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STARTER REPAIR
ROPE REPLACEMENT
TO "CARRY OUT THE FOLLOWING STEPS, YOU WILL
NEED A SCREWDRIVER,
1o Remove 4 screws and remove Starter Housing (Fig, 44)
from Saw,,
2. Remove broken RoDe from Starter Handle and Starter Pul-
ley. To replace a frayed Rope:
a_ Pull Starter Handle until several inches of Rope are ex-
posed (Fig, 44),
b Lock Starter Pulley in place with ascrewdriver.
c, Slide Starter Handle down on Rope, Untie knot in Rope
and remove Washer and Handle.
d. Hold Thumb on Starter Pulley and remove screwdriver
to SLOWLY release Spring Tension,
e. Remove Rope from Pulley,
3. Thread new Rope into hole of Starter Handle. Place Washer
on Rope and tie a secure knot in end of Rope. Position
knot and Washer inside Handle.
4, (Fig, 45). Turn Starter Pulley clockwise 9 full turns to wind
Starter Spring. Align hole in Pulley with Starter Housing
Rope Channel. Lock Pulley in place with a screwdriver.
5. Use a lighted match to melt pulley end of Rope, Pull it
thru a rag to mold an easily threaded point,,
6, Place Rope in Housing Channel and insert into Pulley hQle,
Tie a secure knot in Rope, and tap with wood block into
Rope Knot Cavity.
7. Remove screwdriver and allow Rope to slip SLOWLY thru
your fingers to rewind.
8. Reassemble Starter Housing to Saw.
STARTER SPRING REPLACEMENT
TO REPLACE SPRING, YOU WILL NEED A SCREWDRIV-
ER AND A SMALL AMOUNT OF GRAPHtTE_
t. Remove 4 screws and remove Starter Housing from Saw.
2_ Untie Starter Rope knot at Starter Pulley (Fig, 44) and re-
move Rope.
3. Remove E-Ring and Washer from Starter Center Post (Fig,
46).
4. Lift out Starter Pulley and old Spring.
WEAR EYE AND HAND PROTECTION
WHEN REPLACING WORN OR BROKEN
SPRING IN CASE tT SHOULD UNCOIL
AS YOU HANDLE IT. ALLOW SPRING
TENSION TO BE COMPLETELY RE-
LIEVED AND MAKE SURE PULLEY
DISENGAGES FROt,; SPRING BEFORE
CAREFULLY LIFTING PULLEY AND
OLD SPRING FROM HOUSING.
5. Install new Spring (Fig_46) with loop in end of Spring over
Outer Starter Post. The Spring will wind clockwise toward
the center,
6. Apply graphite to Starter Center Post, reassemble Pulley,
Washer and E-Ring,
7, Prewind Sta_er Pulley. Refer to Step 4 of "Starter Rope
Replacement ,
8, Reassemble _arter as in steps 6, 7 and 8 of "Starter Rope
Replacement'\
PAWL SPRING REPLACEMENT
1o Remove 4 screws and remove Starter Housing from Saw,
2o Unhook Pawl Springs and slip over Pawls°
3o Slip new Springs over Pawls and hook asshown in Fig. 47,
4, Reassemble Starter Housing to Sawn
_13
FIGURE 45
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