Craftsman 917259541 tractor User Manual

SWAINS

MODEL

917.259541 OWNER'S MANUAL

° Assembly

° Operation

° Customer Responsibilities

° Service and Adjustments

Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

IIIIIIIIIIIIIHIII

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE fS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

1. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting,

• Only atiow responsible adults, who are familiar with the

instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be sure ihe area isclear of other people before mowing Stop

machine if anyone enters the area

Never carry passengers

Do no! mow in reverse unless absolutely necessary Always

look down and behind before and while backing,,

• Be aware of the mower discharge dilection and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

• Stow down before turning,

° Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

° Turn elf blades when not mowing

• SLop engine before removing grass catcher or unclogging

chuie

Mow only in daylight or good artificial light,

Do not operaie the machine while under the infiuence of

alcohol or drugs

. Watch for traffic when operating near or crossing roadways,

• Use extra care when foRding or unbadlng the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury ordeath.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it..

DO:

• Mow up and down stopes, not acros s.

• Remove obstacles such as rocks, tree limbsl etc

Watch for hobs, ruts, or bumps, Uneven ierrain could

overturn the machine. Tall grass can hide obstacles

• Use slow speed.. Choose atowgear so that you will not have

to slop or shill while on the slope

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use exlra care wilh grass catchers oi' other attachments

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope. If liras lose traction,

disengage the blades and proceed slowly straight down the

slope

DO NOT:

Do not lurn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass, Reduced traction could cause

sliding..

• De not iry to stabilize the machine by putting your foot on the

ground

• Do not use grass catcher on steep slopes..

IIL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the

machine and the mowing activity, Never assume that

children wi!l remain where you last saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adut!

• Be alert and turn machine off if children enter lhe area

• Before and when backing, look behind and down for' small

children

,, Never carry children They may fall otf and be seriously

injured or intedere with safe machine operation

• Never allow children to operate the machine..

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

" Use extra care in handling gasoline and other fuels, They are

flammable and vapors are explosive

Use only an approved container

Never remove gas cap or add fuel with the engine

running.. Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors

Never slore the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

• Never tamper with safety devices, Check their proper

operation regularly

• Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage Allow machine to cool before

storing,.

• Stop and inspect the equipment il you strike an objecL

Repair, if necessary, before restarling

• Never make adjustmenls or repairs with the engine running,

• Grass catcher components are subjeci towear, damage, and

deterioration, which could expose moving paris or allow

objects to be thrown. Frequently check components and

replace with manulacturer's recommended pads, when nec-

essary

• Mower blades are sharp and can cut,. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

" Check brake operation frequently, Adjust and service as

required.

H i HmHN,ll mH,,,,,I I I J

Look for this symbol to point out im.

portent safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

ill

The engine exhaust from this product con-

tains cl'iemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

,,i,J,i i i imml iHll ill

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES"°

MODEL

NUMBER 917 259541

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERSWILLBE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

. Follow a regular schedule in maintaining, caring for and

using your tractor.

. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5

iGASOLINE CAPACITY 125 GALLONS

ANw...D TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32 F)

OlL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: ,040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD:

1st 1,,1

2rid 1,5

3rd 2,3

41h 35

5th 4 4

6th 57

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT' LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any).. If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laws_ Federal taws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center!

Department (See REPAIR PARTS section of this manual),

,,, i

IL....................

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

- Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from ou!side objects, such as nails, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RICING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS

FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE

DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR

NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state..

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

ASSEMBLY ................................................................ 7-9

OPERATION ............... ............................................ 10-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

iNDEX

Accessories ............. :.................... 5

Adjuslments:

Brake ...................................... 22

Carburetor ...................................... 25

Mower:

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttle Control Cable ......................25

Air Filter, Engine .................................. 18

Air Screen, Engine ............................. 18

Assembly ......................................... 7.9

Battery:

Charging ................................ 7

Cleaning ....................................... 16

Starting with Weak Battery ......... 23

Storage .......................................... 26

Terminals ..................................... 16

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

RemovalfReplacement .......... 22

Blade:

Sharpening ................................ !6

Replacement ................................ !6

Brake Adiustment ................................ 22

Carburetor Adjustment ....................... 25

Controls, Tractor .............................. 11

Customer Responsibilities ............ 15-19

Engine:

Air Filter .................................. 18

Air Screen, Engine .................. 18

Battery .................................... t 7

Cooling Fins, Engine ............... 18

Engine OIl ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................. 18

Tractor:

Blades ....................................... 16

Lubrication Chart .................... 15

Maintenance Schedule .......... 15

Tire Care ......................... 9,16,23

Cutting Height, Mower ......................... 12

Electrical:

Interlocks and Relays ................. 24

Schematic ...................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter. ....................................... 18

Atr Screen ...................................... 18

Cooling Fins, Engine ......................18

OIl Change ................................... 17

OIl Level ..................................... 13,17

Oil Type .......................................... t 7

Preparation ................................. 13

Repair Parts ......................... 48-53

Starting ....................................... 14

Storage .............................................26

Filters:

Air ................................................ 18

Fuel .......................................... 19

Fuel:

Type ........................................... 13

Storage ............................................26

Fuse .....................................................24

Gauge Wheels ...................................... 8

Hood Removaltlnstallation .................. 24

Leveling Mower Deck ........................ 21

Lubrication Chart ................................ 15

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Stde.,to.Slde ............ 21

Blade Sharpening ...................... 16

Blade Replacement .................... 16

Cutting Height .............................. 12

Instaitatlon .................................... 20

Operation ...................................... 13

Removal ...................................... 20

Mowing Tips ........................................ 14

Muffler ................................................ 18

Spark Arrestor ............................3,40

Mulcher Plate ...................................... 9

Oi1:

Cold Weather Conditions ....... 14,17

Engine ........................................17

Storage ....................................... 26

Operation .................................. 10-t 4

Operating Mower ......................... t3

Options:

Accessories .................................... 5

Spark Arrester ...................... 3,40

Parking Brake .............................. t 1-12

PartsBag ......................................................6

Parts, Replacement/Repair ...........30-47

Product Specifications ....................... 3

Repair Paris ............................... 30-47

Safely Rules ........................... 2

Seat .................................................. 8

Service and Adjustments ............ 20-25

Brake ............................................. 22

Carburetor ..................................... 25

Fuse ..............................................24

Hood Removaltlnstaflation .......... 24

Motion Drive Belt

Removat/Replacemenl .......... 22

Mower Blade Drive Belt

Removal/Replacement ......... 22

Mower Adjustment:

Front-to-Back ........................ 21

Side-to-Side ................. 21

Mower Installation ................... 20

Mower Removal ........................ 20

Tire Care ........................... 9,!6,23

Slope Guide Sheet .............................. 55

Spark Plugs ....................................... 18

Specifications ......................................... 3

Starting the Engine ......................... 13.14

Steering Wheel ................................ 7,23

Stopping the Tractor .......................... 12

Storage ......................................... 26

Throttle Control Cable Adjustment .... 25

Tires ........................................ 9,16,23

Trouble Shooting Chart ............. 27-28

Transaxle Repair Paris .............. 46-47

Warranty ................................................. 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

.................................................... i ........................... i uu,L

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief exp anations of how they can help

you Ti_is list was current at the time of publication; however itmay change in future years - more attachments may be added, changes

may be made n these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachmenls do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn, Ta-

pered 2 5*inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at c!ose intervals to let moisture soak in_

Steel weight tray for increased penetration°

BAGGER lets you collecl grass clippings and leaves for a

healthier, nealer looking lawn_ Two Permanex containers hold

30-gallon plastic bags

BUMPER prelects front end of tractor from damage

CARTS make hauling easy, Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrienls to reach grass roots_ 36-inch swath. 24

hardened sleet coring tips 150 lb_capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain,

GANG HITCH lets you tow2 or 3puli-behlnd attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rolIers,

carts or other heavy atlachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain, For mower decks not so

equipped

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup,, Twenty spring line

leeth. Useful to prepare bare areas forseeding, Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses lhatch info large hopper, Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x t0 lumber

ROLLER for smoother lawn surface, 36-inch wide, t8qnch

diameterwater-tight drum holds upto3901bs, ofweight., Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum

SNOW BLADE for snow removal only. 14÷inch high, 48qnch wide

bladeclears42-inchpalhwhenangledleftorright Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper

bar (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath° Drum-type auger handles

powdery and wet/heavy snow° Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 !o 50 feet,, Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray f3attern For applying herbicides insecfi-

cides, lung c des and liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful Ior granular de-

icers and sand,

SWEEPERS let you collect grass clippings and leaves

TILLER has 5hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in

lift and depth control system and does NOT require asleeve hitch

Fits any lawn, yard or garden tractor. Simply hook up io the tractor

drawbar and go! Optional accessories convert unit for

delhatching, aerating, hilling, ,without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.,

TRACTOR CAB has heavy duly vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun

protector [n summer, Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper

12-volt amber cau ion Ight for mounting on cab lop

VACS for powerful collection of heavy grass clippings and leaves,

Optional wand attachment to pick up debris in hard-to-reach

places, VACtCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

(1) Large Flat Washer

(1) Lockwasher 3/8

(1) Hex Bolt 5/16q8 x 1-1/4 (1) Locknut 5/16-18

(2) Screws #10 x 5/8

(2) Lock Washers #10 -.

(2) Weld Nuts #10 _ I

,,, (2) Washers 3/16 X 3,/4,x !6 Gauge

(t) Hex Bolt

112-13 x 1

(1) Shoulder Bolt

5/16_18

1) Washer

x 1-3/16

x 12 Gauge

Seat

Steering

Boot

Manual

Mulcher

Plate

Steering

Wheel

Video

Cassette

Parts Bag

inn, i1,11

Parts bag contents not shown full size

...................... i mHHHH Hn,

_ (2) Washers 3/8x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Steering Wheel

Adapter

(2) Gauge

Wheels

(2) Center-

lock Nuts

Steering

Wheel

Insert

Slope Sheet

Steering

Extension

Shaft

(2) Keys

ASSEMBLY

i ,., i .nuul i ,.lU i ...............i..... n,, i, , i,,, H,,i

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor alf parts and hardware you assemble must be tightened securely.. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrench sizes are listed°

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Phillips screwddver

(I) 9/16" wrench Utiiity knife

(1) 3/4" socket with drive ratchet

When dght or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACKCARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 2).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiaL

o Check for any additional loose parts or cartons and

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and locknut, Tighten securely,

iMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT LBSTORQUE

• Place tabs of steering boot over tab slots in dash and

push down to secure_

iNSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward

° Slide steering wheel adapter onto steering shaft exten-

sion.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter°

• Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely°

- Snap steering wheel insert into center of steering

wi_eel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

INSKID THAT MAY PUNCTURE TIRES WHERETRACTOR

IS TO ROLL OFF SKID.

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

° Press lift lever plunger and raise attachment lift lever to

its highest position

° Release parking brake by depressing clutch/brake

pedal

° Place gearshift lever in neutral (N) position.

• Roll tractor backwards off skid,

° Remove banding holding discharge guard up against

tractor.

_ INSERT

_-__W-/ _1,-------3/8LOCKWASRER

STEERING "_--"---_'_-_--_J

WHEEL

%_) STEE_ING

_._ BOOT

ADAPTER

EXTENSION SHAFT

5/16 HEX BOLT

5116 LOCKNUT

LOWER

STEERING

SHAFT

FIG. I

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

• ,11

CAUTION: DO not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

i,i,n i ,i,ii lUl,n n i

Remove cardboard packing from seat pan and fift seat

pan to raised position.

• Open battery box door.

• Remove terminal protective caps and discard,

o If this battery is put into service after month and year

indicated on tabel (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

i ii nil ,,, n iinlllll Ill,I i illlll,lllllmlll I

ASSEMBLY

n illllllll, i I n i ii illlllll unlnl,lU I

* Connect BLACK grounding cable to negative (-) termi-

nal with rernaining hex bolt, flat washer, lock washer

and hex nuL Tighten securely.,

= Close battery box doon

Open battery box door for:

. Inspection for secure connections (to tighten hard-

ware),

• Inspection for corrosion_

• Testing battery,

• Jumping (if required),

Periodic charging.

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

FIG. 2

SEAT

PAN

BATTEF

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

° Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, Iockwasher and flat washer

loosely, Do not tighten.

o Tighten shoulder bolt securely.

. Lower seat into operating position and sit on seat.

. Slide seat until a comfo rtabte position is reached which

allows you to press clutch/brake pedal all the way

down,,

• Get off seat without moving its adjusted positionv

• Raise seat and tighten adjustment bolt securely.

,i ii i lUUl i i ill lunnlllllllll,i

EAT,A. III

BOLT

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance,

. Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manua!,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual,. Verify that the belts are routed

correctly_

CHECK BRAKE SYSTEM

After you learn how to operate your tractor', check to see

that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5A)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower'. Be sure they are

properly adjusted to ensure optimum mower performance.

. Assemble gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD-

" " O tO

JUST MOWER CUTTING HEIGHT In the pelat' n

section of this manual).

. With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

groun& Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely,

o Repeat for opposite side installing gauge wheel in

same adjustment holeo

ASSEMBLY

1,,,,,,,1,,,,=u= 1,11 = = m,== = . ,,,,,,1,,,1

GAUGE WHEEL

MOUNTING

BRACKET

318-16

LOCKNUT

318" WASHER

GAUGE WHE

FIG. 5A

SHOULDER BOLT

INSTALL MULCHER PLATE (See Figs. 5B and

5C)

° Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown°

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down,

° Tighten hardware securely.

. Raise and hold deflector shield in upright position°

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

, Hook front latch into hole on front of mower deck..

o Hook rear latch into hole on back of mower deck.

=m=M,rml,m,=,=, = .................

CAUTION: Do not remove discharge ]

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

,,,,=,,,,,,H= H== H

HOOK POINTS

WELD NUT DOWN

LOCK

WELD WASHER

NUT "_,

LATCH *-.

HOOK

WASHER

MULCHER

=LATE

LOCK

WASHER

SCREW

WELD

NUT

FIG. 5B

DEFLECTOR

SHIELD

LATCH

HbOKs

FIG. 5C

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mufcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades The mulcher

blades are designed for discharging and bagging also,

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructionshave been completed.

v" No remaining loose parts in carton,

,/ Batteryis properly prepared and charged (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely,.

,/ Alltires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory),

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results.. (Tires must be

properly inflated for leveling)°

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that al! connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢' Become familiar with all cbntrols - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERAT O

,,, i Hun,,, Hn,,,, i n lllnnH,,,, l l,l, i ii, .................. ,,,,,,, ,,, , .........

These symbols may appear on your' tractor or in literature supplied with the product. Learn and understand their' meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OtL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

,ull i i i mimH,,,, H,i i, i i , i, H,,i,,,ll i ,,u ul, i

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourseIf with the locations of various controls and adjustments, Save

this manual for future reference,

THROTTLE/CHOKE

CONTROL

ATTACHMENT

CLUTCH LEVER

AMMETER ,. _ .__ _

IGN|TION LIGHT

SWITCH SWITCH

POSITION

LIFT LEVER

PLUNGER

CLUTCH/

BRAKE

PEDAL

ATTACHMENT

LIFT LEVER

MOWER

HEIIGHT

ADJUSTMENT

POSITIONS

PARKING BRAKE

GEAR SHIFT

LEVER

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIGHT SWITCH: Turns the headlights on and off°

THROTTLE/CHOKE CONTROL: Used to control engine

speed,

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine°

PARKING BRAKE: Locks clutch/brake pedal into the

brake position,

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor°

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position°

IGNITION SWlI"CH: Used for starting and stopping the

engine,

AMMETER: indicates battery charging (+) or discharging

{-).

OPERATION

i i iil,,i, IN,IIIIII ,,

i ,ira i i ii,lll,l_ln .................................. ii iiiii¸ ,,,,,,,,,,,,,,,,,,,,, ii

The operation of any tractor can result in foreign objects thrown into the eyes, which can I

result in severe eye damage, Always wear safety glasses or eye shields while operating you r

tractor or perfor ruing any adjustments or repairs, We recommend a wide vision safety mask

over the spectacles or standard safety glasses,

i, i1,1, i,m ........................ 1,'lr ,i i1,1ii i, ii i,, i! iii, ii, iiii

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor isequipped with an operator presence sensing

switch When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake w[l{ shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in BRAKE position. Make sure parking brake

will hold tractor secure

THROTTLEICHOKE

CONTROL "---.._

ATTACHMENT CLUTCH LEVER

"ENGAGED'POSIT|ON

PARKING BRAKE

"BRAKE" "ENGAGED"

POSITION POSITION

CLUTCHIBRAKE "DISENGAGED"

PEDAL "DRIVE" POSITION

POSITION

GEARSHIFT

LEVER

FIG, 9

STOPPING (See Fig. 9)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-

silion

GROUND DRIVE -

• Depress ctutchtbrake pedal into full "BRAKE" position

• Move gearshift lever to neutral (N) position.

ENGINE -

. Move throttle control to stow (,,,_.) position,

NOTE: Failure to move throttle control to slow (,,_)

position and allowing engine to idle before stopping may

cause engine to "backfire"..

* Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

NOTE: Under certain conditions when t_actor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

IIH ,11 'IN'Ill,I,

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

i i,im, i i ii mll

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

= Operating engine at less than full throttle reduces the

battery charging rate.

o Full throttle offers the best bagging and mower perlor-

mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshi{t lever°

. Start t_actoi with clutch/brake pedal depressed and

gearshift lever' in neutral (N) position

- Move gearshift lever to desired position

- Slowly release clutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DQ SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift leve_ determines the

cutting height.

• Grasp lift lever..

• Press plunger with thumb and move lever to desired

position

The cutting height range is approximately 1-1/2 to 4" The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

. The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERAT!ON

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing

switch Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine

, Select desired height of cut

• Start mower blades by engaging attachment clutch

control,

• TO STOP MOWER BLADES odisengage attachment

clutch control,

CAUTION: Do not operate the mqwer

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

i i .....................

ATTACHMENT CLUTCH

LEVER "DISENGAGED"

POSITION

"ENGAGED"

POSITION

ATTACHMENT

• LIFT LEVER

HIGH POSITION

;" LOW

POSITION

FIG. 10

DISCHARGE

GUARD

TO OPERATE ON HILLS

..............I

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope,

u ii

Choose the slowest speed before starting up or down

hills

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

° Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightry as you restart

movement

o To restart movement, slowly release parking brake and

clutch/brake pedal..

o Make all turns slowly.

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control.

,' When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

,, Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when lransporting

your tractor on a truckor a trailer,be sure hood isclosed and

secured to tractor Use an appropriate means of tyinghood

to tractor (rope, cord, etc ).

BEFORE STARTING THE ENGHNE

CHECK ENGINE OIL LEVEL (See Fig. 17)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

,, Check engine oil with tractor on level ground.

', Unthread and remove oil fill cap/dipstick; wipe oil off

Reinsed the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube+Remove

and read oil level If necessary, add oil until "FULL"

mark on dipstick is reached Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual+

ADD GASOLINE

° Fill fuel tank Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane+ (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil wilt] gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

IMPORTANT: WHEN OPERAT1NGtN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage.. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor+

age of 30 days or Ionger. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season See Storage Instruc-

tions for additional information Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur

,,,,pll,m,i i H,i IHH II

CAUTION: Fill to bottom of gas tank

fi!ler neck. Do not overfill Wipe off any

spilled oil or fuel, Do not store, spill or

use gasoline near an open flame.

iiiii iiHu ,

, u, , ,I_Ju.l,,I I I III ,,,I,,¸ I1,11,,,¸ I1,,H ' UU,U ,,,UI,I I1,1,

OPERATION

................ _..... , ,,u ,,, u

TO START ENGINE (See Fig, 9)

When starting the engine for the first time or if the engine

has run out of fuel, it wilt take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place gear shift lever in neutral (N) position

• Move attachment clutch to "DISENGAGED" position,

• Move throttle control to choke (N) position

Note: Before starting, read the warm and cold starting

procedures below

. tnsert keyinto ignition and turn key clockwise to"START"

position and release key as soon as engine starts, Do

not run starter continuously for more than fifteen sec-

onds per minute If the engine does not start after

several attempts, move throttle control to fast (,,_)

position, wait afew minutes and try again,. Ifengine still

does not start, move the throttle control back to the

choke (N) position and retry_

WARM WEATHER STARTING (50° F and above)

- When engine starts, move the throttle control to the fast

(ze_)position.

The attachments and ground drive can nowbe used. ]f

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle

control in the choke (\!) position until the engine runs

roughly, then move thrott e contro to fast (,_) posit on..

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature

• The attachments can also be used during the engine

warm-up period.

NOTE: tf at a high altitude (above 3000 feet) or in cold

[emperatures (below 32 F) the carburetor fuel mixture may

need Io be adjusted for best engine performance. See"TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance See"TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

• The left hand side of mower shoutd be used for trim-

ming

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. ! 1A ).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height,

i,,,11,11,,,, , ii , , u ,ulJ ...................

,, Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps, Allow grass to

dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material,. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used°

FIG. 11A

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE

• The special mulching blade will recur the grass clip-

pings many times and reduce them in size so that as

they falt onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

. Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun°

* For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 11 B). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

. Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week.. This will help prevent matting and graining

of the fawn

MAX 1/3

FIG. 11B

CUSTOMER RESPONSIBULR'UES

MAINTENANCE SCHEDULE /__ ._o__o__

FILL IN DATES /__'_'_/_._

ASYouCOMPLETE

REGULARSERV!OE / Y' .YSERV'CE DA'rEs

Check Brake Operation $/ e/

Check Tire Pressure _#',. V _'

T Check for Loose Fasteners 6/ 6f 7

a Sharpen/Replace Mower Blades ......................

u b 3 .......

Lubrication Chart _'

T Check Batlery LevellRecharge

0 Clean Battery and Terminals ....6./ .............. _'

R Check Transaxle Cooling 6,,4"

Adjust Blade Belt(s) Tension ,6/5

Adjust Motion Drive Bell(s) Tension ........................... 6#45

Check Engine Oil Leve!

Change Engine Oil

Clean Air Filler

N Clean Air Screen

e Inspect Muffler/Spark Arrester

I Replace Oil Filter (If equipped)

N Clean Engine Cooling Fins ....

Replace Spark Plug

Replace Air Filter Paper Ca4ridge

Replace Fuel Filter

d i3 v" ..................

J v'

1 - Change more ollen when operating under a heavy load or in high ambient temperatures

2 - Service more of Ion when ope_alfng in dtrly or dusty conditions

3 - I1equipped wilh oil filler, change oil every 50 l_ours

4 - Replace blades more often when mowing in sandy soll

5 - If equipped wilh adiuslabie system

6 - Not requ[re_! if equipped wilh mainlenance-iree ballery

7 - Tighten t[onl axle pivot bolt to 35 ft -Ibs maximum

Do not overlighlen

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence° To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRICATION CHART

(_ FRONT WHEE

BEARING ZERK

" FRONT WHEEL (_)

BEARING ZERK

CLUTCH

PIVOT(S)

BEFORE EACH USE

• Check engine oil level.

" Check brake operation,

', Check tire pressure

,, Check for loose fasteners,

PIVOTS

(9 SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGtNE" SECTION

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW-

!5 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

Maintain proper air pressure in a!! tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

. Keep tires free of gasoline, oil, or insect controE chemF

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from yourtocal

parts dealer. Tire sealant also prevents tire dry rot and

corrosion

BLADE CARE

For best results mower blades must be kept sharp Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades

o Remove hex bolt, lock washer and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown

Tighten bolt securely (30-35 Ft Lbs, torque)

H',4PORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade -but ifyou

do, be sure the blade is balanced.

BLADE

MANDREL

TRAILING EDGE

FLAT WASHER !

LOC

HEXBOLT

(GRADE

'AGRADEaHEATTREATEDBOLTCAN BE

IDENTIFIED BYSIXLINESONTHEBOLTHEAD.

TO SHARPEN BLADE (See Fig. 14)

Care shoutd be taken to keep the blade balanced. An

unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine.

o The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower

o To check blade batance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bat-

ancer)_

" Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade_ The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5ta"BOLT BLADE

OR PIN j

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffF

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life

. Keep battery and terminals clean

. Keep battery bolts tight

o Keep small vent holes open.

o Recharge at 6-10 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,.

o Open battery box door,

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor,

° Rinse the battery with plain water and dry.

° Clean terminals and battery cable ends with wire brush

until bright,

o Coat terminals with grease or petroleum jelly

o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG. 13

i iiiiii

CUSTOMER

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not

adjustable° Replace belts if they begin to slip from wear°

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

c_assification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature°

SAE VISCOSITY GRADES

t ! J

I ....

_F "204 09 30 ° 32" 40 = 60 _ B0_'' _00 _

°C .30= -20° -10" 0_ 1'0_ 20° ,,, 30" .......40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

i ,i, i ..................................i , i i_,,,, IIHIIIII , ii

RESPONS LRTIES

H,_I_L i, rill ,i , ,I,,H

TO CHANGE ENGINE OiL (See Figs. 15 and 16)

Determine temperature range expected before oil change_

All oil must meet API service classification SF, SG or SHo

o Be sure tractor is on level surface

• Oil wi!l drain more freely when warm,

o Catch oil in a suitable container_

o Remove oil fill cap/dipstick_ Be careful not to allow dirt

to enter the engine when changing oil.

o Remove drain plug

- After oil has drained completely, replace oil drain plug

and tighten secure{y.

= Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

= Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading° Keep oil at"FULL" line on dipstick Tighten

cap onto the tube securely when finished,

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours inone year,,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill

cap/dipstick securely each time you check the oil level..

AIR CLEANER

COVER • WING NUT

FOAM

PRE-CLEANER

AIR

SCREEN

PAPER CARTRIDGE

AIR CLEANER

BASE

CAP/DIPSTICK

PLUG

FIG. 16

CLEAN AIR SCREEN (See Fig, 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating., Clean with awire brush

or compressed air to remove dirt and stubborn dried gum

fibers_

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter,

Clean the foam pre-cleaner after' every 25 hours of opera-

tion or every season° Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions°

* Remove knob and cover,

* Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

• Slide foam pro-cleaner off cartridge.

. Wash it in liquid detergent and water°

. Squeeze it dry in a clean ciotho Allow itto dry.

• Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,

TO SERVICE CARTRIDGE

, Replace a dirty, bent, or damaged cartridge.

NOTE: Donor washthe papercartridge or use pressurized

air, as this will damage the cartridge°

Reinstall the pro-cleaner (cleaned and oiled) over the

paper cartridge,

. Reassemble air cleaner, wing nut, cover and tighten

knob securely,

CLEAN AIR INTAKE!COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times,

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled_

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating,

MUFFLER

Inspect and replace corroded muffler and spark arrestor (if

equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first, Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

i i

CUSTO RESPONSBBIL TUES

ENGINE OIL. FILTER (See Fig. 17)

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

yean

. Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug),

° Remove oil filter and wipe off filter adapter.

° Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filler,

• Install replacement oil filter on filter adapter, Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 t_rn.,

• Fil! crankcase with new oil (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual

• Start the engine and check for oil leaks, Correct any

leaks before placing engine into full operation,,

OIL FILTER

FIG. 17

IN-LINE FUEL FILTER (See Fig. 18)

The fue! filter should be replaced once each season If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required

o With engine cool, remove filter and plug fuel line

sections_

o Place new fue! filter in position in fuel line with arrow

pointing towards carburetor.

o Be sure there are no fuel line leaks and ctamps are

properly positioned

, Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL

FILTER

FIG. 18

CLEANING

• Clean engine, battery, seat, finish, etco of all foreign

matter..

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

o Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filler and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position,

Place attachment clutch in "DISENGAGED" position,

Turn ignition key "OFF" and remove key,

Make sure the blades and all moving parts have completely stopped,

Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with

plug_

1, ,w n..................... 1, n,,_,nil........ ,,11

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor°

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to Iower mower to its

lowest position

. Roll belt off engine putley,

• Disconnect dutch rod from clutch lever by removing

retainer spring.

. Disconnect antFsway bar from chassis bracket by

removing retainer spring.

Oiscormect suspension arms from rear deck brackets

by removing retainer spring&

• Disconnect front Iinks from deck by removing retainer

springs

• Raise lift lever to raise suspension arms Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER tS TO 8E MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LfNKS,.

TO INSTALL MOWER (See Fig. 19)

, Raise attachment lift lever to its highest position.

, Slide mower under tractor with discharge guard to right

side of tractor,

• Lower lift lever to its lowest position

, Install mower in reverse order of removal instructions

LEVER

SUSPENSION

SPRING

PULLEY

RETAINER

SPRINGS

BOTH SLDE_

RETAINER

SPRING

ANTI-SWAY BAR

RE"[AINER

SPRINGS

(BOTH SIDES)

FIG, 19

SERVICE ANO ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS"on page 3ofthis manual)°

If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground Distance' A" on

both sides of mower should be the same or within 1/4"

of each other

If adjustment is necessary, make adjustmen{ on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

o To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about t/8".

• Recheck measurements after adjusting

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

GROUND LINE A

FIG. 20

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT 18

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor_ Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown

. Before matdng any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8".

o If links are not equal in length, adjust one link to same

Iength as other linko

" To lower front of mower loosen nut "E" on both front

links an equal number of turns.

o When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuls "F" against trunnion on both front

links

o To raise front of mower, loosen nut"F" from trunnion on

both front links Tighten nut "E" on both front links an

equal number of turns

° When distance "D" is I/8" to 1t2" lower at front than

rear, tighten nut "F" against trunnion on both front links..

o Recheck side-to-side adjustment.

,,,:_ _:_ .... _ MANDREL

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"_ NUT "E"

FRONT LINKS TRUNNION

21 FIGo 23

SERVmCE AND ADJUSTMENTS

u,, ,,, = ,ran,,= =nnun 11,nu,,,,,H,

WITH PARKINGBRAKE "ENGAGED"

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tool&

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

* Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manua0_

, Work belt off both mandrel pulleys and idler pulIeys.

. Pull belt away from mower.

BELT INSTALLATION -

. Install new belt in reverse order of removal.

o Make sure belt isinall pulley grooves and insideall belt

guides°

, Install mower in reverse order of removal instructions.

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 24

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface_ Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

, Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

• Remove upper belt keeper

• Remove belt from stationary idler and clutching idler,

o Pull belt slack toward rear' of tractor. Remove belt

upwards from transaxte pulley by deflecting belt keep-

ers

• Pull belt toward front of tractor and remove downwards

from around engine pulley,

• Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig, 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

Depress clutch!brake pedal and engage parking brake.

Measure distance between brake operating arm and

nut "A" on brake rod._

tf distance is other than 1°1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/departmento

PULLEY LOCATOR

CLUTCHING TABS

IDLER

STATIONARY

IDLER

PULLEY

UPPER BELT

KEEPER

FIG. 26

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs. 27 and 28)

The transaxle should be inneutral when the gear shift lever

is in the neutral (N) (lock gate) position. The adjustment is

p_eset at the factory; however, if adjustment is needed,

proceed as foJtows:

• Make sure transaxle is in neutral (N).

. Loosen two locknuts on tie rod.

° Turn center rod until gearshift lever falls into neutral

lock gate on fender console_

° Tighlen tocknuts securely,

LEVER

LOCK GATE

FIG. 27

LOCKNUTS

CENTER ROD

TiE ROD

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

tf steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructionsin the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service centerldepartment

TO REMOVE WHEEL FOR REPAIRS

(See Fig, 29)

o Block up axle securely..

. Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).,

,, Repair tire and reassemble

,' On rear wheels only: align grooves in rear wheel hub

and axle,. Insert square key.

o Replace washers and snap retaining ring securefy in

axle groove.

- Repiace axle cover..

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts deater_ Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

AXLE COVER

'_"" SQUARE KEY

(REAR WHEEL ONLY)

FIGo29

TO START ENGINE WITH A WEAK BATTERY

See Fig. 30)

CAUTION: Lead-acid batteries gener-

ate explosivegases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weal< to start tile engine, it should be

recharged !{ "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES

,, Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

" Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

o Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

,, BLACK cable first from chassis and Ihen from the fully

charged battery

23 ° RED cable last from both batteries

= ==l=l=lllll ii =,I,J=,J,JJ:IL,=_=U ,H==I==,I=I = == = == H=== = I

SERVmCE AN ADJUSTMENTS

POSITIVE TERMINAL NEGATIVE TERMINAL

CABLES

CHARGED

BATTERY

POSITIVE NEGATIVE

TERMINAL TERMINAL

FIG. 30

TO REPLACE HEADLIGHT BULB

, Raise hood

Pull bulb holder out of the hole in the backside of the

grill

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

• Close hood,,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is iocated behind the dash_

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

- Raise hood°

. Unsnap headlight wire connector,,

o Stand in front of tractor, G rasp hood at sides, tilt toward

engine and lift off of tractor

- To replace, reverse above procedures,

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 31

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your' tractor to run

poorly, stop running, or prevent it from starting

. Check wiring See electrical Wiring diagram in the

Repair Parts section of this manual.

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow (,e_) to choke (\) position Slowly move

lever from choke (N) to fast ('_) position

• Check to see if hole in throttle lever and hole !n speed

control bracket are aligned

• it holes are not aligned, toosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both hoies.

• Putt throttle cable up to remove slack and tighten cable

ciamp screw. Remove alignment pencil or drill bit

o Move throttle control lever from stow (,,,_.) to fast (,,_)

position If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly°

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGtNEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IFYOUTHINKTHEENGINE-GOVERNED

HiGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary_ However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or toado If the carburetor does need

adjustment, proceed as follows:

tn general, turning lhe adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT

NOTE: The carburetor on this engine is Iow emission. It is

equipped with an idle fuel adjusting needle with a timiter

cap, whictl allows some adjustment within the limits allowed

by the cap. Do not attempt to remove the fimiter cap. The

limiter cap cannot be removed without breaking the adjusting

needle

° Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above).

• Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control

lever in neutral (N) position..

• Idle speed setting - With throttle control lever in slow

(,,,,_,) position, engine should idle at 1750 RPM If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained

, Idle fuel needle settinq - With throttle control lever in

stow (,_.) position, turn idle fuel adjustment needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

lo a point midway between those two positions

• Recheck idle speed. Readjust if necessary..

CABLE ,_

CLAMP

SCREW_

SPEED CONTROL"--..,..,.,.._

BRACKET _"_-._

THROTTLE

LEVER

FIG. 32

IDLE SPEED

ADJUSTING

IDLE FUEL'

ADJUSTING

NEEDLE

FIG. 33

STORAGE

,, ,, , , i, i ,,,,i ,,, ,,,,, i ,i,,,,l,,,,ul,,,l,

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more..

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark, Allow the engine to cool

before storing in any enclosure.

, i, ,,,H, ll,,,,,H,,,,l,

TRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor-

oughfy, remove all dirt, grease, leaves, etc. Store in a

clean, dry area

• Clean enti re tractor (See "CLEANING" in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)

• Lubricate as shown in the Customer Responsibilities

section of this manual

,, Be sure that all nuts, bolts and screws are securely

fastened inspect moving parts fordamage, breakage

and wear Replace if necessary.

• Touch up alt rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

, To help prevent corrosion and power' leakage during

tong periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

lomer Responsibilities section of this manual).

• AIter cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

lerminals.

• Be sure battery drain tube is securely attached.

• tf battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

• Drain the fuel tank.

o Start the engine and let it run until the fuel lines and

carburetor are empty.

,, Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

• Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits dudng stor-

age. Add stabilizer to gasoline in fuel tank or storage

container, Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer..

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(s).

o Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

o Turn ignition key to"START" position for a few seconds

to distribute oil

o Replace with new spark plug(s).

OTHER

o Do not store gasoline from one season to another_

° Replace your gasoline can if your can starts to rust°

Rust and/or dirt in your gasoline will cause problems..

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

o Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust°

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

i = ....................

TRO LESHOOTtNG POHNTS

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

1 Out of fuel

2, Engine not "CHOKED" propedy

3 Engine flooded.

4 Bad sparkptug

5 Dirty air fitter

6 Dirty fuel filter

7 Water in fuel

8 Loose or damaged wiring

9 Carburetor out of adjustment

!0 Engine valves out of adjustment,

1 Fill fuel tank

2 See "TO START ENGINE" in Operation section

3 Wait several minutes before attempting to sled.,

4 Replace spark ptug,

5 Clean/replace air litter

6 Replace fuel filter,

7 Drain fuel tank and carburetor, refill tank with flesh

gasoline and replace fuel filter

8 Check all wiring

9 See "To Adjust Carburetor" in Service Adjustments

section

!0 Contact an authorized service centeridepartmenl

1 Dirty air filter

2 Bad spark plug

3 Weak or dead battery

4 Dirty fuel fi_ter

5 Staie or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment

! Clean/replace air filter

2. Replace spark plug

3, Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline

6 Check ell wiring

7 See "To Adjust Carburetor" in Service Adjustments

section

Engine wilt not lurn over

Engine clicks but will not

start

Loss of power

8 Engine valves out of adjustment,

1 Clutch/brake pedal not depressed

2 Attachment clutch is engaged

3 Weak or dead baltery,

4 Blown fuse

5 Corroded battery terminals

6 Loose or damaged wiring

7 Faulty ignition swilch

8. Faulty solenoid or starter

9. Faulty operator presence switch(es)

1. Weaker dead battery.

2 Corroded battery terminals

3. Loose or damaged wiring

4 Faulty solenoid or starter

1 Cutting too much grass/leo fast

2 Throttle in "CHOKE" position

3 Build-up of grass, leaves and trash under mower

8 Confact an authorized service center/department

1 Depress c_utchlbrake pedal

2 Disengage allachment clutch

3 Recharge or replace battery

4 Replace luse

5 Clean battery terminals

6 Check all wiring

7 Check/replace ignition switch

8 Chectdreplace solenoid or starter

9 Contact an authorized service center/department

1, Recharge or replace baltery

2, Clean battery terminals

3 Check nil wiring,

4 ChecWrep_ace solenoid or starter

1 Set in "Higher Cut" posilionireduce speed

2 Adjust throttle control

3 Clean underside of mower housing

4 Dirty air filter

5 Low oil level/dirty oil

6 Faully spark plug

7 Dirty fuel filler

8 Stale or dirty IueJ

9 Water in fuel

10 Spark plug wire loose,

11 Dirty engine air screenlflns

12 Didy/c]ogged muffler

t 3 Loose or damaged wiring,

4 Clean!replace air filter

5 Check oil level/change oil

6 Clean and regap or change spark plug

7 Replace fuel filter

8 Drain rue] tank and refill with fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and lighten spark plug wire

1I, Clean engine air screen/fins

12 Clean/replace muffler

13 Check all wiring

Excessive vibration

! 4 Carburetor out of adiustment

15 Engine valves out of adjustment

t Worn, bent or loose blade

2 Benl blade mandrel

3 Loose/damaged part(s}

14 See 'To Adjust Carburelor" in Service Adjustments

section

15 Contact an authorized service center/department

1 Replace blade Tighten btade bolt

2 Replace blade mandrel,

3 Tighten loose part(s) Replace damaged parts

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

i , i u,u,,,,,,, u, i,,

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

z)oorcut-uneven

Mower blades will not

rotate

,,:oor grass discharge

Headlight(s} not working

th so equipped)

,,,,,, u i,,,,,

Battery will not charge

Engine "backfires"

when turning engine

OFF"

Ull i inl ,,UlU,,

Faulty operator-safety presence control system

1 Worn, bent or loose blade

2 Mower deck not level

3 BuiIdup of grass, leaves, and trash under mower

4 Bent blade mandret

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1_ Check wiring, switches and connections If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2 Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

t Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozen idler pulley

4 Frozen blade mandrel

t Engine speed too slow

2 Travef speed too last

3 Wet grass

4 Mower deck not level

5 Low/uneven tire air pressure

6 Worn, bent or{oose blade,

7 Buildup of grass, leaves and trash under mower

8 Mower drive belt warn

9 Blades improperly installed

10 improper blades used

1l, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

! Remove obstruction

2 Replace mower drive belt

3 Replace idler pulley

4 Replace blade mandrel

t Place throttle control in "FAST" position

2 Shift to slower speed,

3 Allow grass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure

6 Replace/sharpen blade Tighfen blade bolt

7 Ctean underside of mower housing

8 Replace mower drive beff

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual

11 Clean around mandrels to open vent holes

1 Switch is "OFF"

2 Bulb(s) burned out

3 Faulty light switch

4 Loose or damaged wiring

5 Blown fuse

i, Bad battery cell(s)

2, Poor eabte conneclions

3, Faulty regulator (if so equipped)

4 Faulty a]Iemator

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine,

1 Turn switch "ON'

2 Replace bulb(s)

3 Checidreplace tight switch

4_ Check wiring and connections .......

5, Replace fuse

1 Replace battery,

2, Check!clean ail connections

3. Replace regulator

4 Replace afternator

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

Craftsman 917259541 tractor

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User Manual

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