Craftsman 917252561 tractor User Manual

SEAl, S

MODEL NUMBER 917.252561 OWNER'SMANUAL

oAssembly

o Operation

o Customer Responsibilities

o Service and Adjustments

° Repair Parts

Conver'l:ibie

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-59t7

_ ,,, ....... ,,L ,............... _, • ,,, .....

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

. Read, understand, and follow all instructions in the manual

and on the machine before starting

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine

o Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

o Be sure the area is clear of other people before mowing, Stop

machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing.

o Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place,

. Slow down before turning.

= Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing.,

° Stop engine before removing grass catcher or unclogging

chute.

= Mow only in daylight or good artificial light

- Do not operate the machine while under the influence of

alcohol or drugs

. Watch for traffic when operating near or crossing roadways

= Use extra care when loading or unloading the machine into

a trailer or truck

Ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death_

All slopes require extra caution, If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.

o Remove obstacles such as rocks, tree Iimbs, etc.

• Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine Talt grass can hide obstacles

. Use slow speed.. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments

These can change the stability of the machine.

= Keep all movement on the slopes s/ow and gradual. Do not

make sudden changes in speed or direction.

° Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed siowly straight down the

slope_

DO NOT:

o Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could cause

sliding

o Do not try to stabilize the machine by putting your foot on the

ground.

o Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity., Never assume that

children will remain where you last saw them.

,, Keep children out of the mowing area and under the watchful

care of another responsible adult,

° Be aled and turn machine off if children enter the area.

. Before and when backing, look behind and down for small

children.

- Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

° Never allow children to operate the machine

- Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

° Use extra care in handling gasoline and other fuels, They are

flammable and vapors are explosive,

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling, Do not

smoke

Never refuel the machine indoors,,

Never store the machine or fuel container inside where

there is an open flame, such as a water heater,,

° Never run a machine inside a closed area

° Keep nuts and bolts, especla]ly blade attachment bolts, tight

and keep equipment in good condition

° Never tamper with safety devices. Check their proper

operation regularly

. Keep machine free of grass, leaves, or other debris build-up.,

Clean oil or fuel spillage Allow machine to cool before

storing

° Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

,, Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended pads, when nec-

essary

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

,, Check brake operation frequently. Adjust and service as

required.

"'IHH ' I'r'"r

Look for this symbol to point out im _

portant safety precautions, it means

CAUTION!!! BECOME ALERTtt! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and placewire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs°

WARNING A

The engine exhaust from this product con-

tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department, We have competent, well-

trained technicians and the proper tools to service or repair

this tractor

Ptease read and retain this manual The instructions wilt

enable you to assemble and maintain your tractor properly,

Always observe the "SAFETY RULES",

MODEL

NUMBER 917.252561

SERIAL

i NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules.

o Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

LIMITED TWO YEAR WARRANTY ON

PRODUCT SPECIFICATIONS

HORSEPOWER: 1g 0

GASOLINE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (APi-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ-19LM

(GAP: 030") STD361458

VALVE CLEARANCE: INTAKE: 004" - 006"

EXHAUST: 007"- 009"

GROUND SPEED (MPH): FORWARD:

1st 1 14

2nd 1 50

3rd 2.34

4th 3 50

5th 4 50

6th 5 70

REVERSE: t 80

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)

Other states may have similar taws,. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

i i iiiillllllllll, iiiilll,,lll i

CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

- Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (g0) days from dale of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears wi!l replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (iN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT iS IN THE UNtTED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/8t7 WA, HOFFMAN ESTATES, iL 60179

i iiiii iiN,i,i

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ...................... 3, 15-18

WARRANTY ....................... :.......................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .................................................................. 7-9

OPERATION ............................................................ 10-14

MAINTENANCE SCHEDULE ..................................... 15

SERVlCE AND ADJUSTMENTS ........................... 19-24

STORAG E .................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

INDEX

Accessories ................................... 5

Adjustments:

Brake ........................................... 21

Carburetor ........................ 24

Mower

FronFTo-Back ................... 20

Side-To-Side ................... 20

Throttle Control Cable .......... 23

Air Filter, Engine ................ t7-18

Air Screen, Engine .......................... 18

Assembly ............................................ 7-9

Battery:

Charging ............................ 8

Cleaning .............................. 17

Starting with Weak Battery .... 22

Storage ............................................. 25

Terminals ........................................ 17

Belt:

Motion Drive

Removal/Replacement ...... 2t

Mower Blade(s)

Removal/Replacement ........ 21

Blade:

Sharpening .................................. 16

Replacemenl .............................. 16

Blake Adjustment ................. 21

Carburetor Adjustment ................. 24

Controls, Tractor ...................... 11

Customer Responsibilities .......... 15-18

Engine:

Air Filter .....................................

Air Screen, Engine ................ 18

Cooling Fins, Engine ............... 18

Engine Oil ............................ 17

Fuel Filter ......................... 18

Spark Plug(s) ............................. 18

Tractor:

Battery ................................... 17

Blade .................................. l 6

Lubrication Chart ...................... 15

Maintenance Schedule ............ 15

Tire Care ..................... 8,16,22

Transaxfe ................... 17

Cutting Height, Mower ................... 12

Electrical:

interlocks and Relays ........... 23

Schematic ............................ 29

Wiring Diagram ........................... 30

Engine:

Air Filter ................................. 18

Air Screen ........................................ 18

Cooling Fins, Engine ............... !8

Oil Change ..................................... 17

Oil Level ........................... 13,17

Oil Type ...................................... 17

Preparation ......................... 13

Repair Parts ............................ 30-47

Starting ................................... 14

Storage ................................. 25

Filter:

Air Filter ............................ 17-18

Fuel .................................... 17-18

Fuel:

Type ......................................... 13

Storage ........................................ 25

Fuse ........................................ 23

Hood Removal/Installation ................ 23

Leveling Mower Deck ....................... 20

Lubrication:

Chart ............................. 15

Maintenance Schedule ............... 15

Mower:

Adjustment, Front-to-Back ........ 20

Adjustment, Side-to-Side ...............20

Blade Sharpening ....................... 16

Blade Replacement ................ 16

Cutting Height ................ 12

Installation .................................... 19

Operation ............................. 13

Removal .............................. lg

Mowing Tips ...................................... 14

Muffler ............................................. 18

Spark Arrester .............................. 3,40

Oi!:

Cold Weather Conditions ........ 13,17

Engine .................................. 13,17

Storage .................................... 25

Operation ....................................... 10-14

Operating Mower .................... 13

Options:

Accessories .................................... 5

Spark Arrester .................... 3,40

Parking Brake ............................. 12

Parts Bag ............................................. 6

Parts, Replacement/Repair 30-47

Product Specifications ......................... 3

Repair Parts .................................... 30-47

Safety Rules ............................... 2

Seat ................................................ 8

Service and Adjustments ................. 19-24

Carburetor ................................ 24

Fuse ................................................ 23

Hood Removal/Installation ..... 23

Motion Drive Belt

Remova!/Replacement ........... 21

Mower Belt(s)

Removal/Replacement ........ 21

Mower Adjustment

Front-to-Back ........................... 20

Side-to-Side .............................. 20

Mower Removal .............................. 19

Tire Care ....................... 8,16,22

Slope Guide Sheet ................. 55

Spark Plug(s) .................................. 18

Specifications .................................... 3

Starting the Engine ................. 13-14

Steering Wheel ............................ 7,22

Stopping the Tractor ............................. 12

Storage ........................................... 25

Throttle Control Cable Adjustment .... 23

Tires ........................................... 8,16,22

Trouble Shooting Chart ............ 26-27

Transaxle ................................ 17

Warranty ........................................ 3

Wiring Diagram ........................ 29

Wiring Schematic ............................... 30

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below wlth brief explanations of hew they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require addltional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2 5-inch steei spikes mounted on lO-inch diameter discs

puncture holes in soit at close intervals to let moisture soak in

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and deity.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped_

MULCH RAKF_JDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring line

teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractorr

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers.. See "MOWER" in the Repair Parts section of this

manuaf

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck.. Use with 2 x 8 or2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 390 tbs. of weight Rounded

edges prevent harm to turf Adjustable scraper automaticafly

cleans drum

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide

blade clears 42-inch path when angled left or right. Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight )

SNOWTHROWER has 40-inch swath.. Drum-type auger handles

powdery and wet!heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight°)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-veil source lndudes booms for

automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS iet you collect grass clippings and Ieaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tilter has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn yard or garden tractor Simply hook up to the tractor

drawbar and go! Optional accessories convert un t for

dethatching, aerating, hilling rrWithouttoots.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyF fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection ef heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 Ib weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials..

CONTENTS OF HARDWARE PACK

;1_:;_ .................. ,,,,,,,.............,,,,,,,,,,,,,, ........ ,,,,

, i

Parts Bag contents shown full size

(2) Sheet

Metal

Screws

#10-16 x t/2

(1) Locknut 3/8-24

(1) Large Flat Washer

i,,n,,ll , i i ,i i i ,i

(t) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

(1) Lock Washer t/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5t8 (2) Lock Washers #10 _-}

(2) Weld Nuts #t0

"_=,,,,.J(2) Washers 3/16 x 3/4 x 16 Gauge

.i,._ll[Ui

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x t6 Gauge

(2) Lock Washers t/4

,i, i ,,,,i,iiii1,,,,i,i ,, ii i,

Parts packed separately in carton

Seat

Steering

Wheel

Parts Bag

_ Mulcher

Plate

Video

Cassette

Steering

Boot

Manual

Parts bag contents not shown full size

Wheels

(2) Shoulder (2) Washers 3/8

Bolts x 7/8 x 14 Gauge

Steering _ (2) Center-

Wheel \_J lock Nuts

Adapter

@ teering

Bushing

Assemblys

(2) Keys

_ Steering Wheel

Insert

Slope Sheet

ASS LY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely., Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed,

(1) 5/16" wrench (1) 9/16" wrench

(2) 7t16" wrenches (1) Phillips screwdriver

(1) 1/2" wrench Utility knife

(1) 3/4" wrench Tire pressure gauge

(1) 3/4" socket with drive ratchet

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel),,

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove al! accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flato

o Check for any additional loose parts or cartons and

remove

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shafL

o Raise steering shaft forward until screw holes in dash

line up with steering bushing, Install two (2) sheet

metal screws and tighten securely,

o Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

o Slide steering wheel adapter onto upper steering shaft.

. Position front wheels of the tractor so they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

o Snap steering wheel insert into center of steering

wheel,

o Remove protective plastic from tractor hood and grill,

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 7)

o Raise attachment lift lever to its highest position.

. Release parking brake by depressing clutch/brake

pedal,

• Place gearshift lever in neutral (N) position.

= Roll tractor backwards off skid.

o Remove banding holding discharge guard up against

tractor.

STEERING SHAFT

(ASSEMBLY

POSITION)

STEERING SHAFT

(SHIPPING ,,:Z:

POSITION) ""'--.--.

TAB SLOT

CONNECT BATrERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

- Lift hood to raised position

o Open terminal access doors, remove terminal protec-

tive caps and discard°

o If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6_10 amps,

, First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown_ Tighten securely.

o Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, fiat washer, lock

washer and hex nuL Tighten securely,

Close terminal access doors.

Use terminal access doors for:

o Inspection for secure cennections (to tighten hard_

ware).

• inspection for corrosion.

, Testing battery..

o Jumping (if required).

• Periodic charging,

HEX NUT

DISCARDTERMINAL

PROTECTIVE CAPS

LOCK FLAT

WASHER WASHER

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for

shipping purposes Correct tire pressure is important for

best cutting performance.,

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

HEX leveled. See "TO LEVEL MOWER HOUSING" in the

BOLT Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

TERMINAL*" --t

ACCESS

DOOR :

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

FIG. 2

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt,

. Remove cardboard packing on seat pan_

= Place seat on seat pan and assemble shoulder boil

= Assemble adjustment bolt, lock washer and flat washer

loosely Do not tighten.

o Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

o Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

LARGE FLAT

WASHER

ADJUSTMENT

BOLT LOCK WASHER

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

Assemble gauge wheels with tractor on a flat level surface..

o Adjust mower to desired cutting height (See ''TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual)°

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer and 3/8-16 Iocknut and

tighten securely

- Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL t2

MOUNTING

BRACKET

LOCKNUT

3/8 WASHER _J"_"'_"_"

GAUGE WHEEL _

FIG. 4

FIG. 3

_ u i , inll lUl, nllllnllllllUl I II',l,,l_J I i i

ASSEMBLY

. ,t i i l i ...............................................................................................

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

o Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown

NOTE: Pre-assemMe weld nut to latch hook by inserting

weld nut from the top with hook pointing down,

• Tighten hardware securely

° Raise and hold deflector shield in upright position,

o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

. Hook front latch into hole on front of mower deck,

• Hook rear latch into hole on back of mower deck_

............................................... ii,

CAUTION: Do not remove discharge

guard from mower, Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

DEFLECTOR

SHIELD

FIG. 6

HOOKS

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

WELD NUT

FROM

HOOK POINTS

DOWN

LOCK

WELD. WASHER

NUT _ I

I SCREW

LATCH_

HOOK LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

WELD

NUT

FIG. 5

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed.

v" No remaining loose parts in carton,

,/ Battery is properly prepared and charged (Minimum

I hour at 6 amps),

v" Seat is adjusted comfortably and tightened securely

€" A!l tires are properly inflated. (For shipping purposes,

the tires were overinfiated at the factory)_

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be

properly inflated for leveling).

,/ Check mower and drive betts. Be sure they are routed

properly around pulleys and inside all belt keepers,,

,/ Check wiring. See that all connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION 70 THE FOLLO WING IMPORTANT

ITEMS:

¢' Engine oit is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline,,

€" Become familiar with all controls - their location and

function Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATIO

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning

BATTERY

ENGINE ON

REVERSE

CAUTION OR FORWARD SLOW

WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF

,,e,

FAST

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

N L o;!

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Modelsonly)

i in, I III

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save

this manual for future reference.,

CHOKE

LIGHT SWITCH

CLUTC_BRAKE

PEDAL

THROTTLE

CONTROL

AMMETER

ATTACHMENT CLUTCH LEVER

IGNITION

SWITCH

LIFT LEVER

PLUNGER

ATTACHMENT

LIFT LEVER

PARKING

BRAKELEVER

HEIGHT

ADJUSTMENT

KNOB

-,GEARSHIFT

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

THROTTLE CONTROL: Used for starting and controlling

engine speed.

CHOKE CONTROL: Used for starting a cold engine..

CLUTCH/BRAKE PEDAL: Used for clutching and braking

the tractor and starting the engine

HEIGHT ADJ USTMENT KNOB: Used to adjust the mower

cutting height.

IGNITION SWITCH: Used for starting and stopping the

engine_

LIGHT SWITCH: Turns the headlights on and off.

AMMETER: Indicates charging (+) or discharging (-) of

battery

ATrACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position,

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into

the brake positiOn.r

GEARSHIFT LEVER: Selects the speed and direction of

tractor_

Uq"Hli,,i, "hi ,,, U

OPERATAON

lUU ,H,,UlU ,, , i

i ,,111 ...................... i

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a

wide vision safety mask over the spectacles or standard safety glasses,

........................... i, i, i i1,, nUll,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing

switch., When engine is running, any attempt by the

operator to ieave the seat without first setting the parking

brake wilt shut off the engine,

• Depress clutch/brake pedal into full "BRAKE" position

and hold,

• Place parking brake lever in "ENGAGED" position and

release pressu re from dutch/brake pedal Pedal should

remain in "BRAKE" position,, Make sure parking brake

will hold tractor secure.,

ATTACHMENT CLUTCH LEVER

_'ENGAGED" POSITION

CHOKE

CONTROL IGNITION KEY

THROTTLE

CONTROL

"BRAKE"

POSITION

_IGAGED"

POSITION

CLUTCHfBRAKE

PEDAL"DRIVE"

POSITION

HEIGHT

ADJUSTMENT

GEARSHIFT

LEVER

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

. Move gearshift lever to neutral (N) position,

ENGINE

- Move throttle control to slow (,_m_)position

NOTE: Failure to move throttle control to slow (_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass,, To eliminate this possibility,

always stop engine when stopping tractor on grass areas, 12

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

"['O USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle,

- Operating engine at less than full throttle reduces the

battery charging rate.

o Full throttle offers the best bagging and mower perfor-

mance..

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine,

Do not use to start a warm engine,

o To engage choke control, pull knob out, Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever,

o Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position

- Move gearshift lever to desired position,

o Slowly release clutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE

TO DO SO W_LL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction,,

- Turn knob clockwise (F_I) to raise cutting heighL

= Turn knob counterclockwise (F_,) to lower cutting

height,

The cutting height range is approximately 1-1/2" to 4", The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon sol! conditions, height of

grass and types of grass being mowed,

. The average lawn should be cut to approximately 2-1/2

inches during the coot season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth,

. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height

OPERATmON

,i ,i,1,,,,,ml ii, Ul,, H

TO OPERATE MOWER (See Fig. 9) . Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightty as you restart

Your tractor is equipped with an operator presence sensing movement,

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will • To restart movement, slowly release parking brake and

shut off the engine, clutch/brake pedal.,

o Select desired height of cut. ° Make all turns slowly

• Lower mower with attachment lift control.

o Start mower blades by engaging attachment clutch TO

control. "

- TO STOP MOWER BLADES - disengage attachment

clutch control

i iiiiii

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

LIFI" LEVER

"HIGHEST"

- LOWEST

.._ POSITION

DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

i, UUUll, iiim, i i i

°°"°''"ve °r"°wnI

hills with slopes greater than 15 ° and

do not drive across any slope.

Choose the slowest speed before starting up or down

hills

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

TRANSPORT

Raise attachment lift to highest position with attach-

ment lift control.

, When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position

, Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

,, The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

o Check engine oil with tractor on level ground,

. Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill..

, For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

° Fill fuel tank,, Use fresh, clean, regular unleaded

gasoline (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING iN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuet

system of an engine while in storage To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer,, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season,, See Storage Instruc -

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur,

u,L ,,uluuJ_u_ _wl,u_ ill iI if

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spilt or

use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine

o Depress clutch/brake pedal and set parking brake

. Place gearshift lever in neutral (N) position,

• Move attachment clutch to "DISENGAGED" position.

° Pull choke control out to choke (N) position for cold

engine start, For warm engine start do not use choke

control

o Move throttle control to midway between fast (,@) and

slow (,_) positions.

o Insert key into ignit!on and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,t_)

position, wait a few minutes and try again_

, When engine starts, slowly push choke control in.

o Move throttle control to fast (,_) position..

o Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TiPS

= Tire chains cannot be used when the mower housing

is attached to tractor.

* Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

° The left hand side of mower should be used for trim-

ming

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform'cutting

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10 ).

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height..

o Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

o Always operate engine at ful! throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used°

iL,,,J

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

o Avoid cutting you rlawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 11)o For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly

- Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the ctippings. When doing a second

cut, mow across or perpendicular to the first cut path_

o Change your cutting pattern from week to week. Mow

no rth to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

_1 MAX It3

FIGo 11

.................. i i1,11, ,lU,,,ll,,llll,,U,,

CUSTOMER RESPONSIBILITmES

j i , ilU.i iiiiiillll, i iii ,lllll.ll.Ulmllll..

_M'AINTENANCE SCHEDULE ..... J__o_ _0_I _"

AS YOU COMPLETE 0 _"_ R- R- R, _ R, 0

sERV,CE

--_e (3pera[i0n

h_eck Tire Pressure 6#4

T I Check for Loose Fasteners

R Shaken/ReplaceMower Btad'es

cA Lubrication Chart '........

T Check Battery LeveVRecharge

0 Clean Battery and Terminals

a CheckTransaxle Cooting

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil _#'

Clean Air Filter

N Clean Air,Screen

G Inspect MuffiedSparkArrester

| Replace Oil Filter (If equipped)

Clean Engine Cooling'Fins .........

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V'7 v'

v'4

v' v'

.... ,. ,,. ,,,_1_5 ...._.,.L, i

....... _1,2,3

V'2

1 - Change more often when operating under a heavy [oad or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

3 - If equipped with o_ifilter, change oil every 50 hours

4 - Replace blades more often when mowing in sandy soil

. I

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor,

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear° A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last [onger.

v' t .....

(_) SPINDLE

(_ FRONT

BEARING ZERK

CLUTCH

PIVOT(S)

5 - If equipped wilh adjustable system

6 _ Not required if equ}pped with maintenance4ree battery

7 - T_ghlen front axle pivot bolt Io 35 ft -Ibs maximum

Do not overtighten

LUBRICATION CHART

IDLE ZERK(_)

FRONT WHEEL(_)

BEARING ZERK

ENGINE(_)

BEFORE EACH USE

. Check engine oil level,

- Check brake operation.,

o Check tire pressure.

. Check for loose fasteners.

(_SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTO RESPON BmLIT ES

........................................ ii ii, ,i, ,111ii ii

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manuat)_

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber..

. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

, The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancero (When using a cone

bafancer, follow the instructions supplied with bat-

ancer).

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position., tf either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp, Re-

place bent or damaged blades..

BLADE REMOVAL (See Fig. 12)

= Raise mower to highest position to allow access to

blades,,

• Remove hex bolt, lock washer and fiat washer securing

blade

, Install new or resharpened blade with trailing edge up

towards deck as shown,

, Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

o Tighten bolt securely (30-35 Ft Lbs, torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

MANDREL

ASSEMBLY

FLAT WASHER

_._ BLADE

LOCK WASHER _.'_-._,- _TRAILING EDGE

'A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED

BY SIX LINES ON THE BOLT HEAD.

FIG. 12

CENTER _""_'C <_"

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean..

o Keep battery bolts tight.

o Keep small vent holes open.

. Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

= Remove terminal guard.

. Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

= Rinse the battery with plain water and dry

° Clean terminals and battery cable ends with wire brush

until brighL

• Coat terminals with grease or petroleum jelly

o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

i,iiii i i ill

,iu,ill

i i illll i,ill,llll ..................................... i llllll,

CUSTOMER RESPONSIBULITUES

ii ,i ii,ll,lllllll,lll

V-BELTS

Check V-belts for deterioration and wear after100 hours of

operation and replace if necessary_ The belts are not

adjustable,, Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from buifd-up of dirt and chaff which

can restrict coolingo

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG.. Select the oil's SAE viscosity

grade according to your expected operating temperature

SAE VISCOSITY GRADES

°F -2o° o° _o" 32° 4d_ soo _oo i_o;--

°c -doo .20° .18o oo l'oo _0o =oo !0:

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etco)

improve starting in cold weather, these multi-viscosity oils

wi{l result in increased oil consumption when used above

32°F. Check your engine oi] level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil IeveL

TO CHANGE ENGINE OIL (See Fig.15)

Determine temperature range expected before oil change.

Alf oil must meet AP1 service classification SF or SGo

, Be sure tractor is on level surface.

o Oil will drain more freely when warm.

o Catch oil in a suitable container.

° Remove oit fill dipstick° Be careful not to aIIow dirt to

enter the engine when changing oil.

o Remove drain plug.

, After oil has drained completely, replace oil drain p{ug

and tighten securely.

o Refill engine with oil through oil fill dipstick tube. Pour

slowty. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

o Use gauge on oil fill dipstick for checking level Be sure

dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

OIL

DRAIN

PLUG

AIR SCREEN

ENGINE OIL

DIPSTICK AND

FILL TUBE

FIG, 14

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating_ Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter_

Clean the foam pre-cleaner element after every 25 hours of

operation or every season. Service paper cartridge every

100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

- Remove knob(s) and cover_

TO SERVlCE PRE-CLEANER

, Slide foam pre-cleaner off cartridge.

o Wash it in liquid detergent and water

o Squeeze it dry in a clean cloth.

• Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• if very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.

o Reinstall cover and secure with knob(s)

TO SERVICE CARTRIDGE

° Remove wing nuts and cartridge plate.

= Carefully remove cartridge to prevent debris from

entering carburetor.

° Clean cartridge by tapping gently on flat surface. If very

dirty or damaged, replace cartridge.

• Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s)

CUSTO RESPONSDBmL TIE

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE

FOAM

PRE-CLEANER

AIR SCREEN

FIG. 15

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oit from engine cooling fins to

prevent engine damage from overheating. Air guide covers

must be removed. Remove side panels and hood (See '*TO

REMOVE HOOD AND GRILL ASSEMBLY" in the Service

and Adjustments section of this manual)

TOP AIR

ENGINE

COOLING FINS

_4_ -" L._. _

AIR GUIDE COVER

(BOTHSIDES)

FIG, 16

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

o With engine cool, remove filter and plug fuel line

sections..

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

o Be sure there are no fuel line leaks and clamps are

properly positioned.

o Immediately wipe up any spilled gasoline°

CLAMP CLAMP

FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter

o Keep finished surfaces and wheels free of all gasoline,

oil, etc

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out Water in engine

can result in a shortened engine life.

=,,=,,,= ..................... =, , 'HH

SERVICE, AND ADJUSTMENTS

1,, i = 11

i ii, iiii _ ,M,I,

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

= Depress clutchlbrake pedal fully and set parking brake.. Place gearshift lever in neutral (N) position.

o Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

. Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

TRACTOR

CLUTCH LEVER

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor.

o Place attachment clutch in "DISENGAGED" position,,

o Move attachment lift lever forward to Iower mower to its

!owest position°

o Roll bett off engine pulley,

° Disconnect clutch rod from clutch lever by removing

retainer spring,,

,, Disconnect antFsway bar from chassis bracket by

removing retainer spring.,

o Disconnect suspension arms from rear deck brackets

by removing retainer springs_

o Disconnect front links from deck by removing retainer

springs.,

• Raise lift lever to raise suspension arms. SNde mower

out from under tractor_

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H, AND L,H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.,

TO INSTALL MOWER (See Fig. 18)

o Raise attachment lift lever to its highest position°

• Slide mower under tractorwith discharge guardto right

side of tractor.

• Lower lift lever to its lowest position,.

• Install mower in reverse order of removal instructions_

Cl RETAINER

SPRING

SUSPENSION

ARMS

ENGINE

PULLEY

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER RETAINER

SPRINGS SPR|NGS

(BOTH SIDES) (BOTH SIDES)

FIG. 18

SERVmCE AN

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway, Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

If fires are over or underinfiated, you wilt not properly adjust

your mower

SIDE-TO-SIDE ADJUSTMENT (See Figs 19 and 20)

Raise mower to its highest position.

At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground Distance"A" on

both sides of mower should be the same or within 1/4"

of each other.

o If adjustment is necessary, make adjustment on one

side of mower only

o To raise one side of mower, tighten lift link adjustment

nut on that side

° To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8"..

o Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

LIFT LINK

ADJUSTMENT NUT

FIG. 19

SUSPENSION

ARM

FIG. 20

ADJU ;TMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs° 21 and 22)

IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE. iF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front is app roximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position°

Check adjustment on right side of tractor.. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown

• Before making any necessary adjustments, check that

both front finks are equal in length. Both iinks should be

approximately 10-3f8".

• If links are not equal in length, adjust one tink to same

iength as other tink

o To lower front of mower loosen nut "E" on both front

links an equal number of turns

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

o To raise front of mower, loosen nut "F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

- When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links.

o Recheck side-to-side adjustment.

:;_, % Io ,_o_ MANDREL

//;'/I --

-_ ,_ _ 4,'_" _

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

,_ NUT "E"

LINKS TRUNNION

20 FIG. 22

i, i,u,lu ii ,,i,i,u,,

SERVNCE AND ADJUSTMENTS

i, nll,l,,i,,,mp ull

WITHPARKING BRAKE "ENGAGED"

, irll,l,q i¸ i,,,

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without toois_

Park the tractor on level surface, Engage parking brake.

BELT REMOVAL -

o Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual)

- Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal

o Make sure belt is in all pulley grooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

NUT "A"

M NUT

ERATING

OL_ ARM

FIG, 24

MANDREL PULLEY

IDLER PULLEYS

MANDREL PULLEY

FIG, 23

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Park the tractor on level surface Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

- Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

o Remove upper belt keeper,,

o Remove belt from stationary idler and clutching idler,

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxte pulley by deflecting belt keep-

ers.

° Pull belt toward front of tractor and remove downwards

from around engine pulley,

o Install new belt by reversing above procedure,,

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle

if tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted

o Depress clutch/brake pedal and engage parking brake,.

. Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-tt2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2", Retighten jam

nut against nut "A",

o Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary, Contact your nearest

authorized service center/departmenL

ENGINE--,--.._

PULLEY

CLUTCHING_.,,,,

IDLER

STATIONARY /

IDLER

PULLEY

_........L_

_LOCATOR

FIG, 25

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

rng wheel and reassemble per instructions in the Assembly

section of this manuaL,

FRONT WHEEL TOE,,IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor,_ If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 26)

Block up axle securely,

o Remove axle cover, retaining ring and washers to allow

whee! removal (rear wheel contains a square key - Do

not {ose)

= Repair tire and reassemble

o On rear whee{s only: align grooves in rear wheel hub

and axle. Insert square key_

. Reptace washers and snap retaining ring securely in

axle groove.

o Replace axle cover.

WASHERS

RETAINING

RING

AXLE COVER

(REAR WHEEL ONLY)

FIG. 26

TO START ENGINE WITH A WEAK BATTERY

See Fig. 27)

,,,i,in,,ll i, lU,,, i, , u

CAUTION: Lead-acid batteries gener-

ate explosive gases, Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

.................. ii ll,i n, i

If your battery is too weak to start the engine, it should be

recharged, Lf "jumper cabies" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATi-ACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery..

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery..

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fuf]y

charged battery.

o RED cable last from both batteries,

"POSITIVE" (+) "NEGATIVE"(-)

PANEL

BOLT

FIG. 27

..... , , nl,, iluu

SERVICE AND ADJUSTMENTS

,11 , i,,i,,, n,u,i

TO REPLACE HEADLIGHT BULB ENGINE

. Raise hood.

o Pull bulb holder out of the hole in the backside of the

grill

o Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

- Close hood..

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

° Check wiring. See electrical wiring diagram in Repair

Parts section of this manual..

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL (See Fig. 28)

o Raise hood

= Unsnap headlight wire connector.

. Stand in front of tractor, Grasp hood at sides, tilt

forward and lift off of tractor.

o To reinstall, slide hood pivot brackets into slots in

frame,

• Reconnect headlight wire connector and close hood.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 28

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary, Check adjustment as

descnbed below before loosening cable If adjustment is

necessary, proceed as follows:

o With engine not running, move throttle control lever to

fast (,_) position.

° Check that swivel is against side of quarter circle. If it

is not, loosen cable clamp screw and pull cable back

until swivel is against quarter circle Tighten cable

clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 30)

The choke control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable, If adjustment is

necessary, proceed as follows:

o With engine not running, move choke control (located

on dash panel) to full choke (N) position,

o Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (see "AIR FILTER" in the

Customer Responsibilities section of this manual).

o Choke should be closed If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed Tighten casing clamp screw se-

curely,

= Reassemble air cleaner,

CLAMP SCREW

QUARTER

SWIVEL

FIG, 29

CHOKE CLOSED

CASING

CLAMP

SCREW I-_

CHOKE

LEVER

FIG. 30

SERVICE AN ADJUSTMENTS

TO ADJUST CARBURETOR

(See Figs. 31 and 32) '

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, attitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de-

creases the supply of fuet to the engine giving a leaner fuel/

air mixture Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel!air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

o Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see

above).

o With engine off turn idle mixture screw in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) I-1/4 to 1-1/2 turns

FINAL SETTING -

o Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

- With throttle control lever in slow (,_) position, hold

throttle lever against idle speed screw and adjust idle

speed screw to obtain t200 to 1400 RPM

o While still holding throttle lever against idle speed

screw, turn idle mixture screw in (clockwise) until

engine begins to die and then turn out (counterclock-

wise) until engine runs rough. Turn screw to a point

midway between those two positions.

o Continue to hold throttle lever against idle speed screw

and adjust idle speed screwto obtain 900 to 1200 RPM.

Release throttle lever.

ACCELERATION TEST -

Move throttle control lever from slow (.e_) to fast ('#e_)

position. If engine hesitates or dies, turn idle mixture

screw out (counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if nr_,cessary, until engine accel-

erates smoothly.

High speed stop is factory adjusted Do not adjust -

damage may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

IDLE SPEED

SCREW

IDLE MIXTURE

SCREW

THROTTLE

LEVER

FIG. 31

THROTTLE

LEVER

IDLE MIXTURE

SCREW

FIG, 32

Immediately prepare your tractor for storage at the end of ENGINE

the season or if the tractor wilt not be used for 30 days or

more..

t& CAUTION: Never store the tractor with I

gasoline in the tank inside a building !

where fumes may reach an open flame i

or spark. Allow the engine to cool I

before storing in any enclosure. |

-I

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove nil dirt, grease, leaves, etc Store in a

clean, dry area..

. Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual)

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).,

o Lubricate as shown in the Customer Responsibilities

section of this manual

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving partsfordamage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BA'N'ERY

, Fully charge the battery for storage.

o After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see''TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manuaf)_

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals_

o Be sure battery drain tube is securely attached.

= If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING iN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE tN STORAGE

. Drain the fuel tank.

o Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

• Use fresh fuel next season,

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age Add stabilizer to gasoline in fuel tank or storage

container, Always follow the mix ratio found on stabilizer

container° Run engine at least 10 minutes after adding

stabilizer to allow the stabifizer to reach the carburetor, Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual)..

CYLINDERS

o Remove spark plug(s)o

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

= Turn ignition key to"START" position for a few seconds

to distribute oil

o Replace with new spark plug(s) ,

OTHER

° Do not store gasoline from one season to another,

• Replace your gasoline can if your can starts to rust

Rust and/or dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

TRO LESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Wilt not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

i i

Excessive vibration

1 Out of fuel

2 Engine not "CHOKED" properly

3 Engine flooded

4 Bad spark plug

5 Dirty air filter

6 Dirty fuel filter

7 Water in fuel

8 Loose or damaged wiring

9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter

2 Bad spark plug

3 Weak or dead battery

4 Dirty fuel filter

5 Stale or dirty fuel

6 Loose or damaged wiring.

7 Carburetor out of adjustment

Engine valves out of adjustment,

1 Clutch/brake pedal not depressed,

2, Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse

5 Corroded battery terminals

6 Loose ordamaged wiring

7 Faulty ignition switch

8 Faulty sotenoid or starter,

9 Faulty operator presence switch(es)

1 Weak or dead battery.

2 Corroded battery terminals

3 Loose or damaged wiring

4 Faulty solenoid or starter

1 Cutting too much grass/too fast

2 Throttle in "CHOKE" position

3 Buitd-up of grass, leaves and trash under mower

1 FIll fuel tank

2 See 'q'O START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4 Replace spark p_ug

5 Clean/replace air filter

6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with flesh

gasoline and replace fuel tilter

8 Check all wiring

9 Contact an authorized service center/department

I0 Contact an aufhorized service center/departmenl

1 Clean/replace air filter

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter

5. Drain fuel tank and refill with fresh gasoline

6, Check all wiring

7 Contact an authorized service center/department

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2. Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5. Clean bafiery terminals

6 Check all wiring

7 Check/replace ignition switch

8 Check/replace solenoid or starter

9 Contact an authorized service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check el! wiring

4 Check/replace solenoid or starter

I Set in "Higher Cut" posifion!reduce speed

2 Adjust throttle control

3 Clean underside of mower housing

4 Dirty air filter.

5 Low oil level/dirty oil

6 j=aulty spark plug

7 Dirty fuel filter

8 Stale or dirty rue!

9 Waterin fuel

10 Spark plug wire Eoose

11 Dirty engine air screen/fins

12 Dirty/clogged muffler

i 13 Loose or damaged wiring

i 14 Carburetor out of adjustment,

i 15 Engine valves out of adjustment

1 Worn, bent or loose blade

2 Bent blade mandrel

3 Loose/damaged part(s)

4 Clean/replace air filter

5 Check oil level/change oil

6 Clean and regap or change spark plug

7 Replace fuet filter

8 Drain fuel tank and refill with fresh gasoline

9 Drain fuel tank _nd carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark plug wire

11 Clean engine air screen/fins

12 Clean/replace muffler

13 Check all wiring

14 Contact an authorized service center/department

15 Contact an authorized service center/department

1, Replace blade Tighten blade boft

2 Replace blade mandrel

3 Tighten toose part(s) Replace damaged parts

TRO LESHOOTiNG POINTS

PROBLEM

Engine continues to run

when operator ]eaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

i .........................

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

, Hml,u,,,,,, H,I,

t Faulty operator-safety presence contrOt system

1 Worn, bent or ioose blade

2 Mower deck notlevel

& Buildup el grass, _eaves, and trash under mower

4 Bent blade mandrel,

5 Cfogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t. Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozen idler pulley

4 Frozen blade mandrel

1. Engine speed too stow

2 Travel speed too fast

3 Wet grass

4 Mower deck not Ievel

5 Lowluneven tire air pressure

6 Worn, bent ortoose blade

7 Buildup of grass, leaves and trash under mower

8 Mowerdrive belt worn

9 BIades improperly installed

10 tmproperb]ades used

11 Clogged mower deck vent holes from buildup of

grass, leaves, end trash around mandrels

1 Switch is "OFF"

2. Bulb(s) burned out

3 Faully light switch

4. Loose or damaged wiring

5 Blown fuse

! Bad battery celt(s)

2 Poor cabie connections

3 Faulty regulator (if so equipped).

4 Faulty alternator

Engine throttle control not sat at "SLOW"

position for 30 seconds before stopping engine_

CORRECTION

H,, ,re,u,, ,,,,,

1 Check wiring, switches end connections If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2 Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1 Remove obstruction.

2 Replace mower drive belt

3. Replace idler pulley

4 Replace blade mandrel

1 Place throttle control in "FAST" position

2 Shift to slower speed

3 Atlow grass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt,

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual

11 Clean around mandrels to open vent hoieS

1 Turn switch "ON"

2 Replace bulb(s)

3 Check!replace llght switch

4 Check wiring end connections.

5 Replace fuse

1 Repiace battery

2. Check/clean all connections

3 Replace regulator

4 Replace alternator

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

SERVICE NOTES

RED

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.252561

÷1 °

oliio

BATTERY

BLACK

AMMETER

IGNITION SWITCH

BLACK

RED

WHITE

FUSE 30 AMP.

I { I

'O',

CLUTCH t BRAKE

(PEDAL UP)

BLACK

1 ......

..... J

SOLENOID

RED

STARTER

BLACK

WHITE

t SEAT SWITCH

_ _ _ (NOT OCCUPIED)

W._TE_ ,-_ I _ : I _.... 4 .... '

':L1---P--k,-_Z-T--" ,_7 I C_-_'

t I I I

, ..... i ('7 ("7_ _ BL_CK _\r'_ " _" ,"-',/ J BLACK

' /-L___L:'_____ i .'_J ! _ ',

/ ^ -l-,r t L ........

3 ATTMENTOLUTC."7 GROUNDING

l (CLUTCH OFF) ] CONNECTOR

8LACK

_C_ IGNITION _)_ SPARK

UNIT PLUGS

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

28 VOLTS AC MIN, @ 3600 RPM

(CHARGING SYSTEM O_SCONNECTED)

IGNITION SWITCH

POSITION

OFF

...........START

CIRCUIT

M+G

B+L

B+S+L

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WtTH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE tS

SPEEDED UP, THE LIGHTS

WILL. BECOME THEIR BRIGHTEST_

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS /7

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REPADR PARTS

TRACTOR -- MODEL NUMBER 917.252561

ELECTRICAL

" i

36 35

• _20

I I

: I

45 / 25

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

ELECTRICAL

KEY PART

NOr NO. DESCRIPTION

1 146140

2 74760412

3 19091016

4 10040400

5 121264X

6 73220400

7 7697J

8 7603J

9 109596X

10 145211

11 145209

I2 145769

19 10090400

20 73350400

21 136850

22 4152J

24 4206J

25 146148

26 108824X

28 145491

29 121305X

30 144921

31 140400

32 141226

33 140403

34 110712X

35 108236X

36 17021008

38 140336

39 109553X

40 146057

41 71110408

42 131563

43 145673

44 73640400

45 121433X

49 11151000

55 17490508

70 140413

Batten!

Bolt, Hex 1/4_20 x 3/4

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock t/4

Caps, Battery

Nut, Hex 1/4-20

Tube

Tray, Battery

Clamp, Hose

Bolt, Btr Front 1/4-20 x 7-1/2

Holddown Battery Dash Mount

Nut, Push Nylon Battery Front 1/4

Washer, Lock !/4

Nut, Hex, Jam 1/4-20

Harness, Light Socket (With Bulbs)

Light Bulb

Cable, Battery

Fuse

Cable, Ground

Switch, Seat

Switch, Ignition 3 Position

Nut, Ignition Switch

Cover, Ignition Switch

Key, Molded, Craftsman

Switch, Light

Bracket, Switch

Screw, Hex, Tapping #10-24 x !/2

Bracket, Switch interlock

Switch, Interlock, Attachment Clutch

Harness, Ignition

Bolt BIk Fin Hex 1/4-20 UNC x 1/2

Cover, Terminal

Solenoid

Nut Keps BIk Hex 1/4-20 UNC

Ammeter Rectangular 6 Amp

Washer Lock Internal Tooth 5/8

Screw Thd rol 5/16-18 x 1/2

Harness, Engine

NOTE: All component dimensions given in U,S. inches

1 inch = 25,4 mm

3'1

REPARR PARTS

TRACTOR -- MODEL NUMBER 917.252561

CHASSIS AND ENCLOSURES

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,252561

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 145501

2 140356

3 1749O612

4 STD551025

5 146077

6 145206

7 142844

8 126471X

9 146760X012

10 STD533710

1! 146956

13 146962

t4 17490608

15 74180512

16 STD541431

17 137386X459

18 t26938X

19 17521312

20 145210

2't 122933X

22 124479X

23 124028X

24 STD523710

25 191313+12

26 STD541437

27 17030814

28 140137

29 124029X

30 t40002X459

3I 137113

32 133835

33 145244X459

34 145243X459

35 STD533707

36 I08067X

37 17490508

38 139886

39 139887

44 140675

47 105531X

62 141606

Chassis

Drawbar

Screw, Thd+, Roll 3/8-t6 x 3/4 Type TT

Washer 13/32 x 3/4 x 18 Gauge

Bumper Snap-In

Saddle

Shield, Heat, Hood

Clip, Fuel Line

Dash, Silkscreened

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Panel, Dash, RH

Screw, Thd, Roll. 3/8-16 x 1/2 Type TT

Screw, Machine, Thd+, RoIL

5/16-18 UNC x 3/4

Nut, Hex, Keps 5/16+18 UNC

Hood Assembly

Hood Bumpers

Screw, Slotted Hex Head w/PL Washer

Plate Mtg Battery Fuel Tank 95

Rivet, Ratchet, Nylon

Washer, Nylon +28x +75x .I9

Bushing, Snap, Nylon, Fuel Line

Bolt, Hex Head, Fin°

3/8-16 UNC x 1 Grade 5

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8+16 UNC

Screw, Hex Head, Spidertock #8 x 7/8 AB

Grille, Grey

Lens, Headlight, Bar, Ctear

Fender

Bracket, Fender

Fastener, Christmas Tree

Footrest, LH

Footrest, RH

Bolt, Carriage 3/8-16 x 3/4

Nut, Pal

Screw, ThdroE+ 5/16+18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Pivot Bracket Assembly, RH, Mower, Rear

Strap Assembly, Fender

Nut, Push, Nylon

Ciip, Wire

NOTE: All component dimensions given in U,S, inches+

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

DRIVE

88 87

// 30 2

42 >_

61 _

5611 •

tlO

REPARR PARTS

TRACTOR -- MODEL NUMBER 917.252561

DRIVE

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO, DESCRIPTION

Transaxle, Peerless, 6 Speed, 51 STD541437

Model Number930-057 52 STD541431

2 146682 Spring, Extension, Brake 53 105710X

3 123666X Pulley, Transaxle 55 105709X

4 12000028 Ring, Retainer 56 STD523712

5 121520X Strap, Torque 57 130801

6 17490512 Screw, Thd+, Roll 5/16-18 x 3/4 58 127274X

8 141002 Rod, Shift 59 140312

10 76020416 Pin, Cotter 61 17490612

11 105701X Washer, Shift Plate 62 8883R

13 74550412 Bolt '1/4-28 UNF Grade 8 W/Patch 63 140186

14 STD551125 Washer 64 71170764

15 74780544 Bolt, Hex Head 5/16-18 x 2-3/4 65 STD55t143

19 STD541437 Nut Lock HexW/lns 3/8-16 UNC 66 129921

21 106933X Knob 70 134683

22 130804 Rod, Brake 72 19132012

24 STD541237 Nut 74 137057

25 106888X Spring, Brake Rod 75 t21749X

26 STD551037 Washer 76 STD581075

27 STD561210 Pin 77 I23583X

28 145204 Rod, Parking Brake 78 t21748X

29 124236X Cap, Parking Brake, Red 79 2228M

30 130807 Bracket, Transaxle 80 145090

31 127275X Keeper, Belt, L.H_ 81 145092

32 STD523107 Bolt 82 123782X

34 149001 Shaft AssembIy, Foot Pedal 83 19171216

35 120183X Bearing, Nylon 84 145643

36 STD551062 Washer 85 73530400

37 STD571810 Roll Pin 86 71208

38 123674X Pulley, idler, Flat 87 19212016

39 STD523727 Bolt 88 12000008

40 4470J Spacer, Split .395 x.59 89 139991

41 109070X Keeper, Belt, Retainer 90 124346X

42 19131312 Washer 13/32 x 13/16 x 12 Gauge 96 4497H

44 105706X Bearing, Nylon 100 19111216

45 110812X Washer, Hardened 110 STD523710

46 12000039 Ring, Klip 112 19091210

47 127783 Pulley, Idler, V-Groove, Plastic 113 127285X

48 123789X Bellcrank Assembly

49 123205X Retainer, Belt

50 STD523715 Bolt

Nut

Nut, Crownlock 5/16-18 UNC

Link, Clutch

Spring, Clutch Return

Bolt, Fin Hex 3/8-16 x 1-1/4

V-Belt, Ground Drive

Keeper, Belt, R.H_

Keeper, Belt, Center Span

Screw, Thd, ROilr. 3/8-16 X 3/4

Cover, Pedal

Pulley, Engine

Bolt, Hex 7/16-20 x 4 Gr. 5

Washer

Keeper, Belt, Engine, L.H+

Guide, Mower Drive Belt, R.H

Washer 13/32 x 1-1/4 x 12 Gauge

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square 2+0 x .1845/+1865

Washer 25/32 x 1-5/8 x 16 Gauge

Key Woodruff #9 3/16 x 3/4

Arm, Shift

Shaft Assembly

Spring, Torsion

Washer 17/32 x 3/4 x 16 Gauge

Tie Rod

Nut, Nylock

Bushing, Pivot

Washer

E-Ring

Console, Shift, 6 Speed, N/Ignition

Nut, Self-Threading, Washer Hd 1/4

Retainer Spring

Washer 11/32 x 3/4x 16 Ga..

Bolt

Washer 9/32 x 3/4 × 10 Ga_

Strap Torque LH

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

STEERING ASSEMBLY

l i

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 132196

37 STD61!005

38 139769

39 19133808

40 STD541537

41 104820X

42 124417X

43 I21749X

46 121232X

47 6855M

62 149684

Wheel Steering Std Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Cot Strg B1k

Link Drag Sol Ball Jt 20 064

Washer Lock Hvy HIcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front

Bolt Hex 5/8-11 Unc X 3-1/2

Locknut Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg 5/8 X !5 19 Lt

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Hex Socket 1/4-20 X 5/8

Shaft Asm Pittman

Nyliner Snap in

Bracket Steering

Bushing Rod Tie Blk Lt

Gear Sector

Washer 13/32 X 7/8 X t6ga

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 ld Dash

Screw SIftp #10-16 X 1/2 Ty-b

Insert Cap Strg Wheel Std BIk

Washer 13/32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 t/4 X 16 Ga

Cap Spindle Fr Top Bfk

Fitting Grease

Kit, Sterring Assembly

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

SEAT ASSEMBLY

KEY PART

NO. NO,

1 140123

2 140551

5 145006

7 124181X

8 17490508

9 19131614

10 140552

12 121246X

13 121248X

14 72050411

15 134300

16 121250X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Clip Push-In

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdrot 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

KEY PART

NO_ NO. DESCRIPTION

17 123976X

21 139888

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

27 17490608

28 STD541437

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc Blkz

Nut Lock Hex W!Ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/!6-18 X 62

Washer Lock Hvy HIcl Spr 1/2

Screw ThdroL 3/8-16 x 1/2

Nut Crownlock 3/8-16 Uric

NOTE: All component dimensions given in LJ.S. inches,

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9'17.252561

DECALS

24 24

6 7 7

13 t4

18 8

KEY PART

NO. NO.

1 138955

3 143735

4 143736

5 132674

6 133644

7 142235

8 145245

9 128314

10 150333

11 137537

12 4900J

13 146046

DESCRIPTION

Decal Instruction Operat Eng

Decal Hood Slope Rh Craftsman

Decal Hood Slope Lh Craftsman

Decal Grille Lt4000 Craft Usa

Decal Maint Customer Sears Dora

Decal Panel Side B&S

Pad, Footrest

Decal Fender Craftsman White

Decal, Cap CNSMR Help Line SRS

Decal Caution English/Spanish

Decal Clutch/brake English

Decal V-belt Dr Sch Tractor E

WHEELS & TIRES

5,8

4,10

KEY PART

NO. NO.

14 131473

15 136832

16 140837

17 146637

18 133179

19 138047

20 133178

21 131265

22 149516

23 146833

24 138048

-- 138311

-- 145247

-- 150331

-- 150332

DESCRIPTION

Decal Chassis 6 Sp 42"

Decal Mower Drive Schematic

Decal, Parking Brake, Saddle

Decal, Insert, Hood

Decal Mower Qc System

Decal, Battery Diehard Sears

Decal Mower 3 in One Conv,

Decal Lightbox

Decal Battery

Decal, Battery West Front Sears

Decal, Panel Side Diehard White

Decal Lift Handle

Fastener Pop-In Footrest

Manual, Owner's (English)

Manual, Owner's (Spanish)

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 122082X

10 7152J

11 104757X

-- 144334

Cap Value Tire

Stem Value

Tire F Ts 15 X 6 0 - 6 Service

Tube inner Front #35060

Rim Asm 6"front White Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear White Service

Tire R Ts 20 x 10-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle Blk 1 50 X 1 00

Sealant, Tire (10 oz Tube)

NOTE: All component dimensions given in U,S, inches.

1 inch = 25.4 mm

REPAUR PARTS

TRACTOR - - MODEL NUMBER 917.252561

ENGINE

32 31

39 4O 41

OPTIONAL EQUIPMENT

Spark Arrester

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

ENGINE

KEY PART

NO. NO. DESCRIPTION

132755

17720410

145314

4 137978

5 144069

6 144O68

7 138129

8 122439X

9 17190408

10 145552

11 STD551125

12 STD522507

13 272250

14 13280336

15 13200300

16 STD551237

17 17490624

18 137358

19 105839X

20 t05838X

21 1t0436X

22 123650X

23 128953

24 17021008

25 145996

26 73610600

27 17541008

29 137180

3I 141069

32 123549X

33 123487X

34 106082X

35 17490512

36 19132012

37 5277J

38 ---

39 109227X

40 3645J

41 139277

81 128861

Control Throt Rh Blk Pd115 10

Screw Hex Thd Cut 1/4-20x5/8 T

Engine B&s 19hp, Model No.

42A707, Type No, 1251-01

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

Clamp Tube Double Engine

Bracket Muffler Mounting

Screw Hex Whs Thdcut 1/4-20 Unc

Heat Shield Lt

Washer Lock Hvy, Helical 1/4

Bolt Fin Hex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-!/2"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x1-1/2 Tytt

Shield Pnt Heat

Receptacle 1/4 Turn Dacrotized

Retainer t/4 Turn 365odx 222id

Bushing, Snap, Split

Stud 1/4 Turn (replaces 105751

Shield Pnt Heat Browning Grass

Screw Tap Hex #10-24 UNC x 1/2

Control Choke

Nut Hex 3/8-24 Unf

Screw Slftp #10-24 x I/2

Arrestor Spark

Tank Fuel 3 50 Rear

Cap Asm Fuel W/sym Vented

Clamp Hose Btk

Spacer Pad

Screw Hexwsh Thdrot 5116-18 x 3/4

Washer 13/32 x 1-1/4 x 12 Gao

Line Fuel

Plug Oil Drain (Order From Engine

Manufacturer)

Pad Idler 1.75 x .75 x .06

Bushing

Stem Tank Fuel

Nut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches,

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

MOWER LIFT

1'1

'13

28 27

/ 26

'13

31 _ 19

II 1"

1 I

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 t22365X

10 122512X

11 139865

t2 139866

13 4939M

15 127218

16 73350800

17 130171

18 73800800

19 139868

20 3t46R

21 19151216

22 12000037

23 110807X

24 19131016

25 2876H

26 76020308

27 126971X

28 73350600

29 138057

30 110810X

31 140302

32 73540600

Wire Assy,, lnner, with Plunger

Shaft Asmo Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1 x 21 Ga,

Bearing Nytong

Grip Handle Fluted

Button Ptunger Read

Spring Cprsn

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Rear

Retainer Spring

Washer 15/32 x 3/4 x 16 Gao

Ring Klip #T5304-37

Nut Spring

Washer 13/32 x 5/8 x t6 Ga,

Spring 2q/8"

Pin cotter 3/32 x 1/2

Rod Adj, Lift

Nut Hex Jam 3/8-16

Knob lnf,, 3/8q6

Trunnion Dp, Stop

Bearing, Pivot, Lift, Special

Nut, Crownlock 3/8-24

NOTE: Ail component dimensions given in U S. inches

1 inch = 2&4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.25256'1

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134'149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

I8 72140505

19 132827

20 136888

21 73680500

22 134753

23 13'1267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 129861

33 137266

34 STD5337t7

35 133835

36 131494

37 STD551037

40 73680600

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 133940

50 131340

51 STD541410

52 139888

53 131845

Mower Deck Assembly, 42" 54

Bolt 55

Bracket Asm Fr. Sway Bar 56

Bracket Asm Deck 42" Sway Bar 58

Retainer Spring 59

Arm, Suspension, Rear 67

Bolt 3/8-24 x 1.25 Grade 8 68

Washer, Lock 71

Washer, Hardened 72

Blade, Mulching, 42" Mower Deck 73

Bearing, Ball 74

Shaft Assembly, Mandrel, Vented 75

(Includes Key Number 12) 76

Housing, Mandrel, Vented 77

Bearing, Ball, Mandrel 78

Stripper, Vented Mower Deck 79

Bolt, Carriage 3/8-16 x 2-1/4 80

Bolt, Carriage 5/'16-18 x 5/8 8!

Bolt, Shoulder 82

Baffle, Vortex 83

Nut Crownlock 5/16-18 84

Stiffener Bracket 85

Bracket, Deflector

Cap, Sleeve 92

Spring, Torsion, Deflector 10I

Nut, Push 102

Shield, Deflector 103

Washer 11/32 x 5/8 x I6 Gauge 104

Rod, Hinge 105

Bolt 5/i6-18 x 1.25 106

Washer, Spacer 111

Pulley, Mandrel 112

Nut, Flanged, Toplock 9/16 !13

Bolt 114

Fastner, Christmas Tree 115

Pulley, Idler, Fiat 116

Washer 13/32 x 13/16x 16 Gauge 117

Nut, Crownlock 118

Rod, Pivot, with Nibs '119

Rod, Clutch, Secondary, with Nibs 121

Guard, Mandrel, LH _-

Retainer

Screw, Hex Hd, Thdcut 1/4-20 x 5/8 - -

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, SHoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC NOTE:

Arm Assembly, Pad, Brake

133943

140084

122052X

140086

141043

106932X

144200

142427

131870

127847

121748X

12000029

128903

127845

140334

127498

128759

73350600

142028

120958X

144394

72140618

73800600

136420

71161O1O

19061216

STD551110

130758

2029J

140353

132262

17490512

73510500

72110504

137644

133957

73930600

STD551037

143723

130794

145411

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion, Brake

Guard, Idler

Knob Rd. 3/8-16 Plstc.

V-Belt, 42" Mower

Rod, Clutch, Primary

Spring, Extension, Return

Arm, ClutCh,_Secondary

Washer 25/32 x 1_5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1 44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex, Jam 3/8-16

Trunnion

Washer Sintered

Keeper, Belt Idler Fixed

Bolt, RdHd Sqnk 3/8-16 x 2-1/4

Gr. 5

Locknut, Hex W/Wash Insert

Mulcher cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel RH

Screw, Thdrol 5/16 -18 x 3/4

Nut, Hex Keps 5/16-t8 UNC

Bolt, Carriage 5/16UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Ga.

Bracket, Extruded Gauge Wheel

Mandrel Assembly (Includes Key

Numbers 8-I0, 12-15, 31 and 33)

Mower Deck, Complete

(Standard Deck; Order Mulcher

Plate and Gauge Wheel

Components Separately- Key

Nos. 101-106, 111-119, t21)

A!l component dimensions given in US inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057

42A

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057

REF PART REF PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772108A Transaxle Cover 45 786066

2 780086 Needle Bearing 46 786086

3 770102A Transaxle Case 47 774690

4 776260 Countershaft 48 774691

5 776219B Output Shaft & Pinion 49 778215

6 778139 Output Gear, 35Teeth 50 778125

7 778136 Spur Gear, 15 Teeth, Steel 51 778124A

8 792136A Shift Key 52 778123A

9 784352 Shift Collar 53 778t22A

10 784355 Shift Rod & Fork 54 778273

11 778229 Bevel Gear, 42Teeth 56 778230

12 778113A Input Bevel Pinion 57 778151

13 778221 Bevel Gear, 16 Teeth 58 778126A

t4 778068 Differential Pinion 59 778127A

15 778260 Ring Gear 60 778128A

17 786139 Drive Pin 61 778t63

18 786'102 Spacer 65 780109

20 792077 Steel Ball, 5/16" Diameter 66 776t 35

21 792078 Set Screw 3/8-16 x 3/8 67 776315A

22 792079 Spring 68 786116

23 788061 Seal Ring 69 780051

25 792073 Screw 1/4-20 x 1-1/4 70 786118

26 792125 Retaining Ring, Package of 2 7t 788069

27 792035 Retaining Ring 72 792165

28 788040 Retaining Ring 72A 788091

29 780072 Washer 76 780090

30 780108 Washer 77 788078A

31 780001 Washer

32 792001 "O" Ring 79 792144

33 788051 Square Cut Ring 81 786081

34 780105A Flanged Bushing

35 780118A Flanged Bushing 82 786082

36 790003 Brake Disk 83 786123

37 790007 Brake Pad Plate 90 788067B

38 799021 Brake Pad, Package of 2 103 792166

39 786026 Dowel Pin 104 792167

40 792076A Washer 150 510334

41 790079 Brake Lever

42 792073 Screw 1/4-20 x 1-I/4

42A 792085A Screw 1/4-20 x 2-1/4

43 792075 Locknut 5/16-24

44 790025 Brake Pad Holder

Spacer

Brake Lever Bracket

Axle, 11-15/16" Long

Axle, t6-1/2" Long

Spur Gear, 37 Teeth, Steel (1.)

Spur Gear, 35 Teeth (2_)

Spur Gear, 30 Teeth (3-)

Spur Gear, 25 Teeth (4_)

Spur Gear, 22 Teeth (5_)

Spur Gear, 19 Teeth, Steel (6_)

Spur Gear, 12 Teeth, Steel (1.)

Spur Gear, 15 Teeth (2")

Spur Gear, 20 Teeth (3-)

Spur Gear, 25 Teeth (4-)

Spur Gear, 28 Teeth (5_)

Spur Gear, 31 Teeth (6-)

Washer

Input Shaft

Shifter and Brake Shaft

Disk

Washer

Spacer

Square Cut Ring

Threaded Plug 9/16-18

"0" Ring

Washer

Inverted Retaining Ring,

Package of 2

Spring

Roller Chain,

Number 41 Chain, 24 Links

Sprocket, 9 Teeth (Reverse)

Reverse Sprocket, t8 Teeth

Grease, Bentonite, 32 Ounce Bottle

Screw 1/4-20 x 2

Locknut 1/4-20

Gasket Eliminator, Loctite #515

Parts must be ordered from Tecumseh Products Co,

NOTE: All component dimensions given in US., inches

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

601

165

535

523 ........i

i 284 235

525

524 O

643

537

642

t61

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

t 358 GASKET SE T ]

[861 PUMP REPAIR KI] 1

[121 CARBURETOR KIT

859

901

394

108

104 103

102

_119

468

434

392

117

334 851

332

Q 75

188

@ 1006

726

%_ 257

51A

232

_=_ 202

257

356

482

337

_635

205

634

383

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

_) 229

O 592

783

801

803

802

311

209A 209

201

_' 265 259

267

414

224

206

207

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRA_ON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

8A 9 244

572

10A

304

881

[Ios8OWNeR'sM_NUAL]IIO_''_BELK'TI

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

305

308

306

"1137

308A

307

305A

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

1 497074

2 399265

3 391086

5 493457

5A 493458

7 271867

7A 271868

8 398065

8A 222892

9 27803

10 94382

10A 94830

!1 280225

12 271703

271188

271189

13 94565

15 94239

16 394028

94196

18 493304

20 291675

22 94724

23 491180

24 222698

25 394955

394956

394957

394958

26 394959

394960

394961

394962

27 260924

28 299691

391286

29 394306

397158

32 94671

33 390420

34 261528

35 65906

36 26828

40 221596

41 292260

42 93630

45 261368

46 213520

50 213290

51 271412

51A 280319

52 270884

53 93970

Cylinder Assembly 54 93208 Screw, Seres

Bushing 75 222511 Washer, Spring

* Seal, Oil 78 94326 Screw, Sems

Head, Cylinder #1 90 495181 Carburetor

Head, Cylinder #2 91 495035 Body Assembly, Upper

* Gasket, Cylinder Head #t 93 231209 Bushing, Throttle Shaft

* Gasket, Cylinder Head #2 94 491538 ** Valve, Idle Adjust

Breather Assembly #1 95 93499 Screw, Seres

Cover, Breather Cylinder #2 96 221939 Valve, Throttle

(Used Only on Key #572, 97 392672 Shaft, Throttle

Air Baffle with Holes for Mounting) 98 9'I920 Screw, Fillister Head

* Gasket, Breather 99 26157 Spring, Throttle Adjust

Screw, Sems 102 271607 ** Gasket, Carburetor Body

Screw, Sems 103 29851 Float, Carburetor

Tube, Breather 104 230896 ** Pin, Float Hinge

* Gasket, Crankcase, .015" Thick 105 394683 ** Vafve, Needle

* Gasket, Crankcase, ..005" Thick 107 491543 Body Assembly, Lower

* Gasket, Crankcase, _009" Thick 108 223534 Valve, Choke

Screw, Cylinder Head 109 392673 Shaft, Choke

Plug, Oil Drain 116 280474 * O-Ring

Plug, Oil Drain 1t7 231338 Jet, Needle Valve, Fixed

Crankshaft 231333 Jet, Needle Valve, Fixed,

Timing Gear Key High Altitude

Sump, Engine 119 94152 Screw, Hex Head

* Seal, Oil 121 491539 Carburetor Kit

Screw, Sems 127 223472 ** Plug, Welch

Flywheel 161 496599 Base, Air Cleaner

Key, Flywheel 165 94289 Nut, Wing ,

Piston Assembly, Standard Size 187 299146 Line, Fuel, 28' Long (Cut to Suit)

Piston Assembly, ,010" Oversize 188 93535 Screw

Piston Assembly, °020" Oversize 201 262683 Link

Piston Assembly, .030" Oversize 202 262684 Link

Ring Set, Standard Size 203 280997 Crank, Bell

Ring Set, .010" Oversize 203A 490207 Crank, Belt

Ring Set, _020" Oversize 205 93971 Screw, Hex Head

Ring Set, ,030" Oversize 206 94298 Nut, Square

Lock, Piston Pin 207 262337 Spring, Control Rod

Pin, Piston, Standard Size 209 262352 Spring, Governor

Pin, Piston, ,005" Oversize 209A 261563 Spring, Governor Idle

Rod, Connecting, Standard Size 216 262375 Link

Rod, Connecting, ,020" Undersize 219 394348 Gear, Governor

Screw, Connecting Red 219A 393415 Oil Slinger

Valve, Exhaust 220 222773 Washer, Thrust

Vatve, Intake 222 491282 Bracket, Control

Spring, Valve, Intake

Spring, Valve, Exhaust * Included in Gasket Set (495868)

Retainer, Valve, Intake

Retainer, Valve, Exhaust "* Included in Carburetor Kit (491539)

Keeper, Valve

Tappet, Valve *** Included in Carburetor Kit (491539),

Gear, Cam and Pump Repair Kit (393397)

Manifold, Intake

.... Gasket, Carburetor Mounting .... Included in Gasket Set (495868),

Spacer, Carburetor and Carburetor Kit (491539)

* Gasket, Intake Manifold Mounting

Screw, Hex Head, NOTE: All component dimensions given in U-S. inches

Carburetor to Manifold 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

KEY PART KEY PART

NOo NO. DESCRIPTION NO. NO. DESCRIPTION

224 94297 Screw, Pan Head 562 93853 Bolt, Governor Lever

227 491297 Lever Assembly, Governor 567 93777 Screw, Hex Head,

229 222289 Washer Back Plate to Cyiinder

230 223882 Washer, Governor Crank, Inside 569 272645 * Gasket, Base

235 224995 Shield, Fuel Spray 572 224816 Baffle, Air, Cylinder #2

240 394358 Filter, Fuel 573 491304 Plate, Back

244 230318 Connector, Fuel Line 592 92278 Nut, Hex.

257 93897 Screw, Sems 601 93053 Clamp, Hose

258 93949 Screw, Seres 615 94296 Retainer, E-Ring

259 223890 Bracket, CaMe 616 491530 Crank, Governor

265 221535 Clamp, Casing 634 271013 ** Washer, Throttle Shaft

267 94906 Screw, Seres 634A 491287 * Seal, Governor Shaft

284 94264 Screw, Hex Head 635 66538 Boot, Spark Plug

284A 93469 Screw, Hex Head 642 225008 Cover, Air Cleaner

304 495588 Housing, Blower, Red 643 496700 Plate, Air Cleaner

305 94786 Screw, Seres 653 93585 Screw, Hex Head

305A 93343 Screw, Seres 726 391362 Gear, Ring

306 222846 Shietd, Cylinder (Includes Mounting Parts)

306A 223734 Shield, Cylinder 741 262989 Gear, Timing

307 94386 Screw, Self-Tapping 783 280104 Gear, Starter

308 224774 Cover, Air Guide 801 394860 Cap, Drive

308A 224775 Cover, Air Guide 802 497607 Cap, End

309 497596 Motor, Starter 803 497604 Housing, Starter

310 497602 Boft, Thru 819 94675 Screw, Hex Head

3II 497608 Brush Set 842 270920 * Seal, Cap

332 230674 Nut, Hex 847 495715 Tube Assembly, Oil

333 394891 Armature, Magneto 851 221798 Termina!, Cable

334 93381 Screw, Sems 858 270989 *** Diaphragm, Carburetor

337 802592 Plug, Spark 859 271025 *** Gasket, Pump

356 494705 Wire, Stop 860 261358 *** Spring, Diaphragm

358 491856 Gasket Set 861 393397 Repair Kit, Pump

363 19203 Flywheel Puller 868 393606 Seal, Valve

383 89838 Wrench, SparkPlug 869 261463 Seat, Valve, Intake

387 280197 Body, Pump 870 213316 Seat, Valve, Exhaust

392 261395 *** Spring, Diaphragm 871 261961 Bushing, Guide (Exhaust Only)

394 270988 *** Diaphragm, Carburetor 231218 Bushing, Guide (Intake, Brass)

414 220680 Washer 877 393456 Wire, Alternator

422 222875 Bracket, Oil Fli! 881 495901 Plate, Cover

432 221377 *** Cap, Spring 955 397882 Plug and Seal, Solenoid

434 223688 Cover, Diaphragm 1005 281053 Fan, Flywhee!

435 93829 Screw, Diaphragm Cover 1006 224413 Retainer, Fan

445 394019 Filter, Air 1019 496726 Label Kit

468 224521 Screen, Rotating 1058 272112 Owner's Manual

474 393474 Alternator, Dual Circuit 1090 497605 Retainer, Brush

482 93621 Screw, Seres

510 497606 Drive, Starter " lnc!uded in Gasket Set (495868)

523 494947 Cap, Oil Fill

524 271157 * Seal, Fill Tube ** included in Carburetor Kit (491539)

525 495348 Tube, Oil Fill (includes Seals)

528 393815 Pipe, Fuel "** Included in Carburetor Kit (491539),

534 94823 Screw, Air Cleaner and Pump Repair Kit (393397)

535 271271 Filter, Air

537 271411 .... Gasket, Air Cleaner .... Included in Gasket Set (495868),

544 497603 Armature, Starter and Carburetor Kit (491539)

552 262332 Lower Bushing, Governor

552A 262331 Upper Bushing, Governor NOTE: AII component dimensions given in US. inches

556 93585 Screw, Hex Head 1 inch = 25..4 mm

SERVICE NOTES

SUGGESTED GUIDE FOR S6GHTING SLOPES FOR SAFE OPERATION

SIGHTING

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

,, ,,,,,,,,,,,

A Operate your Tractor up and down the face of slopes (not

,_k greater than 15°), never across the face. Make turns gradu-

_ ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

OWNER'S

UAL

MODEL NO.

917.252561

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THiS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

19 HP TWIN CYLINDER

ELECTRIC START

3 in One Convertible

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number Each engine has

its own model number.

The model number for your tractor will be found on the

_odel plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine

All parts listed herein may be ordered from any Sears,

Roebuck and Co, Service Center/Department and most Re-

tail Stores

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PRODUCT - TRACTOR

• MODEL NUMBER - 917.252561

• ENGINE MODEL NO.._ 42A707, TYPE NO. 1251-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians._o professional technicians

specifically trained to insure that we meet our ptedge to

you, we service what we sell.

150331 06.23°95 KFSW Printed in U.SoA.

Craftsman 917252561 tractor

Product's Documents

User Manual

Specifications

Craftsman 917252561 Questions and Answers