Owner’s Manual
OWNER’S
MANUAL
2023 CRF450RL
This manual should be considered a permanent part of the vehicle
and should remain with the vehicle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
© 2022 Honda Motor Co., Ltd.
Welcome
Congratulations on your purchase of a new
Honda vehicle. Your selection of a Honda
makes you part of a worldwide family of
satisfied customers who appreciate Honda's
reputation for building quality into every
product.
To ensure your safety and riding pleasure:
● Read this owner's manual and off-road
handbook carefully.
● Follow all recommendations and
procedures contained in this owner's
manual and off-road handbook.
● Pay close attention to safety messages
contained in this owner's manual, off-
road handbook, and on the vehicle.
To protect your investment, we urge you to
take responsibility for keeping your vehicle
well-serviced and maintained. Also, observe
the break-in guidelines and always perform
the pre-ride inspection and other periodic
checks in this manual.
When service is required, remember that
your Honda dealer knows your vehicle best.
If you have the required mechanical “know-
how” and tools, you can purchase an official
Honda Service Manual to help you perform
many maintenance and repair tasks. 2 P. 105
Read the warranty information thoroughly so
that you understand the warranty coverage
and are aware of your rights and
responsibilities. 2 P. 106
You may also want to visit our website at
www.powersports.honda.com.
Canada
www.honda.ca.
Happy riding!
A Few Words About Safety
Your safety, and the safety of others, is very
important. Operating this vehicle safely is an
important responsibility.
To help you make informed decisions about
safety, we have provided operating procedures
and other information on safety labels in this
owner's manual, and off-road handbook. This
information alerts you to potential hazards that
could hurt you or others.
Of course, it is not practical or possible to
warn you about all hazards associated with
operating or maintaining a vehicle. You must
use your own good judgment.
You will find important safety information in a
variety of forms, including:
● Safety labels on the vehicle
●
Safety Messages preceded by a safety alert
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow
instructions.
Other important information is
provided under the following titles:
NOTICE
Information to help you avoid
damage to your vehicle, other
property, or the environment.
Safety Guidelines................................................. P. 3
Safety Labels......................................................... P. 8
Safety Precautions............................................. P. 10
Riding Precautions ............................................ P. 11
Accessories & Modifications...........................P. 15
Off-Road Safety .................................................P. 16
Loading ................................................................ P. 17
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Vehicle Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
● Perform all routine and regular inspections
specified in this owner's manual and off-
road handbook.
● Stop the engine and keep sparks and flames
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in
exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective
apparel. 2 P. 10
Before Riding
Make sure that you are physically fit, mentally
focused, and free of alcohol and drugs. Check
that you are wearing an approved helmet and
protective apparel.
Take Time to Learn & Practice
Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
become accustomed to the vehicle's size and
weight.
We recommend that all riders take a certified
course approved by the Motorcycle Safety
Foundation (MSF) or a state approved training
course. New riders should start with the basic
course, and even experienced riders will find the
advanced course beneficial.
For information about the MSF training course
nearest you, call the national toll-free number:
(800) 446-9227.
Safety Guidelines
Vehicle Safety
3
Continued
USA
Other riding tips can be found in the You
and Your Motorcycle Riding Tips booklet that
came with your vehicle.
Developing off-road riding skill is a gradual
step-by step process. Start by practicing at low
speeds in a safe area and slowly build your
skills.
Ask your dealer if there are off-road riding
groups in your area where you can learn from
experienced riders. Also be sure to read Tips &
Practice Guide for the Off-Highway Motorcyclist
that came with your new vehicle.
Ride Defensively
Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
Make Yourself Easy to See
Make yourself more visible, especially at night,
by wearing bright reflective clothing, positioning
yourself so other drivers can see you, signaling
before turning or changing lanes, and using
your horn when necessary.
Be Alert for Off-road Hazards
The terrain can be present a variety of
challenges when you ride off-road.
Continually “read” the terrain for unexpected
turns, drop-offs, rocks, ruts and other hazards.
Always keep your speed low enough to allow
time to see and react to hazards.
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and
inattention can impair your ability to use good
judgment and ride safely.
Never Carry a Passenger
There are no handholds, seat, or footrests to
carry a passenger.
Safety Guidelines
Vehicle Safety
4
Don't Drink or Use Drugs and Ride
Alcohol or drugs and riding don't mix. Even one
alcoholic drink can reduce your ability to
respond to changing conditions, and your
reaction time gets worse with every additional
drink. The same is true for drug use. Don't drink
or use and ride, and don't let your friends do it
either.
Keep Your Honda in Safe Condition
It's important to keep your vehicle properly
maintained and in safe riding condition.
Having a breakdown can be difficult, especially
if you are stranded off-road far from your base.
Inspect your vehicle before every ride and
perform all recommended maintenance. Never
exceed load limits (2 P. 17), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe (2 P. 15).
If You are Involved in a Crash
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable laws
and regulations if another person or vehicle is
involved in the crash.
If you decide to continue riding, first turn the
ignition switch to the OFF position, and evaluate
the condition of your vehicle. Inspect for fluid
leaks, check the tightness of critical nuts and
bolts, and check the handlebar, control levers,
brakes, and wheels. Ride slowly and cautiously.
Your vehicle may have suffered damage that is
not immediately apparent. Have your vehicle
thoroughly checked at a qualified service facility
as soon as possible.
Safety Guidelines
Vehicle Safety
5
Continued
Lithium-Ion (Li-Ion) Battery
If you smell an unusual odor coming from the
lithium-ion (li-ion) battery, park your vehicle in a
safe place outside and away from flammable
objects, then turn the ignition switch to the OFF
position. Have your vehicle inspected by your
dealer immediately.
Safety Guidelines
Vehicle Safety
6
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a
colorless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
If you run the engine in a confined or even
partly enclosed area, the air you breathe could
contain a dangerous amount of carbon
monoxide.
Never run your vehicle inside a garage or other
enclosure.
3WARNING
Running the engine of your vehicle
while in an enclosed or even partially
enclosed area can cause a rapid build-
up of toxic carbon monoxide gas.
Breathing this colorless, odorless gas
can quickly cause unconsciousness and
lead to death.
Only run your vehicle's engine when it
is located in a well ventilated area
outdoors.
Safety Guidelines
Vehicle Safety
7
Safety Labels
Safety and information labels on your vehicle
provide important safety information and may
warn you of potential hazards that could cause
serious injury. Read these labels carefully and
don't remove them.
If a label comes off or becomes hard to read,
contact your dealer for a replacement.
Safety Labels
Vehicle Safety
8
Safety Labels
Vehicle Safety
9
Safety Precautions
● Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
● Always consider the safety of other drivers
and riders.
Protective Apparel
Make sure that you are wearing an approved
helmet, eye protection, and high-visibility
protective clothing. Avoid wearing loose clothes
that could get caught on any part of the vehicle.
Ride defensively in response to weather and
road conditions.
#
Helmet
Should be safety-standard certified, high-
visibility, and the correct size for your head.
●
Must fit comfortably but securely, with the
chin strap fastened
●
Face shield with unobstructed field of vision
or other approved eye protection
USA
Look for a DOT (Department of
Transportation) certification label on any helmet
you buy.
3WARNING
Not wearing a helmet increases the
chance of serious injury or death in a
crash.
Make sure that you always wear an
approved helmet and protective
apparel.
#
Gloves
Full-finger leather gloves with high abrasion
resistance
#
Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
protection
Safety Precautions
Vehicle Safety
10
#
Jacket and Pants
Protective, highly visible, long-sleeved jacket
and durable long pants for riding (or a
protective suit)
#
Additional Off-road Gear
On-road apparel may also be suitable for casual
off-road riding. But if you plan on any serious
off-road riding you will need more serious off-
road gear. In addition to your helmet and eye
protection, we recommend off-road motorcycle
boots and gloves, riding pants with knee and
hip pads, a jersey with elbow pads, and a chest/
shoulder protector.
Riding Precautions
Break-in Period
On-Road Use
During the first 300 miles (500 km) of running,
follow these guidelines to ensure your vehicle's
future reliability and performance.
Off-Road Use
During the first operating day or 15 miles (25
km) of running, follow these guidelines to
ensure your vehicle's future reliability and
performance.
●
Avoid full-throttle starts and rapid acceleration.
● Avoid hard braking and rapid down-shifts.
● Ride conservatively.
This same procedure should be followed each
time when:
● Piston is replaced
● Piston rings are replaced
● Cylinder is replaced
● Crankshaft or crank bearings are replaced
Riding Precautions
Vehicle Safety
11
Continued
Brakes
Observe the following guidelines:
● Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the vehicle's
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
● Exercise caution on low traction surfaces.
u The tires slip more easily on such
surfaces and braking distances are
longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
● For full braking effectiveness, operate both
the front and rear brakes together.
#
Engine Braking
Engine braking helps slow your vehicle down
when you release the throttle. For further
slowing action, downshift to a lower gear. Use
engine braking with intermittent use of the
brakes to reduce speed when descending long,
steep slopes.
#
Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet
conditions.
If the brakes get wet, apply the brakes while
riding at low speed to help them dry.
Riding Precautions
Vehicle Safety
12
Parking
● Park on a firm, level surface.
● If you must park on a slight incline or loose
surface, park so that the vehicle cannot
move or fall over.
● Make sure that high-temperature parts
cannot come into contact with flammable
materials.
● Do not touch the engine, muffler, brakes
and other high-temperature parts until they
cool down.
● To reduce the likelihood of theft, always lock
the handlebar and remove the key when
leaving the vehicle unattended.
Use of an anti-theft device is also
recommended.
#
Parking with the Side Stand
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the vehicle to the left until its
weight rests on the side stand.
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the
vehicle to fall.
5.
Turn the ignition switch to the LOCK
position and remove the key. 2 P. 36
Riding Precautions
Vehicle Safety
13
Continued
Refueling and Fuel Guidelines
Follow these guidelines to protect the engine,
fuel system and catalytic converter:
● Use only unleaded gasoline.
● Use the recommended octane number.
Using lower octane gasoline will result in
decreased engine performance.
● Do not use fuels containing a high
concentration of alcohol. 2 P. 104
● Do not use stale or contaminated gasoline
or an oil/gasoline mixture.
● Avoid getting dirt or water in the fuel tank.
Riding Precautions
Vehicle Safety
14
Accessories &
Modifications
We strongly advise that you do not add any
accessories that were not specifically designed
or approved for your vehicle by Honda or make
modifications to your vehicle from its original
design. Doing so can make it unsafe.
Modifying your vehicle may also void your
warranty and make your vehicle illegal to
operate on public roads. Before deciding to
install accessories on your vehicle, be certain
the modification is safe and legal.
3WARNING
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
Do not pull a trailer with, or attach a sidecar to,
your vehicle. Your vehicle was not designed for
these attachments, and their use can seriously
impair your vehicle's handling.
Do not attempt modify the vehicle to carry a
passenger. The subframe was not designed to
carry the additional weight of a passenger.
Accessories & Modifications
Vehicle Safety
15
Off-Road Safety
Learn to ride in an uncongested off-road area
free of obstacles before venturing onto
unfamiliar terrain.
● Always obey local off-road riding laws and
regulations.
● Obtain permission to ride on private
property. Avoid posted areas and obey “NO
Trespassing” signs.
● Ride with a friend on another vehicle so that
you can assist each other in case of trouble.
● Familiarity with your vehicle is critically
important should a problem occur far from
help.
● Never ride beyond your ability and
experience or faster than conditions warrant.
● If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.
● A muffler is required in most off-road areas.
Don't modify your exhaust system.
Remember that excessive noise bothers
everyone and creates a bad image for
motorcycling.
Off-Road Safety
Vehicle Safety
16
Loading
● Carrying extra weight affects your vehicle's
handling, braking and stability.
Always ride at a safe speed for the load you
are carrying.
● Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity 2 P. 113
● Tie all luggage securely, evenly balanced,
and close to the center of the vehicle.
● Do not place objects near the lights or the
muffler.
Also follow these guidelines when you ride off-
road on rough terrain:
● Do not carry a passenger.
● Keep cargo small and light weight.
Make sure it cannot easily be caught on
brush or other objects, and that it does not
interfere with your ability to shift position to
maintain balance and stability.
3WARNING
Overloading, improper loading, or
carrying a passenger can cause a crash
and you can be seriously hurt or killed.
Follow all load limits and other loading
guidelines in this manual.
Loading
Vehicle Safety
17
Operation Guide
21
Continued
To select the odometer, tripmeter A/B, current fuel mileage, average fuel mileage A/B, or
fuel consumption A/B, press the SEL button.
Odometer [TOTAL], tripmeter [TRIP A/B], current fuel mileage,
average fuel mileage A [TRIP A AVG], average fuel mileage B [TRIP B AVG], fuel
consumption A, and fuel consumption B
To set the display (P.26)
Fuel consumption A Average fuel
mileage A
Current fuel
mileage
Tripmeter BTripmeter AOdometer
Average fuel
mileage B
Fuel consumption B
To reset the tripmeter, average fuel mileage, and fuel consumption (P.24)
#
Odometer [TOTAL]
Total distance ridden.
When “ ” is displayed, go to your
dealer for service.
#
Tripmeter [TRIP A/B]
Distance ridden since tripmeter A or
tripmeter B respectively were reset.
When “
” is displayed, go to your
dealer for service.
To reset the tripmeter:
(P.24)
#
Current fuel mileage
Displays the current or instant fuel mileage.
Display range:
0.0 to 199.9 mile/gal.
0.0 to 99.9 L/100km (km/L).
● When your speed is less than 4 mph (6
km/h): “ ” or “ ” is displayed.
When “
” or “ ” is displayed except for
the above-mentioned case, go to your dealer
for service.
Operation Guide
22
Instruments (Continued)
#
Average fuel mileage [AVG]
Displays the average fuel mileage since the
selected tripmeter was reset.
The average fuel mileage will be calculated
based on value displayed on the tripmeter (A
or B) selected.
Display range:
0.0 to 199.9 mile/gal.
0.0 to 99.9 L/100km (km/L).
When “
” or “ ” is displayed, go to your
dealer for service.
To reset the average fuel mileage
(P.24)
#
Fuel Consumption
Displays the tripmeter fuel consumption since
the tripmeter was reset.
The fuel consumption will be calculated
based on value displayed on the tripmeter (A
or B) selected.
Display range: 0.0 to 299.9 gal (L)
When “
” is displayed, go to your dealer
for service.
To reset the fuel consumption: (P.24)
Operation Guide
23
Continued
#
To Reset the Tripmeter [TRIP A/B],
Average Fuel Mileage [AVG], and Fuel
Consumption
To reset tripmeter A, fuel consumption
(based on tripmeter A), and average fuel
mileage (based on tripmeter A) together,
press and hold the SEL button with the
tripmeter A, fuel consumption (based on
tripmeter A), or average fuel mileage (based
on tripmeter A) displayed.
When they are reset, reset display appears at
each indication.
Operation Guide
24
Instruments (Continued)
Or
Fuel Consumption A
Tripmeter A
Average fuel mileage A
Or
To reset tripmeter B, fuel consumption
(based on tripmeter B), and average fuel
mileage (based on tripmeter B) together,
press and hold the SEL button with the
tripmeter B, fuel consumption (based on
tripmeter B), or average fuel mileage (based
on tripmeter B) displayed.
When they are reset, reset display appears at
each indication.
Operation Guide
25
Continued
Or
Fuel Consumption B
Tripmeter B
Average fuel mileage B
Or
Display Setting
Press and hold the SEL button while the
odometer or current fuel mileage is displayed.
The display will change to the setting mode.
The following items can be changed
sequentially:
• Time format setting
•
Clock setting
• Backlight brightness adjustment
• Changing of speed and mileage unit
•
Changing of fuel mileage unit
To return to the ordinary display:
•
Turn the ignition switch to the OFF position,
and then to the ON position again.
u The established setting is maintained.
• Wait 30 seconds.
u The established setting is maintained.
Operation Guide
26
Instruments (Continued)
Ordinary display
Time format setting
Clock setting
Backlight brightness adjustment
Changing of speed and mileage unit
Changing of fuel mileage unit
Press and hold the SEL button
1. Time format setting:
You can switch the time format between 12
hour format or 24 hour format.
a
Turn the ignition switch to the ON position.
b
Press the SEL button to select the odometer
or current fuel mileage. (P.21
)
c
Press and hold the SEL button until the
current time format start flashing
d
Press the SEL button to select “12 hr” or “24
hr”.
e
Press and hold the SEL button. The time
format is set, and then the display moves to
the clock setting
Operation Guide
27
Continued
Odometer: Current fuel mileage:
Or
2. Clock setting:
a
Press the SEL button until the desired hour is
displayed.
b
Press and hold the SEL button. The minute
digits start flashing.
c
Press the SEL button until the desired
minute is displayed.
d
Press and hold the SEL button. The clock is
set, and then the display moves to the
backlight brightness adjustment.
Operation Guide
28
Instruments (Continued)
3. Backlight brightness adjustment
You can adjust the brightness to one of five
levels.
a
Press the SEL button. The brightness is
switched.
b
Press and hold the SEL button. The backlight
is set, and then the display moves to change
the speed and mileage unit.
4. Changing of speed and mileage unit
a
Press the SEL button to select either “mph”
and “mile” or “km/h” and “km”.
b
When selecting “mph” and “mile”
Press and hold the SEL button. The speed
and mileage unit is set, and then the
display will return to the ordinary display.
When selecting “km/h” and “km”
Press and hold the SEL button. The speed
and mileage unit is set, and then the
display moves to change the fuel mileage
unit.
Operation Guide
29
Continued
4. Changing of fuel mileage unit
a
Press the SEL button to switch between
“km/L” or “L/100km”.
b
Press and hold the SEL button. The fuel
mileage unit is set, and then the display will
return to the ordinary display.
Operation Guide
30
Instruments (Continued)
Indicators
Operation Guide
31
Continued
Neutral indicator
Comes on when the transmission
is in Neutral.
If one of these indicators does not come on when it should, have your dealer check for
problems.
Fuel reserve indicator
Comes on when there is only reserve fuel left
in the fuel tank. Remaining fuel when low fuel
indicator comes on: 0.58 US gal (2.2 L)
If it comes on while engine is running: (P.80)
PGM-FI malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned to the ON
position with the engine stop switch in the
(Run) position.
Operation Guide
33
This page intentionally left blank.
Switches
Operation Guide
34
Horn button
u Pressing the switch turns the turn
signal off.
Headlight dimmer switch
• : Low beam
Turn signal switch
• : High beam
• : Flashes the
high beam headlight.
Operation Guide
35
Continued
Ignition switch
Switches the electrical system on/off, locks
the steering.
u Key can be removed when in the OFF or
LOCK position.
Steering Lock: (P.36)
Engine stop switch
Should normally remain in the (Run) position.
u In an emergency, switch to the (Stop)
position (the starter motor will not operate)
to stop the engine.
Start button
ON
Turns electrical system
on for starting/riding.
LOCK
Turns engine off.
OFF
Locks steering.
Steering Lock
Lock the steering when parking to help
prevent theft.
A U-shaped wheel lock or similar device is
also recommended.
#
Locking
a
Turn the handlebar all the way to the left.
b
Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
c
Remove the key.
#
Unlocking
Insert the key, push it in, and turn the ignition
switch to the OFF position.
Operation Guide
36
Switches (Continued)
Push
Ignition key
Turn
Starting the Engine
Start your engine using the following
procedure.
To restart a warm engine, follow the
procedure for “Warm Engine Starting”.
NOTICE
• If the engine does not start within 5 seconds,
turn the ignition switch to the OFF position
and wait 10 seconds before trying to start
the engine again to recover battery voltage.
• Extended fast idling and revving the engine
can damage the engine and the exhaust
system.
•
Snapping the throttle or fast idling for more
than about 5 minutes may cause exhaust
pipe discoloration.
Operation Guide
37
Continued
a
b
c
e
d f
Cold Engine Starting
a
Make sure the engine stop switch is in the
(Run) position.
b
Turn the ignition switch to the ON position.
c
Shift the transmission to Neutral (
N
indicator to come on). Alternatively, pull in
the clutch lever to start your vehicle while
the transmission is in gear as long as the
side stand is raised.
d
If the temperature is 50 °F (10 °C) or below,
pull the fast idle knob fully up.
e
Press the start button with the throttle
completely closed.
f
About a minute after the engine starts, push
the fast idle knob back all the way to fully
OFF. If idling is unstable, open the throttle
slightly.
Warm Engine Starting
a
Shift the transmission into neutral.
b
Pull the clutch lever and depress the start
button. (Do not open the throttle.)
Starting the engine excessively charged
with fuel by throttle blipping or other
reasons
a
Shift the transmission into neutral.
b
With the throttle fully opened, pull the clutch
and depress the start button for 5 seconds
to discharge excessive fuel from the engine.
c
Pull the clutch lever and depress the start
button. Do not open the throttle.
#
If Engine Will Not Start (P.78
)
Operation Guide
38
Starting the Engine (Continued)
Shifting Gears
Your vehicle transmission has 6 forward
gears in a one-down, five-up shift pattern.
If you put the vehicle in gear with the side
stand down, the engine will shut off.
#
Recommended Shift Points
Shifting Up
From 1st to 2nd 12 mph (20 km/h)
From 2nd to 3rd 19 mph (30 km/h)
From 3rd to 4th 25 mph (40 km/h)
From 4th to 5th 31 mph (50 km/h)
From 5th to 6th 37 mph (60 km/h)
Shifting Down
From 6th to 5th 28 mph (45 km/h)
From 5th to 4th 22 mph (35 km/h)
From 4th to 3rd 16 mph (25 km/h)
Operation Guide
39
Continued
6
5
2
3
4
1
N
Pull the clutch lever in when speed drops
below 9 mph (15 km/h), when engine
roughness is evident, or when engine stalling
is imminent; and shift down to 1st gear for
acceleration.
NOTICE
Improper shifting can damage the engine,
transmission, and drive train. Also, coasting or
towing the vehicle for long distances with the
engine off can damage the transmission.
Operation Guide
40
Shifting Gears (Continued)
Refueling
Be careful not to damage the fuel pump
while filling the fuel tank.
Avoid overfilling the tank. There should be no
fuel in the filler neck.
Fuel type: Unleaded gasoline only
Recommended fuel octane number:
Pump Octane Number (PON) 91 or higher.
Tank capacity: 2.01 US gal (7.6 L)
#
Refueling and Fuel Guidelines (P.14)
Operation Guide
41
Continued
Fuel fill cap
Lower edge of
filler neck
Breather tube
Opening the Fuel Fill Cap
If mud is on the fuel fill cap and fuel tank top
shelter at time of refueling, remove the mud
before refueling.
Turn the fuel fill cap counterclockwise and
remove it.
NOTICE
Equivalent or modified parts must comply with
applicable Air Resource Board (ARB) evaporative
emission control regulations. Non-compliance
may result in civil litigation or criminal
prosecution.
The fuel cap may not be disassembled. When
replacing, consult with a dealer and replace with
a Honda genuine fuel cap or one that complies
with Air Resource Board (ARB) evaporative
emission control regulations.
Closing the Fuel Fill Cap
After refueling, turn the fuel fill cap clockwise
until it clicks.
u If the breather tube is twisted, turn the
rotary joint to correct.
u If you replace the fuel fill cap, use a Honda
Genuine replacement part or equivalent.
3WARNING
Gasoline is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
• Stop the engine, and keep heat,
sparks, and flames away.
• Only handle fuel outdoors.
• Wipe up spills immediately.
Operation Guide
42
Refueling (Continued)
Importance of Maintenance ........................... P. 44
Maintenance Schedule..................................... P. 46
Maintenance Record......................................... P. 53
Maintenance Fundamentals ...........................P. 54
Removing & Installing Body Components.. P. 70
Battery.................................................................... P. 70
Seat ......................................................................... P. 72
Left Side Cover..................................................... P. 73
Spark Arrester .................................................... P. 74
Please read “Importance of Maintenance”, “Maintenance Fundamentals” and “Off-road
Handbook” carefully before attempting any maintenance. Refer to “Off-road Handbook”
for service data.
An optional larger tool kit may be available.
Check with your Honda dealer's parts department.
Maintenance
Importance of Maintenance
Importance of Maintenance
Keeping your vehicle well-maintained is
absolutely essential to your safety and to
protect your investment, obtain maximum
performance, avoid breakdowns, and reduce air
pollution. Maintenance is the owner's
responsibility. Be sure to inspect your vehicle
before each ride and perform the periodic
checks specified in the Maintenance Schedule.
2 P. 46
3WARNING
Improperly maintaining your vehicle or
failing to correct a problem before you
ride can cause a crash in which you can
be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owner's manual and
off-road handbook.
For information about the exhaust emission and
noise emission requirements of the U.S.
Environmental Protection Agency (EPA), the
California Air Resources Board (CARB), and the
Environment and Climate Change Canada
(ECCC). 2 P. 99
USA
Maintenance, replacement or repair of the
emission control devices and systems may
be performed by any vehicle repair
establishment or individual using parts
that are “certified” to EPA standards.
Maintenance
44
Maintenance Safety
Always read the maintenance instructions
before you begin each task and make sure that
you have the tools, parts, and skills required.
We cannot warn you of every conceivable
hazard that can arise in performing
maintenance. Only you can decide whether or
not you should perform a given task.
Follow these guidelines when performing
maintenance.
●
Stop the engine and remove the key.
●
Place your vehicle on a firm, level surface
using the side stand, an optional workstand
or a maintenance stand to provide support.
●
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
servicing as you can get burned.
●
Run the engine only when instructed, and
do so in a well-ventilated area.
Importance of Maintenance
Maintenance
45
Maintenance Schedule
To maintain the safety and reliability of your
vehicle, regular inspection and service is
required as shown in the Maintenance
Schedules – On-Road Use and Off-Road Use –
that follow.
The Maintenance Schedule lists items that can
be performed with basic mechanical skills and
hand tools. Procedures for these items are
provided in Off-road Handbook. The
Maintenance Schedule also includes items that
involve more extensive procedures and may
require special training, tools, and equipment.
Therefore, we recommend that you have your
dealer perform these tasks unless you have
advanced mechanical skills and the required
tools. Procedures for items in this schedule are
provided in an official Honda Service Manual
available for purchase from your dealer.
2 P. 105
Service intervals in the maintenance schedule
are expressed in terms of races and riding
hours. To avoid overlooking required service,
we urge you to develop a convenient way to
record the number of races and/or hours you
ride (Off-Road Use only).
If you do not feel capable of performing a given
task or need assistance, remember that your
Honda dealer knows your vehicle best and is
fully equipped to maintain and repair it. If you
decide to do your own maintenance, use only
Honda Genuine Parts or their equivalents for
repair or replacement to ensure the best quality
and reliability.
Make sure whoever performs the scheduled
maintenance completes the maintenance
record. Retain all service documents. If you sell
your vehicle, these service documents should
be transferred with the vehicle to the new
owner.
Maintenance
46
MAINTENANCE SCHEDULE – ON-ROAD USE
Perform the Pre-ride Inspection (2 P. 54) at each scheduled maintenance period.
Frequency
Items
Whichever Comes
First
Initial
Maintenance
Regular Maintenance Interval (NOTE 1)
Regular
Replace
mi 100 600 1200 1800 2400 3000 3600 19000
km 150 1000 2000 3000 4000 5000 6000 30000
Note Month 1 4 8 12 16 20 24
Fuel Line
Fuel Filter
Throttle Operation
Air Cleaner (NOTE 2) 3 years
Crankcase Breather (NOTE 3)
Spark Plug
Valve Clearance
Engine Oil
Engine Oil Filter
Decompressor System
Engine Idle Speed
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your
dealer, unless you have the necessary tools and are
mechanically skilled.
Procedures are provided in an official Honda Service
Manual (2 P. 105).
:
:
:
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
Lubricate
Replace
Clean
: Technical. In the interest of safety, have your vehicle
serviced by your dealer.
Maintenance Schedule
Maintenance
47
Continued
Frequency
Items
Whichever Comes
First
Initial
Maintenance
Regular Maintenance Interval (NOTE 1)
Regular
Replace
mi 100 600 1200 1800 2400 3000 3600 19000
km 150 1000 2000 3000 4000 5000 6000 30000
Note Month 1 4 8 12 16 20 24
Intake/Exhaust Valve
Piston and Piston Rings
Piston Pin
Crankshaft
Crankshaft Bearing
Transmission
Cam Chain Tensioner Lifter
Radiator Coolant (NOTE 6) 3 years
Cooling System
Secondary Air Supply System
Evaporative Emission Control
System
(NOTE 3)
Drive Chain (NOTE 4)
Every 300 mi (500 km) or 3 months :
Drive Chain Slider
Maintenance Schedule
Maintenance
48
Frequency
Items
Whichever Comes
First
Initial
Maintenance
Regular Maintenance Interval (NOTE 1)
Regular
Replace
mi 100 600 1200 1800 2400 3000 3600 19000
km 150 1000 2000 3000 4000 5000 6000 30000
Note Month 1 4 8 12 16 20 24
Brake Fluid (NOTE 6) 2 years
Brake Pads Wear
Brake System
Brake light Switch
Headlight Aim
Clutch System
Side Stand
Suspension
Spark Arrester (NOTE 5)
Every 1,000 mi (1,600 km) or every 100 operating hours :
Nuts, Bolts, Fasteners (NOTE 4)
Wheels/Tires (NOTE 4)
Steering Head Bearings
Notes: 1 : At higher odometer reading. Repeat at the frequency interval established here.
2 : Service more frequently when riding in unusually wet or dusty areas.
3 : Service more frequently when riding in rain or at full throttle.
4 : Service more frequently when riding OFF-ROAD.
5 : USA only.
6 : Replacement requires mechanical skill.
Maintenance Schedule
Maintenance
49
Continued
MAINTENANCE SCHEDULE – OFF-ROAD USE
All items should be checked before each off-road event. See your dealer unless you are
mechanically qualified and have the proper tools.
Damage from Off-Road use is not covered by the Distributor’s Limited Warranty on your
Honda.
Perform the Pre-ride Inspection (2 P. 54) at each scheduled maintenance period.
Frequency
Items
NOTE
Each race or about 3.5
hours
Every 4 races or about
15.0 hours
Every 8 races or about
30.0 hours
Fuel Line (NOTE 6)
Fuel Pump Filter (NOTE 6)
Throttle Operation
Air Filter (NOTE 1)
Crankcase Breather
Spark Plug
Valve Clearance/Decompressor System (NOTE 4)
Engine Oil
(NOTE 3)
(NOTE 5)
Engine Oil Filter (NOTE 3)
WE RECOMMEND THESE ITEMS BE SERVICED BY REFERRING TO THE OFFICIAL HONDA SERVICE
MANUAL.
This maintenance schedule is based upon average riding condition. Machine subjected to severe use
require more frequent servicing.
Maintenance Legend
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
: Replace
: Lubricate : Clean
Maintenance Schedule
Maintenance
50
Frequency
Items
NOTE
Each race or about 3.5
hours
Every 4 races or about
15.0 hours
Every 8 races or about
30.0 hours
Engine Idle Speed
Piston and Piston Rings
Piston Pin
Radiator Coolant (NOTE 2)
Cooling System
Drive Chain
Drive Chain Slider
Drive Chain Roller
Drive Sprocket
Driven Sprocket
Brake Fluid (NOTE 2)
Brake Pads Wear
Brake System
Maintenance Schedule
Maintenance
51
Continued
Frequency
Items
NOTE
Each race or about 3.5
hours
Every 4 races or about
15.0 hours
Every 8 races or about
30.0 hours
Clutch System (NOTE 5)
Control Cables
Exhaust Pipe/Muffler
Suspension
Swingarm/Shock Linkage
Fork Oil (NOTE 3)
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
Side Stand
Notes: 1 : Clean after every moto for dusty riding condition.
2 : Replace every 2 years. Replacement requires mechanical skill.
3 : Replace after the first break-in ride.
4 : Inspect after the first break-in ride.
5 : Replace the engine oil, if the clutch discs and plates are replaced.
6 : Replace every year.
Maintenance Schedule
Maintenance
52
Maintenance Record
On-road use only
Keeping an accurate maintenance record will help ensure that your vehicle is properly maintained. Retain
detailed receipts to verify the maintenance was performed. If the vehicle is sold, these receipts should be
transferred with the vehicle to the new owner. Make sure whoever performs the maintenance completes this
record. All scheduled maintenance, including the 100 mile (150 km) or 1 month initial maintenance, is
considered a normal owner operating cost and will be charged for by your dealer. Use the space under
Notes to record anything you want to remind yourself about or mention to your dealer.
Miles (km) or Month Odometer Date Performed By: Notes
100 (150) or 1
600 (1,000) or 4
1,200 (2,000) or 8
1,800 (3,000) or 12
2,400 (4,000) or 16
3,000 (5,000) or 20
3,600 (6,000) or 24
4,200 (7,000) or 28
4,800 (8,000) or 32
5,400 (9,000) or 36
6,000 (10,000) or 40
6,600 (11,000) or 44
7,200 (12,000) or 48
7,800 (13,000) or 52
Maintenance
53
Maintenance Fundamentals
Pre-ride Inspection
To ensure safety, it is your responsibility to
perform a pre-ride inspection and make sure
that any problem you find is corrected. A pre-
ride inspection is a must, not only for safety, but
because having a breakdown, or even a flat tire,
can be a major inconvenience.
Before riding on-road, or returning to
pavement after riding off-road, take a few
moments to walk around your vehicle and look
for any loose parts or anything that appears
unusual.
Also check the following.
Refer to the Off-road Handbook for
procedures.
#
On-Road Use
●
Fuel Line
Check the fuel line for leakage while
warming up the engine.
● Tires & Wheels
Look at the tires. If a tire appears low, use an
air pressure gauge to check its pressure.
Also look for signs of excessive wear or
damage to the tires, rims and spokes.
● Chain
Check the condition of the chain. Adjust
slack and lubricate as needed.
● Leaks
Walk around your vehicle and look for
leaking fluids under the vehicle.
● Throttle
Rotate the throttle to check it moves
smoothly without binding.
●
Brakes
Pull the brake lever and press on the brake
pedal to check that they operate normally.
●
Lights and horn
Make sure the headlight, position light,
brake light, taillight, turn signals, and horn
are working properly.
Maintenance
54
When riding at high or continuous speed on the
highway, check the following frequently:
● Engine Oil
Check the level and add oil if needed.
Before riding off-road check all of the preceding
plus the following:
● Spokes & Rims
Make sure the spokes are tight. Check the
rims for any damage.
● Engine Oil
Check the level and add oil if needed.
●
Fuel
Check the fuel level and add as much fuel as
needed. Be sure the fuel fill cap is securely
fastened.
●
Drive Chain
Check the condition of the chain. Adjust
slack and lubricate as needed.
●
Clutch Lever
Check for smooth operation and adjust if
needed.
● Cables
Check for loose cables and other parts, and
anything that appears abnormal
● Nuts & Bolts
Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners
If you haven’t ridden the vehicle in over a week,
you should also check other items, such as the
oil level and other fluids. See Periodic
Maintenance. 2 P. 61
Periodic maintenance should also be done at
least once a month, no matter how often you
ride.
Remember, be sure to take care of any problem
you find, or have your Honda dealer correct it
before you ride.
Maintenance Fundamentals
Maintenance
55
Continued
#
Off-Road Use
Competitive riding can be tough on a
motorcycle, so it’s important to inspect your
vehicle and correct any problems you find
before each ride.
Check the following before each ride:
●
Engine oil level
●
Fuel line for condition
●
Coolant for proper level
●
Cooling system and hoses for condition
●
Spark plug for proper heat range, carbon
fouling and spark plug wire terminal for
looseness
● Air cleaner for condition and contamination
● Clutch lever freeplay
● Breather drain for cleaning
● Steering head bearing and related parts for
condition
● Throttle operation
● Tires for damage or improper inflation
pressure
● Spokes for looseness
● Front and rear suspension for proper
operation
● Front and rear brakes, check operation
● Drive chain for correct slack and adequate
lubrication
● Drive chain sliders and drive chain rollers for
damage or wear
● Exhaust pipe/Muffler for looseness
● Every possible part for looseness (such as
cylinder head bolts, engine mounting bolts/
nuts, axle nuts, handlebar holder bolts, fork
bridge pinch bolts, drive chain adjuster, lock
nuts, drive chain roller bolt/nut)
●
PGM-FI malfunction indicator lamp (MIL)
operation
Maintenance Fundamentals
Maintenance
56
Between Motos & Practice
Maintenance
Off-road use only
After practice or between races you have a
chance to make additional checks and
adjustments.
• Clean accumulated dirt from under the
fenders and off the wheels, suspension
components, handgrips, controls, and
footpegs. A stiff, nylon parts cleaning brush
works well.
• Check tire air pressure.
• Check spoke tension, and make sure the rim
locks are secure.
• Check to make sure the sprocket bolts and
nuts are secure.
• Clean the sides of the drive chain with a stiff,
nylon parts-cleaning brush. Lubricate and
adjust the chain as necessary.
Do not perform maintenance while the engine
is running. Injury to your fingers or hands may
result.
Maintenance Fundamentals
Maintenance
57
Continued
• After adjustment, check that the chain
adjuster index marks are in the same
position on each side. This will ensure that
the rear wheel is in proper alignment and
allow maximum performance from the rear
disc brake.
Maintaining proper wheel alignment will also
extend brake pad lifespan.
• Suspend the front wheel above the ground
and use the pressure release screws to
release the built-up pressure in the forks.
This pressure is caused by normal fork
action while riding.
Maintenance Fundamentals
Maintenance
58
Chain adjuster index marks
Pressure release screw
After Competition Maintenance
Off-road use only
It is important to the long term performance of
your vehicle to practice a consistent
maintenance program. Right after an event is a
good time to begin your next maintenance
cycle.
#
After Race Lubrication
Apply a light coating of rust-inhibiting oil to the
drive sprocket and any steel portions of the
chassis or engine where the paint has worn
away.
This will prevent rusting of the exposed metal.
Apply rust-inhibiting oil more heavily if the
event was particularly wet or muddy. Take care
to avoid spraying any oil near the brake pads or
the brake discs.
Take care to prevent catching your fingers
between the chain and sprocket.
Remove the drive chain, and clean and lubricate
it.
Be sure the chain is wiped clean and is dry
before lubricating the chain.
Maintenance Fundamentals
Maintenance
59
Continued
#
Routine Cleaning
If your vehicle is only slightly dirty, it is best to
clean it by hand with the aid of a stiff bristled
nylon brush and some clean rags.
A variety of reasonably priced cleaning brushes
are available from variety, drug, food, and
hardware stores. Some of these brushes are
extremely useful in removing dirt from the many
tight contours of the metal pieces of your
vehicle.
Avoid using stiff, abrasive brushes on the plastic
or rubber parts.
If your vehicle was exposed to sea air or salt
water, rinse it as soon as possible after the
event, dry it, and apply a spray lubricant to all
metal parts.
If you decide to wash your vehicle or use
cleaners, refer to "Caring for Your Vehicle".
2 P. 89
Maintenance Fundamentals
Maintenance
60
Tires and wheels
Check the air pressure (2 P. 66), examine tread for wear and damage
(2 P. 66), and check the wheels for damage.
Fluid levels Check the engine oil level, engine coolant level, and brake fluid level.
Lights
Check that the headlight, brake light, taillight, turn signals, and license
plate light are working properly.
Controls Check the freeplay of the clutch lever and throttle grip.
Drive chain Check the slack, adjust the slack, and lubricate as needed.
Fuses Check that you have a full supply of spare fuses.
Nuts & bolts Check the major nuts and bolts, and tighten as needed.
Periodic Checks
You should also perform other periodic
maintenance checks at least once a month
regardless of how often you ride, or more often
if you ride frequently.
Also, check the odometer reading against the
Maintenance Schedule and perform all
maintenance that is due. 2 P. 46
Refer to the Off-road Handbook for
procedures.
Maintenance Fundamentals
Maintenance
61
Replacing Parts
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
3WARNING
Installing non-Honda parts may make
your vehicle unsafe and cause a crash in
which you can be seriously hurt or
killed.
Always use Honda Genuine Parts or
equivalents that have been designed
and approved for your vehicle.
Lithium-Ion (Li-Ion) Battery
Your vehicle has a lithium-ion (li-ion) battery.
Clean the battery terminals if they become dirty
or corroded.
NOTICE
An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
#
What to do in an emergency
If any of the following occurs, immediately see
your doctor.
●
Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool
water for at 15 minutes. Using water
under pressure can damage your eyes.
●
Electrolyte splashes onto your skin:
u Remove affected clothing and wash your
skin thoroughly using water.
Maintenance Fundamentals
Maintenance
62
● Electrolyte splashes into your mouth
u Rinse mouth thoroughly with water, and
do not swallow.
3WARNING
The battery contains flammable organic
solvent as electrolyte.
You can be burned or seriously injured
if the battery is handled improperly.
● Keep the battery away from heat,
sparks, and flames.
● Keep the battery out of the reach of
children.
● Do not disassemble or modify the
battery or battery terminals.
● Do not short-circuit the battery with
metal tools or other metal objects.
● Do not subject the battery to
impacts.
#
Cleaning the Battery Terminals
1.
Remove the battery. 2 P. 70
2.
If the terminals are starting to corrode and
are coated with a white substance, wash
with warm water and wipe clean.
3.
If the terminals are heavily corroded, clean
and polish the terminals with a wire brush or
sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
lithium-ion (li-ion) battery of the same type.
Maintenance Fundamentals
Maintenance
63
Continued
#
Charging
If you use electrical accessories that drain the
battery or you do not ride frequently, we
recommend that you charge the battery every
30 days using a charger recommended by your
lithium-ion (li-ion) battery manufacturer.
Contact your dealer before charging the
battery.
Make sure the ignition switch is in the OFF
position before charging the battery.
NOTICE
Only use a charger recommended by your
lithium-ion (li-ion) battery manufacturer. Using a
battery charger that is not recommended can
cause permanent damage to your battery.
NOTICE
Improper charging can damage the battery. If
you can’t charge the battery or it appears unable
to hold a charge, contact your dealer.
NOTICE
Do not jump-start, as this can damage your
vehicle's electrical system and battery.
Bump starting is not recommended.
NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the
battery and possibly damaging the system.
Maintenance Fundamentals
Maintenance
64
Fuses
Fuses protect the electrical circuits on your
vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. 2 P. 84
#
Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 115
NOTICE
Replacing a fuse with one that has a higher
rating greatly increases the chance of damage to
the electrical system.
If a fuse fails repeatedly, you likely have an
electrical fault. Have your vehicle inspected by
your dealer.
Maintenance Fundamentals
Maintenance
65
Blown fuse
Tires (Inspecting/Replacing)
#
Checking the Air Pressure
Visually inspect your tires and use an air
pressure gauge to measure the air pressure
before each off-road ride and whenever you
return to pavement after riding off-road. If you
only ride on pavement, check the pressure at
least once a month or any time you think the
tires look low. Always check air pressure when
your tires are cold.
If you decide to adjust the tire pressure for a
particular off-road riding condition, make
changes a little at a time.
#
Inspecting for Damage
Inspect the tires for
cuts, slits, or cracks that
expose fabric or cords,
or nails or other
foreign objects
embedded in the side
of the tire or the tread.
Also inspect for any unusual bumps or bulges in
the side walls of the tires.
#
Inspecting for Abnormal Wear
Inspect the tires for
signs of abnormal wear
on the contact surface.
Maintenance Fundamentals
Maintenance
66
#
Inspecting Tread Depth
Inspect the tread wear indicators. If they
become visible, replace the tires immediately.
For safe riding, you should replace the tires
when the minimum tread depth is reached.
#
Inspecting Rims and Valve Stems
Inspect the rims for damage and loose spokes.
Also inspect the valve stems for their positions.
A tilted valve stem indicates the tube is slipping
inside the tire or the tire is slipping on the rim.
See your dealer.
3WARNING
Riding on tires that are excessively worn
or improperly inflated can cause a crash
in which you can be seriously hurt or
killed.
Follow all instructions in this owner's
manual regarding tire inflation and
maintenance.
Maintenance Fundamentals
Maintenance
67
Continued
Wear indicator
location mark
or TWI
Have your tires replaced by your dealer.
For recommended tires, air pressure, and
minimum tread depth, see “Specifications.”
2 P. 113
Follow these guidelines whenever you replace
tires:
● Use the recommended tires or their
equivalents of the same size, construction,
speed rating, and load range.
● Remember to replace the inner tube
whenever you replace a tire. The old tube
will probably be stretched, and it could fail if
installed in a new tire.
3WARNING
Installing improper tires on your vehicle
can adversely affect handling and
stability, and can cause a crash in which
you can be seriously hurt or killed.
Always use the size and type of tires
recommended in this owner's manual.
Maintenance Fundamentals
Maintenance
68
Tire Service Life
The service life of your tires is dependent on
many factors, including, but not limited to,
riding habits, road conditions, vehicle loading,
tire air pressure, maintenance history, speed,
and environmental conditions (even when the
tires are not in use).
In addition to your regular inspections and
maintenance, it is recommended that you have
annual inspections performed once the tires
reach 5 years old. It is also recommended that
all tires be removed from service after 10 years
from the date of manufacture, regardless of
their condition or state of wear.
The last four digits of the TIN (tire identification
number) indicate the date of manufacture.
#
Tire Identification Number (TIN)
The tire identification number (TIN) is a group
of numbers and letters located on the sidewall
of the tire.
a b c
DOT XXXX XXXX 22 09
DOT: This indicates that the tire meets all
requirements of the U.S.
Department of Transportation.
a XXXX:
Factory code
b XXXX:
Tire type code
c 22 09:
Date of manufacture (week & year).
Example: week 22 in year 09.
Maintenance Fundamentals
Maintenance
69
Tire Labeling Example
Tire identification
number (TIN)
Removing & Installing Body Components
Battery
#
Removal
Make sure the ignition switch is in the OFF
position.
1.
Remove the seat. 2 P. 72
2.
Remove the battery band.
3.
Disconnect the negative - terminal from
the battery.
4.
Remove the positive terminal cover.
5.
Disconnect the positive + terminal from
the battery.
6.
Remove the battery, taking care not to
drop the terminal nuts.
Maintenance
70
Negative terminal
Positive terminal cover
Battery Battery band
Positive terminal
#
Installation
1.
Install the parts in the reverse order of
removal. Always connect the positive +
terminal first. Make sure that bolts and
nuts are tight.
2.
Tighten the positive + terminal bolt and
negative - terminal bolt to the specified
torque:
Torque: 1.5 lbf·ft (2 N·m, 0.2 kgf·m)
3.
Install the battery band and seat.
Make sure the clock information is correct
after the battery is reconnected. 2 P. 26
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 62
“Battery Goes Dead.” 2 P. 82
Removing & Installing Body Components u Battery
Maintenance
71
Seat
#
Removal
1.
Remove the seat mounting bolts.
2.
Remove the seat by pulling it backward.
#
Installation
1.
Install the seat while aligning the seat
front prong with the slot of the fuel tank
and seat center prongs with the seat
support base slots.
2.
Install and tighten the seat mounting bolts
to the specified torque:
Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m)
Removing & Installing Body Components u Seat
Maintenance
72
Seat center prongs
Slot Seat support base slots
Seat front prong
Seat
mounting
bolts
Left Side Cover
#
Removal
1.
Remove the seat. 2 P. 72
2.
Remove the side cover by removing the
bolts.
#
Installation
1.
Install the left side cover, and then tighten
the bolts to the specified torque:
Torque: 7 lbf·ft (10 N·m, 1.0 kgf·m)
2.
Install the seat. 2 P. 72
Removing & Installing Body Components u Left Side Cover
Maintenance
73
Side cover
bolts
Spark Arrester
Cleaning the Spark Arrester
The spark arrester must be serviced every
1,000 mi (1,600 km) of running or 100
operating hours to maintain its efficiency.
Regular servicing prevents carbon buildup
(which can diminish engine performance)
and also complies with USDA regulations for
regular maintenance to assure proper
function. The spark arrester prevents random
sparks from the combustion process in your
engine from reaching the environment.
u
Because of possible fire hazard, do not
ride with the spark arrester removed.
Riding with the spark arrester removed
will also damage the surrounding parts.
1.
Allow the engine and muffler to cool.
2.
Remove the tail cap cover bolts, washers,
and tail cap cover from the muffler.
Maintenance
74
Muffler
Tail cap cover bolts/Washers
Tail cap cover
3.
Remove the spark arrester mounting
bolts, spark arrester, and gasket from the
muffler.
4.
Use a brush to remove carbon deposits
from the spark arrester screen. Be careful
to avoid damaging the spark arrester
screen. The spark arrester must be free of
breaks and holes. Replace, if necessary.
Check the gasket. Replace, if necessary.
Spark Arrester u Cleaning the Spark Arrester
Maintenance
75
Continued
Spark arrester mounting bolts
Spark arrester Gasket
Spark arrester screen
5.
Install a new gasket and the spark arrester
in the muffler and tighten the spark
arrester mounting bolts to the specified
torque:
Torque: 6.6 lbf·ft (9.0 N·m, 0.9 kgf·m)
6.
Install the tail cap cover, washers, and
tighten the tail cap cover bolts to the
specified torque:
Torque: 3.9 lbf·ft (5.25 N·m, 0.5 kgf·m)
Spark Arrester u Cleaning the Spark Arrester
Maintenance
76
Engine Will Not Start........................................ P. 78
Overheating (High coolant temperature
indicator is on) ................................................. P. 79
Warning Indicators On or Flashing............... P. 80
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)................. P. 80
Tire Puncture ...................................................... P. 81
Electrical Trouble............................................... P. 82
Battery Goes Dead ..............................................P. 82
Burned-out Light Bulb........................................ P. 83
Blown Fuse ............................................................ P. 84
Troubleshooting
Engine Will Not Start
Starter Motor Operates But
Engine Does Not Start
Check the following items:
● Check the correct engine starting
sequence. 2 P. 37
●
Check that there is gasoline in the fuel
tank.
● Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator lamp is on, contact
your dealer as soon as possible.
Starter Motor Does Not
Operate
Check the following items:
● Check the correct engine starting
sequence. 2 P. 37
●
Make sure engine stop switch is in the
(Run) position. 2 P. 35
● Check for a blown fuse. 2 P. 84
●
Check for a loose battery connection
(2 P. 70) or battery terminal corrosion
(2 P. 63).
● Check the condition of the battery.
2 P. 82
If the problem continues, have your vehicle
inspected by your dealer.
Troubleshooting
78
Overheating (High coolant temperature indicator is on)
The engine is overheating when the following
occurs:
● High coolant temperature indicator
comes on.
● Acceleration becomes sluggish.
If this occurs, pull safely to the side of the
road and perform the following
procedure.
Extended fast idling may cause the high
coolant temperature indicator to come on.
NOTICE
Continuing to ride with an overheated engine
can cause serious damage to the engine.
1.
Stop the engine using the ignition switch,
and then turn the ignition switch to the
ON position.
2.
Check that the radiator fan is operating,
and then turn the ignition switch to the
OFF position.
If the fan is not operating:
Suspect a fault. Do not start the engine.
Transport your vehicle to your dealer.
If the fan is operating:
Allow the engine to cool with the ignition
switch in the OFF position.
3.
After the engine has cooled, inspect the
radiator hose and check if there is a leak.
If there is a leak:
Do not start the engine. Transport your
vehicle to your dealer.
4.
Check the coolant level in the reserve
tank.
u
Add coolant as necessary.
5.
If 1-4 check normal, you may continue
riding, but closely monitor the high
coolant temperature indicator.
Troubleshooting
79
Warning Indicators On or Flashing
PGM-FI (Programmed Fuel
Injection) Malfunction
Indicator Lamp (MIL)
If the indicator comes on while riding, you
may have a serious problem with the PGM-FI
system. Reduce speed and have your vehicle
inspected by your dealer as soon as possible.
Troubleshooting
80
Tire Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
We recommend you have this type of service
performed by your dealer.
After an emergency repair, always have the
tire inspected/replaced by your dealer.
Tube Repair and Replacement
If a tube is punctured or damaged, you
should replace it as soon as possible. A tube
that is repaired may not have the same
reliability as a new one, and it may fail while
you are riding.
If you need to make a temporary repair by
patching a tube or using an aerosol sealant,
ride cautiously at reduced speed and have
the tube replaced before you ride again.
Anytime a tube is replaced, the tire should be
carefully inspected as described.
3WARNING
Riding your vehicle with a temporary
tire or tube repair can be risky. If the
temporary repair fails, you can crash
and be seriously injured or killed.
If you must ride with a temporary tire or
tube repair, ride slowly and carefully
and do not exceed 30 mph (50 km/h)
until the tire or tube is replaced.
Troubleshooting
81
Electrical Trouble
Battery Goes Dead
Battery charging is needed.
A battery charger recommended by your
lithium-ion (li-ion) battery manufacturer is
needed for battery charging.
Contact your dealer before charging the
battery.
Remove the battery from the vehicle before
charging.
NOTICE
Only use a charger recommended by your
lithium-ion (li-ion) battery manufacturer. Using a
battery charger that is not recommended can
cause permanent damage to your battery.
If the battery does not recover after
recharging, contact your dealer.
NOTICE
Do not jump-start, as this can damage your
vehicle's electrical system and battery.
Bump starting is not recommended.
Check the battery voltage using a digital
multimeter with the cable connected.
Below 1V: The battery has failed; replace the
battery.
Between 1V and 8V: The battery may have
failed; charge the battery and then recheck.
If you can’t charge the battery or it appears
unable to hold a charge, see your dealer.
Troubleshooting
82
Burned-out Light Bulb
All light bulbs on the vehicle are LEDs. If
there is an LED which is not turned on, see
your dealer for servicing.
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
83
Blown Fuse
Before handling fuses, see “Inspecting and
Replacing Fuses.” 2 P. 65
#
Fuse Box Fuses
1.
To prevent an accidental short circuit, turn
the ignition switch OFF before checking or
replacing the fuses.
2.
Remove the seat. 2 P. 72
3.
Remove the left side cover. 2 P. 73
4.
Open the rubber fuse box cover and fuse
box cover.
5.
Pull out the fuses one by one to check for
a blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
6.
Close the fuse box cover and rubber fuse
box cover.
7.
Reinstall parts in the reverse order of
removal.
Electrical Trouble u Blown Fuse
Troubleshooting
84
Rubber fuse box coverSpare fuse
Fuse box cover
#
Main Fuse
1.
To prevent an accidental short circuit, turn
the ignition switch OFF before checking or
replacing the fuse.
2.
Remove the seat. 2 P. 72
3.
Remove the left side cover. 2 P. 73
4.
Remove the start magnetic switch cover.
5.
Pull out the main fuse to check for a
blown fuse. Always replace a blown fuse
with a spare of the same rating.
6.
Install the start magnetic switch cover.
7.
Reinstall parts in the reverse order of
removal.
NOTICE
If a fuse fails repeatedly, you likely have an
electrical problem. Have your vehicle inspected
by your dealer.
Electrical Trouble u Blown Fuse
Troubleshooting
85
Start magnetic switch cover
Main fuse Spare main fuse
Keys....................................................................... P. 87
Instruments, Controls, & Other Features..... P. 88
Caring for Your Vehicle.................................... P. 89
Storing Your Vehicle......................................... P. 94
Transporting Your Vehicle ..............................P. 95
You & the Environment.................................... P. 97
Vehicle Identification Number....................... P. 98
Emission Control Systems ............................... P. 99
Catalytic Converter .........................................P. 103
Oxygenated Fuels............................................ P. 104
Authorized Manuals ....................................... P. 105
Warranty Coverage and Service .................. P. 106
Honda Contacts ............................................... P. 109
Reporting Safety Defects .............................. P. 111
Information
Keys
Ignition Key
Be sure to record the key number provided with
the key number plate. Store the spare key and
key number in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all ignition keys and the key number,
the ignition switch assembly will probably have
to be removed by your dealer to determine the
key number.
A metal key holder may cause damage to the
area surrounding the ignition switch.
Keys
Information
87
Instruments, Controls, &
Other Features
Ignition Switch
Leaving the ignition switch in the ON position
with the engine stopped will drain the battery.
Do not turn the key while riding.
Engine Stop Switch
Do not use the engine stop switch except in an
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
unsafe.
If you stop the engine using the engine stop
switch, turn the ignition switch to the OFF
position. Failing to do so will drain the battery.
Odometer
The display remains at 999,999 when the
odometer exceeds 999,999.
Tripmeter
Each tripmeter resets to 0.0 when the trip
mileage exceeds 9,999.9.
Always carry this manual and tool kit
This owner's manual and tool kit cannot be
stored on this vehicle. Be sure to carry the
owner's manual and tool kit with you when
riding.
Ignition Cut-off System
A banking (lean angle) sensor automatically
stops the engine and fuel pump if the vehicle
falls over. To reset the sensor, you must turn the
ignition switch to the OFF position and back to
the ON position before the engine can be
restarted.
Instruments, Controls, & Other Features
Information
88
Caring for Your Vehicle
Frequent cleaning and polishing is important to
ensure the life of your Honda. A clean vehicle
makes it easier to spot potential problems.
In particular, seawater and salts used to prevent
ice on roads promote the formation of
corrosion. Always wash your vehicle thoroughly
after riding on coastal or treated roads.
While you're cleaning, be sure to look for
damage, wear, and gasoline or oil leaks.
Washing
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before washing.
1.
Rinse your vehicle thoroughly using a low
pressure garden hose to remove loose dirt.
2.
If necessary, use a sponge or a soft towel
with mild cleaner to remove road grime.
u Clean the plastic components with extra
care to avoid scratching them.
Avoid directing water into the air cleaner,
muffler, and electrical parts.
u Do not use steel wool to clean the frame
as it could damage or discolor the frame
surface. Muffler stain remover (Scotch
Brite Hand Pad #7447-maroon) is for
removing stains on the non-coated
aluminum frame only.
3.
Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
4.
After the vehicle dries, lubricate any moving
parts.
u
Make sure that no lubricant spills onto
the brakes or tires. Brake discs, pads,
drum or shoes contaminated with oil will
suffer greatly reduced braking
effectiveness and can lead to a crash.
5.
Lubricate the drive chain immediately after
washing and drying the vehicle.
Caring for Your Vehicle
Information
89
Continued
6.
Apply a coat of wax to prevent corrosion.
u Avoid products that contain harsh
detergents or chemical solvents. These
can damage the metal, paint, and plastic
on your vehicle.
Keep the wax clear of the tires and
brakes.
u
If your vehicle has any matte painted
parts, do not apply a coat of wax to the
matte painted surface.
#
Washing Precautions
Follow these guidelines when washing:
● Do not use high-pressure washers:
u
High-pressure water cleaners can
damage moving parts and electrical
parts, rendering them inoperable.
u
Water in the air intake can be drawn into
the throttle body and/or enter the air
cleaner.
u If you use a high pressure washer, avoid
spraying the following areas:
brake master cylinders
drive chain
electrical circuit
engine stop switch
muffler outlet
steering head bearings
suspension pivot points
throttle body
under fuel tank
under seat
Caring for Your Vehicle
Information
90
Steering head bearings
Suspension pivot points
● Do not direct water at the muffler:
u Water in the muffler can prevent starting
and causes rust in the muffler.
● Dry the brakes:
u Water adversely affects braking
effectiveness. After washing, apply the
brakes intermittently at low speed to
help dry them.
● Do not direct water at the air cleaner:
u
Water in the air cleaner can prevent the
engine from starting.
● Do not direct water near the headlight:
u The headlight's inside lens may fog
temporarily after washing or while riding
in the rain. This does not impact the
headlight function.
However, if you see a large amount of
water or ice accumulated inside the
lens(es), have your vehicle inspected by
your dealer.
● Do not use wax or polishing compounds on
matte painted surfaces:
u Use a soft cloth or sponge, plenty of
water, and a mild detergent to clean
matte painted surfaces. Dry with a soft
clean cloth.
Caring for Your Vehicle
Information
91
Continued
Aluminum Frame Maintenance
Aluminum corrodes when it comes in contact
with dust, mud and road salt.
To remove stains, use Scotch Brite Hand Pad
#7447 (maroon) or an equivalent. Wet the pad
and polish the surface using strokes parallel to
the length of the frame.
Clean the frame using a wet sponge and a mild
detergent, then rinse well with clean water. Dry
the frame with a soft clean cloth, using strokes
parallel to the length of the frame.
NOTICE
Do not use steel wool to clean the frame as it
could damage or discolor the frame surface.
Scotch Brite Hand Pad #7447-maroon is for
removing stains on the non-coated aluminum
frame only.
Titanium Fuel Tank Maintenance
The fuel tank is made of titanium material.
To remove mud or dust, use a sponge or soft
cloth and a stainless steel kitchen detergent,
then rinse well with clean water.
After washing, rinse with plenty of water and dry
with a clean cloth.
Panels
Follow these guidelines to prevent scratches
and blemishes:
●
Wash gently using a soft sponge and plenty
of water.
● To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
● Avoid getting gasoline, brake fluid, or
detergents on the instruments, panels, or
headlight.
Caring for Your Vehicle
Information
92
Exhaust Pipe and Muffler
The exhaust pipe and muffler are stainless steel
but may become stained by mud or dust.
To remove mud or dust, use a wet sponge and
a liquid kitchen abrasive, then rinse well with
clean water. Dry with chamois or a soft towel.
If necessary, remove heat stains by using a
commercially available fine texture compound.
Then, rinse by the same manner as removing
mud or dust.
NOTICE
Even though the exhaust is made of stainless
steel, it can become stained. Remove all marks
and blemishes as soon as they are noticed.
Caring for Your Vehicle
Information
93
Storing Your Vehicle
If you won't be riding for an extended period,
follow these guidelines:
● Wash your vehicle.
● Drain the coolant.
● Lubricate the drive chain.
● Place your vehicle on an optional workstand
or equivalent to raise both tires off the
ground.
● Relieve the fuel pressure and drain the fuel
from the fuel tank into an approved gasoline
container.
●
Remove the battery (2 P. 70) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
●
Stuff a rag into the muffler outlet. Then, tie a
plastic bag over the end of the muffler to
prevent moisture from entering.
● Store your vehicle in an unheated area, free
of dampness, away from sunlight, with a
minimum of daily temperature variation.
● Cover your vehicle with a porous material.
Avoid using plastic or similar non-breathing,
coated materials that restrict air flow and
allow heat and moisture to accumulate.
Storing Your Vehicle
Information
94
To remove your vehicle from storage, follow
these guidelines:
● Uncover and clean your vehicle.
● Change the engine oil if more than 4
months have passed since the start of
storage.
● Uncover the end of the muffler and remove
the rag from the muffler outlet.
● Fill the fuel tank with the recommended fuel.
2 P. 41
● Charge the battery as required. 2 P. 62
Install the battery.
●
Pour a fresh recommended coolant mixture
slowly into the radiator fill hole up to the
filler neck.
●
Increase the fuel pressure.
●
Perform all maintenance checks. 2 P. 54
Transporting Your Vehicle
If your vehicle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform and motorcycle tie-down
straps. Never try to tow your vehicle with a
wheel or wheels on the ground.
NOTICE
Towing your vehicle with a wheel or wheels on
the ground can cause serious damage to the
transmission.
Transporting Your Vehicle
Information
95
Continued
If you use a truck or motorcycle trailer to
transport your vehicle, we recommend that you
follow these guidelines:
● Use a loading ramp.
● Relieve the fuel pressure and drain the fuel
from the fuel tank into an approved gasoline
container.
● Secure the vehicle in an upright position,
using motorcycle tie-down straps. Avoid
using rope, which can loosen and allow the
vehicle to fall over.
To secure your vehicle, brace the front wheel
against the front of the truck bed or trailer rail.
Attach the lower ends of two straps to the tie-
down hooks on truck bed or trailer rail. Attach
the upper ends of the straps to the handlebar
(one on the right side, the other on the left),
close to the fork.
Check that the tie-down straps do not contact
any control cables or electrical wiring.
Tighten both straps until the front suspension is
compressed about half-way. Too much pressure
is unnecessary and could damage the fork seals.
Use another tie-down strap to keep the rear of
the vehicle from moving.
We recommend that you do not transport your
vehicle on its side. This can damage the vehicle,
and leaking gasoline could be a hazard.
Transporting Your Vehicle
Information
96
You & the Environment
Owning and riding a vehicle can be enjoyable,
but you must do your part to protect the
environment.
Choose Sensible Cleaners
Use a biodegradable detergent when you wash
your vehicle. Avoid aerosol spray cleaners that
contain chlorofluorocarbons (CFCs) which
damage the atmosphere's protective ozone
layer.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling center.
Call your local or state office of public works or
environmental services to find a recycling center
in your area and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash or pour it down a
drain or on the ground. Used oil, gasoline,
coolant, and cleaning solvents contain poisons
that can hurt refuse workers and contaminate
drinking water, lakes, rivers, and oceans.
You & the Environment
Information
97
Vehicle Identification
Number
The VIN and engine serial number uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.
Vehicle Identification Number
Information
98
VIN
VIN
Engine number
Emission Control Systems
Your vehicle engine emits combustion
byproducts, including carbon monoxide (CO),
oxides of nitrogen (NOx), and hydrocarbons
(HC). Gasoline evaporation also emits
hydrocarbons. Controlling the production of
NOx, CO, and HC is important for the
environment.
Exhaust Emission Requirements
The U.S. Environmental Protection Agency
(EPA), the California Air Resources Board
(CARB), and Environment and Climate Change
Canada (ECCC) require that your vehicle comply
with applicable exhaust, crankcase, and fuel
permeation emission standards during its useful
life, when operated and maintained according
to the instructions provided.
CARB also requires that your vehicle comply
with applicable evaporative emission
requirements during its useful life, when
operated and maintained according to the
instructions provided.
USA
Compliance with the terms of the
Distributor's Warranties for Honda Motorcycle
Emission Control Systems is necessary in order
to maintain a valid emissions system warranty.
USA
The Vehicle Emission Control Information
label is attached to the left side of the frame.
Canada
The Vehicle Emission Control
Information labels are attached on the rear
fender.
Emission Control Systems
Information
99
Continued
USA only
Vehicle emission
control information
label
Canada only
Vehicle emission
control information
label
Noise Emission Requirements
The EPA requires that vehicles built after
January 1, 1983 comply with applicable noise
emission standards for one year or 3,730 miles
(6,000 km) after the time of purchase when
operated and maintained according to the
instructions provided.
Exhaust Emission Control System
The exhaust emission control system includes
the following components that should not need
adjustment, although periodic inspection by
your dealer is recommended.
#
PGM-FI System
The PGM-FI (programmed fuel injection) system
uses sequential multiport fuel injection, and is
comprised of air intake, engine control, fuel
control, and exhaust control subsystems. The
engine control module (ECM) uses sensors to
determine how much air enters the engine, and
then controls how much fuel to inject.
#
Ignition Timing Control System
The ignition timing control system adjusts the
ignition timing to reduce the amount of HC,
CO, and NOx produced.
#
Secondary Air Injection System
The secondary air injection system adds filtered
air into the exhaust gas to help improve
emission control performance.
#
Catalytic Converters
The exhaust system contains one or more
catalytic converters. Catalytic converters use a
catalyst to convert most of the harmful exhaust
gas compounds into harmless compounds.
Emission Control Systems
Information
100
Evaporative Emission Control System
50 STATE (meets California)
An evaporative emissions control system uses a
canister filled with charcoal to adsorb fuel vapor
from the fuel tank while the engine is off. The
vapor is drawn into the engine and burned
while riding.
Crankcase Emissions Control System
The engine is equipped with a closed crankcase
system to prevent discharging crankcase
emissions into the atmosphere. Blow-by gas is
returned to the combustion chamber through
the crankcase breather catch tank, air cleaner,
and throttle body.
Fuel Permeation Emission Control
The fuel tank, fuel hoses, and fuel vapor charge
hoses use fuel permeation control technologies
to prevent fuel vapor emissions. Tampering with
these components to reduce or defeat the
effectiveness of the fuel permeation
technologies is prohibited.
Noise Emission Control System
#
TAMPERING WITH THE NOISE CONTROL
SYSTEM IS PROHIBITED:
U. S. federal law prohibits, and Canadian
provincial laws may prohibit, the following acts
or the causing thereof: (1) The removal or
rendering inoperative by any person, other than
for purposes of maintenance, repair or
replacement, of any device or element of
design incorporated into any new vehicle for
the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is
in use; or (2) the use of the vehicle after such
device or element of design has been removed
or rendered inoperative by any person.
Emission Control Systems
Information
101
Continued
#
AMONG THOSE ACTS PRESUMED TO
CONSTITUTE TAMPERING ARE THE
FOLLOWING ACTS:
● Removal of, or puncturing the muffler,
baffles, header pipes or any other
component which conducts exhaust gases.
● Removal of, or puncturing of any part of the
intake system.
● Lack of proper maintenance.
● Removing or disabling any emissions
compliance component, or replacing any
compliance component with a noncompliant
component.
Problems Affecting Vehicle Exhaust
Emissions
Have your vehicle inspected and repaired by
your dealer if you experience any of the
following symptoms:
● Hard starting or stalling after starting
● Rough idling
● Misfiring or backfiring during acceleration
● Poor engine performance and poor fuel
economy
Emission Control Systems
Information
102
Catalytic Converter
This vehicle is equipped with an oxidation
catalytic converter. The catalytic converter
contains precious metals that serve as catalysts
in high temperature chemical reactions that
convert hydrocarbons (HC) and carbon
monoxide (CO) in the exhaust gases into safe
compounds.
A defective catalytic converter contributes to air
pollution and can impair your engine's
performance. A replacement unit must be an
original Honda part or equivalent.
Follow these guidelines to protect your vehicle's
catalytic converter:
● Always use unleaded gasoline. Leaded
gasoline will damage the catalytic converter.
● Keep the engine in good running condition.
A poorly running engine can cause the
catalytic converter to overheat, causing
damage to the converter or the vehicle.
● If your engine is misfiring, backfiring, stalling,
or otherwise not running properly, stop
riding and turn off the engine. Have your
vehicle serviced as soon as possible.
Catalytic Converter
Information
103
Oxygenated Fuels
Some conventional fuels blended with alcohol
or an ether compound are available in some
locales to help reduce emissions to meet clean
air standards. These gasolines are collectively
referred to as oxygenated fuels. If you plan to
use oxygenated fuel, check that it is unleaded
and meets the minimum octane rating and
blend requirement.
The following fuel blends have been approved
for use in your vehicle:
●
Ethanol (ethyl alcohol) up to 10% by volume.
u Gasoline containing ethanol may be
marketed under the name Gasohol.
●
Do not use gasoline containing methanol
(methyl alcohol).
If you accidentally fill your fuel tank with an
oxygenated fuel containing higher percentages,
you may experience performance problems. To
resolve the problem, have your dealer drain the
fuel tank and replace with the correct fuel. Fuel
system or performance problems resulting from
the use of an oxygenated fuel containing higher
percentages are not covered by your warranty.
NOTICE
Improper use of oxygenated fuels can damage
metal, rubber, and plastic parts of your fuel
system.
Oxygenated fuel can also damage paint.
Damage caused by spilled fuel is not covered by
warranty.
If you notice any undesirable operating
symptoms or performance problems, try a
different brand of gasoline.
Oxygenated Fuels
Information
104
Description
2023 CRF450RL Service Manual
Common Service Manual (61CSM00)
USA
Winter Storage Guide (S9507)
2023 CRF450RL Owner’s Manual
2023 CRF450RL Off-road Handbook
Authorized Manuals
USA
The Service Manual used by your
authorized dealer is available from your Honda
dealer or Helm, Inc.
Canada
See your dealer to order authorized manuals.
Also available, but not necessary to service your
model, is the Honda Common Service Manual, which
explains basic service information for various systems
on Honda motorcycles, scooters, ATV, and SxS.
USA
The Winter Storage Guide in conjunction
with the Owner's Manual and Service Manual
can help you prepare your Honda motorcycle,
scooter, ATV, and SxS for winter storage.
These Honda manuals are written for the
professional technician. However, if you possess
the proper tools, observe the safety standards,
and are mechanically capable, you should find
them easy to use.
Special Honda tools are necessary for some
procedures.
USA
Order online: www.helminc.com
Order Toll Free: 1-888-CYCLE93
(1-888-292-5393)
(NOTE: For Credit Card Orders Only)
Monday - Friday 8:00 AM - 6:00 PM ET
Authorized Manuals
Information
105
Warranty Coverage and
Service
Coverage
Your new Honda is covered by the following
warranties:
● Vehicle Limited Warranty
● Emission Control System Warranty
●
USA
Noise Control Warranty
The responsibilities, restrictions, and exclusions
that apply to these warranties are explained in
the Warranties Booklet given to you by your
Honda dealer at the time of purchase. Always
keep your Honda owner's card with your
Warranties Booklet.
Canada
Please refer to the Warranty Booklet
posted on our website at www.honda.ca.
It is important to realize that your warranty
applies only to defects in material or
workmanship of your Honda. Your warranty
coverage does not apply to the normal wear
and deterioration associated with use of the
vehicle.
Your warranty coverage is not voided if you
perform your own maintenance. However,
failures that occur due directly to improper
maintenance are not covered by these
warranties.
USA
You can extend almost all of your warranty
coverage through the HondaCare
®
Protection
Plan. For more information, see your Honda
dealer.
Warranty Coverage and Service
Information
106
Statement on Warranty Coverage for
Aftermarket and Recycled Parts
The Magnuson-Moss Warranty Act, 15 U.S.C. s.
2301 et seq., makes it illegal for motor vehicle
manufacturers to void a motor vehicle warranty
or deny warranty coverage solely because an
aftermarket or recycled part has been used to
repair the vehicle or someone other than the
authorized service provider performed service
on the vehicle. This provision does not apply to
a new motor vehicle purchased solely for
commercial or industrial use.
Under federal law, a manufacturer may deny
warranty coverage and charge for repairs to a
vehicle if it is discovered that an aftermarket or
recycled part installed on the vehicle is defective
or was installed incorrectly and caused damage
to another part of the vehicle otherwise covered
under warranty. The Federal Trade Commission
requires that a manufacturer demonstrate that
an aftermarket or recycled part or service
performed by a person other than an
authorized service provider caused damage to
another part of the vehicle otherwise covered
under warranty before denying warranty
coverage. Additionally, federal law allows a
manufacturer to void a motor vehicle warranty
or deny warranty coverage if the manufacturer
provides the article or service to consumers free
of charge under the warranty or the
manufacturer has secured a waiver from the
Federal Trade Commission.
Warranty Coverage and Service
Information
107
Continued
Service
Please remember that maintenance
recommended in the Maintenance Schedule is
not included in your warranty coverage.
If you believe you have a problem with your
vehicle, call the service department of your
Honda dealer. Make an appointment for an
inspection and diagnosis. You will be asked to
authorize that inspection, and your dealer will
return the results of the inspection. If a problem
exists and is covered under warranty, your
dealer will perform the warranty repairs. If you
have any questions about your warranty
coverage or the nature of the repair, talk to the
Service Manager of your Honda dealer.
If a misunderstanding occurs and you aren't
satisfied with your dealer's handling of the
situation, we suggest you discuss your problem
with the appropriate member of the
dealership's management team. If you are still
not satisfied, contact the owner of the
dealership or their designated representative.
Warranty Coverage and Service
Information
108
Honda Contacts
American Honda Motor Co., Inc.
If you wish to contact Honda directly to
comment on your experiences with your vehicle
or with your dealer, please send your comments
using one of the following methods:
Powersports Customer Relations
American Honda Motor Co., Inc.
P.O. Box 2200, Torrance, CA 90509-2200
Mailstop: 100-4W-5F
Telephone: (866) 784-1870
Website: https://powersports.honda.com/
contact-us
Canada
Honda Canada Inc.
Customer Relations Department,
180 Honda Boulevard
Markham, Ontario
L6C 0H9
Telephone: (888) 946-6329
Fax: (877) 939-0909
E-mail: [email protected]
Please include the following information in your
letter:
●
Name, address, and telephone number
●
Product model, year, and VIN
●
Date of purchase
●
Dealer name and address
We will likely ask your Honda dealer to respond,
or possibly acknowledge your comments
directly.
Honda Contacts
Information
109
Continued
Your Honda Dealer
The service department of your Honda dealer
offers trained personnel to perform regular
maintenance and unexpected repairs. It has the
latest available service information from Honda
and also handles warranty inspections and
repairs.
The parts department offers Honda Genuine
Parts, Pro Honda products, Honda Accessories
(USA only), and Honda accessories and
products (Canada only) that provide the same
quality that went into your vehicle.
USA
The sales department offers the
HondaCare
®
Protection Plan to extend almost
all of your warranty coverage.
Your Honda dealer can also supply information
about riding events and information about
safety training available in your local area.
Honda Contacts
Information
110
Reporting Safety Defects
USA
If you believe that your vehicle has a
defect which could cause a crash or
could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition to
notifying American Honda Motor Co.,
Inc.
If NHTSA receives similar complaints, it
may open an investigation, and if it
finds that a safety defect exists in a
group of vehicles, it may order a recall
and remedy campaign. However,
NHTSA cannot become involved in
individual problems between you, your
dealer, or American Honda Motor Co.,
Inc.
To contact NHTSA, you may call the
Vehicle Safety Hotline toll-free at:
1-888-327-4236
(TTY: 1-800-424-9153); go to
https://www.safercar.gov;
or write to:
Administrator, NHTSA,
1200 New Jersey Avenue, SE.,
Washington, DC 20590.
You can also obtain other information
about motor vehicle safety from:
https://www.safercar.gov.
Reporting Safety Defects
Information
111
Continued
Canada
If you believe that your vehicle has a
defect which could cause a crash or
could cause injury or death, you
should immediately inform Honda
Canada Inc. and you may also inform
Transport Canada.
If Transport Canada receives similar
complaints, it may open an
investigation, and if it finds that a
safety defect exists in a group of
vehicles, it may lead to a recall and
remedy campaign. However, Transport
Canada cannot become involved in
individual problems between you, your
dealer, or Honda Canada Inc.
To contact Transport Canada’s Defect
Investigations and Recalls Division,
Mailing Address:
Transport Canada - ASFAD
330 Sparks Street
Ottawa, ON
K1A 0N5
Telephone: 819-994-3328 (Ottawa-
Gatineau area or internationally)
Toll free: 1-800-333-0510 (in Canada)
Online:
(English Link:)
www.tc.canada.ca/recalls
(French Link:)
www.tc.canada.ca/rappels
For more information on reporting
safety defects or about motor vehicle
safety, go to
https://www.tc.gc.ca/roadsafety.
Reporting Safety Defects
Information
112
Specifications
■ Dimension
Overall length 89.8 in (2,280 mm)
Overall width 33.3 in (845 mm)
Overall height 49.6 in (1,260 mm)
Wheelbase 59.1 in (1,500 mm)
Seat height 37.0 in (940 mm)
Footpeg height 15.7 in (400 mm)
Minimum ground clearance 12.4 in (315 mm)
Caster angle 28°30'
Trail length 4.8 in (122 mm)
■ Frame
Tire size
Front 80/100-21 M/C 51P
Rear 120/80-18 M/C 62P
Tire type Bias-ply, tube
Recommended
tire
Front IRC GP-21F
Rear IRC GP-22R
Tire pressure
(cold)
Front 22 psi (150 kPa, 1.50 kgf/cm
2
)
Rear 22 psi (150 kPa, 1.50 kgf/cm
2
)
Minimum
tread depth
Front 0.12 in (3.0 mm)
Rear 0.12 in (3.0 mm)
Fuel
Unleaded gasoline, pump octane number of 91
or higher
Fuel tank capacity 2.01 US gal (7.6 L)
■ Capacities
Passenger capacity Operator only
Maximum weight capacity 220 lb (100 kg)
Specifications
113
■ Engine
Bore x stroke 3.78 x 2.44 in (96.0 x 62.1 mm)
Displacement 27.4 cu-in (449 cm
3
)
Compression
ratio
12.0 : 1
Valve clearance
(cold)
Intake
0.004 ± 0.001 in (0.11 ± 0.03
mm)
Exhaust
0.011 ± 0.001 in (0.28 ± 0.03
mm)
Recommended
engine oil
API Service Classification SJ or higher except
oils labeled as energy conserving or resource
conserving on the circular API service label,
SAE 10W-30, JASO T 903 standard MA, Pro
Honda GN4 4-stroke oil (USA & Canada) or
Honda 4-stroke oil, or an equivalent
motorcycle oil
Engine oil
capacity
After draining 1.16 US qt (1.10 L)
After draining
and oil filter
change
1.22 US qt (1.15 L)
After
disassembly
1.53 US qt (1.45 L)
Idle speed 1,800 ± 100 rpm
■ Cooling system
Recommended
coolant
Pro Honda HP Coolant
Cooling capacity
After
draining
1.20 US qt (1.14 L)
After
disassembly
1.31 US qt (1.24 L)
■ Drive train
Primary reduction 2.357
Gear ratio
1st 2.357
2nd 1.705
3rd 1.300
4th 1.090
5th 0.916
6th 0.793
Final reduction 3.923
Gear shift pattern
Left foot-operated return system
1-N-2-3-4-5-6
Specifications
Specifications
114
■ Electrical
Battery
HY93-C lithium-ion (li-ion)
12 V-4.5 Ah (20HR)
Spark plug
(standard)
SILMAR9A-9S
(NGK)
(for extended high speed
riding)
SILMAR10A-9S
(NGK)
Spark plug gap (non-adjustable)
0.031 - 0.035 in
(0.8 - 0.9 mm)
■ Lights
Headlight LED
Brake light / Taillight LED
Front turn signal/Position light LED
Rear turn signal LED
License plate light LED
■ Fuses
Main fuse 20 A
Other fuse 10 A
■ Torque specifications
Battery terminal bolt 1.5 lbf·ft (2 N·m, 0.2 kgf·m)
Seat mounting bolt 19 lbf·ft (26 N·m, 2.7 kgf·m)
Side cover bolt 7 lbf·ft (10 N·m, 1.0 kgf·m)
Spark arrester mounting bolt 6.6 lbf·ft (9.0 N·m, 0.9 kgf·m)
Tail cap cover bolt 3.9 lbf·ft (5.25 N·m, 0.5 kgf·m)
Specifications
Specifications
115
Information Record
VIN
Engine No.
Color Label & Code
Owner's Name
Address
City/State
Phone
Dealer's Name
Address
City/State
Phone
Service Manager
116
California Proposition 65 Warning
WARNING: Operating, servicing and maintaining a passenger
vehicle or off-highway motor vehicle can expose you to chemicals
including engine exhaust, carbon monoxide, phthalates, and lead,
which are known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine except as necessary, service
your vehicle in a well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more information
go to
www.P65Warnings.ca.gov/passenger-vehicle.
© 2022 Honda Motor Co., Ltd.
All Rights Reserved
Printed in the U.S.A.
31MKE940
00X31-MKE-9400
