®
NUMBER 917.377271 OWNER'S MANUAL
oAssembly
oOperation
®Customer
Responsibilities
oService
Adjustments
oRepair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
159800 02,18,97 VBL
Printed in U,S.A.,
__ II"l'lql
SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNiT IS
EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE
CONTROLS UNDER ANY CIRCUMSTANCES°
TRAINING:
• Read this operator% manual carefully Become familiar with
the controls and know how to operate your mower properly
Learn how to quickiy stop mower
• De not allow children to use your mower, Never allow adults
to use mower without proper instructions,
• Keep the area of operation clear of all persons, especially
small children and pets
• Use mower only as the manufacturer intended and as de-
scribed in this manual,
• Do not operate mower if it has been dropped or damaged in
any manner, Always have damage repaired before using
your' mower.
• Do not use accessory attachments that are not recommended
by the manufacturer, Use of such attachments may be
hazardous,.
• The blade turns when the engine is running
PREPARATION:
• Always thoroughly check the area to be mowed and clear itof
all stones, sticks, wires, bones, and other foreign objects
These objects will be thrown by the blade and can cause
severe injury
• Always wear safety glasses or eye shields when starting and
while using your mower.
• Dress properly Do not operate mower when barefoot or
wearing opeh sandals Wear only solid shoes with good
traction when mowing.
• Check rue1tank before starting engine. Do not fill gas tank
indoors, when the engine isrunning or when the engine ishot
Allow the engine to coot for several minutes before filiing the
gas tank. Clean off any spilled gasoline before starting the
engine,
• Always make wheel height adjustments before starting your
mower Never attempt to do this while the engine is running
• Mow only in daylight Orgood artificial light,.
OPERATION:
° Keep your eyes and mind on your mower and the area being
cut Do not let other interests distract you.
• Do not mow wet or slippery grass, Never run while operating
your mower. Always be sure of your footing -keep afirm hold
on the handles and walk
• Do not put hands or feet near or under rotating parts. Keep
clear of the discharge opening at af! times_
• Always stop the engine whenever you leave or are not using
your mower, or before crossing driveways, walks, roads, and
any gravel-covered areas,
• Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating it.
• Before cleaning, inspecting, or repairing your mower, stop tile
engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the spark plug wire and
keep it away from the spark plug to prevent accidental
starting.
• Do not continue to run your mower if you hit aforeign object
Follow the procedure outlined above, then repair any dam-
age before restarting and operating you mower.
• Do not change the governor settings or overspeed the
engine Engine damage or personal injury may result,
• Do not operate your mower if it vibrates abnormally Exces-
sive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required
- Do not run the engine indoors Exhaust fumes are danger-
ous.
o Never cut grass by pulling the mower towards you Mow
across the face of slopes, never up and down or you might
loseyourfooting Donotmowexcessivelysteepslopes Use
caution when operating the mower on uneven terrain orwhen
changing directions - maintain good footing
• Never operate your mower without proper guards, plates,
grass catcher or other safety devices in place
MAINTENANCE AND STORAGE:
• Check the blade and the engine mounting bolts often to be
sure they are tightened properly
• Check all bolts, nuts and screws at frequent intervals for
proper tightness to be sure mower is in safe working condi-
tion.
• Keep aH safety devices in place and working.
• To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease and oil,
• Check grass catcher often for deterioration and wear and
replace worn bags Use only replacement bags that are
recommended by and comply with specifications of the
manufacturer of your mower
• AlWays keep a sharp blade on your mower.
• Allow engine to cool before storing in any enclosure,
• Never store mower with fuel in the tank inside a building
where fumes may reach an open flame or an ignition source
such as a hot water heater, space heater, clothes dryer, etc
i ii, 'I'I'IHIH'I I HrHHHH
I ._. Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
,, i ,i .........................................
I _ CAUTION: Always disconnect spark
plug wire and place wire where it can-
not contact spark plug in order to pre-
vent accidental starting when setting
up, transporting, adjusting or making
,, repairs. , ......
A WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
IHH
CONGRATULATIONS on your purchase of a Sears Lawn
Mower., It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance_
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wel!-
trained technicians and the proper tools to service or repair
this lawn mower.
Please read and retain this manual, The instructions will
enable you to assemble and maintain your lawn mower
properly° Always observe the "SAFETY RULES",.
MODEL
NUMBER 917o377271
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE
LAWN MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPEClRCATtONS
HORSEPOWER: 6,5
DISPLACEMENT: 12,56 CU. IN.
GASOLINE CAPACITY 1.,5QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (ABOVE 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 27 OZ&
SPARK PLUG: CHAMPION J19LM, RJtgLM
(GAP: 030")
VALVE CLEARANCE: INTAKE: ,005"-,007"
EXHAUST: 007"-_009"
SOLID STATE IGNITION
AIR GAP: ,010 IN,
BLADE BOLT TORQUE: 35-40 FT., LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
° Follow a regular schedule in maintaining, caring for and using your lawn mower.
. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual
lu,r,i...... n •
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any
defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for onty 90 days from
the date of purchase°
This Warranty does not cover:
o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts,
air cleaners and spark plug.
" Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST
SEARS SERVICE CENTER/DEPARTMENT 1NTHE UNITED STATES.. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS tN USE IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
SAFETY RULES ..................................................... ....... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 12-14
WARRANTY .................................................................. 3
ASSEMBLY ................... ;............... _............................... 6
OPERATION .................................................................. 8
MAINTENANCE SCHEDULE ...................................... 12
SERVICE AND ADJUSTMENTS ................................. 15
STORAGE ....................................... .............. ,............. 17
TROUBLESHOOTING ................................................. 19
REPAIR PARTS - LAWN MOWER ......................... 20-24
REPAIR PARTS - ENGINE ..................................... 26-28
PARTS ORDERING/SERVICE .................................... 28
EX
A
Accessories ......................................... 5
Adjustments:
Carburetor ................................ 16
Drive Belt .......................................15
Engine Speed ........................... 16
Handle Height ......................... 16
Height of Cut ............................... 9
Air Filter:
Replacement .......................... 14
Service ........................................ 14
Assembly ...............................................6
B
Blade:
Sharpening ............................... 13
Replacement ........................... 13
C
Controls:
Drive Control .............................. 8
Engine Zone Control ................ 8
Engine Speed Control ............. 8
Operator' Presence
Control Bar ................................. 8
Customer Responsibilttiesooo 3, t2-14
Air Filter ................................. 14
Biade Care/Replacement ...... 13
Drive Wheels ............................ 13
Engine ................................... 14
Lubrication .............................. 14
Spark Plug ................................ 14
Cutting Levels .................................. 9
E
Engine:
Air Filter ..........................................14
Oil Change ...................................14
Oil Level ............................................14
Oil Type ................................ 14
Starting ..........................................10
Stopping .................................... 10
Storage ........................................16
F
Fuel:
Capacity ....................................... 3
Storage .........................................16
Type ........................................... 10
H
Handle Adjustment:
Assembly ..................................... 6
Cutting Height ..............................16
L
Lubrication:
Engine ...................................... 14
Lawn Mower. .............................12
Maintenance Agreement ................ 3
Maintenance Schedule .................. 12
Mowing Tips ..................................... 10
Oil:
O
Engine ..................................... 12
Storage .................................. 16
Operation:
Drive Control ..................................9
Engine Control ...............................9
Grass Catcher ........................... 9
Mower ......................................... 9
Operator Presence
Control Bar ................................. 9
Options:
Accessories ................................... 5
R
Repair Parts:
Engine .........................................26-28
Lawn Mower ....................... 20-24
Responsibilities, Customer.. 3, t2-t4
S
Safety Rules ........................................ 2
Service and Adjustments ............... 15
Carburetor .............................. 16
Drive Belt .....................................15
Engine Speed ............................ 16
Handle ........................................ 16
Spark Plug ...........................................14
Specifications .................................... 3
Speed Control:
Engine ...................................... 8
Starting the Engine ....................... 10
Stopping the Engine ....................... 10
Storage ............................................... t6
T
Trouble Shooting Chart ................... 19
W
Warranty .............................................. 3
4
_L'L ...................
LAWN , ACCESSORmES
l=, N ................................. , ,,,,,,,1 , 11 ,
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets
and service centers.. Most Sears stores can also order repair parts for you, when you provide the modet number of your fawn
mower. Some of these accessories may not apply to your lawn mower°
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
,N,,= 11
==,=,=
MULCHER KITS
LAWN MOWER MAINTENANCE
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
BELTS
BLADES BLADE ADAPTERS
AIR FILTERS
,,,,,,, ,,H,,,= 11,1 1111
WHEELS
STABILIZER
,,,,,
GAS CANS
SPARK PLUGS
ENGINE OIL
5
ASSEMBLY
Read these instructions and this manual in its en-
tirety before you attempt to assemble or operate your
new lawn mower' Your new lawn mower has been
assembled at the factory with the exception of those
parts left unassembled for shipping purposes. All
parts such as nuts, washers, bolts, etc, necessary to
complete the assembly have been placed in the parts
bag To ensure safe and proper operation of your
lawn mower, all parts and hardware you assemble
must be tightened securely Use the correct toots as
necessary to ensure proper tightness°
TO REMOVE LAWN MOWER FROM
CARTON
. Remove loose parts included with mower.
o Cut down two end corners of carton and lay end
pane] down flato
• Remove all packing materials except padding
between upper and lower handle and padding
holding operator presence control bar to upper
handle°
• Roll lawn mower out of carton and check carton
thoroughly for additional loose part&
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE (See Fig, 1)
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES,
• Raise handles until lower handle section locks
into place in mowing position
. Raise upper handle section into place on lower
handte, remove protective padding and tighten
both handle knobs,,
o Remove handle padding holding operator pres-
ence control bar' to upper handle.
o Your lawn mower handle can be adjusted for your
mowing comfort. Refer' to "Adjust Handle" in the
Service and Adjustment section of this manual.
NOTE: For shipping purposes, the rear wheels on
your lawn mower are not adjusted to the same posi-
tion as the front wheelsv Before operating mower
adjust all wheels to the same cutting height position.
OPERATORPRESENCE _ - ,,_
CONTROLBAR -._-- _) _'_'_._,...
UPPER HANDLE _J/ / _
//'// LIFTUP _" tii
u_ruP _//// _ ,// ,'.7
_ ,. _'_-_,_,//
LOWER HANDLE
FIG. 1
MULCHER PLUG
FiG. 2
CAUTION: Do not run your lawn
mower without mulcher plug in
place or' approved clipping deflec-
tor or grass catcher in place. Never
attempt to operate the lawn mower
with the rear door removed or
propped open.
=
TO INSTALL ATTACHMENTS
(See Fig. 2)
Your lawn mower was shipped ready to be used as a
mu[cher. To convert to bagging or discharging:
• Open rear door and remove mutcher plug,. Store
mulcher plug in a safe place,
• You can now install catcher' or optional clipping
deflector.
o To return to mulching operation, install mulcher
plug into discharge opening of rnower_ Be sure all
tabs are seated properly,
OPERATION
1,111, i , ,. ,11_ ......
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the
iElustratfons with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this
manual for future reference.
nil,, ,,u,uu= u 'Hi'H '1111 I .... " "11 ",'H = ,",_'
These symbols may appear on your lawn mower or in literature supplied with the product, Learn and understand
their meaning_ (_
CAUTION ENGINE
OR WARNING ON
111 ......,,1,11......
ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OFF AND FEET AWAY
ENGINE ZONE CONTROL CABLE
OPERATOR PRESENCE CONTROL BAR
DRIVE CONTROL LEVER
STARTER HANDLE
HANDLE KNOB
ENGINE OIL CAP W/DIPSTICK
MULCHER PLUG
GASOLINE CAP
DRIVE COVER
ENGINE SPEED CONTROL
HOUSING
PRIMER WHEEL ADJUSTER
(ON EACH WHEEL)
FIG, 3
=H,rl=.........
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary wafk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U_SoConsumer' Product Safety Commission. The blade turns when the engine is running
OPERATOR PRESENCE CONTROL - must be held
down to the handle to start the engine, Release to stop the
engine
PRIMER - pumps additiona! fuel from the carburetor to the
cylinder for use when starting a cold engine,
STARTER HANDLE - used for starting the engine_
, ,= ,u ,u
DRIVE CONTROL LEVER o used to engage power-pro-
pelled forward motion of lawn mower
ENGINE SPEED CONTROL - located on the side of the
engine which allows you to select either fast (_) or slow
(._) engine speed
MULCHER PLUG- must be removed to convert to bagging
or discharging operation°
7
OPERATmON
The ope ration of any lawn mower"can result in foreign objects thrown into the eyes, which can
result in severe eye damager Always wear safety glasses or eye shields while operating your
lawn mower or performing any adjustments er repairs. We recommend a wide vision safety
mask over the spectacles or standard safety glasses.
"tOW TO USE YOUR LAWN MOWER
CAUTION: Do not run y_ur lawn mower
without mu!oher plate in place and door
closed orwithoutanapproved clipping
deflector or grasscatcher in place.
Never attempt to operate the lawn
mower' with the rear door' removed or
propped open°
ENGINE SPEED (See Fig. 4)
The engine speed is controlled by a lever' located on the
side of the engine. Fast (_) position is for starting the
engine, normal cutting, and better grass bagging. Slow
(,_) position isfor light cutting, trimming and fuel economy.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury° Do not
under any circumstances attempt to
defeat the function of the operator con-
trol. The blade turns when the engine is
running.
• Your lawn mower is equipped with an operator pres-
ence control bar which requires the operator to be
positioned behind the lawn mower handle to start and
operate the lawn mower,
ENGINE SPEED __
CONTROL LEVER
PRIMER
FIG. 4
TO ADJUST CUTTING HEIGHT (See Fig, 5)
• Raise wheels for low cut and lowerwheels for' high cuL
• Adjust cutting height to suit your requirement& Me-
dium position is best for most lawns.
. To change cutting height, squeeze adjuster lever to-
ward wheel. Move wheel up or down to suit your
requirements. Be sure al! wheels are in the same
setting.
NOTE: Adjuster is properly positioned when plate tab
inserts into hole in lever° Also, 9-position adjusters (if so
equipped) allow lever' to be positioned between the plate
tabs.
LOWER WHEELS FOR HIGH CUT
RAISE WHEELS FOR LOW CUT
FIG. 5
PLATE TAB
TO ATTACH GRASS CATCHER (SEE FIG. 6)
• Close the flip lido Flip lid must be closed while operating
_awn mower.
o Lift the rear door on the mower housing and place the
grass catcher frame onto the formed tabs on the rear
door hinge brackeL
. The grass catcher is secured to the lawn mower
housing when the rear door is lowered onto the grass
catcher frame.
CAUTION: Do not run your lawn mower i
without clipping deflector or approved |
grass catcher in place. Never' attempt !
to operate the lawn mower with the rear |
door removed or propped open
REAR DOOR
HI
BRACKET GRASS
CATCHER
FRAME
FORMED
TABS
FIG. 6
TO EMPTY GRASS CATCHER (SEE FIG. 7)
• To remove grass catcher, release operator presence
control bar to stop engine.
• Lift up rear door and remove the grass catcher by the
handle.
• Do not drag the bag when emptying; it will cause
unnecessary wear°
FIG. 7
DRIVE CONTROL (See Fig. 8)
, Self-propelling is controlled by holding the operator
presence control bar down to the handle and pushing
the drive control lever forward until it clicks; then
release the lever.
• Forward motion will stop when the operator presence
control bar is released. To stop forward motion without
stopping engine, release the operatorpresence control
bar slightly until the drive control disengages, Hold
operator presence control bar down to handle to con-
tinue mowing without self-propelling_
• To keep drive control engaged when turning corners,
push down on handle and lift front wheels off ground
while turning lawn mower.
OPERATF_p.F_SENCE
CONTROL BAR
DRIVE
CONTROL
DR|VEOONTROL
'DRIVE CONTR.QL
DISENGAGED
BEFORE STARTtNG ENGINE
OIL (See Fig. 9)
Your lawn mower isshipped without oil in the engine
• Be sure mower islevel and area around oi! fill isclean
• Remove engine oil cap w/dipstick and fill to the full line
on the dipstick.
• Use 27 ozs. of oil, For type and grade of oil to use, see
"ENGINE" in Customer Responsibilities section of this
manual
o Pour oil slowly. Do not over fill
o Checkoi] level before each use Add oilif needed. Fill
to full line on dipstick.
• To read proper level, tighten engine oil cap each time°
° Reinstall engine oiI cap and tighten,
o After the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter. You may need to
change the oil more often under dusty, dirty conditions
ADD GASOLINE (See Fig. 9)
° Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness°
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture whic.h leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information.. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck, Do not overfill Wipe offany
spilled oil or fuel, Do not store, spill or
use gasoline near an open flame.
FIG. 8
OPERATaO
TO START ENGINE
o To start a cold engine, push primer' five (5) times
before trying to start Use a firm push. This step
is not usually necessary when starting an engine
which has already run fera few minutes°
- Move engine speed control lever to fast (,@)
position.
o Hold operator presence control bar down to the
handle and pu!l starter handle quickly., Do not
allow starter rope to snap back,
• To stop engine, refease operator presence con-
trol bar.
NOTE: In cooler weather it may be necessary to
repeat priming steps, In warmer weather over prim-
ing may cause flooding and engine wilt not start if
you do flood engine, wait a few minutes before at-
tempting to start and do not repeat priming sleps
GASOLINE FtLLER CAP
ENGINE OIL CAP
WtDIPSTICK
FIG. 9
MOWnNG TaPS
• Under certain conditions, such as very tall grass, itmay
be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and
ieaving clumps of grass clipping&
° For extremely heavy cutting, reduce the width of cut and
raise the rear of the lawn mower housing one (1) wheel
adjuster setting higher'than the front for better discharge
ofgras&
. For better grass bagging and most cutting conditions, the
engine speed should be set in the fast (.) position_
= When using a rear discharge lawn mower_n moist, heavy
grass, clumps of cut grass may not enter the grass
catcher. Reduce ground speed (pushing speed) and/or
run the lawn mower over the area a second time.
. Ifa trail of grass clippings isleft on the right side of a rear
discharge lawn mower, mow ina clockwise direction with
a small overlap to collect the clippings on the next pass.
• Keep top of engine around starter clear and clean of
grass clippings and chaff, This will help engine air flow
and extend engine Iife.
o Pores in cloth grass catchers can become filled with dirt
and dust with use and catchers wit] colfect less grass. To
preventthis, regularly hose catchers offwith waterand let
dry before using.
IVIULCHING MOWING TaPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT=UP GRASS AND
TRASH. SEE "CLEANING" IN CUSTOMER
RESPONSIBILITIES SECTION OF THIS MANUAL.
The special mulching blade wilf recut the grass
clippings many times and reduce them in size so
that as they fall onto the lawn they wilt disperse
into the grass and not be noticed. Also, the
mulched grass wi!l biodegrade quickly to provide
nutrients for the lawn.. &lways mulch with your
highest engine (b!ade) _peed as this wi!l provide
the be_t tecutting action of the blades
o Avoid cutting your lawn when it is wet, Wet grass
tends to form clumps and interferes with the
mulching action, The best time to mow your lawn
is the early afternoon. At this time the grass has
dried and the newly cut mea will not be exposed
to the direct sun
o For best results, adjust the lawn mower cutting
height so that the lawn mower cuts off only the top
one-third of the grass blades (See Fig. 10). if the
lawn is overgrown it will be necessary to raise the
height of cut to reduce pushing effort and to keep
from over!oading the engine and leaving clumps
of mulched grass_ For extremely heavy mulching,
reduce your width of cut by overlapping previ-
eL,sly cut path and mow slowly.
o Certain types of grass and grass conditions may
require that an area be mulched a second time to
completely hide the clippings. When doing a
second cut, mow across or perpendicular to the
first cut path
o Change your cutting pattern from week to week.
Mow north to south one week then change to east
to west the next week. This will help prevent
matting and gra;ning of the lawn,,
MAX 1/3
FIG. 10
10
M"UU ' I' n" I lU'"" U U'' I
CUSTOMER RESPONSRBILaTmES
,,i,,, HI,, , i ,11,,,,11..... I,,,,H,I ,, i , iJ .... n,,,,,,i ,,,, i......
FILL
REGULAR SERVICE .............../£_'_'_'_£'_'/_" "_>"_'_'_='_ "_-_"_='_-_/£_';/£ _,O_/._,,_ _ SERVICE DATES
Check for Loose Fastene,,rs...... $f
Clean/Inspect Grass Catcher
(If Equipped) ...... 6/'
M Clean Lawn Mower t_
0 i Ctean Under Drive cover
R_, (Power-Pro,P,e!tedMowers) .........
Check drive belt/pulleys
(',Power-Propelled ¥owe,rs)
ChecWSharpen/Replace Blade ' .......
Lubrication Chart
Ciean BatterylRecharge ..............
_Electric Start Mowers)
E Check Engine Oil Level
N Change,Engine Q!!,,, 6/'
G Clean Air Filter
I Inspect Muffler
U _,!ean 0r Replace Spark Plug
E Replace Air Filter Paper Cartridge
e,'
e,"
v'3
_1,2
J,,,,,,
t - Change more o_ten when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty condilions
3 * Replace blades more often when mowing in sandy soil
4 - Charge 48 hours at end el season
.... J i i ,
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
mower as instructed in this manual,
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
° Once a year, replace the spark plug replace air filter
element and check blade for wear. A new spark plug
and clean/new air filter element assures proper air-fuel
mixture and helps your engine run better and last
longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
• Check engine oil level.
° Check for loose fasteners.,
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").
LUIBRUCATnONCHART
(_) WHEEL •
ADJUSTER
(_ ENGtNE OIL
IACKET
MOUNTING PIN
(_) REAR DOOR
HINGE
(_) SPRAY LUBRICANT
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION°
IMPORTANT: DO NOT OIL OR GREASE PLASTtC WHEEL
BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF LUBRICATING BEARINGS. IF YOU FEELTHEY
MUST BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY
1'1
...... ,,,,u u, ,.......... ,
RESPONSHBIL TtE$
LAWN MOWER
Always observe safety rules when performing any mainte-
nance+
TIRES
o Keep tires free of gasoline, oiE,or insect control chemi-
cals which can harm rubber,
o Avoid stumps, stones, deep ruts, sharp objects and
other' hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace
bent or damaged blades..
TO REMOVE BLADE (See Fig. 11)
. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
• Turn lawn mower on its side. Make sure air filter and
carburetor are up.
• Use a wood block between blade and mower housing
to prevent blade from turning when removing blade
bolt.
o Protect your hands with gloves and/or wrap blade with
heavy cloth.
o Remove blade bolt by turning counter-clockwise Use
a 9/16" box or open-end wrench.
o Remove blade and attaching hardware (bolt, lock
washer and hardened washer).
NOTE: Remove the blade adapter and check the key
inside hub of blade adapter. The key must be in good
condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 11)
o Position the blade adapter on the engine crankshaft.
Be sure key in adapter and crankshaft keyway are
alignedo
o Position blade on the blade adapter aligning the two (2)
holes in the blade with the raised lugs on the adapter.
- Be sure the trailing edge of blade (opposite sharp
edge) is up toward the engine.
• Install the blade bolt with the Iockwasher and hardened
washer' into blade adapter and crankshaft.
o Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is 35-40 ft+Ibs.
IMPORTANT; BLADE BOLT ISGRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
TO SHARPEN BLADE
Care should be taken to keep the blade balanced+ An
unbalanced blade will cause eventual damage to lawn
mower or engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
° Tocheck blade balance, ddve anai! into a beamorwatL
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail If
blade is balanced, it should remain in a horizontal
position_ If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
12
BLADE '_ "_ t<_--"'\"/T
1 WAS.ER T.AILZHG\
LOCI( WASHER EDGE BLADE ADAPTER
FIG. 11
GRASS CATCHER
. The grass catcher may be hosed with water, but must
be dry when used.
o Check your grass catcher often for damage or deterio-
ration.. Through normal use it will wear. If catcher
needs replacing, replace only with a manufacturer
approved replacement catcher Give the lawn mower
model number' when ordering.
DRIVE WHEELS
Check front drive wheels each time before you mow to be
sure they move freely+
The wheels not turning freely means trash, grass cuttings,
etc+are in the drive wheel area and must be cieaned to free
ddve wheels.
If necessary to clean the drive wheels, check both front
wheels.
- Remove hubcaps, hairpin cotters and washers.
o Remove wheels from wheel adjusters.
. Remove any trash or grass cuttings from inside the
dust cover', pinion and/or drive wheel gear teeth.
- Put wheels back in place.
o If after cleaning, the drive wheels do not turn freely,
contact your nearest authorized service center.
GEAR CASE
• To keep your drive system working properly, the gear
case and area around the drive should be kept clean
and free of trash build-up Clean under the drive cover
twice a season.
o The gear case is filled with lubricant to the proper level
at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
+ If lubricant is required, use only Texaco Starplex Pre-
mium 1 Grease, Part No. 750355 Do not substitute.
,,'" ,,' ,,...,..i i ..11...... ,.-,.i ........... -- _========_=======
CUSTOMER RESPONSiBJL ES
,..,,....i ................ i... i ....,i.. .i. ..,.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classification SF or SG Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
'_F -20 = 0_ 30 ° 32 _ 40 ° 60_ 80 ° 1(_0•
°c .3'oo .2'0° -_° co _oo _0' 30' 40"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O{L CHANGE
.q
NOTE: Atthough multi-viscosity oils (5W30, 10W30 etc.
improve starting in cold weather, these multi-viscosky oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year ifthe law n
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use..Tighten oil
plug securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 12)
NOTE: Before tipping lawn mower to drain oil, drain fuel
tank by running engine until fuel tank is empty
• Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
° Remove engine oil cap; lay aside on a clean surface.
° Tip lawn mower on its side and drain oil into a suitable
container. Rock lawn mower back and forth to remove
any oil trapped inside of engine.
° Wipe off any spilled oil on lawn mower and on side of
engine..
° Fill engine with oil. Fill only to the "FULL" line on the
dipstick. DO NOT overfill
• Replace engine oil cap,
• Reconnect spark plug wire to spark plug.
AIR FILTER
CONTAINER
FIG, 12
Your engine will not run properly and may be damaged by
using a dirty air filter.
Replace the air filter every year', more often if you mow in
very dusty, dirty conditions Do not wash air filter.
TO CHANGE AIR FILTER (See Fig.. 13)
° Loosen cover knob°
, Swing cover down and remove from hinge.
° Pull paper filter out of air cleaner body.
o Clean air cleaner cover and body.
° Install a new paper fiiter.
• Reinstall cover to air cleaner body. Be sure hinge is
assembled properly,
o Swing cover up and tighten cover knob (Do not
overtighten),
• Clean by gently tapping on a fiat surface, If very dirty,
replace cartridge or clean as follows: Wash in a low or
non-sudsing detergent and warm water solution. Rinse
thoroughly with flowing water from mesh side until
water runs clear,. Let cartridge air dry thoroughly
before, using. ,.......
as kerosene, are not to be used to
clean cartridge. They may cause dete-
rioration of the cartridge. Do not oil
cartridge, Do not use pressurized air
to clean or dry cartridge.
. ...i...... .i ........., i
HINGE_
PAPER FILTER
AIR FILTER COVER
COVER KNOB
FIG, 13
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage
SPARK PLUG
Change your spark plug each year to make your engine
start easier and run better,, Set spark plug gap at ,030 inch,
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN THE UNDERSIDE OF YOUR MOWER
AFTER EACH USE.
o
o
°
,,i,,1111,, ,,,, ,,i
CAUTION: Disconnect spark plug wire
from spark plug and place wire where
it cannot come in contact with the spark
plug.
o Turn fawn mower on its side. Make sure air filter and
carburetor are up, Clean the underside of your lawn
mower by scraping to remove build-up of grass and
trash,
Clean engine often to keep trash from accumulating, A
clogged engine runs hotter and shortens engine life.,
Keep finished surfaces and wheels free of all gasoline,
oil,etc,
We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water out,
Water in engine can resutt in shortened engine life,
13
CLEAN UNDER DRIVE COVER
Clean under drive cover at {east twice a season_ Scrape
underside of cover with putty knife or simitar tool to remove
any build-up of trash or grass on underside of drive cover
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Release control bar.
o Make sure the blade and all moving parts have completely stopped.
o Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation
section of this manual,
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of
your lawn mower', is provided to minimize the possibility
that objects wilt be thrown out the rear of the lawn mower
into the operator's mowing position. If the rear deflector
becomes damaged, it should be replaced.
TO REIVIOVE/REPLACE DRIVE BELT
(See Fig. 14)
= Remove drive cove r. Remove belt by pushing down on
gear case pultey and roll belt off,
o Turn lawn mower on its side with carburetor and fuel
cap up.
• Remove btade,
o Remove debris shield.
. Remove belt from engine pulley on crankshaft.
o Install new belt by reversing above steps,
• Always use factory approved belt to assure fit and long
life,
TO ADJUST HANDLE (See Figs. 15 Thru 17)
Your' lawn mower handle can be raised or lowered for' your'
mowing comfort° Four (4) positions are available: high,
medium high, medium low and low. Handles are shipped
mounted in the medium low position,
• To change from medium low to medium high position,
the upper and lower handle sections wilt have to be
turned over (See Fig. t5B),
• Remove cable clips_
. Remove the controls and operator' presence control
bar from the upper handle.
• Remove the starter rope guide from the lower handle°
° Remove hairpin cotters.
- Disconnect the lower handle from the handle brackets
(See Fig. 17)_
• Turn the handle over and reassemble the hairpin
cotters that have been removed•
o Reassemble the starter rope guide.
o Reassemble the controls and the operator presence
control bar' to the upper handle.
DRIVE
COVER
PUSH
DOWN
FIG, 14
SHIPPING POSITION
MEDIUM LOW MEDIUM HIGH
FIG. 15A
FIG. 15B
LOW
14 FIG. 16A FIG. 16B
i,
1,1,1,1,, , ,,,, i,,, i ,,rlll,,,,i ii i,i1,,,,i.....
SERVICE AND ADJUSTMENTS
,,,11,,,,,,i, , i i ,,i,i i i i1,,,,i,
,i i, i,, i,,
&
,,_ ..... ,i,,,11 i i,, i
CAUTION: The operator presence con-
trol bar must pivot freely to permit blade
brake engagement when control bar is
released. Do not over tighten the
fasteners holding the controls to the
upper handle.
i i,_ r i, i ir
• To change from medium tow to high position only the
upper handle section will have to be turned over (See
Fig 16A)o
• To change from medium low to low position only the
lower handle section will have to be turned oyer (See
Fig 16B)o
SQUEEZE
TO REMOVE
LOWER HANDLE
HANDLE
BRACKET
HAIRPIN CLIP
ENGINE
ENGINE SPEED
Your engine speed has been factory set, Do not attempt
to increase engine speed or it may result in personal injury
Ifyou believe that the engine is running too fast ortoo slow,
take your lawn mower to an authorized service center for
repair and adjustment,
CARBURETOR
Your carburetor is not adjustable, If your engine does not
operate properly due to suspected carburetor problems,
take your lawn mower to an authorized service center for
repair and/or adjustment,
IMPORTANT: NEVER TAMPER W1TH THE ENGINE
GOVERNOR, WHICH iS FACTORY SET FOR PROPER
ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HtGH SPEED SETTING CAN BE
DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS
PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY
NECESSARY ADJUSTMENTS,
FIGo 17
15
STORAGE
Immediately prepare your lawn mower' for storage at the
end of the season or if the unit will not be used for 30 days
or more
LAWN MOWER
When lawn mower isto be stored for a period of time, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
o Clean entire lawn mower' (See "CLEANING" in the
Customer' Responsibilities section of this manual)°
o Lubricate as shown in the Customer Responsibilities
section of this manual.
o Be sure that all nuts, bolts, screws, and pins are
securely fastened., inspect moving parts for damage,
breakage and wear° Replace if necessary.
= Touch up all rusted or chipped paint surfaces; sand
lightly before painting_
HANDLE (See Fig. 18)
You can fold your lawn mower handle for storage.
• Squeeze the bottom ends of the lower' handle toward
each other' until the lower handle clears the handle
bracket, then move handle forward.
o Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT; WHEN FOLDING THE HANDLE FOR
STORAGE OR TRANSPORTATION, BE SURE TO FOLD
THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE
CONTROL CABLES.
. When setting up your handle from the storage position,
the lower handle witl automatically lock into the mowing
position.
LOWER HANDLE
HANDLE
BRACKET
SQUEEZETO
FOLD
HAIRPIN
COTTER
OPERATOR PRESENCE
CONTROLBAR
UPPER HANDLE
FOLD FORWARD
FORSTORAGE
FOLD BACKWARD
MOWING
POSITION
LOWER HANDLE
..... i ,i,i
ENGIiNE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT To PREVENT GUM
DEPOSITS FROM FORMING 1N ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WH1CH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE
• Drain the fuel tank_
. Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
notdrain the gas tank and carburetor' if using fuel stabilizer
ENGINE OIL
Drain oi! (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDER
= Remove spark plug.
o Pour one ounce (29 ml) of oil through spark plug hole
into cylinder
- Pull starter handle slowly a few times to distribute oi!
o Replace with new spark plug.
OTHER
• Do not store gasoline from one season to another.
- Replace your gasoline can if your can starts to rusL
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give
protection from dust and dirt.
. Cover your unit with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your unit to rust.
IMPORTANT: NEVER COVER MOWER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
ii
'" CAUTION: Never store the lawn mower I
with gasoline in the tank inside a build- I
ing where fumes may reach an open |
flame or spark. Allow the engine to cool !
before storing in any enclosure_ I
fl
FIG. 18
16
TROUBLESHOOTING POINTS
.......i,u,,,,u,u ,i,,,,, u,,,
PROBLEM
Does not start
i i ii
Loss of power
Poor cut - uneven
Excessive vibration
Starter rope hard to pull
Loss of drive
Grass catcher not filling
(If so equipped)
Hard to push
CAUSE
u,,,,-n, i, ,
1 Dirty air filter
2 Out of fuel
3 Stale fuel
4 Water in fuel
5 Spark plug wire is disconnected.
6 Bad spark plug
7 Loose blade or broken blade adapter
8 Control bar in reteased position
9 Controlbar detective
1 Rear of lawn mower housing/blade dragging
in heavy grass
2. Cutting too much grass
3 Dirty air filter
4 Buildup of grass, leaves and trash under mower
5 Too much oil tn engine
6 Walking speedtoo fast.
1 Worn, bent Or Ioose btade
2 Wheethetghts uneven
3. Low engine speed.
4 Buildup of grass, teaves, and trash under mower
t Worn, bent or loose blade.
2. Bent engine crankshaft
1 Engine ftywheet brake ts on when control bar is
released.
2 Bent engine crankshaft
3 Blade adapter broken
4 Blade dragging tn grass
1 Drive wheels not turning with ddve control engaged
2 Belt not driving
1 Cutting height too low
2 Lift on blade worn off
3 Catcher not venting air
4 Low engine speed
1. Grass is too high or wheel height is too low.
2 Rear of lawn mower housing/blade dragging
in grass.
3. Grass catcher too fulf
4 Handle height position not right for you
CORRECTION
1 Clean/replace air filter
2 Fill fuel tank
3 Drain tank and refill with fresh clean fuel
4 Drain fuel tank and carbureterand refill tank with fresh
gasoline
5 Connect wire to plug
6 Replace spark plug,
7 Tighten blade bolt or replace blade adapter
8 Depress control bar to handte
9. Replace conlrol bar,
1 Set in "Higher Cut" position
2 Set in "Higher Cut" position
3 Clean/replace air fitter
4 Clean underside o{ mower housing
5 Check oil level
6. Cut at slower walking speed
1 Replace blade Tighten blade bolt
2 Set a{t wheels at same height
3 Set engine speed control in fast position,
4 Clean underside of mower housing
1 Replace blade Tighten blade bolt
2, Contact authorized service center/department
I Depress control bar to upper handle before
pulling starter rope.
2. Contact*authorized service centeddepartment
3 Replace blade adapter
4 Move lawn mower to cut grass or to hard surface
to start engine
1 Adjust or replace drive control cable, if broken
2 Put belt on putleys or replace belts if broken,
1. Raise cutting height
2, Replace blade
3 Clean grass catcher
4 Set engine speed control in fast position
1 Raise cutting height
2 Raise rear of lawn mower housing one (1)
setting higher
3 Empty grass catcher
4 Adjust handle height to suit
17
18
