Craftsman 917275520 tractor User Manual

Owner's Manual

JCRRFTSMRN°J

LAWN TRACTOR

23.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275520

[_ his product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 23

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeet andthrow-

ingobjects.Failuretoobservethefollowingsafetyinstructionscouldresultin serious

injuryordeath.

_IWARNING: Inorderto preventac-

cidentalstartingwhensettingup,trans-

porting,adjustingor makingrepairs,

alwaysdisconnectspark plugwireand

placewirewhereit cannotcontactspark

plug.

_IWARNING: Do notcoastdowna hillin

neutral,you maylosecontrolof thetractor.

_IWARNING: Towonlytheattachments

thatare recommendedbyandcomplywith

specificationsofthe manufacturerof your

tractor.Usecommonsensewhentowing.

Operateonlyat thelowestpossiblespeed

whenon aslope. Tooheavyof aload,

whileon aslope,isdangerous.Tirescan

losetractionwith thegroundandcause

youto losecontrolofyourtractor.

_,WARNING: Engineexhaust,someof

its constituents,andcertainvehiclecom-

ponentscontainoremitchemicalsknown

to theStateofCaliforniato causecancer

andbirth defectsor other reproductive

harm.

_f_,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Followthe manufacturer's recommen-

dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopesare amajorfactorrelatedto lossof

controlandtip-overaccidents,whichcan

resultin severeinjuryor death. Opera-

tionon all slopesrequiresextracaution. If

youcannotbackuptheslopeor ifyoufeel

uneasyon it, do notmowit.

• Mowup anddownslopes,notacross.

• Watchforholes,ruts,bumps,rocks,or

otherhiddenobjects. Uneventerrain

couldoverturnthemachine.Tallgrass

can hideobstacles.

• Choosealowgroundspeedsothat

youwill nothavetostoporshiftwhile

on theslope.

• Donotmowonwet grass.Tiresmay

losetraction.

Alwayskeepthe machinein gearwhen

goingdownslopes.Do notshiftto

neutralandcoastdownhill.

• Avoidstarting,stopping,or turningon

a slope. Ifthetireslosetraction, dis-

engagethebladesandproceedslowly

straightdowntheslope.

• Keepallmovementonthe slopesslow

andgradual. Do notmakesudden

changesin speedor direction,which

couldcausethe machineto rollover.

• Useextracarewhileoperatingma-

chinewith grasscatchersorother at-

tachments;theycan affectthestability

of themachine.Do nouseon steep

slopes.

• Donot try to stabilizethe machineby

puttingyour footon theground.

• Donotmowneardrop-offs,ditches,

orembankments.Themachinecould

suddenlyrolloverif awheel isoverthe

edgeorif theedgecavesin.

III. CHILDREN

Tragicaccidentscan occur if the operator

is not alert to the presence of children.

Childrenareoftenattractedto the machine

and the mowing activity. Never assume

that children will remain where you last

sawthem.

• Keepchildrenout of themowingarea

andin thewatchfulcareof a respon-

sibleadultotherthan theoperator.

• Bealert andturn machineoff ifa child

entersthearea.

• Beforeandwhile backing,look behind

anddownfor smallchildren.

• Nevercarrychildren,evenwith the

bladesshutoff. Theymayfall off and

be seriouslyinjuredor interferewith

safemachineoperation.Childrenwho

havebeengivenridesinthe pastmay

suddenlyappearinthemowingarea

foranotherrideandbe run overor

backedover bythemachine.

• Neverallowchildrentooperatethe

machine.

• Useextracarewhenapproachingblind

corners,shrubs,trees,orother objects

that mayblockyourviewof achild.

IV, TOWI NG

• Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Followthe manufacturer's recom-

mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

• Removegas-poweredequipmentfrom

thetruckortrailerandrefuelit onthe

ground.Ifthisis notpossible,then

refuelsuchequipmentwith a portable

container,ratherthanfromagasoline

dispensernozzle.

• Keepthe nozzlein contactwith the rim

of thefueltankor containeropeningat

all timesuntilfuelingis complete.Do

notuse a nozzlelock-opendevice.

• Iffuel is spilledon clothing,change

clothingimmediately.

• Neveroverfillfuel tank.Replacegas

cap andtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Check grass catcher components and

the discharge guard frequently and

replace with manufacturer's recom-

mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-

tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 2.0 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(GAP: .040")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_IbWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

Steering

Boot

(1) Hex Bolt

5/16-18 x 4

Steering Wheel

Steering

Extension

Shaft

(1) Large Flat Washer

u I I w

Steering

Wheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock

washer, 5/16 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

1. Remove adjustment bolt, lock washer

and flat washer securing seat to

cardboard packing and set aside for

assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder

bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as-

semble adjustment bolt, Iockwasher

and flat washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seatuntilacomfortableposition

isreachedwhichallowsyouto press

clutch/brakepedalallthewaydown.

8. Get off seatwithoutmovingitsad-

justed position.

9. Raiseseatandtightenadjustmentbolt

securely.

Seat

Shoulder

Bolts

Flat Washer

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

Seat Pan

Terminal

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_,WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST

REVERSE ENGINE ON

OPERATION

SYSTEM (ROS)

FUEL OIL PRESSURE BATTERY REVERSE

SLOW

IGNITION SWITCH

0 G 6

ENGINE OFF ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

,=hll;lllt=Bl,,

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KN OW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment

Clutch Lever

Choke Control

Ignition Switch

ROS "ON" Position

Lift Lever Plunger

Attachment

Lift Lever

Height

Clutch/Brake Adjustment

Pedal Indicator

Freewheel

Control

Parking Brake Lever

Throttle Control

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER- Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

PARKING BRAKE LEVER- Locks clutch/

brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment

while in reverse.

THROTTLE CONTROL - Used to control

12engine speed.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever

"Engaged" Position

Choke

Control nition Key

Throttle "Disengaged"

Control Position

Motion Control

"Disengaged"

Position

Clutch/ Parking Brake

Brake "Engaged"

Pedal Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass. To eliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

,_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking

lawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Bracket

3/8-16

Locknut

3/8 Washer

Gauge Wheel

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch Lever Lift Lever

"Engaged" High

Position Position

"Disengaged"

Position

Low

Position

Deflector

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the attachment clutch engaged

will shut off the engine unless the ignition

key is placed in the ROS "ON" position.

,_WARNING: Backing up with the at-

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion.

Look down and behind before backing

up.

ROS "ON" Position

Slowly move motion control lever to

reverse (R) position to start movement.

When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS

_,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake

position and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

_ICAUTION: Wipeoff anyspilledoilor

fuel.Do notstore,spilloruse gasoline

nearan openflame.

IMPORTANT:Whenoperatingin tempera-

turesbelow32°F(0°C),usefresh,clean

wintergradegasolineto helpinsuregood

coldweatherstarting.

CAUTION: Alcoholblendedfuels (called

gasoholor usingethanolor methanol)can

attractmoisturewhichleadsto separa-

tion andformationof acidsduringstorage.

Acidicgas can damagethefuelsystemof

an enginewhilein storage.

Toavoidengineproblems,thefuel system

shouldbe emptiedbeforestorageof30

daysor longer.Drainthegas tank,start

theengineand letit run untilthefuel lines

andcarburetorare empty.Usefreshfuel

nextseason.SeeStorageInstructionsfor

additionalinformation.

Neveruse engineorcarburetorcleaner

productsinthe fueltankor permanent

damagemayoccur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait

a few minutes and try again. If engine

still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

8. When engine starts, slowly push choke

control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out

slightly for a few seconds and then

continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

8. When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en-

gine to accept small changes in speed

and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a

few seconds and then continue to push

the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely in an area that is

flat for approximately 80 feet in front of

the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

3. Slowly move motion control lever to

full forward position and hold for five

(5) seconds, or approximately 40 feet.

Slowly move lever to full reverse posi-

tion and hold for five (5) seconds, or

approximately 20 feet. After the tractor

moves approximately 20 feet in reverse

return the motion control lever to the

neutral (N) position. Repeat this proce-

dure three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

00272

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

FILL IN DATES /_/_X'x_'_/_ _ "

AS YOU COMPLETE /__/_ _4 _/_/O.Oq._"

REGULAR SERVICE /_r/_'_VSERVICE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T ROS Systems I_

R Check for Loose Fasteners If ll_s If

A Sharpen/Replace Mower Blades 11_3

C Lubrication Chart I_ I_

0 Check Battery Level 1_4

R Clean Battery and Terminals ll_ If

Check Transaxle Cooling

Check V-Belts if

Check Engine Oil Level If I_

Change Engine Oil (with oil filter) Ill1,2 If

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter _2

G Clean Air Screen 1_2

Inspect Muffler/Spark

Arrester

E Replace Oil Filter (If equipped) _1,2

Clean Engine Cooling Fins I_ 2

Replace Spark Plug If If

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-tree battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten,

dPS_

Zerk

LUBRICATION CHART

_Front Wheel

Bearing .... : : '

Zerk

@Engine ,_

_ 01964 _I

(1_ General Purpose Grease

@ REFER TO Maintenance "ENGINE" SECTION

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

Spindle

Zerk

_Front Wheel

ng Zerk

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet

to stop at highest speed in highest gear

on a level, dry concrete or paved surface,

then brake must be checked and adjusted.

(See "TO ADJUST BRAKE" in the Service

and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and

the attachment clutch control is in the

disengaged position.

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ig-

nition switch in the engine "ON" position

and the attachment clutch is engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch is engaged,

any attempt by the operator to shift into

reverse should NOT shut off the engine

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is

hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Mandrel iembly

Edge Up_ Blade

Center

Flat

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt or Pin

Blade

Center Hole

BATT E RY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable

ends with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -_o -20 -1; ; ;o _o 1o 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oH vis_ clq_rtl

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.)improve starting in

cold weather, they will result in increased

oil consumption when used above 32°F.

Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed

and

Locked

Position

Yellow Ca

Drain Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil

at "FULl" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartridge.

2. Reinstall precleaner cartridge, cover

and secure.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deterio-

ration of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

__ Cartridge

Cover

Foam

Pre-Cleane__

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp_ Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion covered to keep water out. Water

in engine or transmission will shorten the

usful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension arms.

Slide mower out from under tractor.

Small Retainer Spring

Clutch Spring

Small Retainer

Clutch

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

Engine

Pulley

Retainer

Spring

Anti-Sway

Bar

Retainer Springs

(Both Sides)

Deflector

Housing

Guide

Retainer Spring

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge of

of mower to mower to ground

ground -_t/

Arm

Lift Link N_

Adjustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut"F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

°° • o_° o 01

__ Mandrel

Both Front Links Should be ual in Length

Nut "F"

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

24 and inside all belt guides.

3. Installmower(See"ToInstallMower"

inthissectionof thismanual).

Mandrel

Idler

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A'.

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

_N ut "A"

Operating_ dam Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

EnginePulley

ClutchingIdlerI_ _ I

Keeper 11_j_\_,_

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion con-

trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neutral

(N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control

Lever Lock

........ Gate

Adjustment

Bolt

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAM BER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key

(Rear Wheel Only)-11_

TO START ENGINE WITH A WEAK BAT-

TERY

_,WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If"jumpercables"are usedfor emergency

starting,followthisprocedure:

IMPORTANT:Yourtractorisequipped

with a 12voltsystem.Theothervehicle

mustalsobe a 12voltsystem.Do notuse

yourtractorbatterytostart othervehicles.

TOATTACHJUMPERCABLES-

1. Connectoneendof theREDcable

to thePOSITIVE(+)terminalof each

battery(A-B),takingcare notto short

againsttractorchassis.

2. Connectoneendof theBLACKcable

to theNEGATIVE(-)terminal(C)of

fully chargedbattery.

3. Connectthe otherendofthe BLACK

cable(D)to goodchassisground,

awayfromfuel tankand battery.

Terminal

Keps

Nut _ Hex

Bolt

Positive (Red) Cable Negative (Black) Cable

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

_x Headn'iegc_trVVire

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against stop. If it is

not, loosen cable clamp screw and pull

cable back until swivel is against stop.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Loosen knob and remove cover as-

sembly from air cleaner.

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate properly due to

suspected carburetor problems, take your

tractor to a Sears or other qualified service

center for repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center,, which has proper

equipment and experience to make any

necessary adjustments.

Stc

Swivel Clamp

Screw

Clamp Screw

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_ICAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will not

turn over

Engine clicks but

will not start

Loss of power

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Raise cutting height/reduce

speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CORRECTIONCAUSE

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

Loss of power

(cont.)

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

Reverse operation system

(ROS) is not "ON" while

mower or other attachment

is engaged.

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and

trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to

ROS "ON" position.

See Operation section.

1. Check wiring, switches and

connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will

not rotate

Poor grass

discharge

Poor grass

discharge

(continued)

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine "OFF"

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

10.

11.

Buildup of grass, leaves and

trash under mower.

Mower drive belt worn.

Blades improperly installed.

Improper blades used.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

Engine throttle control not set

between half and full speed

(fast) position before stopping

engine.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean al/connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control

between half and full speed

(fast) position before

stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275520

SOLENOID

STARTER

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B + S + A1

TO 101

i i

BLACK

GRAY

REVERSE SWITCH SHORTING CONNECTOR

r J i

.... 1_ f_/_ _1 NOT IN REVERSE

I i BLACK

i i

1 1

t ................................ i

SPARK PLUGS

SLAC_'_'X_TE IGNITION _ f_ GAP • '_

UNIT _.'_ (2 PLUGS ..........................................................................................................................................

ON TWIN CYL. ENGINES)

BLoE ¢_] BLAOK

I I FUEL I (OPTIONAL)

I1_ill............... LINE I

BLUE I CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

I '_/ I _ I 3 AMP DC @ 3600 RPM (CH/ARGING SYSTEM DISCONNECTED)

FUEL SHUT-OFF

SOLENOID r! /_ _ Z I

RED .................................................................

, , LIGHTING SYSTEM OL_T_ __'_)'_j _1

' _ , 5 AMP AC @ 3600 RPM DIODE I ALTERNATOR I

i L I

F---CY O , o=A.G_

LIGHT SWITCH = 'IKI_. @ 3600 RPM (UGHTSOFF)

NOTE HEADLIGHTS

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE _ 0

BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLE

OWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONS

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS

SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS

WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF

SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02836

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275520

24 41

52 93

\ /

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275520

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 176689 Box Battery

16 176138 Switch, Interlock

21 183759 Harness Asm Light W/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga. 11" red

25 146147 Cable Battery

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable Ground 6 Ga. 12" black

29 192749 Switch Seat

30 193350 Switch Ign

33 140403 Key Ign

34 110712X Switch Light

40 193374 Harness Ign

41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2

42 131563 Cover Terminal Red

43 178861 Solenoid

48 140844 Adapter Ammeter

52 141940 Protection Wire Loop

90 180449 Cover Terminal

92 193465 Harness Pigtail Reverse Switch

93 192540 Screw Plastic 10-14 x 2.0

94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,275520

CHASSIS AND ENCLOSURES

212_

208

30 _159

207

@/5

209

208

278

209

33 10

209

145

34 26

chassis-Laser-It.stlt 48

208

TRACTOR - - MODEL NUMBER 917.275520

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

5 155272 Bumper Hood/Dash

9 193510X012 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 3/4

11 174996 Panel, Dash, L H.

13 172105X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 185682X613 Hood Assembly

18 184921 Bumper Hood

24 STD523710 Bolt Fin. Hex 3/8-16 x 1

25 19131312 Washer 13/32 x 13/16 x 12 Ga.

26 STD541437 Nut

28 193258 Grille/Lens Asm. (includes Key Nos. 29 and 212)

29 174332X599 Lens

30 192528x613 Fend/Ftrest

31 136619 Bracket, Fender Support

33 179716X613 Footrest LH

34 179717X613 Footrest RH

35 STD533707 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

37 17490508 ScrewThdrol 5/16-18 x 1/2

38 175710 Pivot Bracket Assembly, Rear

39 174714 Bracket Pivot Laser Lt

58 184462 Air Duct

64 154798 Dash Lower STLT

142 175702 Plate Reinforcement STLT

145 156524 Rod Pivot Chassis/Hood

159 169473X428 Cupholder

206 170165 Bolt Shoulder 5/16-18 TT

207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt

208 17670608 Screw Thdrol 3/8-16 x 1/2

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

212 175143 Insert Lens Reflective

278 191611 Screw 10 x 3/4 Single Lead-Hex

-- 5479J Plug, Button

- - 187801 Plug Plastic Dome

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,275520

GROUND DRIVE

166

47"_

120 _

36 35

252 \

252 25

"\v

78 76

drive-hydro.stlt 72

TRACTOR - - MODEL NUMBER 917.275520

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless LTH2000 69 142432

(See Breakdown) 70 134683

8 192706 Rod Shift Fender 74 137057

10 STD561210 Pin Cotter 1/8 x 1 CAD 75 121749X

14 10040400 Washer Lock Hvy Helical 76 STD581075

15 74490544 Bolt Hex FLGHD 5/16-18 Gr.5 77 123583X

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 unc 78 121748X

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 81 178139

21 130564 Knob 82 165711

22 178141 Rod, Brake 83 19171216

24 73350600 Nut, Hex Jam 318-16 uric 85 150360

25 106888X Spring, Brake Rod 89 192056X428

27 STD561210 Pin Cotter 118 x 3/4 CAD. 95 178134

28 175765 Rod, Parking Brake 112 19091210

29 71673 Cap, Parking Brake 116 72140608

30 169592 Bracket, Transaxle 120 73900600

32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 150 175456

34 175578 Shaft, Foot Pedal 151 19133210

35 120183X Bearing, Nylon 156 166002

36 19211616 Washer 158 165589

37 1572H Pin, Roll 159 183900

38 179114 Pulley, Composite 161 72140406

39 72110622 Bolt Rdhd 3/8-16 uric x 2-3/4 Gr. 5 162 73680400

41 175556 Keeper, Belt Idler 163 74780416

47 127783 Pulley, Idler, V-Groove 165 165623

48 154407 Bellcrank, Clutch 166 17490510

49 123205X Retainer, Belt 168 165492

50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 169 165580

51 STD541437 Nut Crownlock 318-16 unc 197 169613

52 STD541431 Nut, Crownlock 5/16-18 uric 198 169593

53 105710X Link, Clutch 202 72110614

55 105709X Spring, Return, Clutch 212 145212

56 17060620 Screw 3t8-16 x 1-1/4 245 178122

57 178138 V-Belt 246 178121

59 169691 Keeper, Center Span 247 181463

61 17120614 Screw 318-16 x .875 251 17060516

62 8883R Cover, Pedal 252 19131616

63 175410 Pulley, Engine 263 17000612

64 173937 Bolt Hex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

66 154778 Keeper Belt Engine Hydro

Screw Hex Wsh Hi-Lo 1/4-1/2 uric

Keeper Belt Engine

Spacer

Washer 25t32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25132 x 1-5/8 x 16 Ga.

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Nut Lock Center 1/4-28 FNTHD

Console, Shift

Disconnect Asm Rod Bypas LTH

Washer 9132 x 3/4 x 10 Ga.

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 uric

Bolt Hex Fin 1/4-20 uncx 1 Gr. 5

Bracket Pivot Lever

Screw 5t16-18 x 5t8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyliner Snap-In 5t8"1D

Washer Nyl 7/8 ID x 105"

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

Strap Torque Lh LTH2000

Strap Torque Rh LTH2000

Link Shift Transaxle LTH2000

Screw 5/16-18 x 1

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wsh Thdr 318-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,275520

STEERING ASSEMBLY

/ ,

( ,....... _ ....... j' ]+"-'---_ 1

t _ 42

43 _

j ,

J" 3

82 _ 1"

, / /

is 40

steering pl.lt 58

TRACTOR - - MODEL NUMBER 917.275520

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 186780 Steering Wheel

2 175131 Axle Assembly

3 169840 Spindle Assembly, L.H.

4 169839 Spindle Assembly, R.H.

5 6266H Washer Thrust

6 121748X Washer 25/32 x 1-518 x 16 Ga.

7 19272016 Washer 27132 x 1-1/4 x 16 Ga.

8 12000029 Ring, Klip

9 3366R Washer Thrust

10 175121 Draglink

11 STD551137 Washer, Lock

13 136518 Spacer Bearing Axle Front

15 145212 Nut, Hex Flange Lock

17 190753 Shaft, Steering

26 126847X Bushing, Link, Drag

28 19131416 Washer 13/32 x 7/8 x 16 Ga.

29 17000612 Screw 3/8-16 x 3/4

30 STD561210 Pin Cotter

32 192757 Rod, Tie

34 10040500 Washer Lock Hvy. Hlcl Spr 5/16

36 155099 Bushing, Steering

37 152927 Screw

38 186781 Insert, Steering Wheel

39 19113812 Washer 11/32 ID x 2-3t80D x 12 Ga.

40 73540600 Nut Crownlock 318-24

41 186737 Adaptor, Steering Wheel

42 145054X428 Boot, Steering Shaft

43 121749X Washer 25t32 x 1-1/4 x 16 Ga.

44 190752 Extension Shaft Steering

46 121232X Cap, Spindle

47 183226 Fitting Grease

65 160367 Spacer Brace Axle

67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/4

68 169827 Axle, Brace

71 175146 Steering Asm.

82 169835 Bracket Susp. Chassis Front

88 175118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering

95 188967 Washer Hardened

97 74780564 Bolt 5116-18 unc x 4 Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917,275520

I OPTIONAL EQUIPMENT I

Spark Arrester

engine-bs intek-twin 43

KEY PART

NO. NO.

1 170545

2 17720408

4 149723

5 160589

6 159955

8 171877

10 162797

13 165391

14 148456

23 169837

25 187766X428

29 137180

31 185534

DESCRIPTION

Control, Throttle/Choke

Screw, Hex Head, Thread

Cutting 1/4-20 x 1/2

Engine, Briggs Model 445577-

0485-E1 (See Breakdown)

Muffler

Exhaust Tube RH

Exhaust Tube LH

Bolt 5/6-18 unc x 3/4

Shield Browning

Gasket

Tube Drain Oil Easy

Shield BrntDbr Guard

Control Choke

Arrestor, Spark

Tank, Fuel

KEY PART

NO. NO. DESCRIPTION

32 140527 Cap Assembly, Fuel Sears,

Vented

33 123487X Clamp, Hose

37 137040 Line, Fuel

38 181654 Plug Drain Oil Easy

44 17670412 Screw, Hex Washer Head,

Thd., Roll. 1/4-20 x 3/4

45 17000612 Screw Hxwsh Thdr 3/8-16 x 3/4

46 19091416 Washer 9/32 x 7/8 x 16 Ga.

72 183906 Screw Head 5/16-18 x 1

78 17060624 Screw 3t8-16 x 1-1/2

81 73510400 Nut Keps Hex 1/4-20

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275520

SEAT ASSEMBLY

seat_It.knob_9

°-q

I I

i I

I I

i I

I I

/ - _i _ I

KEY

NO.

PART

NO.

180597

180166

71110616

19131610

145006

STD541437

124181X

17000616

19131614

180186

166369

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 3/4 x 10 Ga.

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16 unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1

Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

KEY PART

NO. NO. DESCRIPTION

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Bolt Shoulder 5/16-18 unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

12 174648

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

NOTE: AIIcomponentdimensions givenin U.S. inches

linch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917,275520

3 7 7\

KEY PART

NO. NO.

1 193307

2 196277 Decal

3 186280 Decal

4 186281 Decal

5 179128 Decal

6 133644 Decal

7 193545 Decal

9 186282 Decal

10 156439 Decal

11 138047 Decal

13 189086 Decal

DESCRIPTION

Decal Oper. instr.

Replacement

Hood, R.H.

Hood, L.H.

Deck "B" 42"

Customer Maintenance

Hood Side

Fender, Craftsman

Fender Danger

Battery

Dash Panel

KEY PART

NO. NO.

14 160396

15 189077

16 172331

20 149516

-- 138311

-- 178392

-- 179768X428

-- 179769X428

-- 196240

-- 196241

DESCRIPTION

Decal, V-Belt Schematic

Decal, Engine

Decal, Mower Hvy. Duty 12 Ga.

Decal, Battery Dngr/Psn Eng

Decal, Lift Handle

Decal, Disconnect

Pad, Footrest LH STLT

Pad, Footrest RH STLT

Manual, Owner's, English

Manual, Owner's, Spanish

WHEELS & TIRES

1 _-e

5,8

4,10

3,9

wheel 1

KEY PART

NO. NO.

1 59192

2 65139

3 106222X

4 59904

5 106732X624

6 278H

7 9040H

8 106108X624

9 138468

10 7152J

11 104757X428

-- 144334

DESCRIPTION

Cap Value Tire

Stem Value

Tire FTs 15 x 6.0 - 6 Service

Tube Inner Front #35060

Rim Asm 6" front White Service

Fitting Grease

Bearing Flange

Rim Asm 8" rear White Service

Tire R Ts 20 x 8 8-8 Service

Tube Rear 9.5 x 8 Service

Cap Axle BIk 1.50 x 1.00

Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275520

LIFT ASSEMBLY

13 ..-................_31_

• 718 20

20 /"_ 161

lift-rh=l piece3

KEY PART

NO. NO.

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

DESCRIPTION

Washer Asm Inner Spring Wl

Plunger

Shaft Asm. Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1 x 21 Ga.

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Link Asm Lift L.H.

Link Asm Lift R.H.

KEY PART

NO. NO. DESCRIPTION

13 STD624008 Retainer Spring

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 unc

17 175689 Trunnion BIk Zinc

18 73800800 Nut Lock w/Wsh 1/2-13 uric

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,275520

MOWER DECK

158

.146

113 111 21

_116

119

118 _

19//_ 21

42 deck man-t-path 3

TRACTOR - - MODEL NUMBER 917.275520

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Deck Assembly, 42" 46 137729

2 STD533107 Bolt 48 133944

3 138017 Bracket Assembly, Sway Bar, 52 139888

Front 53 184907

4 165460 Bracket Sway Bar 38/42" Deck 54 178515

5 STD624008 Retainer Spring 55 155046

6 178024 Bar Sway Deck 56 165723

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 59 141043

9 STD551137 Washer, Lock 67 149846

10 140296 Washer, Hardened 68 144959

(The following baldes are 111 179292

available) 112 179293

11 138971 Blade, 42" Hi-Lift 113 17000510

(For bagging or discharging) 116 4898H

- - 134149 Blade, 42" Mulching Std 117 188606

(For mulching mowers only) 118 73930600

-- 139775 Blade, 42" Mulching Premium 119 19121414

(For better wear when mulching) 142 165890

13 137645 Shaft Assembly, Mandrel, Vented 143 157109

14 128774 Housing, Mandrel, Vented 144 158634

15 110485X Bearing, Ball, Mandrel 145 165888

16 174493 Stripper, Vented Mower Deck 146 171977

18 72140505 Bolt, Carriage 5/16-18 x 5/8 147 131335

19 132827 Bolt, Shoulder 148 169022

20 159770 Baffle, Vortex 149 165898

21 STD541431 Nut Crownlock 5/16-18 unc 150 19091210

23 177563 Bracket, Deflector 152 169676

24 105304X Cap, Sleeve 158 17720408

25 123713X Spring, Torsion, Deflector 159 72140614

26 110452X Nut, Push 184 19131410

27 130968X428 Shield, Deflector 185 188234

28 19111016 Washer 11/32 x 5/8 x 16 Ga. -- 130794

29 131491 Rod, Hinge

30 173984 Screw Thdrol Washer Head

31 187690 Washer, Spacer

32 153535 Pulley, Mandrel -- 171491

33 178342 Nut, Toplock, Flanged

34 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr.

36 131494 Pulley, idler, Flat

40 73900600 Nut Lock 3/8-16 unc

44 140088 Guard, Mandrel, L.H.

45 STD624003 Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Bolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, idler

Spacer, Retainer

Guard, TUV idler

Knob Custom Oval

V-Belt

Bracket Wheel Gauge LH

Bracket Wheel Gauge RH

Bolt 5116-18 Hex Whs Hd

Bolt Shld "A" 2.41 "B" 1.66

Wheel Gauge Wheels

Nut Centerlock 3/8-16 unc

Washer 3/8 x 7/8 x 14 Ga.

Arm Spring Brake Mower

Bracket Arm idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga.

Cable Clutch 42 In

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 uric x 3/4

Washer 13/13 x7/8 x 10 Ga.

Head Asm Cable Clutch

Mandrel Assembly (includes

Housing, Shaft and Shaft

Hardware Only - Pulley Not

included)

Replacement Mower, Complete

(Std. Deck-Order separately

guage wheels key nos. 111

-113, 116-119)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275520

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

42A

.... 191

--- 190

_- 203

° 208

(_ 105

28 II

185

200

25 ///

- 22

184

'......... 182--_

100

,_,_ _ 1_2_ lo2lol

TRACTOR - - MODEL NUMBER 917.275520

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART

KEY PART NO. NO. DESCRIPTION

NO. NO. DESCRIPTION

70 786196 Spacer .625.765

1 772151 Cover L.H. 79 792201 Spring

3 770135 Case 85 792154 Oil Fill Plug

5 776355 Counter Shaft 87 788088A Oil Seal 3/4"

6 778263 Spur Gear 11T 99 792141 Washer .3771D .058W

9 786197 Neutral Sleeve (.572) 100 792200 Snubber Washer

13 778368 Bevel Gear (Incl. 14) (13 Teeth) 101 792199 Snubber Spring .471D

14 778368 Bevel Gear (Incl. 13) (13 Teeth) 102 792184 Washer .4371D .078W

15 778373 Ring Gear (54 Teeth) 103 792193 Screw, 1/4-28 x .490

17 786139 Drive Pin 104 792198 Nut, 3/8-24

22 792194 Spring 105 780096 Washer .625 ID .057W

23 792195 Washer .750 ID 106 786162 Sleeve Assembly

25 792073A Screw 1/4-20 x 1-1/4" 107 792046 Screw, 1/4-20 x 1"

26 792125 Retaining Ring 109 788104 "O" Ring

28 792035 Retaining Ring 113 786199 Sleeve Ass'y (Incl. 157)

29 780065 Washer .627 ID .091W 114 786200 Sleeve Ass'y (Incl. 87)

31 780189 Washer .563 ID .062W 115 786198 Sleeve Assembly (Incl. 87)

36 790071 Brake Disk 127 784384 Shift Lever Ass'y (Incl. 109)

37 790007 Brake Pad Plate 150 788093A Liquid Gasket RTV Silicon

38 799021 Brake Pad 157 788102 Oil Seal 9/16"1D

40 792204 Roll Pin .25 180 730229 BOil Spec. (80W90)

41 790102 Brake Lever 182 788103 Grommet

42 792202 Screw, 1/4-20 x 3/4 183 792118 Relief Valve

42A 792203 Screw, 1/4-20 x 1-3/4 184 792196 Hose Barb

43 792171 Screw, 10-24 x .500 185 798050 Tubing 1/2 x 5

44A 790100 Inside Brake (Mach) 190 792150 Washer

44B 790099 Outside Brake (Casting) 191 792151 Nut 7/16-20

45 790101 Actuator Rod 200 794787 Differential (Gear Reduction

47 774869 Axle 16.812 Drive)

48 774688 Axle 11.625 203 798044 Pulley & Hub Ass'y

49 778378 Spur Gear 18T 206 798055 Disconnect Lever

56 778379 Spur Gear 81T 207 798053 Mounting Plate

65 780195 Washer .7501D .062W 208 798040 Fan

67 776440 Brakeshaft 209 798054 Control Lever

210 794788 Hydro Module LH Fender Con-

trol

TRACTOR - - MODEL NUMBER 917.275520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1

TRACTOR - - MODEL NUMBER 917.275520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1

35_

1029 1022

1100 _

798 _

33y 211

209_% 635_

118AI

121 CARBURETOR OVERHAUL KI1

51 1370

14211128 |

276 O 104 _

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TRACTOR - - MODEL NUMBER 917.275520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1

I 1329 REPLACEMENT ENGINE_

74_

100_

332_

75_

7261 695

165_

3o3

358 ENGINE GASKET SET

200 883

524_

1789,

1119_ __'__ 573 __

405

11330REPAIR MANUAL I

334_

1095 VALVE GASKET SET

868_

883_

163 1022_

3091

783 513_

803

II 311_71_ 797

697_

TRACTOR - - MODEL NUMBER 917.275520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 699753 Cylinder Assembly 121 699734 Kit-Carburetor Overhaul

2 499585 Kit-Bushing/Seal (Magneto Side) 125 699709 Carburetor

3 391086 ,Seal-Oil (Magneto Side) 130 690993 Valve-Throttle

4 699747 Sump-Engine 131 499805 Kit-Throttle Shaft

5 693998 Head-Cylinder (Cylinder 1) 133 699724 Float-Carburetor

5A 693999 Head-Cylinder (Cylinder 2) 135 699729 Tube-Fuel Transfer

7 693997 .+Gasket-Cylinder Head 137 690994 OSGasket-Float Bowl

8 499601 Breather Assembly 141 699722 Kit-Choke Shaft

9 690937 ,Gasket-Breather 142 699726 ONozzle-Carburetor

10 691108 Screw (Breather Assembly) 146 690979 Key-Timing

11 690942 Tube-Breather 150 690995 O_Gasket-Nozzle

12 697227 ,Gasket-Crankcase 160 699727 Retainer-Solenoid

13 791130 Screw (Cylinder Head) 163 691001 ,+Gasket-Air Cleaner

15 690946 Plug-Oil Drain 165 693148 Nut (Ring Gear)

15A 691680 Plug-Oil Drain 187 691049 Line-Fuel

16 790136 Crankshaft 187A 691050 Line-Fuel (Cut to Required

20 690947 ,Seal-Oil (PTO Side) Length)

22 694966 Screw (Crankcase Cover) 188 691108 Screw (Control Bracket)

23 691054 Flywheel 192 690083 Adjuster-Rocker Arm

24 222698 Key-Flywheel 209 697674 Spring-Governor

25 694003 Piston Assembly (Standard) 211 691019 Spring-Governed Idle

694007 Piston Assembly (.020" Over- 212 695238 Link-Governor

size) 213 691021 Bracket-Choke Control

26 694004 Ring Set (Standard) 216 691022 Link-Choke

694008 Ring Set (.020" Oversize) 219 698231 Gear-Governor

27 690975 Lock-Piston Pin 220 690412 Washer (Governor Gear)

28 690229 Pin-Piston (Standard) 222 698761 Bracket-Control

29 699699 Rod-Connecting (Standard) 227 691048 Lever-Governor Control

32 690976 Screw (Connecting Rod) 231 690718 Screw (Choke Valve)

33 499596 Valve-Exhaust 240 691035 Filter-Fuel

34 697464 Valve-Intake 250 690957 Retainer-Breather

35 690963 Spring-Valve (intake) 252 690956 Collector-Oil

36 690963 Spring-Valve (Exhaust) 265 691024 Clamp-Casing

42 499586 Keeper-Valve 267 695134 Screw (Casing Clamp)

45 690977 Tappet-Valve 276 690997 ,OSWasher-Sealing

46 790562 Camshaft 287 691108 Screw (Dipstick/Tube Assembly)

48 698172 Short Block 304 790688 Housing-Blower

50 695241 Manifold-Intake 305 691005 Screw (Blower Housing)

51 690950 ,O:l:Gasket-lntake 305A 790690 Screw (Blower Housing)

53 690951 Stud (Carburetor) 309 691262 Motor-Starter

54 699816 Screw (intake Manifold) 310 691263 Screw (Starter Motor)

73 494439 Screen-Rotating 311 497608 Brush Set

74 698425 Screw (Rotating Screen) 332 691059 Nut (Flywheel)

75 691056 Washer (Flywheel) 333 691060 Armature-Magneto

89 690283 Plug-Oil 334 691061 Screw (Magneto Armature)

95 690718 Screw (Throttle Valve) 337 491055 Spark Plug

98 699721 Kit-Idle Speed

104 694918 OPin-Float Hinge Included in Engine Gasket Set, Key. No. 358

105 698537 OValve-Float Needle O Included in Carburetor Overhaul Kit, Key. No.

108 699723 Valve-Choke 121

117 699732 Jet-Main (Standard) $ Included in Carburetor Gasket Set, Key. No. 977

117A 699733 Jet-Main (Standard) + Included in Valve Overhaul Kit, Key. No. 1095

118 699458 Jet-Main (High Altitude, Right)

118A 790890 Jet-Main (high Altitude, Left) NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

358 694012 Gasket Set-Engine 865A 691014

363 19374 Puller-Flywheel 865B 691015

383 89838 Wrench-Spark Plug 868 690968

385 691108 Screw (Fuel Pump) 877 399916

387 808656 Pump-Fuel 914 691127

404 690442 Washer (Governor Crank) 918 694000

405 697820 Screw (Back Plate) 929 695239

418 690999 Plate-Carburetor 929A 691003

431 790816 Elbow-Intake 943 690589

445 499486 Filter-Air Cleaner Cartridge 947 699728

447 691003 Screw (Air Guide Cover) 965 499613

447A 691108 Screw (Air Guide Cover) 967 273638

467 691008 Knob-Air Cleaner 968 790689

467A 790697 Knob-Air Cleaner 975 499810

474 696459 Alternator 977 699735

505 691029 Nut (Governor Control Lever) 987 691000

510 497606 Drive-Starter 1005 790698

513 692024 Clutch-Drive 1013 690954

523 691036 Dipstick 1017 690770

524 691032 ,SeaI-O Ring (Dipstick Tube) 1019 693995

525 691037 Tube-Dipstick 1022 690971

544 Armature-Starter (Serviced by 1023 499599

691262 Starter Motor Only) 1023A499600

552 690552 Bushing-Governor Crank 1024 499054

552A 690553 Bushing-Governor Crank 1026 690981

562 690311 Bolt (Governor Control Lever) 1026A690982

573 691009 Plate-Back 1027 492932

601 691038 Clamp-Hose 1029 690972

615 698290 Retainer-Governor Shaft 1035 691042

616 691045 Crank-Governor 1036 790626

617 691917 SeaI-O Ring (Intake Manifold) 1051 691265

628 691108 Screw (Fuel Pump Bracket) 1058 275475

633 690998 O$Seal-ChoketThrottle Shaft 1090 691293

635 66538 Boot-Spark Plug 1095 694013

654 690958 Nut (Carburetor) 1100 690973

668 691215 Spacer 1119 691183

672 690234 OSGasket-Carburetor Plate 1123 699725

691 690657 ,Seal-Governor Shaft 1124 690988

695 693149 Screw (Ring Gear) 1126 690991

697 690372 Screw (Drive Cap) 1127 690992

703 691010 Clip 1128 690990

718 690959 Pin-Locating 1329

726 499612 Gear-Ring

741 690980 Gear-Timing

742 690328 Retainer-E Ring

750 696999 Screw (Oil Pump Cover)

783 693058 Gear-Pinion 1330

788 691039 Bracket-Fuel Pump 1342

789 698330 Harness-Wiring

797 691029 Nut (Brush Retainer)

797A 693167 Nut (Brush Retainer) O

798 697890 Screw (Rocker Arm)

801 691283 Cap-Drive :l:

802 691286 Cap-End +

803 Housing-Starter (Serviced by

691262 Starter Motor Only)

842 691031 ,SeaI-O Ring (Dipstick)

847 499602 Assembly-Dipstick/Tube

851 493880 Terminal-Spark Plug

865 691012 Cover-Air Guide (Cylinder 1)

Cover-Air Guide (Cylinder 2)

Cover-Air Guide

o+Seal-Valve

WirelConnector-Alternator

Screw (Rocker Arm Cover)

Hose-Vacuum

Screw (Choke Control Bracket)

oSeaI-O Ring (Oil Pump Cover)

Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carbu retor

OSSeaI-Throttle Shaft

Fan-Flywheel

Nipple-Oil Filter

Screen-Oil Pump

Kit-Label

o+Gasket-Rocker Cover

Cover-Rocker Arm (Cylinder 1)

Cover-Rocker Arm (Cylinder 2)

Pump-Oil

Rod-Push (Steel)

Rod-Push (Aluminum)

Filter-Oil

Arm-Rocker

Shaft-Pump

Label-Emission

Ring-Retaining

Owner's Manual

Retainer-Brush

Set-Valve Gasket

Pivot-Rocker Arm

Screw (Alternator)

O_SeaI-O Ring (Solenoid Retainer)

OSSeaI-O Ring (Fuel Transfer Tube)

Screw (Fuel Transfer Tube)

Screw (Float Bowl)

OScrew (Carburetor Nozzle)

446777-0127 Replacement Engine (Transfer

muffler and/or spark arrestor as-

sembly from the original engine if

suitable for additional service or

add new parts as required)

273521 Repair Manual

699731 Extension Fuel Transfer Tube

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Overhaul Kit, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

t. Fold this page atong dotted Jine indicated above.

2, Hotd page before you so that its left edge is vertically paratle_ to a tree

trunk or other upright structure,

3. Sight across the fold in the direction of hill sJope you want to measure.

4. Compare the angle of the foid with the elope of the hitL

®RegisteredTrademark/ TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrics / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque depos6e de Sears, Roebuck and Co.

196240 12.05.04 TR Printed in U.S.A.

Craftsman 917275520 tractor

Product's Documents

User Manual

Specifications

Craftsman 917275520 Questions and Answers