®
MODEL NUMBER 917.380542 OWNER'SMANUAL
Convertible
oAssembly
oOperation
oCustomer
Responsibilities
oService
oAdjustments
oRepair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
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,,, ........ _.............,,,,, ,,,,,............... _
SAFETY RULES
CAUTION: ALWAYSDISCONNECTSPARK PLUGWlRE ANDPLACEWIREWHEREtTCANNOT CONTACTSPARK
PLUG TO PREVENT ACCIDENTAL STARTINGWHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING
REPAIRS.. IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY,. YOUR UNiT IS EQUIPPED WITH
SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM*
STANCES°
TRAINING:
• Read this operator's manual carefully Become familiar with
the controls and know how to operate your mower properly
Learn how to quickly stop mower
• Do not altow children to use your mower Never allow adults
to use mower without proper instructions
• Keep the area of operation clear of all persons, especially
small children and pets
* Use mower onfy as the manufacturer intended and as de-
scribed in this manual
Do not operate mower if it has been dropped or damaged in
any manner Always have damage repaired before using
your mower
Do not use accessory attachments that are not recommended
by the manufacturer Use of such attachments may be
hazardous,
Be aware that the mower blade turns when the engine is
running
PREPARATION:
'. Always thoroughly check the area to be mowed and clear it of
all stones, sticks, wires, bones, and other foreign objects
These objects will be thrown by the blade and can cause
severe injury.
• Always wear safety glasses or eye shields when starting and
while using your mower
,, Dress properIy Do not operate mower when barefoot or
wearing open sandals Wear only solid shoes with good
traction when mowing
• Check fuel tank before starting engine Do not fill gas tank
indoors, when the engine is running or when the engine is hot,
Allow the engine to cool for several minutes before filling the
gas tank_ Clean off any spilled gasoline before starting the
engine
• Always make wheel height adjustments before starting your
mower Never attempt to do this while the engine is running
. Mow only in daylight or good artificial light
OPERATION:
" Keep your eyes and mind on your mower and the area being
cut, Do not let other interests distract you
• Do not mow wet or slippery grass Never run while operating
your mower. Always be sure of your fooling -keep a firm hold
on the handles and walk
Do not put hands or feet near or under rotating parts Keep
clear of the discharge opening al all times
• Always stop the engine whenever you leave or are not using
you rmower, or befo re crossing ddveways, walks, roads, and
any gravel-covered areas,,
* Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating it
. Before cleaning, inspecting, or repairing your mower, stop
the engine and make absolutely sure the blade and all
moving parts have stopped. Then disconnect the spark plug
wire and keep it away from the spark plug to prevent
accidental starting
. Do not continue to run yourmower if you hit a foreign object
FoFIowthe procedure outlined above, then repair any dam-
age before restarting and operating you mower.
• Do not chang e the governor settings or overspeed the
engine Engine damage or personal injury may resutt_
• Do not operate your mower ifit vibrates abnormally Exces-
sive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required
Do not run the engine indoors. Exhaust fumes are danger-
ous
Never cut grass by pulling the mower towards you Mow
across the face of slopes, never up and down or you might
lose your footing Do not mow excessively steep slopes.
Use caution when operating the mower on uneven terrain or
when changing directions - maintain good footing
Never operate your mower without proper guards, plates,
grass catcher or other safety devices in place
MAINTENANCE ANDSTORAGE:
• Check the blade and the engine mounting bolts often to be
sure they are tightened properly
• Check all bolts, nuts and screws at frequent intervals for
proper tightness to be sure mower isin safe working condi-
tion,
* Keep all safety devices in place and working
* To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease and oil
• Check grass catcher often for deterioration and wear and
replace worn bags Use onty repEacement bags that are
recommended by and comply with specifications of the
manufacturer of your mower
• Always keep a sharp blade on your mower
• Allow engine to cool before storing in any enclosure
. Never store mower with fuel in the tank inside a building
where fumes may reach an open flame or an ignition source
such as a hot water heater, space heater, clothes dryer, etc
i
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. I
E
IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED, !
2
CONGRATULATIONS on your purchase of a Sears Lawn
Mower,, It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/DepartmenL We have competent, well-
trained technicians and the proper tools to service or repair
this lawn mower.,
Please read and retain this manual,, The instructions will
enable you to assemble and maintain your lawn mower
properly., Always observe the "SAFETY RULES",
MODEL
NUMBER 917,,380542
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE
LAWN MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FtJTURE REFERENCE_
PRODUCT SPECSRCATDONS
HORSEPOWER: 4.0
DISPLACEMENT: 11,5CU IN
GASOLINE CAPACITY 1,,5QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SG): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZ&
SPARK PLUG: CHAMPION RJ19-LM
(GAP: ,030") STD361458
VALVE CLEARANCE: INTAKE: ..008
EXHAUST: ,B08
SOLID STATE iGNITION
AIR GAP: o0125IN.
BLADE BOLT TORQUE: 35-40 FT_LBS,
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product° Contact your nearest Sears store for details,
CUSTOMER RESPONSiBILiTiES
o Read and observe the safety rules,
° Follow a regular schedule in maintaining, caring for and using your lawn mower.
. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.,
LtMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any
defect in material or workmanship.,
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase..
This Warranty does not cover:
o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts,
air cleaners and spark plug
° Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manuaf,
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST
SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES,, THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
SEARS, ROEBUCK AND CO. DI817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
: .......... I'H I II I ................. :"m IIlll
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 10-12
WARRANTY ................................................................... 3
ASSEMBLY ..................................................................... 5
OPERATION ................................................................... 6
MAINTENANCE SCHEDULE ...................................... 10
SERVICE AND ADJUSTMENTS .....:........................... 13
STORAGE .................................................................... 14
TROUBLESHOOTING .................................................. 15
REPAIR PARTS., LAWN MOWER ........................ 16-17
REPAIR PARTS- ENGINE .................................... 18-20
PARTS ORDERING/SERVICE ................ BACK COVER
I DEX
A
Accessories ................................................5
Adjustments:
Carburetor ....................................13
Engine Speed ...............................t 3
Handle Height ...............................13
Height of Cut ....................................7
Air Filter:
Replacement .....................................12
Service ................................................12
Assembly ........................................................5
B
Blade:
Sharpening .....................................11
Replacement ...................................11
C
Controls:
Drive Controf .....................................6
Engine Zone Control ........................7
Engine Speed Control ................6
Operator P/esence
Control Bar o........................................6
Customer Responsibilities ....3, 10-12
Air Filter .........................................12
Blade Care/Replacement ...........1t
Engine ..............................................12
Lubrication ................................ 12
Spark Plug ......................................12
Cutting Levels ..............................................7
E
Engine:
Air Fitter .......................................................12
Oil Change ............................................12
Oil Level ......................................................12
Oil Type .......................................................12
Starting .......................................................8
Stopping .....................................................8
Storage ....................................................14
F
Fuel:
Capacity ....................................................3
Storage .......................................................14
Type ................................................................8
H
Handle Adjustment:
Assembly .......................................................5
Cutting Height ........................................I3
L
Lubrication:
Engine ...................................................12
Lawn Mower ......................................10
Maintenance Agreement ...................3
Maintenance Schedule .......................10
Mowing T!ps .................................................9
Oil:
O
Engine ......................................................12
Storage .....................................................14
Operation:
Engine Control .....................................7
Grass Catcher, ......................................11
Mower .............................................................7
Operator Presence
Control Bar. ...........................................7
Options:
Accessories .....................................5
R
Repair Parts:
Engine ...........................................18-20
Lawn Mower. ...............................16-17
Responsibilities, Customer ..3, I 0-t2
S
Safety Rules .....................................................2
Service and Adjustments ..........................13
Carburetor ...............................................13
Engine Speed .....................................13
Handle ...................................................13
Spark Plug ........................................................12
Specifications .............,,....................................3
Speed Control:
Engine ................................................13
Starting the Engine ......................................8
Stopping the Engine .............................8
Storage ....................................................14
T
Trouble Shooting Chart ...............................15
W
Warranty ............................................................3
4
LAWN MOWER ACCESSORIES
These accessories were available when this fawn mower was produced. They are also available at most Sears retail outlets
and service centers° Most Sears stores can also order repair parts for you, when you provide the model number of your lawn
mower.. Some of these accessories may not apply to your lawn mower°
ENGINE
SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER
LAWN MOWER MAINTENANCE
BELT BLADE BLADE
ADAPTER
WHEELS LAWN MOWER
COVER
ASSEMBLY
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new lawn
mower. Your new lawn mower has been assembled at the
factory with the exception of those parts left unassembled
for shipping purposes.. All parts such as nuts, washers,
bolts, etc,.,necessary to complete the assembly have been
placed in the parts bag,. To ensure safe and proper
operation of your lawn mower, all parts and hardware you
assemble must be tightened securely,. Use the correct
tools as necessary to ensure proper tightness_
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose parts included with mower.,
- Cut down two end corners of carton and lay end panel
down flat.,
° Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.
° Roll lawn mower out of carton and check carton thor-
oughly for additional loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES,
OPERATOR PRESENCE
CONTROLBAR
UPPER HANDLE
MOWING POSITION
LOWER HANDLE
FIG. 1
. Raise handles until lower handle section locks into
place in mowing position.
° Raise upper handle section intoplace on lower handle,
remove protective padding and tighten both handle
knobs.
o Remove handle padding holding operator presence
control bar to upper handle.
o Your lawn mower handle can be adjusted for your
mowing comfort° Refer to "Adjust Handle" in the
Service and Adjustments section of this manual.,
OPERATUON
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER,, Compare the
illustrations with your lawn mower to familiarize yoursetf with the location of various controls and adjustments, Save this
manual for future reference,,
OPERATOR PRESENCE
CONTROLBAR
UPSTOPBRACKET
ENGINE ZONE
CONTROLCABLE
STARTER
HANDLE
ENGINE SPEED CONTROL LEVER
PRIMt
HANDLE KNOB
CABLE CLIP
ENGINE OIL CAP
WITH DIPSTICK
FILL CAP
DISCHARGE
MULCHER PLATE
AIR
WHEEL ADJUSTER LAWN MOWER HOUSING
(ON EACH WHEEL)
FIG. 2
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers confoi'm to the safety standards of the American National Standards Institute
and the U.S_ Consumer Product Safety Commission, The blade turns when the engine is running,.
ii ii
OPERATOR PRESENCE CONTROL BAR - must be held
down to the handle to start the engine° Release to stop the
engine_
PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine._
STARTER HANDLE - used for starting the engine,.
ENGINE SPEED CONTROL LEVER - located on the side
of the engine which allows you to select either fast (,_) or
slow (,._) engine speed.
MULCHER PLATE - Located at the discharge opening
must be removed when converting to bagging or discharg-
ing operation,.
6
OPERAON
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL (See Fig. 3)
The engine speed is controlled by a lever located on the
side of the engine,, Fast (,¢_) position is for starting engine,
normal cutting and better grass bagging, Slow (,_v_)
position is for light cutting, trimming and fuel economy,
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do notunder any circumstances attempt to
defeat the function of the operator con-
trol. The blade turns when the engine is
running,
o Your lawn mower is equipped with an operator pres-
ence control bar which requires the operator to be
positioned behind the lawn mower handle to start and
operate the lawn mower,,
TO ADJUST CUTTING HEIGHT (See Fig. 4)
- Raise wheels for low cut and lowerwheels for high cut,,
= Wheels are set in low cut for shipping,. Adjust cutting
height to suit your requirements_ Medium position is
best for most 1awns,
- To change cutting height, squeeze adjuster lever to-
ward wheel° Move wheel up or down to suit your
requirements,, Be sure all wheels are in the same
setting_
Your lawn mower has been shipped ready for mulching
operation° To convert to discharging or bagging operation:
TO CONVERT TO DISCHARGING MOWER
(See Fig. 5)
Your mower is shipped ready to be used as a mulchen To
convert to bagging or discharging:
= Lift discharge guard and remove mulcher plate.
, Mower can now be used for side discharging or op-
tional grass catcher can be attached,
° To return to mulching operation, simply reinsta!l mutcher
plate as shown,,
ENGINE SPEED
CONTROLLEVER
PRIMER
FIG. 3
LOWER WHEELS RAISE WHEELS
FOR HIGHCUT _ _ FOR LOW CUT
t)?P
FIG. 4
DISCHARGE GUARD
MULCHER
'_"-TAB '
FIG. 5
CAUTION: Do not run your lawn mower
without discharge guard, approved
grass catcher or mulcher plate in place.
7
OPERATnON
BEFORE STARTING ENGINE
OIL (See Fig. 6)
Your' lawn mower is shipped without oil in the engine°
* Be sure mower' is level and area around oil fill is clean.
o Remove engine oil cap w/dipstick and fill to the full line
on the dipstick.
° Use 20 ozs. of oil. For type and grade of oil to use, see
"ENGINE" in Customer' Responsibilities section of this
manual.
° Pour oil slowly_ Do not over fill.
• Check oil level before each use_ Add oil ifneeded. Fill
to full line on dipStick°
° To read proper level, tighten engine oil cap each time_
• Reinstall engine oil cap and tighten.
= After the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter° You may need to
change the oil more often under dusty, dirty condition&
GAS (See Fig. 6)
° Fill gasoline tank with fresh, clean, unleaded gasoline°
DO NOT USE PREMIUM GASOLINE. BE CAREFUL
NOT TO OVER FILL TANK.
WARNING: Experience indicates that alcohol blended
fuels (called gasoho! or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or Ionger_ Drain the fuel tank, start the
engine and Iet it run until fuel Iines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in fuel tank or permanent
damage may occur°
GASOLINE FILLER CAP
ENGINE OIL CAP W/DIPSTICK
FIG. 6
TO START ENGnNE
To start a cold engine, push primer five (5) times before
trying to start, Use a firm push. This step is not usually
necessary when starting an engine which has already
run for a few minute&
o Move engine speed control lever'to fast (,_) position.
° Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter
rope to snap back,
, To stop engine, release operator presence control bar.
NOTE: In cooler weather' it may be necessary to repeat
priming steps. In warmer weather over priming may cause
flooding and engine will not start. Ifyou do flood engine wait
a few minutes before attempting to start and do not repeat
priming steps.
8
OPERATmON
MOWING TiPS
o Undercertain conditions, such as very tall grass, it may
be necessary to raise the height of cut to reduce
pushing effort and to keep from overloading the engine
and leaving clumps of grass clipping&
° For extremely heavy cutting, reduce the width of cut by
overlapping previously cut path and mow slowly..
, For better grass bagging and most cutting conditions,
the engine speed should be set inthe fast (_) position_
= For side discharge lawn mowers, cutting ina counter-
clockwise direction, starting at the outside of the area
to be cut, spreads grass clippings more evenly and
puts less load on the engine.. To keep clippings off of
walkways, flower beds, etc.., make the first cuts in a
clockwise direction°
= Pores in cloth grass catchers can become filled with dirt
and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water
and let dry before using.
o Keep top of engine around starter clear and clean of
grass clippings and chaff° This will help engine airflow
and extend engine life.
MULCHING MOWmNG TiPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH_ CLEAN UNDERSIDE OF MOWER HOUSING
AFTER EACH USE. SEE "CLEANING" IN CUSTOMER
RESPONSIBILITIES SECTION OF THIS MANUAL.
" The special mulching blade will recut the grass clip*
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed.. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this wil! provide the best recutting action of the
blades°
MAX 1/3
FIG. 7
o Avoid cutting your lawn when itiswet.. Wet grass tends
to form clumps and interferes with the mulching action°
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun°
° For best results, adjust the fawn mower cutting height
so that the lawn mower cuts off only the top one-third
of the grass blades (See Fig. 7). If the lawn is
overgrown it will be necessary to raise the height of cut
to reduce pushing effort and to keep from overloading
the engine and leaving clumps of mulched gras& For
extremely heavy mulching, reduce your width of cut,
mow slowiy and raise the rear of the tawn mower one
wheel adjuster setting higher than the front..
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clipping& When doing a second cut,
mow across or perpendicular to the first cut path.
, Change your cutting pattern from week to week° Mow
north to south one week then change to east to west the
next week.. This will help prevent matting and graining
of the lawn.
9
CUSTO E LMTUES
Check for Loose Fasteners
_1;eanilnspect Grass Catcher
Equipped) _ _.
Ctean Lawn Mower :
Drive Wheels
Inspect/Clean
(Self-Propelled Mowers)
R -Sharpen/Replace Mower Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
!= Check Engine Oil Level _'i
N Change Eng!,ne Oil
G Clean Air Filter
I Inspect Muffler
N Replace S'park Plug
E
Replace Air Filter Paper Cartridge
v'
v'
v'
= i
V' ........
v"l,2h ........
1 - Change more often when operating under a heavy load or in high ambient temperatures,
2 - Service more often when operating in dirty or dusty conditions,
3 - Replace blades more often when mowing in sandy soil,
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence, To
receive full value from the warranty, operator must maintain
mower as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your uniL
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,
o Once a year, replace the spark plug, clean or replace
air filter element and check blade forwear. A new spark
plug and clean/new air filter element assures proper
air-fuel mixture and helps your engine run better' and
last tonger.
. Follow the maintenance schedule in this manual.
BEFORE EACH USE
. Check engine 0il level,
• Check for loose fasteners
LUBRICATION
Keep unit welt lubricated (See "LUBRICATION CHART")
LUIBRICAT ON CHART
(_) ENGINE OIL
(_ WHEEL
ADJUSTER
(_ BRAKE SPRING
BRACKET
DISCHARGE
GUARD
HINGE PiN
(_ SPRAY LUBRICANT
(_ REFERTOCUSTOMERRESPONSIBILITIES"ENGINE" SECTION,
IMPORTANT DO NOT OIL OR GREASE PLASTIC
WHEEL BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE
LIFE OF THE SELF LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
10
CUSTOMER RESPO IL ES
LAWN MOWER
Always observe safety rules when performing any mainte-
nance.
TIRES
,, Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp, Replace
bent or damaged blade&
TO REMOVE BLADE (See Fig, 8)
o Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
• Turn lawn mower on its side° Make sure air filter and
carburetor are up,,
• Use a wood block between blade and mower housing
to prevent blade from turning when removing blade
bolt,
o Protect your hands with gloves and/or wrap blade with
heavy cloth.
• Remove blade bolt by turning counter-clockwise, Use
a 9/16" box or open-end wrench.
. Remove blade and attaching hardware (bolt, lock
washer and hardened washer),
NOTE: Remove the blade adapter and check the key
inside hub of blade adapter, The key must be in good
condition to work properlyr Replace adapter if damaged,
TO REPLACE BLADE (See Fig. 8)
• Position the blade adapter on the engine crankshaft,
Be sure key in adapter and crankshaft keyway are
aligned_
• Position blade on the blade adapter aligning the two (2)
holes in the blade with the raised lugs on the adapter
• Be sure the trailing edge of blade (opposite sharp
edge) is up toward the engine.
° install the blade bolt with the lock washer and hardened
washer into blade adapter and crankshaft.
o Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
,, The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade ..but ifyou
do, be sure the blade is balanced°
BLADE
BLADE
ADAPTER._,
KEY
CRANK-
SHAFT
KEYWAY
HARDENED
WASHER
TRAILING
LOCK WASHER EDGE
CRANK-
SHAFT
BLADE ADAPTER
FIG. 8
TO SHARPEN BLADE
Care should be taken to keep the blade balanced, An
unbalanced blade will cause eventual damage to lawn
mower or engine,
° The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,.
, To check blade balance, drive a nail into a beam orwailo
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail, if
blade is balanced, it should remain in a horizontal
position_ if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,
GRASS CATCHER
(if purchased as an accessory)
° The grass catcher may be hosed with water, but must
be dry when used.
• Check you r grass catcher often for damage or deterio-
ration. Through normal use it will wear. If catcher
needs replacing, replace only with a manufacturer
approved replacement catcher_ Give the lawn mower
model number when ordering°
11
CUSTO ESPONSI
L TgES
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG, Select the oil's SAE viscosity grade
according to your expected operating temperature_
SAE VISCOSITY GRADES
-
_F -20" O* 30" 32" 40 ° 60" 80" 1OO*
_C "30° -20° -10° o" !0 ° 20" 30_ 40'
TEMPERATURE RANGE ANTICIPATED _EFORE NEXT OtL CHANGE
CONTAINER
FIG, 9
COLLAR
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the lawn
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use° Tighten oil
plug securely each time you check the oil level
TO CHANGE ENGINE OIL (See Fig, 9)
NOTE: Before tipping lawn mower to drain oit, drain fuel
tank by running engine until fuel tank is empty.
• D!sconnect spark plug wire from spark ptug and place
wjre where it cannot come in contact with spark ptug_
, Remove engine oil cap; lay aside on a clean surface.
, Tip lawn mower on its side and drain oil into a suitable
container. Rock lawn mower back and forth to remove
any oil trapped inside of engine.
• Wipe off any spilled oil on lawn mower and on side of
engine_
° Flit engine with oil. Fill onty to the "FULL" line on the
dipstick. DO NOT OVER FILL.
, Replace engine oil cap.
• Reconnect spark plug wire to spark plug.
AIR FILTER
Your engine will not run properly and may be damaged by
using a dirty air filter_
Replace the air filter every year, more often ifyou mow in
very dusty, dirty conditions. Do not wash air filter,
TO CHANGE AIR FILTER (See Fig, 10)
° Remove the air filter by turning counterclockwise to the
stop and pull away from collar_
° Remove filter from inside of cover_
• Clean the inside of the cover and the collar to remove
any dirt accumulation_
• Insert newfilter into cover.
° Put air filter cover and filter' into collar aligning the tab
with the sloL
• Push in on cover and turn clockwise to tighten.
12
SLOT
TAB
AIR FILTER /
AIR FILTER COVER
TURN
COUNTER-
CLOCKWISE
TO REMOVE
3"URNCLOCKWISE
TO TIGHTEN
FIG, 10
MUFFLER
Inspect and replace corroded muffler as it could create a
file hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make your engine
start easier and runbetter. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN THE UNDERSIDE OF YOUR MOWER
AFTER EACH USE.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come m contact with the spark
plug.
Turn lawn mower on its side: Make sure air filter and
carburetor are up, Clean the underside of your lawn
mower by scraping to remove build-up of grass and
trash
° Clean engine often to keep trash from accumulating. A
clogged engine runs hotter and shortens engine life.
° Keep finished surfaces and wheels free of all gasoline,
oil, etc.
We do not recommend using a garden hose to clean
lawn mower' unless the elect[ical system, muffler, air
filter and carburetor are covered to keep water out,
Water in engine can result is shortening engine life_
SERVICE AND ADJUSTMENTS
.u.iii_I_...... i;ll ......................... .,i.,lu..lul..u...nll.l. i i ..pli. ,,n.l...... i..i
uu....i u l i ...
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
" Release control bar.
Q
nil ....
Make sure the blade and all moving parts have completely stopped,
Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
i,,,ll,,,,lul,l,,lllm,i,,i i, illll_ ..............
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation
section of this manual
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of
your mower, is provided to minimize the possibility that
objects will be thrown out of the rear ofthe mower intothe
operator mowing position. If the deflector becomes dam-
aged, it should be replaced_
DISCHARGE GUARD
The discharge guard attached to the discharge opening of
your lawn mower, is provided to prevent the possibility of
injury resulting from objects being thrown out of the dis-
charge opening into the operator mowing position. If the
discharge guard becomes damaged, it should be replaced.
TO ADJUST HANDLE
(See Figs. 11 thru 13)
Your lawn mower handle can be raised or lowered for your
mowing comforL Four (4) positions are available: high,
medium high, medium low and Iowo Handles are shipped
mounted in the medium low position.
o To change from medium low to medium high position,
the upper and lower handle sections will have to be
turned over (See Fig..11B).
° Remove the controls and operator presence control
bar from the upper handle°
° Remove the starter rope guide from the lower handle
= Remove hairpin cotters..
° Disconnect the lower handle from the handle brackets
(See Fig,.13)o
° Turn the handle over and reassemble the hairpin
cotters that have been removed.
° Reassemble the starter rope guide.
° Reassemble the controls and the operator presence
control bar to the upper handle.
CAUTION: The operator presence cono
trol bar must pivot freely to permit blade
brake engagement when control bar is
released. Do not overtighten the fas-
teners holding the controls to the up-
per handle.
To change from medium low to high position only the
upper handle section will have to be turned over (See
Fig° ! 2A)..
• To change from medium low to low position, only the
lower handle section wilt have to be turned over (See
Fig° t 2B),,
ENGINE
CARBURETOR
Your carburetor has a non-adjustable fixed main jet for
mixture control.. If your engine does not operate properly
due to suspected carburetor problems, take your lawn
mower to an authorized service center for repair and
adjustment..
SHIPPING POSITION
MEDIUM LOW
MEDIUM HIGH
FIG. 1'1A
IGH
9' '\
\
FIG. 11B
FIG. 12A FIG. 12B
HANDLE
SQUEEZE TO
REMOVE
HAIRPIN CLIP
MOUNTING
BRACKET
13
FIG. '13
ENGINE SPEED
The engine speed has been factory seL Do not attempt to
increase engine speed as it may result in personal injury,
Ifyou believe the engine is running too fast ortoo slow, take
your lawn mower to an authorized service center for repair
and adjustment,.
STORAGE
Immediately prepare your lawn mower for storage at the
end of the season or if the unit will not be used for 30 days
or more.
LAWN MOWER
®
o
When lawn mower is to be stored for a period of time, clean
it thoroughly, remove al! dirt, grease, leaves, etc_ Store in
a clean, dry area.
o Clean entire lawn mower (See "CLEANING" in the
Customer Responsibilities section of this manual),
Lubricate as shown in the Customer Responsibilities
section of this manual,,
Be sure that all nuts, bolts, screws, and pins are
securely fastened, Inspect moving parts for damage,
breakage and wear. Replace if necessary,.
° Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
HANDLE (See Fig. 14)
You can fold your lawn mower handle for storage,,
= Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward_
° Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT; WHEN FOLDING THE HANDLE FOR
STORAGE OR TRANSPORTATION, BE SURE TO FOLD
THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE
CONTROL CABLES,,
° When setting upyour handle from the storage position,
the lower handle will automatically lock into the mowing
position,.
SQUEEZE TO
FOLD
HAIRPIN
COTTER MOUNTING PiN
OPERATOR PRESENCE
CONTROL BAR _ , "*_
UPPER.ANDLE ,j"
• /_/ #
FOLDFORWARDJJ_..
FORSTORAGE% 1, J
_-_'= _._ _ /Y FOLD BACKWARD
.o.,.,o.
LOWER HANDLE
ENGHNE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
o Drain the fuel tank.
° Start the engine and let it run until the fuel lines and
carburetor are empty.
° Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor' if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil.. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDER
° Remove spark plug.
• Pour one ounce (29 ml) of oil through spark plug hole
intocylinder.
° Pull starter' handle slowly a few times to distribute oil.
° Replace with new spark plug.
OTHER
o Do not store gasoline from one season to another.
° Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give
protection from dust and dirt.
o Cover your unit with a suitable protective cover that
does not retain moisture. Do not use plastic, Plastic
cannot breathe which allows condensation to form and
will cause your' unit to rust,,
IMPORTANT: NEVER COVER MOWER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
CAUTION: Never store the lawn mower
with gasoline in the tank inside a build-
ing where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
,ll ,i,i i ii _ _ i_ i i
FIG. 14
14
ii ........
ii1,,i i i,,,,im,ii i_1_
TROUBLESHOOTI G
POmNT$
ir,,ii ,i,i,ll ...............
PROBLEM
_llll
Does not start
ii i ,11ii1,,11
Loss of power
,llluii ,
Poor cut - uneven
Excessive vibration
Starter rope hard to pull
Grass catcher not filling
(If so equipped)
Hard to push
CAUSE
I. Dirty air filter
2. Out of fuel..
3. Stale fuel
4 Waterin fuel.
5 Spark plug wire is disconnected
6 Bad spark plug.
7 Loose blade or broken blade adapter.
8 Control bartn released position
9. Control bar defective
t. Rear of lawn mower housing/blade dragging
in heavy grass
2 Cutting too much grass
3 Dirty air filter
4 Buildup of grass, leaves and trash under mower
5 Too much oil In engine
6. Walking speed too fast•
,ll.,,ll,i, Ml'lll II..........
1. Worn, bent or loose blade
2 Wheel heights uneven•
3 Low engine speed.
4 Buildup of grass, leaves, and trash under mower..
,11,1 .......................... ......................
1, Worn, bent or loose blade.,
2, Bent engine crankshaft.
Hi,ll
1. Engine flywheel brake is on when control bar is
released,,
2 Bent engine crankshaft
3 Blade adapter broken,
4, BIade dragging in grass.
!. Cutting height toolow.
2 Lift on blade worn off,
3 Catcher not ventfng air.
4 Low engine speed.,
1. Grass is too high or wheel height is too low.
2. Rear of lawn mower housing/blade dragging
in grass_
3, Grass catcher too full.
4 Handle height position not right for you
CORRECTION
1,
2
3
4.
5•
6.
7
8_
9.
1,,
Clean/replace air filter
Flit fue! tank..
Drain tank and refill with fresh clean fuel
Drain fuel tank and carburetor and refill tank with fresh
gasoline.
Connect wire to plug.,
Replace spark ptug
Tighten blade bolt or replace blade adapter
Depress control bar to handle.
Reprace contror bar.
Set in "Higher Cut" position
2. Set in "Higher Cut" position
3 Clean]replace air filter
4. Clean underside of mower housing
5, Check o]llevel
6 Cut at slower walking speed.
Hll i,,., i,,i,, i,, ,i, ill
1 Replace blade. Tighten blade bolt.
2 Set all wheels at same height,
3 Contact an authorized service centeddepartment.
4 Clean understdeof mower housing
,:1:1,11,,,i,,i,,i i,i ii i 1,1,1,1,,i,iii,,i iiiii i
1. Replace blade, Tighten blade bolt,
2_ Contact an authorized service centerldepartment
1 Depress controt bar to upper handle before
pulling starter rope,
2. Contact an authorized service center/department
3 Replace blade adapter
4, Move lawn mower to cut grass or to hard surface
to start engine
,11
1,
2
3
4
i11111 , ii111111 j ii 1111 U[,,,, i ........ LI I L
Raise cutting height
Replace brade.,
Clean grass catcher.
Contact an authorized service center/departmenL
,PH,,i , i ,i i .............
1. Raise cutting height
2 Raise rear of lawn mower housing one (I)
setting higher,
3 Empty grass catcher.
4 Adjust handle hefghtto suit
15
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CRAFTSMAN 4-.CYCLE ENGINE MODELNUMBER143.944006
9
/
241
189 194
/1gO
18
CRAFTSMAN 4.-CYCLE ENGINE MODELNUMBER143.944006
REF PART REF PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1
2
6
7
8
9
12
12B
14
15
16
17
18
19
20
30
40
41
42
43
45
46
48
50
52
69
70
72
75
8O
81
82
83
86
89
90
92
93
100
101
103
110
119
120
125
126
130
135
150
151
169
36478
26727
33734
34214A
33735
30200
33886
34695
28277
30589
31383A
31335
650548
31361
32600
35799A
36073
36074
36075
36070
36071
36072
36076
36077
36078
20381
30963B
32610A
27241
35990
29914
35261
34311D
36083
27897
30574A
30590A
30591
30588A
650488
611004
611112
650815
650816
34443A
610118
650814
34961
36477
36476
36471
36472
29314B
29315C
6021A
35395
35991
31673
27234A
Cylinder (Includes Ref. #2 and 20) 172 32755
Dowel Pin 178 29752
Breather Element 182 6201
Breather Assembly (Includes 184 26756
Reference #6, 8, 9, 12 and 12B) 185 31384A
* Breather Gasket 186 34358
Screw #10-24 x 9/16 189 650839
Breather Tube 190 35831
Breather Tube Elbow 19I 35040B
Washer
Governor Rod (Includes Ref. #14) 192 34966
Governor Lever t93 34965
Governor Lever Clamp 194 32309
Screw #8-32 x 5/16 195 610973
Extension Spring 200 35727
Oil Seal
Crankshaft 202 36482
Piston, Pin & Ring Set, Std, Size 203 31342
Piston, Pin & Ring Set, o010"Over 204 650549
Piston, Pin & Ring Set, ..020"Over 205 650777
Piston & Pin Assembly, Std. Size 207 34336
Piston & Pin Assembly, .010" Over 215 32410
Piston & Pin Assembly, .020" Over 223 650451
(Assemblies Include Ref. #43) 224 34690A
Ring Set, Piston, Standard Size 238 650932
Ring Set, Piston, .010" Oversize 239 34338
Ring Set, Piston, .020" Oversize 241 35797
Piston Pin Retaining Ring 245 35066
Connecting Rod Assy, (Incl..#46) 250 35065
Connecting Rod Bolt 260 36420A
Valve Lifter 262 650831
Camshaft (BCR) 275 27181B
Oil Pump Assembly 277 650795
* Mounting Flange Gasket 285 35000
Mounting Flange (IncL #72 thru 287 650926
83) 290 30705
Oil Drain Plug 292 26460
Oil Seal 298 28763
Governor Shaft 300 34369B
Washer 301 35355
Governor Gear Assy(Includes 305 35577
#81) 306 34265
Governor Spool 307 35499
Screw 1/4-20 x 1-1/4 309 650562
Flywheel Key 310 35578
Flywheel 313 34080
Bellevitle Washer 327 35392
Flywheel Nut 370 36261
Solid State ignition 370A 35167
Spark Plug Cover 380 632569
Screw, Torx T-15 #10-24 x t 390 590694
Ground Wire 400 36481
* Cylinder Head Gasket
Cylinder Head
Exhaust Valve, Standard Size
Exhaust Valve, 1/32" Oversize
Intake Valve, Standard Size
Intake Valve, 1/32" Oversize
(All Valves Include Reference
#151)
Screw 5/16-18 x 1-t/2
Resistor Spark Plug (RJ19LM)
Valve Spring
Valve Spring Cap
* Valve Cover Gasket
Valve Cover
Nut and Lock Washer 1/4-28
Screw 1/4-28 x 7/8
* Carburetor To Intake Pipe Gasket
Intake Pipe (Includes Ref #224)
Governor Link
Screw 1/4-20 x 3/8
Brake Lever
S.E, Brake Bracket (includes
#195)
Brake Control Link
Brake Spring
Retaining Ring
Terminal
Control Bracket (Includes
Reference Numbers 202 thru 205)
Compression Spring
Compression Spring
Screw #5-40 x 7/16
Screw #6_32 x 21/32
Throttle Link
Control Knob
Screw 1/4-20 x 1
* Intake Pipe Gasket
Screw #10-32 x 49/64
* Air Cleaner Gasket
Air Cleaner Collar
Air Cleaner Filter
Air Cleaner Cover
Blower Housing
Screw 1/4-20 x 1/2
Muffler (Includes Reference #277)
Screw 1/4-20 x 2-1/4
Starter Cup
Screw #8-32 x 21/64
Fuel Line
Fuel Line Clamp
Screw #10-32 x 35/64
Fuel Tank (Includes #292 and 30! )
Fuel Cap
Oil Fill Tube
*O-Ring
O-Ring
Screw #10-32 x 1/2
Dipstick
Spacer
Starter Plug
Instruction Decal
Instruction Decal
Carburetor (Includes Ref. #184)
Rewind Starter
Gasket Set
(Includes All Items Marked *)
RPM Settings: Low Speed: 2450-2750
High Speed: 2900-3200
NOTE: This engine could ha.ve been built with 590686
Starter, Refer to design of air intake louvers for part
identification, individual starter parts do not
interchange,
NOTE: All component dimensions given in U.S.. inches
1 inch = 25.4 mm
'19
CRAFTSMAN 4-.CYCLE ENGINE MODEl..NUMBER143.944006
CARBURETOR NO. 632569 REF PART
NO. NO. DESCRIPTION
632569
1 631615
2 631767
4 631184
5 631183
6 631616
7 650506
16 631775
25 631700
27 631024
28 632019
29 631028
30 631021
REWIND STARTER NO. 590694
/
13
3
_5
31 631022
35 632047
40 632O71
44 631334
48 631027
Carburetor, Complete
(Includes #184 of Engine Parts List)
Throttle Shaft and Lever Assembly
Throttle Return Spring
Dust Seal Washer, Throttle
Dust Seal, Throttle
Throttle Shutter
Shutter Screw
Fuel Fitting
Float Bowl
Float Shaft
Float
Float Bowl "O" Ring
_nletNeedle, Seat & Clip
(Includes Reference Number 31)
Spring Clip
Primer Bulb/Retaining Ring
High Speed Bowl Nut
Bowl Nut Washer
Welch Plug, Atmospheric Vent
REF PART
NO,, NO. DESCRIPTION
-- 590694 Recoil Starter, Complete
1 590599A Spring Pin (InclL_des Reference #4)
2 590600 Washer
3 590696 Retainer
4 590601 Washer
5 590697 Brake Spring
6 590698 Starter Dog
7 590699 Dog Spring
8 590700 Pulley & Rewind Spring Assembly
11 590695 Starter Housing Assembly
(40 Degree Grommet)
12 590535 Starter" Rope (98" Long, 9/64" Dia,.)
13 590701 Starter Handle
NOTE: All component dimensions given in UoS. inches
1 inch = 2&4 mm
REWIND STARTER NO. 590686 REF PART
NO. NO. DESCRIPTION
- - 590686 Recoil Starter
1 590599A Spring Pin (Includes Reference #4)
2 590600 Washer
3 590615 Retainer
4 590601 Washer
5 590598 Brake Spring
6 590616 Starter Dog
7 590617 Dog Spring
8 590618A Pulley Assembly (Includes
Reference Numbers 9 and 10)
9 590619 Rewind Spring
10 590620 Spring Cover
11 590687 Starter Housing Assembly
(40 Degree Grommet)
12 590535 Starter Rope (98" Long, 9/64" Di&)
13 590452 Starter Handle
NOTE: All component dimensions given in US. inches
20 1 inch = 25.4 mm
SERV!CE NOTES
21
SERVaCE NOTES
22
SERVICE NOTES
23
OWNER'S
MANUAL
MODEL NO.
917.380542
HOW TO ORDER
REPAIR PARTS
®
4.0 HORSEPOWER
20" SIDE DISCHARGE
3 IN ONE CONVERTIBLE
ROTARY LAWN MOWER
Each lawn mower has its own model number. Each en-
gine has itsown model number,.
The model number for your lawn mower wilt be found on a
decal attached to the rear of the lawn mower housing
The model number for your engine will be found on the
blower housing of the engine,
All parts listed herein may be ordered from any Sears,
Roebuck and Co., Service Center/Department and most
Retail Stores,
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
. PRODUCT- LAWN MOWER
• MODEL NUMBER - 917.380542
° ENGINE CRAFTSMAN - MODEL NO. 143.944006
• PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians._, professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell
141529 09/10/93
Printed in USA.
