Use& Care Guide
®
LiquidPropaneGasGrill
Sears ModelNo. 4t5.t69430t0
•Safety
• Parts
• Use and Care
• Assembly
This Grill is for Outdoor Use Only
•Read and follow all Safety, Assembly,
and Use & Care instructions in this
Guide before assembling and cooking
with this grill.
•Failure to follow all instructions in this
Use & Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Grill InformationCenter
Missing Parts?Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEiNSTRUCTiONS!
See our extensiveassortment of outdoor living products on-line at
www.sears.comand www.kmart.com
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
©2010Sears Brands, LLC Printed inChina Model 464223410 G528-001-020801•Dec-10-09
_l|_mmmm_l! / "_
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the appliance
and immediatelycall your gas supplier or your
fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill informationCenter for Help and Parts
Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-241-7548
Product Record
IMPORTANT:Fill outthe productrecordinformationbelow.
Model Number
Serial Number
Date Purchased
Seeratinglabel ongrillfor serialnumber.
To installedAssembler: Leave these instructions with
consumer.
To Consumer: Keep this manual for future reference.
CAUTioN/K
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handlinq this product.
installation Safety Precautions
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
•Grill installation must conform with local codes, or in the
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA 70or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• Grill is not for use in or on recreational vehicles and/or boats.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
,Some parts may contain sharp edges,
especially as noted in these instructions.
Wear protective gloves if necessary.
CAUT'O.
For residential use only. Do not use for commercial
cooking.
2" 464223410
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
ForYourSafety...................................... 2
GrillInformationCenter................................ 2
ProductRecordInformation............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreGrillWarranty............................... 3
UseandCare.................................... 4-10
PartsList.......................................... 11
PartsDiagram...................................... 12
Assembly....................................... 13-22
Troubleshooting.................................. 23-25
RepairProtectionAgreements
Congratulations on making a smart purchase. Your new
Kenmore® product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada call 1-800-4-MY-HOME®.
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Ten-Year Limited Warranty on Burners
For ten years from the date of purchase, any burner that
rusts through will be replaced free of charge.After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
CONVERSION READY
This grill easily converts from LP
liquid propane to NG natural gas.
Contact 1-800-4-MY-HOME®or
www.sears.com to purchase a
natural gas conversion kit, part
number 415,4584609.
Dual FuerrMis registered trademarks of the W. C. Bradley
Company and used, with permission, by Sears Holdings
Corporation. All rights reserved.
464223410" 3
• NEVER store aspare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.
LP Tank Removal, Transport And Storage
•Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTankValve ..
Safety Cap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LPtank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
4" 464223410
LP Tank
• The LP Tank used with your grill must meet the following
requirements:
• Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP Tanks must be constructed and marked in accordance with
specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
•LP Tankvalve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety OPDHandWheel
feature is identified by a unique triangular hand wheel. Use
only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LPTank valve. Always keep LP Tanks in
upright position during use, transit or storage.
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixedwith air.
LP Tank Filling
•Use only licensed and experienced dealers.
• LP dealer must purge new tank before filling.
• Dealer should NEVER fill LPTank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
Tankvalve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LPTank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their tanks. Exchange your tank only for an
OPD safety feature-equipped tank as described in the "LP
Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
• Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Tank Leak Test
For your safety
•Leak test must be repeated each time LP tank is exchanged or
refilled.
• Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
ADo not use household cleaning agents. Damage to gas
train components (valve/hose/regulator) can result.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LPtank valve. Always use
cap and strap supplied with valve.
OPDHandWheel
//- Type1 outlet with
thread on outside
Safety ReliefValve
/
Strap and Cap
Do not insert a POL transport plug
(plastic part with external threads)
into the Type I tank valve outlet.
It will defeat the Safety Relief Valve
feature.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to be centered
intothe LPtank valve.
464223410• 5
Hold coupling nutand regulator
as shownfor properconnection
to LPtank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME for identical replacement part.
• Do not insert any tool or foreign objects into the valve outlet
or safety relief valve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
Neverremove threaded
orificeat end of valve.
5. If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
• Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
• Do not use grill until leak-tested.
6 • 464223410
For Safe Use of Your Grill and to Avoid Serious
injury:
•Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
Use grill at least 3ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
•Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed.A
buildup of non-ignited gas inside aclosed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
positionspecified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUT'O. ZL
•Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner ignitor Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Turn on gas Tank valve.
3. Push and turn any burner control knob to ,_ Ill and
immediately press and hold ELECTRONIC IGNITION button.
4. If ignition does NOT occur in 5 seconds, turn burner control
knob OFF,wait 5 minutes for gas to clear away, and repeat the
lighting procedure.
5. Repeat above steps to light each burner individually.
If ignition still does not occur, follow match-lighting
instructions.
464223410•7
Turn controls and gas source or tank OFF when not
in use.
cAuTio.
if ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure, if the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Main Burner Match-Lighting
ADo not lean over grill while lighting.
1. Turn OFF all burner control valves.
2. Open lid during lighting. Turn on gas at LP cylinder.
3. Place match into match holder (hanging from side of cart).
Light match, and place into lighting hole for desired burner to
light. The lighting holes are located at the front of the cooking
grates between the emitter plate mounting brackets.
4. Push in and turn control knob to HI _ position for desired
burner to light. Be sure burner lights and stays lit.
5. If ignition does NOT occur in 5 seconds, turn the burner
Control knob off, wait 5 minutes for gas to clear away, and
repeat the match lighting procedure.
6. Ignite remaining burners by repeating steps 3 through 5 for
each burner.
Side Burner ignitor Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON gas tank valve.
3. Push and turn sideburner control knob to _ HI and
immediately press and hold ELECTRONIC IGNITION button.
4. If ignition does NOT occur in 5 seconds, turn burner control
knob OFF,wait 5 minutes for gas to clear away, and repeat the
lighting procedure.
5. Repeat above steps to light each burner individually.
Sideburner Match Lighting
1. Turn OFF all burner control valves.
2. Open the sideburner lid.
Turn on gas at LP cylinder.
3. Place lit match near burner.
4. Turn sideburner knob to HI_ .
Be sure burner lights and stays lit.
WARNING: Sideburner top cover must be open when
sideburner is in operation.
8,464223410
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from Hi to LOW. Youshould see a smaller flame in
LOW position than seen on Hi. Perform burner flame check
on sideburner, also.Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
Turning Grill Off
• Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as
specified in the Parts List of this Use and Care Guide.
General Grill Cleaning
•Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted), Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
,A.Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
•Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
•Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
•Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
cAuTioN
f
SPIDER ALERT!
If you notice that your grill is getting hard to light or thatthe
flame isn't as strong as it should be, takethe time to check and
clean the burner tubes.
iiiiiiiil
CONTROLPANEL SPIDER WEBS
INSIDE BURNER TUBE
BURNER
i'9
In someareasof the country,spidersor smallinsectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sburnertube(s)obstructingthe
flowof gasto the burner.The backed-upgascan igniteinthe burner
tubebehindthecontrolpanel.Thisis knownas a flashbackand it
candamageyourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancethe burnerand
burnertubeassemblyshouldberemovedfromthe grill andcleaned
beforeusewheneverthe grill hasbeenidlefor anextendedperiod.
\ J
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.
•Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder,
2. Remove cooking grates and flame tamers.
3. Remove carryover tubes and burners.
4. Detach electrode from burner.
,
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hangerworks well)
into a small hook. Run the hook through each burner
tube several times.
r.,_,,.,. -__-
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT:Burner tubes must reengage valve
openings. See illustrations at right. Correct
9. Attach electrode to burner, burner-to-valve
10. Carefully replace burners, engagemen
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Firebox
burner
bracket
Electrode
screwdriver
464223410• 9
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
food thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (in Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 165° F.Juices should run clear and
flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.
USDA* Safe Minimum Internal Temperatures
Fish
Pork
Egg Dishes
Steaks and Roasts of Beef,
Veal or Lamb
Ground Beef, Veal or Lamb
Whole Poultry (Turkey,
iChicken, Duck, etc.)
Ground or Pieces Poultry
i(Chicken Breast, etc.)
*United States Department of Agriculture
145°F
160°F
160°F
145°F
160°F
165°F
165°F
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. Place food over unlit burner(s); the heat
from lit burners circulates gently throughout the grill, cooking
meat or poultry without the touch of a direct flame. This method
greatly reduces flare-ups when cooking extra fatty cuts because
there is no direct flame to ignite the fats and juices that drip
during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures.
• Place food over the unlit burner(s).
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
10" 464223410
1 2 LOCKING CASTER G401-0061-W1
2 2 FIXED CASTER G606-0027-W1
3 1 BOTTOM SHELF G518-1200-W1
4 2 DOOR MAGNET ASSEMBLY G501-0016-W1
5 1 LEFT SIDE CART PANEL G528-1100-W1
6 1 RIGHT SIDE CART PANEL G518-1100-W1
7 1 LOWER BACK CART PANEL G518-0087-W1
8 1 GROMMET, F/HOSE, SMALL G505-0039-W1
9 1 FIREBOX G528-7300-W1
10 1 HEAT SHIELD, F/HOSE G518-0015-W1
GUARD
11 1 MATCH HOLDER AND CHAIN G501-0068-W1
12 4 MAIN BURNER G515-2200-W1
ELECTRODE, F/MAIN
13 4 BURNER, W/WIRE & G515-0014-W1
COLLECTOR BOX
14 3 FLAME CARRYOVER TUBE G515-0015-W1
15 1 IGNITER SWITCH MODULE G518-0026-W1A
16 1 HOSE VALVE REGULATOR G518-5000-W1
17 1 CONTROL PANEL, TOP G518-0018-W1
18 1 CONTROL PANEL, BOTTOM G528-0006-W1
19 1 CONTROL PANEL, REAR G518-0020-W1
(SHIELD)
20 2 PIN, F/DOOR G411-0054-W1
21 4 BEZEL, F/CONTROL KNOB G614-0064-W1
22 5 CONTROL KNOB G518-0025-W1
23 1 TOP LID G528-0200-W1
24 1 TOP LID HANDLE G518-0006-W1
25 1 LEFT HEAT SHIELD, F/TOP G518-0002-W1
LID
26 1 RIGHT HEAT SHIELD, F/TOP G518-0003-W1
LID
27 1 INNER INSERT, F/TOP LID G528-0001-W1
28 2 RUBBER BUMPER, G508-0063-W1
RECTANGULAR, F/LID
29 2 RUBBER BUMPER, ROUND, G303-0038-W1
F/LID
30 1 LOGO PLATE, KENMORE G528-0002-W1
31 1 BEZEL, F/TEMPERATURE G503-0002-W1
GAUGE
32 1 TEMPERATURE GAUGE G518-0075-W1
HARDWARE F/TOP LID
33 1 G433-0002-W1
ASSEMBLY
34 1 FRONT BRACE G518-7000-W1
35 1 RIGHT SIDE SHELF G518-1300-W1
36 1 SKIRT, RIGHT SHELF G518-1600-W1
37 1 TOWEL BAR G518-0032-W1
38 1 LEFT SIDE SHELF G518-0800-W1
39 1 UPPER FASCIA(SKIRT), F/ G518-1700-W1
LEFT SHELF
40 1 DRIP PAN, F/SIDE BURNER G617-0035-W1
41 2 RUBBER BUMPER, ROUND, G501-0066-W1
F/SB LID
42 1 LID, F/SIDE BURNER G518-0036-W1
43 1 LOWER FASCIA W/ ART, F/ G528-0007-W1
LEFT SIDE SHELF
44 1 UPPER BACK PANEL, CART G518-0028-W1
45 1 BEZEL, F/SB CONTROL G528-0022-W1
KNOB
46 1 SIDEBURNER G518-0700-W1
47 1 ELECTRODE, F/ G433-0047-W1
SIDEBURNER
48 1 ELECTRODEWIRE, F/ G401-0038-W1
SIDEBURNER
49 1 SIDEBURNER GRATE G501-0077-W1
50 1 TANK HEAT SHIELD G518-0600-W1
ELECTRONIC IGNITION
51 1 G515-0030-W2
MODULE
52 1 CAP, F/ELECTRONIC G515-0030-W1
IGNITION MODULE
HEAT SHIELD, F/
53 1 ELECTRONIC IGNITION G513-0040-W1
MODULE
54 1 LEFT DOOR, NO HANDLE G528-4100-W1
55 2 DOOR HANDLE G518-0039-W1
56 1 RIGHT DOOR, NO HANDLE G518-3200-W1
57 1 CONDIMENT BASKET G401-0057-W1
58 4 HEAT DIFFUSER G518-0010-W1
59 3 COOKING GRATE, MAIN G518-0009-W1
60 1 WARMING RACK G518-0008-W1
CYLINDER SCREW F/TANK
61 1 G505-0047-W1
SECURE
62 1 GREASETRAY G515-4500-W1
NOT Picture:
... 1 WRENCH G413-0032-W1
... 1 HARDWARE PACK G528-B001-W1
... 1 ASSEMBLY MANUAL, G528-020801-W1
ENGLISH
... 1 ASSEMBLY MANUAL, G528-020802-W1
SPANISH
If you are missing hardware or have damaged parts after
unpacking grill, call 1-800-241-7548 for replacement.
To order replacement parts after using grill, call
1-800-4-MY-HOME®.
464223410.11
@
12. 464223410
@®
B Attach the two locking casters at the rear of the bottom shelf
and the two fixed casters at the front using the supplied wrench.
Locking caster ......... _
Fixed caster
Bottom
Attach side panels to bottom shelf using three
1/4-20x1/2" screws, 7ram lock washers per panel.
IMPORTANT: Panel with hole must
be on left side of bottom shelf.
1/4-20xl/2" screw 7ram lock washer
Qty.6 Qty.6
1/4-20x1/2"
7ram lock washer
Left side panel
(with hole)
I
/
Makesure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws. ! °
I Rightside panel
464223410.13
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two
1/4-20x1/2" screws and 7ram lock washers each side. Secure lower back panel to bottom shelf using one 114-20x112"
screw and 7ram lock washer.
114-20xl/2"screw 7ram
Qty.5 lock washer
O7mm lock washer
Qty.5
This step requires two people
to lift and position grill head
onto cart. Carefully lower the grill
head onto the cart, aligning slots at
bottom of grill head with posts on
cart side panels. Make sure the
regulator hose is hanging inside
the cart. Grill head must face open
side of cart.
Grill head
14. 464223410
Insert front brace under control panel and between cart side panels.
Secure using two 1/4-20x11/2"screws, 7ram lock washers on each side.
7mm Lockwasher
Qty.4
1/4-20x1W' screw
Qty.4
Remove the two screws and washers which were attached on right side of firebox front, shown A.
Insert flange on right side shelf into side shelf brackets on side of firebox, shown B.
Attach right side shelf front using the two screws and washers which were removed from right side of fire box, shown C.
Attach rear of shelf using one 1/4"-20x1/2" screw, 7ram lock washer, fiber washer and 1/4" nut, shown D/E.
1/4-20xl/2"Screw
Qty.1
7ram lock washer
Qty.1
Fiberwasher
Qty.1
_/4" nut
Qty.1
Pliers needed
right sid
464223410.15
Attach left side lower fascia to left side upper fascia using three #10x3/8" screws, 5ram lock washers and 5ram flat
washers, shown A.
Remove the three screws and washers which were attached on left side of firebox front, shown B.
Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
Attach front of side shelf using the three screws and washers which were removed from left side of firebox front, shown D.
Attach rear of shelf using one 1/4-20x1/2" screw, 7mm lock washer, fiber washer and 1/4" Nut, shown ElF.
_1 Inside of left side shelf #10x3/8"screw
Qty.3
5ram lock washer
Qty.3
5mmflat washer
Qty.3
5ram lock washer
screw
l/4-20xl/2"Screw
Qty.1
7ram lock washer
Qty.1
Fiber washer
Qty.1
_/4" nut
Qty.1
Note:somepartsomitted
for clarityof illustration
|
16" 464223410
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in
lower holes, using one 1/4-20x11/2'' screw and 7mm lock washer on each side. In upper holes, using one 1/4-20x11/2''
screw and 7ram lock washer on each side, shown A. In the cart, secure upper back panel to lower back panel usinc
one 114-20x112"screw and 7ram lock washer, shown B.
l/4-20xl/2"Screw 7ram Lock washer
Qty.1 Qty.5
1/4-20x1W' screw
Qty.4
screw
screw 7mm_
lock washer &_l/4-20x1!2
screw
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner
valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes
on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket.
Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on
fascia, making sure "OFF" is on the top. Attach using two #8-32x3/8" screws and 4ram lock washers. Press sideburner
control knob onto valve stem.
4mm lock washer
#8-32x318"screw Qty.2
Qty.2
Note: Use upper and lower
holes on fascia to
attach bezel
Lockwashert
Screw
Valve
Screws and Washers
removedfrom valve bracket Sideburner
valvebracket
Control knob bezel
4ram
lock washer
#8-32x3/8" screw
Sidebumer control knob
464223410.17
Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on
shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages
sideburner valve, shown C.
Wing nut
Qty.1
Win( nut
Sideburner burner
Sidebur6erdrip pan
Sidebumer drip pan
Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf,
aligning grate legs with holes in shelf, shown B.
Sideburner ignitor Wire
Sideburner grate
18" 464223410
Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A.
Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B.
#8x3/8"self-tappingscrew
Qty.2
front tab reartab
(w/hole)
Note:somepartsomitted
for clarityof illustration
Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition
Module. Total (5) connections, shown A.
Connect the two wires [(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module.
Total (2) connections, shown A.
NOTE: Switchterminals are larger than electrode terminals and should only be installed in location shown as (a),(b).
Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left
side panel with the nut, shown B.
Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown C.
!
Nut
Heatsl ield
464223410 "19
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of
door, and release hinge pin into door.
Right door
Hinge pin
on bottom
of door
Left door
Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the
brackets which were attached on the door inside shown as below.
20" 464223410
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in
back of firebox.
Note: Some parts omitted for
clarity of illustration
Heat diffuser
Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of
firebox.Frontwiresof warmingrackrest onsidesof firebox.
Note: Some parts omitted for
clarity of illustration
Assembled
warming rack
Warming rack
464223410" 21
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &
Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder
valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.
See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety
instructions before using.
Always keep LP cylinders in upright position during use,
transport, and storage.
CAUTION
Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
m operation, resulting in the risk of fire.
On back of grill, slide grease tray into opening in upper back panel. -- m
zL cAuTioN
Failure to install grease tray will
cause hot grease to drip from bottom
of grill with risk of fire or property
damage.
Greasetray
22" 464223410
EMERGENCIES= If a gas leak cannot be stopped, or afire occurs due to gas leakage, call the fire department.
Gasleakingfrom
cracked/cut/burned
hose.
Gasleakingfrom LP
cylinder.
Gasleakingfrom LP
cylindervalve.
Gasleakingbetween
LPcylinderand
regulatorconnection.
Firecomingthrough
controlpanel.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
• Damagedhose.
, Mechanicalfailuredueto rustingor
mishandling.
, Failureof cylindervalvefrom
mishandlingormechanicalfailure.
, Improperinstallation,connectionnot
tight,failureof rubberseal.
, Firein burnertube sectionof burnerdue
to blockage.
, Toomuchgreasebuildupin burnerarea.
, Turnoff gas at LP cylinderorat sourceon naturalgassystems.Ifthe
hoseis crackedor cut but notburned,simplyreplacevalve/hose/
regulator.Ifthe hoseis burned,the causecouldbeotherthana faulty
valve/hose/regulator.Discontinueuseof grill untila plumberorgas
technicianhas investigatedand correctedthe problem.
, ReplaceLPcylinder.
, Turnoff LPcylindervalve.ReturnLP cylinderto gassupplier.
, Turnoff LPcylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.SeeLPCylinderLeakTest
andConnectingRegulatorto the LP Cylinder.
, Turnoff control knobsandLPcylindervalve.Leavelid opento allow
flamesto die down.Afterfire is outand grill is cold,removeburner
andinspectfor spidernestsor rust.SeeSpiderAlert andCleaningthe
BurnerAssemblysectionsof this Use & CareGuide.
, Turnoff control knobsandLPcylindervalve.Leavelid opento
allowflamesto diedown.Aftercooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,andother
surfaces.
Troubleshooting
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Continuedonnext
page.
GASISSUES:
, Tryingto lightwrongburner.
, Burnernot engagedwithcontrolvalve.
, Obstructioninburner.
• Nogas flow.
, Vaporlockat couplingnutto LP cylinder.
, Couplingnut andLPcylindervalvenot
fullyconnected.
ELECTRICALISSUES:
•Electrodecrackedor broken;"sparksat
, Seeinstructionsoncontrolpanelandin Useand Caresection.
, Makesurevalvesare positionedinsideof burnertubes.
, Ensureburnertubesarenot obstructedwith spiderwebsor other
matter.Seecleaningsectionof UseandCare.
, MakesureLPcylinderis not empty.If LPcylinderis notempty,
referto "Suddendropin gasflow."
, Turnoff knobsanddisconnectcouplingnut fromLPcylinder.
Reconnectandretry.
, Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly-do not use
tools.
, Replaceelectrode(s).
crack."
, Electrodetip notin properposition.
, Wire and/orelectrodecoveredwith
cookingresidue.
, Wiresare looseordisconnected.
, Wiresare shorting(sparking)between
ignitorand electrode.
, Deadbattery.
MainBurners:
, Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 118"to 114".Adjustif necessary.
Sideburner:
, Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 118"to 3116".Adjustif necessary.
, Cleanwireand/orelectrodewith rubbingalcoholandcleanswab.
, Reconnectwiresor replaceelectrode/wireassembly.
, Replaceignitorwire/electrodeassembly.
, Replacewitha newAA-sizealkalinebattery.
464223410"23
Troubleshooting(continued)
Burner(s)will not light ELECTRONICIGNITION:
usingignitor. • Nospark,no ignitionnoise.
(SeeElectronicIgnition
Troubleshootingalso) • Nospark,someignitionnoise.
• Sparks,but notat electrodeor at full
strength.
Burner(s)will not • See"GAS ISSUES:"onpreviouspage.
matchlight. • Matchwill not reach.
• Impropermethodof match-lighting.
Suddendropin gas
flowor low flame.
Flamesblowout.
Flare-up.
, Outof gas.
• Excessflowvalvetripped.
•Vaporlockat couplingnut/LPcylinder
connection.
• Highor gustingwinds.
• Lowon LP gas.
• Excessflowvalvetripped.
• Greasebuildup.
• Excessivefat in meat.
• Excessivecookingtemperature.
• Greasetrappedby foodbuilduparound
burnersystem.
• SeeSectionI of ElectronicIgnitionSystem.
• SeeSectionII of ElectronicIgnitionSystem.
• SeeSectionIII of ElectronicIgnitionSystem.
, Uselong-stemmatch(fireplacematch).
, See"Match-Lighting"sectionof UseandCare.
• Checkfor gasin LPcylinder.
•Turnoff knobs,wait30secondsandlightgrill. If flamesarestill low,
turnoff knobsand LPcylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test.Turnon LP cylindervalve,wait
30secondsandthenlightgrill.
•Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.
•Turnfrontof grillto face windor increaseflameheight.
• RefillLPcylinder.
• Referto "Suddendropin gasflow"above.
• Cleanburnersand insideof grilltfirebox.
•Trimfatfrom meat beforegrilling.
•Adjust(lower)temperatureaccordingly.
•Turnknobsto OFF.Turngas offat LPcylinder.Leavelidin position
andlet fire burnout.After grill cools,removeandcleanall parts.
Persistentgreasefire.
Flashback... • Burnerand/orburnertubesare blocked. •Turnknobsto OFF.Cleanburnerand/orburnertubes.Seeburner
(firein burnertube(s)), cleaningsectionof UseandCare.
Unableto fill LP • Somedealershaveolderfill nozzles •The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try
cylinder, withworn threads, a secondLPdealer.
Oneburnerdoes not • Greasebuildupor foodparticlesin • Cleancarry-overtube(s)with wirebrush.
lightfrom other end(s)of carryovertube(s).
burner(s).
24 °464223410
Troubleshooting -Electronic Ignition
• Batterynot installed
properly.
SECTIONI
Nosparksappearat
anyelectrodeswhen
ElectronicIgnitionButton
is pressed;no noise can
be heardfromspark
module.
SECTIONII
Nosparksappearat
any electrodeswhen
ElectronicIgnitionButton
is pressed;noisecan
beheardfrom spark
module.
SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength
, Checkbatteryorientation. • Installbattery(makesurethat "+"and"-"
connectorsareorientedcorrectly,with "+"endup
, Deadbattery. , Hasbatterybeenused
previously?
and"-" enddown.)
• Replacebatterywith newAA-sizealkalinebattery.
, Buttonassemblynot
installedproperly.
, Faultysparkmodule.
• Outputlead
connectionsnot
connected.
Checkto insurethreadsare
properlyengaged.Button
shouldtravelup anddown
withoutbinding.
If nosparksaregenerated
withnew batteryandgood
wire connections,moduleis
faulty.
, Are outputconnectionson
andtight?
, Unscrewbuttoncap assemblyandreinstall,making
sure threadsarealignedand engagedfully.
, Replacesparkmoduleassembly.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
• Outputlead
connectionsnot
connected.
, Arcingto grill away
fromburner(s).
, Weakbattery.
, Electrodesare wet.
, Electrodescrackedor
broken"sparksat
crack".
, Are outputconnectionson
andtight?
If possible,observegrill in
dark location.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgrill frame.
All sparkspresentbutweak
or at slow rate.
Hasmoistureaccumulated
on electrodeand/orin burner
ports?
Inspectelectrodesfor
cracks.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
• If sparksareobservedotherthan fromburner(s),
wire insulationmaybe damaged.Replacewires.
, Replacebatterywith a newAA-sizealkalinebattery.
, Usepapertowelto removemoisture.
, Replacecrackedor brokenelectrodes.
464223410.25
26"464223410
464223410.27
Your Home
Forexperttroubleshooting and homesolutionsadvice:
aHage
For repair- in your home - of all major brand appliances,
lawn and garden equipment, orheating and cooling systems,
no matterwho madeit, no matterwhosold it!
Forthereplacementparts, accessoriesand
owner's manualsthatyou need todo-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
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1-800-4-MY-HOME ® (1-8oo-46e-466s)
iiiiiiiiiiiiiiiiiiii_
Call anytime, day or night (U.S.A. and Canada)
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)
www.sears.com www.sears.ca
SM
® Registered Trademark /TMTrademark /Service Mark of Sears Brands, LLC
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® Marca Registrada /Marca de Fabrics /SM Marca de Servicio de Sears Brands, LLC
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