Craftsman 917274031 tractor

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User Manual

This is the main product document for model 917274031.

The file format is pdf, 56 pages, you can download this manual here .

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Owner's Manual
LAWN TRACTOR
21.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.274031
I I_ This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and followall Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
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Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembty/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at yourHOME. After
the first 30 days, for your convenience,IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
!n.g objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING." Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
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DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid s_'arting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves In.
Do not mow on wet grass. Reduced
tractior_ could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
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Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline
Capacity and
Type:
Oil Type
API-SG-SL):
Oil Capacity:
4.0
Unleaded
Regular
SAE 30 (above 32°F)
SAE 5W-30(below 32°FI
W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Champion QC12YCSpark Plug:
(Gap: .040")
Ground Speed Forward:
MPH): 1st 1.2
2nd 1.6
3rd 2.4
4th 3.6
5th 4.6
6th 5.9
Reverse: 1.8
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 16 Amps @3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS onyour purchase
of a new tractor. It has been designed,
engineered and manufactured to giveyou the
best possibledependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintainyour tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a .regular schedule in main-
i taining, caring and using your tractor.
for
Follow the instructions under "Mainte-
nance" and =Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman_ product is
designed and manufactured for years of
dependable operation. But likeall products,
itmay require repair from time to time.That's
when havinga Repair ProtectionAgreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hass/e and expense.
Hera's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professionalinstallationof home
appliances,garage dooropeners, water
heaters, and other majorhome items, in
the U.S.A. call 1-800-4-MY-HOME®
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']_ ower Leveling Wrench _Bubble Level
Dr'ain T_
For Future Use
Keys Slope Sheet Video Cassette
(2) Keys
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Your new tractor has been assembled at the factory. Review the video cassette before
you begin.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
tor hood and grille.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
"w'c_*_1%.%
.J
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating po3ition and
sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor isclear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
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6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RIGHT REAR GAUGE
WHEEL
For shipping purposes, the right rear
gauge wheel assembly is mounted upside
down on the mower. Remove the gauge
wheel assembly and reinstall from the
bottom as shown. To adjust gauge wheels,
see the Operation section in this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_bCAUTION: Do not remove deflector
shield from mower.
Deflector
Shield
Mulcher
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
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CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you leam how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "-Á-ÙADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/"Seat is adjusted comfortably and tight-
ened securely.
/ All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flared at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I",1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF UGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
UGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicatesa hazard which,if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which,if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicatesa situationthat could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
ifnot avoided, could result in death, serious injury
_" and/or property damage.
FIRE indicatesa hazard which,ifnot avoided,
could result in death, serious injury and/or
property damage.
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KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Hourmeter
Ignition Switch
Switch
Position
Attachment
Clutch Lever
Lift Lever
Plunger
Throttle Control
Attachment
Lift Lever
Clutch/Brake
Pedal ", ..._ ._ _ -" , o Height
Adjustment
Lever
Choke Control
Parking Brake Lever
Gearshift Lever
Our tractorsconform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCWBRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER ° Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used for con-
trolling engine speed.
CHOKE CONTROL - Used when starting
a cold engine.
HOURMETER - Indicates hours of op-
eration.
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The operation of any tractor can result in foreign objects thrown into 1
the eyes, which can result in severe eye damage. Always wear safety
I
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position,
Make sure parking brake will hold trac-
tor secure.
Choke Control Attachment Clutch Switch
Pull out to "Engage"
Pedal
Position Control Lever
"Disengaged" Parking Brake Push in to
Position "Engaged" Position "Disengage"
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_I_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before
stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead,
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
13
background
The average lawn should be cut to approxi-
mately 2-t/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice, Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis
Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION" Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch
Pull Out To "Engage"
Push in to
"Disengage"
Lift Lever High
.,_.Position
":":(_'_" Low
Position
Deflector
Shield
TO OPERATE ON HILLS
A(_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment liftto highest position
with attachment liftcontrol.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
14 etc')"
background
TOWINGCARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULI_' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage,
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, itwill
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
15
background
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
° The attachments can also be used dur-
ing the engine warm-up period.
NOTE- {f at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower _hould be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area thai has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendqcular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
MAX 1/3
16
background
"SYOOCOMPLETE,'/ RV'OEOA,ES
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure _
Check Operator Presence and
T Interlock Systems If
g Check for Loose Fasteners V' I_s V'
CA Sharpen/Replace Mower Blades _
T Lubrication Chart I_
0 Check Battery Level
R Clean Battery and Terminala V'
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level V _ I_
Change Engine Oil (with oil filter) 11_,2 V'
E Change Engine Oil (without oil filter) _1,2 V _
N CleanAirFilter _#2
G Clean Air Screen
I_1 Inspect Muffler/Spark If
Arrester
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins ;;
Replace Spark Plug _1
Replace Air Filter Paper Cartridge _2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operaUna in dirty or duslv conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft-lbs, maximum.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
LUBRICATION CHART
_) Spindle
Zerk _'--_1
(_Front Wheel ,_
Bearing _
Zerk
(_Engine ";-_.,'
I
I t
i
I
I
I
1_- (_ Spindle
:::::::::::::::_ Zerk
-_ _)Front Wheel
..... --'----" ,_ Bearing Zerk
%" i
t- I 1
t / I i-(_3earshift
o1_ , PIvots
(DSAE 30 or 10w30 Motor Oil
_)General Purpose Grease
(_Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
background
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
= The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel As§embly
Trailing _ _j_
Edge Up /_'_'_'_'_ Center ._ /_
FlatWasher \_. _:. _ _._--
Lock_%_ \Star
O'S-BladeBolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallelwith the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" _Blade
Pin C_
18
background
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
*20
-30 -20 .IO o 1o 213
19
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
Locked
Position_
) Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
background
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Foam
CLEAN AiR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as itcould cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
_ Clamp
Clamp / _1 Filter
CLEANING
i lean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
background
&
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1, Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch switch in "DIS-
ENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off electric clutch pulley.
4. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
5. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
6. Disconnect front links from deck by
removing retainer springs.
7. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Install belt into electric clutch pulley
groove.
Suspension Arms
Electric Clutch Pulley
-'rontLink
Retainer
Anti-Sway
Bar
Retainer Spring
Retainer Springs
(BothSides)
;hield
21
background
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT WITH
BUBBLE LEVEL
NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
Using the liftlever, place mower in position
where no part of the mower, including
gauge wheels, is touching the ground.
From left side of tractor, find the level
decal on top of mower and place bubble
level on decal as indicated.
Mower is level side-to-side when bubble is
between the two lines in the bubble level.
If adjustment is necessary, under left
hand footrest, turn lift link adjustment
nut (above yellow cap) in appropriate
direction tO bring bubble between the
lines in the bubble level.
Remove bubble level from mower and
store in a safe place..
Bubble _ -. _ Bubble Level
Between _.,,t_z_j_.,/"_b
Lines _JJ/
__ Level Decal
Brake
Pedal Left Hand Footrest
y_ Lift Link
Adjustment
Nut
ALTERNATE SIDE-TO-SIDE
ADJUSTMENT METHOD
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after ad-
justing.
Bottom Edge of BottomEdge of
Mower to_ .. _ = _ Mower to
Gr°un'__ _.__l.___._1//G r°und
o.o..e...E "TTA
Suspension Arm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT" Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtainthe best cutting results, the mower
housing should be adjusted so that the front
is approximately 1/8" to 1/2" lower than the
rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link..
To lower front of mower loosen nut "E" on
both front links an equal number of turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D_ is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
i lf linksare not equal in length, adjust
one linkto same lengthas other link.
Tolowerfront ofmowerloosennut"E"on
both front links an equal number of turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
22
background
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" agaidst
trunnion on both front links.
Recheck side-to-side adjustment.
'____ Mandrel
BOTH FRONT LINKS MUST BE EQUAL iN
LENGTH
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "3"0
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
23
Mandr, Idler Pulle
Mandrel Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
Nut "A"
J?Nut
_Operating
background
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
_arking brake. For assistance, there is a
eli installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Disconnect clutch wire harness.
3. Remove clutch Iocator.
4. Remove belt from stationary idler and
clutching idler.
5. Remove belt downward from engine
pulley and around electric clutch.
6. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
7. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
belt around electric clutch and onto
engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Reinstall clutch Iocator and tighten nut
securely.
6. Reconnect clutch harness.
7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
8. Install mower (See 'q'O INSTALL
MOWER" in this section of manual).
Electric __._. Clutch
Locator
C,utch II
Clutching _ _ _,.,,_
Idler _ __
Statildleronary-___
Center Span.__! _
Keeper
Clutch
Transaxle Wire
Pulley JJ[[_'__l _ Harness
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever
Neutral Lock Gate
/ i Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable onyour tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washersand snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Axle
Cover
Square Key /._ _'
(Rear Wheel Only)f-
24
background
TO START ENGINE WITH AWEAK BAT-
TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, itshould be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
n_as_RNING: Do notshort battery termi-
allowing a wrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
25
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
KepsNut_ _ /Hex
Term na _:'_°:_::::::"_ _ =_ Bolt
Access ,..°f .,,.... :.,"_. _ _ J
Door _
.,i_ [_j_3_T_" Positive (Red)
'_1 _ Cable
Term_al _ j_._egative (Black)
_uare "_-..'_:_" Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb inholder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and liftoff of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
¸Hood
Headlight Wire
Connector
background
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-read engine
repair establishment or individual•Warranty
repairs mustbe performed by an authorized
engine manufactureCs service outlet.
TO ADJUSTTHROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes"A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever
Holes
Clamp
Screw
Governor
Control Plate
Cable
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Throttle
Screw
Idle Mixture Valve-'f _
With Limiter
26
background
Immediately prepare your tractor for stor- blended fuels (called gasohol or using
age at the end of the season or if the trac- ethanol or methanol) can attract moisture
for will not be used for 30 days or more ............ to separation and formation of
_CAUTION: Never store the tractor acids during storage. Acidic gas can dam-
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
2.
3.
4.
5.
6.
7
8.
9.
Hard to =_tart
Engine will not
turn ow_r
Engine clicks but
will not start
CAUSE CORRECTION
1. Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutchis engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure,
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10.Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2, Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachmentclutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Checldreplace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE ;ORRECTION
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
PROBLEM
Loss of power
Excessive
vibration
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty eqgine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deckvent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not corrected
contact Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
CAUSE
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is"OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
.
Engine throttle control not
set at "SLOW" position for
30 seconds before stopping
engine.
CORRECTION
t. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11. Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replaceregulator,
4. Replace alternator.
.
Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
3O
background
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.274031
AMMETER
(OPTIONAL)
RED
BATTERY
FUSE
...... )
G,
WHITE
BLACK
I
I ___1
CLUTCH / BRAKE
(PEDAL UP)
RED
SOLENOID
I p
STARTER
BJ_K
I ..... J
ELECTRIC CLUTCH
D I
.... J
PTO (DISENGAGED) B_CK
SEAT SWITCH
(NOT OCCUPIED)
7tll_lII -- ...... ---- 1#-ii
GROUNDING
SPARK PLUGS
FUEL ', _ GAP
= I ON TWIN CYL. ENGINES)
WIRING INSULATED CLIPS
IGNIllON SWITCH NOTE: IF WIRING INSULATED
I PosmoN I CIRCUIT[ "MAKE" J CLIPS WERE REMOVED FOR
........... SERVICING OF UNIT, THEY
I OFF IM+G*Aq NONEI SHOULDBEREPLACEDTO
_ON,tJGHTSIS+AI I L+A2 _ PROPERLY SECURE YOUR
I I_"+_A'.lI WIR'NG
I S_AH_lU+_*A11 N_'NE102762
I
PTO SWITCH ]__
pOSiTION CIRCUIT HEADLIGHTS G F C
OFF C+GrB+R
ON C+FIB+ErA+D H B
_ DA
REMOVABLE NON-REMOVABLE O Wl R
CONNECTIONS CONNECTIONS C_NI_EVCtSR
31
background
TRACTOR - - MODEL NUMBER 917,274031
ELECTRICAL
41
22
40
26
8O
r t I
II I
I
I
11
I "--j
1 i]_
8--
25
16
I
I
I
I
I
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//
i I
//
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/
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32
background
TRACTOR - - MODEL NUMBER 917.274031
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 14521 t Bolt, Battery, Fronl 1/4-20 x 7-1/2
11 150109 Holddown, Battery, Front
12 145769 Nut, Push, Nylon, Battery, Front 1/4
16 176138 Switch, Interlock
21 175688 Harness, Light
22 4152J Bulb Light #1156
24 8860R Cable Starter
25 146148 Cable
26 175158 Fuse
27 73510400 Nut, Hex, Keps 1/4-20 Unc
28 145491 Cable, Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 140403 Key
40 188031 Harness, Ignition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover Terminal
43 178861 Solinoid w/brass plunger
45 122822X Ammeter
46 169635 Hourmeter
50 174652 Switch, PTO
55 17490508 Screw, Thd. Roll. 5/16-18 x 112
79 175242 Socket Asm Bulb Twistlock
80 146685 Harness Clutch EXV
89 169639 Bracket Snap-In Hourmeter
NOTE: All componentdimensions given in U. S.
inches1 inch= 25.4 mm
33
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TRACTOR - - MODEL NUMBER 917.274031
CHASSIS AND ENCLOSURES
11
60
58
54
278
2O6
chassis-stealth.stlL21
209
74
2O9
34
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TRACTOR - - MODEL NUMBER 917.274031
CHASSISAND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619
2 176554
9 187934X428
10 72140608
11 167203
13 188702X010
14 17490608
17 175260X428
20 162026
26 STD541437
28 174515X428
29 161840
30 188572X428
31 139976
37 17490508
38 175710
54 161464
58 175351
59 187495
60 STD533707
64 174997
74 STD541437
90 124346X
142 175702
143 186689
144 175582
145 156524
154 161897
155 161900
158 162037
159
161
206
209
217
278
Chassis
Drawbar
Dash
BoltRDHD SQNK 3/8-16 x 1
Panel,Dash,LH
Panel,Dash,RH
ScrewThdrol3/8-16 x 1/2
HoodAssembly
PlateBattery
Locknut, Hex, with Insert 3/8-16 Unc
Grille
Lens Bar
Fender/Footrest
Bracket, Fender/Support
Screw,Thdrol. 5/16-18x I/2TYT
BracketAsm Pivot Mower Rear
Screw 8-18 x 7/8
Duct Hood
Bushing
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
Dash Lower
Nut Crownlock 3/8-16 Unc
Nut Self Thrd Wshd 1/4Zinc
Plate Reinforcement
BracketSwaybar Chassis
BracketFootrest
RodPivotChassis/Hood
BracketDash Rh
BracketDash Lh
ParkingBrakeBkrt
191120X428 Cupholder
164655 Bumper
170165 Bolt Shoulder 5/16-18
17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
179132X428 Console Fuel Window
191611 Screw 10 x 3/4 Single Lead-Hex
NOTE: Allcomponentdimensions giveninU.S.inches
1 inch= 25.4 mm
35
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TRACTOR - - MODEL NUMBER 917.274031
GROUNDDRIVE
1oo
52
ddve-fender,stlL44
36
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TRACTOR - - MODEL NUMBER 917.274031
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle Dana Model D4360-180 55 105709X
(See Breakdown) 56 17060620
2 146682 Spring, Return, Brake 57 160855
3 123666X Pulley, Transaxle 59 169691
4 12000028 Ring, Retainer 61 17120614
5 121520X Strap, Torque 62 123533X
6 17000512 Screw 5/16-18 x 3/4 63 175414
8 165866 Rod Shifter Fender STLT 65 STD551143
9 160889 Clutch 66 154778
10 STD561210 Pin, Cotter 69 142432
11 105701X Washer, Shift Plate 74 109502X
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 75 121749X
14 10040400 Washer Lock Hvy Helical 76 STD581075
15 74490544 Bolt Hex FLGHD 3/16-18 Gr. 5 77 123583X
16 STD541431 Nut Lock Hx W/Ins 5/16-18 unc 78 121748X
18 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 79 STD580025
19 STD541437 Nut 80 160783
20 150280 Bolt 7/16-20 x 4 -1/4 81 155593
21 106933X Knob 82 165711
22 130804 Rod, Brake 83 19171216
23 171258 Bracket Anti-Rotation 84 169149
24 STD541237 Nut 85 150360
25 106888X Spring, Brake Rod 89 188310X428
26 STD551037 Washer 100 19111016
27 STD561210 Pin 112 19091210
28 175765 Rod, Parking Brake 113 127285X
29 124236X Cap, Parking Brake 120 73900600
30 169592 Bracket, Transaxle 150 175456
32 STD523107 Bolt 151 19133210
33 72140506 Bolt 5/16-18 unc x 3/4 !56 166002
34 175578 Shaft Assembly, Foot Pedal 158 165589
35 120183X Bearing, Nylon 159 183900
36 STD551062 Washer 161 72140406
37 STD571810 Roll Pin 162 73680400
38 179114 Pulley, Composite, Flat 163 74780416
39 72110622 Bolt Rdhd 3/8-16 uric x 2-3/4 165 165623
41 175556 Keeper, Belt, Idler 166 17490510
47 127783 Pulley, Idler, V-Groove, Plastic 168 165492
48 154407 Bellcrank Clutch Grnd Dry Stl 169 165580
49 123205X Retainer, Belt 170 178394
50 72110612 Bolt 197 169613
51 STD541437 Nut Crown Lock 3/8-16 unc 198 169593
52 STD541431 Nut Crown Lock 5/16-18 unc 202 72110614
53 105710X Link, Clutch
Spring, Clutch Return
Screw 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, Center Span
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Washer
Keeper, Belt, Engine, Fool Proof
Screw Hex Wsh. Hi-Lo 1/4 x 1/2 unc
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square 2.0 x .1845/1865
Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Nut, Nylock
Console, Shift, STLT
Washer 11/32 x 5/8 x 16 Ga.
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Nut Lock Fig. 3/8-16 unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5
Nut Crownlock 114-20 unc
Bolt Hex Fin 1/4-20Unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5/16-18 x 5/8 I-I-Yellow
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear
NyUnerSnap-In 5/8 ID
Washer NyUner7/8 ID x .105 Hd
Bolt Cam SH 3/8-16 x 1-3/4 Gr. 5
NOTE:AllcomponentdimensionsgiveninU.S.inches
1 inch= 25,4 mm
37
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TRACTOR - - MODEL NUMBER 917.274031
STEERING
,_-'F-----68
72
!
...... -l.___, t
41
_'-"_ 42
I
3,----_o_.t-_3,
/
I
29
17
IS
67
67
steedng_ste alth_orem 7
38
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STEERING
TRACTOR - - MODEL NUMBER 917.274031
KEY PART
NO. NO. DESCRIPTION
1 159944X428
2 184706
3 169840
4 169839
5 6266H
6 121748X
8 12000029
!0 175121
11 STD551137
12 73940800
13 136518
15 145212
17 177883
29 17000612
32 171888
34 10040500
35 73540500
36 155105
37 152927
38 159946X428
40 73540600
41 159945
42 163888X428
43 121749X
46 184946)(505
65 160367
67 72110618
68 169827
71 175146
72 19182411
73
82
87
88
91
94
95
WheelSteering
AxleAsm
SpindleAsm LH
Spindle AsmRH
Bearing Race Thrust Harden
Washer 25/32 x 1-5/8x 16 Ge.
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20Unt
Spacer Bearing Axle Front
Nut Hex FlangeLock
Shaft Asm. Steering
Screw 3/8-16 x 3/4
RodTie
Washer Lock 5/16
Nut 5/16-24 unf
Bushing Strg
Screw
Insert Cap Strg Wh
Nut 3/8-24
AdaptorWheel Strg
Boot Steering
Washer25/32 1 1/4 x 16 Ga.
Cap Spindle
Spacer BraceAxle
BoltRdhdSqnk 3/8-16 x 2-1/4
Axle,Brace
SteeringAsm.
Washer9/16 ID x 1-1/20D 11Ga.
160135X428 Extension Steedng
169835 Bracket Susp. Chassis Front
173966 Washer Flat .781 x 1-1/2 x .15
1751 !8 Bolt Shoulder 7/16-20 Unc
175553 Clip Steering
19111216 Washer 11/32 x 3/4 x 16 Ga.
188967 Washer Hardened
NOTE; All component dimensions given in U.S. inches
1 inch = 25.4 mrn
39
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TRACTOR - - MODEL NUMBER 917.274031
ENGINE
14
38
13
32
29
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs intek-twin_39
4O
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ENGINE
TRACTOR - - MODEL NUMBER 917.274031
KEY PART
NO. NO. DESCRIPTION
1 175437X505 Control Throttle
2 191611 Screw 10 x 3/4 Single Lead-Hex
3 Engine, Briggs Model 407577-0284-E1
(See Breakdown)
4 149723 Muffler
5 159955 Exhaust Tube LH
6 160589 Exhaust Tube RH
8 171877 Bolt 5/19-18 uric x 314 w/sems
10 162797 Shield Browing
13 165391 Muffler Gasket
14 148456 Tube Drain oil
17 17060624 Screw 3/8-16 x 1-1/2
23 169837 Shield Heat
25 1r87767X505 Control Choke
29 137180 Kit Spark Arrestor (Flat Scrn)
31 179022 Tank Fuel 4.0 Rear
32 179124X428 Cap Asm Fuel
33 123487X Clamp Hose Black
37 8543R Line Fuel
38 181654 Plug Drain Oil Easy
41 139277 Stem Tank Fuel
45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
72 183906 Screw 5/16-18 x 1
81 73510400 Nut Keps Hex 1/4-20 uric
112 3645J Bushing
NOTE: Allcomponentdimensions given
1 inch= 25.4 mm
in U.S.inches
41
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TRACTOR - - MODEL NUMBER 917.274031
SEAT ASSEMBLY
seaLIt.knob_14
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 192919 Seat 13
2 140551 Bracket Pivot Seat 14
3 STD523710 Bolt Rn Hex 3/8-16 unc x 1 15
4 19131610 Washer 13/32 x I x 10 Ga, 16
5 145006 Clip Push-In 17
6 STD541437 Nut Hex w/Ins, 3/8-16 unc 18
7 124181X Spring Seat Cprsn 21
8 17000616 Screw 3/8-16 x 1-1/2 22
9 19131614 Washer 13/32 x 1 x 14 Ga, 24
10 182493 Pan Seat 25
11 166369 Knob Seat Adj, Wingnut
12 121246X Bracket Mounting Switch
121248X
72050412
121249X
123740X
123976X
124238X
171852
BushingSnap BIkNyl50 Id
BoltRdhdSqnk 1/4-20x 1-112
Spacer Split28x .88 Zinc
Spring Cprsn Plate 1.316Ga.
Nut Lock 1/4 Lge FigGr.5 Zinc
Cap SpringSeat
Bolt Shoulder 5/16-18 uno
STD541431 Nut Hex LockW/Ins 5/16-18
19171912 Washer 17/32 x 1-3/16 x 12 Ga.
127018X BOlt Shoulder 5/16-18 x 62
NOTE: AllcomponentdimensionsgiveninU.S.inches
1 inch= 25.4 mm
42
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TRACTOR - - MODEL NUMBER 917.274031
DECALS
18
11
16 3 13 21 4 11
21
10
24
20
2
7
15
6
26
KEY PART
NO. NO.
1 187407
2 138047
3 192963
4 192964
5 160396
6 146046
7 179128
9 193123
10 156439
11 192966
12 172331
13 133644
15 187408
DESCRIPTION
Reflector, LH
Decal, Battery, Diehard, Sears
Decal, Hood RH
Decal, Hood LH
Decal, Deck BCH 42"
Decal, V-Belt, Drive Schematic
Decal, Deck "B""42"
Decal, Replacement Hood
Decal, Fender, Danger
Decal, Panel, Dash
Decal, Mower, Heavy-Duty
Decal, Replacement Parts
Decal, Reflector, RH
KEY PART
NO. NO.
16 192965
17 156368
18 192962
20 149516
21 192967
23 189622
24 189087
26 181470
-- 184310x428
-- 184311X428
-- 193119
-* 193120
DESCRIPTION
Decal,Steedng Wheel
Decal, Fender, Operator Inst.
Decal, Fender
Decal,Battery
Decal,Hood, Side Panel
Decal, Engine
Decal, Dash
Decal, Deck level
Pad,Footrest, STILT,LH
Pad,Footrest, STILT,RH
Manual, Owner's,English
Manual,Owner's,Spanish
WHEELS &TIRES
2 _ 0,0
4,10
wheeL1
,9
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
59192
65139
106222X
599O4
106732)(417
278H
9040H
8 106108X417
9 122082X
10 7152J
11 104757X428
- - 144334
Cap ValveTire
StemValve
TireFTs 15 x6 0 - 6 Service
TubeFront(Service ItemOnly)
RimAsm6"front Service
FittingGrease(FrontWheelOnly)
BearingFlange(FrontWheel
Only)
Rim Asm8" rear Service
Tire RTs20 x 10-8 C Service
TubeRear (Service ItemOnly)
Cap Axle
Sealant,Tire (10 oz.Tube)
NOTE: Allcomponent dimensionsgivenin U.S.inches
1 inch = 25.4 mm
43
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TRACTOR - - MODEL NUMBER 917.274031
LIFT ASSEMBLY
7
41
40
13
4
6
11
12
i
19 I
13
32 _ 19
13 _ 31
32
13
3
6
/
1
5
4
_,_ lS,_.rh.lpc.st,_9
44
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TRACTOR - - MODEL NUMBER 917.274031
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 179504 Plunger Assembly
2 159476 Shaft Assembly, Lift
3 188822 Pin, Groove
4 12000002 E-Ring
5 19211621 Washer 21/32 x 1 x 21 Ga.
6 120183X Bearing, Nylon
7 175830 Grip, Handle, Fluted
11 139865 Link, Lift, LH.
12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 unc
17 175689 Trunnion
18 73800800 Locknut, Hex, with Washer Insert 1/2-13 unc
19 139868 Arm, Suspension, Rear
20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lift
32 73540600 Nut, Crownlock 3/8-24
36 155097 Pointer Height Indicator
37 123935X Plug Hole
38 17060516 Screw 5/16-18 x 1
40 19112410 Washer t 1/32 x 1-1/2 10 Ga.
41 155098 Indicator Height
NOTE: Allcomponentdimensions given inU.S.inches
1 inch= 25.4 mm
45
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TRACTOR - - MODEL NUMBER 917.274031
MOWER DECK
117
16
21
28 ""
29
27
14
5
149
19F 21
18
42_D.elec.t-path.adjwLstft 3
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TRACTOR - - MODEL NUMBER 917.274031
MOWER DECK
KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 182032X613
2 STD533107
3 138017
4 165460
5 STD624008
6 178024
8 650857
9 STD551137
10 140296
11 134149
139775
138971
13 137645
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
36
4O
44
45
46
54
55
56
59
61
67
68
128774
110485X
174493
72140505
132827
159770
STD541431
177563
105304X
123713X
110452X
Mower Housing 91 180532
Bolt 92 STD541437
Bracket Assembly,Sway Bar, Ft. 94 132264
Bracket Sway Bar 38/42" 95 180533
Retainer Spring 101 136420
Bar Sway Deck 102 71081010
Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216
Washer, Lock 104 STD551110
Washer, Hardened 105 160793
(The following blades are available) 106 2029J
Blade, 42" Mulching STD 113 17000512
(For mulching mowers only) 116 4898H
Blade, 42" Mulching Premium 117 165746
(For better wear when mulching) 118 73930600
Blade, 42" Hi-Lift 119 19121414
(For bagging or discharge) 129 19131312
Shaft Assembly, Mandrel, Vented 130 STD523710
(Incl. Key Number 6) 131 STD533710
Housing, Mandrel, Vented 132 17000612
Bearing, Ball, Mandrel 134 156941
Stripper, Mower Deck 135 159765
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder 136 155986
Baffle, Vortex 138 159763
Nut, Crownlock 5/16-18 unc
Bracket, Deflector 139 159767
Cap, Sleeve
Spring, Torsion, Deflector 140 159768
Nut, Push
19111016
131491
173984
187690
173436
178342
72110612
173436
73900600
140088
STD624003
137729
178515
155046
122052X
173442
174882
149846
174883
130968X428 Shield, Deflector 143 157109
Washer 11/32 x 5/8 x 16 Ga. 144 173441
Rod, Hinge 145 173437
ScrewThdrol RollingWsh Hd 146 173443
Washer, Spacer 148 169022
Pulley, Mandrel 149 165898
Nut, Toplock, Flanged 150 19091210
Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 159 STD533717
Pulley, Idler, Flat 182 179126
Nut, Lock Fig. 3/8-16 uric 183 163552
Guard, Mandrel, L.H. 184 19131410
Retainer - - 130794
Screw, Thd. Roll 1/4-26 x 5/8
Washer, Hardened
Arm, Idler - - 181542
Spacer, Retainer
Guard, Tuv Idler
Spring Ext Elect Clutch
Knob Custom Oval
V-Belt
Bracket Roller Nose LH
Locknut, Hex W/Wsh 3/8-16 unc
Roller Nose
Bracket Roller Nose RH
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x 5/8
Washer #10
Washer Lock
Latch Asm Bagger
Nut Weld
Screw 5/16-18 x 3/4
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 unc x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 unc x 1
Screw HexWsh Thdr 3/8-16 x 3/4
Pin Head Rivet
Bracket Asm. Wheel Gauge
Rear LH
Bar Adj. Gauge Wheel
Bracket Asm. Wheel Gauge
Rear RH
Bracket Asm. Wheel Gauge
Front RH
Bracket Asm. Wheel Gauge
Front LH
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bo_tCarraige Idler
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Rod Roller Nose
Spring Retainer
Washer 3/8
Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
mulch cover, guage wheels and
nose roller components key nos.
101 - 106, 5, 116 - 119, 134, 136
and 91, 94, 95, 132, 182, 183)
NOTE: Allcomponentdimensions givenin U.S.
inches I inch= 25.4 mm
47
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TRACTOR - - MODEL NUMBER 917.274031
DANATRANSAXLE-MODEL NUMBER D4360-180
27
36
20
21
53
38
22
31
32
25
59
16 47
48
59
48
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TRACTOR - - MODEL NUMBER 917.274031
DANA TRANSAXLE--MODEL NUMBER D4360-180
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
DESCRIPTION
1 190972 Housing, Upper 41 105928X
2 2274J Screw, Tapping, 1/4-20 x 42 190986
.734 43 134394*
3 !90973 Ball, Detent 44 120473X
4 190974 Spring, Detent 45 142678
5 190975 Screw, Tapping, No. 10-24 46 143697
x .482 47 124641X
6 190977 Assy, Kit, Shifter 48 106589X
7 190978 V-Ring 49 120408X
8 148266 Bearing, Flange 50 105937X
9 148269 Seal, Oil 51 2226J
10 2225J Ring, Retaining
11 134793" Assy, Kit, Shim, .625 Shaft 52 2264J
12 148268 Bearing, Flange 53 2264J
13 120415X Washer, Plain, .632 x 1.38
x .046 54 160946
14 142674 Key, Woodruff, No. 606 55 190987
15 190980 Assy, Kit, Input Shaft 56 160948
16 190981 Pinion, Bevel, 12T 57 110071X
17 105909X Ring, Retaining 58 120952X
18 105910X Collar, Clutch 59 190988
22 190983 Assy, Kit, Clutch Keys 60 160950
23 73810500 Nut, Lock, 5/16-24 61 190990
24 190984 Shaft, Intermediate 62 19992
25 2244J Key, Woodruff, No. 61 63 108989X
26 105916X Ring, Retaining 64 160952
27 120470X Sprocket, 18T 65 120954X
28 110070X Spacer, 1.131 x 1.45 x 494 66 160953
29 142677 Gear, Spur, 37T
30 142681 Gear, Spur, 35T 67 138244
31 124644X Gear, Spur, 30T 68 108996X
32 108980X Gear, Spur, 25T
33 120406X Gear, Spur, 22T 69 160954
34 134796 Gear, Spur, 19T 70 120951X
35 105925X Washer, Plain, .640 x 1.37 71 190993
x .061 72 120416X
36 2228J Washer, Plain, .632 x 1.00 900 189115
x .046
37 3413J Washer, Plain, .632 x 1.00
x .010
38 190985 Assy, Gear, Comb., 12T &
30T
39 124639X Shaft, Idler
40 120472X Spacer, .633 x .87 x .755
Sprocket, 9T
Gear, Bevel, 36T
Assy, Kit, Shim, .750 Shaft
Shaft, Drive
Gear, Spur, 12T
Gear, Spur, 15T
Gear, Spur, 20T
Gear, Spur, 25T
Gear, Spur, 28T
Gear, Spur, 31T
Washer, Plain, .632 x 1.00
x .060
Washer, Neoprene
Washer, Plain, .758 x 1.25
x .031
Axle, LH
Gear, Miter, 12T, Splined
Ring, Retaining
Gear, Spur, 32T
Shaft, Cross
Gear, Miter, 12T, Idler
Axle, RH
Housing, Lower
Disc, Brake
Spacer, Brake Puck
Jaw, Brake
Pin, Dowel
Screw, Tapping, 5/16-18 x
2.35
Lever, Actuating
Washer, Plain, .321 x 1.00
x .055
Bracket, Anti-Rotation
Puck, Friction
Washer, Anti Rotation
Grease
Transaxle, Complete
* Use in various combinations to maintain
proper clearances.
** Order Key No. 15.
*** Silicone Sealant to be applied between
Upper and Lower
Housings (use Loctite Ultra Gray Silicone 5699
or equivalent).
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
49
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TRACTOR - - MODEL NUMBER 917.274031
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1
213_
216 _- 188A I
_13,?.9REPLACEMENT ENGINE_
445
3O5
I 1019 LABELKIT I 304
[ 1058 OWNER'S MANUAL ]
I lo_ EMisSIONLABELI
447A
51A_
212
1_7 _
89 0
5O
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TRACTOR - - MODEL NUMBER 917.274031
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1
1029
1100
1022
1022
798
1022
211
209 _
t 14
121 CARBURETOR OVERHAUL KIT
lOG O 104 _
633
987 276 O 51A
51B
877 CARBURETOR GASKET SET
51A _
552A8
742
6G2A
691
lO5O
OlA
51B _
1127@
276 Ct
51
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TRACTOR - - MODEL NUMBER 917.274031
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1
52
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TRACTOR - - MODEL NUMBER 917.274031
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407577, TYPE NUMBER 0284-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO, DESCRIPTION
1 699751 Cylinder Assembly 117 698784
2 499585 Kit-Bushing/Seat (Magneto Side) 118 699820
3 391086 Seal-Oil (Magneto Side) 121 699814
4 699747 Sump-Engine 122 699802
5 693998 Head*Cylinder (Cylinder 1) 125 699807
5A 693999 Head-Cylinder (Cylinder 2) 127 698810
7 690962 °+ Gasket-Cylinder Head 130 699809
8 499601 Breather Assembly 131 699812
9 690937 Gasket-Breather 133 694914
10 691108 Screw (Breather Assembly) 137 698781 O
t 1 690942 Tube-Breather 141 699811
12 697227 " Gasket-Crankcase 146 690979
13 690360 Screw (Cylinder Head) 165 693148
15 690946 Plug-Oil Drain 187 699799
16 790137 Crankshaft 187A 691049
20 690947 ,, Seal-Oil (PTO Side) 188 691108
22 694966 Screw (Engine Sump) 188A 691003
23 691053 Flywheel 192 690083
24 222698 Key-Flywheel 209 692909
25 499588 Piston Assembly (Sta_ldard) 211 691019
25 499590 Piston Assembly (.020" Oversize) 212 699805
26 499604 Ring Set-Piston (Standard) 213 691021
26 499606 Ring Set-Piston (.020" Oversize) 216 691022
27 690975 Lock-Piston Pin 219 698231
28 690229 Pin-Piston 220 690412
29 ...... Rod-Connecting 222 698761
(See Reference 16) 227 691048
32 690976 Screw (Connecting Rod) 231 690718
33 499596 Valve-Exhaust 240 691035
34 499597 Valve-Intake 250 690957
35 690963 Spring-Valve (intake) 252 690956
36 690963 Spring-Valve (Exhaust) 265 691024
42 499586 Keeper-Valve 267 695134
45 690977 Tappet-Valve 276 695410 O+
46 699748 Camshaft 287 691108
48 698177 Short Block 304 695277
50 699801 Manifold-Intake 305 691005
51 690949 I_:1: Gasket-Intake 309 497595
51A 699800* Q +_Gasket-lntake 310 690323
51B 699603, _ +:l:Gasket-lntake 311 497608
53 690951 Stud (Carburetor) 332 691059
54 699816 Screw (Intake Manifold) 333 691060
73 499439 Screen-Rotating 334 691061
74 698426 Screw (Rotating Screen) 337 691043
75 691056 Washer (Flywheel) 358 699823
89 690283 Plug-Oil 363 19203
$
+
NOTE:
Jet-Main (Standard)
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
Spacer-Carburetor
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft
Float-Carburetor
Gasket-Float Bowl
Kit-Choke Shaft
Key-Timing
Nut (Ring Gear)
Line-Fuel (Cut to Required Length)
Line-Fuel (Molded)
Screw (Control Bracket)
Screw (Control Bracket)
Adjuster-Rocker Arm
Spring-Governor
Spring-Governed Idle
Link-Throttle
Bracket-ChokeControl
Link-Choke
Gear-Governor
Washer (Governor Lever)
Bracket-Control
Lever-GovernorControl
Screw (Choke Valve)
Filter-Fuel
Retainer-Breather
Collector-Oil
Clamp-Casing
Screw (Casing Clamp)
Washer-Sealing
Screw (DipstickTube)
Housing-Blower
Screw (Blower Housing)
Motor-Startar
Bolt-Starter Motor
Brush Set
Nut (Flywheel)
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Set-Engine Gasket
Flywheel Puller
Included in Engine Gasket Set, Key.No. 358
Includedin Carburetor Overhaul Kit, Key.No. 121
Includedin Carburetor Gasket Set, Key.No. 977
Includedin Valve Gasket Set, Key.No. 1095
All component dimensionsgiven in U.S.inches
1 inch= 25.4 mm
53
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TRACTOR - - MODEL NUMBER 917.274031
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407577,TYPE NUMBER 0284-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 19374 Wrench-Spark Plug 842 691031 SeaI-Dipstick.f'rube
385 691108 Screw (Fuel Pump) 847 499602 Dipstick/Tube Assembly
387 808656 Pump-Fuel 851 493880 Terminal-Spark Plug
404 690442 Washer (Governor Crank) 855 691011 Adapter-Air Cleaner
405 697820 Screw (Back Plate) 865 691012 Cover-Air Guide
445 499486 Filter-Air Cleaner Cartridge 865A 691014 Cover-Air Guide
447 691003 Screw (Air Guide Cover) 865B 691015 Cover-Air Guide
447A 691108 Screw (Air Guide Cover) 868 690968 ,+ Seal-Valve
467 691008 Knob-Air Cleaner 914 691127 Screw (Rocker Cover)
474 696458 Alternator 918 694000 Rose-Vacuum
501 691185 Regulator 943 690589 ° SeaI-O Ring (Oil Pump Cover)
503 691532 Strap-Ground 947 699728 Solenoid-Fuel
505 691029 Nut (Governor Control Lever) 965 499613 Cover-Oil Pump
510 497606 Drive-Starter 967 273638 Filter-Pre Cleaner
513 692024 Clutch-Drive 968 790095 Cover-Air Cleaner
523 691036 Dipstick 975 699502 Bowl-Float
524 691032 Seal-Dipstick Tube 977 699815 Gasket Set-Carburetor
525 691037 Tube-Dipstick 987 699813 8 Seal-Throttle Shaft
526 691108 Screw(Regulator) 1005 499603 Fan-Flywheel
544 692034 Armature-Starter 1013 690954 Nipple-Oil Filter
552 690552 Bushing-Governor Crank 1017 690770 Screen-Oil Pump
552A 690553 Bushing-Governor Crank 1019 790094 Kit-Label
562 690311 Bolt (Governor Control Lever) 1022 690971 °+ Gasket-Rocker Cover
573 691009 Plate-Back 1023 499599 Cover-Rocker (Cylinder 1)
601 691038 Clamp-Hose 1023A 499600 Cover-Rocker (Cylinder 2)
615 698290 Retainer-Governor Shaft 1024 499054 Pump-Oil
616 691045 Crank-Governor 1026 690981 Rod-Push (Steel)
628 691108 Screw (Fuel Pump Bracket) 1026A 690982 Rod-Push (Aluminum)
633 695414 8 Seal-Choke/Throttle Shaft 1027 492932 Filter-Oil
635 66538 Boot-Spark Plug 1029 690972 Arm-Rocker
654 690958 Nut (Carburetor) 1035 691042 Shaft-Pump
668 691215 Spacer 1036 695704 Label-Emission
691 690657 SeaI-GovernorShaft 1051 691265 Ring-Retaining
695 693149 Screw (Ring Gear) 1054 280275 Tie-Cable
697 690372 Screw (Drive Cap) 1058 275475 Owner's Manual
703 691010 Clip 1059 698516 Kit-Screw/Washer
718 690959 Pin-Locating 1090 691293 Retainer-Brush
726 499612 Gear-Ring 1095 699822 Kit-Valve Overhaul
741 690980 Gear-Timing 1100 690973 Pivot-Rocker Arm
742 690328 Retainer-E Ring 1119 691183 Screw (Alternator)
750 696999 Screw (Oil Pump Cover) 1127 690992 Screw (Float Bowl)
783 693058 Gear-Pinion 1329 407577-0027 Replacement Engine
788 691039 Bracket-Fuel Pump 1330 273521 Repair Manual
789 698330 Harness-Wiring
797 691029 Nut (Brush Retainer) ° Included In Engine Gasket Set, Key. No. 368
797A 693167 Nut (Brush Retainer) Q Included in Carburetor Overhaul Kit, Key. No.
121
:1: Included In Carburetor Gasket Set, Key. No.
977
+ Included in Valve Gasket Set, Key.No. 1095
NOTE: Allcomponentdimensionsgiven inU.S.
inches1 inch= 25.4 mm
54
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t
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-80O-4-MY-HOM_ Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www,sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (u.sJk) 1-800-361-6665 (Cma_)
Parapedirserviciode reparaci6n
a domicilio,y paraordenarpiezas:
1-888-SU-HOGARs_
(1-eee-_
Au Canada pourserviceen franP_,,ais:
1-800-LE-FOYER "c
(t-eoo-s33-693_
www.sears.ca
8E/ARS
02410
© seal_Roebud(andCo.
]]M SM
® RegisteredTrademark/ Trademark/ ServiceMarkofSears, RoebuckandCo.
® Marca Registrada/ TMMamade Fdbdca/ SMMarcade ServiciodeSears, RoebuckandCo.
ac Marquede commerce/ MDMarqued6pos6edeSears, Roebuckand Co.
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iiii_i!i!i_!i!iii!
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193119 6.21.04 MH Printed in U.S.A.

Specifications

Indexed Terms: Lawn

Craftsman 917274031 Questions and Answers

Questions and Answers

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