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Maintenance
32 Owner’s Manual for 60 Hz Air-Cooled Generators
5. See Figure 4-10. Inspect battery posts and cables
for tightness and corrosion. Tighten and clean as
necessary.
Figure 4-10. Battery Cables
6. Unsealed batteries only: Completely disconnect
battery, removing negative battery cable first.
Check battery fluid level and, if necessary, fill with
distilled water only. DO NOT use tap water. Have
an IASD or a qualified service technician verify
state of charge and condition.
7. Connect positive battery cable, then negative bat-
tery cable.
8. Connect battery charger cable.
9. Install intake side panel, and install 7.5 A fuse.
10. Press AUTO button on controller.
11. Install front panel and close generator lid.
Cleaning the Sediment Trap
The sediment trap removes contaminants (moisture and
fine particles) from gaseous fuels before they enter the
fuel regulator. Accumulated moisture and particles must
be emptied from the sediment trap per local codes and
guidelines.
Proceed as follows to clean sediment trap:
1. Remove intake side panel. See
Intake Side Panel
Removal.
2. Turn generator fuel supply OFF.
3. See Figure 4-11. Unscrew and remove cap (A).
Figure 4-11. Cleaning the Sediment Trap
4. Use a clean-out tool (not provided) to remove
accumulated moisture and particles from cap and
body (B).
5. Wipe inside of each component with a clean, dry,
lint-free cloth.
6. Seal threads of cap with appropriate sealing com-
pound. Install cap and hand-tighten.
7. Tighten cap with an appropriately sized pipe
wrench. DO NOT overtighten.
8. Turn generator fuel supply ON. Inspect for leaks by
spraying all connection points with a non-corrosive
gas leak detection fluid. Solution should not be
blown away or form bubbles.
9. Install intake side panel.
Post Maintenance Checks
Proceed as follows to perform post maintenance checks:
1. Perform required maintenance procedure(s).
2. Install intake side panel and front panel if removed.
(See
Intake Side Panel Removal and Front
Access Panel Removal.)
3. Install 7.5A fuse in control panel.
4. Complete Install Wizard information.
5. Press AUTO button on control panel. Allow unit to
run for one minute with no load (if running during a
utility outage).
6. Set generator MLCB (generator disconnect) to ON
(CLOSED).
7. Set utility MLCB to ON (CLOSED).
The system is now in AUTO.
NOTE: If correct utility is present at this time, generator
will perform its usual shutdown process.
–
+
001832
001821
A
B
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