Craftsman 917273821 tractor dyt4000 User Manual

Owner's Manual

ICRRFTSMIIN°I

18.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273821

This product has a mowemission engine which operates

differentmy from previously buimt engines. Before you start the

engine, read and understand this Owner's Manuak

Read and follow aH Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800°659°5917

Sears Craftsman Help Line

5 am = 5 pm, Men =Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty................................................2

Safety Rules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................8

Operation.............................................11

Maintenance.......................................18

MaintenanceSchedule........................18

Serviceand Adjustments.....................23

Storage................................................29

Troubleshooting...................................30

Repair Parts.........................................34

Sears Service........................Back Cover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT

Fortwo (2) years from the date of purchase,if this CraftsmanRiding Equipmentis

maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual,

Sears will repairor replacefree of charge any parts that are found to be defectivein

materialor workmanshipaccordingto the guidelinesof coveragelistedbelow.Searswill

also providefree laborfor these applicablewarrantedpartsfor the two full years. During

the first 30 days of purchase,there will be no chargesto servicethe productat your

homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve-

nience, IN HOMEwarrantyservice will still be availableafterthe first 30 days of pur-

chase, buta trip charge will apply.Thischargewill be waived if the Craftsmanproductis

droppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,

pleasecall 1-800-4-MY-HOME@.This warrantyappliesonly while this productis within

the UnitedStates.

This Warrantydoes not cover:

Expendableitemswhichbecomeworn during normaluse, includingbut not limitedto

blades,spark plugs,air cleaners, belts, and oil filters.

StandardMaintenanceServicing,oil changes, or tune-ups

Tire replacementor repair caused by puncturesfrom outsideobjects,such as nails,

thorns,stumps,or glass.

Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damage

causedby towing objects beyondthe capabilityof the riding equipment,impacting

objectsthat bendthe frameor crankshaft,or over-speedingthe engine.

Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, elec-

trical and mechanicaldamagecausedby improperstorage,failureto use the proper

gradeand amount of engine oil, failureto keepthe deckclear of flammabledebris,

or failure to maintainthe equipmentaccordingto the instructionscontainedin the

owner'smanual.

Engine(fuel system)cleaning or repairs caused by fuel determinedto be contami-

natedor oxidized(stale). In general,fuel should be used within30 days of its pur-

chase date.

Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.

Ridingequipmentused for commercialor rental purposes.

LIMITEDWARRANTYON BATTERY

For ninety (90) daysfrom date of purchase,if any battery included with this ridingequip-

ment provesdefectivein material or workmanshipand our testing determinesthe battery

will not hold a charge,Sears will replacethe batteryat no charge. Duringthe first 30

days of purchase,there will be no chargesto replacethe batteryat your HOME. After

the first 30 days, for your convenience,IN-HOMEwarrantyservice will still be avail-

ablebut a trip chargewill apply. Thischarge will be waived if the Craftsmanproductis

droppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,

pleaseca[[ 1-800-4-MY-HOME@.

This batterywarrantyapplies only while this productis within the United States.

This warrantygivesyou specificlegal rights,and you mayalso haveother rights,which

vary,from state to state.

Sears,Roebuckand Co.,Dept.817WA,HoffmanEstates,IL 60179

JiVIPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_,WARNJNG: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

,_WARNJNG: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNJNG: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_WARNJNG: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling.

L GENERAL OPERATION

* Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

Only allow responsibJe adults, who are

familiar with the instructions, to operate

the machine.

Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

* Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

* Slow down before turning.

Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

* Keep machine free of grass, leaves or

other debris build=up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

JL SLOPE OPERATION

Slopes are a major factor reJated to loss-

of-control and tipover accidents, which can

result in severe injury or death. AJl slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Taft grass can hide obstacles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

o Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

Do not mow on wet grass. Reduced

traction could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep

slopes.

ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

Never allow children to operate the

machine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

iV. SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15 ° Max),

not across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFmCATmONS

Gasoline 4.0 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

(API-SF-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC

(GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATmONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBlUTIES

* Read and observe the safety rules.

Follow a regular schedule in main-

taining, caring for and using your tractor.

Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AI:_WARNmNG: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAmR PROTECTION

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe-

sional repair specialists.

* Unlimited service and no charge for

parts and labor on all covered repairs.

* Product replacement if your covered

product can't be fixed.

, Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

* Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Pur-

chase your Repair Protection Agreement

today!

Some limitations and exclusions apply.

For prices and additional information

call 1o800o827=6655.

SEARS INSTALLATmON SERVmCE

For Sears professional instaf/ation of

home appliances, garage door openers,

water heaters, and other major home

items, in the U.S.A. call 1o800o4o1_Yo

HOME@

Steering

Wheel Insert

(1) Locknut

1/2-20

Steering

Boot

Steering Wheel

(1) Locknut

1/4-28

Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

_ teering

Extension

Shaft

Seat

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Keys

Slope Sheet Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUmRED FOR ASSEMBLY

A socket wrench set wifl make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVmNG TRACTOR

FROM SKID

ATTACH STEERmNG WHEEL

!_€--_ 1/2 Hex Nut

_---- Large Fiat

Washer

Steering

WheeU

Steering

Boot

Tab

Slots

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

mMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service af-

ter month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section

of this manual for charging instructions).

Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Fiat Washer

Adjustment Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift [ever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRmVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_I, WARN[NG: Before starting, read, un-

derstand and follow a[[ instructions in the

Operation section of this manual Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure a[[ the above assembly steps

have been completed.

2. Check engine oil level and fii[ fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

mNSTALL MULCHER PLATE

(if previousmy removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mutcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

ShieUd

PUate

Latch Hooks

_LCAUTION: Do not remove deflector

shield from mower.

TO CONVERTTO BAGGING OR

DmSCHARGING

Simply remove mulcher plate and store in

a safe place.Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed

for discharging and bagging also.

CHECK TmRE PRESSURE

The tires on your tractor were overinfiated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSmTmON

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

_CHECKMST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H I\1 o,. o

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

G @ G o;I

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

,T,

BATTERY REVERSE FORWARD

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

DANGER, KEEP HANDS

AND FEET AWAY

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicatesa hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READTHINSOWNER'SMANUAL AND SAFETY RULESBEFORE OPERATmNGYOUR

TRACTOR

Comparethe illustrations'withyour tractorto familiarizeyourselfwith the locationsof

variouscontrolsand adjustments. Savethis manualfor future reference.

Attachment

CDtch Lever

ignition Switch

Light Switch Position

Ammeter

.::. --::--.. ger

Throttb/Choke

Control Attachment

Lift Lever

Clutch/Brake

Pedal

Freewheel

Control

Parking Brake Lever

Approx.

Speed Motion Control

3 MPH

Lever

Our tractors conform to the safety standards of the

American National Standards anstitute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT UFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTmON CONTROL LEVER - Selects the

speed and direction of tractor.

mGNmON SWmTCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

UGHT SWmTCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL = Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

Throttle/

Choke \

ControU'X_

Clutch/_'_

Brake t ,

"Disengaged"

Position

Attachment CUutchLever

"Engaged" Position

f:- _ Ugnition Key

"Disen a ed"

Parking Brake Position

"Engaged"

Position

STOPPmNG

MOWER BLADES -

To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/

brake pedal all the way down.

Move motion control lever to neutral (N)

position.

mMPORTANT: The motion control lever

does not return to neutrat (N) position

when the clutch/brake pedal is depressed.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control

to slow position and allowing engine to

idle before stopping may cause engine to

"backfire".

Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

Never use choke to stop engine.

mMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass. To eliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

_,CAUTmON: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

* Operating engine at less than full

throttle reduces the battery charging

rate.

Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutrat (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

Grasp lift lever.

Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look-

ing lawns, mow often and after moder-

ate growth.

For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and

insert clevb pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

mMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

I Clevis

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or Mils.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTmON: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

CUutch Lever Lift Lever

"Engaged" High

Position Position

"Disengaged _ Position

Position Deflector

TO OPERATE ON HmLLS

_,WARNmNG: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

Choose the slowest speed before start-

ing up or down hills.

Avoid stopping or changing speed on

hills.

If slowing is necessary, move throttle

control lever to slower position.

If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

To restart movement, slowly release

parking brake and clutch/brake pedal.

Slowly move motion control lever to

slowest setting.

Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

Do not push or tow tractor at more than

two (2) MPH.

,, To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWmNG CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply 'with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGmNE OraL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULL:' mark on dipstick is

reached. Do not overfill.

For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOUNE

Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

_CAUTmON: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

mMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTmON: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

The attachmentsand ground drivecan

now be used. Ifthe engine does not

accept the load, restartthe engine and

allow it to warm up for one minuteusing

the chokeas describedabove.

COLDWEATHERSTARTING( 50° F and

below)

7. When engine starts, allowengine

to run with the throttlecontrol in the

choke position untilthe engine runs

roughly,then movethrottlecontrol

to fast position.This may require an

engine warm-up periodfromseveral

secondsto severalminutes,depending

on the temperature.

AUTOMATICTRANSMISSIONWARM UP

Beforedriving the unit in cold weather,

the transmissionshould be warmedup as

follows:

1. Besure the tractor is on level ground.

2. Placethe motioncontrol leverin

neutral.Releasethe parkingbrake

and let the clutch/brakeslowly return

to operatingposition.

3. Allow one minutefor transmissionto

warm up.This can be done during

the engine warm up period.

The attachmentscan also be useddur-

ing the engine warm-upperiodafter the

transmissionhas beenwarmedup.

NOTE: If at a highaltitude (above3000

feet) or in cold temperatures(below32 F)

the carburetorfuel mixture may need to

be adjustedfor bestengine performance.

(See"TO ADJUSTCARBURETOR"in the

Serviceand Adjustmentssectionof this

manual.)

PURGE TRANSMISSION

_ICAUTmON: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

mlVlPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged posi-

tion (See "TO TRANSPORT" in this

section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWmNG TraPS

Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming.

Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

00272

If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHmNG MOWING TIPS

mMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be

exposed to direct sunlight.

For best results, adjust the mower

cutting height so that the mower cuts

off only the top one=third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

MAX 1/3

Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to

the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MA,.TE.A.CESC.EOU'E

FILL IN DATES /_/_X'x_'_/_ _ "

AS YOU COMPLETE /__/_ _4 _/_/O.Oq.7"

REGULAR SERVICE /_r/_'Ac_I_SERVICE DATES

: hh:; kkBira:p r:::_;i° n _

Check Operator Presence and

i Interlock Systems I_

R Check for Loose Fasteners If I_s If

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart I_ If

O Check Battery Level 1_4

R Clean Battery and Terminals I_ If

Check Transaxle Cooling

Check V-Belts If

Check Engine Oil Level If I_

Change Engine Oil (with oil filter) I_1,_ If

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter 1_2

G Clean Air Screen 1_2

Inspect Muffler/Spark

Arrester

i= Replace Oil Filter (If equipped) _1,2

Clean Engine Cooling Fins If

Replace Spark Plug If If

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten,

LUBRICATION CHART

_0 SF Spindle

Zerk __r Zerk

(J}Front Wheel ;(OFront Wheel

Bearing ........ ,L_Beanng Zerk

Zerk

@Engine ,, ,, "--,,

i i

,,! !

, ', 01964;

_f_General Purpose Grease

_2PREFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Alwaysobserve safety ruleswhen per-

forming any maintenance.

BRAKE OPERATmON

If tractor requiresmore than six (6) feet

stopping distanceat highspeed in highest

gear, then brakemust be adjusted.(See

"TOADJUSTBRAKE"in the Service and

Adjustmentssection of this manual).

TmRES

* Maintainproperair pressure in all tires

(See "PRODUCTSPECIFICATIONS"

section of this manual).

, Keeptires free of gasoline,oil, or insect

control chemicalswhichcan harm rub-

ber.

* Avoidstumps,stones,deep ruts, sharp

objectsand other hazardsthat may

cause tire damage.

NOTE:Toseat tire puncturesand prevent

flat tiresdue to slow leaks, tire sealant

maybe purchasedfromyour local parts

dealer.Tire sealant also preventstire dry

rot and corrosion.

OPERATORPRESENCESYSTEM

Besure operatorpresenceand interlock

systemsare working properly. Ifyour trac-

tor does not functionas described,repair

the problemimmediately.

The engine should notstart unless

the brakepedal is fully depressedand

attachementclutch control is in the

disengagedposition.

When the engine is running,any at-

tempt bythe operator to leavethe seat

without first setting the parkingbrake

should shut off the engine.

When the engine is runningand the

attachmentclutch isengaged,any at-

tempt bythe operator to leavethe seat

should shut off the engine.

The attachmentclutch should neverop-

erate unlessthe operator is in the seat.

BLADE CARE

For bestresults mowerblades mustbe

keptsharp. Replacebent or damaged

blades.

BLADE REMOVAL

1. Raisemowerto highestpositionto al-

low accessto blades.

2. Removeblade bolt, lockwasherand

flat washer securing blade.

3. Install new or resharpenedblade

with trailingedge uptowardsdeck as

shown.

mMPORTANT:Toensure properassembly,

center hole in blade mustalign with star

on mandrelassembly.

4. Reassemblebladebolt, lock washer

and flat washer in exact orderas

shown.

5. Tighten bladeboltsecurely (27-35Ft.

Lbs.torque).

mMPORTANT:Bladebolt is heat treated.

If bolt needs replacing,replaceonly with

approvebolt shown in the Repair Parts.

Trailing Mandrel As: _embly

Edge

Center

Hole

Flat

Lock Washer_._

_Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

batancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt or Pin

Blade

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The originat equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOUNG

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUmD

The transaxb was sealed at the factory

and fluid maintenance is not required for

the life of the transaxb. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

LUBRmCATmON

Only use high quality detergent oil rated

with API service classification SF-SL

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES t

oil vis¢cha tl ÷

NOTE: Although muki-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, they will result in increased

oil consumption when used above 32°R

Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SL

• Be sure tractor is on level surface.

Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed

and

Locked

Position

Yellow CaF

Drain Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, puJl out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil

at "FULL:' line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OiL FILTER

Replace the engine oiJ filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AiR FILTER

Your engine will not run properly using a

dirty air filter. RepJace pre-cleaner after

every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

1. Pull up on air filter cover handle and

rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris

from falling into carburetor.

NOTE: If very dirty or damaged, replace

cartridge.

5. Place new pre-cleaner and cartridge

firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down

on handle to close.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deterio-

ration of the cartridge. Do not oil car-

tridge. Do not use pressurized air to clean

cartridge.

__Hand[e

_ Cover

Preocleane_r_ _

Base_ Slot_U^_s

CLEAN AiR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

ENGINE COOLING SYSTEIVI

Debris may clog the engine's air cool-

ing system. Remove blower housing and

clean area shown to prevent overheating

and engine damage.

Air Screen

Clean out chaff and debris

m'vIUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

mN-UNE FUEL FmLTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

CUamp-_-__.__ CUamp

FueUFHter ---__

Clean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished surfaces and wheels free

of all gasoline, oil, etc.

Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmission

covered to keep water out. Water in en-

gine or transmission will shorten the usful

life of your tractor. Use compressed air or

a leaf blower to remove grass, leaves and

trash from tractor and mower.

WARNmNG: TO AVOmD SERmOUS mNJURY, BEFORE PERFORMmNG ANYSERVmCE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

Small

Small Retainer

CUutch

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

mMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO mNSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

Engine

Pulley

Retainer

Spring

Front Link

Anti-Sway

Bau

Retainer Springs

(Both Sides)

Deflector

Housing

Guide

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSmNG

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinfiated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

Raise mower to its highest position.

At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

If adjustment is necessary, make adjust-

ment on one side of mower only.

To raise one side of mower, tighten lift

link adjustment nut on that side.

To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

Recheck measurements after adjusting.

Bottom edge Bottom edge of

of mower to mower to ground

Before making any necessary adjust-

ments, check that both front links are

equal in length.

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

Recheck side-to-side adjustment.

Mandre]

'D.... D"

Both Fron,t Links ShouUd be.E.qual in Length

.......

n Arm

Lift Link .............................

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel

Idler

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

TO REPLACE I_4OTmON DRmVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley _______

Clutching

Idler_ ----y--_._ I '°'

Statiowary __-{_ I

Center Span II J--!---J_

Keeper__ ,!i _

Transmission II

input Pulley .... _jF\_/)___

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion con-

trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neu-

tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control

Lever

Lock

Gate

Bolt

TRANSMiSSiON REMOVAL/

REPLACEI_IENT

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOEoIN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toedn or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removat (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

VVashers

Retaining Ring

Axle Cover

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

,_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

26this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

mMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Battery Fully Charged Battery

REPLACmNG BATTERY

WARNmNG o Do not short battery

. . .

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

Negative Positive

(Black) (Red)

Cable Cable

TO REPLACE HEADUGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

mNTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

,, Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REIVlOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

Headlight Wire

Connector

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check that holes "A" in governor

control lever and hole in governor plate

line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle

cable until holes are aligned. Tighten

clamp screw securely.

Governor Control Lever Governor Control Plate

,-!I

Hobs

"A" Clamp Screw Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differ-

ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mix-

ture. Turning the idle mixture valve out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

iMPORTANT: Damage to the needle

valve and the seat in carburetor may result

if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-

bled to the carburetor when making

carburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -(See "TO ADJUST

THROTTLE CONTROL CABLE" in this

section of the manual.)

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

2. Move throttle control lever to slow posi-

tion. With finger, rotate and hold throttle

lever against idle speed screw. Turn

idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture

valve full travel clockwise then coun-

terclockwise until engine runs rough.

Turn valve to a point midway between

those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun-

terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust or damage may result.

iMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Idle Speed

Screw

Lever

Idle Mixture

Valve with

Limiter

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_I, CAUTmON: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

Fully charge the battery for storage.

After a period of time in storage, battery

may require recharging.

To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER-

MINALS" in the Maintenance section of

this manual).

After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

FUEL SYSTEM

mI_,4PORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENG(NE O(L

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

Do not store gasoline from one season

to another.

Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

mMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTmNG CHART:

See appropriate section in manuam unmess directed to Sears service center

PROBLEM CAUSE CORRECTmON

Will not start

Hard to start

Engine will not

turn over

Engine clicks but

wiii not start

Loss of power

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Raise cutting height/reduce

speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil leveL/change oil.

TROUBLESHOOTmNG CHART:

See appropriate section in manuam unmess directed to Sears service center

_ROBLEi_ CORRECTmONCAUSE

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

Loss of power

(continued)

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

Mower blades will

not rotate

Poor grass

discharge

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator=safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and

trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build=up of grass, leaves,

and trash around mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure=

tor, refill tank with fresh gas=

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

TROUBLESHOOTmNG CHART:

See appropriate section in marluam unmess directed to Sears service center

PROBLEi_I CORRECTmON

Poor grass

discharge

i(continued)

iHeadiight(s) not

working

i(if so equipped)

iBattery wiii not

charge

Loss of drive

iEngine "backfires"

when turning

engine "OFF"

CAUSE

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

Engine throttle control not set

at "SLOW" position for 30

30 seconds before stopping

engine.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Glean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. ChecWreplace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATmC

TRACTOR - - MODEL NUMBER 917.273821

Ill;

BATTERY

_AA_M_M_T_E _ RED (_ FUSE /(_ RED :

i (OPTIO_ • , L.

) ' _ 1

WHITE I I I

J ........ SOLENOID

........... _LUT_H / BRAK_E

_GAI( _ (PEDAL UP) WHITE

IGNITION _ _ (

BLACK I I BLACK LACK

.........................................................................................9.................. I

...............................................BLA£K.....................................ATT'MENT CLUTCH

____ [ BLACK (CLUTCH OFF) A ' !

I _r

(OPTIONAL) _ v SPARK • •

8LACK _J IGNITION F-y PLUG _

................................. ......................................... _J_ ,,t_IIT I _-_ GAP _ •

, _ FFUEL; [ .... • (2 PLUGS ON

_BLUE I '_/\X LINE I .................................................................................................................................I-WIN CYL, ENGINES) I

I I CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM

]..... ...........4............... 3 AMP DC @ 3600 RPM_ _(CHARGING SYSTEM DISCONNECTED)I

• I

FUEL SHUT-OFF SOLENOID ......_ .................... ...... _IL ,i

(IF SO EQUIPPED) _} _

_NG SYSTEM OUTPUT ..... I /_JRNA?OR _I_ _

ORANGE 5AMP AC @ 3600 RPM F'_ UIUUE I

,. , U:C;C' !

................................................................................................................................................................................................................................ _ 14 VOLTS AC MINI@ 3600 RPM (LIGHTS OFF) j

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

BROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B+S+A1 NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

02363

REMOVABLE

CONNECTIONS

ELECTRICAL

TRACTOR o o MODEL NUMBER 917.273821

\\ /!

i !

ELECTRmCAL

TRACTOR o o MODEL NUMBER 917.273821

KEY PART

NO. NO. DESCRiPTiON

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

8 186491 Box, Battery

16 176138 Switch Interlock

21 183759 Harness, Light Socket (w/4152J)

22 4152J Light Bulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 145491 Cable, Ground

29 121305X Switch, Seat

30 175566 Switch, Ignition

33 140403 Key, Molded

40 179720 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 unc x 1/2

42 131563 Cover, TerminaI

43 178861 Solenoid

45 121433X Ammeter Rectangular

52 141940 Protection Wire Loop (Hour Meter)

55 17490508 ScrewThdrol 5/16-18 x 1/2

90 180449 Cover Terminal

91 190270 Strap Battery Mount Front

NOTE: All component dimensions given in U=S=inches

1 inch = 25=4 mm

TRACTOR ° ° MODEL NUMBER 917.273821

CHASSmS AND ENCLOSURES

274

259

_ 260 258

273

i _275

166

208

217

31 _/5

2O7

@/5

58 278

209

208

206

209

208

chassis-Laser-It.stlt 41

TRACTOR - + MODEL NUMBER 917.273821

CHASSmS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

5 155272 Bumper Hood/Dash

9 187846X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 174996 Panel, Dash, LH

13 172105X010 Panel, Dash, RH

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 184272X615 Hood Assembly

18 184921 Bumper Extrusion

26 STD541437 Locknut, Hex, with Insert 3/8-16 unc

28 184259 Grille/Lens Asm.

30 188309X428 Fender/Footrest

31 139976 Bracket, Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

38 175710 Bracket Asm Pivot Mower Rear

39 174714 Bracket Pivot Laser Lt

58 184270 Air Duct

60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4

64 154798 Dash Lower STLT

74 STD541437 Nut Crownlock 3/8-16 unc

90 124346X Nut 1/4

142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest STLT

145 156524 Rod Pivot Chassis/Hood

159 179950X428 CuphoIder

166 189747 Screw Hi-Lo #13-16 x 5/8 w/Patch

206 170165 Bolt Shoutder 5/16-18TT

207 17670508 ScrewThdrol 5/16-18 x 1/2

208 17670608 ScrewThdrol 3/8-16 x 1/2

209 17000612 Screw Hex Wsh Thdro! 3/8-16 x 3/4

217 179132X428 Console FueIWindow

258 184264X599 Lens RH

259 184263X599 Lens LH

260 184262X428 Cover Lens

263 184265 Bezel Grille LH

264 184266 Bezel Grille RH

272 184269X428 Vent Hood RH

273 184268X428 Vent Hood LH

274 184260X428 Insert Grille LH

275 184261X428 Insert Grille RH

278 191611 Screw 10 x 3/4 Single Lead Hex

- - 5479J Plug Button

- - 187801 Plug Dome Plast+c (Choke Hole)

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.273821

GROUNDDRmVE

/39

116

52 37 36 35

252

/ i

74 75

drive-hydro,stlt 53

TRACTOR o o MODEL NUMBER 917.273821

GROUND DRmVE

KEY PART KEY PART

NO, NO, DESCRiPTiON NO, NO, DESCRiPTiON

1 Transaxle (See Breakdown) 70 134683

Peerless LTH2000 74 137057

8 165866 Rod Shift Fender Adjust 75 121749X

10 STD561210 Pin Cotter 1/8 x 1 CAD 76 STD581075

14 10040400 Washer Lock Hvy Helical 77 123583X

15 74490544 Bolt Hex FLGHD 5/16-18 Gr=5 78 121748X

16 STD541431 Nut Lock Hex W/Ins= 5/16-18 81 178139

Unc 82 165711

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 83 19171216

Unc 85 150360

21 130564 Knob 1/2-13 89 188309X428

22 178141 Rod, Brake 95 178134

24 73350600 Nut, Hex Jam 3/8-16 Unc 96 4497H

25 106888X Spring, Brake Rod 112 19091210

27 STD561210 Pin Cotter 1/8 x 3/4 CAD= 116 72140608

28 175765 Rod, Parking Brake 120 73900600

29 71673 Cap, Parking Brake 150 175456

30 169592 Bracket, TransaxIe 151 19133210

32 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 156 166002

34 175578 Shaft, Foot Pedal 158 165589

35 120183X Bearing, Nylon 159 183900

36 19211616 Washer 161 72140406

37 1572H Pin, Roll

38 179114 Pulley, Composite 162 73680400

39 72110622 Bolt RDHD 3/8-16 unc x 2 3/4 163 74780416

Gr=5 165 165623

41 175556 Keeper, Belt Idler 166 17490510

47 127783 Pulley, Idler, V-Groove 168 165492

48 154407 Bellcrank, Clutch 169 165580

49 123205X Retainer, Belt 197 169613

50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 198 169593

51 STD541437 Nut Crownlock 3/8-16 Unc 202 72110614

52 STD541431 Nut, Crownlock 5/16-18 Unc 212 145212

53 105710X Link, Clutch 245 178122

55 105709X Spring, Return, Clutch 246 178121

56 17060620 Screw 3/8-16 x 1-1/4 247 181462

57 178138 V-Belt 250 17060612

59 169691 Keeper, Center Span 251 17060516

61 17120614 Screw 3/8-16 x =875 252 19131616

62 8883R Cover, Pedal 263 17000612

63 175410 PulIey, Engine

64 173937 Bolt Hex 7/16-20 x 4 Gr=5

65 STD551143 Washer

66 154778 Keeper Belt Engine Hydro

69 142432 Screw Hex Wsh Hi-Lo 1/4-1/2

unc

Keeper Belt Engine

Spacer

VVasher 25/32 x 1-1/4 x 16 Ga=

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga=

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga=

Nut Lock Center 1/4-28 FNTHD

Console, Shift

Disconnect Asm Rod Bypas LTH

Retainer Spring 1" Zinc/Cad

Washer 9/32 x 3/4 x 10 Ga=

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga=

Washer Srrted 5/16 ID x 1=125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Uric x 1 Gr 5

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x =561

Plate Fastening

Nyliner Snapqn 5/8'qD

Washer Nyi 7/8 ID x =105" Hyd

Bolt Cart Sh 3/8-16 x 1-3/4 Gr=5

Nut Hex Flange Lock

Strap Torque Lh LTH2000

Strap Torque Rh LTH2000

Link Shift Transaxle LTH2000

Screw 3/8-16 x =75

Screw 5/16-18 x 1

Washer 13/32 x 1 x 16 Ga=

Screw Hex Wsh Thdr 3/8-16 x

3/4

NOTE: AII component dimensions given in U=S=inches

1 inch = 25=4 mm

TRACTOR ° ° MODEL NUMBER 917.273821

STEERmNG ASSEMBLY

_ _12

:/ 1/ ....... ) ....... _ ]'+"+'---_ 1

+ + + + +_ + z,-- + .-/ ]

\ \

\ +i /

37 -_ID_ 37

steering put 47

68 67

.... \4395

/ 8

TRACTOR o o MODEL NUMBER 917.273821

STEERmNG ASSEMBLY

KEY PART

NO. NO. DESCRiPTiON

1 159944X428

2 184706

3 169840

4 169839

5 6266H

6 121748X

8 12000029

10 175121

11 STD551137

12 73940800

13 136518

15 145212

17 180641

26 126847X

28 19131416

29 17000612

30 76020412

32 130465

36 155099

37 152927

38 159946X428

39 19182411

40 73540600

41 159945

42 145054X428

43 121749X

44 180640

46 184946X505

51 73540400

54 71130420

65 160367

67 72110618

68 169827

71 175146

82 169835

87 173966

88 175118

91 175553

95 188967

Steering Wheet

Front AxIe Assembly

Spindle Assembly, LH=

Spindle Assembly, R=H=

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Ga=

Ring, Klip

Link, Drag

Washer, Lock

Nut Hex Jam Toplock 1/2-20 unf

Spacer, Bearing, Front Axle

Nut, Hexflange Lock

Shaft Assembly, Steering

Bushing Link Drag

Washer 13/32 x 7/8 x 16 Ga=

Screw 3/8-16 x 3/4

Pin Cotter 1/8 x 3/4

Rod, Tie

Bushing, Steering

Screw TT #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 9/16 x 1-1/16 x 11 Ga=

Lock Nut Center 3/8-24

Adaptor, Steering Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Ga=

Extension Steering

Cap, Spindle

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 x 1 1/4

Spacer Brace Axle

Bolt Rhnd Sq 3/8-16 x 2-1/4

Brace Axle

Steering Asm

Bracket Susp Chassis Front

Washer Fiat =781 x 1-1/2 x =14

Bolt Shoulder 7/16-20

Clip Steering

Washer Hardened =793 x 1=637x =060

NOTE: All component dimensions given in U=S=inches

1 inch = 25=4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.273821

112 33

I OPTIONAL EQUIPMENT I

Spark Arrester

engine-bs.lcyl 51

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 170545 Control Throttle Paddle 37 8543R

2 17720408 Screw Hex Thd Cut 1/4-20 x 5/8 38 181654

3 Engine (See Breakdown) Briggs 41 139277

Model No, 31P777-0296-E1 45 17000612

4 137352 Muffler Exhaust

13 165291 Gasket Muffler 72 183906

14 148456 Tube, Drain Oil Easy 78 17060620

23 169837 Shield Browning/Debris Guard 81 73510400

29 137180 Arrestor Spark 112 3645J

31 179022 Tank Fuel

32 179124X428 Cap Fuel

33 123487X Clamp Hose B[k

DESCRIPTION

Line Fuel

Plug, Drain Oil Easy

Stem Tank FueI

Screw Hex Wsh Thdrol

3/8-16 x 3/4

Screw Socket Head 5/16-18 x 1

Screw 3/8-16 x 1-1/4

Nut, Keps 1/4-20 Starter Nut T

Bushing

NOTE: All component dimensions given in U,S,

inches 1 inch = 25,4 mm

TRACTOR ° ° MODEL NUMBER 917.273821

SEAT ASSEMBLY

14_

17 12

seat It.knob 1

/ /

KEY PART

NO, NO,

1 188719

2 140551

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 182493

11 166369

12 121246X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 3/4 x 10 Ga+

Clip Push HnHinged

Nut Hex Lock w/hs 3/8-16 unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1+5SMGML

Washer 13/32 x 1 x 14 Ga+

Pan Pnt Seat

Knob Seat

Bracket Pnt Mounting Switch

KEY PART

NO. NO.

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Hd

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Hg Gr+5 Zinc

Bolt Shoulder 5/16-18 unc-2A

Nut Hex Lock w/hs 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga+

Bolt Shoulder 5/16-18 x +62

NOTE: All component dimensions given in U.S. inches

1 inch = 25+4 mm

DECALS

TRACTOR ° ° MODEL NUMBER 917.273821

3 2 2

15--

KEY PART

NO. NO.

1 156439

2 186367

3 186366

5 189020

6 133644

7 191925

8 179128

9 186572

11 156811

13 146046

DESCRIPTION

Decai Fender Danger Sears

DecaI Hood Side RH/LH

Decal Hood RH/LH

Decal Engine H/P

Decat Maint Customer Sears

Dom

DecaI Replacement

Decal Deck

DecaI Fender Craftsman

Decal Fender STLTH Oper Inst

E/S

Decal V-belt Dr Sch Tractor E

KEY PART

NO. NO.

14 189088

15 160396

16 164065

19 138047

20 172331

22 149516

-- 138311

-- 184310X428

-- 184311X428

-- 191868

-- 191869

DESCRIPTION

Decal Dash Panel

Decal Mower Drive Schematic

Decal Steering

Decal Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual Owner's (English)

Manual Owner's (Spanish)

4,10

wheeb 1

KEY PART

NO. NO. DESCRIPTION

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front Tire (Not Provided,

Service Item Only)

106732X624 Rim, Front

278H Fitting, Grease (Front Wheel

Only)

9040H Bearing, Flange (Front Wheel

Only)

106108X624 Rim, Rear

122082X Tire, Rear

7152J Tube, Rear Tire(Not Provided,

Service Item Only)

104757X428 Cap, Axle

144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273821

UFT ASSEf4BLY

31 _ 19

KEY PART

NO. NO. DESCRiPTiON

1 159460 Lift Lever HnnerWire Asm=

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12000002 E Ring

5 19211621 Washer 21/32 x 1 x21 Ga=

6 120183X Bearing NyIong

7 125631X Grip HandIe Fluted

8 122365X Button Plunger Read

11 139865 Link Asm Lift LH=

12 139866 Link Asm Lift R=H=

13 STD624008 Retainer Spring

18 20

lift-rh=l pc=stlt 3

KEY PART

NO. NO. DESCRIPTION

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 unc

17 175689 Trunnion

18 73800800 Nut Lock w/Wsh 1/2-13 unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt=Lift. Tapered

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR o o MODEL NUMBER 917.273821

MOWER DECK

,58_ _-4o

85 _, _ 36

_ 144 45

40 _J_

119

i 142

1147

148

105"

lOl

102 t

103 105

106

21 ,_o_5

42 D man-t-path stlt 4.

TRACTOR o o MODEL NUMBER 917.273821

MOWER DECK

KEY PART KEY PART

NO, NO, DESCRiPTiON NO, NO, DESCRiPTiON

1 182032 Mower Housing 68 144959

2 STD533107 Bolt 92 STD541437

3 138017 Bracket Assembly, Sway Bar, 101 136420

Front 102 71081010

4 165460 Bracket Sway Bar 38/42" 103 19061216

5 STD624008 Retainer Spring 104 STD551110

6 178024 Bar Sway Deck 105 160793

8 850857 Bolt, Hex 3/8-24 x 1=25 Gr=8 106 2029J

9 STD551137 Washer, Lock 113 17060512

10 140296 Washer, Hardened 116 184219

(The following blades are 117 174873

available) 118 73930600

11 134149 Blade, 42" Mulching STD 119 19121414

(For mulching mowers only) 129 19131312

- - 139775 Blade, 42" Mulching Premium 130 STD523710

(For better wear when mulching) 131 STD533710

- - 138971 Blade, 42" Hi-Lift 134 156941

(For bagging or discharge) 135 159765

13 137645 Shaft Assembly, Mandrel, Vented

dncL Key Number 6) 136 155986

14 128774 Housing, Mandrel, Vented 138 159763

15 110485X Bearing, BaII, MandreI

16 174493 Stripper, Mower Deck 139 159767

18 72140505 Bolt, Carriage 5/16-18 x 5/8

19 132827 Bolt, Shoulder 140 159768

20 159770 Baffle, Vortex

21 STD541431 Nut, Crownlock 5/16-18 unc 142 165890

23 177563 Bracket, Deflector 143 157109

24 105304X Cap, Sieeve 144 158634

25 123713X Spring, Torsion, Deflector 145 165888

26 110452X Nut, Push 146 171977

27 130968X428 Shield, Deflector 147 131335

28 19111016 Washer 11/32 x 5/8 x 16 Ga= 148 169022

29 131491 Rod, Hinge 149 165898

30 173984 ScrewThdrol RollingWsh Hd 150 19091210

31 187690 Washer, Spacer 152 169676

32 153535 Pulley, Mandrel 158 17720408

33 178342 Nut, Toplock, Hanged 159 STD533717

34 72110612 Bolt Carr Sh=3/8-16 x 1-1/2 Gr=5 184 19131410

36 131494 Pulley, Idler, Flat 185 188234

40 73900600 Nut, Lock Hg. 3/8-16 uric - - 130794

44 140088 Guard, MandreI, LH=

45 STD624003 Retainer

46 137729 Screw, Thd= RolI 1/4-20 x 5/8 - - 186917

48 133944 Washer, Hardened

52 139888 Bolt, ShouIder 5/16-18 uric

53 184907 Arm Assembly, Pad, Brake

54 178515 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

59 141043 Guard, Tuv Idler (94)

67 149846 Knob Custom Oval

V-Belt

Locknut, Hex W/Wsh 3/8-16 uric

Cover Mulching 42" Black

Screw Truss Hd Phi110-24 x 5/8

Washer #10

Washer Lock

Latch Asm Bagger

Nut Weld

Screw 5/16-18 x 3/4

Bolt, Shoulder

Wheel, Gauge

Nut, Crown!ock 3/8-1

Washer 13/32 x 7/8 x 14 Ga=

Washer 13/32 x 13/16 x 12 Ga=

Bolt, Fin Hex 3/8-16 uric x 1Gr=5

Bolt Rdhd Sqnk 3/8-16 unc x 1

Pin Head Rivet

Bracket Asm= Wheel Gauge

Rear LH

Bar Adj= Gauge Wheel

Bracket Asm= Wheel Gauge

Rear RH

Bracket Asm= Wheel Gauge

Front RH

Bracket Asm= Wheel Gauge

Front LH

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Fiat

Bolt Carraige Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga=

Cable Clutch 42"

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 uric x 1-3/4

Washer 3/8

Head Asm Cable Clutch

Mandrel Assembly (Includes

housing, shaft and shaft hard-

ware only-pulley not included)

Replacement Mower, Complete

(Std. Deck-Order separately

mulch cover and guage wheel

components key nos= 101 - 106

and5, 116- 119,134, 136)=

NOTE: AII component dimensions given in U.S.inches

1 inch = 25.4 mm

TRACTOR ° ° MODEL NUMBER 917.273821

PEERLESS TRANSAXLE ° ° MODEL NUMBER LTH2000

106

6 31

200

203

- 208

lOO

210

TRACTOR o o MODEL NUMBER 917.273821

PEERLESS TRANSAXLE o o MODEL NUMBER LTH2000

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRmPTION

1 772151 Cover LH. 70 786196 Spacer .625.765

3 770135 Case 79 792201 Spring

5 776355 Counter Shaft 85 792154 Oil Fill Plug

6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4"

9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W

13 778368 Bevel Gear dncl. 14) (13 Teeth) 100 792200 Snubber Washer

14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D

15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W

17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490

22 792194 Spring 104 792198 Nut, 3/8-24

23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W

25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly

26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1"

28 792035 Retaining Ring 109 788104 "O" Ring

29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157)

31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y dnci. 87)

36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87)

37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y dncl. 109)

38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon

40 792204 RolI Pin .25 157 788102 Oil Seal 9/16"1D

41 790102 Brake Lever 180 730229 BOil Spec. (80W90)

42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet

42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief Valve

43 792171 Screw, 10-24 x .500 184 792196 Hose Barb

44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5

44B 790099 Outside Brake (Casting) 190 792150 Washer

45 790101 Actuator Rod 191 792151 Nut 7/16-20

47 774869 Axle 16.812 200 794787 Differential (Gear Reduction

48 774688 Axle 11.625 Drive)

49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y

56 778379 Spur Gear 81T 206 798055 Disconnect Lever

65 780195 Washer .7501D .062W 207 798053 Mounting Plate

67 776440 Brakeshaft 208 798040 Fan

209 798054 Control Lever

210 794788 Hydro Module LH Fender Con-

trol

TRACTOR o o MODEL NUMBER 917.273821

BRmGGS & STRATTON ENGmNE-MODEL NUMBER 31P777, TYPE NUMBER 0296oE1

307_

358 ENGINE GASKET SET

868

12 943 0

1022

20_ 617 0

51 (_ 691(_ 0

524 _ 8420 1266

I 1019 LABEL KIT I

I 1088owNeR'sMANUALI

I 1036EMISSIONLABELI

I@1

I 48SHORTBLOCK I

I 133oREPAIRMANUALI

I 1329REPLACEMENTENGINEI

750 &

718 _

8_1o

43,_

741

684I'11_

584_

1264I_

15_

200 89

1027

TRACTOR ° ° MODEL NUMBER 917.273821

BRmGGS & STRATTON ENGmNE=MODEL NUMBER 31P777,TYPE NUMBER 0296=E1

914

1023

1022

103 z

1022

238

6170

54_

654@

404# _

614' _ I

5o6®

562 _[,_5 188_]

267 _t'

240_

118

141A

93'_

95e

789

334 _'

366

1041-12_CAR BURETOR6:4A_KIT87 @ t

105 _ 137_) 276@ [_ I

106_ _.c _- 634_._ 1266_J I

117_ 142_ 6170 1266A (_>1

977 CARBURETOR GASKET SET

1266A<_>

276 @

1095 VALVE GASKET SET

868_ 1022

1026 647

276 @

1127_

947

TRACTOR o o MODEL NUMBER 917.273821

BRmGGS & STRATTON ENGmNE=MODEL NUMBER 31P777, TYPE NUMBER 0296=E1

305A_

643

1267

968

801

_ 544_

803_ 310_

_ 5o_579 _

4621 797 "_---'_

802

729

697 _

363

1070

1005 _ 1044_

1051&

TRACTOR o o MODEL NUMBER 917.273821

BRmGGS & STRATTON ENGmNE=MODEL NUMBER 31P777,TYPE NUMBER 0296=E1

KEY PART KEY PART

NO. NO. DESCRiPTiON NO. NO. DESCRmPTmON

1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)

2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 a Jet-Main (Standard)

3 391086 oSeaFOil (Magneto Side) 118 697228 Jet-Main (High Altitude)

4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul

5 698147 Head-Cylinder 125 698445 Carburetor

7 699168 ,,+Gasket-Cylinder Head 127 695005 Plug-Welch

9 697109 oGasket-Breather 130 691750 Valve-Throttle

11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft

12 697110 oGasket-Crankcase 133 494381 Float-Carburetor

13 690360 Screw (Cylinder Head) 137 281165 GSGasket-Hoat BowI

15 690946 Plug-OiI Drain 141 495097 Kit-Choke Shaft (ManuaI Choke)

16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)

20 690947 oSeaFOiI (PTO Side) 142 697140 GNozzle-Carburetor

22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing

23 693557 FiywheeI 186 692317 Connector-Hose

24 222698 Key-Flywheel 187 697098 Line-FueI

25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel

-- 699054 Piston Assembly (=020" Over- 188 691693 Screw (Control Bracket)

size) 192 691986 Adiuster-Rocker Arm

26 699051 Ring Set (Standard) 202 691841 Link-Mechanica! Governor

-- 697559 Ring Set (=020"Oversize) 209 692208 Spring-Governor

27 698469 Lock-Piston Pin 216 691840 Link-Choke

28 697099 Pin-Piston 222 694042 Bracket-ControI

29 697126 Rod-Connecting (Standard) 227 691374 Lever-Governor Control

-- 697263 Rod-Connecting (.020" Under- 232 691842 Spring-Governor

size) 238 691843 Cap-Valve

32 692852 Screw (Connecting Rod) 240 298090 Filter-Fuel

33 695760 Valve-Exhaust 265 691024 Clamp-Casing

34 695761 Valve-Intake 267 695134 Screw (Casing Clamp)

35 691279 Spring-Valve (Intake) 276 692255 ®$Washer-Sealing

36 691279 Spring-'v'alve (Exhaust) 304 699829 Housing-Blower

37 697108 Guard-Flywheel 305 697102 Screw (Blower Housing)

40 690964 Retainer-Valve 305A 697103 Screw (Blower Housing)

43 691968 Slinger-Governor/Oil 306 697107 ShieId-Cylinder

45 690564 Tappet-Valve 307 691003 Screw (Cylinder Shield)

46 698492 Camshaft 309 693551 Motor-Starter

48 697762 Short Block 310 690323 Bolt (Starter Motor)

50 690193 Manifold-Intake 311 497608 Brush Set

51 692137 ,,®$+Gasket-lntake 333 492341 Armature-Magneto

53 690227 Stud (Carburetor) 334 691061 Screw (Magneto Armature)

54 691148 Screw (Intake Manifold) 337 691043 Plug-Spark

73 697133 Screen-Rotating 358 697191 Gasket Set-Engine

74 697897 Screw (Rotating Screen) 363 19203 Flywhee! Puller

78 691003 Screw (Flywheel Guard) 383 89838 Wrench-Spark Plug

89 690283 Plug-OiI 385 694476 Screw (Fuel Pump)

93 690602 aBushing-Throttle Shaft 385A 690297 Screw (Fuel Pump)

94 498030 Kitqdle Mixture

95 691636 Screw (Throttle Valve) ,, Included in Engine Gasket Set, Key. No=358

98 495800 Kitqdle Speed a Included in Carburetor Overhaul Kit, Key=No=

104 690525 GPin-Fioat Hinge 121

105 231855 aVaK,'e-Fioat Needle _ Included in Carburetor Gasket Set, Key=No. 977

106 691780 aSeat-lnlet + Included in Valve Gasket Set, Key=No= 1095

108 690464 Valve-Choke (Manual Choke)

NOTE: All component dimensions given in U=S=inches

1 inch = 25=4 mm

TRACTOR o o MODEL NUMBER 917.273821

BRmGGS & STRATTON ENGmNE=MODEL NUMBER 31P777, TYPE NUMBER 0296=E1

KEY PART KEY PART

NO. NO. DESCRIPTmON NO. NO. DESCRmPTmON

387 697090 Pump-Fuel 947 694393

404 691691 Washer (Governor Crank) 965 499613

431 697122 Elbow-intake 967 697015

445 697153 Filter-Air Cleaner Cartridge 968 699848

462 691261 Washer (Starter Cable) 975 495933

474 696459 Alternator 977 690192

503 691532 Strap-Starter 987 691326

505 691251 Nut (Governor Control Lever) 1005 697111

510 693699 Drive-Starter 1017 690770

513 692024 Clutch-Drive 1019 697143

523 697086 Dipstick 1022 272475

524 691032 ,Seal-Dipstick Tube 1023 692492

525 697085 Tube-Dipstick 1024 499054

544 692034 Starter-Armature 1026 692003

552 697144 Bushing-Governor Crank ...... 692011

562 691119 Bolt (Governor Control Lever) 1027 696854

579 691029 Nut (Starter Cable) 1029 691751

584 697112 Cover-Breather Passage 1034 690822

601 95162 Clamp-Hose 1035 693784

614 691620 Pin-Cotter 1036 695700

616 692012 Crank-Governor 1040 699852

617 692138 O,,SeaI-O Ring dntake Manifold) 1044 698139

634 690801 OSpring/Seal Assembly (Manual 1051 691265

Choke) 1058 275038

634A 690802 OSpring/SeaI Assembly (Choke A 1059 698516

Matic) 1070 691058

635 691909 Boot-Spark Plug 1090 691293

643 697155 Retainer-Air Filter 1091 691333

654 690958 Nut (Carburetor) 1095 690190

684 697157 Screw (Breather Passage Cover) 1119 691183

691 692407 ,Seal-Governor Shaft 1127 691657

697 690372 Screw (Drive Cap) 1263 697124

718 690959 Pin-Locating 1264 697104

729 691224 Clip-Wire 1265 697125

741 697128 Gear-Timing 1266 691917

750 691033 Screw (Oil Pump Cover) 1266A 697123

757 697607 Link-Counterweight 1267 697424

758 697134 Counterweight 1270 697156

759 697392 Pin-Counterweight 1279 690960

783 693713 Gear-Pinion 1329

789 698329 Harness-Wiring 1330

797 693167 Nut (Brush Retainer)

801 691283 Cap-Drive

802 691286 Cap-End O

803 693757 Housing-Starter

830 691095 Stud (Rocker Arm) $

842 691031 ,Seal-O Ring (Dipstick Tube)

847 697087 Dipstick/Tube Assembly +

851 692424 TerminaPSpark Plug

868 690968 _+Seal-Valve

914 690960 Screw (Rocker Cover)

918 697091 Line-Vacuum

943 690589 ,,SeaI-O Ring (Oil Pump Cover)

Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

OSeaPThrottte Shaft

Fan-Flywheel

Screen-Oil Pump

Kit-Label

,+Gasket-Rocker Cover

Cover-Rocker Arm

Pump-Oil

Rod-Push (intake)

Rod-Push (Exhaust)

Filter-Oil

Arm-Rocker

Guide-Push Rod

Shaft-Pump

Label-Emission

Plate-Trim

Screw (Flywheel)

Ring-Retaining

Owner's Manual

Kit-Screw/Washer

Screw (Flywheel Fan)

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

Screw (Alternator)

Screw (Float Bowl)

Reed-Breather

Screw (Breather Reed)

Support-Blower Housing

,,OSeaPO Ring (Intake Elbow)

OSeaPO Ring(Intake Elbow)

Latch-Blower Housing

Plug-AVS Counterweight

Screw (Blower Housing Support)

31Q777-0036Replacement Engine

272147 Repair Manual

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No.

977

included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_b ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted mine indicated above.

2. Hold page before you so that its left edge is vertieammy paraimei to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the elope of the hill°

Your Home

Au Canada pour service en frangais:

1-800-LE-FOYER Mc

(1-800-533-6937)

www.sears.ca

02410

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrica / - Marca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / Marque depos6e de Sears, Roebuck and Co.

191868 Rev. 1 6.30.04 TR/MH Printed in U.S.A.

Craftsman 917273821 tractor dyt4000

Product's Documents

User Manual

Specifications

Craftsman 917273821 Questions and Answers