_._ TABS

II I II UPPERBELT

STATIONARY"_- KEEPER

IDLER __-_ I

TRANSMISSION

INPUT PULLEY

22 FIG, 26

GERV ¢E ANg AgJUSTMENTG

TO ADJUST MOTION CONTROL LEVER

(See Fig. 27)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

If for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission_

= Park tractor on level surface. Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake.

° Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS-

SION" in the Operation section of this manual

ADJUSTMENT

LOCKNUT

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (leftto right)

whenwheels are positionedstraightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAIVIBER

The front wheel toe-in and camber are not adjustable on

your tractor If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

Block up axle securely_

Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

° On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover_

WASHERS

RETAINING

RING

_XLECOVER

(REAR WHEEL ONLY)

FIG. 28

FIG. 27

SERWCE AND ADJUSTMENTS

TO START ENGINE WiTH A WEAK BATTERY

See Fig. 29)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat=

teries. Always wear eye protection

when around batteries.

TO REPLACE HEADLIGHT BULB

o Raise hood.

° Pull bulb holder' out of the hole in the backside of the

grill

o Replace bulb in holder and push bulb holder securely

back intothe hole in the backside of the grill

o Close hood.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,,

•. Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other' end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery°

. RED cable last from both batteries.

POSITIVE TERMINAL

NEGATIVE TERMINAL

CABLES

CHARGED

BATTERY

POSITIVE NEGATIVE

TERMINAL TERMINAL

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

Check wiring, See electrical wiring diagram in the

Repair Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

o Raise hood.

° Unsnap headlight wire connector.

o Stand infront oftractoL Grasp hood at sides, tilttoward

engine and lift off of tractorL

o To replace, reverse above procedures.

HOBO

HEADLIGHT

WIRE

CONNECTOR

FiG. 30

FIG. 29

SERVICE AND A#JUSTMENTS

ENGBNE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

o With engine not running, move throttle control lever

from slow (,_) to choke (1\1) position. Slowly move

lever from choke (1\1)to fast (=_) position_

o Check to see if hole inthrottle lever and hole in speed

control bracket are aligned.

o If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both holes.

= Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drill bit

TO ADJUST CARBURETOR (See Fig, 32)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required tocompensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture_

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT

NOTE: The carburetor on this engine is low emission. It is

equipped with an idle fuel adjusting needle with a limiter

cap, which allows some adjustment within the limits allowed

by the cap. Do not attempt to remove the limiter cap. The

limitercap cannot beremoved without breaking the adjusting

needle°

Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above).

Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control

lever in neutral (N) position_

Idle speed settinq - With throttle control lever in slow

(,_) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idlespeed adjusting

screw in or out until correct idle is attained.

Idle fuel needle settinq - With throttle control lever in

slow (,_) position, turn idlefuel adjustment needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

to a point midway between those two positions.

Recheck idle speed Readjust if necessary.

ACCELERATION TEST -

= Move throttle control lever from slow (._) to fast (,_)

position. If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn. Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

CABLE "_

CLAMP

SCREW_

THROTTLE

LEVER

FIG. 31

IDLE SPEED

ADJUSTING

IDLE FUEL

ADJUSTING

NEEDLE

FIG. 32

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

nore.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark, Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for' a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area_

o Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual)_

• Inspect and replace belts, if necessary (See belt re-

placement instructionsin the Service and Adjustments

section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual

Be sure that all nuts, bolts and screws are securely

fastened° Inspect moving parts for damage, breakage

and wear Replace if necessary_

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual)_

After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery

terminals°

° Be sure battery drain tube is securely attached.

= If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGnNE

FUEL SYSTEM

IMPORI"ANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

Drain the fuel tank_

o Start the engine and let it run until the fuel lines and

carburetor are empty.

o Never use engine or carburetor cleaner productsinthe

fuel tank or permanent damage may occur.

o Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizerto allowthe stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor ifusing fuel stabilizer..

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

= Remove spark plug(s).

o Pour one ounce of oil through spark plug hole(s) into

cylinder(s)

Turn ignitionkey to "START" position for afew seconds

to distribute oil

° Replace with new spark plug(s).

OTHER

o Do not store gasoline from one season to another.

° Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems..

° If possible, store your tractor indoors and cover it to

give protection frem dust and dirt.

° Cover your' tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM_

I[IIOLIIBLI!SHOOIIIIIQ 1011118

CAUSE CORRECTIONPROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1 Out of fuel

2 Eng=ne not "CHOKED" properly

3 Engine flooded

4 Bad spark plug

5 Dtrty air fitter

6 Dtrty fuel filter

7 Water _nfuel

8 Loose or damaged w=rmg

9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 D=rtya=rfilter

2 Sad spark plug

3 Weak or dead battery

4 Dirty fuel filter

5 Stale or dtrty fuel

6 Loose or damaged wrong

7 Carburetor out of adjustment

8 Engtne valves out of adjustment

1 Clutch/brake pedal not depressed

2 Attachment clutch _sengaged

3 Week or dead battery

4 Blown fuse

5 Corroded battery terminals

6 Loose or damaged wrong

7 Faulty _gnttton swttch

8 Faulty solenotd or starter

9 Faulty operator presence swttch(es)

1 Weak or dead battery

2 Corroded battery termmals

3 Loose or damaged w[nng

4 Faulty sslenotd or starter

1 Cutttng too much grass/too fast

2 Throttle tn 'CHOKE" postlon

3 Buld-up of grass, leaves and trash under mower

4 Dirty a=r filter

5 Low od level/dirty oll

6 Faulty spark plug

7 DErty fuel filer

8 Stale or dirty fuel

9 Water m fuel

10 Spark plug wtre loose

1t Dkrty engtne atr screen/fins

12 Dirty/clogged mufiler

13 Loose ordamaged wtnng

14 Carburetor out af adjustment

15 Engine valves out of adjustment

I Worn, bent or lease blade

2 Bent blade mandrel

3 Loose/damaged part(s)

1 FII fuel tank

2 See 'q-O START ENGINE" =nOperalon section

3 Wad several minutes before attempting to start

4 Replace spark plug

5 Clean/replace atr filter

6 Replace fuel filter

7 Dram fuel tank and carburetor, refill tank w_th fresh

gasohne and replace fuel filter

8 Check all wrong

g Contact an authonzed service center/department

t0 Contact an authonzed service center/depattment

1 Clean/replace atr fdter

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filer

5 Dram fuel tank and refil wlh fresh gasoltne

6 Check all wmng

7 Contact an authorized service center/department

8 Contact an authonzed servtce center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check allwmng

7 Check/replace =gntt=onswlch

8 Check/replace soleno=d or starter

9 Contact an authonzed service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check al wrong

4 ChecWreplace solenoid or starter

1 Set tn"Htgher Cut" post[on/reduce speed

2 Adjust throttle control

3 Clean underside of mower housing

4 Clean/replace air filter

5 Check ol level/change oil

6 Clean and regap or change spark plug

7 Replace fuel filter

8 Dratn fuel tank and refil wtth fresh gasolne

9 Drain fuel tank and carburetor, refill tank wlh fresh

gasoline and replace fuel htter

t 0 Connect and ttghten spark plug wire

11 Clean engtne atr screen/Ins

12 Clean/replace muffler

13 Check all wrong

14 Contact an authonzed service center/department

15 Contact an authorized serv=ce center/department

1 Replace blade Ttghten blade bolt

2 Replace blade mandrel

3 Ttghten loose part(s) Replace damaged parts

TROUILEIHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery wilt not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1 Faulty operator-safety presence control system

1 Worn, bent or loose blade

2 Mower deck not level

3 Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

Check wiring, switches and connections If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2 Level mower deck,

3 Clean uaderside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1 Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozen idler puley

4 Frozen blade mandrel

1, Engine speed too slow

2 Travel speed too fast

3 Wet grass

4 Mower deck not ]eve]

5 Low/uneven tire air pressure

6 Worn, bent or loose blad&

7 Buildup of grass, leaves and trash under mower

8 Mower drive belt worn

9 Blades improperly instaled

!0 Improper blades used

11 Clogged mower deck vent holes from buildup of

grass, leaves, arrd trash around mandrels

1 Remove obstruction.

2 Replace mower drive belt

3 Replace idler pulley

4 Replace blade mandrel

1 Place throttle control in "PAST" position

2 Shift to slower speed.

3 Allow grass to drybefore mowing

4 Level mower deck

5 Checktires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual

11 Clean around mandrels to open vent holes

1 Switch is "OFF"

2 Bulb(s) burned out

3 Faulty rightswitch

4 Loose or damaged wiring:

5 Blown fuse

! Bad battery cel(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4 Faulty alternator

1. Tern switch"ON"

2 Replace bulb(s).

3 Check/replace light switch

4 Check wiring and connections

5 Replace fuse

1 Replace battery

2 Check/clean all connections

3 Replace regulator

4 Replace alternator

1 Freewheel control in "disengaged" position

2 Motion drive belt worn, damaged, or broken

3 Air trapped in transmission during shipment

or servicing

Enginethrottlecontrol not set at "SLOW"

position for30 seconds before stopping engine

1 Place freewheel contro! in "engaged" position

2 Replace motion drive belt

3 Purge transmission

1 Move throttle control to "SLOW" posgion and allow

to idle for 30 seconds before stopping engine

Craftsman 917256551 tractor

Product's Documents

OWNER’S MANUAL

Specifications

Craftsman 917256551 Questions and Answers