Kenmore 153326462 40 Gal. POWER MISER™ 6 ELECTRIC WATER HEATER

Owner’s Manual - Transcript

• Page 1 - English - : SAVE THIS MANUAL FOR FUTURE REFERENCE Owners Manual FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING POWER MISER 6 ELECTRIC WATER HEATER Sears Roebuck and Co Hoffman Estates IL 60179 USA wwwsearscom PRINTED 1112 185796003 Certifi cation applies to all residential electric water heaters with capacities of 20 to 120 Gallons Input rating of 12kW or less Safety Instructions Installation Operation Care and Maintenance Troubleshooting Parts List MODEL NO 153326362 30 Gal 153326363 30 Gal 153326462 40 Gal 153326463 40 Gal 153326564 55 Gal 153326565 55 Gal 153326662 50 Gal Medium 153326663 50 Gal Medium 153326762 40 Gal Medium 153326763 40 Gal Medium 153326862 50 Gal Short 153326863 50 Gal Short LOW LEAD C O NTENT
• Page 2 - English - : SAFE INSTALLATION USE AND SERVICE Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safetyrelated messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the act IMPORTANT DEFINITIONS Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fi elds of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER WARNING CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or injury CAUTION WARNING indicates a potentially hazardous situation which if not avoided could result in death or injury CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage 2012 Sears Roebuck and Co
• Page 4 - English - : SAFE INSTALLATION USE AND SERVICE 2 GENERAL SAFETY 3 TABLE OF CONTENTS 4 INTRODUCTION 5 PRODUCT SPECIFICATIONS 5 MATERIALS AND BASIC TOOLS NEEDED 6 Materials Needed 6 Basic Tools 6 Additional Tools Needed When Sweat Soldering 6 INSTALLATION INSTRUCTIONS 716 Removing the Old Water Heater 78 Facts to Consider About the Location 8 Insulation Blankets 8 Facts to Consider About the Convertible Lower Element 89 Water Piping 910 T amp P Valve and Pipe Insulation 10 TemperaturePressure Relief Valve 1011 Filling the Water Heater 12 Converting the Lower Element 1214 Wiring 1415 Wiring Diagrams 16 SERVICE AND ADJUSTMENT 1722 Temperature Regulation 17 Thermostats 17 Temperature Settings 17 Upper and Lower Thermostat Adjustments 1718 Anode Rod Inspection 18 TemperaturePressure Relief Valve Operation 18 Draining and Flushing 1819 Thermostat RemovalReplacement 19 Element CleaningReplacement 1922 Drain Valve Washer Replacement 22 Service 22 TROUBLESHOOTING GUIDE 2325 Start Up Conditions 23 Thermal Expansion 23 Strange Sounds 23 Operational Conditions 2325 Smelly Water 2324 Air in Hot Water Faucets 24 Rumbling Noise 24 High Temperature Shut Off System 24 Not Enough or No Hot Water 2425 Water Is Too Hot 25 Leakage Checkpoints 26 REPAIR PARTS LIST 2729 NOTES 3031 WARRANTY 32 TABLE OF CONTENTS
• Page 5 - English - : MAXIMUM FUSE RECOVERY RATE MINIMUM OR CIRCUIT MODEL GALSPER HOUR WIRE SIZE BREAKER NUMBER DIA HEIGHT 90 F Rise UPPER LOWER GAUGE SIZE AMPS 153326362 30 180 457 465 1181 173 3800 3800 12 20 153326363 30 180 457 465 1181 250 3800 5500 10 30 153326462 40 180 457 595 1511 173 3800 3800 12 20 153326463 40 180 457 595 1511 250 3800 5500 10 30 153326564 55 205 521 6025 1530 173 3800 3800 12 20 153326565 55 205 521 250 3800 5500 10 30 153326662 50 230 584 490 1245 173 3800 3800 12 20 153326663 50 230 584 490 1245 250 3800 5500 10 30 153326762 40 205 521 440 1118 173 3800 3800 12 20 153326763 40 205 521 250 3800 5500 10 30 153326862 47 265 673 340 864 173 3800 3800 12 20 153326863 47 265 673 340 864 250 3800 5500 10 30 Wiring size based on standard 60C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrical code Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service It is strongly suggested that this new water heater be professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual UL Underwriters Laboratories Inc NEC National Electrical Code ANSI American National Standards Institute AHRI Air Conditioning Heating and Refrigeration Institute Read the General Safety section page 3 of this manual fi rst and then the entire manual carefully If you dont follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY ANDOR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of this electric water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the fi rst few pages READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc 333 Pfi ngsten Road Northbrook IL 60062 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are very important in preventing death from possible electrical shock and fi res Examine the location to ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from Californias Office of the State Architect 1102 Q Street Suite 5100 Sacramento CA 95811 Instructions can also be downloaded to your computer at wwwdsadgscagovPubs Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248CMR 200 State Plumbing Code and 248CMR 500 In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gasfi tter INTRODUCTION PRODUCT SPECIFICATIONS DIMENSIONS IN INCHES mm TANK CAPACITY IN GALLONS ELEMENT WATTAGE 240 VOLTS 30 180 457 465 1181 40 180 457 595 1511 55 200 508 6025 1530 50 230 584 490 1245 40 205 521 440 1118 50 265 673 340 864
• Page 6 - English - : MATERIALS AND BASIC TOOLS NEEDED Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Tefl on Tape Additional Tools Needed When Sweat Soldering Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes SLOTHEAD SCREWDRIVER PHILLIPS SCREWDRIVER DRILL PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS PIPE WRENCHGARDEN HOSE 6 FOOT TAPE HACKSAW TUBING CUTTER PROPANE TORCH ROLL OF EMERY CLOTH 34 19 mm WIRE BRUSH 12 13 mm WIRE BRUSH ROLL OF LEADFREE SOFT SOLDER SOLDER FLUX Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER METAL DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS 24 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 34 OR 12 THREADED OR COPPER PLUMBING
• Page 7 - English - : Removing the Old Water Heater 1 Turn OFF electrical supply to the water heater FIGURE 1 2 Open a nearby hot water faucet until the water is no longer hot When the water has cooled turn OFF the water supply to the water heater at the water shutoff valve or water meter FIGURE 2 3 Attach a hose to the water heater drain valve and put the other end in a fl oor drain or outdoors Open the water drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining FIGURE 3 The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water fl ow is directed away from any person 4 Check again to make sure the electrical supply is turned OFF to the water heater Then unplug the water heater cord set or disconnect the electrical supply connection from the water heater junction box FIGURE 4 5a If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 5a 5b If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperaturepressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 5b INSTALLATION INSTRUCTIONS
• Page 8 - English - : Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed The location selected should be indoors as close to and as centralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions so water fl ow will not cause damage WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the fl ow of water will not cause damage to the structure When such locations cannot be avoided a suitable metal drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such drain pans must be piped to an adequate drain Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a metal drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shutoff device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shutoff devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located andor protected so it is not subject to physical damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater Insulation Blankets Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions below Failure to follow these instructions can result in fi re serious personal injury or death Do not cover the temperature and pressure relief T amp P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Facts to Consider About the Convertible Lower Element The Upper Element if a double element model is a conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system Read and follow water heater warnings and instructions If after reading these instructions in this manual you do not understand any portion call Sears Service Center
• Page 9 - English - : Before making the conversion to 5500 watts make sure that the 1 power supply is 240 volts 2 the wiring is 10 gauge AWG Type TW 60C or equivalent and 3 the circuit breakers or fusing are capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE FIGURE 6 NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Water Piping HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infi rm or physicallymentally handicapped If anyone using hot water in your home fi ts into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfi es your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual See Figure 7 below for mixing valve usage FIGURE 7 Figure 8 shows the attachment of the water piping to the water heater The water heater is equipped with 34 water connections If a water heater is installed in a closed water supply system such as one having a backfl ow preventer check valve water meter with a check valve etc in the cold water supply means must be provided to control thermal expansion Contact the local utility or Sears Service Center on how to control this situation NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the water inlet connection Do not solder the water supply lines directly to the cold water inlet It will harm the dip tube and damage the tank
• Page 10 - English - : NOTE To protect against untimely corrosion of hot and cold water fi ttings it is strongly recommended that dielectric unions or couplings be installed on this water heater when connected to copper pipe 1 Look at the top cover of the water heater The hot water outlet is marked hot Put two or three turns of tefl on tape around the threaded end of the threadedtosweat coupling and around both ends of the 34 threaded nipple Using fl exible connectors connect the hot water pipe to the hot water outlet of the water heater 2 Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns of tefl on tape around the threaded end of the threadedtosweat coupling and around both ends of the 34 threaded nipple Using fl exible connectors connect the cold water pipe to the cold water inlet of the water heater NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater FIGURE 8 T amp P Valve and Pipe Insulation 1 Locate the temperature and pressure relief valve on the water heater also known as a TampP relief valve See Figure 9 2 Locate the slit running the length of the TampP relief valve insulation 3 Spread the slit open and fi t the insulation over the TampP relief valve See Figure 9 Apply gentle pressure to the insulation to ensure that it is fully seated on the TampP Relief Valve Once seated secure the insulation with duct tape electrical tape or equivalent IMPORTANT The insulation and tape must not block the discharge opening or hinder access to the manual relief lever Figure 9 Ensure a discharge pipe is installed into the TampP valve discharge opening per the instructions in this manual 4 Locate the hot water outlet amp cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe insulation 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure that the base of the insulation is fl ush with the water heater Once seated secure the insulation with duct tape electrical tape or equivalent 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed TampP Relief Valve TampP Relief Valve Drain Line Manual Relief Lever TampP Relief Valve Insulation FIGURE 9 TemperaturePressure Relief Valve This heater is provided with a properly certifi ed combination temperature pressure relief valve by the manufacturer The valve is certifi ed by a nationally recognized testing laboratory that maintains periodic inspection of production of listed
• Page 11 - English - : equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems ANSI Z2122 CSA 44 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certifi ed as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate For electric heaters watts x 3412 equals Btuhr input rate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperaturepressure relief valve must be installed directly into the fi tting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 152 cm above or at any distance below the structural fl oor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 914 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch 153 mm air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water fl ow may cause property damage The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be installed so as to allow complete drainage of both the temperaturepressure relief valve and the discharge pipe Shall terminate a maximum of six inches 152 cm above a fl oor drain or external to the building In cold climates it is recommended that the discharge pipe be terminated at an adequate drain inside the building Shall not have any valve between the relief valve and tank The temperaturepressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperaturepressure relief valve with a new one FIGURE 10
• Page 12 - English - : Filling the Water Heater Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be fi lled with water Water must fl ow from the hot water faucet before turning ON power To fi ll the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is located on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To ensure complete fi lling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant fl ow is obtained This will let air out of the water heater and the piping 4 Check all new water piping for leaks Repair as needed Converting the Lower Element These instructions only cover the conversion of the convertible element read this entire manual before attempting to install or operate the water heater The water heater is factory set to operate at 3800 watts The lower element can be converted to operate at 5500 watts Refer to Facts to Consider About the Convertible Lower Element section The Upper Element if double element model is a conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system If after reading these instructions and this manual if you do not understand any portion call Sears Service Center Before making the conversion to 5500 watts make sure that the 1 power supply is 240 volts 2 the wiring is 10 gauge AWG Type TW 60C or equivalent and 3 the circuit breakers or fusing are capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel FIGURE 11 Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water heater FIGURE 12 1 Before beginning the conversion turn OFF electric power supply to the water heater FIGURE 13 2 The convertible element is located behind the lower access panel of the water heater Remove the screw securing the access panel and remove panel FIGURE 14
• Page 13 - English - : 3 Fold the insulation back to expose the terminal cover FIGURE 15 4 Lower Element Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 16 5 Remove the screws from terminal 2 of the element and move the looped end of the wire aside FIGURE 17 6 The buss bar is labeled 5500 W Place the buss bar over terminals 2 and 3 with the 5500 W visible Install the extra screw provided into terminal 3 FIGURE 18 7 The wire removed from terminal 2 has a looped end It must remain looped and now be placed as shown on top of the buss bar over the opening of terminal 2 and secured using the remaining screw FIGURE 19 8 Tighten terminals 2 and 3 to ensure proper electrical connection Failure to tighten terminal screws can cause a fi re which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 9 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place Make sure the thermostat is fl ush against the tank the terminal cover is in place and the insulation is replaced Failure to do so can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Replace the insulation so that it completely covers the thermostat and element FIGURE 20
• Page 14 - English - : 11 Replace the access panel FIGURE 21 12 Complete wiring to the water heater or if completed turn ON electric power to the water heater after fi lling the tank with water FIGURE 22 Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be fi lled with water Water must fl ow from the hot water faucet before turning ON power Wiring You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifi cations section for the correct size wire and fuse or circuit breaker 3 If metal conduit is used for the grounding conductor a The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint b Rigid metal conduit intermediate metal conduit or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fi ttings approved for grounding c Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met The length in any ground return path does not exceed 6 feet 182 m The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less The conduit or tubing is terminated in fi ttings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the NEC National Electrical Code NFPA 70 4 A standard 12 conduit opening has been made in the water heater junction box for the conduit connection
• Page 15 - English - : 5 Wiring Diagrams see Wiring Diagrams section have been supplied showing the two most common types of connections between the water heater and the power supply You can easily see which type connection you have by removing the junction box cover on top of the water heater Two Wire Connection Diagrams is the most common requiring you to simply connect red to red black to black and the ground wire to the green ground screw in the junction box of the water heater Three Wire Connection Diagram is used when you are connecting the water heater to a power supply that has a Time Clock or Off Peak meter To make these connections refer to block 1 or 2 in this wiring diagram for the type of system you have NOTE If you have purchased a three wire connection water heater but you are not on a Time Clock or Off Peak meter and have a standard two wire connection power supply simply follow the connection diagram in block 3 of the three wire connection diagram 6 Use wire nuts and connect the power supply wiring to the wires inside the water heaters junction box 7 The water heater must be electrically grounded by the installer A green ground screw has been provided on the water heaters junction box Connect ground wire to this location 8 Replace the wiring junction cover using the screw provided FIGURE 23
• Page 16 - English - : Wiring Diagrams FIGURE 25 STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS NONSIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT WIRING FOR 3 WIRE LEAD WATER HEATERS NONSIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT NOTE Some lower HiTemp Limit Switches may have 4 terminals Use only the 2 terminals on left FIGURE 24 A6 A9
• Page 17 - English - : Temperature Regulation HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infi rm or physicallymentally handicapped If anyone using hot water in your home fi ts into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfi es your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting of the thermostat see Temperature Settings table at right Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower Thermostats The thermostats of this water heater have been factory set at a position which approximates 120F 49C to reduce the risk of scald injury The upper thermostat is factory set at a position which approximates 120F 49C and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding FIGURE 26 The lower thermostat is factory set at a position which approximates 120F 49C and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding FIGURE 27 Temperature Settings NOTE Water temperature range of 120140F 4960C recommended by most dishwasher manufacturers Water Temperature F Time for 1st Degree Burn Less Severe Burns Time for Permanent Burns 2nd amp 3rd Degree Most Severe Burns 110 normal shower temp 116 pain threshold 116 35 minutes 45 minutes 122 1 minute 5 minutes 131 5 seconds 25 seconds 140 2 seconds 5 seconds 149 1 second 2 seconds 154 instantaneous 1 second US Government Memorandum CPSC Peter L Armstrong Sept 151978 TABLE 1 WATER TEMPERATURES Upper and Lower Thermostat Adjustments Refer to thermostat illustrations under Thermostats section NOTE It is not necessary to adjust the upper thermostat However if it is adjusted above the factory set point of 120F 49C it is recommended that it not be set higher than the lower thermostat setting SERVICE AND ADJUSTMENT
• Page 18 - English - : The upper and lower thermostats are adjustable if a different water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electric power to the water heater at the junction box 2 Take off the upper andor lower access panels then fold the insulation back to expose the thermostat 3 The slotted adjustment using a screwdriver can be turned clockwise to increase the temperature setting or counter clockwise to decrease the temperature setting 4 Replace the insulation and access panel 5 Turn ON the power supply Anode Rod Inspection The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the waters taste or color The rod must be maintained to keep the tank in operating condition FIGURE 28A Anode deterioration depends on the water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling Sears Service Center At a minimum the anodes should be checked annually after the warranty period TemperaturePressure Relief Valve Operation The temperaturepressure relief valve must be manually operated at least once a year The temperaturepressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot FIGURE 28B If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperaturepressure relief valve with a new one Failure to install and maintain a new properly listed temperature pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure If the temperaturepressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperaturepressure relief valve Draining and Flushing
• Page 19 - English - : The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 1 Before beginning turn OFF the electric power supply to the water heater 2 Open a nearby hot water faucet until the water is no longer hot 3 Close the cold water inlet valve 4 Connect a hose to the drain valve and terminate it to an adequate drain or external to the building 5 Open the water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 6 Close the drain valve refi ll the tank and restart the heater as directed in this manual Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be fi lled with water Water must fl ow from the hot water faucet before turning ON power Thermostat RemovalReplacement 1 Turn OFF the electrical power to the water heater at the junction box 2 Remove the access panel then fold the insulation back to expose the thermostat 3 Lift out the tab as shown below to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 29 4 Disconnect wires from the thermostat 5 Remove the thermostat from behind the thermostat bracket 6 Place the new thermostat in the bracket making sure it fi ts fi rmly against the tank 7 Attach the wires to the new thermostat NOTE Some of the terminals may require straightin wiring through an eyeopening If wires are now looped recut and strip wire 38 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation to cover the thermostat 10 Replace access panel then turn the electric power on Element CleaningReplacement NOTE These instructions are written for element cleaning and element replacement for the lower element If it is necessary to clean or replace the upper element then repeat these instructions To remove the element from your tank in order to clean or replace it
• Page 20 - English - : 1 Before beginning turn OFF the electric power supply to the water heater After the power has been turned off open a nearby hot water faucet until the water is no longer hot FIGURE 30 2 Turn off the water supply to the water heater at the water Shutoff valve or water meter FIGURE 31 3 Attach a hose to the water heater drain valve and put the other end in a fl oor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining FIGURE 32 The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water fl ow is directed away from any person 4 Remove the screw securing the access panel then remove the panel FIGURE 33 5 Fold the insulation back to expose the thermostat FIGURE 34 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 35 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 36
• Page 21 - English - : 8 Clean the area around the element opening Remove any sediment from or around the element opening inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in vinegar or a deliming solution Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affi xed to the water heater 10 A new gasket should be used in all cases to prevent a possible water leak See Element Gasket in the Repair Parts List Chart Place the new element gasket on the thread side of the cleaned or new element and screw into tank securing tightly using an element wrench FIGURE 37 11 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 12 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 13 To insure complete fi lling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant fl ow is obtained This will let air out of the water heater and the piping Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be fi lled with water Water must fl ow from the hot water faucet before turning ON power 14 Check element for water leaks If leakage occurs tighten element or repeat steps 2 and 3 remove element and reposition gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains fi rmly against the surface of the tank FIGURE 38 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place FIGURE 39 17 Replace the insulation so that it completely covers the thermostat and element FIGURE 40
• Page 22 - English - : 18 Replace access panel 19 Turn ON electric power to water heater FIGURE 41 Drain Valve Washer Replacement NOTE For replacement use a 1732 x 1364 x 18 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Repair Parts List section Before beginning turn OFF the electrical power supply to the water heater Follow Draining instructions See Draining section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater FIGURE 42 Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualifi ed person check it out Contact Sears Repair Services at 18004MYHOME 18004694663
• Page 23 - English - : Start Up Conditions THERMAL EXPANSION As water is heated it expands thermal expansion In a closed system the volume of water will grow As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also cause intermittent temperaturepressure relief valve operation water discharged from the valve due to excessive pressure build up The temperaturepressure relief valve is not intended for the constant relief of thermal expansion This condition is not covered under the limited warranty A properlysized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier andor the Sears Service Center regarding the installation of a thermal expansion tank Table 2 Thermal Expansion Tank Specifi cations Tank Dimensions Pipe Model Capacity in Inches Fitting Number In Gallons Diameter Length On Tank 153331020 2 8 203 mm 1234 323 mm 34 Male 153331050 5 11 279 mm 1434 375 mm 34 Male Table 3 Expansion Tank Sizing Chart Inlet Water Heater Capacity Gallons Water Pressure 30 40 50 66 82 Expansion 40psi 2 2 2 5 5 Tank 50psi 2 2 2 5 5 Capacity 60psi 2 2 5 5 5 Needed 70psi 2 2 5 5 5 80psi 2 5 5 5 5 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are precharged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tanks air pressure must be adjusted to match that pressure but must not be higher than 80 psi FIGURE 43 STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heatup and cooldown do not represent harmful or dangerous conditions Operational Conditions SMELLY WATER In each glasslined water heater there is installed one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfi de gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop A A concentration of sulfate in the supply water B Little or no dissolved oxygen in the water C A sulfate reducing bacteria within the water heater This harmless bacteria is nontoxic to humans TROUBLESHOOTING
• Page 24 - English - : D An excess of active hydrogen in the tank This is caused by corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local Sears Service Center for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment Anode replacement and chlorination of the tank are not covered by the water heaters limited warranty If the smelly water persists after the anode replacement and chlorination treatment then you should consider chlorinating or aerating your water supply Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely fl ammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open fl ame near the faucet at the time it is open RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element CleaningReplacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel NOTE If your water heater is connected to an Off Peak Clock and uses the 3 wire lead wiring diagram in the Wiring Diagram section then the water heater will have a high limit on both the upper and lower thermostats Follow the instructions to reset the highlimit behind the upper and lower access panels 1 Before beginning turn OFF electrical power supply to the water heater FIGURE 44 2 Remove the screw securing the access panel then remove the panel 3 Fold the insulation back to expose the thermostat 4 Reset the high limit by pushing in the red button marked RESET FIGURE 45 5 Replace the insulation so that it completely covers the thermostat and element 6 Replace the access panel 7 Turn ON electric power to the water heater If the high limit must be reset again call Sears Service Department to fi nd out why the high limit turned OFF the electric power NOT ENOUGH OR NO HOT WATER 1 In a new installation the water heater may not be properly connected Make sure the cold water supply valve is open Review and check piping installation Make sure that the cold water line is connected to the cold water inlet to the water heater and the hot water line to the hot water outlet on the water heater
• Page 25 - English - : 2 Make sure the electrical supply to your water heater is ON 3 Check for loose or blown fuses in your water heater circuit Circuit breakers weaken with age and may not handle their rated load and should be replaced 4 Make certain the disconnect switch if used is in the ON position 5 Check to see the electric service to your house has not been interrupted If this is the case contact the electric company 6 Is the thermostat set to the desired temperature See Temperature Regulation section 7 If you had experienced very hot water and now no hot water the problem may be due to the high temperature shut off system See High Temperature Shut Off System in the Troubleshooting section 8 During very cold weather the incoming water will also be colder and it will require a longer time to become heated 9 The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks 10 If you can not determine the problem then call the Sears Service Department WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section
• Page 26 - English - : LEAKAGE CHECKPOINTS Read this manual fi rst Then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply on before the tank is completely full of water Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be fi lled with water The water must fl ow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from the temperaturepressure relief valve may be due to thermal expansion or high water pressure in your area C The temperaturepressure relief valve may be leaking at the tank fi tting D The element may be leaking at the tank fi tting Turn electrical power OFF remove access panel and insulation cap with handle If leaking around element follow proper draining instructions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the Installation Instructions section E Water from drain valve may be due to the valve being opened slightly F The drain valve may be leaking at the tank fi tting G Water in the water heater bottom or on the fl oor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Service and Adjustment section and then remove fi tting Put pipe dope or tefl on tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section
• Page 27 - English - : KENMORE POWER MISER TM ELECTRIC WATER HEATERS NOTEA UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTEB These water heaters are equipped with a RotoSwirl TM dip tube to retard a buildup of dissolved solids REPAIR PARTS LIST Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 18004MYHOME 18004694663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1800366PART 18003667278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST Key Model No No Part Description 153326362 153326363 153326462 153326463 153326564 153326565 1 Buss Bar Kit 9001591 9001591 9001591 9001591 9001591 9001591 2 Drain Valve 9001588 9001588 9001588 9001588 9001588 9001588 3 Drain Valve Washer 1732x1364x18 thick 9001584 9001584 9001584 9001584 9001584 9001584 4 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 5 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 6 Heat Trap Nipple 9003915 9003915 9003719 9003719 9003719 9003719 7 Lower Access Panel 9003900 9003900 9003900 9003900 9003900 9003900 8 Lower Element See NOTE A above 3800 Watts 9000049 9000049 9000049 9000049 9000049 9000049 5500 Watts 9000396 9000396 9000396 9000396 9000396 9000396 9 Lower Thermostat wHiLimit 3 wire lead models 9002300 9002300 9002300 10 Manual 185796003 185796003 185796003 185796003 185796003 185796003 11 Model Rating Plate 184227000 184227000 184227000 184227000 184227000 184227000 12 Primary Anode Rod 9003944 9003944 9003944 9003944 9003944 9003944 13 RotoSwirl TM Dip Tube See NOTE B above 9003473 9003473 9003919 9003919 9003919 9003919 14 Temperature Pressure Relief Valve 9002403 9002403 9002403 9002403 9002403 9002403 15 Terminal Cover 9002438 9002438 9002438 16 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9002438 17 Terminal Cover 9002276 9002276 9002276 18 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 19 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 20 Upper Access Panel 9003900 9003900 9003900 9003900 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 9000049 9000049 9000049 9000049 22 Upper Thermostat wHi Limit 9002302 9002302 9002302 9002302 9002302 9002302 23 2 Pole Thermostat Two wire lead models 9002214 9002214 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores Replaced only on return of damaged plate Refer to Wiring Diagram section for verifi cation Not illustrated MODEL NUMBERS 153326362 30 Gallon 153326363 30 Gallon 153326462 40 Gallon 153326463 40 Gallon 153326564 55 Gallon 153326565 55 Gallon
• Page 28 - English - : Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 18004MYHOME 18004694663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1800366PART 18003667278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST KENMORE POWER MISER TM ELECTRIC WATER HEATERS NOTEA UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTEB These water heaters are equipped with a RotoSwirl TM dip tube to retard a buildup of dissolved solids REPAIR PARTS LIST Key Model No No Part Description 153326662 153326663 153326762 153326763 1 Buss Bar Kit 9001591 9001591 9001591 9001591 2 Drain Valve 9001588 9001588 9001588 9001588 3 Drain Valve Washer 1732x1364x18 thick 9001584 9001584 9001584 9001584 4 Element Gasket 9000308 9000308 9000308 9000308 5 Element Gasket 9000308 9000308 9000308 9000308 6 Heat Trap Nipple 9003921 9003921 9003719 9003719 7 Lower Access Panel 9003900 9003900 9003900 9003900 8 Lower Element See NOTE A above 3800 Watts 9000049 9000049 9000049 9000049 5500 Watts 9000396 9000396 9000396 9000396 9 Lower Thermostat wHiLimit 3 wire lead models 9002300 9002300 10 Manual 185796003 185796003 185796003 185796003 11 Model Rating Plate 184227000 184227000 184227000 184227000 12 Primary Anode Rod 9003944 9003944 9003944 9003944 13 RotoSwirl TM Dip Tube See NOTE B above 9003501 9003501 9003500 9003500 14 Temperature Pressure Relief Valve 9002403 9002403 9002403 9002403 15 Terminal Cover 9002438 9002438 16 Terminal Cover 9002438 9002438 9002438 9002438 17 Terminal Cover 9002276 9002276 18 Thermostat Bracket 9000309 9000309 9000309 9000309 19 Thermostat Bracket 9000309 9000309 9000309 9000309 20 Upper Access Panel 9003900 9003900 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 9000049 9000049 22 Upper Thermostat wHi Limit 9002302 9002302 9002302 9002302 23 2 Pole Thermostat Two wire lead models 9002214 9002214 MODEL NUMBERS 153326662 50 Gallon Medium 153326663 50 Gallon Medium 153326762 40 Gallon Medium 153326763 40 Gallon Medum These parts are also available at most Sears retail stores Also available at most hardware stores Replaced only on return of damaged plate Refer to Wiring Diagram section for verifi cation Not illustrated
• Page 29 - English - : Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 18004MYHOME 18004694663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1800366PART 18003667278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST KENMORE POWER MISER TM ELECTRIC WATER HEATERS NOTEA UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTEB These water heaters are equipped with a RotoSwirl TM dip tube to retard a buildup of dissolved solids REPAIR PARTS LIST Key Model No No Part Description 153326862 153326863 1 Buss Bar Kit 9001591 9001591 2 Drain Valve 9001588 9001588 3 Drain Valve Washer 1732x1364x18 thick 9001584 9001584 4 Element Gasket 9000308 9000308 5 Element Gasket 9000308 9000308 6 Heat Trap Nipple 9003921 9003921 7 Lower Access Panel 9003900 9003900 8 Lower Element See NOTE A above 9000049 9000049 9000396 9000396 9 Lower Thermostat wHiLimit 3 wire lead models 9002300 10 Manual 185796003 185796003 11 Model Rating Plate 184227000 184227000 12 Primary Anode Rod 9003944 9003944 13 RotoSwirl TM Dip Tube See NOTE B above 9003926 9003926 14 Temperature Pressure Relief Valve 9002403 9002403 15 Terminal Cover 9002438 16 Terminal Cover 9002438 9002438 17 Terminal Cover 9002276 18 Thermostat Bracket 9000309 9000309 19 Thermostat Bracket 9000309 9000309 20 Upper Access Panel 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 22 Upper Thermostat wHi Limit 9002302 9002302 23 2 Pole Thermostat Two wire lead models 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores Refer to Wiring Diagram section for verifi cation Not illustrated MODEL NUMBERS 153326862 50 Gallon Short 153326863 50 Gallon Short
• Page 32 - English - : 6 YEAR LIMITED WARRANTY ON WATER HEATER For six years from the date of purchase if this water heater is installed and operated in a singlefamily home in accordance with the owners manual instructions and all local applicable plumbing codes Sears will 1 Supply free water heater parts for those that are defective in material or workmanship 2 Supply a free water heater for one that develops a leak For the second through sixth year from the purchase date you must pay the labor cost for installation of parts or water heater For commercial institutional industrial or residential use by two or more families the above limited warranty is only for two years During the second year you must pay the labor cost for parts or water heater installation 1YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the fi rst year from the date of purchase Sears will free of charge supply and install new water heater parts for defective ones or a new water heater for one that develops a leak WARRANTY SERVICE To obtain warranty service call 18004MYHOME 18004694663 This warranty applies only while this product is in use in the United States This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO Dept817WA Hoffman Estates IL 60179 The model number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 USA The price of your water heater does not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat b Condensation c Leaks in pipes or fi ttings MASTER PROTECTION AGREEMENTS Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable op eration But like all products it may require preventive maintenance or repair from time to time Thats when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Heres what the Agreement includes Parts and labor needed to help keep products operating properly under normal use not just defects Our coverage goes well beyond the product warranty No deductibles no functional failure excluded from coverage real protection Expert service by a force of more than 10000 authorized Sears service technicians which means someone you can trust will be working on your product Unlimited service calls and nationwide service as often as you want us whenever you want us Nolemon guarantee replacement of your covered product if four or more product failures occur within twelve months Product replacement if your covered product cant be fixed Annual Preventive Maintenance Check at your request no extra charge Fast help by phone we call it Rapid Resolution phone sup port from a Sears representative on all products Think of us as a talking owners manual Power surge protection against electrical damage due to power fluctuations 250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator or freezer Rental reimbursement if repair of your covered product takes longer than promised 10 discount off the regular price of any noncovered repair service and related installed parts Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Master Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information in the USA call 18008276655 Coverage in Canada varies on some items For full details call Sears Canada at 18003616665 SEARS INSTALLATION SERVICE For Sears professional installation of home appliances garage door openers water heaters and other major home items in the USA or Canada call 18004MYHOME For inhome major brand repair service Call 24 hours a day 7 days a week USA and Canada 18004MYHOME 18004694663 wwwsearscom