Use and Care Guide
LiquidPropaneGasGrill
Kenrnore Model No. 415. 16125800
This Grill is For
Outdoor Use Only
®
* Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
* Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
Assembly Questions?
Call 1 =800=241 =7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007Sears,RoebuckandCo., All Rights Reserved Printedin China 464310408.80015598.12-06-07
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548. Youwill be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME®.
Product Record
iMPORTANT:Fill out the product record informationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabel ongrill for serialnumber.
CAUTION
For residentialuse only. Do not use for commercial
cooking.
2 • 464310408
CALIFORNIA PROPOSITION65
1. Combustion by-products producedwhen using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handfinq this product.
Installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational Vehicle Code, as appficable.
. All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
. This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
r
T,o.
CAUTION: Indicates a potentiallyhazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.
For Your Safety ...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols ...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care ..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-23
Troubleshooting .................................. 24-26
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what the Repair ProtectionAgreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10%from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. You can
call anytime day or night, or schedule a service appointment
online.
The Repair ProtectionAgreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Five-Year Limited Warranty on Burners
For five years from the date of purchase, any burner that
rusts through will be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464316408 • 3
LP Tank
• NEVER store a spare LP tank under or near grill or in
enclosed areas
i
• Never fill the cylinder beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
• if the above is not followed exactly, a fire causing
death or serious injury may occur.
The LP tank used with your grill must meet the following
requirements:
Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
LP tank valve must have:
o Type 1 outlet compatible with
regulator or grill.
, Safety relief valve.
, UL listed Overfill Protection
OPDHand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
, LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP cylinder in upright position for vapor withdrawal
LP Tank Removal, Transport And Storage
, Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
Safety Cap
RetainerStrap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
, Do not store an LP tank in an area where children play.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
• Useonly licensed and experienced dealers.
• LP dealer must purge tank before filling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
tank valve and call local LP gas dealer for assistance.
o Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
o To remove gas from LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
4 • 464310408
LP Tank Exchange
o Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPB safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
it will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to be centered
intothe LP tankvalve.
464310408• 5
Hold coupling nutand regulator
as shown for properconnection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill controlknobs to OFF.
,
3.
Be sure regulator is tightly connected to LP tank.
Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Neverremove threaded
orifice at end of valve.
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury,or death.
• Outdoor gas appliance is not intended to be installed
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
5. ff "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair, Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
6 • 464310408
For Safe Use Of Your Grill And To Avoid Serious
injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface. Maintain
10ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,A. Before opening LP tank valve, check the coupling nut for
tightness.
A When grill is not in use, turn offall control knobs and LP tank
valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
A Maximum load for shelves is 10 Ibs.
,A. Do not use a cooking pot larger than 9" on grid.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
,A. If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
,A. The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,A. If you have a grill problem see the "Troubleshooting Section".
_fthe regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
m m
cAuTIo.
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons,
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP tank
off.
Do not leave grill unattended while preheating or
burning off food residue on high. if grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
464316408• 7
Main Burner ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON valve from source or tank.
3. Push and turn ignition Burner control knob to_. Hi and
immediately press and hold Electronic ignition button.
4. if ignition does NOT occur in 5 seconds, turn Left Burner
control knob OFF, wait 5 minutes for gas to clear and repeat
the lighting instructions.
5.To Light Other Burners turn control knob to Hi.
if ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for 15 minutes to pre-
heat grill. Then turn knob to desired setting for cooking.
CAUTION
if burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period, if the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting,
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox.
3. Push in and turn right knob to HiGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to _¢. Hi
position.
Sideburner Ignitor Lighting
1. Top cover must be open when burner is operational.
2. To ignite SlDEBURNER, open sideburner cover.
3. Turn sideburner knob to _ _, push and hold ELECTRONIC
iGNITOR button.
4. if sideburner does NOT light in 5 seconds, turn knob to OFF,
wait 5 minutes for gas to clear, then repeat lighting
procedure.
Sideburner Match Lighting
1. Open top cover. Turn on gas at LP tank.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to_ _ HIGH. Be sure burner lights and
stays lit.
Before Your First Cookout
, Light burners, check to make sure they are lit, close the lid and
warm up grill on HiGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
o Light burner, rotate knobs from HIGH to LOW. You should see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
Hose Check
* Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
Turning Grill Off
, Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
ignitor Check
* Turn gas off at LP tank, Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
* important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
o Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner, if
you don't have a grill cover, wipe off dust and grime before
starting your grill.
oCoating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
, Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
* Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
8 • 464310408
, Plastic parts: Washwith warm soapy water and wipe dry.
,A.Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain grates: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
• Cooking surfaces: Ifa bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
CAUTION
/
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER_
If you notice thatyour grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the burner's.
CONTROLPANEL.
SPIDER WEBS
INSIDETUBE
...._: BURNER
Insome areasof thecountry,spidersorsmall insectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsandlay eggstnthegrill'sburnertube(s)obstructingthe flowof
gas to the burner.The backed-upgas canignitein the tubebehind
the controlpanel.Thisis knownas a flashbackandit can damage
your grilland evencauseinjury.
To preventflashbacksandensuregoodperformancethe burner
assemblyshouldbe removedfromthe grill andcleanedbeforeuse
wheneverthe grillhas beenidlefor an extendedperiod.
,. j
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove screws and flame carryover tubes from rear of
burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right. Correct
10. Attach electrode to burner, burner-to-valve _J
engagement
11. Carefully replace burners.
12. Attach burners to brackets on firebox. E_
13. Reposition flame carryover tubes and attach
to burners. Replace heat tents and _1_'1"
cooking grates.
464310408.9
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. The heat from selected burners circulates
gently throughout the grill, cooking meat or poultry without the
touch of a direct flame. This method greatly reduces flare-ups
when cooking extra fatty cuts because there is no direct flame to
ignite the fats and juices that drip during cooking.
Storing Your Grill
, Clean cooking grates.
, Store in dry location.
, When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
, Cover grill if stored outdoors.
, Store grill indoors ONLY if LP tank is turned offand
disconnected, removedfrom grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
, Always cook with the lid closed.
, Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Usea
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST),
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Sear and Grill TM Burner Feature
This grill includes a high output BTU burner on the far right side
of the grill (far right control knob). This burner gets hotter than the
other burners when the knob is in the Searing position. This is
excellent for searing steaks, chops and other foods.
To operate this feature, follow the normal lighting instructions.
Then turn the far right control knob to the Searing position. Allow
burner to heat up for 5 minutes. Sear your food for 2 minutes on
each side, then grill on low to desired doneness.
When not using the Searing feature, adjust the knob to the same
temperature as the other burners.
"°":Y r
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
R All cuts of pork should reach 160° R
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
10.464310408
1 1
2 1
3 1
4 1
5 1
6 1
7 4
8 16
9 2
10 2
11 1
12 2
13 1
14 1
15 1
16 1
17 12
18 1
19 1
20 1
21 1
22 4
23 4
24 3
25 1
26 2
27 1
28 1
29 1
30 12
31 4
32 8
33 1
34 1
35 12
36 1
37 1
38 1
39 1
Description ........................ Part #
RightLegAssembly .................. 80015595
LeftLegAssembly.................... 80009041
MatchLighterw/Chain ................ 80004320
TankExclusionWire .................. 80008616
BottomShelf........................ 80009035
TankThumbscrew.................... 80006484
1/4-20x1-1/2"Screw.................. 80009345
1/4-20FlangeNuts................... 80009345
LegExtenders....................... 80008596
Wheels............................ 80013777
Axle Rod........................... 80009036
WheelSpacer....................... 80009345
8mmFlatWasher.................... 80009345
HitchPin ........................... 80009345
Lower FrontPanel................... 80011622
UpperFrontPanel ................... 80009038
#8x3/8"Self-TapScrew................ 80009345
Firebox............................ 80009059
ControlPanel ....................... 80015590
Valve/Hose/Regulator................. 80015594
IgnitorModule....................... 80014404
Bezels............................. 80014406
ControlKnobs....................... 80014405
MainBurners........................ 80012284
MainBurnerElectrode................ 80009029
FlameCarry-OverTubes .............. 80009028
TopLid ............................ 80015603
TemperatureGauge .................. 80009025
LogoPlate.......................... 80010554
1/4-20x1/2"Screw.................... 80009345
7mmLockWashers .................. 80009345
7ramFlatWasher.................... 80009345
RightSideShelf ..................... 80009063
RightFascia........................ 80015592
7 mm FiberWashers.................. 80009345
SideburnerShelf .................... 80016433
LeftFascia ........................ 80015593
SideburnerLid ...................... 80015642
Sideburner,W/Electrode.............. 80015596
Key _ Description........................ Part#
40 1 Wing nut ........................... 80009345
41 1 SideburnerClip ..................... 80009345
42 1 SideburnerGrate.................... 80000638
43 3 HeatDiffusers....................... 80008530
44 3 CookingGrates...................... 80014381
45 1 HandleEndCap,Left ................. 80015604
46 1 HandleEndCap,Right................ 80015605
47 1 HandleBar ......................... 80014429
48 1 LedHandleLight,Left................. 80014434
49 1 LedHandleLight,Right ............... 80014435
50 4 1/4-20x3/4",Machinescrew ............ 80009345
51 4 #8-32x3/8",Machinescrew............. 80009345
52 1 SwingAway......................... 80008532
53 1 GreaseCup......................... 80000270
54 1 GreaseCup Clip..................... 80000271
55 2 #8-32X 3/8" StainlessScrew........... 80009345
56 1 DripPan ........................... 80014344
1 AssemblyInstructions(English)......... 80015598
1 AssemblyInstructions(Spanish)......... 80015599
1 HardwarePack...................... 80009345
1 SideburnerClip
1 HitchPin
2 WheelSpacer
12 1/4-20X 1/2",MachineScrew
4 1/4-20X 1-1/2",MachineScrew
2 #8-32 X 3/8"StainlessScrew
12 #8-32X 3/8",TappingScrew
1 8mm FlatWasher
8 7ramFiberWasher
4 7mmLockWasher
4 7mmFlatWasher
12 1/4-20,FlangeNut
1 WingNut
HardwareFor HandleLight:
4 1/4-20x3/4",Machinescrew
4 #8-32x3/8",Machinescrew
4 1/4-20FlangeNut
4 7mmFlatWasher
4 7mmFiberWasher
464310408• 11
®
®
®
®
12 °464310408
@
@
@
o
®
®
\
@
©
J
@
@
®
\
©
©
®
Tank Exclusion Wire
Placelegsas shown(A). Leftlegassemblyhas largeaxle holeson endsof legs. Hooktankexclusionwire intorightandleft leg
assemblies(B),
MatchHolder
LeftLe_
A TankExclusionWire
RightLegAssembly
/
464310408.13
Bottom Shelf to Legs
Placebottomshelfend withcut out holefor LP cylinderbetweenlegswithaxleholes.Attachto rightandleft legassemblieswith
(4)1/4-20x1-1/2"screws and1/4-20flange nuts,
Tightensecurely.
8
1/4-20Flangenuts
Qty.4
!
BottomShelf
|
7
1/4-20x1-1/2"Screws
Qty.4
14 °464310408
Wheelsand LegExtenders to Cart
Turnassemblyupsidedown.
Insertaxlerod throughwheel,wheelspacer,legs,wheelspacerandotherwheel.Attachwith(1)8mmflatwasherandhitchpin.
Hammerlegextendersinto rightlegs.
12
WheelSpacer
Qty.2
13
8mmFlat Washer
Qty.1
14
HitchPin
Qty.1
LegExtenders
\
Axle Rod
\
"Cone" side of wheel against leg
12
12
\
Wheel
\
13
14
464310408o15
Front Panels
Standcart upright.
Attachonefront panelto lowerhalfof cartwith (4)#8x318"self-tap screws.
Slideslot in otherpanelonto tankexclusionwireand attachto upperhalf of cartwith (4) #8x3/8" self-tap screws.
!"
17
#8x3/8"
self-tapscrews
Qty.8
FrontPanel
FrontPanel
\
16,464310408
Grill Headto Cart
Thisstep requirestwo peopleto liftand positiongrill headontocart.
Carefullylowerthe grillhead ontothe cart.Makesurethe regulatorhoseis hangingoutsidethe cart.Attachwith (4)
1/4-20x1/2"screws, 7ramlock washers and 7ramflat washers,
GrillHead
X
30 31 32
7mmlock washers 7mmflatwashers
1/4-20x1/2"screws
Qty.4 Qty.4 Qty.4
464310408.17
Right Side Shelf
Hooksidewallof shelfoversupportbracketson sideof firebox(A).
Insert(2)7mm fiber washers and1/4-20x1/2"screws through
insidefrontof fireboxand (2)throughoutsidebackof fireboxfor
eachside as shown(B).
Attachshelfwith (4)1/4-20flange nuts (C),
30 35 8
1/4-20xl/2"screws 7mmFiberWasher 1/4-20FlangeNut
Qty.4 Qty.4 Qty.4
30
35
RightSideShelf
\
Lid removed for clarity
Right Fascia
Attachfasciaand side shelfto fireboxwith#8x3/8"self-tap screw.
CAUTION:Fascia'smustbe securelytightenedto fireboxto safelymovegrill.
!'
17
#8x3/8"
self-tapscrews
Qty.2
RightFascia
18. 464310408
Side Burner Shelf
Hooksidewallof sideburnershelfover supportbracketsonsideof firebox (A).
Insidefireboxinsertfiber washers and 1/4-20x1/2"screws as shown(B},
Attachshelf usingfiber washers and 1/4-20flange nuts oneachside (C),
30
35
Lid removed for clarity
SideBurnerShelf
3O
1/4-20xl/2" screws
Qty.4
35
7mmFiberWasher
Qty.4
8
1/4-20FlangeNut
Qty.4
Left Fascia
Attachfasciato fireboxwith (2)#8x3/8"self-tapscrews.
CAUTION:Fascia'smustbe securelytightenedtofireboxto safelymovegrill.
17
LeftFascia
!'
17
#8x3/8"
self-tapscrews
Qty.2
464310408o19
SideburnerValve, Sideburner,Sideburner Bezel,IgnitorWire,Control Knob and
Positionvalvebehindfasciaand lineupholes.
Insert(1) of the#8-32x3/8"stainlesssteelscrews,do notfullytighten.
Slipbezelunderscrewinsertedandpositionas shown(A).
Lineup otherhole andinsertscrew#8-32x3/8"throughbezelandinto valve.
Tightenbothsecurely.
Placesideburnerintoshelf(B). Makesurevalve is insidesideburnertube.Attachsidebumerwith (1)wing nut (C). Under
sideburnershelf,installsideburnerclip to sidebumertubeandvalve. Attachsideburnerignitorwire to electrodeas shown(D).
Placegrateontosideburnershelf(E).
Presscontrolknobontosideburnervalvestem(F).
SideburnerBezel
[]
Sideburner
[]
SideburnerGrate
Correctly assembled burner-to-valve engagement
55 40
#8-32X3/8"SSScrew Wing Nut
Qty 2 Qty 1
•BurnerClip
SideburnerControlKnob
[]
20.464310408
HeatDiffusers
Placeheatdiffusersover burnersby insertingtabs intoslotsin frontof firebox.Oppositeendsof heatdiffusersreston pinsin back
of firebox.
Heatdiffuser
Cooking Grate
Placecookinggratesonto graterests.
CookingGrate
464310408• 21
HandleBar
[]
Handle Light
Placerighthandleend capand handlefiberwasheronto lidand attachwith1/4-20x3/4"machine screws, 7ramflat washers,
7ramfiber washers and 1/4-20flange nuts. (A).
Inserthandlebar into righthandleendcap (B). Makesurethe slot onthe handlebar alignwith the rib onthe righthandleend cap
(E).Attachend cap coverto righthandleend capwith #8-32x3/8"machine screws (B).
Slideleft handleendcap ontohandle barandplacehandlefiberwasherbetweenlefthandlecap and lid.Thenattachwith 1/4-
20x3/4" machinescrews, 7ramflat washers, 7ramfiber washers and !/4-20 flange nuts (C}.
SnaprightandleftLEDhandlelightsto rightand lefthandleend caps(D).
RightHandleEndCap
EndCapCover
51
8
HandleFiberWasher
D
32
50
50 51 8
1/4-20x3/4"Screws #8-32x3/8"Screws 1/4-20FlangeNut
Qty.4 Qty.4 Qty.4
LeftHandleEnd Cap r'_
X End
8
Handle
FiberWasher
35
7 mm FiberWashers
Qty.4
32
7ramFlat Washer
Qty.4
"Right LED
HandleLight
[]
[]
Alignslotto rib
22 °464310408
Swing Away
} Insertendsof SwingAway pivotwire intoholesin sidesof grill lid.Insertendsof SwingAway legwire into holesinsidesof firebox.
NOTE:Pivotand legwires,runningside-to-side,shouldbe underwiresrunningfront-to-back.If pivotandlegwiresareon top,
SwingAway is installedupside-down.
Unscrewignitorcap andplaceAAbatteryinto ignitorslot withpositiveend(+) facingoutward.Screwignitorcap ontoignitor.
PivotWire
SwingAway
LegWire
AA Battery
GreaseCup Clip and GreaseCup
Hanggreasecup clipfrom bottomof fireboxand placegreasecupinto greasecup clip.
CAUTION
Failureto installgrease cup clip and cup
will cause hot greaseto drip from bottom
of grill with risk of fire or property damage,
GreaseCupCliF
GreaseCuF
464310408• 23
LPTank
LPtank issold separately. Use only with an OPD(over-fillprotection device)equipped LP tank. FIll and leak check before
attaching to grill and regulator.
PlaceLP tank into hole inbottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew
to hold LP tank securely inplace.
SeeUse and Caresection to correctly LeakTest and
perform the Burner FlameCheck.
m m
cAuTIo.
* Tankcollar opening must face to side once tank is
attached.
, Failure to installtank correctly mayallow gas hose to
be damagedin operation, resulting in the risk of fire.
LPTank
TankThumbscrew
24 • 464310408
Troubleshooting
EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
, Damagedhose. , Turnoff gas at LP tank. Ifhoseis cut orcracked,replaceGasleakingfrom
cracked/cut/burned valve/hose/regulator.SeeLP TankLeakTestand Connecting
hose. RegulatorToThe LPTank.
Gasleakingfrom LP , Mechanicalfailuredueto rustingor , Turnoff LPtankvalve.
tank. mishandling.
Gasleakingfrom LP , Failureof tankvalvefrom mishandlingor , TurnoffLPtankvalve.ReturnLP tanktogas supplier.
tankvalve, mechanicalfailure.
Gasleakingbetween , Improperinstallation,connectionnot , Turnoff LPtankvalve.Removeregulatorfromcylinderand visually
LPtankand regulator tight,failureof rubberseal. inspectrubbersealfor damage.See LPTankLeakTestand
connection. ConnectingRegulatorToTheLP Tank.
Firecomingthrough
controlpanel.
, Fire inburnertubesectionof burnerdue
to partialblockage.
, Toomuchgreasebuildupin burnerarea.
GASISSUES:
, Tryingto lightwrongburner.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
Burner(s)will not light
usingignitor.
Continuedonnext
page.
, Burnernotengagedwith controlvalve.
, Obstructionin burner.
, No gasflow.
, Vaporlockat couplingnut to LPtank.
, Couplingnutand LPtank valvenotfully
connected.
ELECTRICALISSUES:
, Electrodecrackedor broken;"sparksat
crack."
, Electrodetip not in properposition.
, Wireand/orelectrodecoveredwith
cookingresidue.
, Wiresare looseor disconnected.
, Wiresare shorting(sparking)between
ignitorand electrode.
, Turnoff controlknobsand LP tankvalve.Leavelid opento allow
flamesto diedown.Afterfire is out andgrill is cold, removeburner
and inspectfor spidernestsor rust.See NaturalHazardandCleaning
The BurnerAssemblypages.
, Turnoff LPtank valve.Leavelid opento allowflamesto diedown.
Aftercooling,cleanfood particlesandexcessgreasefrom inside
fireboxarea,greasecup/pan/tray,andothersurfaces.
, Seeinstructionson controlpanelandsectioninthe Use andCare.
, Makesure valvesarepositionedinsideof burnertubes.
, Ensureburnertubes arenotobstructedwithspiderwebs orother
matter.Seecleaningsectionof Useand Care.
, Makesure LPtank is notempty.If LP tankis notempty,referto
"Suddendropin gasflow."
, Turnoff knobsanddisconnectcouplingnutfromLPtank.Reconnect
and retry.
, Turnthecouplingnut approximatelyone-halfto three-quarters
additionalturnuntil solidstop.Tightenby hand only- do notusetools.
. Replaceelectrode.
, Tip of electrodeshouldbepointingtowardport holein burner.The
distanceshouldbe 1/8"to 3/16".Adjustif necessary.
, Cleanwireand/orelectrodewithrubbingalcoholandcleanswab.
, Reconnectwiresor replaceelectrode/wireassembly.
, Replaceignitorwire.
464310408.25
Burner(s)will not light
usingignitor.
Troubleshooting (continued)
, Push-buttonsticksat bottom..
Burner(s)will not
matchlight.
Suddendropin gas
flowor lowflame.
Flamesblowout.
Flare-up.
Persistentgreasefire.
Flashback...
(firein burnertube(s)).
Unabletofill LP tank.
Oneburnerdoesnot
lightfrom other
burner(s).
, Sparkingbetweenignitorand electrode.
, See "GAS ISSUES:"on previouspage.
, Impropermethodof match-lighting.
, Outof gas.
, Excessflowvalvetripped.
, Vaporlockat couplingnut/LPtank
connection.
, Highor gustingwinds.
, Lowon LPgas.
, Excessflowvalvetripped.
, Greasebuildup.
, Excessivefat in meat.
, Excessivecookingtemperature.
, Greasetrappedbyfood builduparound
burnersystem.
, Burnerand/orburnertubesare blocked.
, Somedealershaveolder fill nozzles
withwornthreads.
, Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
, Replaceignitor.
, Inspectwireinsulationand properconnection.Replacewiresif
insulationis broken.
, See"Match-Lighting"sectionof UseandCare.
, Checkfor gas inLP tank.
, Turnoff knobs,wait30 secondsandlight grill.If flamesare stilllow,
turnoff knobsand LPtankvalve.Disconnectregulator.Reconnect
regulatorandleak-test.Turnon LPtank valve,wait30 secondsand
thenlightgrill.
, Turnoff knobsandLP tankvalve.Disconnectcouplingnutfrom
tank.Reconnectandretry.
, Turnfront of grillto facewindor increaseflameheight.
, RefillLPtank.
, Referto "Suddendrop in gasflow"above.
, Cleanburnersand insideof grill/firebox.
, Trimfat from meatbeforegrilling.
, Adjust(lower)temperatureaccordingly.
, Turnknobsto OFF.Turngas off at LPtank. Leavelid in positionand
letfire burnout.Aftergrill cools,removeandcleanall parts.
, Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use andCare manual.
, Thewornnozzlesdon'thaveenough"bite"to engagethe valve.Try
asecondLP dealer.
, Cleancarry-overtube(s)withwire brush.
26. 464310408
Troubleshooting- Electronic ignition
SECTIONI
Nosparksappearat , Batterynot installed
any electrodeswhen properly.
ignitionbuttonis
pushed;nonoisecan
beheardfrom spark . Deadbattery.
module.
SECTIONII
Nosparksappearat
any electrodeswhen
ignitionswitchis
pushed;noisecan be
heardfromspark
module.
SECTIONIII
Sparksarepresent
butnotat all
electrodesand/ornot
at full strength
. Buttonassemblynot
installedproperly.
. Faultyspark module.
. Outputlead
connectionsnot
connected.
. Electrodetip not in
properposition.
. Outputlead
connectionsnot
connected.
. Arcingto grillaway
fromburner(s).
. Weakbattery.
. Electrodesarewet.
. Electrodescrackedor
broken"sparksat
crack".
. Checkbatteryorientation.
. Hasbatterybeen used
previously?
. Checkto ensurebutton
assemblyis fullyengaged.
Buttonshouldtravel upand
downwithoutbinding.
. Ifnosparksare generated
withnewbatteryand good
wireconnections,moduleis
faulty.
. Areoutputconnectionson
andtight?
. Arethe electrodetips
pointingin the right
direction?Isthe gap too big?
. Areoutputconnectionson
andtight?
. Ifpossible,observegrillin
darklocation.Operate
ignitionsystemand lookfor
arcingbetweenoutputwires
andgrill frame.
. Allsparkspresentbutweak
or at slowrate.
. Hasmoistureaccumulated
onelectrodeand/orin burner
ports?
. Inspectelectrodesfor
cracks.
. Installbattery(makesure that"+" and"-"
connectorsare orientedcorrectly,with"+" endup
and"-" end down.)
. Replacebatterywith newAA-sizealkalinebattery.
. Removebuttoncap assemblyandreinstall,making
sureit canbe fullyengaged.
. Replacesparkmoduleassembly.
. Removeand reconnectall outputconnectionsat
moduleand electrodes.
MainBurners:
. Tip of electrodeshouldbe pointingtowardporthole
in burner.The distanceshouldbe 1/8"to 3/16".
Adjustif necessary.
Sideburner:
. Tip of electrodeshouldbe pointingtowardgas port
openingon burner.Thedistanceshouldbe1/8"to
3/16".Adjustif necessary.
. Removeand reconnectall outputconnectionsat
moduleand electrodes.
. Ifsparksare observedotherthanfrom burner(s),
wire insulationmay be damaged.Replacewires.
. Replacebatterywith a newAA-sizealkalinebattery.
. Usepapertowel to removemoisture.
. Replacecrackedor brokenelectrodes.
464310408 • 27
Your Home ':;i_i_i_i_i_i_i_i_i_i_i_i_i_i
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiForrepair-in yourhome-ofall majorbrand appliances, iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiilawn and garden equipment, or heating and cooling systems, iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiinomatterwhomadeit, nomatterwhosoldit! iiiiiiiiiiiiii
HHHHHHH
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Forthe replacement parts, accessories and iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiowner'smanualsthatyouneedtodo-it-yourself, iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiigorSears professional installationofhomeappliances iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiianditemslikegaragedooropenersandwaterheaters, iiiiiiiiiiiiii
HHHHHHH
iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii 1-800-4-MY-HOME ® (1-800-469-4663) iiiiiiiiiiiiii
iiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiCallanytime, dayornight(U.S.A,andCanada)www.sears.comwww.sears.ca '"'";'i'i'i'i'"'
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiForexperthomesolutionsadvice:www.managemyhome.com
Our Home
iiiiiiii!!:!!:!!:!!:!!:!!:!!:!!:!!:!!:!!:!!:!!:!!i
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Po,t Ropoi,so,vi ocooto,
1-800-488-1222 (U.S.A) 1-800-469-4663 (Canada)
HHHHHHHHi_
Call anytime, day or night
www.,ea,,.co,,,
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n Au Canada pour service en francais:
a domicilio, y para ordenar piezas: 1-800-LE-FOYER Mc
1-888-SU-HOGAR ® (1-800-533-6937)
(1-888-784-6427) www.sears.ca
® Registered Trademark / TMTrademark / sMService Mark of Sears Brands, LLC
® Mama Registrada / _ Marca de Fabrica / s_ Marca de Servicio de Sears Brands, LLC
_° Marque de commerce / _DMarque depos6e de Sears Brands, LLC ® Sears Brands, LLC
