Craftsman 917256922 tractor User Manual

(RI:IFTXMI:1N

MODEL NUMBER 917.256922 OWNER'S MANUAL

oAssembly

oOperation

oCustomer

Responsibilities

oService

oAdjustments

oRepair Parts

Caution:

Read and Follow

all Safety Rules

and Instructions

Before Operating

This Equipment

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORI"ANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTAT1NG HANDS AND FEET AND TH ROWING OBJECTS,

FAILURE TOOBSERVETHE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow alt instructions in the manual

and on the machine before stagging.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers..

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial fight..

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death_ All slopes

require extra caution. If you cannot back up the slope orif you feel

uneasy on it, do not mow it

DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc..

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Taft grass can hide obstacles..

• Use stow speed Choose a low gear so that you will not have

to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a.slope** If tires lose traction,

disengage the blades and proceed slowly straight down the

slope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly tum over if a wheel is over the edge

of a ctiff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine

and the mowing activity Neverassume that children witl remain

where you last saw them.

• Keep children out of the mowing area and underthe watchful

care of anolher responsible adult.

• Be alert and turn machine off if children enter the area.

° Before and when backing, look behind and down for small

children.

• Never carry children. They mayfall off and be seriously

injured or interfere with safe machine operation

° Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

° Use extra care in handling gasoline and other fuels. Theyare

flammable and vapors are explosive

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to coot before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

- Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

. Never tamper with safety devices.. Check their proper

operation regularly.

• Keep machine free of grass, leaves, orotherdebds build-up.

C_ean oil or fuet spillage. Allow machine to cool before

stodng.

- Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restagging.

° Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them..

• Check brake operation frequently Adjust and service as

required.

LOOkfor thistly"rebel to point out impor-

tant safety precautions, It means

CAUTION_H BECOME ALERTH! YOUR

SAFETY tS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

i,i H, HII

CONGRATULATIONS on your purchase of a Sears trac-

tor,. It has been designed, engineered and manufactured

to give you the best possible dependability and perfor-

mance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Center/DepartmenL We have competent, well4rained

technicians and the proper tools to service or repair this

tractor.

Please read and retain this manual.. The instructions will

enable you to assemble and maintain your tractor prop-

erly_ Always observe the "SAFETY RULES".

MODEL

NUMBER 917256922

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

PRODUCT SPECIFICATIONS

HORSEPOWER: 12

GASOLINE CAPACITY: 14 GALLONS

UNLEADED REGULAR

OIL (3.0 PINTS) SAE 30 (above 32°F)

5W-30 (below 32°F)

SPARK PLUG (GAP 030 IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE. 005 - .007 IN

EXHAUST ,009 - .011 IN.

GROUND SPEED: FORWARD

1st .95 MPH

2rd 194 MPH

3th 2491 MPH

4th 3.71 MPH

5th 4 76 MPH

REVERSE: 1.46 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 5 AMPS HEADLIGHTS

3 AMPS BATTERY

BLADE BOLT TORQUE: 30-35 FT,.LBS

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this trac-

tor. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITHES

= Read and observe the safety rules.

. Fotlow a regular schedule in maintaining, caring for and

using your tractor.

• Fotlowthe instructions under"Customer Responsibili-

ties" and "Storage" sections of this manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator,

In the state of California the above is required by law

(Sect on 4442 of the California Public Resources Cede).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears autho rized service center (See

REPAIR PARTS section of this manual)°

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owneCs manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

* Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

. Tire replacement or repair caused by punctures from outside objects,such as nails, thorns, stumps, or glass.

, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual . ........

, Riding equipment used forcommercia,[orrental purposes.[ ""

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with thisriding equipment proves defective in material or workmanship

and our testingdetermines the battery wil!not hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES,,

This Warranty gives you specific legal rights, and you may atso have other rights which may vary from state to state

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

, , i lU i,,Ul

TABLE OF CONTENTS

......... i...... i,,i,, ........................................... iii ,Ull

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-'17

WARRANTY ................................................................ .3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................. 7-9

OPERATION ........................................................... 10-'13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-22

STORAGE ................................................................... 23

TROUBLESHOOTING ........................................... 24,-25

REPAIR PARTS - TRACTOR ................................ 27-43

REPAIR PARTS - ENGINE .................................... 46-50

PARTS ORDERING/SERVICE .................. BACK PAGE

aNDEX

Accessories .............................................. 5

Adjustments:

Brake ............................................... 20

Carburetor ....................................... 22

Mower

Front-To-Back ............................... 1 9

Side-To-Side ............................ 19

Throttle Control Cable ........................22

Air Filter, Engine ................................... 17

Air Screen, Engine .............................. 17

Assembly ............................................... 7-9

Battery:

Charging ......................................... 8

Cleaning ...... .....................................16

Installation...................................... 9

Leve Is ............................... ............ 8,15

Preparation ............................................8

Starting with Weak Battery ............21

Storage ...............................................23

Terminals ..........................................16

Belt:

Motion Drive

Removal/Replacement ........... 20

Blade:

Sharpening ................................. 15

Replacement ................................... 15

Brake Adjustment .............................. 20

CarburetorAdjustment ........................ 22

Controls, Tractor .................................. 10

C ustome r Responsibitities ............3,14-17

Engine:

Air Filter .................................. 17

Air Filter Foam Pre-Cfeaner .....17

Air Screen, Engine ................. 17

Battery ........................................ 15

Cooling Fins, Engine .............. 17

Engine Oil ......................... 16

Fuel Filter ............................... 17

Spark Plugs ........................... 17

Tractor:

Blade .......................................... 15

Lubrication Chart .................... 14

Maintenance Schedule ............ 14

Tire Care ....................... 8,15,2t

Cutting Height, Mower ....................... 12

Electrical:

Interlocks and Relays ................ 21

Schematic ...........................................26

Wiring Diagram ......................... 28

Engine:

Air Filter .............................................17

Air Filter Foam Pre-Cleaner .............17

Air Screen ...................................... 17

Cooling Fins, Engine .......................17

Oil Change .......................................16

Oil Level .................................... 12,16

Oil Type ........................................... 16

Preparation ................................ 12

Repair Parts ............................ 46-50

Starting ........................................... t 3

Storage ............................................ 23

Filter:

Air Filter ........................................... t7

Air Filter Foam Pre-Oleaner ............17

Fuel ............................................ 17

Fuel:

Type ............................................... 13

Storage .................................. ............ 23

Fuse ............................................................... 21

Hood Removal/Installation ........ 21

Leveling Mower Deck ..............................19

Lubrication:

Chart ....................................................t4

Maintenance Schedule ..................... I 4

Mower:

Adjustment, Front4o-Back ........... 19

Adjustment, Side-to-Side ............ 19

Blade Sharpening ..................... 15

Blade Replacement ..........................15

Cutting Height ................................ 12

Installation ..............................:_....... 18

Operation ............................................12

Removal ......................................... 18

Mowing Tips ............................................ 13

Muffler ........................................... 17

Spark Arrester ........................... 3,38

Oil:

Cold Weather Conditions .........12,16

Engine .....................................................16

Storage ....................................................23

Operation ........................................ 10-13

Operating Mower ........................................... 12

Options:

Accessodes .................................... ............... 5

Spark Arrester ............................... 3,38

Parking Brake ........................................10-11

Parts Bag .............................................................6

Pads, Replacement/Repair ...............27-43

Product Specifications ..................................3

Repair Parts ..............................................27-43

Safety Rules .....................................................2

Seat ................................................................ 8

Service and Adjustments ............... 18-22

Carburetor ........................................ 22

Fuse ................................... ............... 21

Hood RemovaVlnstallation ..............21

Motion Drive Belt

RemovaltReplacement ............ 20

Mower Adjustment:

Front- to-Back .......................... 19

Side4o-Side ...................................19

Mower Removal ............................ !8

Tire Care ................................ 8,15,21

Slope Guide Sheet ............................... 51

Spark Plugs ...................................................t7

Specifications ............................... ..................... 3

Starting the Engine ........................... 12-13

Steering Wheel .........................................7,20

Stopping the Tractor ..................................11

Storage ..................................................23

Throttle Control Cable Adjustment -_ 22

Tires ............................................. 8,15,21

Trouble Shooting Chart ......................24-25

Transaxle Repair Parts .....................44-45

Warranty ................................................... 3

Wiring Diagram ...................................... 28

Wiring Schematic ............................... 26

, H=I H, , , =I,"H'H ............................ I I II I I=INH,H=

ACCESSORIES AND ATTACHMENTS

.......................... i IIIIIIH= N,=,II= ii 1,1111111,11

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,

catalog and service centers. Most Sears stores can order these items for you when you providethe model number of your tractor.

ENGINE

SPARK PLUG MUFFLER AiR FILTER GAS CAN ENGINE OIL STABILIZER

MAINTENANCE

BLADES 1 BELTS

PERFORMANCE

Sears offersa widevarietyof attachments thatfit your vehicle, Manyof these are listedbelow withbrief explanationsof how they can

he_pyou Thislistwascurrentatthetimeofpublication; however, itmay changeinfuture years° moreattachments may beadded,changes

may be made in these attachments, or some may no longerbe available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated)and are designed for easy

attaching and detaching

PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, heater looking iawn., Two Permanex

containers hold 30-gallon plastic bags

LAWN SWEEPERS let you coliect grass clippings and leaves,

CARTS make hauiing easy Variety of sizes available

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to 390 tbs of weight, Rounded

edges prevent harm to turf_ Adjustable scraper automatically

cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed

kitling easy, Broadcast spreaders are also useful for granular

de-icers and sand,

CORING AERATOR takes small plugsout of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips 150 lb. capacity weight tray

AERATOR promotes deep root growth for a healthy lawno Ta-

pered 2_5-inchsteel spikes mounted on t 0-inch diameter discs

puncturehofes in soil at close intervals to let moisture soak in_

Steel weight tray for increased penetration.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twentyspring tine

teeth. Useful topreparebare areas for seeding. Available for rear

mounting only

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying when pulling,and hand held wand for spot

spraying. Wand has adjustable spray pattern For applying

herbicides, insecticides,fungicides, and liquid fertilizers_

i ,=,,=, IHH'H

CONTENTS OF

,,,=,,,i,=,,i i .........................

HARDWARE PACK

..... t, ,,u=

,,u,,,,H

Parts packed separately in carton

,1 ....

_ ,ul,,=

Parts Bag contents shown full size

............. ==,,, =

(1) Large

Flat Washer

(1) Locknut 3/8-24

(1) Hex Bolt 1/2-13 x 1

(1) Shoulder Bolt 5/16-18

(1) Lock Washer 'I/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

= ,,,nN,I ' U',"11',1 =.... n'l

(2) Hex Nuts 1f4-20

(2) Hex Bolts 1/4-20 x 3/4

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

.... 1,1

Steering

Wheel

Seat

Steering

Sleeve

Battery acid

Battery

,1==

Owner's Manual

Parts Bag

i,, ='=' , m,,,

i ,,1=1, ,,=, ],,l.,rl_ .... i=' i"

Parts bag contents not shown full size

, =,H =,,u, _=--

II_f- _ll Steering

_ ' Wheel

Steering Wheel Insert

Adapter

Steering CliP

15° Slope Sheet

,=,

2) Keys

i i

L__

Battery Caps

and Instructions

,,, =

ASSEMBLY

' i -=, ,=,,,,, .... =1 ,,

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightnes&

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrench sizes are listed,,

(1) 9/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 3/4" wrench

Pliers

Tire pressure gauge

Screwdriver

Utility knife

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).,

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts Cartons

from carton (See page 6)_

o Cut along lines on the carton, from top to bottom, all

four corners of carton and lay panels flat,

- Check for any additional loose parts or cartons and

remove,,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

POSITION STEERING SHAFT (See Fig, 1) -

, Lift hood.

• Pull steering shaft up to engage gears..

o Push steering clip through hole on steering shaft at 45 °

(hole is located under dash and above lower steering

bushing),

o Push steering clip onto steering shaft until steering clip

snaps into place,,

INSTALL STEERING WHEEL (See Fig, 2) -

o Slide the steering sleeve over the steering shaft (bot-

tom of sleeve goes over ring on dash).

o Slide steering wheel adapter onto upper steering shaft,

o Position front wheels of the tractor so they are pointing

straight forward°

• Position steering wheel so cross bars are horizontal

(teft to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 locknut and

tighten securety.

- Snap insert into center of steering wheel°

, Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR ISTO

ROLL OFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise mower lift lever to its highest position,

o Place gearshift lever in "NEUTRAL" position.

,, Release parking brake by depressing clutch/brake

pedal

• Roll tractor backwards off skid

• Remove banding holding discharge guard up against

tractor.

STEERING SHAFT

STEERING CLIP

LOWER

STEERING

BUSHING

FIG. 1

STEERING WHEEL

FIG. 2

ii lU ....... i,U,UlUll,,nll,,,,n..... ii,l,,ll,ii I " I,'1

ASSEMBLY

..... i .................. ,M,,

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig, 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contactwith battery acid.

Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

battery vent caps. Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

..... =....

Your tractor has a battery charging system which is suffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its lifeo

o See instructions packed with vent caps in parts bag.

- Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill

o Allow battery to stand and settle for at least thirty

minutes, After standing, check the level of acid. If

below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tractor_

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY,

IT IS NECESSARY THAT THE BATTERY BE CHARGED

BEFOREUSE, FAILURETO CHARGE BATTERYCAN RESULT

IN A SHORTENED BATTERY LIFE.,

• Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger., Observe alt safety precau-

tions required for battery charging.

o Check the acid level after the battery is charged, If the

acid has faflen below the correct level, add distilled or

iron free water.

. Install the vent caps to cover the vent wells,, Wash the

top of the battery with water to remove any acid, then

wipe dry.

o Check battery case for leakage to make sure that no

damage has occurred in handling,,

o Dispose of excess battery acid,. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming,

• Foliow instructions on how to install battery_

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

o Remove cardboard packing on seat pan_

,, Place seat on pan and assemble shoulder bolt.

° Assemble adjustment bolt, lockwasher andfiatwasher

loosely,, Do not tighten.

= Tighten shoulder bolt securely.

° Lower seat into operating position and sit on seat,,

. Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

° Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT LOCK WASHER

BOLT

FIG. 4

CHECK TIRE PRESSURE

The tires on you r tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

- Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CUT AWAY VIEW

VENT CAP

VENT WELL

BATTERY

CELL ACID

LEVEL

FIG. 3

CHECK FOR PROPER POSiTiON OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual,

...... ,,,-, , ................ -,,,,,,,i, ii iiiii1,,,11 i ,,

ASSEMBLY

INSTALL BATTERY (See Figs. 5 & 6)

........ i i,iiiiiiii

CAUTION: Do not short battery termi-

nals+ Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

.... =,=1,, ,............. , ........

Lift seat to raised position

* Open battery box door.

, Lower battery into battery box with battery terminals

toward front of tractor..

o Be sure drain tube is attached to bottom of battery box

and tube passes through hole in chassis for proper

drainage.

, First connect RED battery cable and RED fused igni-

tion wire to positive (+) battery terminal with hex bolt,

flat washer, lock washer and hex nut as shown. Tighten

securely..

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut+ Tighten securely.

+ Close battery box door

Use terminal access doors for:

o Inspection for secure connections (to tighten hard +

ware).

- Inspection forcorrosion_

o Testing battery+

+ Jumping (if required)

Periodic charging.

BATTERY

BOX DOOR

NEGATIVE

POSITIVE (BLACK)

(RED) CABLE CABLE

HEX

LOCK

WASHER

FLAT

WASHER

HEX

BOLT

POSITIVE (+) TER&,_INAL NEGATIVE (-) TERMINAL

BATTERY

BOX

VENT CAPS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J All assembly instructions have been completed.,

¢' No remaining loose parts in carton,,

¢' Batteryis properly prepared and charged,, (Minimum

1 hour at 6 amps)+

v" Seat is adjusted c_mfortably and tightened securely.

v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢' Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results+ (Tires must be

properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring. See that all connections are still secure

and wires are properly clamped+

WHtLE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THEFOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

_" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls + their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

FroG+5 9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL & SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the Iocation of various controls and adjustments. Save

this manual for future reference_

FUEL CAP

THROTTL_

CHOKE

_TROL

CLUTCH/

BRAKE

PEDAL

MOWER

LEVER

PARKING

BRAKE

LEVER

GEARSHIFT

LEVER

MOWER IGNITION

LIFT SWITCH

LEVER

FiG. 7

Sears tractors conform to the safety standards of the American National Standards Institute,

IGNITION SWITCH: Used for starting and stopping the

engine.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed,

CLUTCH/BRAKE PEDAL: Usedfor declutching and brak-

ing the tractor and starting the engine.

GEARSHIFT LEVER: Selects tlie gpe_)d and di_ectiorl Of

tractor,

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position,

MOWER CLUTCH LEVER: Used to engage the mower

blades

MOWER LIFT LEVER: Used to raise and lower the mower

deck°

OPERATION

iii , ,i,1,11 i iii ii1,1,11111111111111

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields before starting your tractor

and while moving. We recommend wide vision safety mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

° Depress clutch/brake pedal into full "BRAKE" position

and hold.

° Place parking brake leverin"ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position_ Make sure parking brake

wilt ho_d tractor secure

PARKING BRAKE"ENGAGED" MOWER CLUTCH

LEVER"ENGAGED"

'*DISENGAGED"

CLUTCH/BRAKE

PEDAL"BRAKE"

POSITION

FIG. 8

STOPPING (See Figs. 8 and 9)

MOWER BLADES -

° Move mower clutch lever to "DISENGAGED" position.

GROUND DRIVE

• Depress clutch/brake pedal into full "BRAKE" position,

o Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle contro{ to "SLOW" position.

NOTE: Failure to move throttle control to "SLOW" position

or allowing engine to idle before stopping may cause

engine to "backfire",

° Turn ignition key to "OFF" position and remove key.

......... Always remove key when Leaving trsctor to prevent

unauthorized use.

= Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with engine running, hot engine exhaust gasses may

cause "browning" of grass To etiminate this possibility,

always stop engine when stopping tractor on grass cov-

ered areas,,

inln I u "J

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

i ii, i,i1,1,1111,11,1,,111 i iii iii,

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

o Operating engine at less than full throttle reduces the

battery charging rate,,

. Full throttte offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Figs. 8 and 9)

The direction and speed of movement is controlled by the

gearshift lever.

= Start tractor with clutch/brake pedal depressed and

gearshift Iever in "NEUTRAL" position,,

= Move gearshift lever to desired position.

° Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORESH[FTING OR CHANGING GEARS, FAILURE

TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

CLUTCH/ THROTTLE/

BRAKE

PEDAL CONTROL

PARKING

BRAKE

GEARSHIFT

LEVER

IGNITION

FIG. 9

U'I

OPERATION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 10)

The position of the mower lift lever determines the cutting

height° The position of the mower Iift lever can be adjusted

to desired position.

o Grasp lift Iever as shown, lift away from fender and

move forward or back to desired position,.

The cutting height range is approximately 1-t/8" to 3-5/8".

The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and type of grass being mowed.

• The average lawn should be cut to approximately

2-1/2 inches during the cooI season and to over 3

inches during hot months. For healthier and better

looking lawns, mow often and after moderate growth.

. For best cutting performance, grass over 6 inches in

height should be mowed twice Make the first cut

relatively high; the second to desired height.

MOWER LIFT

LEVER

FIG. 10

TO OPERATE MOWER (See Figs. 10 and 11)

Your tractor is equipped with an operator presence sensing

switch,. Any attempt by the operator to leave the seat with

the engine running and the mower clutch engaged will shut

off the engine.

o Select desired height of cut.

• Engage mower by slowly moving mower clutch lever to

"ENGAGED" position.

• TO STOP MOWER - Move mower clutch lever to

"DISENGAGED" position.

,,, , ,,,,,, ...........

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

=== ............

MOWER

CLUTCH LEVER

"ENGAGED"

POSITION

MOWER

CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 11

TO OPERATE ON HILLS

= i ,, ,,1,,, •

I _% CAUTION: Do not drive up or down

hills with slopes greater than 15° and I

do not drive across any slope: ..... I

o Choose the slowest speed before starting up or down

hills,.

o Avoid stopping or changing speed on hills.

o If slowing is necessary, move throttle control lever to

siower position.

o If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake,

° Move gearshift lever to 1st gear and be su re you have

allowed room for tractor to roll slightly as you restart

movemenL

- To restart movement, slowly release parking brake and

clutch/brake pedal

• Make all turns slowly,

TO TRANSPORT

° Raise mower lift lever to highest position.

• When pushing ortowingyourtractor, be sure gearshift

lever is in "NEUTRAL" position..

o Do not pus h tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or trailer, be sure hood is closed and

securedtotractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGaNE

CHECK ENGINE OIL LEVEL (See Fig. 16)

. The engine in your tractor has been shipped from the

factory already filled with summer weight oil,.

o Check engine oil with tractor on level ground_

° Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level, If necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill,

- For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili-

ties section in this manual

, ' i ii1,1,11111 i,i 'IIMIII'I I III III1,1,, II

OPERATION

......................... ii i i .................................. iiii

ADD GASOLINE

= Fill fuel tank.. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING..

WARNING: Experience indicates that alcohol blended

fuels (called gasoho! or using ethanol or methanol) can

attract moistu rewhich leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur

' ,,i i

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

, i1,,, i1,1

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

o Depress the clutch/brake pedal and set the parking

brake.

• Place gearshift lever in "NEUTRAL" position.

= Move mower clutch to "DISENGAGED" position.

° Move throttle control lever to "CHOKE" position for

cord engine start For warm engine start, move

throttle control to "FAST" position°

• Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run

starter continuously, for more than fifteen seconds

per minute° If engine does not start after several

attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

• When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before

engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trim-

ming

. Drive so that clippings are discharged onto the area

that has been cut.. Have the cut area to the right of

the tractor° This will result in a more even distribu-

tion of clippings and more uniform cutting,

• When mowing large areas, start by turning to the

right so that clippings wilt discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left

hand turns until finished (See Fig° 12).

• If grass is extremely tall, it should be mowed twice

to reduce load and possibte fire hazard from dried

clippings_ Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is weL Wet grass will

plug mower and leave undesirable clumps Allow

grass to dry before mowing,

• Always operate engine at full throttle when mowing

to assure better mowing performance and proper

discharge of material Regutate ground speed by

selecting a low enough gear to give the mower cut-

ting performance as well as the quality of cut de-

sired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 12

CUSTO RESPONSUBmLJTmES

,uu.............................................. _ ....

FILL IN DATES

AsYooCOMPLETE

....REGULAR SERVICE , _'_.._4_'_"_J#"SERVlCE DATES

Check Brake Operation _

CheckTire Pressure , , if,,, I_

T Check for Loose Fasteners V"

a ......................

Sharpen/Replace Mower Blades

C Lubrication Chart

T Check Battery Level/Recharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

N Clean Air Screen

G inspect Muffler/sPark ArreSter

I Repla_ceOil Filter (if equipped)

N Clean Engine Cooling Fins

Replace Spark Plug

v' v'

e,'

v' e/

Replace Air Filter Paper Cartridge ..... 6#42

Replace Fuel Filter ........... I ..... ,' '64_ .....

1 - Change more olten when operating under a heavy load or in high ambient temperatures 3 - If equipped with oil It!tar, change oil every 50 hours

2 - Service more otten when operating in dirly or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be madeperiodically to

properly maintain your tractor..

Al! adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last !onger.

BEFORE EACH USE

, Check engine oil level..

• Check brake operation..

, Check tire pressure.

° Check for loose fasteners.

4 _ Replace blades more oiten when mowing in sandy soil

5 - If equipped with adjustable system

LUBRICATION CHART

(3)AXLEP,VOTHOOeHINGES(i:)

@ FRONT WHEEL _ _ FRONT WHEEL @

-- BEARING ZERK 1 14 r _:_::_.

U BEARING ZERK -

7"--

®ATTAO.MENT_ _ j _O_L_

CLUTCH PIVOT ""- __L_ 1,.,_

(_ CLUTCH PIVOT _F.....,_Z_=,,_, ""_" ATTACHMENT (_)

CLUTCH LEVER

P,vo_ [1______ _eEARS.,_®

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL API - SG

® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBiLITtES"ENGtNE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PWOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

i .................... iiiiiiii,, i===1 ........................

RESPONSIBILITIES

i ii1,11111 i iii iiiiiiiiiiiiiiiii

CUSTOMER

,L , ,,i,iii, IIIIII III

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear than brake must be adjusted,

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)..

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).,

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade batanced_ An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

= To check blade balance, you will need a 5/8" diameter

steel bolt pin, or a cone balancer. (When using a cone

balancer, follow the instructions suppled with bal-

ancer).

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal

position_ If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nai! for balancing blade. The lobes of

the center hole may appear to be centered, but are not°

BLADE CARE

For best results mower blades must be kept sharp, Re-

place bent or damaged blades..

BLADE REMOVAL (See Fig. 13)

o Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer securing

blade°

o Install new or resharpened blade with trailing edge up

towards deck as shown..

• Reassemble hex bolt, lock washer and fiat washer in

exact order as shown°

° Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT iS GRADE 8 HEAT TREATED

MANDREL

ASSEMBLY

"A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY

SIX LINES ON THE BOLT HEAD

FIG. 13

CENTER HOLE

5/8"BOLT

OR PIN

BLADE

FIG. 14

BATTERY (See Fig. 15)

Your tractor has a battery charging system which is suffi-

cient for normal use. However periodic charging of the

battery with an automotive charger will extend its fe.

• Acid solution level in each battery cell should be even

with bottoms of vent wells.. Add only distilled oriron free

water if necessary,, Do not overfill.

. Keep batteryand terminals clean,.

° Keep battery bolts tighL

o Keepvent capstight and small vent holes in caps open.

• Recharge at 6 amperes for 1 hour,,

CUT AWAY VIEW

I IjVENT°AP

WELL

FIG. 15

BATTERY

CELL ACID

LEVEL

i= ==,= iii1,,,=

CUSTOMER

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power°

, Open battery box door.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of

baking sodatoonegallon of water Becareful nottoget

the soda solution into the cells.

- Rinse the battery with plain water and dry,

o Clean terminals and battery cable ends with wire brush

until bright

- Coat terminals with grease or petroleum jeliyo

- Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

V- BELTS

Check V-Belts for dete rioration and wear after 100 hours of

operation, Replace if necessary. The belts are not adjust-

able. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build_up of dirt and chaff which

can restrict cooling.

RESPONSIBmLITmES

1. , =u uu,uu ........... _ ...................................

Check the crankcase oil leveI before starting the engine

and after each eight (8) hours of continuous use° Tighten

oil fill cap/dipstick securely each time you check the oil

level.

TO CHANGE ENGINE OIL (See Fig. 16 and 17)-

Determine temperature range expected before oi! change.

All oil must meet API service classification SG.

• Be sure tractor is on level surface_

o Oil wilt drain more freely when warm.

- Catch oil in a suitable container.

• Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oil.

o Remove drain plug,

, After oil has drained completely, replace oil drain plug

and tighten securely,

o Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

° Use gauge on oil fill dipstick for checking level Be sure

dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

• 1

_F -20° 0_ 302 32" 40 _ 60 _ 80 _ _00 _

°c 40° .27_ 4;° co loo 2o° _oo 4oo

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

OIL FILL

DIPSTICK

FIG. 16

NOTE: Although muttiviscosity oils (5W30, 10W30 etc.)

improL,e starting in cold weather, these mufti-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

PLUG

TO REMOVE

FIG. 17

,,,i,i, i,i '"MI'II "11....

CUSTOMER RESPONSIBI

i, i,,i,iii i,ii ii i, ,i iii ,i,,11

AIR FILTER (See Fig. 18)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner element after every 25 hours of

operation or every season. Service paper cartridge every

100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

. Remove knob(s) and cover+

TO SERVICE PRE-CLEANER -

• SIide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water+

o Squeeze it dry in a clean cloth.

- Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess Oito

° Reinstall pre-cteaner over cartridge+

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE -

- Remove cartridge nut.

o Remove cartridge and clean by tapping gently on flat

surface.

o If very dirty, replace or wash in a nonsudsing detergent

and warm water solution. Rinse thoroughly with water

from inside out until water runs clear. Let cartridge dry

thoroughly before using.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER

KNOB

CARTRIDGE

NUT

FOAM

PRE+CLEANER

FIG. 18

-,PAPER

CARTRIDGE

SCREWS

STARTER

HOUSING SPARK

PLUG

OIL FILL

DIPSTICK

ENGINE

COOLING

FINS

i iii1,,,

AIR SCREEN (See Fig. 19)

The engine air screen must be kept free of dirt and chaff to

prevent engine damage from overheating., Clean with a

wire brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FINS (See Fig. 19)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating+

° Remove oil fill dipstick and cover opening to prevent

entry of dirt.

° Remove screws from blower housing and lift housing

off engine+

• Remove the screws securing the starter housing and

tiff housing off engine+

o Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins+

° To reassemble, revers°above procedure+

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage_

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of opertation, whichever

comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 20)

The fuel filter should be replaced once each season,, if fuel

fitter becomes clogged, obstructing fuel flow to carburetor,

replacement is required+

° With engine cool, remove filter and plug fuel line

sections°

• Place new fuel filter in position in fuel line_

• Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediatety wipe up any spilted gasoline.

FUEL FILTER _

CLAMP

FIG. 20

CLEANING

Clean engine, battery, seat, finish, etc. of all foreign

matter+

- Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out+ Water in engine

can result in a shortened engine tife_

FIG+ 19 17

,,i ,,,,,,,,,,,,,,i,i ,i.... i ......

SERVICE AN ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

o Depress clutch/brake pedal fully and set parking brake.

o Place gearshift lever in"NEUTRAL"position.

• Place attachment clutch in "DISEN(_AGED" position,

o Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Figs. 2'1 & 22)

Mower wiil be easier to remove from the right side of tractor.,

• Park tractor on a level surface and engage parking

brake

• Be sure that mower clutch lever is in "DISENGAGED"

position_

• Move attachment lift lever down to lowest cutting

position_

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch arm by removing

retainer spring

• Disconnect rear suspension arms from chassis by

removing retainer springs,

= Disconnect front links from mower deck by removing

retainer springs,

• Disconnect rear lift links from mower deck by removing

retainer springs.

' i, ,,11,,,,,,,,i,

CAUTION: When rear lift links are re-

moved, the lift arms will be pulled up to

the chassis by the counterbalance

spring. Keep hands free when remov-

ing rear lift links from lift arms.

Raise mower lift lever to highest position,,

° Slide mower deck out on right side of tractor,

TO INSTALL MOWER (See Figs. 21 & 22)

• Move attachment lift lever up to its highest position.

• Slide mower deck under tractorwith discharge guard to

right side of tractor.

• Move attachment {iftlever forward to itslowest position°

o Instal! mower deckin reverseorder of removal instruc-

tionso

MOWER LIFT LEVER

FIG. 21

CLUTCH

REAR SUSPENSION

ARM (BOTH SIDES)

RETAINER

SPRING

REAR

(BOTH SIDES)

ENGINE

PULLEY

RETAINER SPRINGS

(BOTH SIDES)

RETAINER

SPRINGS

FIG. 22

'=='='"'4 I Nl,='l HINl='ll'HNHN I=11 I"1 IH=N" ='=1

SERVRCE AND ADJUSTMENTS

= , r 'HH '='1 "NIIH'

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway, Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or under inflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs_ 23 and 24) -

You will need two (2) standard 2 x 4 short pieces of wood

to make the following adjustment. Similar blocks measur-

ing 1-1/2" thick may also be used°

= Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of

mower deck_

• Place one block directly behind right mandrel. Place

the remaining block under the stamped ridge on left

side of rear edge of mower deck.

NOTE: Be sure blocks clear al! hardware that may be

exposed on underside of deck

o Lower mower deck to its lowest height of cut position.

° Loosen nut "C" so that the adjustment plate can move

up and down freely.

° Be sure the mower deck rests fevei on both 1-1/2" tlTick

blocks. Retighten nut "C".

° Raise mower with attachment lift control and remove

blocks from under mower.

PLACE TWO (2) 1_112" THICK BLOCKS UNDER REAR EDGE OF

DECK AS SHOWN (Use wood 2 x 4's or equivalent)

UNDER

STAI

RIDGE

DIRECTLY

BEHIND

MANDREL

MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION

FIG. 23

LEFT SIDE OF TRACTOR

SUSPENSION

ARM

REAR

LIFT

LINK

PLATE

= ,H M"H,N'H'= I

FRONT-TO-BACK ADJUSTMENT (See Figs_ 25 and 26) -

IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-SACK ADJUSTMENT tS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/4 to 3/4"

lower than the' rear when the mower is in its highest

position°

Check adjustment on right side of tractor. Measure dis-

tance E directly in front of and behind the mandrel at

bottom edge of mower housing as shown+

Before making any necessary adjustments, check that

both front links are equal in length.

° If links are not equal in length, adjust one link to same

length as other link_

° Totowerfront of mowerhousing, loosen nut"F" on both

front links an equal number of turns.

• When distance "E" is 1/4" to 3/4" lower at front than

rear, tighten nut"G" against trunnion on both front links..

o To raise front of mower housing, loosen nut"G" from

trunnion on both front iinks. Tighten nut "F" on both

front links an equal number of turns

• When distance "E" is 1/4" to 3/4" lower at front than

rear, tighten nut "G" against trunnion on both front links.

NOTE: Each full turn of nut "F" will change dim. "E" by

approximately 3/8 inch.

Recheck side-to-side adjustment.

,,=,,t t"E"

'- } GROUND LINE __.__L

lt!T/i_2,1)7<ltl/iltft)/h21"/itlllllliltlll

FIG. 25

-7"-

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT "G

FRONT LINKS

FIG. 24 FIG. 26

j _ ,, uu,lnUUMlUlll,,U,,

SERVICE AND ADJU

....... i,iiiiI imlqr,

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equippedwith an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted°

• Depress clutch/brake pedal and engage parking brake,,

- Measure distance between brake operating arm and

nut "A" on brake rod°

o tf distance is other than 1-5/8", disengage parking

brake, loosen " nut and turn nut "A" until distance

becomes 1-5/8Jam

Retighten jam nut against nut "A".

. Engage parking brake and recheck distance,

o Road test tractor for proper stopping distance as stated

above,_ Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

_OPERATING

ARM

FIG. 27

ENTS

i i ,i iii1,, iiii ........

° Disconnect motion drive belt at chassis belt keeper.

• Disconnect motion drive belt at engine pulley. Thread

belt below mower drive sheave and through engine belt

keeper and engine pulley,

• Remove belt,

. Install new belt by reversing above procedure.

• Make sure that belt is inside all belt keepers,

IMPORTANT: REPLACE ONLY W1TH BELTLISTED IN THIS

MANUAL.

MOTI_ENGIN E

PULLEY

_ MOWER

...........................<-" ."g:vE

MOWER DRIVE BELT ENGINE

BELT

KEEPER

CLUTCH

PEDAL

SHAFT

MOWER LIFT

SHAFT

CLUTCHING

IDLER

O ::]o

CHASSIS BELT

/'KEEPER

TRANSAXLE

PULLEY

TO REPLACE MOTION DRIVE BELT

(See Fig. 28)

The tractor drive belt may be replaced without tools,

Park the tractor on level are& Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom of left footrest

o Engage parking brake,

. Lower mower lift lever to "lowest" position,

. Turn front wheels fully to left or right.

. Disconnect mower drive belt at engine pulley.

o Disconnect motion drive belt at clutching idler,

o Disconnect motion drive belt at transaxle, Push above

transaxle pulley.

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor, If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center.

SERVHCE AN

= ,,,,1 ,,1 ir 1, i

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 29)

o Block up axle securefy.

. Remove axle cover, retaining ring and washersto allow

wheel remova_ (rear wheel contains a square key - Do

not lose)_

• Repair tire and reassemble.,

o On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

o Replace washers and snap retaining ring securely in

axle groove,

Replace axle cover.

WASHERS

RETAINING

RING

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 29

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

11.... 1

i_ CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

...................... = ,1111,,,1

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES..

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery,

• Connect the other end of the BLACK cable to a good

CHASSIS GROUND, away from fuel tank and batteryo

TO REMOVE CABLES, REVERSE ORDER

= BLACK cable first from chassis and then from the fully

charged battery

= RED cable last from both batteries.

POSITIVE TERMINAL

NEGATIVE TERMINAL

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 30

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse_ The

fuse holder is located next to the battery box, accessible

from left rear wheel area.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running or prevent it from starting°

o Check wiring,, See the electrical wiring diagram in the

Repair Parts section of this manual

TO REMOVE HOOD (See Fig. 31)

o With hood closed, remove hood spring from pivot

bracket,,

. Remove left side and right side pivot,

• Lift hood off tractor.

= To reassemble hood, reverse above procedure.

HOOD

SPRING

RIGHT SIDE PIVOT SCREW

PIVOT

BRACKET

FIG. 31

,,111,1,,,

SERVICE AND ADJUSTMENTS

ij,l_

ENGiN E FINALSETTING-

TO ADJUST THRO'i-I'LE CONTROL CABLE "

(See Fig. 32)

The throttle control has been preset at the factory and

adjustment should net be necessary. Checkadjustmentas °

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever *

from "SLOW" to "CHOKE" position., Slowly move lever

from "CHOKE" to "FAST" position.

. Checkthat holes"A" in governor controltever and hole

in governor plate line-up_ If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely,1

GOVERNOR

CONTROL LEVER

GOVERNOR

CONTROL PLATE

HOLES"A" CLAMP THROTTLE

SCREW CABLE

Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in "NEUTRAL" position..

Move throttle control lever to "SLOW" position. With

finger, rotate and hold throttle lever against idle speed

screw,. Turn idle speed screw to attain 1750 RPM

While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions Release throttle lever.

ACCELERATION TEST-

- Move throttle control lever from "SLOW" to "FAST"

position.. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8turn. Repeattest and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted° Do not adjust -

damage may result..

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

N EAREST AUTHORIZED SERVICE CENTER, WHICH HAS

PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS,

FIG. 32

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for diffe rences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment proceed as foI!ows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture,

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

° Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments°

• Be sure the throttle control cable is adjusted properly

(see above).

. With engine off turn idle mixture valve in (clockwise)

closing itfinger tight and then turn out (counterclock-

wise) 1 fult turn.

THROTTLE IDLE SPEED

LEVER_ _z_SCREW

IDLE MIXTURE

VALVE

FIG. 33

STORAGE

, iiiii1,1..... i1,,,1111111 iiiii U,Ul ii,

Immediately prepare your tractor for storage at the end of ENGINE

the season or if the tractor will not be used for 30 days or

more.

i ii u ""UlIMU ''"'11 "U' It"'

III

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual.

,, Be sure that all nuts, bolts and screws are securely

fastened.. Inspect moving parts for damage, breakage

and wear. Replace if necessary_

• Touch up all rusted or chipped paint surfaces; sand

lightiy before painting.

BATTERY

o Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus*

tomer Responsibilities section of this manual)..

o After cleaning, leave cables disconnected and place

cables where they cannot come in contact with batter,/

terminals°

= Be sure battery drain tube is securely attached.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FtLTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE° ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

o Drain the fuel tank°

• Start the engine and let it run until the fuel lines and

carburetor are empty.

. Never use engine or carburetorcleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age, Add stabilizer to gaso{ine in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oi! (with engine,warm) and replace with clean engine

oil.. (See ENGINE in the Customer Responsibilities

section of this manual)..

CYLINDERS

* Remove spark plug(s),.

. Pour one ounce of oil through spark plug hole(s) into

cylinder(s)_

o Turn ignition key to "START" position for a few seconds

to distribute oil..

o Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another.

. Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

. If possible, store your tractor indoors and cover it to

give protection from dust and dirt..

° Cover your tractor with a suitable protective cover that

does not retain moisture_ Do not use plastic. Plastic

cannot breathe which atiows condensation to form and

will cause your tractor to rust°

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

L i 111111.............................................. i1,,11, i,iii, ,i , HI'II'II'"'I" '1' II III1' IIII

TROUBLESHOOTING POINTS

...... _ i i1,11

PROBt.EM CAUSE CORRECTION

Will not start

Hard to start

"I,"MH

Engine will not turn over

i, ' i .....................

Engine clicks but will not

start

Loss of power

i1,1=1I,IMIM,,,,II I I

Excessive vibration

1_ Out of fuel,

2 Engine not "CHOKED" propedy,

3, Engine flooded

4. Bad spark plug

5 Dirty air filter

6. Dirty fuel filter.

7 Water in fuel

Loose or damaged wIdng

Carburetor out of adjustment.

Engine valves out of adjustment.

I Dirty air filter

2 Bad spark plug

3 Weak or dead battery.

4 Dirty fuel filter.

5 Stale or dirty fuel

6 Loose or damaged wiring.

7 Carburetor out of adjustment

8 Engine valves out of adjustment.

1. Clutch/brake pedat not depressed.

2. Attachment clutch is engaged.

3 Weak or dead battery.

4 Blown fuse

5 Corroded battery terminals

6 Loose or damaged widng

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9 Faulty operator presence switch(es).

1 Weak or dead battery_

2 Corroded battery terminals

3 Loose or damaged wtdng

4. Faulty solenoid or starter.

1 Cutting too much grass/too fast

2 Thmttie In "CHOKE" position

3 Build-up of grass, teaves and Irash under mower

4. Dirty air filter

5 Low oil levelldirty oil

6 Faulty spark plug.

7 Dirty fuel fiiter

8 Stale or dirty fuel

9 Water In fuel

10. Spark plug wire loose

t Dirty engine air screen/fins

12 Dirty/clogged muffler

13 Loose or damaged wiring..

14 Carburetor out of adjustment.

15. Engine valves out of adjustment.

1 Worn, benl or loose blade

2, Bent blade mandrel

3 Loose/damaged part(s)

t Fitl fuet tank

2. See "TO START ENGINE" in Operation section.

3 Wait several minutes before attempting to start.

4. Replace spark plug_

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8. Check all wiring.

9 Conlact an authorized service center/department.

t O, Contact an authorized service centerldepartment.

1. Clean/replace air filter

2 Replace spark plug

3 Recharge or replace battery

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline

6. Check all wiring

7 Contact an authorized service center/department

8.. Contact an authorized service center/department.

1 Depress clutch/brake pedal°

2. Disengage attachment clutch.

3 Recharge or replace battery

4 Replace fuse.

5 Ciean battery terminals

6 Check all wiring

7 Check/replace ignition switch.1

8 ChscWreplace solenoid or starter

9 Contact an authorized service center/department

1 Recharge or rep{ace battery

2 Clean battery terminals

3. Check all wiring

4 Check/replace solenoid or starter

1 Set in "H_gher Cut" poslt{on/_'educe speed

2. Adjust throttle control..

3 Clean underside of mower housing.

4 Clear#replace air filter

5 Check oil level/change oil

6 Clean and regap or change spark prug.

7. Replace fuel filter

8 Drain fuel tank and refill with fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark plug wire

11 CIean engine air screen/fins.

12 Clean/replace muffler

13 Check all wiring

14 Contact an authorized service center/department

15 Contact an authorized service center/department

1 Replace blade. Tighten blade bolt.

2. Replace blade mandrel

3. Tighten loose part(s) Replace damaged parts.

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipp_.d)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

ii i i i iiii1,1

1 Faulty operator-safety presence controI system.

t Worn, bent or loose blade

2, Mower deck not level,

3 Buildup of grass, Ieaves, and trash under mower

4 Bent blade mandrel

5 CIogged mower deck vent holes from buiIdup of

grass, leaves, and trash around mandrels

1 Obstruction In clutch mechanism,.

2. Worr_damaged mower drive heir.

3, Frozen Idler pulley

4 Frozen b_ade mandrel

1 Engine speed too stow

2 Travel speed too fast

3 Wet grass,,

4 Mower deck not level,,

5 Low/uneven tire air pressure

6 Worn, bent or loose blade

7 Buildup of grass, leaves and trash under mower_

8 Mower drive belt worn,

g. Blades Improperly Installed

I0 Improper blades used.

11 Clogged mower deck vent holes from butldup of

grass, leaves, and trash around mandrels

!. Switch is "OFF"

2 Bulb(s) burned out

3, Faulty light SWitChr

4. Loose or damaged wiring

5., BIown fuse

1 Bad battery ceU(s)

2 Poor cable connections,

3 Faulty regulator (if so equipped)

4, Faully alternator.

i n ,11,,i iii1,,11,

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

CORRECTION

1 Check wiring, switches and connections. If not

corrected, contact an authorized service cented

department

t Replace blade Tighten blade bolt

2 Level mower deck,

3 Clean underside of mower housing

4.. Replace blade mandrel.

5, Clean around mandrels to open vent holes,

1 Remove obstruction

2, Replace mower drive belt.

3. Replace Idler pulley,

4. Rep{ace blade mandrel..

t Place throttle control in "FAST" position

2 Shift to sfower speed.

3 Allow grass to dry before mowing

4 Level mower deck

5 Checkttres for proper air pressure

6. Replace/sharpen blade. Tighten blade bolt

7. Clean underside of mower housing

8 Replace mower drive belt,

9 Reinstall blades sharp edge down

10 Replace with blades listed _nthis manual

1t. Ciean around mandrels to open vent holes

1 Turn switch "ON".

2 Replace bulb(s)

3, Check/replace light switch

4 Check wIdng and connections

5 Replace fuse

1. Replace battery.

2. Check/clean a[I connections.

3. Replace regulator

4 Replace alternator

1 Move throttle control to "SLOW" position and alIow

to idle for 30 seconds before stopping engine

SCHEMATIC

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

,4Eo O

IGNITION SWITCH

BLACK

/77

IGNITION SWITCH

POSITION CIRCUIT

................... i '"', .... '"'

OFF M + G

ON B+L

START B + S

)

I ......

; r_ : STARTE_-/ R

I- Ifi -- .

BATTERY

FUSE 30 AMP.

CLUTCH 1BRAKE

(PEDAL UP)

tt.... _----Ii

C>'-

BLACK

RED

]

SOLENOID

SEAT SWITCH

WHITE i........ i

1 .... t I

BLACK i 0 0 '

A'FT'MENTCLUTCH

(CLUTCH OFF)

(NOT OCCUPIED)

8LACK I I 8_CK d

I I

GROUNDING

CONNECTOR

BLACK

IGNITION SPARK______}UNIT PLUG

CHARGING SYSTEM OUTPUT 28 VOLTS AC M_N.@ 3600 RPM

3 AMP OC @ 3600 RPM (CHARGING SYSTEM D_SCONNECTED)

DIODE

NON-REMOVABLE

CONNECTIONS

----0--" REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

DECALS

4 5 3 I5 15 3 1 10

12 11

14 7

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 126712X Decal, Instruction, English 9 126241X

2 126685X Decal, Engine 10 137537

3 138114 Decal, Side Panel 11 135073

4 132267 Decal, Steering Wheel Insert 12 123408X

5 133644 Decal, Customer Maintenance 13 135561

6 132285 Decal, Grill 14 136831

7 133179 Decal, Mower QC System 15 t08631X

8 125880X Decal, Fender - - 138703

- - 138704

Decal, Stripe, Grill

Decal, Caution

Decal, Height Indicator

Decal, V-Belt Drive

Pad, Center

Decal, Mower Drive Schematic

Decal, I1

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

59192

65139

278H

137422

132703

59904

8134H

137237X361

123412X361

104757X

9040H

121748X

Cap, Valve

Stem, Valve

Fitting, Grease (Front Only)

Tire, Front

Tire, Rear

Tube, Tire, Front

(Not Supplied, Service Item Only)

Tube, Tire, Rear

(Not Supplied, Service Item Only)

Rim, Front

Rim, Rear

Cap, Axle (Front and Rear)

Bearing, Flange (Front Only)

Washer 25/32 x 1-5/8 x 16 Gauge

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

ELECTRICAL

_ 23

i I

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

ELECTRICAL

KEY PART

NO, NO, DESCRIPTION

1 73510400

2 108423X

3 121265X

5 108236X

6 104445X

7 !09553X

8 STD60'1005

9 1093t0X

10 123620X

11 1242IIX

12 STD365402

14 7192J

t5 121305X

16 STD541431

17 108824X

18 128353

19 132223

20 73350400

21 STD551125

22 747804O8

23 STD551225

24 131563

25 138406

26 74760412

27 STD551025

28 STD551125

29 121264X

30 STD54t025

35 STD55t237

36 STD551225

Nut, Hex, Keps 1/4-20 UNC

Assembly, Cable

Battery

Bracket, Switch

Switch, interlock (2-terminal)

Switch, Interlock (44erminal)

Screw, Hex Head, Tapping

#!0-24 x 1/2

Key, Molded

Cover, Ignition Key

Nut, Ignition

Switch, Ignition

Tie, Cable

Switch, Plunger

Nut, Hex, Keps 5/!6-18

Fuse

Assembly, Cable

Harness, Ignition

Nut, Hex, Jam 1/4-20

Washer, Lock 1/4

Bolt, Hex Head 1/4-20 x 12 Grade 5

Washer, Lock, External Tooth 1/4

Cover, Terminal

Solenoid

Bolt, Hex Head 1/4-20 UNC x 3/4

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock, Heavy Helical Spring 1/4

Cap, Battery

Nut, Hex, Fin, 1/4-20

Washer, Lock, External Tooth 3/8

Washer, Lock internal Tooth 1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

HOOD

KEY PART

NO. NO.

124657X

STD541425

STD551025

74780410

I26675X

122549X

122548X

17411310

STD522507

DESCRIPTION

Spring, Extension

Nut, Hex, Keps 1/4-20 UNC

Washer 9/32 x 5/8 x 16 Gauge

Bolt, Hex Head, Fin.

1/4-20 UNC x 5/8 Grade 5

Bolt, Shoulder

Bracket, Hood, RH..

Bracket, Hood, LH.

Screw, Hex Head, Fin.

#13-t6 Hi-Lo x 5/8

Bolt, Hex Head, Fin.

1/4-20 x 3/4 Grade 5

KEY PART

NO, NO. DESCRIPTION

10 123693X Brace, Hood

11 132918X417 Hood

12 13574IX417 Plate, Grill Trim

13 123705X Grill

16 t24346X Nut, Hex, Washer Head,

Self-Threading 1/4

t7 STD551025 Washer 9/32 x 3/4 x 16 Gauge

18 19111116 Washer 11/32 x11/16 x16 Gauge

19 11030400 Washer, Lock, Internal/Externa!

Tooth 1/4

NOTE: All component dimensions given in U.S_ inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

FENDER / CHASSIS

KEY PART

NO, NO.

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

129965

19132012

17490612

124i8IX

127115X417

109596X

134214

17490512

126994X

124602X

124346X

137097

Box, Battery 13 109238X

Washer 13/32 x 1-1/4 x 12 Gauge 14 STD541425

Screw, Hex Washer Head, Thd. !5 STD541431

Roll, 3/8-!6x3/4 16 STD523107

Spring, Compression, Seat 17 127880

Plate, Fender 18 126470X

Clamp, Hose 19 132650X417

Pad, Footrest 20 t9091413

Screw, Hex Washer Head, Thd,, 21 132562

Rol!, 5/16-18 x 3/4 22 17490508

Console, Shift Control 23 STD533107

Bar, Shift Lock 25 17490516

Nut, Self-Threading 3/16

Chassis Assembly

Tube, Battery Drain

Nut, Hex, Keps 1/4-20

Nut, Crownlock 5/16-18

Bolt; Hex Head 5/16-18 UNC x 3/4

Drawbar

Clip, Insulated

Fender/Footrest

Washer 9/32 x 7/8 x 13 Gauge

Plate, Depth Stop

Screw, Thd. Roll, 5/16-18 x 1/2

Bolt, Carriage 5/16-18 x 3/4

Screw, Thdo, RolL 5/t6-18 x 1

NOTE: All component dimensions given in U.S. inches

1 inch = 2&4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

SEAT

17 16

KEY PART

NO. NO.

1 72050411

2 127436

3 STD511005

4 STD541431

5 105529X

6 4171R

7 73951000

8 STD523707

9 126656X

10 126471X

11 19133210

12 STD541437

KEY PART

DESCRIPTION NO, NO.

Bolt, Carriage 1/4-20 x 1-3/8 13

Seat 14

Screw, Slotted Pan Head 15

#10-32 x t/2 16

Nut, Crownlock 5/16-18 17

Bolt, Shoulder 5/'16-18 UNC 18

Clip, Insulated 19

Nut, Hex, Keps #10-32 UNF 20

Bolt, Hex, Fin.. 3/8-16 UNC x 3/4 2t

Bracket, Pivot, Seat 22

Clip, Insulated 23

Washer 13/32 x 2 x 10 Gauge

Nut, Crownlock 3/8-16 UNC

' 7

74780814

STD551150

19171912

!27018X

121251X

123976X

121248X

t21250X

134300

121246X

131451

DESCRIPTION

Bolt, Hex Hd., Fin. 1/2-13 UNC x t

Washer, Lock 1/2

Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder

Strip, Foam

Locknut, Hex, Large, Flange

Bushing, Snap

Spring, Compression

Spacer, Split, Large .28 Id. x °96

Bracket, Switch, Mounting

Pan, Seat

NOTE: All component dimensions given in U.S. inches

1 inch = 25°4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

DASH

KEY PART

NO; NO.

1 132734

2 138393

3 123487X

4 8544R

5 8548R

6 STD541425

7 275tR

8 STD551025

DESCRIPTION

Cap, Fuel

Assembly, Dash & Fuel Tank

Clamp, Hose

Line, Fuel

Nut, Hex, Keps 1/4-20

Clip, Fuel Line

Washer 9/32 x 3/4 x !6 Gauge

KEY PART

NO. NO. DESCRIPTION

17 STD532505

18 131886

19 134744

20 17060408

2I 134O14

B01t, Carriage 1/4-20 x 1/2 Grade 5

Support Assembly, Dash

Brace, Cross

Screw, Self-Tapping 1/4-20 x 1/2

Plug, Dome

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

STEERING WHEEL

KEY PART

NO. NO.

1 133742

2 STD541537

3 19133808

4 133741

5 121897X

6 STD611005

7 102803X

DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

insert, Steering Wheel 8

Locknut 3/8-24 UNF 9

Washer t3/32 x 2-3/8 x 8 Gauge 10

Steering Wheel 11

Sleeve, Steering 12

Screw, Hex Head, Self-Tapping 13

#10-16 x 1/2

Bushing, Steering

12365tX

124210X

t23438X

12000045

STD551062

104820X

Shaft, Steering

Clip, Steering

Bushing, Lower, Steering

Ring, Retaining

Washer 21/32 x I x 16 Gauge

Adaptor, Steering Wheel

NOTE: All component dimensions given in U.S. inches

1 inch = 2544 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

SECTOR GEAR / AXLE SUPPORT

10 7

KEY PART

NO, NO. DESCRIPTION

1 132566

2 74780828

5 121926X

6 121927X

7 73030800

8 t26472X

9 736808O0

10 STD561210

11 STD551037

KEY PART

NO. NO. DESCRIPTION

Link, Drag 12

Bolt, Hex Head, Fin. 1/2-13 x t-3/4 13

Gear, Sector 14

Bushing 15

Nut, Heavy, Hex, Top Lock 17

1/2-13 UNC 20

Clip, Wire 21

Nut, Crownlock 1/2-13

Pin, Cotter 1/8 x 3/4

Washer 13/32 x 13/16 x 16 Gauge

126847X

STD523107

19111416

STD533707

137096

STD541437

STD541431

Bushing

Bolt, Hex Head 5/16-18 UNC x 3/4

Washer 11/32 x 7/8 x 16 Gauge

Boit, Carriage 3/8-16 UNC x 3/4

Support, Front Axte

Nut, Crownlock 3/8:16 UNC

Nut, Crownlock 5/16-18

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

FRONT AXLE

KEY

NO.

PART

NO.

121232X

12000029

121748X

3366R

133988

6266H

'137062

121749X

STD561210

STD551037

DESCRIPTION

KEY PART

NO+ NO.

Cap, Spindle 11

Ring, Ktip 12

Washer 25132 x 1-5/8 x 16 Gauge 13

Bearing, Steering Column 14

Axle, Front 15

Bearing, Thrust !6

Spindle Assembly, RoHo 17

Washer 25/32 x 1-1/4 x 16 Gauge 18

Pin, Cotter 1/8 x 3/4

Washer 13/32 x 13/16 x 16 Gauge

DESCRIPTION

126847X

130465

137061

74011056

73901000

110438X

6855M

19272016

Bushing

Rod, Tie

Spindle Assembly, LH.

Bolt, Hex Hd. 5/t8-11 UNC x 3-1/2

Locknut, Flange 5/8-I 1 UNC

Spacer Bearing

Grease, Fitting

Washer 27/32 x 1-1/4 x 16 Gauge

NOTE: All component dimensions given in U_S. inches

I inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRAKE / REAR MOWER LIFT ASSEMBLY

10 1 2

_. 15

9 10

KEY PART

NO. NO.

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

1 124236X

2 123436X

3 123437X

4 8883R

5 1322O5

6 STD560907

7 STD551037

8 17490508

9 STD561210

10 STD551037

11 123543X

12 136263

13 123394X

14 121978X

15 123641X

Cap, Plunger 16

Rod, Parking Brake t7

Bracket, Parking Brake 18

Cover, Pedal 19

Bracket Assy., Clutch Pedal, LH. 20

Pin, Cotter 3/32 x 3/4 21

Washer t3/32 x 5/8 x 16 Gauge 25

Screw, Hex, Thd., Roll. 27

5/16-18 x 1/2 28

Pin, Cotter 1/8 x 3/4 29

Washer 13/32 x 13/16 x 16 Gauge 30

Rod, Front Brake 31

Assembly, Clutch/Brake Pedal 32

Rod, Clutch 33

Bracket, Lift, Shaft

Assembly, Brake, Pivot, Arm

19251816

12000034

106888X

STD541237

73680600

131460

4921H

136780

136779

STD533107

STD541431

133095

133721

4939M

Washer 25/32 x 1-1/8 x 16 Gauge

Ring, Klip

Spring, Brake Rod

Nut, Hex, Jam 3/8-16 UNC

Nut, Crownlock 3/8-16 UNC

Rod, Rear Brake

Spring,Retainer

Link, Threaded

Assembly, Rear Mower Lift

Bolt, Carriage 5/16-18 UNC x 3/4

Nut, Keps 5/16-18 UNC

Spring, Counterbalance

Link, Lift Lever

Retainer Spring

NOTE: All component dimensions given in U°S inches

1 inch = 25.,4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

ENGINE / THROTTLE

3 6

KEY PART

NO. NO.

1 17060408

2 132758

3 131951

4 71070512

5 STD551131

6 125593X

8 121094X

9 STD551031

DESCRIPTION

KEY PART

NO. NO.

Screw, Hex Head, Thread Cutting 10

t/4-20 x 1/2

Control, Throttle 11

Engine, Briggs & Stratton, 12 HP,

Model #283707, Type #0217-01 12

Screw, Hex Cap Head 15

5/t6-t8 x 3/4 17

Washer, Lock, Heavy Helical Spring

5/t 6 18

Gasket, Exhaust

Bolt, Shoulder

Washer 5/16 x 3/4 x 16 Gauge

DESCRIPTION

STD55 ! 125

137437

137180

17490624

t26636X

Washer, Lock, Heavy Helical Spring

1/4

Bolt, Hex, Fin, 1/4-20 UNC x 3/4

(Order From Engine Manufacturer)

Muffler

Kit, Spark Arrester (Optional)

Screw, Hex Washer Head, Thd_,

Roll 3/8-16 x t-1/2

Keeper, Ground Drive Belt

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

GROUND DRIVE

2-"1

21.....%

20...__

KEY PART

NO, NO,

• ,_ 5

STD541431

STD523107

132946

135036

STD551143

71130748

t24525X

t23405X

STD533715

123396X

123395X

4859J

DESCRIPTION

Nut, Crownlock 5/'16-18

Bolt, Hex Head 5/16-18 UNC x 3/4

Keeper, Mower Drive Belt, Engine

Pulley, Engine

Washer, Lock 7/16

Bolt, Hex Head, Fin_

7/16-20 UNF x 3

Traction, V-Belt Drive

Keeper, T/A, Ground Drive Belt

Bolt, Carriage 3/8-16 x t-1/2

Keeper, Ground Drive Belt, Idler

Arm, Ground Drive Clutch

Idler, Flat

KEY PART

NO. NO, DESCRIPTION

13 STD551037

14 73930600

't5 STD541437

16 126471X

t7 122052X

18 131459

t9 STD541431

20 123891X

21 19111016

22 123404X

Washer 13/32 x t3/16 x 16 Gauge

Nut, Centerlock 3/8-16 UNC

Nut, Crownlock 3/8-16 UNC

Clip, Insulated

Spacer, Retainer

Spring, Extension

Nut, Hex, Keps 5/16-18 UNC

Keeper, T/A, Ground Drive Belt

Washer 11/32 x 5/8 x 16 Gauge

Keeper, Chassis, Ground Drive Belt

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

TRANSAXLE

3 4

15 16

7 25

KEY PART

NO. NO.

1 123385X

2 12000028

3 137365

4 2228M

5 STD541431

6 STD533107

7 123378X

8 17490512

9 110422X

10 121749X

11 123583X

12 STD523727

15 STD551050

16 124600X

17 123632X

18 71040412

1031

DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

Pulley 19

Ring, Retainer 20

Transaxle, Dana, 5 Speed, 2!

Model Number 4360-50 22

Key, Woodruff #9 23

Nut, Crownlock 5/16_18 24

Bolt, Carriage 5/16-18 UNC x 3/4 25

Strap, Torque 26

Screw, Hex Head, Thd., Roll. 27

5/16-18 x 3/4 " 28

Spring, Brake 29

Washer 25/32 x 1-t/4 x 16 Gauge 31

Key, Square 32

Bolt, Fin Hex 3/8-16 x 2-3/4 33

Washer 17/32 x I x 16 Gauge 34

Support, Shift Handle, L.H. 35

Link, Shift

Bolt, Hex Head, Fin.

1/4-28 x 3/4 Grade 8

STD551125

19091210

123484X

105701X

106933X

128215

STD561210

Washer, Lock 1/4

Washer 9/32 x 3/4 x 10 Gauge

Arm, Shift

Washer, Shift Plate

Knob

Rod, Shift

Pin, Cotter 1/8 x '1

STD541531 Nut, Hex, Nylon 5/16-24

STD541431 NUt Hex, Keps 5/16-18

128085

128084

123409X

STD551031

STD541437

11050500

STD581075

Spring, Extension

Support, Shift Handle, R°H°

Spacer, Split .80 x 1.31

Washer 11/32 x 11/16 x 16 Gauge

Nut, Crownlock 3/8-16 UNC

Washer, Lock, External Tooth 5/16

E-Ring

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

MOWER LIFT LEVER

25 2(

KEY

NO.

., 7.

PART

NO.

126470X

122018X

74780408

STD541437

132552

t06451X

!3511D

74930624

76020412

122027X

136658

133939

19131616

135107

73680400

KEY PART

DESCRIPTION NOo NO,

Clip, Fuel Line 20 STD523727

Bracket, Mower Clutch 22 132561

Bolt, Hex Head, Fin° 23 76020312

1/4-20 UNC x 1/2 Grade 5 24 7672J

Nut, Crownrock 3/8-16 UNC 25 121933X

Assembly, Clutch Lever 27 106932X

Bolt, Shoulder 30 135039

Assembly, Mower Clutch Arm ,31 73930600

Bolt, Hex Head 3/8-I6 x 1-!/2 32 133435

Pin, Cotter 1/8 x 3/4 33 62333

Handle, Lift Lever 34 STD541431

Assembly, Lift Handle 35 133603

Spring, Compression, Clutch 36 STD533107

Washer 13/32 x 1 x 16 Gauge

Trunnion

Nut, Crownlock 1/4-20

DESCRIPTION

Bolt, Hex, Finn 3/8-16 UNC x 2-3/4

Bracket, Lift Lever

Pin, Cotter 3/32 x 3/4

Washer 25/64 x 1=1/4 x 12 Gauge

Tube, Spacer

Knob

Rod, Tension, Clutch

Nut, Centerlock 3/8-16

Spring, Extension, Return "

Washer ,,390 x 1.437 x °074

Nut, Crownlock 5/16-18

Cap, Vinyl, Red

Bolt, Carriage 5/16-18 x 3/4

NOTE: All component dimensions given in UoS, inches

1 inch = 25,4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

MOWER DECK

2'1

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

MOWER DECK

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 138356

2 STD541431

3 STD533107

4 7631J

5 110485X

6 128774

7 129895

8 137645

9 138497

10 129962

11 STD551137

12 850857

13 136929

14 106736X

15 106735X

16 137607

17 110452X

18 123713X

19 19111016

20 105304X

21 128772

22 19111216

23 78158

24 STD624008

25 74600636

26 19131612

27 132556

28 73350800

29 130171

30 STD541450

31 132553

32 STD541237

33 132559

34 133604

35 132554

Mower Deck Assembly 36

Nut, Crownlock 5/I6-18 37

Bolt, Carriage 5/16-18 x 3/4 38

Runner, Loll. 39

Bearing 40

Housing, Mandrel 41

Bearing 42

Shaft & Bearing Assembly, Mandrel 43

(Includes Key Number 7) 44

Blade, High Performance 45

Washer, Hard 46

Washer, Lock 3/8 47

Bolt, Hex 3/8-24 x 1-1/4 Grade 8 48

Stripper, Mower, Vented 49

Shield, Deflector 50

Rod, Hinge 51

Bracket Assembly, Deflector 52

Pushnut

Spring, Deflector 53

Washer 11/32 x 5/8 x I6 Gauge 54

Cap, Sleeve

Runner, Roll. 55

Washer 11/32 x 3/4 x 16 Gauge 56

Bolt, Hex Head 5/16q8 x 1-1/4 57

Retainer, Spring 58

Bolt, Carriage 3/8-16 x 2-1/4 59

Washer 13/32 x t x 12 Gauge

Link, Front 60

Nut, Hex, Jam 1/2-13 UNC 61

Trunnion 62

Locknut with Washer Insert 63

1/2-13 UNC - -

Rod, Clutch, Primary

Nut, Hex, Jam 3/8-16 - -

Arm, Suspension, Rear

Trunnion 3/8-I6

Rod, Clutch, Secondary

STD551037

STD560907

133840

129963

129206

137266

131494

122052X

19131612

STD541437

131290

133502

133503

133551

131289

130840

17490512

131288

STD533717

4921H

136782

STD533707

19131212

73800500

19111112

72140506

3146R

4497H

130794

138411

Washer 13/32 x '13/16 x 16 Gauge

Pin, Cotter 3/32 x 3/4

Idler Arm

Washer .150 Thick

Pulley, Mandrel

Nut, Flangelock 9/16

Pulley, Fiat Idler

Spacer, Retainer

Washer !3/32 x t x 12 Gauge

Nut, Crowntock 3/8-16

Belt

Spacer, Idler Arm

Stiffener, Idler Arm

Rod, Pivot

Red, Brake, L.H.

Brake Assembly

Screw, Hex Washer Head, Thd.,

Roll. 5/16-18 x 3/4

Rod, Brake, RoHo

Bolt, Carriage

3/8q 6 x 1-3/4 Grade 5

Spring, Retainer

Adjustment Plate, Rear Link

Bolt, Carriage 3/8-16 x 3/4

Washer 13/32 x 3/4 x 12 Gauge

Locknut, Hex, with Washer Insert

5/16-t8

Washer 11/32 x 11/16 x 16 Gauge

Bolt, Hex Head 5/16-!8 x 3/4

Retainer Spring

Mandrel Assembty (Includes Key

Numbers 5-8, 10-12, 39 and 41)

Mower Deck, Complete

NOTE: All component dimensions given in U_S inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

DANA TRANSAXLE - MODEL NUMBER 4360-50

!5 12

43 b

4-5

L__ 17

43*

72 66

REPAIR PARTS

!2 HP 38" TRACTOR -- MODEL NUMBER 917.256922

DANA TRANSAXLE - MODEL NUMBER 4360-50

KEY PART KEY PART

NO. NO. DESCRIPTION NOo NO_ DESCRIPTION

1 138248

2 2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 106596X

9 138241

10 2267J

11 134793

12 138240

13 120415X

14 2257J

15 138234

16 110078X

17 105909X

18 105910X

19 105911X

20 138242

21 138246

22 138236

23 134791

24 138243

25 2244J

26 105916X

27 !20470X

28 110070X

29 108977X

30 134797

31 120405X

32 108980X

33 120406X

34 134796

35 105925X

36 2232J

37 108978X

38 I!0079X

39 124639X

Housing, Upper 40

Screw, Self-Tapping, Large 41

1/4-20 x °734 42

Ball, Detent 43

Spring, Detent 44

Screw, Set 45

Kit, Shifter Assembly 46

Boot, Shifter 47

Screw, Self-Tapping, Large 48

5/t6-18 x 1.44 49

Square Ring 50

Ring, Retaining 51

* Assembly, Kit, Shim .625 Shaft 52

Bearing, Flange 53

Washer, Plain .632 x 1.38 x .046 54

Key, Woodruff, #9 55

Assembly, Kit, Input Shaft 56

Pinion, Bevel, 14 Teeth 57

Ring, Retaining 58

Chain, 24 Pitches 59

Bearing, Flange 60

Gear, Spur, t4 Teeth 61

Collar, Clutch 62

Assembly, Kit, Clutch Keys 63

Screw, Self-Tapping, with Sealer 64

Shaft, Intermediate 65

Key, Woodruff, #61 66

Ring, Retaining 67

Sprocket, 18 Teeth

Spacer 68

Gear, Spur, 37 Teeth 69

Spacer 1.133 x 1.50 x .375 70

Gear, Spur, 30 Teeth 71

Gear, Spur, 25 Teeth 72

Gear, Spur, 22 Teeth 73

Gear, Spur, 19 Teeth

Washer, Plain .640 x 1_37x .061

Washer, Plain .632 x 1.00 x .026

Spacer .630 x 1,00 x .169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

120472X

t05928X

110084X

134394

120473X

105933X

105936X

120407X

106589X

120408X

105937X

2226J

134401

2264J

123907X

1t0081X

105941X

110071X

120952X

110082X

123908X

138247

120961X

7294J

108989X

120953X

120954X

134799

138244

108996X

t20956X

73810500

120951X

120416X

Spacer _635 x.875 x ..755

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim ..750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth

Spacer .781 x 1.00 x °375

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Washer, PIain .632 x !.00 x _060

Washer, Neoprene

Washer, Ptain .758 x 1_25 x .03I

Axle, L_H.

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 225

Lever, Actuating

Washer, Plain o321 x 1.00 x °055

Bracket, AntFRotation

Locknut 5/16-24

Puck, Friction

Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: All component dimensions given in U..S_inches

1 inch = 25_4 mm

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

_729 307

P::337

265

23O

757

219

GASKET I

SET j

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

965 53

123

84A

1_'78

121 CARSUFIETOR OVERHAUL KIT

131

130

141

_Q 618

_634

127

_138

_105

125

•" 423

535 1711

445

482

601

240 (_

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 02'17-01

896

310

801

Reference Number I ............309 _-" 3ti I SIQ

Motor end I ThruB°!t Brush I Drive

Manufacturer Dr ve Ass'v. I Assembly Assembly L Assemb|v

Briggs& i Housing I I

__ t 04oo_ _ 39ss38!4oo4z!"_

L 12V i 3-21/32" ! 394805

"lncfL_eSBrush Set

•'Includes #398003 Clutch Assembly (Ref No1513)

#26D104 Gear (Ref No. 783)

#490467 Retainer and Pln (Ref. No., 878)

# 94288 Roll Pin (Ref No, 896)

Armature j Drive End Cap End Cap Ass'y.

Assembly | Assembly Commutator

390837 t 394856 ._._j ........ '_"7"

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO° NO_ DESCRIPTION

1 490450

2 399265

3 391086

5 494240

7 271866

8 391406

9 27803

10 93394

11 280100

12 27'1916

271997

271996

13 93723

15 94239

16 490466

94196

18 494238

20 291675

22 94305

23 492326

24 222698

25 394661

394662

394663

394664

26 391780

392331

391781

39'1782

391783

27 260924

28 299691

391286

29 490348

490469

31 222299

32 92909

33 262246

34 262247

35 65906

36 26828

37 223752

40 221596

41 292260

42 93630

45 262248

46 212897

51 272465

52 270872

Cylinder Assembly 53 94637

Bearing, Cylinder (Requires Special 75 224061

Tools For Installation) 78 93805

* Seat, Oil 95 94098

Head, Cylinder 98 495800

* Gasket, Cylinder Head

Breather Assembly 494382

* Gasket, Vafve Cover

Screw, Seres 104 231789

Tube, Breather 105 231855

* Gasket, Crankcase Cover 1/64"

* Gasket, Crankcase Cover .005" 231790

* Gasket, Crankcase Cover .009"

Screw, Cylinder Head 106 231854

Plug, Oii Drain

Crankshaft 281169

Key, Timing Gear

Base, Engine 108 224540

* Seal, Oil 118 494383

Screw, Sems, Base Mounting '121 494384

Flywheel and Ring Gear Assembly, 123 94616

Magneto 125 494502

Key, Flywheel 127 - - -

Piston Assembly, Standard !30 224539

Piston Assembfy .010"Oversize 131 494379

Piston Assembly .020" Oversize 133 494381

Piston Assembly .030" Oversize 137 28!165

Ring Set, Piston, Standard Size 138 281164

Ring Set, Piston, Chrome, Standard 141 494380

Ring Set, Piston .010" Oversize 142 494537

Ring Set, Piston °020" Oversize 494499

Ring Set, Piston .030" Oversize

Lock, Piston Pin

Pin Assembly, Piston, Standard 147 231794

Pin Assy.., Piston _005" Oversize 164 213819

Rod Assembly, Connecting 171 281051

Rod Assembly, Connecting, 187 393815

.020" Undersize Crankpin Bore 188 93535

Lock, Connecting Rod Screw 20! 262767

Screw, Connecting Rod 209 260871

Valve, Exhaust 216 262766

Valve, Intake 219 490815

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel

Retainer, Intake Valve

Rotocoi!, Exhaust Valve

Retainer, Exhaust Valve Rotocoil

Tappet, Valve

Gear, Cam

*** Gasket, Carburetor

(Carburetor to Elbow)

* Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Seres

** Screw, Throttle

Screw, Idle Speed

(Used After Code Date 92071900)

Screw, Idle Speed (Used Before

Code Date 92072000)

** Pin, Float Hinge

** Valve Assembly, Inlet Needle

(Used After Code Date 92071900)

** Valve Assembly, Inlet Needle (Used

Before Code Date 92072000)

Inlet, Valve Seat

(Used After Code Date 92071900)

InfeL Valve Seat (Used Before

Code Date 92072000)

Valve, Choke

** Valve, Needle

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

** Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

*** Gasket, Float Bowl

*** Washer, Float Bowl Screw

** Shaft and Lever, Choke

** Nozzle / Jet, Carburetor

High Altitude Kit:

231796 Pilot, Jet, High Altitude

281164 Seal, Bowl Screw

** Pilot, Jet

Carburetor, Elbow

Nut, Air Cleaner Mounting

Line, Fuel

Screw, Sems

Link, Governor

Spring, Governor

Link, Choke

Oil Slinger, Governor Gear and

Bracket Assembly

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (494384)

*** Included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPARRPARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.256922

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

222 494887

224 94513

225 231058

227 493935

230 222450

232 262785

240 394358

265 221535

284 94419

284A 94326

304 494269

305 94608

306 224545

307 93949

308 491490

309 ---

332 92284

333 492341

334 93381

337 802592

346 93705

356 494328

358 494241

363 19203

383 89838

422 22372't

423 94073

445 493909

455 222561

467 493903

468 222562

474 393474

482 93621

523 490327

524 68838

525 280741

535 272403

537 281106

552 231597

562 92613

592 231082

601 93053

611 494451

614 93306

615 93307

618 262803

Plate, Governor Control 634 281168

(Choke-A-Matic) 634A 491323

Screw, Seres, Air Cleaner 634B 281167

Crank, Governor 635 66538

Lever Assembly, Governor 646 224546

Washer, Governor Crank 657 93496

Spring, Governor Link 663 94620

Filter, Fuel 668 280848

Clamp, Casing 726 392134

Screw, Clamp Mounting

Screw, Air Cleaner 727 490324

Housing, Blower

Screw, Sems, Blower Housing 728 94627

Mounting 729 281159

Shield, Cylinder 741 262135

Screw, Sems, Cylinder Shield 757 212359

Mounting 758 399891

Cover, Cylinder Head 759 298909

Motor, Starting (See Chart on 761 93875

Illustrated Pages for Replacement 842 270920

Parts for Starting Motors) 847 490474

Nut, Hex 851 221798

Armature, Magneto 869 261463

Screw, Sems, Armature Mounting 870 213316

Plug, Spark 871 261961

Screw, Hex Head 872 28'1104

Wire, Ground 875 494237

Gasket Set 877 393456

Puller, Flywheel

Wrench, Spark Plug 955 94642

Clamp, Oil Filler Tube 965 94108

Screw, Sems 975 494378

Cartridge, Air Cleaner 977 494385

Cup, Screen Mounting 987 281166

Knob, AirCleaner 1005 280687

Screen, Elush Rotating 1006 2244!3

Stator, Alternator 1020 262243

Screw, Seres 1021 94160

Cap and Dipstick, Oil Filler

Seal, Filler Tube

Tube, Oil Filler

Element, Air Cleaner

* O-Ring, Air Cleaner

Bushing, Governor Crank

Bolt, Governor Lever

Nut, Hex #10_24 "

Clamp, Fuel Pipe

Fuel Inlet Tube

Cotter, Hair Pin

Retainer, E-Ring

Spring, Choke Return

** Seal, Choke Shaft

* Seat, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Hex Head

Spacer

Gear, Ring

(Includes Mounting Parts)

Cover, Starter

(Includes Mounting Screws)

Screw, Sems

Clip, Lead Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Countenweight

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard

Guide, Exhaust Valve

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly,

Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting

Bowl Assembly, Carburetor

Carburetor Gasket Kit

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Eccentric

Pin, Eccentric

RPM Settings: Low: 1550-1950

High: 3200-3400

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (494384)

*** Included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in UoS, inches

1 inch = 25,4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX.

1 _ Operate your Tractor up and down the face of slopes (not i

AJk greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes. ....

S_ A/RS

OWNER'S

MANUAL

MODEL NO.

917.256922

HOW 3"0 ORDER

REPAIR PARTS

I:RRFISMRII ®

12 HP IC

ELECTRIC START

38" MOWER

5 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number°

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine°

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most

Retail Stores,,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

o PRODUCT - LAWN TRACTOR

o MODEL NUMBER - 917.256922

= ENGINE MODEL NO. - 283707, TYPE NO. 0217-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell

138703 1.13.93

I I II'IIIHIIIII

Printed in U_S,,A. ......

IIII I ,! 'ZI

_,1III IIIIl"lI_111IIH Illll'lIlll'l '

Craftsman 917256922 tractor

Product's Documents

User Manual

Specifications

Craftsman 917256922 Questions and Answers