Craftsman 917273860 tractor User Manual

Owner's Manual

(RRFTSMRN°

20.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273860

[_ This product has a mowemission engine which operates

differentmy from previously buimt engines. Before you start the

engine, read and understand this Owner's Manuak

Read and follow aH Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1_800°659-5917

Sears Craftsman Help Line

5 am =5 pm, Men =Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman webske:www.sears.com/craftsman

Warranty................................................2

Safety Rules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................8

Operation.............................................11

Maintenance.......................................18

MaintenanceSchedule........................18

Serviceand Adjustments.....................23

Storage................................................29

Troubleshooting...................................30

Repair Parts.........................................34

Sears Service........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT

For two (2)years from the date of purchase,if this CraftsmanRiding Equipmentis

maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual,

Sears will repair or replacefree of charge any parts that are foundto be defectivein

materialor workmanshipaccordingto the guidelinesof coveragelisted below.Sears

will also providefree laborfor these applicablewarrantedparts for the twofull years.

During the first 30 days of purchase,there will be no chargesto service the product

at your homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour

convenience, IN HOMEwarrantyservice will still be availableafter the first 30 days

of purchase,but a trip charge will apply.This charge will be waived if the Craftsman

productis droppedoff at an authorizedSears location.Forthe nearestauthorizedSears

location,pleasecall 1-800-4-MY-HOME@.This warrantyappliesonly while this product

is within the UnitedStates.

ThisWarrantydoes not cover:

Expendableitemswhich becomeworn during normal use,includingbut not limitedto

blades,spark plugs,air cleaners, belts, and oil filters.

StandardMaintenanceServicing, oil changes, or tune-ups

Tire replacementor repaircaused by puncturesfrom outsideobjects,such as nails,

thorns,stumps,or glass.

Repairsnecessary becauseof operatorabuse,includingbut not limitedto, damage

caused by towing objects beyondthe capabilityof the riding equipment,impacting

objectsthat bendthe frame or crankshaft,or over-speedingthe engine.

Repairsnecessary becauseof operatornegligence,including butnot limitedto, elec-

trical and mechanicaldamagecaused byimproperstorage,failure to use the proper

gradeand amountof engine oil, failureto keepthe deck clear of flammabledebris,

orfailureto maintainthe equipmentaccordingto the instructionscontainedin the

owner'smanual.

, Engine(fuel system)cleaning or repairscaused byfuel determinedto be contami-

natedor oxidized(stale). In general,fuel should be usedwithin 30 days of its pur-

chase date.

• Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.

• Ridingequipmentusedfor commercialor rental purposes.

LIMITEDWARRANTYON BATTERY

For ninety (90) days from date of purchase,if any battery includedwith this riding

equipmentprovesdefectivein material or workmanshipand our testing determinesthe

batterywill not hold a charge, Searswill replacethe batteryat no charge. Duringthe

first 30 days of purchase,there will be no chargesto replacethe batteryat your HOME.

After the first 30 days,for your convenience,IN-HOMEwarrantyservice will still be avail-

able but a trip chargewill apply. This chargewill be waived if the Craftsmanproductis

droppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,

please call 1-800-4-MY-HOME@.

This battery warrantyappliesonly while this product is withinthe UnitedStates.

Thiswarrantygivesyou specific legal rights, and you may also haveother rights,which

vary,from stateto state.

Sears,Roebuckand Co.,Dept.817WA,HoffmanEstates, IL 60179

mMPORTANT:This cutting machineis capableof amputatinghandsandfeet and throw-

ing objects.Failureto observethe followingsafety instructionscould resultin serious

injuryor death.

_WARNING: In order to preventac-

cidentalstarting whensetting up,trans-

porting,adjustingor makingrepairs,

alwaysdisconnectspark plugwire and

placewire whereit cannotcontactspark

_lbug"

WARNmNG:Do notcoast downa hill in

neutral,you maylose controlof the tractor.

_WARNmNG: Towonlythe attachments

that are recommendedbyand complywith

specificationsof the manufacturerof your

tractor.Use commonsensewhen towing.

Operate only at the lowestpossiblespeed

when on a slope. Tooheavyof a load,

while on a slope, is dangerous.Tires can

losetraction with the ground and cause

u to losecontrol of your tractor.

WARNmNG:Engineexhaust,some of its

constituents,and certain vehiclecompo-

nentscontain or emit chemicalsknown

to the State of Californiato cause cancer

and birth defectsor other reproductive

harm.

_WARNmNG:Batteryposts,terminals

and relatedaccessoriescontainlead and

leadcompounds,chemicalsknown to the

State of Californiato cause cancer and

birth defectsor other reproductiveharm.

Wash hands after handling.

L GENERAL OPERATmON

,, Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

,, Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

,, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

,, Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

,, Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

Slow down before turning.

Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

H. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Taft grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

Ill.CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

Never allow children to operate the

machine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

iV,SERVICE

@ Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to coo[ before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

@ Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

@ Never tamper with safety devices.

Check their proper operation regularly.

@ Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

@ Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

@ Never make adjustments or repairs with

the engine running.

@ Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

@ Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

Be sure the area isclear of other people

beforemowing.Stop machineif anyone

enters the area.

Nevercarry passengersor children

evenwith the bladesoff.

Do not mow in reverseunlessabso-

lutely necessary.Always lookdown and

behind beforeandwhile backing.

Nevercarry children.Theymayfall off

and be seriously injuredor interferewith

safemachine operation.

Keepchildrenout of the mowingarea

and underthe watchfulcare of another

responsibleadult.

Be alert and turn machineoff if children

enter the area.

Beforeand when backing,look behind

and downfor small children.

Mow up and downslopes (15° Max),not

across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECmFmCATmONS

Gasoline Capacity 4.0 Gallons

and Type: Unleaded Regular

Oil Type SAE10w30(above 32°F)

APFSG-SL): SAE 5W-30(Below 32°F

Oil Capacity: W/Filter 3.0 Pints

Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPM

System:

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: U1R

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSmBIUTmES

* Read and observe the safety rules.

Follow a regular schedule in main-

taining, caring for and using your tractor.

Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNmNG: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAmR PROTECTmON

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service=related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone = phone support

from a Sears technician on products

requiring in=home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions appiyo

For prices and additional information

call 1o800o827=6655o

SEARS mNSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

I2¢

(1) Locknut

1/2-20

Steering Wheel

(1) Locknut

1/4-28

Steering

Boot

Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

_ teering

Extension

Shaft

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Keys

Slope Sheet Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers

(2) 7/16" wrenches Utility knife

Tire pressure gauge

Unsert

_....__._-1/2 Hex Nut

L_ Large FUatWasher

When right or left hand is mentioned in

this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels fiat.

3. Check for any additional loose parts or

cartons and remove.

Steering

WheeU

Steering Boot

Tabs

Shaft

. i-,, 1/4 Hex BoUt

1/4 Locknut i '_:',-_J_

Lowe r _ _ --. ,

BEFORE REMOVmNG TRACTOR

FROM SKID

ATTACH STEERmNG WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

mMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

, -. .., Slots

8. Remove protective materials from trac-

tor hood and grill.

mMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service af-

ter month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section

of this manual for charging instructions).

mNSTALLSEAT

Adjust seat beforetighteningadjustment

knob.

1. Removeadjustmentknoband flat

washersecuringseat to cardboard

packingand set asidefor assemblyof

seat to tractor.

2. Pivotseat upwardand removefrom

the cardboardpacking.Removethe

cardboardpackingand discard.

3. Placeseat on seat panso headof

shoulder bolt is positionedover large

slotted holein pan.

4. Push down on seat to engageshoul-

der bolt in slot and pullseat towards

rear of tractor.

5. Pivotseat and panforwardand as-

sembleadjustmentknoband flat

washerloosely.Do not tighten.

6. Lowerseat into operatingposition and

sit in seat.

7. Slide seat until a comfortableposition

is reachedwhich allowsyou to press

clutch/brakepedal all the way down.

8. Get off seatwithout movingits ad-

justed position.

9. Raiseseat and tighten adjustment

knobsecurely.

Seat

BoUt

FUatWasher

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKiD (See

Operation section for mocation and

function of controms)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRmVE TRACTOR OFF SKID (See

Operation section for mocation and

function of controms)

_WARNmNG: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

mNSTALL MULCHER PLATE

(If previousmy removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

,dI_OAUTmON: Do not remove deflector

shield from mower.

Deflector

ShieUd

MuUcher

PUate

Latch

Hooks

TO CONVERT'TO BAGGmNG OR

DmSCHARGING

Simply remove mulcher plate and store in

a safe place.Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSmTmON

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

SLOW IGNITION

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

DANGER, KEEP HANDS

AND FEET AWAY

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicatesa hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READTHINSOWNER'SMANUAL AND SAFETYRULESBEFORE OPERATmNGYOUR

TRACTOR

Comparethe illustrations'withyour tractorto familiarizeyourselfwith the locationsof

variouscontrolsand adjustments. Savethis manualfor future reference.

Attachment

CDtch Lever

Switch

ignition Switch Position

Lift Lever

Ammeter Plunger

Throttle/Choke

Control

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards anstitute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT UFT LEVER = Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

mGNmON SWITCH - Used for starting and

stopping the engine.

UFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

"Brake" Attachment CUutch

ThrottUe/Choke Position Lever "Engaged"

ControU ', _:-__:-_>--. Position

\ : UgnitionKey ,

"O,senga0ed'

CIutc h__-_ " _Position

Brake\ f :\\_\_¢_ ,/ ....

_, - ,\ _ , \\ ,_,\\_) ParKing BraKe

b'eaau \ _ ', X\, _\\\_ ......

____ - _\',. \\_ / Ln.gagea

STOPPING

MOWER BLADES -

To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

To stop ground drive, depress clutch/

brake pedal all the way down.

Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

* Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full

throttle reduces the battery charging

rate.

Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

,, Grasp lift lever.

• Press plunger 'with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look-

ing lawns, mow often and after moder-

ate growth.

For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

mMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Spring

"- Z J"

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Lift Lever

High

Attachment Position

CUutch Lever

"En( Low

Position Position

"Disengaged" Shield

Position

TO OPERATE ON HILLS

_WARNmNG: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWmNG CARTS AND OTHER ATTACH-

I_IENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGmNE OraL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine off with tractor on level

ground.

2. Pull up and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into

the tube and push down firmly into

place. Remove and read oil level. If

necessary, add oil until "FULL:' mark

on dipstick is reached. Do not overfill.

For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOUNE

Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

AII_CAUTmON: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

mMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTmON: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

7. When engine starts, allow engine

to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control

to fast position. This may require an

engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.)

PURGE TRANSMISSmON

A(_,CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

mMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position (See "TO TRANS-

PORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutrat (N)

position, slowly disengage clutch/brake

pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in "transmission

engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and

ready for normal operation.

MOWmNG TraPS

Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming.

Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

(

_, i( ,J

00272

If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

* When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS

mMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

The speciat mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be

exposed to direct sunlight.

For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

Max 1/3

Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to

the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

.A,.TE.A.OESO.EOU'E

F,LL,.OATES

AS YOU COMPLETE /__._" .......

REGULAR SERVICE f_r/J%'4r_/£-'4r_-_£'_r SERVICE DATES

Check Brake Operation _1_

Check Tire Pressure

Check Operator Presence and

T Interlock Systems I_

R Check for Loose Fasteners If Ks

A Sharpen/Replace Mower Blades Ks

C Lubrication Chart I_ If

0 Check Battery Level _4

R Clean Battery and Terminals If If

Check Transaxle Cooling i/

Check V-Belts I_

Check Engine Oil Level If If

Change Engine Oil (with oil filter) lI_'1,2 If

E Change Engine Oil (without oil filter) _1_1, 2

N Clean Air Filter _2

G Clean Air Screen _2

N_ Inspect Muffler/Spark

Arrester

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins If

Replace Spark Plug If I_

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter _#

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATmONS

The warranty on this tractor does not

3 - Replace blades more often when mowing in sandy soil,

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

LUBRmCATmON CHART

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

(OFront Wheel

Bearing ..... =='

Zerk

@Engine ,_

i r

t i

@ General Purpose Grease

Spindle

Zerk

, (gFront Wheel

ng Zerk

01964 _i

@ REFER TO Maintenance "ENGINE" SECTION

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATmON

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TroPES

Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac-

tor does not function as described, repair

the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

mMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

mMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Blade Center

Edge Up Hole

Flat Washer

Lock Washer -j-_

Blade Bolt

Mandrel

Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt or Pin

Blade

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

,_ Keep battery and terminals clean.

19" Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOUNG

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUmD

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

LUBRmCATmON

Only use high quality detergent oil rated

with API service classification SG-SL

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -_o -2o -1_ 8 1'o _o 1o 4o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil vis¢cha_4 e

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed

and

Locked

Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the "FULL:'

line on dipstick. Push dipstick dow

20 firmly into the tube when finished.

ENGmNEOraLFmLTER

Replacethe engineoil filter everyseason

or every other oil change if the tractor is

used more than 100 hoursin one year.

AmRFmLTER

Yourengine will not run properlyusinga

dirty air filter. Clean the foam pre-cleaner

afterevery 25 hoursof operationor every

season. Service papercartridgeevery

100 hours of operationor everyseason,

whicheveroccursfirst.

Serviceair cleaner more often under dusty

conditions.

1. Loosen knobsand removecover.

TOSERVICEPRE-CLEANER

2. Removefoam pre-cleanerfrom cover.

3. Wash it in liquid detergentand water.

4. Squeezeit dry in a clean cloth. Allowit

to dry.

5. Saturateit in engineoil. Wrap it in

clean, absorbentcloth and squeezeto

removeexcess oil.

TOSERVICECARTRIDGE

Replacea dirty,bent,or damagedcar-

tridge. Handlenewcartridgecarefully;

do not use if the rubberseal is dam-

aged.

NOTE: Do not wash the papercartridge

or use pressurizedair,as this will damage

the cartridge.

1. Removecartridge.

2. Gently tap pleatedside of cartridgeto

dislodgedirt.

3. Installcleaned or new cartridgewith

the pleatedside "out"and seat the

rubberseatonto the edges of the air

cleaner base.

4. Reinstallthe pre-cleaner(cleanedand

oiled) into the cover.Makesure the

hole in pre-cleaneris alignedwith the

uppermounting knob.

5. Reinstallair cleaner cover and secure

by tighteningknobs.

_Knob

Cartridge Foam

Pre-Cleaner

CLEAN AmR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AmR mNTAKE/COOLmNG AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

mN-LmNE FUEL FmLTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp-----_ Clamp

Fuel Filter

Clean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished surfaces and wheels free

of all gasoline, oil, etc.

Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

WARNmNG: TO AVOmD SERmOUS mNJURY, BEFORE PERFORMmNG ANY SER-

VmCE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

Small Retainer S

CUutch Spring

Small Retainer Spring

CUutchSpring

mMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO mNSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler putley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

Retainer Spring

Retainer Springs

(Both Sides)

Deflector Shield

Housing

Retainer

Spring Bracket

TO LEVEL MOWERHOUSmNG

Adjust the mowerwhile tractor is parked

on levelgroundor driveway.Makesure

tires are properlyinflated (See "PROD-

UCT SPECIFICATIONS"sectionof this

manual). If tires are over or underinfiated,

you will not properlyadjustyour mower.

SIDE-TO-SIDEADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

Recheck measurements after adjusting.

Bottom edge Bottom edge

of mower to

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Arm

Lift Link N_

Adjustment

FRONT-TO-BACK ADJUSTMENT

mMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side4o-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

Nut

Nut "E"

Front Links

TO REPLACE MOWER BLADE DRmVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

MandreU Pulley Idbr Pulleys

Mandrel

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

_N_at "A"

m iut

perating

Do not touch this nut. if further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTmON DRmVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is

a belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keep-

ers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine

Clutching Idler

Stationary

Center Span

Keeper

Transmission

TRANSAXLE MOTmON CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move for-

ward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neu-

trat (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral

Lock Gate

Adjustment Bolt

TRANSMmSSmON REI_IOVAL/

REPLACEMENT

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

TO ADJUST STEERmNG WHEEL

AUGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-raN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAmRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

VVashers

Retaining Ring

Axle "_,

(Rear Wheel Only)

TO START ENGmNE WroTHA WEAK

BATT E RY

41_WARNmNG: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If "jumpercables"are used for emergency

starting,followthis procedure:

mMPORTANT:Yourtractor is equipped

with a 12 volt system.The othervehicle

mustalso be a 12 volt system.Do not use

your tractor batteryto start othervehicles.

TO ATTACHJUMPER CABLES-

1. Connect one end of the REDcable

to the POSITIVE(+) terminalof each

battery(A-B),taking care notto short

againsttractor chassis.

2. Connect one end of the BLACKcable

to the NEGATIVE(-) terminal(C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassisground,

awayfrom fuel tank and battery.

TO REMOVECABLES,REVERSE

ORDER -

1. BLACKcable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully Charged

Battery Battery

REPLACmNG BATTERY

_WARNmNG: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metat bracelets, wristwatch bands,

rings, etc.

PositN'e terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re-

maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Keps Nut Hex Bolt

Terminal

Guard

(Red) Cable

Negative

(Black) Cable

TO REPLACE HEADUGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

mNTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

Headlight Wire

Connector

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

mMPORTANT: Damage to the needles and

seats in carburetor may result if turned in

too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

1. Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

2. Start engine and allow to warm for

five minutes. Make adjustments with

engine running and shift/motion control

lever in neutral (N) position.

3. Idle speed setting - With throttle control

lever in slow position, engine shoutd

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec-

essary.

ACCELERATION TEST -

6. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

mMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Throttle Lever

Speed

Control

Bracket

Clamp

Screw

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_,WARNmNG: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

Fully charge the battery for storage.

After a period of time in storage, battery

may require recharging.

To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

FUEL SYSTEM

mMPORTANT: it is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGmNE OraL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

* Do not store gasoline from one season

to another.

Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

mMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTmNG CHART:

See appropriate section in manuam unmess directed to Sears service center

PROBLEM CAUSE CORRECTmON

Wiii not start

Hard to start

Engine wiii not

turn over

Engine clicks but

wiii not start

Loss of power

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build=up of grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas=

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check atl wiring.

4. Check/replace solenoid or

starter.

1. Raise cutting height/reduce

speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil leveL/change oil.

TROUBLESHOOTmNG CHART:

See appropriate section in rnanuam unmess directed to Sears service center

PROBLEM CAUSE CORRECTmON

Loss of power

(continued)

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

Excessive

vibration

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure=

tot, refill tank with fresh gas-

oline and replace fuel filter.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. %rtyiclogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poorcut-uneven

Mower biades wiii

not rotate

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

Faulty operator=safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and

trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

TROUBLESHOOTmNG CHART:

See appropriate section in manuem urfless directed to Sears service center

Poor grass

discharge

iHeadiight(s) not

working

i(if so equipped)

iBattery wiii not

icharge

Loss of drive

Engine "backfires"

when turning

iengine "OFF"

CAUSE

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switch is "OFF".

2. BuD(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

Engine throttle control not set

between hatf and full speed

(fast) position before stopping

engine.

CORRECTION

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

, Move throttle control

between half and futl speed

(fast) position before

stopping engine.

SCHEI_ATmC

TRACTOR ° ° MODEL NUMBER 917.273860

.......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................

BATTERY

[ I

AMMETER FUSE I STARTER

(OPTIONAL)

_- __ SOLENOID

ED CLUTCH /BFIAKJE

)G A1 (PEDAL UP) WHITE

SEAT SWITCH

IGNITION ' I / (NOT OCCUPIED)

WHITE I I q

SWITCH __ '/ (_'_ 1

BLACK ' _ _ I BaCK,

BLACK ..................................._ /ATT'MENTdLUTdH"""h • C-RObNDING '

..... _.% [ BLACK (CLUTCH OFF) I CONNECTOR .

(OPTIONAL) v SPARK •

BLACK f_J IGNITION [_r'_ PLUG

_'_ UNIT k.j GAP V • •

r _ ..... (2 PLUGS ON

I _FFUEL I TWIN CYL ENGINES)

• BLUE I /_\ LINE '

• .......................... I •

I " I

28 VOLTS AC @ 3600 RPM

I 'qV • /15 AMP DC @ 3600 RPM /(REGULATOR DISCONNECTE[

FUEL SHUT-O#F ._

SOLENOID _-C5--/ REGULATOR _-_--_ jL_A._j_ _ _ ...............

(IFSO EQUIPPED) I . ALTERNATO'R "j

02731

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START 3 + S + A1 NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTFlmCAL

TRACTOR o o MODEL NUMBER 917.273860

i\\ 11 1_

i \\ !,

I -_!l

I I

!i..........

ELECTRmCAL

TRACTOR o o MODEL NUMBER 917.273860

KEY PART

NO. NO. DESCRiPTiON

1 144927 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 Bolt, Btr Front 1/4-20x 7-1/2

11 150109 Holddown Battery Front Mount

12 145769 Nut, Push Ny!on Battery Front 1/4

16 176138 Switch Interlock

21 183759 Harness, Light Socket (w/4152J)

22 4152J Light Bulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 145491 Cable, Ground

29 121305X Switch, Seat

30 175566 Switch, Ignition

33 140403 Key, Molded

40 179720 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 Uric x 1/2

42 131563 Cover, Terminal

43 178861 Solenoid

45 122822X Ammeter Rectangular 15 Amp

52 141940 Protection Wire Loop (Hour Meter)

55 17490508 ScrewThdrol 5/16-18 x 1/2

NOTE: All component dimensions given in U=S=inches

1 inch = 25=4 mm

TRACTOR ° - MODEL NUMBER 917.273860

CHASSmSAND ENCLOSURES

273

274

259

258

166

217

@15

58 166

208

206

209

208

219

208

chassis-Laser-It,stlt 24

TRACTOR ° ° MODEL NUMBER 917.273860

CHASSmSAND ENCLOSURES

KEY PART

NO. NO. DESCRmPTmON

1 174619 Chassis

2 176554 Drawbar

5 155272 Bumper Hood/Dash

9 168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 174996 Panel, Dash, LH

13 172105X010 Panel, Dash, RH

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 184272X615 Hood Assembly

18 184921 Bumper Hood

20 180679 Hate Mtg Battery Fuel Tank

23 124028X Bushing, Snap, Nylon, Fuel Line

26 STD541437 Locknut, Hex, with Insert 3/8-16 Uric

28 184259 Grille/Lens Asm.

30 179131X615 FendedFootrest

31 139976 Bracket, Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

38 175710 Bracket Asm Pivot Mower Rear

39 174714 Bracket Pivot Laser Lt

58 187154 Air Duct

60 72140606 Bolt Rdhd Sqnk 3/8-16 Unc x 3/4

64 154798 Dash Lower STLT

74 STD541437 Nut Crownlock 3/8-16 Uric

90 124346X Nut SelfThd Wsh_Hd 1/4

142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest STLT

145 156524 Rod Pivot Chassis/Hood

159 179950X428 Cupholder

166 171875 Screw Hshd. HiLo #13-16 x 5/8

206 170165 Bolt Shoulder 5/16-18TT

207 17670508 ScrewThdrol 5/16-18 x 1/2

208 17670608 ScrewThdroI 3/8-16 x 1/2

209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4

217 179132X428 Console FuelWindow

219 17000512 Screw 5/16-18 x 3/4

258 184264X599 Lens RH

259 184263X599 Lens LH

260 184262X428 Cover Lens

263 184265 BezeI Grille LH

264 184266 BezeI Grille RH

272 185925X428 Vent Hood Laser Ill RH

273 185924X428 Vent Hood Laser Ill LH

274 184260X428 Insert Grille LH

275 184261X428 Insert Grille RH

- - 5479J Plug Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273860

GROUND DRWE

=_= I /

70 '

116

drive-hydro.stit29

TRACTOR o o MODEL NUMBER 917.273860

GROUND DRmVE

KEY PART KEY PART

NO, NO, DESCRIPTION NO, NO,

1 Transaxle (See Breakdown) 70 134683

Hydro Gr 314-0510 71 169183

8 165866 Rod Shift Fender Adjust 73 169182

10 STD561210 Pin Cotter 1/8 x 1 CAD 74 137057

14 10040400 Washer Lock Hvy Helica! 75 121749X

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr. 5 76 STD581075

16 STD541431 Nut Lock HexW/Hns. 77 123583X

5/16-18 Unc 78 121748X

19 STD541437 Nut Lock Hex W/Wsh 81 165596

3/8-16 Unc 82 165711

21 130564 Knob, Deluxe 1/2-13 83 19171216

22 169498 Rod, Brake Hydro 84 169594

24 73350600 Nut, Hex Jam 3/8-16 Unc 89 164890X428

25 106888X Spring, Brake Rod 90 124346X

26 STD551037 Washer 13/32 x 13/16 Ga. 95 170201

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 96 4497H

28 175765 Rod, Parking Brake 116 72140608

29 71673 Cap, Parking Brake 120 73900600

30 169592 Bracket, TransaxIe 150 175456

32 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 151 19133210

34 175578 Shaft, Foot Pedal 156 166002

35 120183X Bearing, Nylon 158 165589

36 19211616 Washer 159 183900

37 1572H Pin, Roll 161 72140406

38 179114 Puiley, Composite, Flat

39 72110622 Bolt Fin Hex 3/8-16 x 2-3/4 Gr. 5 162 73680400

41 175556 Keeper, Belt Hdler 163 74780416

47 127783 PulIey, Hdler,V-Groove

48 154407 Bellcrank, Clutch 164 19091210

49 123205X Retainer, Belt 165 165623

50 72110612 Bolt Carr Sh 3/8-16 x I-I/2 166 17490510

51 STD541437 Nut Crown!ock 3/8-16 Unc 168 165492

52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580

53 105710X Link, Clutch 197 169613

55 105709X Spring, Return, Clutch 198 169593

56 17060620 Screw 3!8-16 x 1.04 199 169612

57 140294 V-Belt 200 72140508

59 169691 Keeper, Center Span

61 17120614 Screw. 3/8-16x .875 202 72110614

62 8883R Cover, Pedal 212 145212

63 175410 Pulley, Engine 271 17000612

64 173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5

65 STD551143 Washer

66 154778 Keeper Belt Engine Hydro

DESCRIPTION

Keeper Belt Engine

Strap Torque Lh Hydro

Strap Torque Rh Hydro

Spacer

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad

Bolt Rdhd Sqneck 3/8-16 x 1.25

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16 HDx 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk

1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Rex Fin

1/4-20 Uric x 1 Gr. 5

Washer 9/32 x 3/4 x 10 Ga.

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyliner Snap-Hn 5/8"HD

Washer Nyt 7/8 HDx .105" Hyd

Bolt ShouIder 5/16-18 Uric

Bolt Rdhd Sgnk

5/16-18 Uric x 1

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Hg. Lock

Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR o o MODEL NUMBER 917.273860

STEERmNG ASSEMBLY

! _12

_39

/ / t

\ \

15 15

steering put 47

32 /

TRACTOR o o MODEL NUMBER 917.273860

STEERmNG ASSEMBLY

KEY PART

NO. NO. DESCRiPTiON

1 159944X428 Steering Wheel

2 184706 Front Axle Assembly

3 169840 Spindle Assembly, L.H.

4 169839 Spindle Assembly, R.H.

5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip

10 175121 Link, Drag

11 STD551137 Washer, Lock

12 73940800 Nut Hex Jam Toplock 1/2-20 Unf

13 136518 Spacer, Bearing, Front Axle

15 145212 Nut, Hexfiange Lock

17 180641 Shaft Assembly, Steering

26 126847X Bushing Link Drag

28 19131416 Washer 13/32 x 7/8 x 16 Ga.

29 17000612 Screw 3/8-16 x 3/4

30 STD561210 Pin

32 130465 Rod, Tie

36 155099 BusNng, Steering

37 152927 Screw TT #10-32 x 5 x 3/8 Flange

38 159946X428 Insert, Steering Wheel

39 19182411 Washer 9/16 x 1-1/2 11 Ga.

40 73540600 Lock CrownIock 3/8-24

41 159945 Adaptor, Steering Wheel

42 145054X428 Boot, Steering Dash P/L Mtl Btk

43 121749X Washer 25/32 x 1-1/4 x 16 Ga.

44 180640 Extension Steering

46 184946X505 Cap, SpindIe

51 73540400 Nut Crownlock 1/4-28

54 71130420 Bolt Hex 1/4-28 x 1 1/4

65 160367 Spacer Brace Axle

67 72140618 Bolt Rhnd Sq 3/8-16 x 2-1/4

68 169827 Brace Axle

71 175146 Steering Asm

82 169835 Bracket Susp Chassis Front

87 173966 Washer Fiat

88 175118 Bolt Shoulder 7/16-20

91 175553 Ciip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR ° ° MODEL NUMBER 917.273860

1os

OPTIONAL EQUIPMENT

Spark Arrester

,105

engine-kohler 41

KEY PART

NO. NO.

1 170548

2 17720408

4 188655

8 171877

13 185909

14 148456

16 STD551237

23 169837

29 137180

31 179022

32 179124X428

DESCRIPTION

Control Throt Paddle

Screw Hex Thd Cut 1/4-20 x 5/8

Engine (See Breakdown) KohIer

Model No=SV600-0001

Muffler

Bolt 5/16 - 18 Uric x 3/4 W/Sems

Gasket Muffler

Tube, Drain Oil Easy

Washer Lock Ext Tooth 3/8

Shield Browning/Debris Guard

Arrestor Spark

Tank Fuel 4=0 Rear

Cap Fuel

KEY PART

NO. NO. DESCRIPTION

33 123487X Clamp Hose BIk

37 8543R Line Fuel

38 181654 Plug, Drain Oil Easy

41 139277 Stem Tank Fuel

45 17000612 Screw Hex Wsh Thdrol 3/8-16 x

3/4

81 73510400 Nut, Keps 1/4-20 Starter Nut

105 17120616 Screw 3/8-16 x 1

112 3645J Bushing

116 184362 Nut FIangeToplock M8-1=25

117 188654 Tube Exhaust

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR ° ° MODEL NUMBER 917.273860

SEAT ASSEMBLY

KEY

NO.

17 12

seat It.knob 2

24 : !

PART

NO. DESCRIPTION

188719 Seat

140551 Bracket Fender

71110616 Bolt Fin Hex 3/8-16 Uric x 1

19131610 Washer 13/32 x 3/4 x 10 Ga

145006 Clip Push HnHinged

STD541437 Nut Hex Lock w/Hns3/8-16 Unc

124181X Spring Seat Cprsn 2 250 BIk Zi

17000616 Screw 3/8-16 x 1.5 SMGML

19131614 Washer 13/32 x 1 x 14 Ga

182493 Pan Seat

166369 Knob Seat

121246X Bracket Pnt Mounting Switch

KEY PART

NO. NO.

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

18 124238X

21 171852

22 STD541431

24 19171912

25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Hd

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr, 5 Zinc

Cap Spring

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Hns5/16-18

Washer 17/32 x 1-3/16 x 12 Ga,

Bolt Shoulder 5/16-18 x ,62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.273860

7 1

10 6 3 2 2 3 11

KEY PART

NO, NO,

1 156439

2 186367

3 186366

5 185974

6 133644

7 189083

8 179128

9 186572

10 164065

11 156811

13 146046

KEY PART

DESCRIPTION NO, NO,

DecaI Fender Danger Sears 14 186788

DecaI Hood Side 15 160396

Decal Hood 19 138047

DecaI Engine H/P 20 172331

Decal Maint Customer Sears Dom 22 149516

Decal Replacement - - 166960

Decal Deck - - 138311

Decal Fender - - 184310X428

Decal Steering Wheel - - 18431 lX428

DecaI Fender STLTH Oper Inst - - 189049

E/S - - 189050

Decal V-belt Dr Sch Tractor E

DESCRIPTION

Decal Dash Panel

Decal Mower Drive Schematic

Decal, Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal By Pass Lt Hydro

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

4,10

wheel 1

KEY PART

NO, NO,

1 59192

2 65139

3 106222X

4 59904

5 106732X624

6 278H

11 7 9040H

8 106108X624

9 122082X

10 7152J

11 104757X428

-- 144334

DESCRIPTION

Valve Cap, Tire

Stem, "Valve

Tire, Front

Tube, Front Tire (Not Provided,

Service item Only)

Rim, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel

Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service item Only)

Cap, Axle

Sealant, Tire (10 oz, Tube)

NOTE: AII component dimensions given in U,S,

inches 1 inch = 25,4 mm

LmFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273860

20 /_ 161718 20

[ift-rh,lpiece 3

KEY PART

NO. NO.

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

13 STD624008

DESCRIPTION

Lift Lever HnnerWire Asm.

Shaft Asm. Lift

Pin Groove

E Ring

Washer 21/32 x 1 x 21 Ga.

Bearing NyIong

Grip HandIe Fluted

Button Plunger Read

Link Asm Lift LH.

Link Asm Lift R.H.

Retainer Spring

KEY PART

NO. NO. DESCRIPTION

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Uric

17 175689 Trunnion

18 73800800 Nut Lock w/Wsh 1/2-13 Uric

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift. Tapered

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR ° ° MODEL NUMBER 917.273860

MOWER DECK

117 j

119

-40 6J

_3o

/46

44_53 52

4OJ_

_148

105'

lOl

lO2 -/

lO3

lO5

106

118

_>21 139

_> 118

119

116

42 D man=t=path stlt 4.

TRACTOR o o MODEL NUMBER 917.273860

MOWER DECK

KEY PART KEY PART

NO, NO, DESCRiPTiON NO, NO, DESCRiPTiON

1 182032 Mower Housing 59 141043

2 STD533107 Bolt 67 149846

3 138017 Bracket Assembly, Sway Bar, 68 144959

Front 92 STD541437

4 165460 Bracket Sway Bar 38/42" 101 136420

5 STD624008 Retainer Spring 102 71081010

6 178024 Bar Sway Deck 103 19061216

8 850857 Bolt, Hex 3/8-24 x 1=25 Gr=8 104 STD551110

9 STD551137 Washer, Lock 105 160793

10 140296 Washer, Hardened 106 2029J

(The folIowing blades are avail 113 17060512

able) 116 184219

11 134149 Blade, 42" Mulching Std (For 117 174873

mulching mowers only) 118 73930600

- - 139775 Blade, 42" Mulching Premium (For 119 19121414

better wear when mulching) 129 19131312

- - 138971 Blade, 42" Hi-Lift (For bagging or 130 STD523710

discharging)

13 137645 Shaft Assembly, Mandrel, Vented 131 STD533710

dncI. Key Number 6) 134 156941

14 128774 Housing, Mandrel, Vented 135 159765

15 110485X Bearing, Bail, Mandrel 136 155986

16 174493 Stripper, Mower Deck 138 159763

18 72140505 Bolt, Carriage 5/16-18 x 5/8 139 159767

19 132827 Bolt, Shoulder 140 159768

20 159770 Baffle, Vortex 142 165890

21 STD541431 Nut, Crownlock 5/16-18 Uric 143 157109

23 177563 Bracket, Deflector 144 158634

24 105304X Cap, Sleeve 145 165888

25 123713X Spring, Torsion, Deflector 146 171977

26 110452X Nut, Push 147 131335

27 130968X428 Shield, Deflector 148 169022

28 19111016 Washer 11/32 x 5/8 x 16 Ga= 149 165898

29 131491 Rod, Hinge 150 19091210

30 173984 Screw ThdroI Rolling Wsh Hd 152 169676

31 129963 YVasher, Spacer 158 17720408

32 153535 Pulley, Mandrel 159 STD533717

33 178342 Nut, Toplock, Hanged 184 19131410

34 72110612 Bolt Cam Sh 3/8-16 x 1-1/2 Gr=5 185 188234

36 131494 Pulley, Idler, Fiat - - 130794

40 73900600 Nut, Lock Flag 3/8-16 Unc

44 140088 Guard, Mandrel, LH=

45 STD624003 Retainer -- 186917

46 137729 Screw, Thd= Roll 1/4-20 x 5/8

48 133944 Washer, Hardened

52 139888 Bolt, Shoulder 5/16-18 Unc

53 184907 Arm Assembly, Pad, Brake

54 178515 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

Guard, Tuv Idler (94)

Knob Custom Oval

V-Belt

Locknut, Hex W/Wsh 3/8-16 Uric

Cover Mulching 42" Black

Screw Truss Hd Phil 10-24 x 5/8

Washer #10

YVasher Lock

Latch Asm Bagger

Nut Weld

Screw 5/16-18 x 3/4

Bolt, ShouIder

Wheel, Gauge

Nut, Crown!ock 3/8-1

Washer 13/32 x 7/8 x 14 Ga.

Washer 13/32 x 13/16 x 12 Ga=

Bolt, Fin Hex

3/8-16 Uric x 1 Gr. 5

Bolt Rdhd Sqnk 3/8-16 Unc x 1

Pin Head Rivet

Bracket Asm WM Ga= Rear LH

Bar Adjusting Gauge Wheel

Bracket Asm Whl Ga= Rear RH

Bracket Asm WM Ga= Front RH

Bracket Asm WM Ga= Front LH

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Fiat

Bolt Carraige Idler

Spring Extension

Spring Return IdIer

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga=

Cable Clutch 42"

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Uric x 1-3/4

Washer 3/8

Head Asm Cable Clutch

Mandrel Assembly (Includes

housing, shaft and shaft hardware

onty-puIley not included)

Replacement Mower, Complete

(Std. Deck-Order separately

mulcher cover and guage wheel

components key nos= 101 - 106

and 116- 119)

NOTE: AII component dimensions given in U.S.inches

1 inch = 25.4 mm

4 125

122 _, !

120-

t 0 _ ,85

14_

56_ !2

55 _ 34X

lO9

_j57

\127

107

90O

,,<

>,,_

| |

zr_

6®

TRACTOR o o MODEL NUMBER 917.273860

HYDRO GEARTRANSAXLE o o i_IODEL NUMBER 314o0510

KEY PART KEY PART

NO, NO, DESCRiPTiON NO, NO, DESCRiPTiON

1 170351 Main Housing, Assembly 59 170408

2 170352 Side Housing, Assembly 60 142883

3 170353 Center Section, Assembly 61 142881

4 170354 Swashplate, Trunion Machined 62 142887

5 169898 Block - Assembly 63 170410

6 170355 Sealant 10.50z

7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892

8 170357 Stud, 5/16-24 Hex Double End 65 170411

9 170358 Shaft, Input 66 189386

10 170359 Ring - Retaining 67 170413

11 170360 Spacer 68 170414

12 169870 Ring - Retaining 69 170415

13 170361 Seal, Lip .67 X 1.58 X .276 70 170416

14 169869 Bali Brg 17mm Id X 40mm Od X 71 170417

12mm

16 170362 Hex Flange Head Screw 5/16- 72 170418

24X0.75 73 142884

17 170363 Lip Seal 18 X 32 X 7 74 170419

18 170364 Arm, Control 75 170420

19 150771 Bearing, 30x52x13 Thrust

23 170365 Check Plug Assembly, Washer 76 170421

24 170366 Shaft, Motor 77 170422

27 170367 Gear - Pinion, 13t 78 142969

28 170368 10t/48t Gear 79 142980

29 170369 Gear, 10t Jackshaft 80 150778

30 170370 60t Bull Gear

31 170371 Sleeve Bearing .75 X 1=575 X 81 170423

.625 82 170424

32 170389 Sleeve Bearing(Out board)

.75xl .750x.625 83 161162

33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425

Thk 85 170426

34 170390 Lip Seal Axie Seal 86 170427

35 170391 Shaft, Axle .75 X 11.39 (Key, 87 170424

R.H.) 88 170429

36 170392 Shaft, Axle .75 X 16.99 (Key, LH.) 90 170430

37 150792 Miter Gear (Splined) 93 170431

38 150793 Miter Gear 15t (0.5 Id) 107 170432

39 150809 Shaft 108 170433

40 170393 Ring, Spiral Retaining

41 170394 Pin, Jackshaft 109 170434

42 170395 Magnet, Ring 111 170435

43 170396 Spring, Bypass 112 170436

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 113 170437

Long 116 170438

45 170397 Filter 119 170439

46 170398 Base, Filter 120 170440

47 170999 Actuator, Bypass 121 170441

48 170400 Rod, Bypass Actuator

49 170401 Arm, Bypass 122 170442

50 170202 Retaining Ring .250 ExternaI 123 170443

51 170403 Seal, Lip .741 X .250 X .250 Tc 124 170444

52 170404 Fiat Washer, 5/8 Id X 1.00d X

.05Thk 125 170445

53 170405 Retaining Ring 126 170446

54 170406 Bearing, Center B!ock 127 170447

55 142977 Spring - HelicaI Compression 900 166768

56 142978 Washer

57 20w-50 Oil

58 170407 Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

SpecialHange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti-

Drag

Washer, Ht .5 I.D. X 1 O.D. X .032

Flat - Washer 11/32 LD. X 7/80.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly,

.027,VVasher

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unif(Nylon

insert)

Wedge, Friction Pack

Clip, Washer .316xl .50x.1046

(Hated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft

.71idxl.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion Tank

Silicon Sponge

Fan, 7 in.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, BellevilIe

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Transaxte Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273860

KOHLER ENGmNE-MODEL NUMBER SV600,TYPE NUMBER 0001

CYUNDER HEAD, VALVE AND BREATHER !

15 17

CRANKCASE 1

@ 27

_ 4

TRACTOR ° ° MODEL NUMBER 917.273860

KOHLER ENGmNE-MODEL NUMBER SV600, TYPE NUMBER 0001

HEAD/VALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRmPTmON NO. NO. DESCRmPTmON

1 20 098 03-S Kit, vaHve cover (inciudes 2) 1 Crankcase (USE: Short Biock

2 20 041 O4-S Gasket, vaive cover 20 522 01)

3 M-645020-S Screw, hex. fiangeM6xl.0x20 2 25 13957-S Piug, sq. hd. pipe3/8"

(7) 3 20 032 01-S SeaH, oH

4 20 326 01-S Hose, breather 4 20 194 02-S BaH, check vaive

5 20 599 01-S Kit, rocker arm pivot (2) (in o 5 20 087 04-S Rod, connecting

dudes 8) 6 20 874 01-S Piston w/Ring Set (inciudes

6 20 088 04-S Screw, set (2) 7,8)

7 20 186 Ol-S Arm, rocker (2) 7 20 108 01-S Ring Set (94 mm)

8 20 086 03-S Screw, set - rocker pivot (2) 8 20 018 04-S Retainer, piston pin (2)

9 20 146 03-S Piate, push rod guide (2) 9 20 755 04-S Kit, balance weight (inciudes

10 20 062 Ol-S Kit, retainer (2) (inciudes 8) 10,11)

11 20 173 01-S Cap, vaive spring (2) 10 20 086 16-S Kit, screw/guide pin

12 20 089 03-S Spring, vaive (2) 11 20 423 02-S Shoe, guide

13 2008602°S Screw, hex. fiange 12 12 15405°S Ciip, hitchpin

M lOx 1.5x37 (6) 13 Washer, TBD

14 12 468 05-S Washer, fiat 1/2" 14 20 144 02-S Shaft, governor cross

15 20 318 01-S Head, cyiinder 15 20 393 01-S Pump assembiy, oii (inciudes

18 20 016 01-S Vaive, exhaust 16o19)

17 20 017 01-S Vaive, intake 16 20 112 02-S Spacer, oii pump screw (2)

18 20 041 03-S Kit, cyiinder head gasket 17 20 086 13-S Screw, oii pump (2)

repair 18 20 032 05°S Seai, oii pump outiet

19 20 411 02°S Rod, push (2) 19 20 144 04°S Shaft center, cam ° intake

20 20 144 05°S Shaft center, cam ° Exhaust

(inciudes 21)

21 20 468 01°S Washer, thrust

22 20 090 01°S Lever assembiy, cam (2)

(inciudes 23)

23 20 086 06°S Screw, shouider

24 20 010 03°S Gear assembiy, cam (inciudes

25°27)

25 20 089 06°S Spring, ACR

26 20 044 16°S Weight, ACR

27 20 488 03°S VVasher, thrust ° ACR (2)

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR o oMODEL NUMBER 917.273860

KOHLER ENGINE-MODELNUMBERSV600,TYPE NUMBER0001

IGNITIONtELECTRICAL!

Qf"

BLOWER HOUSING AND BAFFLES

AIR INTAKE

TRACTOR ° ° MODEL NUMBER 917.273860

KOHLER ENGmNE-MODEL NUMBER SV600, TYPE NUMBER 0001

mGNmTmON/ELECTRmCAL

KEY PART

NO. NO. DEBCRmPTmON

1 20 162 02-S Screen, grass

2 12 086 14-S Screw, hex. fiange

M 10x 1.5x46

3 12 468 03-S VVasher, spring 3/16"

4 20 146 02-S Plate, fan mounting

5 20 157 01-S Fan

6 X°42° 15°S Key, woodruff

7 20 025 05-S Fiywheei

8 M-561025-S Screw, hex. fiange M5x0.8x25

(2)

9 231285-S Clip, cable (2)

10 M°548025°S Screw, hex. hd. M5x0.8x25 (2)

11 237878°S Kit, stator

12 236602°S Connector, body

13 M°545020°S Screw, hex. fiange M5x0.8x20

(2)

14 41 403 09°S Rectifier°regulator

15 12 132 02°S Piug, spark

16 20 584 01°S Module, ignition

NOT ILLUSTRATED

.... 20 176 01°S Harness, wMng

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO. DESCRIPTION

20 027 02°S Housing, Mower

20 086 06°S Screw, shouider M5x0.8x36

(4)

X°25°28°S Washer, piain

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

20 096 05°S Cover, air cHeaner

25 341 03°S Knob, cover (2)

20 083 02°S Element, air cleaner

20 094 01°S Kit, air cleaner base (Includes

12 041 02°S Gasket, air cleaner base

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR o o MODEL NUMBER 917.273860

KOHLER ENGmNE=MODEL NUMBER SV600_TYPE NUMBER 0001

TRACTOR o o MODEL NUMBER 917.273860

KOHLER ENGmNE-MODEL NUMBER SV600, TYPE NUMBER 0001

STARTmNG SYSTEM

KEY PART

NO, NO, DESCRmPTmON

20 098 01-S Starter assembiy, inertia drive

25 100 31-S Nut, hex. serrated flange (2)

OIL PAN/LU BRICATION

KEY PART

NO. NO. DESCRIPTION

20 040 02-S

20 153 01-S

20 009 03-S

25 139 60-S

52 050 02-S

20 041 01-S

20 096 02-S

20 041 02-S

20 144 03-S

20 310 03-S

12 380 01-S

M-545013-S

M-851030-S

20 032 01-S

25 155 02-S

Kit, dipstick assembiy (in o

dudes 2)

O-Ring, dipstick (2)

Piate assembiy, ciosure

(inciudes 4,10,11 )

Piug, pipe (2)

FHter, oH

Gasket, closure plate

Kit, oil passage cover (in-

dudes 8)

Gasket, oil passage

Shaft, governor gear

Kit, gear and weight assembly

(includes 11 )

Pin, governor regulating

Screw, hex. flange M5x0.8x13

(6)

Screw, hex. flange

M8x1.25x30 (14)

Seal, oil

Connector, 90 °

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

20 536 03-S Controi assembiy, speed

12 237 01-S CHamp, came

24 086 43-S Screw, torx hd. ctsk.

M5x0.8x16

M-664020-S Screw, iobed sckt. M6x1.0x20

(2)

20 079 02-S Linkage, choke - singie wire

12 089 11-S Spring, speed controi (2)

20 086 10-S Screw, thread forming

M4x0.7x25 (2)

20 090 02-S Lever, governor

52 211 04-S Boit, round head 1/4-20xl"

X-22-11-S Washer, Hock 1/4"

12 100 07-S Nut, hex. flange 1/4o20"

20 089 07-S Spring, governor

25 158 11-S Bushing, throttie iinkage

20 079 01-S Linkage, throttie

25 158 08-S Bushing, iinkage retaining

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR o o MODEL NUMBER 917.273860

KOHLER ENGmNE=MODEL NUMBER SV600,TYPE NUMBER 0001

CRANKSHAFT_

2--D

FUEL SYSTEM

10___

_---13

13j_ 13

TRACTOR o o MODEL NUMBER 917.273860

KOHLER ENGmNE-MODEL NUMBER SV600, TYPE NUMBER 0001

CRANKSHAFT

KEY PART

NO, NO, DESCRmPTmON

1 20 014 14-S

2 X-42 o15 os Key 3/16"

3 20 043 12-S Gear, crankshaft

EXHAUST

KEY PART

NO, NO, DESCRIPTION

1 25 072 04-S Stud, exhaust (2)

2 20 041 12-S Gasket, exhaust

-- 20 522 01 Short BHock

-- 20 755 05-S Gasket Set

FUEL SYSTEM

KEY PART

NO, NO, DESCRIPTION

1 20 041 07-S Gasket, heat defHector

2 20 265 01-S DefHector, heat

3 M-651020-S Screw, hex. fHange

M6xl .Ox20

4 20 853 01-S Carburetor w/gaskets

(hdudes 5,6)

5 12 041 01-S Gasket, carburetor

6 12 041 02-S Gasket, air cleaner

7 20 072 03-S Stud, carburetor

8 M-641060-S Nut, hex. fHange M6x1.0

9 20 086 11-S Screw, carb

$60xl .42x85

10 20 126 02-S Bracket, fueH pump

11 24 393 16-S

12 M°545010°S Screw, hex. fHange

M5xO.8xlO (2)

13 25 237 14°S CHamp, hose (6)

14 25 050 08°S FHter, fueH

15 41 353 15°S Line, fueH 2" (pump to

filter)

16 24353 12°S Line, fueH 11" (puHse to

pump)

17 20 353 01°S Line, fueH 15°3/4" (pump

to carb)

NOTILLUSTRATED

°°

X°22°11°S Washer, Hock1/4"

(ground)

66 431 04°S Sleeve,

11" fueH Hne)

12 757 02°S Kit, fHoat

12 757 03°S Kit, carburetor repair

12 757 33°S Kit, soHenoid repair

12 757 37°S Kit, bowH replacement

w/gaskets

12 454 03°S Tie, wire

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

Your Home

Au Canada pour service en frangais:

1-800-LE-FOYER Mc

(1-800-533-6937)

www.sears.ca

02410

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrica / - Marca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / Marque depos6e de Sears, Roebuck and Co.

189049 Rev. 4 8/2/04 TRiMH Printed in U.S.A.

Craftsman 917273860 tractor

Product's Documents

User Manual

Specifications

Craftsman 917273860 Questions and Answers